Chapter 1 Installation
This section describes how to install and set up the V7 DeviceNet Option.
Installation Check Sheet ..................................................................................... 1-2
Unpack and Inspect............................................................................................. 1-3
Installation and Wiring ....................................................................................... 1-4
Configure the V7 DeviceNet Option ................................................................... 1-6
LED Status .......................................................................................................... 1-7
Verify that the Drive is on the Network.............................................................. 1-8
EDS Files .......................................................................................................... 1-10
Configure the V7 Drive on the Network........................................................... 1-11
Configure the Scanner....................................................................................... 1-12
Configure the V7 Drive .................................................................................... 1-14
Drive Fault Messages........................................................................................ 1-15
Installation 1-1
Installation Check Sheet
The following is a quick reference check list to install and configure the V7 DeviceNet Option. Make a copy of this page and check off ; each item as it is completed. For detailed information please refer to the detailed sections that follow.
1.
2.
3.
4.
5.
6.
Unpack and Inspect.
Unpack the V7 DeviceNet Option and verify that all components are present and undamaged.
Refer to the “Unpack and Inspect” section of this manual.
Verify Drive Operation:
Refer to the “Verify Drive Operation” section of this manual for details.
Install the V7 DeviceNet Option on the drive:
Refer to the “Prepare the V7 Drive” section of this manual for details.
Refer to the “Attach the Motor and Power Leads” section of this manual for details.
Refer to the “Mount the V7 DeviceNet Option” section of this manual for details.
Connect the V7 DeviceNet Option to the DeviceNet communication network:
Refer to the “Connect to the V7 DeviceNet Option” section of this manual.
Set the V7 DeviceNet Option network address and Baud Rate:
Refer to the “Configure the V7 DeviceNet Option” section of this manual for details.
Apply power to the drive and check diagnostic and operation LED status:
Refer to the “Power-up Diagnostic LED Test Sequence” section of this manual for details.
Refer to the “DeviceNet Operation LED Status” section of this manual for details.
WARNING!
Dangerous voltages in excess of 400VDC (230V drives) or 800VDC
(460V drives) are present at the DC bus terminals of the drive.
7.
Verify that the drive is on the network:
Refer to the “Verify that the Drive is on the Network” section of this manual for details.
8.
Refer to the documentation included with the DeviceNet configuration utility supplied with the DeviceNet Master controller.
Verify that the drive appears on the DeviceNet network at the correct node address.
Install the appropriate EDS file if desired.
Refer to the “EDS Files” section of this manual.
9.
Configure the drive on the network.
Refer to the “Configure the Drive on the Network” section of this manual.
10.
Configure the scanner.
Refer to the “Configure the Scanner” section of this manual.
11.
Set the V7 Drive Parameters:
Refer to the “Configure the V7 Drive” section of this manual for details.
Set parameters n003, n004 and n035 to their appropriate values.
CAUTION
When using this kit, it is strongly recommended that no connections be made to the V7 Drive's DC Bus terminals (+1 and -) on models CIMR-V7AMxxxx, where xxxx is 25P5, 27P5, 45P5, or 47P5. A (+1 to +2) connection for a DC reactor is allowed.
CAUTION
Make sure that the V7AM software version is either 8340 or 8350. Check parameter n179 for current software revision.
Installation 1-2
Unpack and Inspect
Prior to unpacking, check the package label and verify that the product received matches the product ordered. Unpack the option and verify that the following items are included in the product package and are undamaged.
Fig 1.1 – V7 DeviceNet Option
V7 DeviceNet Option (CM013)
Option Mounting Bracket
Mounting Bracket Screw
Ferrite (Power & Motor Leads) (Steward 28A5776-0A2)
Cable Ties (UWS-0137)
6” Ground Wire (150 mm)
8.5” Ground Wire (220 mm)
12.5” Ground Wire (320 mm)
Installation Guide (IG.V7.16)
Table 1.1 – Parts List
Kit Parts
Installation 1-3
Qty.
