SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
SECTION 6. GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
6.1
INTRODUCTION
This section of the manual provides additional necessary information to the operator for proper operation and maintenance of this machine.
The maintenance portion of this section is intended as information to assist the machine operator to perform daily maintenance tasks only, and does not replace the more thorough
Preventive Maintenance and Inspection Schedule included in the Service and Maintenance Manual.
Other Publications Available Specific to this Machine:
Service and Maintenance Manual (Domestic) ......... 3121639
Illustrated Parts Manual (Domestic)............................. 3121640
6.2
SUPPLEMENTAL INFORMATION
The following information is provided in accordance with the requirements of the European Machinery Directive 2006/42/
EC and is only applicable to CE machines.
For electric powered machines, the equivalent continuous A-
Weighted sound pressure level at the work platform is less than 70dB(A).
For combustion engine powered machines, guaranteed
Sound Power Level (LWA) per European Directive 2000/ 14/EC
(Noise Emission in the Environment by Equipment for Use
Outdoors) based on test methods in accordance with Annex
III, Part B, Method 1 and 0 of the directive, is 109 dB.
The vibration total value to which the hand-arm system is subjected does not exceed 2,5 m/s2. The highest root mean square value of weighted acceleration to which the whole body is subjected does not exceed 0,5 m/s2.
3121638 – JLG Lift –
6-1
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
6.3
OPERATING SPECIFICATIONS
Description
Max. Number of Persons
Max. Workload (Capacity)
Extension Only:
Max. Platform Height
Max. Gradeability
Max. Slope (Left - Right)
Max. Slope (Front - Back)
Max. Slope (Left - Right)
(optional for CE machines with
37 mph (16.7 m/s) windspeed rating only)
Table 6-1. Operating Specifications
3369LE/M3369
ANSI CE/AUS
ANSI/CSA/Brazil:
CE/AUS:
ANSI/CSA/Brazil:
CE/AUS:
2
1000 lbs (454kg)
1000 lbs (450kg)
250 lbs (113kg)
250 lbs (120kg)
33 ft (10.1m)
35%
5° Up to 25 ft (7.6 m)
4° Up to 30 ft (9.1 m)
3° Up to 33 ft (10 m)
CSA
3° Up to 33 ft
(10 m)
5° Up to 33 ft (10 m)
3° Up to 33 ft
(10 m)
NA
4° Up to 25 ft
(7.6 m)
2° Up to 33 ft
(10 m)
NA
4069LE/M4069
ANSI CE/AUS
2
ANSI/CSA/Brazil:
800 lbs (363kg)
CE/AUS:
800 lbs (360kg)
ANSI/CSA/Brazil:
250 lbs (113kg)
CE/AUS:
250 lbs (120kg)
40 ft (12.2 m)
CSA
35%
5° Up to 30 ft (9.1 m)
4° Up to 36 ft (11 m)
3° Up to 40 ft (12.2 m)
3° Up to 40 ft
(12.2 m)
5° Up to 40 ft (12.2 m)
3° Up to 40 ft
(12.2 m)
NA NA NA
6-2
– JLG Lift – 3121638
Description
ANSI
Max. Slope (Front - Back)
(optional forCE machines with 37 mph (16.7 m/s) windspeed rating only)
Max. Tire Load
Max. Ground Bearing
Pressure
Max. Allowable Wind Speed
(Standard rating)
Maximum Horizontal Manual
Side Force
Max. Allowable Wind Speed
(16.7 m/s machines only)
(Optional rating for CE Specification only)
Turning Radius:
Inside
Outside
3121638
NA
667 N
(150 lb force))
NA
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
Table 6-1. Operating Specifications
3369LE/M3369
CE
5° Up to 25 ft
(7.6 m)
4° Up to 33 ft
(10 m)
3200 lbs
(1452 kg)
57 psi
(4 kg/cm
2
)
28 mph
(12.5 m/s)
400 N
(90 lb force)
AUS
NA
ANSI
NA
534 N
(120 lb force)
