TROUBLESHOOTING. Bil-Jax ESP 19
The Bil-Jax ESP 19 hydraulic lift is designed for use as a warehouse stocking and order picking vehicle. The maximum platform load is limited to 450 lbs and all operations are powered by a 24-Volt DC battery package. A 40-amp battery charger and plug-in receptacle are included for recharging the batteries. The platform lift function is hydraulic, including a hydraulic cylinder, reservoir, and pump. The hydraulic pump motor is driven by a 24-Volt DC electric motor. Elevation is by a 1-3/4 inch linear-displacement hydraulic cylinder and four telescoping mast sections. Other electrically powered functions include a two-wheel drive transaxle for floor travel and pushbutton steering. Floor travel and platform lift functions are controlled from an upper control box located on the lift platform.
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TROUBLESHOOTING
Table 4-3. Troubleshooting Chart
Problem Cause Correction
1. Lift vehicle controls do not work at upper or lower control box. a. Master power switch turned off. b. Low battery power or faulty battery circuit. c. Emergency stop button engaged
(pushed in). d. Battery ground or in-series battery cable loose. e. Circuit breaker tripped. f. Battery cable or equipment ground lead loose or corroded. a. Turn on master power switch. b. Recharge batteries per paragraph
4-4. Check for faulty battery or cables if red battery charger LED is lit. c. Rotate emergency stop buttons clockwise to disengage. d. Check for and repair loose battery connections or ground fault. e. Reset breaker. If breaker trips again, locate and correct short to ground in power circuit wiring. f. Clean and reconnect loose or corroded battery cable or ground lead.
2. Lift vehicle controls do not work at upper control box, but do work at lower control box.
UP function is selected, pump motor runs but will not raise the platform. a. Emergency stop button engaged
(pushed in) on upper control box. b. Upper control box cable connectors unplugged. c. Upper control box cable connectors plugged into wrong receptacles. d. Enable pushbutton switch or wiring faulty. a. Rotate emergency stop buttons clockwise to disengage. b. Plug in cable connectors at front of upper control box. c. Plug in cable connectors in opposite receptacles at upper control box. d. Repair wire break or replace faulty switch. a. Hydraulic oil level low in reservoir. b. More than 450 lbs. on lift platform. c. Emergency lowering valve open. d. Up valve solenoid or solenoid wiring faulty. e. Down valve sticking open or leaking. f. UP switch or UP switch wiring faulty.
g. Mast sections dirty; slide blocks binding. h. Internal leakage in hydraulic cylinder. a. Check reservoir level. If low, check for oil system leakage. Refill reservoir and bleed air from hydraulic system per instructions in paragraph 4-3. b. Ensure load is 450 lbs. or less. c. Close emergency lowering valve. d. Check voltage at up valve solenoid. If no voltage, check wiring. If voltage, exchange solenoids and recheck function; replace solenoid if faulty. e. Repair or replace down valve. f. Check for lighted UP LED when up switch is engaged. If LED does not light, signal is not reaching main controller; repair wire break or replace faulty switch. g. Clean and lubricate masts with dry silicone. If needed, adjust slide bocks per paragraph 4-5. h. Check cylinder housing for heat buildup due to leakage. If leakage is indicated, repair or replace hydraulic cylinder.
30
Table 4-3. Troubleshooting Chart (Continued)
Problem Cause Correction
blinks when pressed. a. ENABLE pushbutton has been pressed down for longer than 5 seconds without a function being selected. b. Joystick potentiometer out of adjustment (will not return to center). a. Release ENABLE pushbutton and press again. c. Did not press ENABLE pushbutton first before moving joystick to forward or reverse drive. d. Tried to drive forward or reverse and raise or lower the platform at the same time. b. Adjust joystick forward/reverse travel potentiometer for null drive signal with joystick at center. c. Release ENABLE pushbutton and press again before moving joystick. d. Release ENABLE pushbutton and run only one function (drive or lift) at a time.
DOWN function is selected, lift platform will not descend. a. Down valve solenoid or solenoid wiring faulty. b. Down valve sticking; does not open. c. DOWN switch or DOWN switch wiring faulty. d. Underguard switches activated a. Check voltage at down valve solenoid. If no voltage, check wiring. If voltage, exchange solenoids and recheck function; replace solenoid if faulty. b. Repair or replace down valve. c. Check for lighted DOWN LED when down switch is engaged. If
LED does not light, signal is not reaching main controller; repair wire break or replace faulty switch.
d. Remove object from underguard or readjust/replace switches. a. Lift vehicle more than 1 degree out of level. a. Lower lift platform and drive lift vehicle to level area.
6. Alarm is sounding; lift
UP and travel functions stopped working.
7. When joystick is moved, lift vehicle will not travel. b. Free wheel lever in free wheel (tow) position. c. Joystick or joystick wiring faulty. d. Main controller or main controller signal wiring faulty. e. Motor controller 24-volt power cable disconnected. a. Check wheels for blocking; remove travel obstacle. b. Move free wheel lever back to drive position. c. Check for lighted travel LED when joystick is engaged. If travel LED does not light, travel signal is not reaching main controller; repair wire break or replace faulty joystick. d. Check for output voltage to motor controller when joystick is engaged. If travel signal is not present at main controller, contact
Bil-Jax for assistance. If travel signal is not present at motor controller, repair wire break. e. Check connection of 24-volt power cable to motor controller; repair faulty power cable connection.
31
Table 4-3. Troubleshooting Chart (Continued)
Problem Cause Correction
7. When joystick is moved, lift vehicle will not travel.
(cont) f. Motor controller, motor controller output wiring, or transaxle drive motor faulty. g. Transaxle drive train damaged. f. Check for output voltage to drive motor when joystick is engaged. If drive voltage is not present at motor controller, replace motor controller. If drive voltage does not reach drive motor, repair wire break. If drive voltage is present at drive motor, replace drive motor. g. If transaxle drive motor runs, inspect drive train components for damage. Repair or replace transaxle gearhouse, if damaged.
8. When steering thumb switch is pressed, steering wheels do not swivel. a. Wheels turned to steering limit. b. 10 Amp Motors fuse burned out on main controller board. c. Internal steering actuator fuse. d. Thumb switch or thumb switch wiring faulty. e. Actuator or actuator wiring faulty. f. Steering linkage failed. g. Main controller faulty. a. Turn wheels in opposite direction. b. Replace 10 Amp Motors fuse. c. Replace steering actuator fuse. d. Check for lighted steering LED when thumb switch is engaged. If
LED does not light, signal is not reaching main controller; repair wire break or replace faulty joystick. e. Check actuator wiring for operating voltage. If voltage is present, replace faulty actuator. If voltage is not present, check actuator wiring for continuity; repair wire breaks. f. Check steering linkage for damage; replace damaged parts. g. Contact Bil-Jax for assistance.