1
1
1
1
1
1
2
2
1
Installation and Wiring
Verify Drive Operation
Connect power to the drive and verify that the drive functions properly. This includes running the drive from the operator keypad. Refer to the V7 and V74X Drives Technical Manual, TM.V7.01, for information on connecting and operating the drive.
Prepare the V7 Drive
1.
Remove power from the drive and wait for the charge lamp to be completely extinguished. Wait at least five additional minutes for the drive to be completely discharged. Measure the DC bus voltage and verify that it is at a safe level.
WARNING!
Dangerous voltages in excess of 400VDC (230V drives) or 800VDC
(460V drives) are present at the DC bus terminals of the drive.
2.
Remove the operator and terminal cover retaining screw.
3.
Remove the operator keypad.
4.
Remove the terminal cover by lifting out the cover.
5.
Remove the CN2 cover from the V7 drive housing. Carefully snip the
3 tabs connecting the CN2 cover to the V7 housing and remove the cover.
6.
Attach the mounting bracket. Align the mounting bracket as shown in the figure to the right. Secure the mounting bracket to the V7 drive housing using the M3x8 screw provided.
7.
Wire the V7 drive I/O, power and motor terminals prior to mounting the V7 DeviceNet Option, as the option will obscure the terminals when mounted.
Fig 1.2 – Prepare the V7 Drive
Installation 1-4
Attach Motor and Power Lead Ferrites
Attach the provided ferrites (Steward 28A5776-0A2) to the V7 drive motor and power leads as close to the V7 drive terminals as possible
(typically within 1 foot). Secure the ferrites to the motor and power leads with the provided cable ties.
Fig 1.3 – Attach Ferrites
Mount the V7 DeviceNet Option
1.
Connect a ground wire of appropriate length from those provided to the ground connection on the back of the V7 DeviceNet Option.
2.
Align the CN1 connector on the back of the option with its mating
CN2 connector on the front of the V7 drive.
3.
Simultaneously align connector CN3 (male RJ-45) on the back of the option with connector CN1 (female RJ-45) on the front of the V7 drive.
4.
Align the tabs on the option with their corresponding slots on the front of the V7 drive.
5.
Press the option and the V7 drive together until the tabs lock into their associated slots.
6.
Secure the option to the V7 drive by tightening the locking screw at the top-center of the option.
7.
Connect the ground wire to the ground screw on the V7 drive.
Fig 1.4 – Mount the V7 DeviceNet Option
Installation 1-5
Connect to the V7 DeviceNet Option
Connect the DeviceNet network cable to the DeviceNet connector as shown. If the drive is the last device on a network segment make sure to install the terminating resistor (120
Ω 1% metal film 1/4W) between the two CAN connections, 2 (Blue) and 4 (White).
Terminal
1
2
3
4
5
Color
Black
Blue
Green
White
Red
Name
V-
Table 1.2 – DeviceNet Connection
Wire Color
Black Network common
Description
CAN_L
Shield
Blue
Green
CAN Data Low
Cable Shield
CAN_H
V+
White
Red
CAN Data High
+24VDC
Fig 1.5 – DeviceNet Connector
Configure the V7 DeviceNet Option
Set the DeviceNet Option Card Baud Rate
Set the drive baud rate by selecting the appropriate Baud Rate Sw setting. Settings of 3 through 8 will load the previously stored baud rate.
A setting of 9 will enable Auto Baud. The factory default setting is 3.
Setting
0
1
2
3 ~ 8
9
Description
125 kbps
250 kbps
500 kbps
NVRAM (Last stored baud rate) (3 = default setting)
Auto Sense
Fig 1.6 – DeviceNet Option Card
Installation 1-6
Set the DeviceNet Option Card MAC ID
Set the drive MAC address by selecting the appropriate settings of the address MSD and LSD switches. The MSD switch sets the MAC address’s tens digit while the LSD switch sets the ones digit. Valid MAC addresses are 0 through 63 although addresses of 0, 1, 62 and 63 are typically reserved.