4069LE/M4069
CE
NA
3700 lbs
(1680 kg)
61 psi
(4.3 kg/cm
2
)
28 mph
(12.5 m/s)
400N
(90 lb force)
AUS
NA
16.7m/s
(37 mph)
NA NA NA NA
7.5 ft (2.3 m)
16 ft (4.9 m)
– JLG Lift –
7.5 ft (2.3 m)
16 ft (4.9 m)
6-3
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
Description
Wheelbase
Gross Machine Weight (Approximate)
Maximum Drive Speed
Drive Speed - (reduced)
Drive Speed - (high)
Drive Speed - (creep)
(AUS Full drive height model)
Platform Lift Up Speed
(platform empty)
Platform Lowering Speed (platform empty)
Max Operating Hydraulic Pressure
Electrical System Voltage
Ground Clearance
ANSI
9,760 lbs
(4,427 kg)
Table 6-1. Operating Specifications
3369LE/M3369
CE
91.5 in (2.3m)
10,060 lbs
(4563 kg)
3 mph (4.8 kmh)
16 - 24 sec/50 ft (15 m)
10.6 - 12 sec/50 ft (15 m)
AUS ANSI
10,560 lbs
(4,790 kg)
NA
4069LE/M4069
CE
91.5 in (2.3 m)
11,500 lbs
(5216.3 kg)
3 mph (4.8 kmh)
16 - 24 sec/50 ft (15 m)
10.6 - 12 sec/50 ft (15 m)
NA
AUS
142 -146 sec/25 ft
(7.6 m)
36 - 40 sec 52 - 60 sec
43 - 48 sec
3000 psi (207 bar)
48 volt
8 in (20 cm)
49 - 51 sec
3000 psi (207 bar)
48 volt
8 in (20 cm)
6-4
– JLG Lift – 3121638
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
Dimensional Data
Table 6-2. Dimensional Data
Transport Height (rails down)
Machine Length
Machine Width
3369LE/M3369 4069LE/M4069
76.5 in (1.9 m)
121 in (3.1 m)
69 in (1.75 m)
79 in (2 m)
Capacities
Table 6-3. Capacities
Fuel Tank - (M Models only)
Hydraulic Tank
Hydraulic System
Generator Crankcase
Approx. 0.9 gal (3.3 l)
8.25 gal (31.2 l)
8.5 gal(32.1 l)
1.37 qts(1.3 l)
3121638 – JLG Lift –
6-5
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
Tires
SIZE
Load Rating
Ply Rating
Wheel Nut Torque
Table 6-4. Tire Specifications
240/55 D17.5 R4 Tread
(Fill tire with high durometer polyurethane at 90 psi)
IN240/55-17.5 FF
7960 lbs @ 95 psi
(3611kg @ 655kPa)
7730 lbs @ 90 psi
(3506kg @ 621 kPa)
12 Ply
8550 lbs @ 105 psi
(3878kg @ 724kPa)
7960 lbs @ 95 psi
(3611kg @ 655kPa)
7730 lbs @ 90 psi
(3506kg @ 621 kPa)
10 Ply
170 ft lbs
(230 Nm)
27.2/10.5-15 FF Turf
4019 lbs @ 42 psi
(1823kg @ 290 kPa)
2180 lbs @ 32 psi
(989kg @ 221 kPa)
6 Ply
IN240/55-17.5
Non Marking
8550 lbs @ 105 psi
(3878kg @ 724kPa)
7960 lbs @ 95 psi
(3611kg @ 655kPa)
7730 lbs @ 90 psi
(3506kg @ 621 kPa)
10 Ply
6-6
– JLG Lift – 3121638
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
Batteries (Electric Machines)
TYPE
Voltage
Reserve Capacity
Amp Hour Rating
Table 6-5. Battery Specifications
706HD
6
810 minutes
@ 20 hour rate - 375
EVL16A-A (AGM)
6
841 min.
@ 20 hour rate - 390
NOTICE
JLG MACHINES EQUIPPED WITH DELTA Q BATTERY CHARGERS ARE DESIGNED
FOR THE BEST PERFORMANCE WITH OEM FACTORY APPROVED BATTERIES.
APPROVED JLG REPLACEMENT BATTERIES ARE AVAILABLE THROUGH JLG' S
AFTERMARKET PARTS DISTRIBUTION CENTERS OR JLG' S AFTERMARKET
PROGRAMS. FOR ASSISTANCE WITH PROPER BATTERY REPLACEMENT,
PLEASE CONTACT YOUR LOCAL JLG SUPPORT OFFICE.
BATTERIES APPROVED BY JLG HAVE BEEN TESTED FOR COMPATIBILITY WITH
THE ALGORITHM PROGRAMMING OF THE DELTA Q BATTERY CHARGER TO
OPTIMIZE BATTERY LIFE AND MACHINE CYCLE TIMES. THE USE OF NON
APPROVED BATTERIES IN YOUR JLG EQUIPMENT MAY RESULT IN PERFOR-
MANCE ISSUES OR BATTERY CHARGER FAULT CODES. JLG ASSUMES NO
RESPONSIBILITY FOR SERVICE OR PERFORMANCE ISSUES ARISING FROM
THE USE OF NON APPROVED BATTERIES.
