Component Identification. Graco HFR, 313997R - HFR

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Component Identification. Graco HFR, 313997R - HFR | Manualzz

Component Identification

Component Identification

Key for F

IG

. 2.

AA Advanced Display Module (see page 30)

BA Component A (Red) Pressure Relief Outlet

BB Component B (Blue) Pressure Relief Outlet

CO Base and Casters (Optional)

FA Component A (Red) Fluid Manifold Inlet (on left side of manifold block)

FB Component B (Blue) Fluid Manifold Inlet

FM HFR Fluid Manifold

FP Feed Inlet Pressure Gauge

FS Feed Inlet Strainer (standard filter size is 20 mesh)

FT Feed Inlet Temperature Gauge (heated models only)

FV Feed Inlet Valve (A (Red) side shown)

GA Component A (Red) Outlet Pressure Gauge

GB Component B (Blue) Outlet Pressure Gauge

HA Component A (Red) Hose Connection (from feed to gun or mix head)

HB Component B (Blue) Hose Connection (from feed to gun or mix head)

HP Hydraulic Power Pack Assembly

HT Hydraulic Tank

LR IsoGuard Select Fluid Reservoir

LS Pumpline Linear Sensor

MA Motor Control Module, see page 28

MP Main Power Switch

PA Component A (Red) Pump

PB Component B (Blue) Pump

PD Power Distribution Box

PH Primary Heater

PI Primary Heater Fluid Inlet

PO Primary Heater Fluid Outlet

PR Primary Heater RTD

PS Primary Heater Overtemperature Switch

SA Component A (Red) PRESSURE RELIEF/DISPENSE

Valve

SB Component B (Blue) PRESSURE RELIEF/DISPENSE

Valve

TA Component A (Red) Pressure Transducer

TB Component B (Blue) Pressure Transducer

TC High Power Temperature Control Module (not shown, see

page 34)

24 313997R

Component Identification

MP

MA

HP

FM

LR

FS

FP

CO

FV

FT

PH

PD

AA

HT

PA

24C352_313998_3g

FS

PB

FT

FP

FA

SA

Fluid Manifold (FM) Detail

GA

GB

SB

FB

Primary Heater (PH) Detail,

B (Blue) side shown

PO

PI

LS

Rear View

TA

TB

PR

BA

PS

HA

HB

BB ti9880a1

24C327_313998_1e

F

IG

. 2: Component Identification, Heated Model shown with shrouds removed

24C352_313998_4e

313997R 25

Component Identification

Main Power Switch

Located on top of the power distribution box, see page

25

. The main power switch turns power

ON and OFF . The main power switch does not turn pumps or heat zones on.

Circuit Breakers

Additional circuit breakers for protection of the secondary side of the heated hose transformer are located inside the frame. See the parts list for the installed primary/hose heat option. See Ref. 5 of the product configurator code for your machine to determine which

primary/hose heat option is installed. See Product Con-

figurator on page 5.

B (Blue)

Left Side from Rear View

Most circuit breakers are located inside the power distribution box. The main block of circuit breakers in the power distribution box is shown below, with detailed information in the following table. For more information about items in the power distribution box, see power distribution box manual for more information.

CB1 CB3

CB5

CB4

CB2

CB9

CB7 CB6

CB8

CB579

24C332_313998_3f

A (Red)

Right Side from Rear View

24C681_313998_1e

Ref.

CB1

CB2

CB3

CB4

CB5

CB6

CB7

CB8

CB9

Size

230V/

1 phase,

400V/

3 phase

63A

40A

15A

40A

5A

5A

40A

15A

40A

230V/

3 phase

30A

40A

15A

40A

5A

5A

40A

15A

40A

Component

Motor Control Module

Primary Heater A

Tank Heat A

Hose Heat A

Miscellaneous

Miscellaneous

Hose Heat B

Tank Heat B

Primary Heater B

24C332_313998_6f

26

CB718

313997R

Component Identification

Hydraulic Power Pack

DK

DB

DE

DG

DF

DH

DA

DD

24C352_313998_2g

F

IG

. 3

Key:

DA 8 Gallon Hydraulic Oil Reservoir (see Technical Data on page 108 for specifications)

DB Electric Motor

DC Dipstick (not shown, located at rear left of hydraulic tank)

DD Hydraulic Housing

DE Directional Valve

DF Motor Control Module (see page 28)

DG Fan

DH Oil Filter

DJ Shroud (not shown, removed for clarity)

DK Air Inlet Filter

313997R 27

Component Identification

Motor Control Module (MCM)

NOTICE

If the Motor Control Module is replaced, the selector switch must be set prior to initial startup of the

Motor Control Module or damage may occur. See

HFR Repair manual for details, see Related Man-

uals on page 3.

B

A

For MCM location, see reference MA in F

IG

. 2 on page 25. When installed, the end of the MCM with the

power input connection (12) faces down and the end with the access cover (A) faces up.

The Motor Control Module uses an 8-position selector switch to set the system maximum working pressure.