9. When BATTERY ON/OFF switch is turned ON, hydraulic pump starts up.
a. Motor start relay failure; relay contacts fused shut. a. Replace motor start relay.
32
Troubleshooting Aids
See Table 4-4 for interpreting LED indicators located on the main controller board shown in Figure 4-14. Hydraulic and PC logic diagrams are shown in
Figures 4-15 and 4-16. An electrical wiring diagram is shown in Figure 4-17.
PWR GND
PWR POS
EASI-24V
EASI-GND
PUMP ON
PUMP
PWR
RIGHT
PWR
LEFT
PWR
DOUT1
RIGHT ON
LEFT ON
DOUT1 ON
DOUT2 ON
PWR
DOUT2
PWR
DOWN
PWR
UP
DOWN ON
UP ON
HORN ON
PWR
HORN
PWR
HRMTR ON
HOUR METER
PWR
BUZZER
RS232-RXD
RS232-TXD
RS232-GND
CANH
CANL
CAN P5V
CAN GND
MAST SWITCH
MAST DOWN PWR
UPPER CONTROLS
UP CTRL SELECTED PWR
LOWER DOWN
LOWERING
PWR
RAISING
LOWER UP
PWR
TILT SENSOR
MACHINE LEVEL
PWR
UNDERCAGE SAFETY
UNDERCAGE OK PWR
DIN1 ON
DIN2 ON
DIN1
PWR
DIN2
PWR
JTAG DB-9
DIAG
LEDS
SPARE +5V
AGND
AIN1
STEERING +5V
STEERING GND
STEERING IN
Figure 4-14. Main Controller Board
33
34
Table 4-4. Main Controller LED Indicators
Main
Controller
Diagnostics
System
Diagnostics
Error Codes
Flashes 1: Main Controller OK
Flashes 2: Short or open at hydraulic pump output
Flashes 3: Short circuit on the Up, Down, Horn, Buzzer, or Hour Meter outputs
Flashes 4: Short circuit on one of the Steering outputs
Flashes 5: Error reading/writing NVM-using default values
Error Codes
Flashes 1: System OK
Flashes 2: Tilt limit exceeded
Flashes 3: Transaxle brake error
Flashes 4: Unable to Communicate with Motor Controller
Flashes 5: Unable to Communicate with Joystick
Red
Green
EASI-RXD
Mast Down
Upper Control Receiving
Mast Down Switch Output
Lower Down Lower Mast Down Output
Lower Raise Lower Mast Up Output
Upper
Controls
Upper Controls Activated
Steer Left
Steer Right
Down Valve
Up Valve
Steer Left Output
Steer Right Output
Platform Down Output
Platform Up Output
Green
Green
Green
Green
Green
Green
Green
Green
Green
Horn ON
Hour Meter
Horn Output
Hour Meter On Output
Green
Green
Pump ON Pump Motor Running Output Green
IN-4, IN-5, IN-6, IN-7 (Spare Inputs) Green
NOTE: If a short is detected on either Up, Down, Horn, or Buzzer, none of the outputs will function. If any of the error codes listed above are detected, see the following pages to further troubleshoot the problem.
Main Controller Troubleshooting
Lower Control Mode
• Up Command Does Not Work
1. Check if the LED “UP CTRL SEL” on the main controller is OFF.
If it’s ON, check the Upper/Lower selector switch and make sure it’s set to Lower Control.
2. While holding “UP” command switch ON, a. Check LED labeled “RISING” on the main controller. It should be ON, indicating the UP command switch is OK.
If the LED is OFF, the UP/DOWN command switch on the machine or the wiring may be faulty. b. LED’s labeled “PUMP ON” and “UP ON” should be ON.
If LED “RISING” is ON, but LED’s “PUMP ON” or “UP
ON” are OFF, the main controller may be faulty.
• Down Command Does Not Work
1. Check if the LED “UP CTRL SEL” on the main controller is OFF.
If it’s ON, check the Upper/Lower selector switch and make sure it’s set to Lower Control.
2. While holding “DOWN” command switch ON, a. Check LED labeled “LOWERING” on the main controller.
It should be ON, indicating the DOWN command switch is OK. If the LED is OFF, the UP/DOWN command switch on the machine or the wiring may be faulty. b. LED labeled “DOWN ON” should be ON. If LED
“LOWERING” is ON, but LED “DOWN ON” is OFF, the main controller may be faulty.
35
36
Upper Control Mode
• No Power To The Joystick: No Communication
-There is power on the main controller, but not on the joystick.
1. When in Upper Control Mode, LED “UP CTRL SEL” should be
ON. If it’s OFF, check the Upper/Lower selector switch and make sure it’s set to Upper Control.
2. Make sure the joystick is connected to EASI POS and EASI NEG terminals of the main controller.
3. Make sure E-STOP switch on the joystick is OFF.
4. Make sure LED’s EASI-TXD and RXD on the main controller are blinking at high frequency. If not, Check Fuse F1 located on the main controller. If all of the above are O.K, the joystick may be faulty.
•
Joystick Does Not Drive The Motor
-Moving the joystick forward or reverse does not drive the machine.
1. Check if there is communication between the main controller and the joystick. If L1 and L2 LED’s on the joystick are not blinking rapidly, there is no communication. Refer to the previous step to troubleshoot "No Communication".
2. L1 and L2 on the joystick are blinking rapidly, but unit still does not drive, then: a. Press "ENABLE" on the joystick, move the joystick forward, Check if LED "HRMTR ON" turns on. If not on, the main controller may be faulty. Check fuse F2 on the main controller. b. If the LED turns on, but unit still doesn't drive, the motor controller may be faulty. Refer to the Motor Controller
Troubleshooting section.
•
UP/DOWN, LEFT/RIGHT Commands Do Not Work
-When pressing UP, DOWN, LEFT, or RIGHT switches on the joystick, the machine does not respond.
1. Check if there is communication between the main controller and the joystick. If L1 and L2 LED’s on the joystick are not blinking rapidly, there is no communication. Refer to the previous step to troubleshoot "No Communication".