Critical Stability Weights
Table 6-6. Critical Stability Weights
COMPONENT
Platform
Platform Extension
Foam Filled Tires
Batteries (Electric
Machines - Each)
lbs
780
360
207
111 50.3
kg
354
163
94
3121638 – JLG Lift –
6-7
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
Engine
Table 6-7. Engine Specifications (Generator - If Equipped)
TYPE
Displacement
Bore x Stroke
Number of cylinders
Horsepower
Fuel Type
Glow Plug
Weight
Air Cleaner
Air Cooled, 4 Cycle, Kubota Diesel
OC60-D (T4F)
16.85 cu. in
.
(0.276L)
2.83 in x 2.68 in (72mm x 68mm)
1
5.6HP/3600 rpm (4.5 kw/3600rpm)
Diesel (SAE No. 2-D)
Preheater on @ 40° F (5° C)
38 lb. (17.24 kg)
Paper Element Type
Reserve Capacity
Weight
Table 6-8. Engine Battery Specifications
BCI Group Size
Cranking Performance
51R - 675
550 Amps @ 32° F (0° C)
450 Amps @ 0° F (-18° C)
80 minutes @ 80° F(27° C)
29 lb. (13.15 kg)
Kubota OC60-D Engine - Oil Dip Stick and Drain Location
6-8
– JLG Lift – 3121638
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
3121638
Figure 6-1. Engine Operating Temperature Specifications - (Kubota) Sheet 1 of 2
– JLG Lift –
6-9
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
6-10
Figure 6-2. Engine Operating Temperature Specifications - (Kubota) Sheet 2 of 2
– JLG Lift – 3121638
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
Lubrication
Hydraulic Oil
Table 6-9. Hydraulic Oil
HYDRAULIC SYSTEM OPERATING
TEMPERATURE RANGE
0° to +23° F
(-18° to -5° C)
0° to +210° F
(-18° to +100° C)
+50° to +210° F
(+10° to +100° C)
SAE VISCOSITY GRADE
10W
10W-20, 10W-30
20W-20
NOTE: Hydraulic oils must have anti-wear qualities at least to API
Service Classification GL-3, and sufficient chemical stability for mobile hydraulic system service. JLG Industries recommends Mobilfluid 424 hydraulic oil, which has an SAE viscosity index of 152.
NOTE:
When temperatures remain below 20° F (-7° C), JLG Industries recommends the use of Mobil DTE13.
NOTE:
Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not contain the same required additives or be of comparable viscosities. If use of hydraulic oil other than Mobilfluid 424 is desired, contact JLG Industries for proper recommendations.
Lubrication Specifications
KEY
MPG
EPGL
EO
HO
Table 6-10. Lubrication Specifications
SPECIFICATIONS
Multipurpose Grease having a minimum dripping point of
350° F. Excellent water resistance and adhesive qualities, and being of extreme pressure type. (Timken OK 40 pounds minimum.)
Extreme Pressure Gear Lube (oil) meeting API service classification GL-5 or MIL-Spec MIL-L-2105.
Engine (crankcase) Oil. Gas - API SF/SG class, MIL-L-2104.
Diesel - API CC/CD class, MIL-L-2104B/MIL-L-2104C.
Hydraulic Oil. API service classification GL-3, e.g. Mobil
424.
3121638 – JLG Lift –
6-11
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
6.4
OPERATOR MAINTENANCE
1. Sliding Wear Pads
2. Engine Compartment
3. Wheel Bearings
4. Hydraulic Oil
5. Drive Hub
6-12
Figure 6-3. Operator Maintenance and Lubrication Diagram
– JLG Lift – 3121638
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
NOTE:
The following numbers correspond to those in Figure 6-3.,
Operator Maintenance and Lubrication Diagram.
1.
Sliding Wear Pads
Lube Points - 8 Sliding Wear Pads
Lube - MPG
Interval - Every month or 50 hours.
2.
Engine Compartment (Generator - If Equipped) - The engine compartment is mounted on a sliding tray that pulls out from the front of the machine.
a. Engine Oil Check/Fill
Capacity - See Engine Manual
Lube - See Engine Manual
Interval - Check level daily; change per manufacturer’s engine manual.
b. Air Cleaner
Lube Point - Filter Element
Interval - Check every 3 months or 150 hours; change every 6 months or 300 hours.
c. Fuel Filter
Lube Point - Filter Element
Interval - Clean every 3 months or 150 hours; change every 6 months or 300 hours.
