REPLACEMENT PARTS. Yale Electric Hoist
Below you will find brief information for Electric Hoist . This manual provides instructions on the correct installation, operation, and maintenance of the Yale KELC Electric Hoist. It also includes a parts list. The manual covers topics such as pre-installation checks, connecting the hoist to electrical service, operating the hoist, lubrication, and maintenance.
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SECTION IX - REPLACEMENT PARTS
This section contains complete replacement parts information for your new Yale Electric Hoist. The parts are grouped and illustrated in exploded view photos to permit easy identification.
Each part in an illustration is keyed by reference number to a corresponding parts table. In the table will be found the BH part number, description and quantity required.
When ordering replacement parts it will be necessary that you include, with your order, the BH part number of parts required, plus, hoist catalog number and model number, which will be found on the hoist nameplate attached to hoist. For motors, complete motor nameplate data is required. Complete inspection, maintenance and overhaul service is available for
Yale Electric Hoists at any of the Authorized Repair Stations.
All are staffed by qualified factory-trained servicemen; have authorized testing equipment; and stock a complete inventory of genuine replacement parts.
NOTICE: Information herein is subject to change without notice. Parts must be ordered from an Authorized Yale
Repair Station or from a Yale Hoist Distributor.
The numbers assigned to the parts of our various assemblies in our parts lists are not the part numbers used in manufacturing the part. They are identification numbers, that when given with the hoist serial number, permit us to identify, select or manufacture, and ship the correct part needed for any hoist.
Figure No.
9-8b
9-9a
9-9b
9-10
9-11
9-12
9-13
9-14
9-15
9-1
9-2
9-3
9-4
9-5
9-6
9-7a
9-7b
9-8a
INDEX OF EXPLODED VIEW PARTS ILLUSTRATIONS
Title Page
Frame and External Parts ......................................................................................................................... 33-35
Upper Suspension, Load Chain and Lower Block Parts (2 ton Hoists) .................................................. 36-37
Upper Suspension, Load Chain and Lower Block Parts (3 ton Hoists) .................................................. 38-39
2 and 3 Ton Lower Block Assembly ............................................................................................................... 40
Gearing and Load Brake Parts (1/4 and 1/2 Ton Hoists) ......................................................................... 41-42
Gearing and Load Brake Parts (1 through 3 Ton Hoists) ........................................................................ 43-44
Electrical Control Units (Three Phase Single Speed Hoists, Paddle Limit) ............................................ 45-46
Electrical Control Units (Three Phase Single Speed Hoists, Electronic Limit Switch) ........................... 47-48
Electrical Control Units (Two Speed Hoists Only, Paddle Limit) .............................................................. 49-50
Electrical Control Units (Two Speed Hoists Only, Electronic Limit Switch) ............................................. 51-52
Electrical Control Units (Single Phase Hoists, Paddle Limit) ................................................................... 53-54
Electrical Control Units (Single Phase Hoists, Electronic Limit Switch) .................................................. 55-56
Limit Lever and Switch Parts .......................................................................................................................... 57
Push Button Station and Conductor Cable Assembly (Single Speed Hoists) ............................................. 58
Push Button Station and Conductor Cable Assembly (Two Speed Hoists Only) ......................................... 59
Single Phase Motor Assembly ....................................................................................................................... 60
Three Phase Motor Assembly ................................................................................................................... 61-62
Hoist Motor Brake ........................................................................................................................................... 63
ELECTRICAL CONTROL UNITS (Three phase Single
Speed Hoists, Electronic Limit Switch)
Page 32
To enable us to expedite your parts order, always give Model and Catalog Number and Electric
Current of Hoist. (See nameplate.)
or
Figure 9-1. FRAME AND EXTERNAL PARTS
Standard and Plating Service Hoists
(Except 2 through 3 Ton Model Upper Suspension, Load Chain and Lower Block)
9
10
11
5
6
3
4
7
8
Ref.
No.
1
Part
Number
BH-4007
BH-5026
BH4007A
BH5027
***
BH-5009
BH-4008
BH-1007
***
BH-1010
BH-1096
BH-1014
BH-1168
BH-1169
Description
Hook Assembly-Upper with Latch (Includes Item 51) (for 1/4 & 1/2 ton)
Hook Assembly-Upper with Latch (Includes Item 51) (for 1/4 & 1/2 ton) Plated
Hook Assembly-Upper with Latch (Includes Item 51) (for 1 ton)
Hook Assembly-Upper with Latch (Includes Item 51) (for 1 ton) Plated
Frame Assembly
Pin-Support, chain guide
Retaining Clip, Chain Guide Pin
Gasket-Gearcase
Cover Assembly-Gearcase
Cable Assembly-Flexible, 5' (Incl. Items 9 & 10)
115 volt, 1 phase, 60 hertz hoists
230 volt, 1 phase, 60 hertz hoists
200/230/460/575 volt, 3 phase, 60 hertz hoists
Grommet-Flexible Cable-3 phase
Grommet-Flexible Cable-1 phase
Clamp-Flexible Cable
Cover-Electrical Compartment
Without internal counterweight
With internal counterweight
Capacity Label (Not Shown)
(Continued on following page)
Qty.
Req’d
1*
1*
1
1
1
1
1
1
1
1
1
2
1
1
2
1
Page 33
18
19
20
21
22
23
24
12
13
14
15
16
17
34
35
36
37
38
39
40
Ref.
No.
11a
25
26
27
28
30
32
33
Figure 9-1. FRAME AND EXTERNAL PARTS - Continued
BH-1174
BH-5031
BH-1174A
BH-5032
BH-1175
BH-5033
BH-5047
BH-5034
BH-5035
BH-1178
BH-1179
BH-1180
BH-1181
**
BH-1037
BH-1038
BH-1031
BH-1032
***
BH-1033
BH-1034
BH-1080
BH-1086
BH-5020
BH-5021
BH-5022
BH-1035
BH-5028
BH-1035A
BH-5029
BH-5046
BH-5030
Part
Number
BH-1190
BH-1191
BH-1192
BH-1193
BH-1194
BH-1020
BH-1021
BH-1022
BH-1023
BH-1024
BH-1025
BH-1026
BH-1027
BH-1028
BH-5023
BH-4016
BH-4017
Description
1/4 Ton
1/2 Ton
1 Ton
2 Ton
3 Ton
Screw-Fillister Head Machine
Hi-Collar Helical Spring Lock Washer (1/4)
Ring-Retaining
Regular Helical Spring Lock Washer (#10 Pltd.)
Hex Socket Head Cap Screw (#10-24 x 3/4)
Grooved Pin (Type D 1/8 x 1/2 Pltd.)
