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Section V - Servicing
Changing Compressor Fluid
The interval for changing the compressor fluid depends on the type of fluid used and the operating conditions of the unit. See
Section VI - Compressor Fluids for more specific information concerning fluid life of specific fluids.
Fluid change instructions:
For QGV-75 through 200
• Turn the compressor off by the main switch and perform proper lockout/ tagout procedure.
• Completely depressurize the compressor circuits (reference
‘Preparing for Maintenance or Service’ on page 70 and ‘Safety’ instructions on page 72).
• Slowly unscrew the plugs at the fluid fill and discharge port.
• Attach a pipe to the drain valve, open the drain valve and allow all the fluid to drain from the unit. In order for all fluid to be removed, fluid should be at running temperature (between 140°F and 175°F).
• Dispose of the fluid in accordance with
Local, State, and Federal environmental regulations.
• Remove the pipe, close the draincock and reinstall the plug.
• Fill the compressor with the appropriate amount of new fluid through the fluid inlet port.
• Check the fluid level at the sightglass.
• Replace the o-ring if necessary on the fluid filler cap and reinstall.
For QGV-20 through 60
• Press the emergency stop button and remove the right side cabinet panel (if applicable).
• Check the pressure on the reservoir pressure gauge and wait until the pressure in the reservoir tank drops to approximately 15 psig.
• Close the 1/4 turn valve on the blowdown valve.
• Remove the drain plug and attach the
1/4” NPT barb fitting and drain tube
(supplied with the unit) to the drain on the reservoir.
• Slowly open the 1/4 turn valve on the reservoir drain. The pressure remaining in the tank will force the fluid out. When air begins to escape from the tank, close the valve.
74
• After closing the valve, remove the tubing and barb fitting and reinstall the drain plug.
• Remove the plug from the fluid fill port and refill the reservoir with the appropriate amount and type of fluid.
NOTICE!
R e f e re n c e s e c t i o n V I f o r m o re information regarding compressor fluids.
• Open the 1/4 turn valve on the blowdown valve and restart the compressor.
NOTICE!
The 1/4 turn valve on the blowdown valve MUST be open for the unit to blowdown during regular unit operation.
Quincy Compressor-QGV Series
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Table of contents
- 7 Safety Alert Symbols
- 8 Spare Parts Ordering Information
- 8 Serial/Model Identification Plate
- 9 Royal Blue Warranty
- 12 General Description
- 13 The Compression Cycle
- 13 Air Flow
- 13 Capacity Control System
- 14 Cooling System
- 14 Air-cooled Fluid Coolers
- 14 Water-cooled Fluid Coolers
- 15 Electrical System
- 16 Control Panel
- 18 Receiving
- 18 Moving the Unit to the Installation Site
- 19 Location
- 20 Piping Connections
- 20 Relief Valves
- 21 Electrical
- 21 Pneumatic Circuit Breakers or Velocity Fuses
- 21 Guards
- 21 Manual Vent and Shutoff Valve
- 22 Water and Sewer Facilities at the Installation Site (water-cooled models)
- 23 Compressor Rotation
- 23 Fan Rotation (air-cooled only)
- 23 Shipping Supports
- 24 Prior to Starting
- 25 Starting the Compressor
- 26 Control Panel Operation
- 26 Main Screen
- 32 Menu Screen
- 58 Upgrading Touch Screen (HMI) Code
- 63 QGV Network Setup
- 75 Stopping the Compressor - Normal Operation
- 75 Stopping the Compressor - Emergency
- 76 Preparing for Maintenance or Service
- 77 Maintenance Schedule
- 78 Safety
- 78 Water Removal
- 79 Service Adjustments
- 80 Changing Compressor Fluid
- 81 Fluid Level
- 81 Fluid Filter
- 82 Fluid Scavenging System
- 82 Fluid Cooler/Aftercooler (air-cooled)
- 82 Air/Fluid Tubing
- 84 Air Filter
- 85 Air/Fluid Separator Element
- 86 Control Panel Fault or Service Messages
- 87 Electronic Control
- 88 Shaft Seal
- 90 Fluid Specifications
- 91 Lubrication
- 91 Fluid Sample Valve
- 92 Factors Affecting Fluid Life
- 92 Fluid Analysis Program - General
- 94 Understanding the Analysis Report
- 96 QuinSyn-Plus
- 97 QuinSyn-XP
- 98 QuinSyn-PG
- 99 QuinSyn-F
- 99 QuinSyn Flush
- 100 Cleaning and Flushing with QuinSyn Flush
- 102 Converting to QuinSyn-Plus
- 102 Converting to QuinSyn-XP
- 103 Converting to QuinSyn-PG
- 103 Converting to QuinSyn-F
- 104 Fluid Parameters
- 106 Failure to Start
- 107 Unscheduled Shutdown
- 107 Thermal Overload Relays Tripping
- 108 Low Air Delivery
- 108 Low Receiver Pressure
- 108 High Receiver Pressure
- 109 High Discharge Air Temperature and/or High Fluid Injection Temperature
- 110 Frequent Air/Fluid Separator Clogging
- 111 Fluid Discharge Out Blowdown Valve
- 111 Frequent Fluid Filter Clogging
- 111 Excessive Water Content In Fluid
- 112 Excessive Fluid Consumption
- 112 Frequent Air Cleaner Clogging
- 112 Inlet Valve Not Opening Or Closing In Relation To Air Demand
- 113 Compressor Does Not Unload When There Is No Air Demand
- 113 To Reset Pressure
- 113 Compressor Will Not Time-out Or Shut Down When Unloaded (Auto/Dual Only)
- 113 Excessive Water in Plant Air Distribution System
- 113 Pressure Relief Valve Exhausting
- 118 QGV-75/100/125 (air-cooled)
- 119 QGV-75/100/125 (water-cooled)
- 120 QGV-150 (air-cooled)
- 121 QGV-200 (air-cooled)
- 122 QGV-150/200 (water-cooled)