Settings of 0 ~ 63: The MAC address will be selected from the MSD & LSD switch settings.
Settings of 64 ~ 99: The MAC address will be set to the last saved MAC address. The CM013 comes from the factory with the
MAC address switches set to 63 and the MAC address last saved to 63 (for use with some vendors’ faulted or automatic device recovery features)
For use with ADR-enabled controllers/scanners, power off the drive and set the MAC ID rotary switches to 63. Power cycle the drive ON and OFF. Change the MAC ID rotary switch setting to 64. Power the drive ON. The MAC ID will be set at 63 and can be reset through the DeviceNet network.
The drive must be power cycled to accept a new switch setting.
LED Status
Power-Up Diagnostic LED Status
A power-up diagnostic test is performed each time the device is powered up and after the initial boot sequence. The initial boot sequence may take several seconds. After the LEDs have gone through the DeviceNet diagnostic LED sequence, the V7 DeviceNet Option is successfully initialized. The LEDs will assume their operational conditions as shown below.
5
6
3
4
Seq
1
2
Table 1.3 - V7 DeviceNet Option Diagnostic LED Sequence
MOD NET Time
GREEN
RED
GREEN
GREEN
GREEN
GREEN
OFF
OFF
OFF
GREEN
RED
OFF
250 ms
250 ms
250 ms
250 ms
250 ms
Fig 1.7 – LEDs
Installation 1-7
DeviceNet Operation LED States
The operational states of the V7 DeviceNet Option LEDs after the DeviceNet diagnostic LED sequence has been completed is described below. Please wait at least 10 seconds for the loading process to complete before verifying the states of the LEDs.
LED
MOD
NET
Off
On Green
Flash Green
Flash Red
On Red
Flash Red-Green
Off
Flash Green
On Green
Flash Red
On Red
Flash Red & Green
State
Table 1.4 – DeviceNet Option LED States
Indicates
No Power
Device Operational
Device in Standby
Minor Fault
Unrecoverable Fault
Device Self-Test
Not Powered/Not Online
Online/Not Connected
Link OK/Online and Connected
Connection Timeout
Critical Link Failure
Communication Faulted
Verify that the Drive is on the Network
Normal Operation LED States
The table below describes the V7 DeviceNet Option Card LED states under normal operation. The V7 DeviceNet Option Card has been properly connected to the DeviceNet network, configured on that network and is properly part of the scan list. The network is currently operational.
LED
MOD
NET
On Green
On Green
State
Table 1.5 – Normal Operation LED States
Indicates
Device Operational
Link OK/Online and Connected
Installation 1-8
DeviceNet Network
The example below refers to a DeviceNet network configured as shown. A Rockwell 1770-KFD module is used to interface a PC to the
DeviceNet network.
Refer to the documentation included with the DeviceNet configuration utility supplied with the DeviceNet Master controller. Verify that the drive appears on the DeviceNet network at the correct node address.
Fig 1.8 – DeviceNet Network Example
RSLinx™
Configure Rockwell’s RSLinx software for the 1770-KFD module by selecting the DeviceNet Drivers (…, 1770-KFD, …) module. Select
Add New, highlight the Allen-Bradley 1770-KFD and click on Select. Select the PC’s communication Port and Baud Rate and the 1770-
KFD module's Node Address and the Data Rate of the DeviceNet network. Click OK.
Refer to the documentation included with RSLinx. Verify that the drive appears on the DeviceNet network at the correct node address.
Fig 1.9 – RSLinx Example
Installation 1-9
RSNetWorx for DeviceNet
With RSLinx running and configured for DeviceNet, run Rockwell’s RSNetWorx for DeviceNet. Select Network
→
On-Line from the main menu and select 1770-KFD-1, DeviceNet from the network selections.
