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Start-up and operation
Connections
OptiStar CG07Gun control unit - connections on the rear wall
Connection Description
1.1 Air Supply IN
Compressed air connection (6-10 bar / 87-145 PSI)
2.1 Power IN
Mains cable connection (100-240 VAC)
2.2 Aux
2.3 Gun
Vibration motor connection for OptiFlex B
Gun cable connection
1.5
Fluidizing air connection
1.4
Electrode rinsing air connection
1.3
Supplementary air connection
1.2
Conveying air connection
Grounding connection
OptiStar CG07 Manual gun control unit Start-up and operation
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Table of contents
- 7 Safety symbols (pictograms)
- 7 Conformity of use
- 8 equipment
- 8 General information
- 9 Safety conscious working
- 9 personnel
- 10 Notes on special types of hazard
- 11 Safety requirements for electrostatic powder coating
- 12 A summary of the rules and regulations
- 14 Product specific security measures
- 15 General information
- 15 Software version
- 17 Field of application
- 17 OptiFlex manual equipment
- 17 OptiStar CG07 Manual gun control unit
- 17 Typical characteristics
- 18 Basic functions
- 18 Additional functions
- 18 Operating modes
- 18 Predefined operating mode (Preset mode)
- 18 User-defined operating mode (Program mode)
- 19 OptiStar CG07 Manual gun control unit
- 19 Connectable guns
- 19 Electrical data
- 20 Pneumatic data
- 20 Dimensions
- 20 Air flow rates
- 23 Displays and LEDs
- 24 Input keys and switches
- 25 General information
- 25 Display of the programs
- 25 Display of the values
- 27 Connections
- 28 Connection guide
- 29 Pin assignment
- 30 Initial start-up
- 30 Setting the device type
- 31 Preparing the powder hopper/container
- 31 Switch on the booth
- 31 Daily start up
- 31 Select the operating mode
- 32 Setting powder output and powder cloud
- 32 Setting the electrode rinsing air
- 33 Setting the fluidizing
- 33 Powder coating
- 34 Remote control by GM02 manual gun
- 34 Shut-down
- 34 Saving programs
- 35 Technical explanations concerning high voltage and spray current
- 35 Characteristic curves of Preset mode
- 35 Characteristic curve of Program mode
- 37 System parameter P
- 37 Entering the system parameter
- 37 Exiting the system parameter mode
- 38 Trigger counter and software request
- 38 Keyboard lock
- 38 Operation with other guns
- 38 Operation and configuration of the Tribo gun
- 38 Operation of the Tribo gun without adapter
- 39 Correction factor for powder output
- 39 Entering the correction factor
- 39 Correction factor - diagram
- 39 RAM reset
- 40 Powder preparation
- 40 OptiFlex F (with fluidized powder hopper)
- 40 OptiFlex B (with powder box)
- 40 OptiFlex S (with stirrer container)
- 40 Manual equipment control without fluidization
- 41 Cleaning mode
- 43 Pneumatical diagram - OptiStar CG
- 44 Block diagram - OptiStar CG
- 45 Repairing the electrical part of the control unit
- 45 Replacing the fuse(s)
- 45 Replacing the power supply board
- 46 Replacing the front plate
- 47 Repairing the pneumatic part
- 47 Replacing the pneumatic part
- 47 Removing the pneumatic hoses
- 47 Fitting the pneumatic hoses
- 47 Error diagnosis of the software
- 47 General information
- 48 Help codes
- 49 Help codes list
- 49 Appearance of errors
- 51 Ordering spare parts
- 52 OptiStar CG07 Manual gun control unit
- 53 OptiStar CG07 Manual gun control unit - rear wall
- 54 Manual gun control unit - outside rear wall
- 56 OptiStar CG07 Manual gun control unit - housing and power pack
- 57 OptiStar CG07 Manual gun control unit - front plate