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RELIEF VALVE INSPECTION AND ADJUSTMENT
Relief valve inspection
1.
Remove the valve stem, ball, spacer and spring.
2.
Look for broken or damaged parts, contamination or missing or damaged O-rings.
3.
If OK, place ball on hard wood block, hold stem seat on ball and lightly strike stem with a hammer.
CAUTION
Be careful to strike stem squarely. You can bend stem if you do not strike it squarely.
4.
Reassemble components into manifold block. Apply a light coat of anti-seize or grease to stem threads.
Adjustment
1.
Adjust by tightening the relief valve stem as much as possible
(until spring is fully compressed)
2.
Back off valve stem (rotate counterclockwise) the number of turns indicated in the chart.
Valve Manifold Block
Relief Valve
Pump Relief
Right or Left Cylinder
Primary Relief
Right or Left Cylinder
Secondary Relief
No. of Turns Backed Off
(CCW) From Fully Seated
2-1/2 - 2-3/4*
1-1/2 - 1-3/4**
1-1/4 - 1-1/2
Approximate
Relief Valve
Pressure (PSI)
1750
3000
3500
* Install a tee in line with the lift cylinder hydraulic hose and attach a
3000 psi gauge. Read the pressure at pump relief when holding the raise function button. Adjust pump relief valve to obtain 1750+/- 100 psi.
** Be certain the cylinder primary relief valve stem is backed out 1/4 turn farther than the secondary relief valve stem.
63
Spring
Spring Spacer
Ball
Valve Stem Seat
Valve Stem w/ O-rings
Lit. No. 21857 June 15, 2003
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Table of contents
- 2 Preface
- 3 Safety Information
- 5 Tools Required
- 5 Product Specifications
- 6 Hose Routing
- 7 Parts Diagram
- 8 Solenoid Cartridge Valve Identification and Location
- 9 Relief Valve Identification and Location
- 10 Pilot Operated Check Valve Identification and Location
- 11 Vehicle Harness and Vehicle Cable Location
- 12 Operating the Snowplow
- 15 Theory of Operation
- 17 Hydraulic and Electrical Schematics
- 18 Electrical Schematic
- 19 Hydraulic Schematic
- 20 Angle Right
- 22 Angle Left
- 24 Right Retract
- 26 Right Extend
- 28 Left Retract
- 30 Left Extend
- 32 Scoop
- 36 Raise
- 38 Lower
- 40 Hold in Raise Position – Hydraulic
- 41 Striking an Object While Plowing Forward – Hydraulic
- 42 Striking An Object While Back Dragging – Hydraulic
- 43 Headlamps – Vehicle Only
- 44 High Beam Headlamps With Plow Connected to Vehicle
- 45 Low Beam Headlamps With Plow Connected to Vehicle
- 46 Troubleshooting Guide
- 70 Removable Spring Tool
- 71 Terminal Removal Tool and Terminal Replacement
- 47 General Diagnostic Table
- 50 Packing Nut Adjustment
- 51 Motor Test
- 52 Diagram
- 53 Motor Relay Test
- 54 Motor Relay
- 55 Control Test
- 56 Pump Pressure Test
- 57 Solenoid Coil Activation Test
- 59 Solenoid Coils
- 60 Hydraulic System Test
- 63 Adjustment
- 64 Inspection
- 64 Individual Solenoid Coil Test
- 65 Inspection
- 66 Vehicle Headlamp Test
- 67 Headlamp Test Diagram
- 68 Plow Headlamp Test
- 69 Park/Turn Lamp Test