Grommet-(Motor Driven Trolley Models)-Not Shown
Dowel Pin (3/8 x 3/4)
Hex Socket Pipe Plug (1/8)
Suspension Bushing Keeper
Lock Washer
Hex Socket Cap Screw
Guide Assembly-Coil Load Chain
1/4 & 1/2 ton Hoists
1 through 3 ton Hoists
Chain Assembly-Coil, load
1/4" Dia.-1/4 & 1/2 ton Hoists
5/16" Dia.-1 ton Hoists
1/4" Dia.-1/4 & 1/2 ton Hoists - Zinc Plated
5/16" Dia.-1 ton Hoists - Zinc Plated
Stop Shoe (Electronic Limit Equipped Only)
Support Pin
Retaining Ring
Block Assembly-Lower, (Incl. items 32 through 39)
For 1/4 ton Hoists
For 1/4 ton Hoists Plated
For 1/2 ton Hoists
For 1/2 ton Hoists Plated
For 1 ton Hoists
For 1 ton Hoists Plated
Note: Lower block assemblies do not include attaching pins.
Order separately.
Body-Lower Block
1/4 ton Hoists
1/4 ton Hoists Plated
1/2 ton Hoists
1/2 ton Hoists Plated
1 ton Hoists
1 ton Hoists Plated
Hook, Nut and Latch Assembly-Lower Block
1/4 thru 1 ton Hoists
1/4 thru 1 ton Hoists Plated
Latch Kit-Hook, lower
1/4 thru 1 ton Hoists
Washer-Thrust, needle bearing
Bearing Assembly-Needle, thrust
Shield-Bearing
Grooved Pin (Type F 5/32 x 1-1/8 Pltd.)
Nut-Hook
Pin-Connecting, lower block
1/4 and 1/2 ton Hoists
1 ton Hoists
(Continued on following page)
Page 34
1*
1
1
2
1
1
1
1
1
Qty.
Req’d
3
8
2
3
8
1
1
1
2
2
1
1
1*
1
1
1
1*
Figure 9-1. FRAME AND EXTERNAL PARTS - Continued
48
50
51
54
58
59
Part
Number
BH-1045
BH-1052
BH-1098
BH-1099
BH-1184
BH-1185
BH-4010
BH-1183
BH-5025
BH-1158
BH-1159
BH-1160
BH-1161
BH-1162
BH-1163
BH-1164
BH-1165
BH-1166
BH-5010
BH-5011
Ref.
No.
41
45
47
60
61
62
63
65
Description
Slotted Spring Pin (3/32 x 3/4 Pltd.)
Fillister Head, Self Locking Machine Screw (5/16-18 x 3/4 Pltd.)
Limit Stop (Paddle Limit Switch)
1/4" Coil Chain
5/16" Coil Chain
Grooved Pin (Limit Stop BH-1098) (Type F 7/32 x 2 Pltd.)
Grooved Pin (Limit Stop BH-1099) (Type F 1/4 x 2 Pltd.)
Filler Assembly-Oil
Latch Kit-Hook (upper) 1/4 through 1 ton
Lug Suspension Assembly
The following items are for two speed hoists with 2-1/4 horsepower motor only:
Insert-Coil
Support Stud
Top
Bottom
Counterweight
Plain Washer (Type W 1/4 Pltd.)
Heavy Hex Self-Locking Nut (1/4 - 20)
Capacity Label
1 Ton
2 Ton
3 Ton
Chain Stop Assembly (Electronic Limit Switch)
For 5/16" Coil Chain
For 1/4" Coil Chain
* Refer to Figure 9-2 for 2 Ton Model Upper Suspension, Load Chain and Lower Block Parts.
Refer to Figure 9-3 for 3 Ton Model Upper Suspension, Load Chain and Lower Block Parts.
** Hook and suspension bolt nuts are not serviced separately. They are available only with hook or bolt as assemblies.
*** For frame assembly or gearcase cover assembly, please consult factory. Be sure to have serial number available.
1
1
** Load Chain Assemblies listed are for hoists with standard
10 ft. lifts. Bulk chain is available in 1 ft. increments and 50 ft.
lengths as follows:
Â
Type Chain
Coil (1/4" Dia.)
Coil (5/16" Dia.)
Coil (1/4" Dia. Zinc Plate)
Coil (5/16" Dia. Zinc Plate)
50' Lengths
Not Available
Not Available
Not Available
Not Available
Bulk
BH-1066
BH-1069
BH-1083
BH-1093
1
1
2
2
1*
3
1
3
3
1
2
1
Qty.
Req’d
1
1
2
Page 35
To enable us to expedite your parts order, always give Model and Catalog Number and Electric
Current of Hoist. (See nameplate.)
or
Page 36
Figure 9-2. UPPER SUSPENSION, LOAD CHAIN AND LOWER BLOCK PARTS
(2 Ton Hoists)
10251B
Ref.
No.
1
25
26
27
28
29
30
19
20
21
22
23
24
8
9
10
11
14
5
6
7
16
17
18**
2
3
4
Figure 9-2. UPPER SUSPENSION, LOAD CHAIN AND LOWER BLOCK PARTS - Continued
Part
Number Description
905422
BH-1102
BH-5036
BH-1030
BH-4013
BH-1106
BH-1107
BH-1108
BH-1109
BH-1061
*
*
BH-1111
Bracket Assembly Kit- Lug Suspension
(Coil Chain Model Only. Includes Items 6, 8 and 9)
Hook Assembly-Upper (Includes Items 5, 6, 7 and 20)
Hook Assembly-Upper (Includes Items 5, 6, 7 and 20) Plated
Grooved Pin (Type F 3/16 x 1-1/4 Pltd.)
Block Assembly-Upper
Coil Chain Models, Includes Items 3, 10, 11, 14, 16, 19 and 21
Lock Assembly-Suspension Bushing
Regular Helical Spring Lock Washer (#10 Pltd.)
Hex, Socket Head Cap Screw (#10-24 x 1/2)
Hex, Socket Head Cap Screw (#10-24 x 3/8)
Plate - Lock (Coil Chain Lug Suspension Models Only)
Lug Suspension Stud
Anchor - Coil Load Chain
Cotter Pin (3/32 x 3/4)
BH-1113 Pin-Coil Chain Anchor
(See Fig. 9-4) Block Assembly-Lower
BH-1114
BH-1115
*
Chain Assembly
Chain Assembly (Zinc Plated)
Suspension Bushing
BH-2213
BH-4012
BH-5010
BH-1099
BH-5023
BH-4016
BH-4017
BH-5020
BH-5021
BH-5022
BH-1185
Latch Kit-Hook
Spacer Washer
Chain Stop (Electronic Limit Switch)
Actuator (Paddle Limit Switch)
Suspension Bushing Keeper
Lock Washer
Hex Socket Head Cap Screw
Stop Shoe (Electronic Limit Equipped)
Support Pin
Snap Ring
Grooved Pin (Type F 1/4 x 2 Pltd.)
* Not available as individual parts. Order upper block assembly, Item 4.