2. For faulty UP command: a. Hold "UP" switch on the joystick, make sure it lights up.
If it doesn't, the internal bulb may be blown or the switch may be faulty. b. Press "UP" and "ENABLE" on the joystick. Make sure that LED's "PUMP ON", "UP ON" and "HRMTR ON" turn
ON. If not, the main controller may be faulty.
3. For faulty DOWN command: a. Hold "DOWN" switch on the joystick, make sure it lights up. If it doesn't, the internal bulb may be blown or the switch may be faulty.
b. Press "DOWN" and "ENABLE" on the Joystick. Make sure LED's "DOWN ON" and "HRMTR ON" turn ON. If not, the main controller may be faulty.
4. For faulty LEFT/RIGHT command: a. Hold "ENABLE" & "LEFT" switch on the joystick, check
LED’s "PUMP ON" & "LEFT ON" turn ON. If not, the
"LEFT" switch on the joystick or the main controller may be faulty. b. Hold "ENABLE" & "RIGHT" switch on the joystick, check
LED’s "PUMP ON" & "RIGHT ON" turn ON. If not, the
"RIGHT" switch on the joystick or the main controller may be faulty.
•
Joystick Switches Work But Do Not Light Up
-"ENABLE", "UP", "DOWN", steering LED’s do not light up, but the functionality is fine.
1. "ENABLE", "UP", "DOWN" switches work but the bulbs inside the switches won't turn ON possibly because of internal bulbs being blown or the wiring to the bulb may be loose.
2. Steering angle LED display won't turn ON due to possible following reasons: a. Blown LED's (very unlikely that all LED's are blown), if none turn ON, the joystick may not be providing proper signal. b. Faulty wiring between the LED board and the joystick board or a loose connection. c. The wiring between the steering angle sensor to the main controller (Steering IN) may be faulty.
37
Motor Controller Troubleshooting
1. Make sure there is Power present on the Motor Controller unit.
L2 should be ON, if not ON, check to see if the power cable is properly connected to the unit. If still no power to the unit, please check resistances between the following terminals. If any resistance fails, the motor controller is faulty. a. GND and POWER
Very High ~ M ohms b. GND and MOTOR +
Very High c. GND and MOTOR -
Very High d. POWER and MOTOR +
Very High e. POWER and MOTOR -
2. Make sure the unit is communicating with the main controller
(refer to the Blink Codes). L7 and LED1 on the motor controller should be blinking at high frequency. If not, check wiring between J12 of the motor controller to the main controller.
Check fuse on the motor controller.
3. Make sure the brake is ok. a. L5 on the Motor Controller is ON and L6 is OFF. If L5 is
OFF, it means that the brake's manual override system is activated. In such case, the motor controller will not drive the motor. Manual override lever situated on the brake should be disengaged in order for the motor controller to drive the motor.
4. L6 should only turn ON when the joystick is moved either forward or reverse. If L6 remains ON or OFF regardless of the position of the joystick, the motor controller may be faulty.
38
Beeper Codes
The audible alarm beeper can be used to troubleshoot conditional problems with the ESP as opposed to the electrical errors listed on the previous pages. The following beeper codes are listed by the length of time the audible alarm sounds.
BEEPER CODES
Beeeep____Beeeep____Beeeep____
(long beep, long pause, long beep, long pause…)
Be__Be__Be__Be__
(short beep, pause, short beep, pause…)
B_B_Be_B_B_Be_
(very short beep, short pause, very short beep, short pause, short beep, short pause…)
CONDITION
Normal Motion Indicator – Machine operating properly.
Machine Out of Level With
Platform Down – Platform will not raise.
Machine Out of Level With
Platform Raised – Platform will not raise and machine will not drive.
B_Beeeeep_B_Beeeeep_B_Beeeeep_
(very short beep, short pause, very long beep, short pause, very short beep, short pause…)
Beeeeeeeeep
(continuous beep)
Object On Underguard – Platform will not lower and machine will not drive.
Low Battery Warning –
Immediately drive machine to recharging area and plug-in to wall outlet.
39
B02-03-0040
Lift Cylinder
C3
D
C
C1
FB
B02-03-0038
Steering Cylinder
FA
C2
B02-05-0034
Pump Unit
A
B
M
40
Figure 4-15. Hydraulic Diagram.
Main
Control
Board
2 Amp
Gate
Switch
E-Stop
Enable
Raise
Lower
Drive FWD
Drive REV
Steer Right
Steer Left
Upper Control Box
Beacon Lamp
15’
Switch
1.5 Deg
Level
Sensor
1 Deg
Level
Sensor
LSI
Steering
Sensor
SSI
Under
Cage
UCI
Mast
Switch
MSI
110v Box
Switch
10
Amp
110v Switch
Box Relay
-
+
-
+
Master
Power
Platform Raise
Platform Lower
Right Turn
LSI
UCI
FWI
Left Turn
Forward
Reverse
LSI
LSI
MSI
MSI
SSI
SSI
FWI
FWI
Start Solenoid
Up Valve
Down Valve
Start Solenoid
Right Solenoid
Start Solenoid
Left Solenoid
Free
Wheel
Switch
FWI
Motor
Controller
Start
Solenoid
Parking
Brake
M
Transaxle
Motor
M
Hydraulic
Pump Motor
Figure 4-16. PC Logic Diagram.
41
42
Figure 4-17. Electrical Layout.
Figure 4-18. Drive Wiring Diagrams.
43
44
Figure 4-18. Drive Wiring Diagrams (2).
Figure 4-19. Upper Control Wiring Diagram.
45
46
5
DECAL REPLACEMENT
Decals contain information that is required for the safe and proper use of the aerial work platform. Decals should be considered necessary components of the machine and should be checked before each use to verify that they are correctly attached and legible.
Use the following guides to find the correct location of all decals.
47
Refer to Table 5-1, and Figures 5-1, 5-2, and 5-3 for descriptions and locations of decals on the ESP 19.
Table 5-1. Replacement Decals.
Decal No. Description of Decal
B06-00-0009 Warning...Moving telescopic masts will create...
B06-00-0034 Danger...During charging, explosive oxyhydrogen gas...
Qty
2
1
B06-00-0066 Insert Forks Minimum 32”…
B06-00-0068 SAE 10W Hydraulic Oil
B06-00-0138 Warning...(Maintenance decal) 1
B06-00-0146 Danger...(High voltage line warning)
1
2 B06-00-0173 Safety harness lanyard attachment point
B06-00-0192 Operation and service manual inside
B06-00-0225 Warning...Stay clear when raising or lowering
4
2
1
1
2
B06-00-0289 Check level with cage fully down
1
1
1 B06-00-0339 Warning…Full Body Harness and Lanyard…(Not used on lifts with fully enclosed platform)
B06-00-0349 Operation Instructions for
Battery Charger
B06-00-0359 Serial Number Tag (Not available as replacement part)
B06-00-0382 Caution...This machine designed and manufactured...
