ASSEMBLY DIAGRAM. Western 2000 Durango, 3915 Dodge Dakota/Durango 2000 & Later - Mount #63620
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The Dodge 2000 Durango snowplow is a powerful tool designed to make winter weather driving easier and safer. With its hydraulic system and adjustable blade, you can easily clear snow from your driveway, parking lot, or any other surface. The snowplow also features a variety of safety features, including a blade drop speed adjustment and a final hydraulic inspection system, to ensure that you are always in control.
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ASSEMBLY DIAGRAM
41
31
32
36
33
34
35
44
45
61
50
43
52
37
62
63
40
38 42
43
46
54
53
55
56
58
57
51
2000 and Later
See Parts List furnished with Harness Kit for DRL’s or
Non-DRL’s.
90
85
51
43
52
53
54
55
56
57
43
44
45
46
50
NO. QTY. DESCRIPTION
Found in Hydraulics Box No. 56365
31 56369 1 SOLENOID CONTROL (Style 2)
32
33
34
35
36
. 56283
. 49286
. 49287
. 55923
. 49283
1
1
1
1
1
SHIELD
BODY W/LABEL & LENS (Style 2)
LEVER, SPRING & ACTUATOR KIT
SPRING - CONICAL
PC BOARD ASSY MOLEX (Style 2)
W/LEVER, SPRING & ACTUATOR KIT
37
38
40
. 56199
. 93153
93154
1
2
2
BASE
#6-19X3/8 SL HXW TFTS HILO
#8-18X5/8 SL HXW TFTS HILO BPO
41 56308 1
42 90388 4
BRACKET
#10X1 PH PN TFTS TY AB BZP
91242
55381
93157
91231
61169
56134K
. 91242
. 91402
. 91202
. 92842
22511
90002
91101
4
1
#10 SP LK WASHER BPO
1 CABLE CLAMP
5 #8-32X3/8 SL HXW TCTS TY T BP
4 #8 SP LK WASHER BP
CABLE ASSEMBLY - VEHICLE
1 RELAY-SOLENOID HYDRAULIC SYS
2 #10 SP LK WASHER BPO
2 #10-32 HX NUT ZP
2 5/16 SP LK WASHER ZP
2 5/16-24 HX JAM NUT
1 BATTERY CABLE 22’’ RED
2 1/4-20X3/4 HX CS G2 ZP
2 1/4 PLAIN WASHER TY A STD ZP
58 91331 1 21/4-20 PT HX LK NUT NYIS ZP
61 56099 1
62 66130 2 GROMMET
63 59114 1 SELF STRIP WIRE CONNECTOR
ITEM PART NO. QTY. DESCRIPTION
Parts listed above may be found in one of these assemblies
56368
. 56367
. . 56358
1 CARTON ASSY LOOSE PARTS U
1 BOLT BAG ASSY LARGE U
1 BOLT BAG SMALL U
Found in Mount Box No. 63620
85 61536 4 CABLE TIE - LONG
90 56080
Abbreviations
ASSY Assembly PT Prevailing
BP Black SL Slotted
BPO
BZP
Black Phosphate & Oil SP
Black Zink Plate STD
Spring
Standard
G
HX
Grade
Hex
LK Lock
PH Phillips Head
PN Pan
TCTS Thread Cutting Tapping Screw
TFTS Thread Forming Tapping Screw
TY Type
W/ With
ZP Zinc Plate
Lit. No. 63617 17 September 13, 2002
WESTERN PRODUCTS
P.O. BOX 245038
MILWAUKEE, WI 53224-9538
A DIVISION OF DOUGLAS DYNAMICS, L.L.C.
Western Products reserves the right under its Product Improvement Policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used herein. Western Products and the vehicle manufacturer may require and/or recommend optional equipment for snow removal. Western Products offers a limited warranty on the snowplows and accessories. See separately printed page for this important information. The following are registered® and unregistered™ trademarks of Douglas Dynamics,
L.L.C.: ISARMATIC ® , UniMount ® , and WESTERN ® .
Lit. No. 63617 Printed in U.S.A.
September 13, 2002
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Table of contents
- 3 SAFETY
- 3 Safety Definitions
- 3 Safety Labels
- 3 Safety Precautions
- 4 Personal Safety
- 4 Fire and Explosion
- 4 Ventilation
- 5 Battery Safety
- 5 Hydraulic Safety
- 5 Torque Chart
- 6 MOUNT INSTALLATION
- 6 Fog Lamps
- 6 Mount Frame
- 7 Thrust Arms
- 7 Link Arms
- 7 Bumper
- 7 Harness Kit Selection
- 8 SOLENOID CONTROL INSTALLATION
- 8 Instructions
- 9 UNDERHOOD INSTALLATION
- 9 Vehicle Harness and Motor Relay
- 12 INSTALLATION
- 12 Plug-In Harness and Headlamp Installation
- 13 OPERATIONAL TESTS AND ADJUSTMENTS
- 13 Filling Hydraulic Unit
- 14 Blade Drop Speed Adjustment
- 14 Final Hydraulic Inspection
- 14 Coupling Lug Height Check
- 15 Vehicle Lighting Check
- 16 RELAY CONNECTIONS DIAGRAMS
- 16 63412 Harness Kit – 9-Pin Headlamps
- 17 63396 Harness Kit – 9-Pin Headlmaps
- 18 63404 Harness Kit – 12-Pin Headlamps
- 19 ASSEMBLY DIAGRAM
- 19 September