** Load Chain Assemblies listed are for hoists with standard 10 ft. lists. Bulk chain is available in 1 ft. increments and 50 ft.
lengths as follows:
Type Chain
Link (5/16" Dia.)
Link (5/16" Dia. Zinc Plate)
50' Lengths
Not Available
Not Available
Bulk
BH-1069
BH-1093
Qty.
Req’d
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
2
1
1
1
1
1
1
1
2
1
1
1
Page 37
To enable us to expedite your parts order, always give Model and Catalog Number and Electric
Current of Hoist. (See nameplate.)
or
Page 38
Figure 9-3. UPPER SUSPENSION, LOAD CHAIN AND LOWER BLOCK PARTS
(3 Ton Hoists)
11757B
4
5
13
14
15
16
17
18
6
7
8
9
10
11
12
19
20
21
24
25
26
27
28
29
30
Ref.
No.
1
2
3
Figure 9-3. UPPER SUSPENSION, LOAD CHAIN AND LOWER BLOCK PARTS - Continued
Part
Number
BH-1131
BH-1132
905424
BH-1134
BH-1135
BH-5037
BH-2214
BH-2217
BH-1138
BH-4018
BH-5023
BH-4016
BH-1142
BH-1143
BH-1144
BH-1145
BH-5019
BH-1147
BH-1148
BH-5045
BH-5020
BH-5021
BH-5022
See Fig. 9-4
BH-2210
BH-1154
BH-5010
BH-1099
BH-1185
BH-4017
Description
Suspension Pin and Nut Assembly
Spherical Washer
Suspension Lug Kit
(Includes Items 1, 2, 4 and 26)
Pin - Grooved (Type A 3/16 x 2 Pltd.)
Hook/Latch and Nut (Includes Item 6)
Hook/Latch and Nut (Includes Item 6) Plated
Latch Kit, Hook
Washer, Thrust
Hanger
Connecting Rod Assembly
Suspension Bushing Keeper
Lock Washer
Pin, Connection
Ring, Retaining
Sprocket & Bushing Assembly (Includes Item 15)
Bushing
Pin, Sprocket
Grooved Pin (Type A 3/16 x 3/8 Pltd.)
Chain Assembly, Coil Load
Chain Assembly, Coil Load Plated
Stop Shoe (Electronic Limit Equipped)
Support Pin
Snap Ring
Block Assembly, Lower, Coil Chain
Washer, Thrust
Washer
Chain Stop Assembly (Electronic Limit Equipped)
Actuator (Paddle Limit Equipped)
Grooved Pin (Type F 1/4 x 2 Pltd.)
Hex Socket Head Cap Screw
Qty.
Req’d
1
1 Pr.
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
NOTICE
Always insist on factory approved Yale Hoist replacement parts when servicing this equipment. Parts are available from your local Authorized Repair Station.
NOTES
Page 39
To enable us to expedite your parts order, always give Model and Catalog Number and Electric
Current of Hoist. (See nameplate.)
12444A
Figure 9-4. 2 and 3 TON LOWER BLOCK ASSEMBLIES
Ref.
No.
Part
Number
BH-2211
BH-5040
BH-2212
BH-5044
BH-2213
BH-2214
BH-2215
BH-2216
BH-2217
BH-2220
BH-5043
BH-2221
BH-2222
BH-2223
BH-2224
BH-2225
BH-5041
BH-2219
BH-5038
BH-2218
BH-5039
BH-2202
BH-5042
BH-2203
BH-2204
BH-2205
BH-2206
BH-2207
BH-2208
BH-2210
12
13
14
15
16
17
18
19
20
21
1
6
7
4
5
9
2
3
10
11
Page 40
Description
Block Assembly-Lower Complete
Block Assembly-Lower Complete Plated
Block Assembly-Lower Complete
Block Assembly-Lower Complete Plated
Guide-Center
Guide-Center Anodized
Lock-Sprocket Pin
Sprocket-Coil Chain
Bushing-Sprocket
Screw-Fillister Head, Self locking
Pin-Sprocket
Fitting-Hydraulic Drive
Washer, Thrust
Body Assembly-Lower Block
Body Assembly-Lower Block Anodized
Hook/Latch and Nut (Includes Items 12, 13 and 15)
Hook/Latch and Nut (Includes Items 12, 13 and 15) Plated
Latch Kit, Hook
Latch Kit, Hook
Pin, Grooved
Shroud
Washer, Thrust
Hook/Latch and Nut (Includes Items 12 and 17)
Hook/Latch and Nut (Includes Items 12 and 17) Plated
Pin, Grooved
Shield, Bearing
Bearing Assembly-Needle, Thrust
Washer, Thrust
Body-Lower Block
Body-Lower Block Anodized
Quantity Required
2 Ton 3 Ton
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
To enable us to expedite your parts order, always give Model and Catalog Number and Electric
Current of Hoist. (See nameplate.)
Figure 9-5. GEARING AND LOAD BRAKE PARTS (1/4 and 1/2 Ton Hoists)
14
15
16
17
18
19
20
21
22
8
9
10
11
12
13
Ref.
No.
3
4
1
2
5
6
7
Part
Number
BH-1201
BH-1202
BH-1203
BH-1237
BH-1205
BH-1206
BH-1207
BH-1208
BH-1209
BH-1210
BH-1239
BH-1212
BH-1213
BH-1214
BH-1216
BH-1240
BH-1241
BH-1242
BH-1218
BH-1238
BH-1219
BH-1220
BH-1221
BH-1222
BH-1223
BH-1224
BH-1225
BH-1226
BH-1227
Description
Seal-Oil, motor shaft
Bearing Assembly-Ball, motor shaft
Ring-Retaining, Internal
Bearing Assembly-Needle, 11/16" I.D. (36 rollers, grease retained)
Bearing-Thrust, bronze
Washer-Thrust, 11/16" I. D. (Used with 14 tooth Pinion Load Brake
Shaft-13H-1207 below)
Shaft & Integral Pinion-load brake,
14 teeth
23 teeth
36 teeth
Key-Woodruff
Retainer-Spring, load brake
Spring-load brake (Plain-no color code)
Spring-load brake (Yellow color code)
Pin-Grooved
Cam-load brake
Gear & Clutch Assembly-load brake
For use with 1/4 H.P. Motor
For use with 1 /2 H.P. Motor
For use with 1 H.P. Motor
Disc-Friction, load brake
Bushing—Ratchet
Flange—load brake
Bearing Assembly-Needle, 5/8" I.D.
Washer-Thrust, 5/8" I.D.
Ring-Snap, brake flange
Pawl & Ratchet Assembly-load brake (includes item 15)
Ring-Snap, sprocket gear
Gear-Sprocket
74 teeth
65 teeth
52 teeth
(Continued on following page)
11898
Qty.
Req’d
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
2
2
1
1
Page 41
Figure 9-5. GEARING AND LOAD BRAKE PARTS - Continued
Ref.
No.
