Safety Labels and Locations. Brant Radiant Heaters HLV-170, HLV-80, HLV-50, HLV-90, HLV-140, HLV-60, HLV-100, HLV-175, HLV-75, HLV-180

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Safety Labels and Locations. Brant Radiant Heaters HLV-170, HLV-80, HLV-50, HLV-90, HLV-140, HLV-60, HLV-100, HLV-175, HLV-75, HLV-180 | Manualzz

Brant Radiant Heaters, Ltd.

HLV Series

Gas-Fired Infrared Vacuum System Tube Heater

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintence instructions thoroughly before installing or servicing this equipment.

AVERTISSEMENT. Une installation, un réglage, une modification, une réparation ou un entretien incorrect peut entraîner des dommages matériel, des blessures ou la mort. lisez attentivement les instructions d’installation, de fonctionnement et d’entretien avant de procéder à l’installation ou à l’entretien de cet équipement.

!

WARNING

Not for residential use! This heater is NOT approved for use in any residential application.

This includes, but is not limited to, attached garages, solariums, living quarters, etc.

Installation in residential spaces may result in property damage, asphyxiation, serious injury or death. Consult your local fire marshall and/or insurance carrier if unsure of your application.

Interdit pour usage résidentiel. Ne pas utiliser cet appareil à la maison, dan les chambres

à coucher, dan les harages attenants, etc.

This is

NOT an explosion proof heater. Where there is a possibility of exposure to flammable vapors, consult the local fire marshall, the fire insurance carrier and other authorities for approval of proposed installation.

Cet émetteur n’est pas un appareil antideflagrant. Lorsqu’il y a risque de contact avec des vapeurs inflammables, consulter le commissaire local des incendies, la compagnie d’assurance incendie ou tout autre authorité compétente pour approbation de l’installation.

Storage of gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance may result in fire or explosion. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Always maintain published clearance to combustibles.

Il est interdit d’utiliser des liquides inflammables ou degagent des vapeors inflammabled a proximaite de tout appareil fonctionnant au gaz.

For Your Safety Consignes De Sécurité

If you smell gas:

• Open windows.

• Do not touch electrical switches.

• Extinguish any open flame.

• Do not try to light any appliances.

• Immediately call your gas supplier from a

neighbours phone.

Si vous sentez une odeur de gaz:

• Ouvrez les fenêtres.

• Ne touches pas aux interrupters électriques.

• Éteignez toute flamme nue.

• Contactez immediatement votre compagnie de gaz.

Keep these instructions for future reference.

LIOHLV-06-12

HLV Series

Table of Contents

Contents

1.0 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

HLV Series Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Approvals Standards and Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Safety Labels and Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Clearance to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.0 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Pre-Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Design for Non-Condensing Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Design for Condensing Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

System Design Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Typical System Layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Vacuum Pump Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Damper Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.0 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Pre-Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Vacuum Pump Assembly and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Tube Assembly and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Elbows and Intersections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Baffle Assembly and Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Reflector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Burner Assembly and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Flue Venting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Combustion Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Electrical Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Gas Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

4.0 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Lighting and Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Thermostat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

System Start-Up Pre-Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Damper Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5.0 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Routine Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Troubleshooting Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

6.0 Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

2 3

HLV Series

1.0

Introduction

1.0

Introduction • Overview • System Components

Overview

The intent of this manual is to provide information regarding general safety, installation, operation and maintenance of the tube heater vacuum system. You must read, and understand, the instructions and safety warnings in this manual before installing the heating system.

System Components*

Prior to installation, verify that the heater’s gas type and voltage (as listed on the rating plate) match that of your application. Also verify that you have received all heater contents included with your system by checking them against the packing list. Materials not included in the heater kit contents (e.g., screws, vent material, terminals, etc.) are the responsibility of the installer. Notify your product representative or Brant

Radiant Heaters Ltd of any discrepancy or missing kit contents prior to installing unit.

Figure 1.1

• Typical System Components*

* Each HLV Series vacuum system

is engineered specific to each

application’s design parameters.

Some items illustrated may not be

required with your system.

Reflector Center

Support

Standard

Reflector

Primary/Secondary

Combustion Chamber(s)

Radiant

Tube(s)

Chain Set

Tube Hanger

Reflector

Tension Spring

Turnbuckle .

Reflector End

Cap w/Clips

Baffles

Burner Control Box

16” Burner Tube

Tube Clamp

Ignitor/

Sensor Box

Damper

Isolation Boot

Vacuum Pump

Type 1 Rubber Hose

3

Refer to pages 50-51 for a complete parts breakdown.

1.0

Introduction •

HLV Series Specifications

HLV Series

Specifications

Chart 1.1 • HLV Series Specifications

Burner

Model

Gas

Types

BTU/H

(High Fire)

BTU/H

(Low Fire)

Approximate System

Hanging Weights

Per

Burner

Head

Per 10 Ft.

Radiant Pipe

& Reflector

Section

Per 10 Ft.