1
1
1
Decal No. Description of Decal
B06-00-0383 Danger...Failure To Comply
With The Following...
B06-00-0390 Trans Axle Instruction
B06-00-0453 ESP 19 Horizontal Logo
B06-00-0454 ESP 19 Vertical Logo
B06-00-0455 Bil-Jax (Vertical transfer type decal)
B06-00-0456 800-225-3765 For Service
B06-00-0457 Warning...Stay clear while work platform is raised
B06-00-0458 Maximum Capacity 150 lbs.
Qty
1
1
1
B06-00-0460 Caution (Black on Yellow)
B06-00-0461 Operation Instructions for ESP
19
B06-00-0462 Battery Charger Cord Box
B06-00-0463 Do Not Pick Machine Up From
This End
2
1
2
2
2
2
2
4
1
1
1
1 B06-00-0469 Warning...This is not a work platform or a shelf
B06-00-0470 Low battery alarm
B06-00-0492 Turn Master Power Switch
Off…
B06-00-0500 Maximum Capacity...450 lb.
B06-00-0501 Tip Over Hazard
1
1
4
2
2
2
48
Figure 5-1. Decal Locations, Side View.
49
50
0009
WARNING
0138
0492
0390
0461
0470
0455
El ec tr ic
St oc k
Pi ck e r
800-
CTG
225-
3765
CA
UTION
WARNING h
NO
1.
Turn off when to not po in po turn ol bo wer use wer batteries.
2.
Failure will drain contr master
Turn turning switc h on.
©
Bil-J ax,
Inc.
20
05
off off bef ore wer po
B06-00-
049
UT
DANGER
BAT
TER into
ORD
BO
X
Y CH
ARG
ER C plug cord only
.
outlet batteries, into box or be placed and
B0
6-0
0-0 462 lift will not
© B il-J ax,
Inc
. 20
CT G
d
W
ARNING
Ba fo
This wi a to we r l ift lif th ig tw
Over ry we st ta l c ht ab ust t m o ba om of
16
NO
T ili tte bi re pl ht ty.
is cr iti ca be rie ne d
5 lb s.
e wi er th we ig ht
DO ba rie tte s onl y ac le ss of
Bil-Jax
Use au th pa rts or iz ed re
Bil-J ax, Inc.
2005
equipped s ha m in vi ng imu m pl ac em en
B06-00-0501
UT
0382
0462
0383
0501
0453
0456
B0
0-0
45
6
0454
0359
0464
CT
G
GTG
DO NO
T PICK
2004
UP FR
OM THIS
END
B06-00-0463
(
0037
ON STEERING
)
PIVOT BLOCK
(
0289
ON RESERVOIR
)
INSIDE
(
0068
ON FRAME BEHIND
DOOR BY RESERVOIR
)
(
0349
INSIDE
DOOR
)
(
0034
INSIDE
DOOR
)
0463
Figure 5-2. Decal Locations, Rear View.
APPENDIX A:
PART LISTS
51
52
9
10
FIRST MOVING MAST
4
2
4
5
6
7
3
8
11
16
1
15
12
13
14
11
17
17
9
10
21
18
18
19
19
22
24
20
17
18
3
4
19
23
4
Item No.
1
2
Part No. Description
B16-01-0044 First Moving Mast Weldment
0090-0770 Pin, Cotter 3/16 x 1-1/2 in.
8
9
10
11
4
5
6
7
16
17
18
19
0090-0425 Washer, Flat, 5/8 in.
B26-00-0009 Sheave Assembly, Chain
0090-0188
0090-0422
Nut, Nylon Lock, 3/8-16
Washer, Flat, 3/8 in.
B40-00-0003 Cable, Steel, 3/16 in.
0090-0389 Screw, Set, 1/2-20 x 1/2 in.
0090-0403 Screw, Sheet Metal, #10 x 1
B31-00-0001 Slide Block, Plastic
0090-0192
0090-0042
0090-0210
0090-0162
FIRST MOVING MAST PARTS LIST
Nut, Nylon Lock, 1/2-13
Screw, Cap, 3/8-16 x 1 in.
Washer, Lock, Split, 3/8 in.
Nut, Hex, 3/8-16
6
2
1
1
Qty
1
2
3
1
8
4
4
2
2
2
2
2
6
6
6
1
1
1
1
1
1
16 and Lower Clevis (shown on next page)
53
54
SECOND MOVING MAST
4
5
4
3
2
1
25
24
9
8
6
7
23
22
10
17
11
9
10
Chain from Base Mast
17
11
12
8
13
13
6
14
15
16
16
18
19
3
7
15
20
13
15
16
4
21
4
Item No.
1
2
Part No. Description
B16-01-0040 Second Moving Mast Weldment
0090-0770 Pin, Cotter, 3/16 x 1-1/2 in.
23
24
25
4
5
6
7
8
9
13
15
16
19
SECOND MOVING MAST PARTS LIST
0090-0425 Washer, Flat, 5/8 in.
B26-00-0009 Sheave Assembly, Chain
0090-0389
0090-0403
Screw, Set, 1/2-20 x 1/2 in.
Screw, Sheet Metal, #10 x 1 in.
B31-00-0001 Slide Block, Plastic
B40-00-0003 Cable, Steel, 3/16 in.
0090-0042
0090-0210
0090-0162
0090-0147
0090-0192
0090-0422
0090-0188
Screw, Cap, 3/8-16 x 1 in.
Washer, Lock, Split, 3/8 in.
Nut, Hex, 3/8-16
Pin, Cotter, 1/8 x 1-1/4 in.
Nut, Nylon Lock, 1/2-13
Washer, Flat, 3/8 in.
Nut, Nylon Lock, 3/8-16
1
1
1
6
4
1
1
1
1
2
2
6
2
8
4
Qty
1
2
3
4
1
4
4
2
6
1
6
22 and 23
55
56
THIRD MOVING MAST
2
3
4
5
4
1
8
6
7
9
10
17
11
12
8
13
6
20
7
15
16
18
19
3
4
21
4
13
14
15
16
Item No.
1
2
Part No. Description
B16-01-0041 Third Moving Mast Weldment
0090-0770 Pin, Cotter, 3/16 x 1-1/2 in.