23
24
25
27
28
30
31
32
33
34
35**
Part
Number
BH-1228
BH-1229
BH-1230
BH-1232
BH-1318
BH-1311
BH-1235
BH-1236
BH-1315
BH-1316
BH-1317
BH-4019
BH-4020
BH-4021
Description
Screw - Fillister Head Machine
Lockwasher- Spring Type
Plate - Retainer, Sprocket Bearing
Bearing Assembly- Ball, Sprocket
Ball Bearing On Later Model Hoists
Sprocket-Coil Chain (1/4" Dia. Wire)
Bearing Assembly - Ball, Sprocket
Key - Woodruff
O-Ring
Seal Disk
Seal - Oil
Clutch Assembly - 1/4 hp
1/2 hp
1 hp
Qty.
Req’d
1
1
1
1
1
1
1
1
1
4
4
1
* This gear and clutch assembly should not be field disassembled. Replace assembly only as clutch pressure is preset at factory based on hoist capacity and motor H.P.
** Replaces items 9-16 on non-load brake equipped models
NOTES
Page 42
To enable us to expedite your parts order, always give Model and Catalog Number and Electric
Current of Hoist. (See nameplate.)
Figure 9-6. GEARING AND LOAD BRAKE PARTS (1 thru 3 Ton Hoists)
12
13
14
15
16
17***
18
19
20
21
22
23
24
25
26
27
28**
29
Ref.
No.
5
6
3
4
7
1
2
8
9
10
11
Part
Number
BH-1201
BH-1202
BH-1203
BH-1220
BH-1221
BH-1222
BH-1219
BH-1218
BH-1223
BH-1238
BH-1241
BH-1242
BH-1212
BH-1216
BH-1239
BH-1210
BH-1207
BH-1208
BH-1206
BH-1205
BH-1204
BH-1214
BH-1224
BH-1225
BH-1226
BH-1236
BH-1304
BH-1237
BH-1305
BH-1306
BH-1307
BH-1228
Description
Seal-Oil, motor shaft
Bearing Assembly-Ball, motor shaft
Ring-Retaining, Internal
Bearing Assembly-Needle, 5/8" I.D.
Washer-Thrust, 5/8" I.D.
Ring-Snap, brake flange
Flange-Load Brake
Disc-Friction, load brake
Pawl and Ratchet Assembly-Load Brake (includes item 15)
Bushing-Ratchet
Gear and Clutch Assembly-Load Brake
For use with 1 /2 H.P. Motor
For use with 1 and 2-1/2 H.P. Motors
Spring-Load Brake (Plain-no color code)
Cam-Load Brake
Retainer-Spring, Load Brake
Key-Woodruff
Shaft and Integral Pinion-Load Brake
14 teeth
23 teeth
Washer-Thrust, 11/16" I.D.
Bearing-Thrust, bronze
Bearing Assembly-Needle, 11 /16" I.D.
Pin-Grooved
Ring-Snap, intermediate gear
Gear-Intermediate
74 teeth
65 teeth
Key-Woodruff
Shaft and Integral Pinion-Intermediate
Bearing Assembly-Needle, 11/16" I.D.
Ring-Snap, sprocket gear
Gear-Sprocket
Spacer-Sprocket Gear
Screw-Fillister Head Machine
(Continued on following page)
11899
1
1
1
2
2
1
1
2
1
1
1
1
1
4
1
1
1
1
Qty.
Req’d
2
1
1
2
1
1
1
1
1
2
1
Page 43
Figure 9-6. GEARING AND LOAD BRAKE PARTS - Continued
37
38
39
40
41**
Ref.
No.
30
31
33
34
35
Part
Number
BH-1229
BH-1230
BH-1232
BH-1318
BH-1308
BH-1311
BH-1312
BH-1235
BH-1315
BH-1316
BH-1317
BH-4020
BH-4021
Description
Lockwasher - Spring Type
Plate - Retainer, Sprocket Bearing
Bearing Assembly - Ball, Sprocket
Ball Bearing On Later Model Hoists
Key -Woodruff, Sprocket
Sprocket - Coil Chain
1/4" Dia. Wire
5/16" Dia. Wire
Bearing Assembly - Ball, Sprocket
O-Ring
Seal Disk
Seal - Oil
Clutch Assembly 1/2
Clutch Assembly 1 & 2-1/2
* This gear and clutch assembly should not be field disassembled. Replace assembly only as clutch pressure is preset at factory based on hoist capacity and motor H.P.
** Ref. No. 41 is replaced by Ref. Nos. 7 thru 14 on non-load brake equipped hoists.
*** Ref. No. 17 occurs next to Ref. No. 16 for 14 tooth pinion shaft only.
Qty.
Req’d
1
1
4
1
1
1
1
1
1
1
1
NOTES
Page 44
To enable us to expedite your parts order, always give Model and Catalog Number and Electric
Current of Hoist. (See nameplate.)
11900J
Figure 9-7a. ELECTRICAL CONTROL UNITS (Three phase Single Speed Hoists, Paddle Limit)
6
7
8
4
5
Ref.
No.
1
2
3
Part
Number Description
BH-3800
BH-3801
BH-3802
BH-2155
BH-3803
BH-3804
BH-2189
BH-2161
Contactor and Mounting Plate Assembly (Includes Ref. Nos. 1, 3 and 4)
Three Phase 24V Control
Three Phase 115V Control
Mounting Plate - Contactor
Sems Round Head Machine Screw with External Lock Washer (#10-24 x 3/8)
Contactor Assembly
Three Phase 24V Control
Three Phase 115V Control
Pan Head Self Tapping Screw (#8-32 x 1/2)
Hex Socket Head Cap Screw (#10-24 x 3/8 Pltd.)
BH-2162 Regular Helical Spring Lock Washer (#10 Pltd.)
See Fig. 9-11 Limit Switch and Shaft Assembly
BH-2166
BH-3805
Transformer
Three Phase 208V/24V
Three Phase 230V/460V/24V
BH-2168
BH-2169
BH-3806
BH-2172
Three Phase 575V/24V
Three Phase 208V/115V
Three Phase 230V/460V/115V
Three Phase 575V/115V
(Continued on following page)
Qty.
Req’d
1
2
1
1
2
2
1
5
1
Page 45
14
15
16
17
18
Ref.
No.
9
10
11
12
13
Figure 9-7a. ELECTRICAL CONTROL UNITS - Continued
Part
Number Description
BH-2173
BH-2174
Sems Round Head Machine Screw with External Lock Washer (1/4-20 x 5/8)
Plain Washer (Type N 1/4)
BH-2175 Grommet
See Fig. 9-12 Push Button Station and Conductor Cable Assembly
Fuse, Fuse Holder and Wire Assembly
BH-2176
BH-2177
BH-2178
BH-2179
3A/250V
1/2A/250V
Fuse Only
3A/250V Rating
1/2A/250V Rating
BH-3807
BH-2181
BH-2182
BH-3808
BH-1422
Block-Terminal
Spacer-Terminal Block
Regular Helical Spring Lock Washer (#8 Pltd.)