Refer to the documentation included with the DeviceNet configuration utility supplied with the DeviceNet Master controller. Verify that the drive appears on the DeviceNet network at the correct node address.
Fig 1.10 – RSNetWorx for DeviceNet Example
EDS Files
EDS Files
The EDS file can be obtained from the CD that was included with the drive or downloaded from www.yaskawa.com. It is recommended that the EDS file be downloaded from www.yaskawa.com to be sure that the latest version is used. From www.yaskawa.com select Downloads
→
Browse
→
By Inverter Drives
→
By Product. Select Network Comms-DeviceNet from the menu on the left. Select the appropriate
EDS file from those listed.
Note: The EDS files located on the CD or downloaded from www.yaskawa.com will be in “zip” format and will need to be unzipped to a temporary directory prior to installation.
Installing the EDS File
With RSNetWorx for DeviceNet, select Tools
→
EDS Wizard from the main menu. Follow the resulting prompts to install the EDS file(s).
Note: It is recommended, when upgrading to a new version EDS file, that the original EDS file(s) be deleted prior to upgrading.
Install the EDS file into the DeviceNet configuration tool (i.e., RSNetWorx for DeviceNet). There is a separate EDS file for each drive model. Verify that the correct EDS file has been installed for the drive model selected on the network. Refer to the documentation that came with the DeviceNet Master configuration tool for information on installing EDS files and configuring a DeviceNet node.
Fig 1.11 – RSNetWorx for DeviceNet EDS Wizard
Installation 1-10
Configure the V7 Drive on the Network
Select Drive Properties
After the appropriate EDS file has been loaded and the drive is recognized by the network, highlight the drive, right click on it and select
Properties.
Fig 1.12 – Select Drive Properties
Upload Drive Parameters
Select the Parameters tab and Upload the parameters from the drive.
Fig 1.13 – Upload Drive Parameters
Installation 1-11
Select the Poll Produced and Poll Consumed Assemblies
Scroll through the parameter list to the Poll Consumed Assembly (PCA). Enter the desired PCA. Scroll to the Polled Produced Assembly
(PPA) and enter the desired PPA. Select Apply when done to download the new values to the drive. Select OK.
Note that the drive will have to be power cycled for the new PCA and PPA to take effect.
Fig 1.14 – Set Desired PCA and PPA
Configure the Scanner
Select Scanner Properties
Once the drive has been properly configured on the network, highlight the DeviceNet scanner, right click on it and select Properties.
The example below shows how to add a drive to an A-B 1747-SDN Scanner module. To configure another scanner, please consult the documentation for that particular scanner.
Fig 1.15 – Select Scanner Properties
Installation 1-12
Upload Scanner Configuration
Upload the current scanner configuration.
Fig 1.16 – Update Scanner Configurations
Update the Scan List
Update the scan list by highlighting any devices in the Available Devices column and clicking on either the > or >> buttons until all
DeviceNet devices show in the Scanlist column. For each device in the scan list, select the Input and Output tabs and verify that the device memory has been properly allocated. Also select Edit I/O Parameters and verify that the number on input and output bytes matches those of the selected PCA and PPA.
When complete, select Download to Scanner in order to download the new configuration information to the scanner module.
Fig 1.17 – Update the Scan List
Installation 1-13
Configure the V7 Drive
Command and Reference Source
The run/stop and frequency reference commands can originate from the operator keypad, external terminals or the V7 DeviceNet Option.
Parameter n003 (Operation Method Selection) sets the source of the run/stop commands. Parameter n004 (Reference Selection) sets the source of the frequency reference. The run/stop and frequency reference commands may have different origins. For example, the run/stop command may be set to External Terminals (n003 = 1) while the Frequency Reference may be set to Option (DeviceNet Option) (n004 = 9).