C

12

F

IG

. 4: MCM Component Identification

28

1A

10

1B

2

3 r_257396_3b9905_01b

6

8

9

11

5 r_257396_3b9905_03b

13

7

313997R

8

9

10

11

12

13

Ref

A

B

C

1A, 1B

2

3

5

6

7

Description

Access Cover

LEDs

Warning Label

CAN Connections

Three-way Splitter to: Oil Low Level

Sensor, Dispense Valve Solenoid, and

Footswitch

Oil Temperature Sensor

Electric Motor Temperature Sensor

LVDT

Three-way Splitter to:

Hydraulic Directional Valve,

Oil Overtemperature Switch

Pressure Transducer B (Blue) side

Pressure Transducer A (Red) side

Not used

Motor Position Sensor

MCM Power Input Connection

Motor Power Connection

Component Identification

313997R 29

Component Identification

Advanced Display Module (ADM)

User Interface

CB

CA

CC

CD

CE

CF

CH

CG

TI12362a1

F

IG

. 5: ADM Component Identification - Front

Buttons

Ref.

Button Function

CA System enable/ disable

Enables/disables system. When system is disabled, temperature control and dispense operation are disabled.

CB System

Status

Indicator

Light

Displays system status. See System

Status Indicator (CB) Conditions on page 31 for details.

CC Stop Stops all system processes.

Ref.

Button Function

CD Soft Keys Defined by application using ADM.

CE Cancel Cancel a selection or number entry while in the process of entering a number or making a selection.

CF Enter

CG Lock/Set up

Acknowledge changing a value or making a selection.

Toggle between run and setup screens. If setup screens are password protected, button toggles between run and password entry screen.

CH Navigation

Navigate within a screen or to a new screen.

30 313997R

CS

Component Identification

CJ

CK

CR

F

IG

. 6: ADM Component Identification - Rear

Key:

CJ Flat Panel Mount

CK Model Number

CL USB Module Interface

CM CAN Cable Connections

System Status Indicator (CB) Conditions

Green Solid - Run Mode, System On

Green Flashing - Setup Mode, System On

Yellow Solid - Run Mode, System Off

Yellow Flashing - Setup Mode, System Off

CP

CN

CL

CM r_24E451_3B9900_1a

CN Module Status LEDs

CP Accessory Cable Connections

CR Token Access Cover

CS Battery Access Cover

313997R 31

Component Identification

Main Display Components

The following figure calls out the navigational, status, and general informational components of each screen. For

details regarding the user interface display see Advanced Display Module (ADM) Operation, page 46.

Current date and time Previous screen Current screen Next screen

Mode

Faults, Status

Enter/Exit screen

Previous screen no.

Current screen no.

Next screen no.

Function display

F

IG

. 7: Main Display Components

32 313997R

Fluid Control Module (FCM)

A

C

E

B

F

IG

. 8:

Key:

A Fluid Control Module

B Base

C Module Connection Screws

D Access Cover

E Module Status LEDs

F CAN Connectors

F ti12337a1

D

Component Identification

ti12336a1

313997R 33

Component Identification

Temperature Control Module (Heated HFR Only)

2

LED

Signals

5

1

7

3 ti12352a1

F

IG

. 9: High Power Temperature Control Module Sensor Connections

6

Key:

1 Overtemperature Switch Connection (primary heaters only)

2 RTD Temperature Sensor Connection

3 Output Power Connection

4

4 DC Output Connection

5 Input Power Connection

6 CAN Connections

7 Rotary Selector Switch, Token Access ti12353a1

1

2

5

6

3 ti12356a1

F

IG

. 10: Low Power Module Cable Connections

1 Overtemperature Switch Connection

2 RTD Temperature Sensor Connection

3 Output Power Connection

4

7

4 DC Output Connection

5 Input Power Connection

6 CAN Connections

7 Base ti12357a1

34 313997R

Heat Control Zone Selection

(Heated models only)

The HFR unit supports 4 independent temperature control zones. The high power temperature control modules are located inside the frame below the hydraulic power pack.

Hose Heater B (Blue) Primary Heater B (Blue)

Left Side from

Rear View

24C332_313998_3f

Primary Heater A (Red) Hose Heater A (Red)

Right Side from

Rear View

24C332_313998_6f

313997R

Component Identification

35

Component Identification

Adjust Rotary Switch

The rotary switch setting indicates which zone the temperature control module will control in the system. The high power module uses an 8-position rotary switch. The low power module uses a16-position rotary switch.

Set the rotary switch (S) to the specific selection according to the settings listed in the following tables.

High Power Module Rotary Switch Location

S ti12360a

Low Power Module Rotary Switch Location

High Power Module Rotary Switch Settings

Setting

0

1

2

5

6

3

4

7

Zone

Not Used

B (Blue) Primary Heat

B (Blue) Hose Heat

A (Red) Primary Heat

A (Red) Hose Heat

Not Used

Not Used

Not Used

Low Power Module Rotary Switch Settings

B

C

D

E

F

9

A

7

8

Setting

0

1

2

5

6

3

4

Zone

Not Used

Not Used

Not Used

Not Used

Not Used

B (Blue) Tank Heater

A (Red) Tank Heater

B (Blue) Chiller

A (Red) Chiller

Not Used

Not Used

Not Used

Not Used

Not Used

Not Used

Not Used

S ti12361a

F

IG

. 11

36 313997R

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