Round Head Machine Screw (#8-32 x 1 Pltd.)
Flanged Sleeve Bearing
Note: Replacement fuses are standard automotive type and may be purchased locally.
NOTES
Qty.
Req’d
1
1
1
2
1
1
1
2
2
1
2
1
Page 46
25
23 24
20
22
21
19
To enable us to expedite your parts order, always give Model and Catalog Number and Electric
Current of Hoist. (See nameplate.)
11900J
Figure 9-7b. ELECTRICAL CONTROL UNITS (Three phase Single Speed Hoists, Electronic Limit Switch)
9
10
11
12
13
Ref.
No.
1
2
3
4
8
Part
Number Description
BH-3800
BH-3801
BH-3802
BH-2155
BH-3803
BH-3804
BH-2189
BH-2166
BH-3805
BH-2168
BH-2169
BH-3806
BH-2172
Contactor and Mounting Plate Assembly (Includes Ref. Nos. 1, 3 and 4)
Three Phase 24V Control
Three Phase 115V Control
Mounting Plate - Contactor
Sems Round Head Machine Screw with External Lock Washer (#10-24 x 3/8)
Contactor Assembly
Three Phase 24V Control
Three Phase 115V Control
Pan Head Self Tapping Screw (#8-32 x 1/2)
Transformer
Three Phase 208V/24V
Three Phase 230V/460V/24V
Three Phase 575V/24V
Three Phase 208V/115V
Three Phase 230V/460V/115V
Three Phase 575V/115V
BH-2173 Sems Round Head Machine Screw with External Lock Washer (1/4-20 x 5/8)
BH-2174
BH-2175
Plain Washer (Type N 1/4)
Grommet
See Fig. 9-12 Push Button Station and Conductor Cable Assembly
Fuse, Fuse Holder and Wire Assembly
BH-2176 3A/250V
BH-2177
BH-2178
BH-2179
1/2A/250V
Fuse Only
3A/250V Rating
1/2A/250V Rating
(Continued on following page)
Qty.
Req’d
1
1
5
1
2
1
1
1
1
2
1
1
1
Page 47
Figure 9-7b. ELECTRICAL CONTROL UNITS - Continued
Ref.
No.
14
15
16
17
19
20
21
22
23
24
25
Part
Number
BH-3807
BH-2181
BH-2182
BH-3808
BH-4022
BH-4023
BH-2189
BH-2155
BH-4024
BH-4025
BH-4026
Description
Block-Terminal
Spacer-Terminal Block
Regular Helical Spring Lock Washer (#8 Pltd.)
Round Head Machine Screw (#8-32 x 1 Pltd.)
Electronic Limit Switch Controller
Controller Mounting Bracket
Self Tapping Screws
Sems Round Head Machine Screw with External Lock Washer (#10-24 x 3/8)
Proximity Sensor
Jam Nut-Plated - 7/16-20
Spacer Washer - Proximity Sensor
Note: Replacement fuses are standard automotive type and may be purchased locally.
NOTES
Qty.
Req’d
1
2
1
2
2
1
2
2
2
2
1
Page 48
To enable us to expedite your parts order, always give Model and Catalog Number and Electric
Current of Hoist. (See nameplate.)
11900K
Figure 9-8a. ELECTRICAL CONTROL UNITS (Two Speed Hoists Only, Paddle Limit)
6
7
4
5
8
1
2
3
9
10
11
Ref.
No.
Part
Number Description
BH-3800
BH-3801
BH-3802
BH-2155
Contractor and Mounting Plate Assembly (Includes Ref. Nos. 1, 3 and 4)
Three Phase 24V Control
Three Phase 115V Control
Mounting Plate - Contactor
Sems Round Head Machine Screw with External Lock
Washer (#10-24 x 3/8)
Contactor Assembly
Three Phase 24V Control
Three Phase 115V Control
BH-3803
BH-3804
BH-2189
BH-2161
Pan Head Self Tapping Screw (#8-32 x 1/2)
Hex Socket Head Cap Screw (#10-24 x 3/8 Pltd.)
BH-2162 Regular Helical Spring Lock Washer (#10 Pltd.)
See Fig. 9-11 Limit Switch and Shaft Assembly
Transformer
BH-2166
BH-2164
BH-2167
BH-2168
BH-2169
BH-2170
BH-2171
BH-2172
BH-2173
Three Phase 208V/24V
Three Phase 230V/24V
Three Phase 460V/24V
Three Phase 575V/24V
Three Phase 208/115V
Three Phase 230V/115V
Three Phase 460V/115V
Three Phase 575V/115V
Sems Round Head Machine Screw with External Lock
Washer (1/4-20 x 5/8)
BH-2174 Plain Washer (Type N 1/4)
See Fig. 9-13 Push Button Station and Conductor Cable Assembly
(Continued on following page)
Qty.
Req’d
1
1
5
1
2
1
2
2
1
1
2
1
Page 49
Figure 9-8a. ELECTRICAL CONTROL UNITS - Continued
Ref.
No.
12
13
14
15
16
17
Part
Number
BH-2176
BH-2177
BH-2178
BH-2179
BH-3809
BH-3810
BH-3811
BH-2193
BH-3812
BH-3813
BH-2199
BH-1422
Description
Fuse, Fuse Holder and Wire Assembly
3A/250V
1/2A/250V
Fuse Only
3A/250V Rating
1/2A/250V Rating
Contactor and Mounting Plate Assembly (Includes
Ref. Nos. 13, 15 and 16)
Three Phase 24V Control
Three Phase 115V Control
Mounting Plate - Contactor
Sems Round Head Machine Screw with External Lock
Washer (#8-32 x 1/2)
Contactor Assembly
Three Phase 24V Control
Three Phase 115V Control
Pan Head Self Tapping Screw (#8-32 x 3/8)
Flanged Sleeve Bearing
Note: Replacement fuses are standard automotive type and may be purchased locally.
NOTES
1
1
2
1
2
1
Qty.
Req’d
1
1
Page 50
To enable us to expedite your parts order, always give Model and Catalog Number and Electric
Current of Hoist. (See nameplate.)
25
23 24
20
22
21
19
11900K
Figure 9-8b. ELECTRICAL CONTROL UNITS (Two Speed Hoists Only, Electronic Limit Switch)
9
10
11
1
2
3
Ref.
No.