Tailpipe &

Reflector

Section

Typical

Mounting

Height^

Combustion

Chamber

(Black Coated)

HLV-40*

N or P 40,000 40,000 35 lbs.

35 lbs.

45 lbs.

9’ to 14’ Al-Ti

Radiant

Emitter

Tube(s)**

Condensing

Pipe

Coated Alum or

Uncoated HRT

304 Stainless

Steel

HLV-50*

N or P 50,000 50,000 35 lbs.

35 lbs.

45 lbs.

9’ to 14’ Al-Ti

Coated Alum or

Uncoated HRT

304 Stainless

Steel

HLV-60

N or P 60,000 50,000 35 lbs.

35 lbs.

HLV-75

N or P 75,000 60,000 35 lbs.

35 lbs.

HLV-80

N or P 80,000 64,000 35 lbs.

35 lbs.

HLV-90

N or P 90,000 72,000 35 lbs.

35 lbs.

HLV-100

N or P 100,000 80,000 35 lbs.

35 lbs.

HLV-110

N or P 110,000 88,000 35 lbs.

35 lbs.

HLV-120 N or LP 120,000

96,000 35 lbs.

35 lbs.

HLV-125

N or P 125,000 100,000 35 lbs.

35 lbs.

HLV-140

N or P 140,000 112,000 35 lbs.

35 lbs.

45 lbs.

10’ to 15’

45 lbs.

11’ to 18’

45 lbs.

11’ to 18’

45 lbs.

12’ to 20’

45 lbs.

12’ to 20’

45 lbs.

13’ to 23’

45 lbs.

13’ to 25’

45 lbs.

14’ to 27’

45 lbs.

15’ to 30’

Al-Ti

Al-Ti

Al-Ti

Al-Ti

Al-Ti

Al-Ti

Al-Ti

Al-Ti

Al-Ti

Coated Alum or

Uncoated HRT

304 Stainless

Steel

Coated Alum or

Uncoated HRT

304 Stainless

Steel

Coated Alum or

Uncoated HRT

304 Stainless

Steel

Coated Alum or

Uncoated HRT

304 Stainless

Steel

Coated Alum or

Uncoated HRT

304 Stainless

Steel

Coated Alum or

Uncoated HRT

304 Stainless

Steel

Coated Alum or

Uncoated HRT

304 Stainless

Steel

Coated Alum or

Uncoated HRT

304 Stainless

Steel

Coated Alum or

Uncoated HRT

304 Stainless

Steel

HLV-150

N or P 150,000 120,000 35 lbs.

35 lbs.

HLV-170

N or P 170,000 136,000 35 lbs.

35 lbs.

HLV-175

N or P 175,000 140,000 35 lbs.

35 lbs.

HLV-180

N or P 180,000 144,000 35 lbs.

35 lbs.

45 lbs.

15’ to 30’

45 lbs.

16’ to 40’

45 lbs.

17’ to 42’

45 lbs.

18’ to 47’

Al-Ti

Al-Ti

Al-Ti

Al-Ti

Coated Alum or

Uncoated HRT**

304 Stainless

Steel

Coated Alum or

Uncoated HRT**

304 Stainless

Steel

Coated Alum or

Uncoated HRT**

304 Stainless

Steel

Coated Alum or

Uncoated HRT**

304 Stainless

Steel

HLV-200 N or P

200,000 160,000 35 lbs.

35 lbs.

45 lbs.

19’ to 50’ Al-Ti

Coated Alum or

Uncoated HRT**

304 Stainless

Steel

* The HLV-40 and HLV-50 do not have a reduction for low fire.

** All systems are designed to utilize either black coated aluminized steel (Alum) or uncoated hot-rolled steel (HRT) radiant emitter tubes. On systems designed with the hot-rolled steel option, a coated aluminized steel radiant tube

(TP-26A) must be installed immediately downstream of the titanium stabilized aluminized steel (Al-Ti) combustion chamber (TP-26B) on burner models HLV-150, 170, 175, 180 and 200 only.

^ Recommended mounting heights are provided as a guideline. Actual conditions may dictate variations from this data.

NOTE: Burner models HLV-170, 175, 180 and 200 receive TP-220 stainless steel tube clamp.

4 5

HLV Series

1.0

Introduction •

Approval Standards and Certifications

Applications

Approval Standards and Certifications

Installation of this tube heater must comply with all applicable local, state and national specifications, regulations and building codes. Contact the local building inspector and/or fire Marshall for guidance.

In the absence of local codes, the installation must conform to the latest edition of:

United States: National Fuel Gas Code, ANSI Z223.1 (NFPA 54).

Canada: CAN/CGA B149.1, Canadian Electrical Code C22.1.

• ANSI Z83.20b - American National Standards Institute.

• OSHA - Occupational Safety & Health Administration.

• CSA - Canadian Standards Association.

• Indoor approval.

Applications

!