4
5
6
7
8
9
13
15
16
19
0090-0425 Washer, Flat, 5/8 in.
B26-00-0009 Sheave Assembly, Chain
0090-0389
0090-0403
Screw, Set, 1/2-20 x 1/2 in.
Screw, Sheet Metal, #10 x 1 in.
B31-00-0001 Slide Block, Plastic
B40-00-0003 Cable, Steel, 3/16 in.
0090-0042
0090-0210
0090-0162
0090-0147
THIRD MOVING MAST PARTS LIST
Screw, Cap, 3/8-16 x 1 in.
Washer, Lock, Split, 3/8 in.
Nut, Hex, 3/8-16
Pin, Cotter, 1/8 x 1-1/4 in.
6
2
8
4
Qty
1
2
3
4
1
2
2
2
6
1
6
6
2
1
1
1
1
1 and Upper Clevis & Lock Nut (shown on
57
58
FOURTH MOVING MAST (PLATFORM)
19
18
3
2
1
4
5
6
20
21
19
17
16
15
14
13
11
10
8
9
12
7
Item No.
1
2
Part No. Description
B16-01-0042 Fourth Moving (Platform) Mast Weldment
0090-0014 Screw, Cap, 1/4-20 x 2-1/4 in.
4
5
6
7
8
9
11
12
17
18
19
20
21
FOURTH MOVING MAST PARTS LIST
B29-00-
Outreach
0090-0206
0090-0159
Washer, Lock, Split, 1/4 in.
Nut, Hex, 1/4-20
B31-00-0001 Slide Block, Plastic
0090-0389 Screw, Set, 1/2-20 x 1/2 in.
0090-0403 Screw, Sheet Metal, #10 x 1 in.
0090-0802
0090-0182
Screw, Machine, #10-24 x 7/8 in.
Nut, Nylon Lock, #10-24
B40-00-0003 Cable, Steel, 3/16 in.
B07-01-2033 Edge, Top Cover
0090-0344 Screw, Threadcutting, #10-24 x 1/2 in.
B18-00-0178 Plexiglass, 1/8 in.
B24-00-0011 Frame, Aluminum, 11-1/2 in
Qty
1
2
2
1
2
2
2
4
2
1
2
2
2
2
2
1
1
1
2
1
1
4 and Upper Clevis & Lock Nut (shown on
6 4)
59
3
1
2
11
5
6
8
7
10
9
12
BATTERY COMPARTMENT
4
12
13
14
1
15
14
17
1
18
15
20
19
16
21
22
23
24
27
26
25
31
30
29
28
25
32
60
BATTERY COMPARTMENT PARTS LIST
12
13
14
15
8
9
10
11
Item No.
1
2
3
4
5
6
Part No.
0090-0183
Description
Nut, Nylon Lock, 1/4-20
B04-07-0036 Clamp, Cable/Hose, DG 16
B01-01-0144 Cable, Battery, 2 Ga. x 104 in.
B01-01-0027 Cable, Battery, 2 Ga. x 19 in.
B01-01-0130 Cable, Battery, 4 Ga. x 68 in.
0090-0188 Nut, Nylon Lock, 3/8-16
17
18
19
20
21
23
25
26
0090-0028
0090-0208
Screw, Cap, 5/16-18 x 3/4 in.
Washer, Lock, 5/16 in.
B01-01-0131 Cable, Battery, 8 Ga. x 16 in
B01-01-0014 Cable, Battery, 2 Ga. x 8 in.
B01-04-0015 Battery, Maintenance-Free, 12 Volt
B07-01-1144 Bracket, Battery Clamp
0090-0419
0090-0005
Washer, Flat, 1/4 in.
Screw, Cap, 1/4-20 x 3/4 in.
B01-06-0053 Relay, 24 Volt DC, 20 Amp
B01-10-0135 Sensor, Level, 1.5 Degree
B01-01-0113 Plug, Level Sensor
B01-03-0061 Switch, Limit, Underguard
B01-01-0122 Cable Assembly, Underguard Switch
0090-0001
0090-0415
0090-0182
Screw, Cap, 1/4-20 x 1/2 in.
Washer, Flat, #10
Nut, Nylon Lock, #10-24
28 0090-0232 Screw, Machine, #10-24 x 5/8 in.
SEE APPENDIX B FOR MACHINE CHANGES DUE TO
REFURBISHMENT
1
1
1
1
2
2
4
8
4
8
4
1
4
2
2
8
6
2
2
1
1
Qty
7
1
1
1
1
1
1
30
31
32
0090-0048
0090-0210
0090-0422
Screw, Cap, 3/8-16 x 2 in.
Washer, Lock, Split, 3/8 in.
Washer, Flat, 3/8 in.
1
2
2
2
61
14
10
11
12
13
2
8
9
HYDRAULIC PUMP COMPARTMENT
1
2
3
4
5
6
7
2
4
2
15
2
16
17
18
5
19
2
2
20
3
4
21
25
5
22
23
26
18
24
62
HYDRAULIC PUMP COMPARTMENT ASSEMBLY
Item No.
1
2
3
4
5
6
7
24
25
Part No. Description
B01-10-0291 Converter, 24 Volt DC-DC
0090-0183
0090-0419
Nut, Nylon Lock, 1/4-20
Washer, Flat, 1/4 in.
0090-0005
0090-0210
Screw, Cap, 1/4-20 x 3/4 in.
Washer, Lock, Split, 3/8 in.
0090-0162 Nut, Hex, 3/8-16
B04-07-0036 Clamp, Cable/Hose, DG 16
0090-0344
0090-0048
Screw, Threadcutting, #10-24 x 1/2 in.
Screw, Cap, 3/8-16 x 2 in.
16
5
1
4
Qty
1
22
6
18
19
20
21
8
9
10
11
0090-0232
0090-0001
Screw, Machine, #10-24 x 5/8 in.
Screw, Cap, 1/4-20 x 1/2 in.
0090-0415 Washer, Flat, #10
B01-06-0053 Relay, 24 Volt DC, 20 Amp
12
13
0090-0182
B02-15-0425
Nut, Nylon Lock, #10-24
Solenoid, Start, 24VDC
1
1
14 B01-05-0056 1
15
16
B04-07-0015 Clamp, Tie Wrap
B01-10-0280 Control Board, Main
1
2
1
1
3
1
1
4 0090-0422
0090-0040
Washer, Flat, 3/8 in.
Screw, Cap, 3/8-16 x 3/4 in.