4
8
Part
Number Description
BH-3800
BH-3801
BH-3802
BH-2155
Contractor and Mounting Plate Assembly (Includes Ref. Nos. 1, 3 and 4)
Three Phase 24V Control
Three Phase 115V Control
Mounting Plate - Contactor
Sems Round Head Machine Screw with External Lock
Washer (#10-24 x 3/8)
Contactor Assembly
Three Phase 24V Control
Three Phase 115V Control
BH-3803
BH-3804
BH-2189
BH-2166
BH-2164
BH-2167
BH-2168
BH-2169
BH-2170
BH-2171
BH-2172
Pan Head Self Tapping Screw (#8-32 x 1/2)
Transformer
Three Phase 208V/24V
Three Phase 230V/24V
Three Phase 460V/24V
Three Phase 575V/24V
Three Phase 208/115V
Three Phase 230V/115V
Three Phase 460V/115V
Three Phase 575V/115V
BH-2173 Sems Round Head Machine Screw with External Lock
Washer (1/4-20 x 5/8)
BH-2174 Plain Washer (Type N 1/4)
See Fig. 9-13 Push Button Station and Conductor Cable Assembly
(Continued on following page)
Qty.
Req’d
1
1
5
1
2
1
1
2
1
Page 51
Figure 9-8b. ELECTRICAL CONTROL UNITS - Continued
Ref.
No.
12
13
14
15
Part
Number
BH-2176
BH-2177
BH-2178
BH-2179
BH-3809
BH-3810
BH-3811
BH-2193
BH-3812
BH-3813
BH-2199
Description
Fuse, Fuse Holder and Wire Assembly
3A/250V
1/2A/250V
Fuse Only
3A/250V Rating
1/2A/250V Rating
Contactor and Mounting Plate Assembly (Includes
Ref. Nos. 13, 15 and 16)
Three Phase 24V Control
Three Phase 115V Control
Mounting Plate - Contactor
Sems Round Head Machine Screw with External Lock
Washer (#8-32 x 1/2)
Contactor Assembly
Three Phase 24V Control
Three Phase 115V Control
Pan Head Self Tapping Screw (#8-32 x 3/8) 16
Note: Replacement fuses are standard automotive type and may be purchased locally.
NOTES
1
1
2
1
2
Qty.
Req’d
1
1
Page 52
To enable us to expedite your parts order, always give Model and Catalog Number and Electric
Current of Hoist. (See nameplate.)
11900J
Figure 9-9a. ELECTRICAL CONTROL UNITS (Single Phase Hoists, Paddle Limit)
4
7
8
5
6
1
2
3
Ref.
No.
9
Part
Number Description
BH-3800
BH-3801
BH-3814
Contractor and Mounting Plate Assembly (Includes Ref. Nos. 1, 3 and 4)
1/4, 1/2 & 1 HP
Single Phase 24V Control
Single Phase 115V Control
2-1/4 HP Only
Single Phase 24V Control
Single Phase 115V Control
Mounting Plate - Contactor
BH-3815
BH-3802
BH-2155
BH-3803
BH-3804
BH-3816
Sems Round Head Machine Screw with External Lock
Washer (#10-24 x 3/8)
Contactor Assembly
1/4, 1/2 & 1 HP
Single Phase 24V Control
Single Phase 115V Control
2-1/4 HP Only
Single Phase 24V Control
Single Phase 115V Control
Pan Head Self Tapping Screw (#8-32 x 1/2)
BH-3817
BH-2189
BH-2161
BH-2162
Hex Socket Head Cap screw (#10-24 x 3/8 Pltd.)
Regular Helical Spring Lock Washer (#10 Pltd.)
See Fig. 9-11 Limit Switch and Shaft Assembly
Transformer
BH-3818 Single Phase 115V/230V/24V
BH-3819
BH-2173
Single Phase 115V/230V/115V
Sems Round Head Machine Screw with External Lock
Washer (1/4-20 x 5/8)
(Continued on following page)
Qty.
Req’d
1
1
4
1
2
1
1
2
2
1
Page 53
Figure 9-9a. ELECTRICAL CONTROL UNITS - Continued
Ref.
No.
10
11
12
13
14
15
16
17
18
Part
Number Description
BH-2174
BH-2175
Plain Washer (Type N 1/4)
Grommet
See Fig. 9-12 Push Button Station and Conductor Cable Assembly
Fuse, Fuse Holder and Wire Assembly
BH-2176 3A/250V
BH-2177
BH-2178
BH-2179
BH-3807
1/2A/250V
Fuse Only
3A/250V Rating
1/2A/250V Rating
Block-Terminal
BH-2181
BH-2182
BH-3820
BH-1422
Spacer-Terminal Block
Regular Helical Spring Lock Washer (#8 Pltd.)
Pan Head Self Tapping Screw (#8-32 x 5/8 Pltd.)
Flanged Sleeve Bearing
Note: Replacement fuses are standard automotive type and may be purchased locally.
NOTES
1
1
2
1
2
2
Qty.
Req’d
1
1
2
1
Page 54
25
23 24
20
22
21
19
To enable us to expedite your parts order, always give Model and Catalog Number and Electric
Current of Hoist. (See nameplate.)
11900J
Figure 9-9b. ELECTRICAL CONTROL UNITS (Single Phase Hoists, Electronic Limit Switch)
1
2
3
Ref.
No.
4
8
9
10
11
12
Part
Number Description
BH-3800
BH-3801
BH-3814
BH-3815
BH-3802
BH-2155
BH-3803
BH-3804
BH-3816
BH-3817
BH-2189
BH-3818
BH-3819
BH-2173
Contractor and Mounting Plate Assembly (Includes Ref. Nos. 1, 3 and 4)
1/4, 1/2 & 1 HP
Single Phase 24V Control
Single Phase 115V Control
2-1/4 HP Only
Single Phase 24V Control
Single Phase 115V Control
Mounting Plate - Contactor
Sems Round Head Machine Screw with External Lock
Washer (#10-24 x 3/8)
Contactor Assembly
1/4, 1/2 & 1 HP
Single Phase 24V Control
Single Phase 115V Control
2-1/4 HP Only
Single Phase 24V Control
Single Phase 115V Control
Pan Head Self Tapping Screw (#8-32 x 1/2)
Transformer
Single Phase 115V/230V/24V
Single Phase 115V/230V/115V
Sems Round Head Machine Screw with External Lock
Washer (1/4-20 x 5/8)
BH-2174
BH-2175
Plain Washer (Type N 1/4)
Grommet
See Fig. 9-12 Push Button Station and Conductor Cable Assembly
(Continued on following page)
Qty.
Req’d
1
1
4
1
2
1
1
2
1
1
Page 55
Figure 9-9b. ELECTRICAL CONTROL UNITS - Continued
Ref.
No.
13
14
15
16
17
Part
Number
BH-2176
BH-2177
BH-2178
BH-2179
BH-3807
BH-2181
BH-2182
BH-3820
Description
Fuse, Fuse Holder and Wire Assembly
3A/250V
1/2A/250V
Fuse Only
3A/250V Rating
1/2A/250V Rating
Block-Terminal
Spacer-Terminal Block
Regular Helical Spring Lock Washer (#8 Pltd.)
Pan Head Self Tapping Screw (#8-32 x 5/8 Pltd.)