Addr
103h
104h
Param
n003 n004
Function
Operation Method
Selection
Reference Selection
7
8
5
6
9
3
4
1
2
Table 1.6 Reference and Operation Source Selection
Data
0 Operator keypad
Description
3
0
1
2
Terminal
Serial Communication
1
Option kit - (V7 DeviceNet Option)
Operator keypad potentiometer
Operator keypad
Voltage Reference (0-10VDC)
Current Reference (4-20mA)
Current Reference (0-20mA)
Pulse Train Reference
Serial Communication
1
Multifunction Analog Input (0-10VDC)
Multifunction Analog Input (4-20mA)
Option kit - (V7 DeviceNet Option)
Note:
1
RS485 communications is disabled with the DeviceNet Option installed.
Default
1
2
Speed Scaling
Since DeviceNet displays the motor speed and frequency reference in RPM, it is important to set the appropriate number of motor poles in parameter n035.
n035
0
1
2 … 39
40 … 3999
Table 1.7 – Reference Display Selection
Digital Operator Display Mode
Hz
%
DeviceNet displays the motor speed in RPM.
Enter the number of motor poles to set the input and output speed to RPM.
User Scaling
Installation 1-14
0Ah
0Bh
0Ch
0Dh
6h
7h
8h
9h
Drive Fault
Code
[hex]
0h
1h
2h
3h
4h
5h
0Eh
0Fh
10h
11h
12h
13h
Drive Fault Messages
Drive DeviceNet Fault Messages
The table of V7 DeviceNet Option fault codes returned by the drive is shown below. Refer to the appropriate drive user and/or programming manual(s) for drive-specific information on the fault returned.
2120h
2300h
3210h
4200h
4210h
2220h
2200h
2221h
DeviceNet
Fault Code
[hex]
0000h
5120h
3220h
5110h
3222h
2130h
2222h
7110h
7112h
9000h
9000h
9000h
Table 1.8 – Fault Code Conversions
Description
Drive Fault
Code
[hex]
DeviceNet
Fault Code
[hex]
DC Bus Undervoltage (UV1)
CTL PS Undervoltage (UV2)
14h
15h
16h
17h
9000h
9000h
9000h
4140h
Overcurrent (OC)
DC Bus Overvoltage (OV)
Heat Sink Over-Temperature (OH)
18h
19h
1Ah
1Bh
1Ch
1Dh
1Eh
1Fh Motor Overload (OL1)
Inverter Overload (OL2)
Overtorque Detection 1 (OL3)
7310h
7310h
7301h
3130h
3130h
5300h
5300h
6320h
External Fault 3 (EF3)
External Fault 4 (EF4)
External Fault 5 (EF5)
24h
25h
26h
27h
20h
21h
22h
23h
0000h
7500h
7500h
7500h
7500h
8321h
8313h
9000h
Description
External Fault 6 (EF6)
External Fault 7 (EF7)
Heat Sink Fan (FAN)
Operator Disconnected (OPR)
SI-E Communications Error (CE)
DeviceNet Communication Error (BUS)
External Fault 0 (EF0)
Drive Operator Fault Messages
The following is a table of faults that could be caused by the V7 DeviceNet Option that will be displayed on the Operator Keypad only. For any fault displayed on the keypad that is not listed in the following table, please see the appropriate drive technical manual.
Fault
BUS
EF0
F06
Content
DeviceNet Option communications error
DeviceNet Option external fault
DeviceNet Option fault
Table 1.9 – Drive Faults (Displayed on the Drive Keypad)
Cause
Communication is not established between DeviceNet Master and the drive.
Drive received an external fault command from the DeviceNet Option.
Faulty J1/2CN connection
Solution
• Check DeviceNet Option communication LED display.
• Check DeviceNet cable and 24VDC power supply.
• Check multifunction input settings.
• Check PLC or controller program.
• Check DeviceNet cable and 24VDC power supply.
• Power cycle the drive.
• Reset the DeviceNet Option.
• Replace the DeviceNet Option.
• Replace the inverter.
Installation 1-15
Notes
Installation 1-16