3.
Wheel Bearings
Lube Points - Front Wheels (2)
Lube - MPG
Interval - Every 2 years or 1200 hours
4.
Hydraulic Oil
Lube Point - Fill Level/Drain Plug
Lube - HO
Interval - Check oil every 10 hours of operation; change oil every 2 years or 1200 hours of operation.
5.
Drive Hub
Lube Point - Fill Plug
Lube - EPGL
Interval - Every 2 years or 1200 hours
3121638 – JLG Lift –
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SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
6.5
TIRES AND WHEELS
Tire Damage
For pneumatic tires, JLG Industries, Inc. recommends that when any cut, rip, or tear is discovered that exposes sidewall or tread area cords in the tire, measures must be taken to remove the JLG product from service immediately. Arrangements must be made for replacement of the tire or tire assembly.
For polyurethane foam filled tires, JLG Industries, Inc. recommends that when any of the following are discovered, measures must be taken to remove the JLG product from service immediately and arrangements must be made for replacement of the tire or tire assembly.
• a smooth, even cut through the cord plies which exceeds 3 in. (7.5 cm) in total length
• any tears or rips (ragged edges) in the cord plies which exceeds 1 in. (2.5 cm) in any direction
• any punctures which exceed 1 in. (2.5 cm) in diameter
• any damage to the bead area cords of the tire
If a tire is damaged but is within the above noted criteria, the tire must be inspected on a daily basis to insure the damage has not propagated beyond the allowable criteria.
Tire Replacement
JLG recommends a replacement tire be the same size, ply and brand as originally installed on the machine. lease refer to the
JLG Parts Manual for the part number of the approved tires for a particular machine and model. If not using a JLG approved replacement tire, we recommend that replacement tires have the following characteristics:
• Equal or greater ply/load rating and size of original
• Tire tread contact width equal or greater than original
• Wheel diameter, width, and offset dimensions equal to the original.
Unless specifically approved by JLG Industries Inc. do not replace a foam filled tire assembly with a pneumatic tire.
When selecting and installing a replacement tire, ensure that all tires are inflated to the pressure recommended by JLG. Due to size variations between tire brands, both tires on the same axle should be the same.
Wheel Replacement
The rims installed on each product model have been designed for stability requirements which consist of track width, tire pressure, and load capacity. Size changes such as rim width, center piece location, larger or smaller diameter,
6-14
– JLG Lift – 3121638
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
etc., without written factory recommendations, may result in an unsafe condition regarding stability.
Wheel Installation
It is extremely important to apply and maintain proper wheel mounting torque.
.
5
3
1
7
9
8
2
6
4
9 LUG PATTERN
WHEEL NUTS MUST BE INSTALLED AND MAINTAINED AT THE PROPER
TORQUE TO PREVENT LOOSE WHEELS, BROKEN STUDS, AND POSSIBLE DAN-
GEROUS SEPARATION OF WHEEL FROM THE AXLE. BE SURE TO USE ONLY THE
NUTS MATCHED TO THE CONE ANGLE OF THE WHEEL.
Tighten the lug nuts to the proper torque to prevent wheels from coming loose. Use a torque wrench to tighten the fasteners. If you do not have a torque wrench, tighten the fasteners with a lug wrench, then immediately have a service garage or dealer tighten the lug nuts to the proper torque.
Over-tightening will result in breaking the studs or permanently deforming the mounting stud holes in the wheels. The proper procedure for attaching wheels is as follows:
1.
Start all nuts by hand to prevent cross threading. DO
NOT use a lubricant on threads or nuts.
2.
Tighten nuts in the following sequence:
3.
The tightening of the nuts should be done in stages. Following the recommended sequence, tighten the nuts
per wheel torque chart, Table 6-11 on page 6-16.
3121638 – JLG Lift –
6-15
SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE
1st Stage
40-50 ft lbs
(60-70 Nm)
Table 6-11. Wheel Torque Chart
TORQUE SEQUENCE
2nd Stage
90-105 ft lbs
(125-150 Nm)
3rd Stage
145-170 ft lbs
(200-240 Nm)
Wheel nuts should be torqued after first 50 hours of operation and after each wheel removal. Check torque every 3 months or 150 hours of operation.
6-16
– JLG Lift – 3121638