Note: Replacement fuses are standard automotive type and may be purchased locally.
NOTES
Qty.
Req’d
1
1
2
2
1
2
Page 56
To enable us to expedite your parts order, always give Model and Catalog Number and Electric
Current of Hoist. (See nameplate.)
Figure 9-10. LIMIT LEVER AND SWITCH PARTS (If Equipped)
12
13
14
15
16
7
8
9
10
11
17
18
19
20
1
4
5
2
3
6
Ref.
No.
Part
Number
BH-1850
BH-1851
BH-1852
BH-1853
BH-1854
BH-1855
BH-1856
BH-1857
BH-1858
BH-1859
BH-1860
BH-1861
BH-1862
BH-1863
BH-1864
BH-1865
BH-1866
BH-1867
BH-1868
BH-1869
BH-1870
Description
Limit Switch and Shaft Assembly (Includes
Ref. Nos. 1 thru 14 and 17 and 18)
Light Hex Self-locking Nut (#4-40 Pltd.)
Retainer
Insulation
Limit Switch-Upper
Limit Switch-Lower
Insulation
Plate-Cover
Round Head Machine Screw (#40-40 x 1-1/8 Pltd.)
Light Thin Hex Self-locking Nut (#10-24 Pltd.)
Plain Washer (#10 Pltd.)
Switch Actuator
Centering Lever
Spring-Control
Spacer
Hex Socket Head Cap Screw (#10-24 x 3/8 Pltd.)
Regular Helical Spring Lock Washer (#10 Pltd.)
Plain Washer (Type N 5/16 Pltd.)
Control Shaft
Key-Woodruff
Limit Lever
11901A
Qty.
Req’d
1
2
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
2
Page 57
12763
To enable us to expedite your parts order, always give Model and Catalog Number and Electric
Current of Hoist. (See nameplate.)
Figure 9-11. PUSH BUTTON STATION AND CONDUCTOR CABLE ASSEMBLY (Single Speed Hoists)
Ref.
No.
11
12
13
14
15
16
17
8
9
6
7
10
3
4
1
2
5
Page 58
Part
Number
BH-3401
BH-3402
*
*
*
BH-3403
*
BH-3404
BH-3405
*
*
*
*
*
*
BH-3406
*
BH-3407
BH-3408
Description
Push Button Station and Conductor Cable Assembly
(Includes Ref. Nos. 1 thru 17)
Push Button Station (Includes Ref. Nos. 1 thru 15)
Type 1 Pan Head Machine Screw (M3.5 x 0.6 x 12 Pltd.)
Lockwasher (M 3.5 Pltd.)
Rear Cover
Gasket
Type l Pan Head Thread Cutting Screw (M 4 x 15 Pltd.)
Contact Assembly
Button Assembly
Type 1 Pan Head Machine Screw (M 6 x 1 x 12 Pltd.)
Lockwasher (M 6 Pltd.)
Plain Washer (M 6 Pltd.)
Type 1 Pan Head Machine Screw (M 3.5 x 1 x 14 Pltd.)
Lockwasher (M 3.5 Pltd.)
Housing Cap
Grommet
Housing
Conductor Cable Assembly
Plastic Warning Tag
* Not available separately. Order Push Button Station.
Qty.
Req’d
1
1
2
2
1
1
1
1
1
1
1
1
1
1
7
7
2
1
1
To enable us to expedite your parts order, always give Model and Catalog Number and Electric
Current of Hoist. (See nameplate.)
12721A
Figure 9-12. PUSH BUTTON STATION AND CONDUCTOR CABLE ASSEMBLY
(Two Speed Hoists Only)
Ref.
No.
4
5
6
7
8
1
2
3
Part
Number
BH-4027
BH-1981
BH-1982
BH-1971
BH-4029
BH-4030
*
*
BH-3403
BH-4028
Description
Push Button Station and Conductor Cable Assembly
(Includes Ref. Nos. 1 thru 30)
Grommet
Conductor Cable
Operator Warning Label
Push Button Station (Includes Ref. Nos. 12 thru 30)
Control Station Grommet
Control Station Hardware
Control Station Housing
Gasket
Button and Control Assembly
Contact Block
Contact Block
* Not available separately. Order Push Button Station.
** Not available separately. Order Push Button Assembly.
Qty.
Req’d
1
4
1
1
4
1
1
1
2
2
1
1
Page 59
To enable us to expedite your parts order, always give Model and Catalog Number and Electric
Current of Hoist. (See nameplate.)
12724B
Figure 9-13. SINGLE PHASE MOTOR ASSEMBLY
Ref.
No.
1
4
5
2
3
6
7
8
9
10
11
12
Part
Number
BH-4031
BH-4032
BH-4033
BH-3903
*
*
*
*
BH-3908
*
*
BH-3909
BH-3910
BH-3911
BH-3913
BH-3914
BH-3915
*
*
*
BH-3919
BH-3920
Description
Motor Assembly (Includes Ref. Nos. 1 thru 12)
1/4 Horsepower - Yellow Powercoat
1/2 Horsepower - Yellow Powercoat
1 Horsepower - Yellow Powercoat
2-1/4 Horsepower
Bell - End
Ring - Retaining
Bearing - Ball
Ring - Retaining
Key - Brake
Rotor and Shaft Assembly
Stator Assembly
Bolt - Motor Mounting
1/4 Horsepower
1/2 Horsepower
1 Horsepower
Capacitor Assembly
1/4 Horsepower
1/2 Horsepower
1 Horsepower
Cover
For Ref. No. 9
1/4 Horsepower
1/2 Horsepower
1 Horsepower
For Ref. No. 12
Slotted Hex Head Self Tapping Screw (#8-32 x 5/16)
Solid State Switch Assembly
1/4, 1/2 & 1 Horsepower BH-3921
* Furnished only as part of motor assembly.
Primer
BH-4034
BH-4035
BH-4036
Qty.
Req’d
1
1
1
1
1
1
1
1
1
1
4
2
1
Page 60
To enable us to expedite your parts order, always give Model and Catalog Number and Electric
Current of Hoist. (See nameplate.)
12724
Figure 9-14. THREE PHASE MOTOR ASSEMBLY
BH-4037
BH-4038
BH-4039
BH-4053
BH-4054
BH-4055
BH-4059
BH-4060
BH-4061
BH-4065
BH-4066
BH-4067
BH-4071
BH-4072
BH-4073
BH-4074
BH-4079
BH-4080
BH-4081
BH-4082
BH-4087
BH-4088
BH-4089
BH-4090
*
*
*
Ref.
No.