B01-10-0247 Sensor, Level, 1.0 Degree
B29-00-0021 Bracket, Level Sensor Mount
2
1
1
1
2
8
2
1 for component parts listing)
SEE APPENDIX B FOR MACHINE CHANGES DUE TO
REFURBISHMENT
63
10
26
24
9
8
32
11
13,14
22
12
20
19
18
UPPER
CONTR
OFF
LO
WER
CONTR
WN
UP DO
15
23
21
17
16
BASE ASSEMBLY
25
24
1
26
3
2
7
4
7
27
28
30
29
31
6
5
2
7
7
64
19
20
26
27
28
29
22
23
24
25
30
31
32
BASE ASSEMBLY PARTS LIST
Item No.
1
2
3
4
5
6
Part No. Description
B07-01-2003 Edge, Top Cover
0090-0344 Screw, Threadcutting, #10-24 x 1/2 in.
B05-00-0005 Tape, Foam Adhesive
B18-00-0177 Plexiglass, 1/8 in.
B24-01-0013 Frame, Aluminum, 18-1/4 in.
B24-01-0009 Frame, Aluminum, 20 in.
9
10
11
12
0090-0182 Nut, Nylon Lock, #10-24
B01-09-0003 Strain Relief, Cable
B01-02-0076 Control Box Assembly, Lower
B19-00-0040 Box, Switch, 3 Position
13
14
B01-02-0078
B01-02-0079
Contacts, Switch, Normally Open
Contacts, Switch, Normally Closed
15 B01-02-0082 Switch, Selector, Keyed
16 B01-02-0081 Switch, Pushbutton, Emergency
17 B01-02-0080 Switch, Selector, Up/Down
B00-00-0130
B00-00-0129
Legend Plate, Emergency Stop
Legend Plate, Up/Down
0090-0232 Screw, Machine, #10-24 x 5/8 in.
B11-01-0146 Weldment, Base and Mast
B01-02-0060 Switch, Master Power
B00-00-0112 Faceplate, Master Power Switch
B01-10-0294 Battery Gauge/Hour Meter
B01-03-0065 Switch, Battery Charger Cord Box
B19-00-0045 Box, Battery Charger Cord
B01-01-0143 Cord, Retractable, 16-3
B04-07-0032 Clamp, Cord, DG-6
0090-0005 Screw, Cap, 1/4-20 x 3/4 in.
0090-0183 Nut, Nylon Lock, 1/4-20
1
1
1
3
3
1
1
1
1
1
1
1
1
1
1
2
1
Qty
1
8
32 in.
1
2
1
2
1
4
2
1
1
2
1
1
SEE APPENDIX B FOR MACHINE CHANGES DUE TO
REFURBISHMENT
65
1
2
3
31
35
4
5
32
33
30
31
BASE MAST ASSEMBLY
6
9
10
19
13
34
11
12
14
7
15
16
17
18
21
20
22
24
23
27
26
25
28
21
29
20
8
66
BASE MAST PARTS LIST
Item No.
1
2
3
4
5
6
7
8
10
13
14
15
16
18
19
20
23
24
25
26
27
29
30
31
32
34
35
Part No.
0090-0188
0090-0422
B40-00-0003
0090-0389
0090-0403
B31-00-0001
B01-01-0193
0090-0684
0090-0860
0090-0192
0090-0071
0090-0212
0090-0166
0090-0654
0090-0185
0090-0344
Description
Nut, Nylon Lock, 3/8-16
Washer, Flat, 3/8 in.
Cable, Steel, 3/16 in.
Screw, Set, 1/2-20 x 1/2 in.
Screw, Sheet Metal, #10-24 x 1 in.
Slide Block, Plastic
Cord, Coiled, 16-2
Rivet, Pop, 3/16 x 1/2 in.
B46-00-0031 Knob, Manual Lowering Valve
B07-06-1060 Extension Rod, Manual Lowering Valve
0090-0042
0090-0210
0090-0422
0090-0498
B01-03-0040
0090-0182
B01-01-0129
0090-0231
B01-03-0066
Pin, Cotter, 1.6 mm
Nut, Nylon Lock, 1/2-13
Screw, Cap, 1/2-13 x 2-1/2 in.
Washer, Lock, Split, 1/2 in.
Nut, Hex, 1/2-13
Clamp, U-bolt, 5/16-18 x 2-1/2 x 2-5/8 in.
Nut, Nylon Lock, 5/16-18
Screw, Thread Cutting, #10-24 x 1/2 in.
Screw, Cap, 3/8-16 x 1 in.
Washer, Lock, Split, 3/8 in.
Washer, Flat, 3/8 in.
Washer, Flat, 3/16 in.
Switch, Limit, Mast
Nut, Nylon Lock, #10-24
Cable Assembly, Mast Limit Switch
Screw, Machine, #10-24 x 1/2
Switch, Limit, Level Sensor
13, and Lower Clevis (shown on page 6-4)
1
2
2
2
1
2
1
4
1
1
1
2
2
2
1
1
1
2
2
1
4
2
2
1
Qty
1
1
1
2
2
2
2
2
2
1
1
1
67
DRIVE AXLE
17
16
14
13
8
9
15
7
10
11
12
1
5
4
2
3
6C
6
6B
6A
68
DRIVE AXLE PARTS LIST
Item No.
1
2
3
4
Part No. Description
0090-0049 Screw, Cap, 3/8-16 x 2-1/4 in.
B30-00-0050 Pad Assembly, Torsion
0090-0188 Nut, Nylon Lock, 3/8-16
0090-0065 Screw, Cap, 1/2-13 x 1 in.
6C
7
9
11
12
13
14
15
16
17
B01-07-0013 Brake Subassembly, Electric
B07-07-5022 Key, Square, 1/4 x 2-1/4 in.
B07-06-5946 Plate, Transaxle Clamp
0090-0422
0090-1096
0090-0367
0090-1071
Washer, Flat, 3/8 in.
Screw, Cap, 3/8-16 x 2 in. – Grade 8
Screw, Set, 1/4-28 x 1/4 in.
Screw, Set, 5/16-18 x 5/8 in.
B08-02-0015 Caster, 10 in. Drive
0090-0776 Washer, Flat, 7/16 in.
0090-0617 Screw, Cap, 7/16-14 x 1 in.