WARNING

Not For Residential Use. Installation of a commercial tube heater system in residential indoor spaces may result in property damage, serious injury or death.

This is

not an explosion proof heater. No tube heater may be used in a Class 1 or Class 2 Explosive

Environment. Consult your local Fire Marshall, insurance carrier and other authorities for approval if the proposed installation is in question.

Commercial/Industrial: Unless otherwise indicated, tube heaters are designed and certified for use in industrial and commercial buildings, such as warehouses, manufacturing plants, aircraft hangars and vehicle maintenance shops. For maximum safety the building must be evaluated for potential problems before installing the heating system. A critical safety factor to consider before installation is the clearance to combustibles (see pgs. 8-9).

Public Garages: Installation of this tube heater in public garages must conform with the Standard for

Parking Structures NFPA 88A (latest edition) or the Code for Motor Fuel Dispensing Facilities and Repair

Garages NFPA 30A (latest edition).

• Heaters must not be installed less than 8 ft. (2.4 m) above the floor. Minimum clearances to

combustibles must be maintained from vehicles parked below the heater.

• When installed over hoists, minimum clearances to combustibles must be maintained

from the upper most point of objects on the hoist.

Aircraft Hangars: Installation of this tube heater in aircraft hangars must conform with the Standard for

Aircraft Hangars, ANSI/NFPA 409 (latest edition).

• In areas adjoining the aircraft storage area (e.g., shops, offices) the bottom of heaters shall be

installed no less than 8 ft. (2.4 m) above the floor.

• Suspended or elevated heaters shall be located in spaces where they shall not be subject to damage

by aircraft, cranes, movable scaffolding or other objects.

High Altitude: Installation of this tube heater is approved, without modifications, for elevations up to

6,000 feet (1,829 m) MSL (sea level) in the United States. Contact the factory for installations above these elevations.

5

HLV Series

120V

- 120V HEATER INPUT -

F/N: LLV3EP1

HOT

NEUTRAL

EARTH

1/2” Gas Connection

Refer to Installation Manual

9”-14”

23cm-36cm

Gas Supply

Back Panel

120V

- 120V HEATER INPUT -

HOT

NEUTRAL

EARTH

1.0

Introduction •

Safety Labels and Locations

Air Metering Orifice

DO NOT REMOVE

TP-114

TP-3014

1 - 1/2"

F/N: LLAC

Air Metering Orifice

Gas Supply

Gas Supply

9” (23cm)

9” (23cm)

Gas Supply

1/2” Gas Connection

Refer to Installation Manual

9”-14”

23cm-36cm

Gas Supply

Gas Supply

Gas Supply

9” (23cm)

9” (23cm) Gas Supply

RE-VERBER-RAY LOW INTENSITY INFRARED HEATER

RADIATEUR A INFRAROUGE A FAIBLE INTENSITE

FOR INDOOR INSTALLATION ONLY. NOT FOR USE IN RESIDENTIAL DWELLING.

INSTALLATION À L’EXTÉRIEUR SEULEMENT. NE PAS INSTALLER DANS UN LOGEMENT.

MODEL /MODELE NO.

HLV-40-125N

VOLTS A.C.

120~60Hz

STARTING AMPS.

4.8

RUNNING AMPS.

1.1

COMBUSTION CHAMBER:

4” BC TITANIUM

INPUT BTU/H

125,000/95,000

MANIFOLD PRESSURE

3.5” WC

MIN. INLET PRESSURE

5.0” WC

ORIFICE SIZE

SA

MP

STAINLESS STEEL.

ANSI Z83.20b - 2011 CSA 2.32b - 2011 Low - Intensity Infrared Htr.

ANS Z83.20b - 2011 CSA - 2011 Low - Intensity Infrared Htr.

LE

FOR USE WITH

NATURAL GAS

HEATER TYPE

C1

VERSION

10/11

MIN. MOUNTING ANGLE:

0 DEGREES

MAX. MOUNTING ANGLE:

45 DEGREES

FOR INDOOR USE

BRANT RADIANT HEATERS LIMITED

34 SCOTT AVE., PARIS, ONTARIO

TEL: 1-519-442-7823 WWW.BRANTRADIANT.COM

SERIAL NO.

0870 XXXX XXXX 0001

Rating Plate

Gas Connection Label

F/N: LLV3EP2

Orange Crescent

Left Panel

(Controls Compartment)

SERVICE ACCESS PANEL

IGNITER & FLAME SENSE COMPARTMENT

2. Remove cover by lifting top

cover upward and outward.

CAUTION: HOT SURFACE.

KEEP COVER IN PLACE. REMOVE FOR SERVICE ONLY.

16” Burner Tube

F/N: LLV2EP9

Combustion

Chamber

F/N: LLV2EP15

Radiant

Tube

Right Panel

(Valve Compartment)

F/N: LLTB026

Yellow Titanium Alloy Tag

(150,000 BTU/H models and greater)

7

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