Introduction. Exmark PIONEER PNS20KA443, PIONEER PNS22KA483, PIONEER PNS24KA523, PIONEER S-SERIES Operators


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Introduction. Exmark PIONEER PNS20KA443, PIONEER PNS22KA483, PIONEER PNS24KA523, PIONEER S-SERIES Operators | Manualzz

Introduction

CONGRATULATIONS on the purchase of your

Exmark Mower. This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble-free operation.

This manual contains operating, maintenance, adjustment, and safety instructions for your Exmark mower.

BEFORE OPERATING YOUR MOWER,

CAREFULLY READ THIS MANUAL IN ITS

ENTIRETY.

By following the operating, maintenance, and safety instructions, you will prolong the life of your mower, maintain its maximum efficiency, and promote safe operation.

Important: To maximize safety, performance, and proper operation of this machine, it is essential that all operators carefully read and fully understand the contents of the Operator’s manual provided with the product. Safe operation of Exmark equipment is essential.

Failure to comply with the operating instructions or receive proper training may result in injury.

Go to http://www.Exmark.com for additional safe operation information, such as safety tips, training materials, and Operator’s manuals.

If additional information is needed, or should you require trained mechanic service, contact your authorized Exmark equipment dealer or distributor.

All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and are equipped to provide prompt and efficient service in the field or at their service stations. They carry ample stock of service parts or can secure them promptly for you from the factory.

All Exmark parts are thoroughly tested and inspected before leaving the factory, however, attention is required on your part if you are to obtain the fullest measure of satisfaction and performance.

Whenever you need service, genuine Exmark parts, or additional information, contact an Authorized

Service Dealer or Exmark Customer Service and have the model and serial numbers of your product ready.

Figure 1 identifies the location of the model and serial

numbers on the product. Write the numbers in the space provided.

Figure 1

1.

Model and serial number location

Model No.

Serial No.

3

Contents

Introduction ........................................................... 3

Safety ..................................................................... 5

Safety Alert Symbol ......................................... 5

Safe Operating Practices .................................. 5

Safety and Instructional Decals ......................11

Specifications ........................................................16

Model Numbers .............................................16

Systems ..........................................................16

Dimensions....................................................18

Torque Requirements .....................................18

Product Overview .................................................19

Operation ..............................................................19

Controls .........................................................19

Pre-Start.........................................................22

Operating Instructions ...................................22

Transporting ..................................................26

Maintenance ..........................................................29

Recommended Maintenance Schedule(s) ............29

Periodic Maintenance ........................................30

Check Engine Oil Level ..................................30

Check Battery Charge .....................................30

Check Mower Blades ......................................31

Check Safety Interlock System ........................32

Check Rollover Protections Systems (Roll

Bar) Knobs.................................................33

Check Seat Belt...............................................33

Check for Loose Hardware .............................33

Service Air Cleaner .........................................33

Change Engine Oil .........................................33

Check Hydraulic Oil Level ..............................33

Check Tire Pressures ......................................34

Check Condition Of Belts...............................34

Lubricate Grease Fittings................................34

Check Spark Plugs ..........................................34

Replace Emissions Air Intake Filter.................35

Change Hydraulic System Filter and

Fluid ..........................................................35

Check Spark Arrester (if equipped)..................36

Thread Locking Adhesives..............................36

Copper-Based Anti-seize ...............................36

Dielectric Grease............................................36

Adjustments ......................................................37

Deck Leveling ................................................37

Adjusting the Blade Slope ...............................37

Pump Drive Belt Tension................................38

Deck Belt Tension ..........................................38

Adjusting the Parking Brake............................38

Motion Control Handle Adjustment ...............39

Full Forward Tracking Adjustment..................40

Motion Control Linkage Adjustment ..............40

Adjusting the Seat Ride Suspension .................41

Electric Clutch Adjustment.............................41

Cleaning ............................................................42

Clean Engine and Exhaust System

Area ...........................................................42

Remove Engine Shrouds and Clean

Cooling Fins...............................................42

Clean Hydro Fan Cooling Fins ........................42

Clean Debris From Machine ...........................42

Clean Grass Build-Up Under Deck .................42

Waste Disposal ...............................................42

Troubleshooting ....................................................44

Schematics ............................................................46

4

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