SEE APPENDIX B FOR MACHINE CHANGES DUE TO
REFURBISHMENT
Qty
4
4
2
2
2
1
1
2
1
1
1
1
1
1
2
2
2
2
4
4
69
70
STEERING ASSEMBLY
19
19
20
15
16
17
8
8
21
8
22
9
10
23
3
6
5
9
18
8
14
8
24
10
9
1
2
4
7
8
10
9
13
11
12
12
10
9
26
12
20
7
8
7
10
25
9
24
27
9
24
18
28
29, 29A
31
30
31
32
17
17
33
STEERING ASSEMBLY PARTS LIST
Item No.
4
5
6
7
1
2
3
8
9
10
11
12
Part No. Description
0090-0239 Screw, Machine, #10-24 x 1-1/2 in.
B01-02-0105 Switch, Rotary, Steering Indicator
0090-0182 Nut, Nylon Lock, #10-24
B24-01-0015 Adapter Shaft, Rotary Switch
0090-0824 Screw, Set, #10-32 x 3/16 in.
0090-0035
0090-0188
Screw, Cap, 5/16-18 x 3 in.
Nut, Nylon Lock, 3/8-16
0090-0422
0090-0420
0090-0185
0090-0192
0090-0574
Washer, Flat, 3/8 in.
Washer, Flat, 5/16 in.
Nut, Nylon Lock, 5/16-18
Nut, Nylon Lock, 1/2-13
Washer, Flat, 1/2 in.
14
15
16
17
19
22
23
24
26
B11-01-0149 Support Arm, Tie Rod
0090-0881 Pin, Cotter, 5/32 x 2 in.
0090-1072
0090-0429
Nut, Castle, 1-8
Washer, Flat, 1 in.
0090-0046
B07-06-5826 Support Linkage, Tie Rod
0090-0045 Screw, Cap, 3/8-16 x 1-1/2 in.
0090-1061 Screw, Cap, 5/16-18 x 2 in. – Grade 8
0090-0080
Screw, Cap, 3/8-16 x 1-3/4 in.
Screw, Cap, 1/2-13 x 4-1/2 in.
Qty
2
8
4
4
4
1
1
1
3
1
1
1
1
1
1
6
2
1
2
15
7
4
1
6
2
1
2
4 in. Stroke
28 0063-0492 Bushing
29 B11-01-0137 Bracket, Wheel, Right
29A B11-01-0105 Bracket, Wheel, Left
30 0090-0112 Bolt, Steering Axle, 3/4-10 x 5 in.
31
32
0090-0428
0090-0195
Washer, Flat, 3/4 in.
Nut, Nylon Lock, 3/4-10
2
1
1
2
4
2
2
SEE APPENDIX B FOR MACHINE CHANGES DUE TO
REFURBISHMENT
71
E
S
P
19
E
S
P
19
-
J
-
J
I
L
I
L
4
30
PLATFORM
3
6
31
10
11
16
10
7
9
8
12
15
5
29
1
18
17
8
28
13
14
20
21
18
22
24
23
27
8
26
19, 19A
32
2
25
3
72
4
34
33
PLATFORM PARTS LIST
6
7
8
9
10
11
2
3
4
Item No. Part No. Description
0090-0053
0090-0422
0090-0188
Screw, Cap, 3/8-16 x 3 in.
Washer, Flat, 3/8 in.
Nut, Nylon Lock, 3/8-16
B39-00-0048 Gas Shock, Gate
0090-0076 Screw, Cap, 1/2-13 x 3-1/2 in.
0090-0574
0090-0033
Washer, Flat, 1/2 in.
Screw, Cap, 5/16-18 x 1-3/4 in.
0090-0420
0090-0185
Washer, Flat, 5/16 in
Nut, Nylon Lock, 5/16-18
13 0090-0224 Screw, Machine, #8-32 x 3/8 in.
14
15
16
0090-0007 Screw, Cap, 1/4-20 x1-1/4 in.
B07-06-5549 Plate, Clamp, Upper Control Box
B18-00-0144 Control Box, Upper Enclosure
17
18
B07-06-5552 Plate, Threaded, Control Box
0090-0183 Nut, Nylon Lock, 1/4-20
19 B11-00-0052Bike Rack Arm, Left
19A B11-00-0052Bike Rack Arm, Right
20
21
22
0090-0001
0090-0419
Screw, Cap, 1/4-20 x 1/2 in.
Washer, Flat, 1/4 in.
B39-00-0034 Gas Shock, Shelf
24 B36-00-0038 Pin, Spring Plunger, Shelf
27
28
31
32
34
0090-0074
0090-0191
Screw, Cap, 1/2-13 x 3 in.
Nut, Jam, Nylon Lock, 1/2-13
0090-0042 Screw, Cap, 3/8-16 x 1 in.
B00-00-0154 Sleeve, Heat Shrink, 1/2 x 5 in.
0090-1052 Screw, Machine, #10-24 x 3/4 in.
Qty
1
2
4
4
1
1
1
5
2
4
2
1
6
4
1
1
2
2
2
2
2
1
1
2
1
6
1
1
2
4
1
1
2
2
4
73
5,7
4,7
8
9
2
3
6,7
UPPER CONTROL BOX
13
21
19
14
17
14
16
12
15
18
20
8
23
24
24
25
26
22
10
11
29
30
31
27
28
32
74
UPPER CONTROL BOX PARTS LIST
Item No. Part No. Description
5
6
7
8
1
2
3
4
B01-10-0198
B01-10-0201
B01-10-0205
B01-10-0202
B01-10-0203
B01-10-0204
B01-10-0207
B01-10-0206
Circuit Board, Joystick (Not Shown)
Stop Switch, Emergency
Protection Skin, Push Button
Push Button, Arrow Up
Push Button, Arrow Down
Push Button, Enable
Mini Lamp, 6.3 volt
Switch, Cherry, Water/Dust Proof
9 B01-10-0317 Plate, Top Control
10 B01-10-0264 Joystick
15
16
17
18
11
12
B01-10-0318 Plate, Drive Direction
B01-10-0311 Rubber Cup, Thumb Switch
13 B01-10-0312Handle, Joystick, Left Half
14 B01-10-0313
B01-10-0312-
B01-10-0315
B01-10-0314
B01-10-0305
Handle, Joystick, Right Half
Switch, Thumb Actuator
Lever, Enable Switch
Pin, Dowel, 1/8 x 3/4 in.
19
20
B01-10-0316
0090-0500
Pushbutton, Enable Switch
Screw, Machine, #4-40 x 3/4 in.
21 B01-10-0218 Clamp
22 B01-10-0217 Screw, Machine, Torx, #6-32 x 3/8 in.
23 B01-10-0210
24 0090-0243 Screw, Machine, #10-32 x 1/2 in.