Part
Number
1
Description
Motor Assembly (Includes Ref. Nos. 1 thru 8)
1/4 Horsepower (1 Speed) - Yellow Powercoat
200 Volt
230/460 Volt
575 Volt
1/2 Horsepower (1 Speed) - Yellow Powercoat
200 Volt
230/460 Volt
575 Volt
1 Horsepower (1 Speed) - Yellow Powercoat
200 Volt
230/460 Volt
575 Volt
2-1/2 Horsepower (1 Speed) - Yellow Powercoat
200 Volt
230/460 Volt
575 Volt
1/2-1/6 Horsepower (2 Speed) - Yellow Powercoat
200 Volt
230 Volt
460 Volt
575 Volt
1-1/3 Horsepower (2 Speed) - Yellow Powercoat
200 Volt
230 Volt
460 Volt
575 Volt
2-1/4 - 3/4 Horsepower (2 Speed) - Yellow Powercoat
200 Volt
230 Volt
460 Volt
575 Volt
Bell - End
1 Speed - 1/4, 1/2 and 1 HP
1 Speed - 2-1/2 HP
2 Speed
(Continued on following page)
Primer
BH-4050
BH-4051
BH-4052
BH-4056
BH-4057
BH-4058
BH-4062
BH-4063
BH-4064
BH-4068
BH-4069
BH-4070
BH-4075
BH-4076
BH-4077
BH-4078
BH-4083
BH-4084
BH-4085
BH-4086
BH-4091
BH-4092
BH-4093
BH-4094
Qty.
Req’d
1
1
Page 61
Figure 9-14. THREE PHASE MOTOR ASSEMBLY - Continued
Ref.
No.
2
Part
Number
3
4
5
6
7
8
*
*
*
BH-3312
BH-2915
BH-2915
*
*
*
BH-3314
BH-2917
BH-2917
*
*
BH-3315
BH-2954
BH-2942
* Furnished only as part of motor assembly.
Ring - Retaining
1 Speed- 1/4, 1/2 and 1 HP
1 Speed - 2-1/2 HP
2 Speed
Bearing - Ball
1 Speed - 1/4, 1/2 and 1 HP
1 Speed - 2-1/2 HP
2 Speed
Ring - Retaining
1 Speed - 1/4, 1/2 and 1 HP
1 Speed - 2-1/2 HP
2 Speed
Key - Brake
1 Speed - 1/4,1/2 and 1 HP
1 Speed - 2-1/2 HP
2 Speed
Rotor and Shaft Assembly
Stator Assembly
Bolt - Motor Mounting
1 Speed - 1/4, 1/2 and 1 HP
1 Speed - 2-1/2 HP
2 Speed
Description
NOTES
1
1
1
1
4
Qty.
Req’d
1
1
Page 62
Coil Kit
Solenoid Kit
Figure 9-15. HOIST MOTOR BRAKE
Part No.
BH-4040
BH-4041
BH-4042
BH-4043
BH-4044
BH-4045
BH-4046
BH-4047
BH-4048
BH-4043
BH-4044
BH-4045
BH-4046
BH-4047
BH-4048
Ref. No.
4
Motor HP
1/4
1/2
1
2-1/4
2-1/2
Part No.
BH-5004
BH-5005
BH-5006
BH-5007
BH-5008
1
Motor RPM
1800
1800
1800
3600
3600
Voltage
115/230 1
Ø
230/460
575
115/230 1
Ø
230/460
575
115/230 1
Ø
230/460
575
115/230 1
Ø
230/460
575
115/230 1
Ø
230/460
575
Coil Kit
BH-4097
BH-4095
BH-4096
BH-5000
BH-4098
BH-4099
BH-5003
BH-5001
BH-5002
BH-5000
BH-4098
BH-4099
BH-5003
BH-5001
BH-5002
Description
Solenoid Kit
Friction Disc (1½ & 3 ft. lbs. use 1 disc - 6 ft. lbs. use 2 discs)
Brake Hub (not shown)
Brake Cover - Yellow Power Coat (not shown)
Brake Cover - Primer (not shown)
Brake Torque ft. - lbs.
1-1/2
3
6
3
6
Page 63
Recommended Spare Parts for Your Yale Hoist
Certain parts of your hoist will, in time, require replacement under normal wear conditions.
It is suggested that the following parts be purchased for your hoist as spares for future use.
Set of Gaskets
Set of Bearings
Set of Oil Seals
Lower Block Assembly
Load Chain
Set of Brake Discs for Load Brake
Set of Brake Discs for Motor Brake
Push Button Station & Cable Assembly
Transformer
Contactor
Transformer Fuse
Limit Lever
Limit Switch Assembly
Note: When ordering parts always furnish Model and Catalog Number of Hoist and lift of hoist on which the parts are to be used.
Parts for your hoist are available from your local authorized Yale repair station.
For the location of your nearest repair station, write:
IN USA
Yale
Lift-Tech
P.O. Box 769
Muskegon, MI 49443-0769
Phone: 800 742-9269
Fax:
800 742-9270
WARRANTY
WARRANTY AND LIMITATION OF REMEDY AND LIABILITY
A. Seller warrants that its products and parts, when shipped, and its work (including installation, construction and start-up), when performed, will meet applicable specifications, will be of good quality and will be free from defects in material and workmanship. All claims for defective products or parts under this warranty must be made in writing immediately upon discovery and in any event, within one (1) year from shipment of the applicable item unless Seller specifically assumes installation, construction or start-up responsibility. All claims for defective products or parts when Seller specifically assumes installation, construction or start-up responsibility and all claims for defective work must be made in writing immediately upon discovery and in any event, within one (1) year from completion of the applicable work by Seller, provided; however, all claims for defective products and parts must be made in writing no later than eighteen (18) months after shipment. Defective items must be held for Seller’s inspection and returned to the original f.o.b. point upon request. THE
‘FOREGOING IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES WHATSOEVER, EXPRESS, IMPLIED AND
STATUTORY, INCLUDING, WITHOUT LIMITATION, THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS.
B. Upon Buyer’s submission of a claim as provided above and its substantiation, Seller shall at its option either (i) repair or replace its product, part or work at either the original f.o.b. point of delivery or at
Seller’s authorized service station nearest Buyer or (ii) refund an equitable portion of the purchase price.
C. This warranty is contingent upon Buyer’s proper maintenance and care of Seller’s products, and does not extend to normal wear and tear. Seller reserves the right to void warranty in event of Buyer’s use of inappropriate materials in the course of repair or maintenance, or if Seller’s products have been dismantled prior to submission to Seller for warranty inspection.
D. The foregoing is Seller’s only obligation and Buyer’s exclusive remedy for breach of warranty and is Buyer’s exclusive remedy hereunder by way of breach of contract, tort, strict liability or otherwise.
In no event shall Buyer be entitled to or Seller liable for incidental or consequential damages. Any action for breach of this warranty must be commenced within one (1) year after the cause of action has accrued.

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Key features
- Coil type chain
- Hook or lug type suspension
- Single or two speed
- Overload clutch
- Adjustable electronic limit switch
- Paddle-type limit switch
- Push button station
- Built-in mechanical interlock