25 B01-10-0209
26 B01-10-0208
27 B01-10-0306 Pin, Dowel, 3/16 x 3/4 in.
28 B01-10-0308
29 B01-10-0307 Gear, 24 Tooth, Switch Activation
30 B01-10-0310
31 B01-10-0309
32 0090-1087 Screw, Machine, Panhead, #6-32 x
1
1
1
1
3
1
1
1
Qty
1
1
1
3
3
1
1
1
1
1
2
2
1
2
1
2
2
1
1
1
1
1
2
2
75
76
HYDRAULIC UNIT
5
6
7
8
9
9
8
10
6
11
3
2
5
1
30
4
13
16
14
27
17
18
19
20
21
22
15
23
23
24
25
26
28
31
32
29
12
Item No. Part No. Description
B02-05-0034 Pump Unit Complete
4
16
17
18
19
20
21
11
12
13
14
6
7
8
9
24
HYDRAULIC UNIT PARTS LIST
B02-15-0438 Valve Assembly, 24VDC
B02-15-0444 Cap, Cartridge Valve
B02-15-0440 Valve, Pilot Operated Check
Spring for Pilot Operated Check Valve
B02-15-0441 Valve, Flow Control
B02-15-0442 Valve, Cartridge, 3 Way-2 Position
B02-15-0443 Valve, Cartridge Relief
B02-15-0425 Solenoid, Start, 24VDC
B02-15-0490 Plug, Nylon, Motor
B02-15-0424 Motor, Electric, 12VDC
B02-15-0420 Base Assembly, Pump
B02-15-0433 Screw, Spring Retainer, 9/16-18
B02-15-0432 Spring, Check Valve
B02-15-0431 Poppet, Ball Retainer
B02-15-0430 Ball, 5/16 in. Diameter
B02-15-0426 Base, End Head
B02-15-0434 Spring, Retaining, Port Filter
26
27
B02-15-0436
B02-15-0437
Valve, Cartridge Relief
Seal, O-Ring, 3-7/8 x 1/8 in.
28 B02-15-0428 Seal, O-Ring, 5/8 x 1/16 in.
29 B02-15-0401
°
31 B02-15-0403
°
32 B02-15-0404 Filter, Screen (Suction)
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
Qty
1
1
1
1
1
7
2
1
1
2
3
1
1
1
2
77
HYDRAULIC CYLINDER, FITTINGS AND HOSES
2
3
4
5
6
8
16, 17
14
7
1
9
14
13
10
11
12
15
78
Item No.
CYLINDER, FITTINGS AND HOSES PARTS LIST
Part No. Description Qty
1 in. Stroke
2
4
5
7
Packing
O-Ring
9 B02-02-0230
°
1
1
1
1
1
1
1
2
1
12
11
4 in. Stroke
B02-04-0094 Valve, Flow Control, 1.25 gpm
B02-02-0237 Fitting, Straight, 4ORFS-6ORB
1
1
3 w/2 - #4FMFS fittings
14 B02-02-0229
°
*
Handle and knob assembly
B02-13-0097 Seal Kit (Includes items 2, 4, 5, and 7
3
1
1
1
79
80
APPENDIX B:
REFURBISHED UNITS
Visually inspect machine to determine what changes have been made due to refurbishment. Direct all questions to the Bil-Jax Service Department at
800.537.0540.
81
EUCLID MOTOR FACE MOUNT
82
EUCLID MOTOR FACE MOUNT PARTS LIST
Item No.
1
Part No. Description
B07-06-6082 Motor Mount Plate
6
7
8
9
3
4
5
0090-0042
0090-0188
Cap Screw, 3/8-16 x 1
Lock Nut, Nylon, 3/8-16
B01-07-0016 Euclid Drive Motor, 1” Shaft
B07-06-6107 Euclid Motor Spacer
B07-06-6108 Flanged Bearing Holder
0090-1137 Socket Head Cap Screw, 3/8-16 x 3
B25-00-0110 Bearing Flange Mount, 1”
10 0090-1138
11
12
Cap Screw, 7/16-14 x 1 1/4
B07-07-5022 Bar, Square, 1/4 x 2 1/4
14 0090-0776 Washer, Flat, 7/16
Qty
4
2
2
2
2
1
4
12
2
6
4
2
2
2
83
84
EUCLID MOTOR FLANGE MOUNT
Item No.
1
Part No. Description
B11-01-0162 Euclid Motor Mount
8
9
10
4
5
6
EUCLID MOTOR FLANGE MOUNT PARTS LIST
0090-0506
0090-0068
0090-0192
Cap Screw, 1/2-13 x 2 1/2
Cap Screw, 1/2-13 x 1 3/4
Hex Nut, 1/2-13
B07-07-5022 Bar, Square, 1/4 x 2 1/4
0090-0776 Washer, Flat, 1/2
0090-1138 Cap Screw, 7/16-13 x 1 1/2
Qty
2
2
2
1
2
2
4
8
8
2
85
ASI MOTOR MOUNT
86
Item No.
1
2
Part No. Description
B01-07-0016 ASI Drive Motor
B07-06-6082 Motor Mount Plate
4
5
6
7
8
10
11
0090-0042
0090-0188
0090-0081
0090-0192
Cap Screw, 3/8-16 x 1
Lock Nut, Nylon, 3/8-16
Cap Screw, 1/2-13 x 5
Hex Nut, 1/2-13
B07-07-5047 Bar, Square, 5/16 x 1 3/4
0090-0776
0090-1138
ASI MOTOR MOUNT PARTS LIST
Washer, Flat, 7/16
Cap Screw, 7/16-14 x 1 1/4
Qty
4
4
8
8
2
2
1
2
2
2
2
87
STEERING ASSEMBLY (I)
88
STEERING ASSEMBLY (I) PARTS LIST
Item No.
1
2
3
4
Part No. Description
B11-01-0157 Steering Linkage Weldment
B07-06-6091 Bar – Tie Rod
B11-01-0159 Support Linkage Weldment
B11-01-0158 Bar – Support Strap Weldment
Qty
1
1
1
1
1
1
1
89
STEERING ASSEMBLY (II)
90
STEERING ASSEMBLY (II) PARTS LIST
Item No.
1
Part No. Description
B07-08-0037 Knuckle – Tie Rod
Qty
4
91
92
93
94
95
96
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Key features
- 24-Volt DC battery package
- 40-amp battery charger
- 1-3/4 inch linear-displacement hydraulic cylinder
- Two-wheel drive transaxle
- Pushbutton steering
- Upper control box
- Emergency lowering valve
