Kawasaki MULE 610 4X4 - DATASHEET 2011
Manuals and User Guides for Kawasaki MULE 610 4X4 - DATASHEET 2011. We found 3 manuals for free downloads Service manual, User manual
**Kawasaki MULE 610 4X4 2011** The Kawasaki MULE 610 4X4 2011 is a versatile and powerful side-by-side utility vehicle designed for a wide range of tasks, from hauling cargo and equipment to exploring off-road trails. With its robust construction, comfortable seating, and advanced features, the Kawasaki MULE 610 4X4 2011 is an ideal choice for farmers, ranchers, outdoor enthusiasts, and anyone who needs a reliable and capable utility vehicle. **Key Features:** * 617cc 4-stroke, air-cooled, OHV engine with electric fuel injection * CVT transmission with high and low ranges * 4WD with locking front differential * Independent front and rear suspension * Hydraulic disc brakes * Comfortable seating for two * Large cargo bed with a capacity of 1,000 lbs. * Towing capacity of 2,000 lbs. * Plenty of storage compartments and accessories available
Key Features
- Powerful 617cc engine provides ample power for hauling and towing.
- CVT transmission offers smooth and effortless shifting.
- 4WD with locking front differential ensures maximum traction in all conditions.
- Independent front and rear suspension provides a comfortable ride over rough terrain.
- Hydraulic disc brakes provide excellent stopping power.
- Comfortable seating for two with plenty of legroom and headroom
- Large cargo bed and towing capacity make it easy to transport heavy loads.
- Numerous storage compartments and accessories allow for customization and convenience.
Pages: 411 Kawasaki MULE 610 4X4 - DATASHEET 2011 Service manual
Brand: Kawasaki Category: Offroad Vehicle Size: 4 MB
Languages: English
Table of contents
- 1 tables
- 6 LIST OF ABBREVIATIONS
- 22 Units of Mass
- 22 Units of Volume
- 22 Units of Force
- 22 Units of Length
- 22 Units of Torque
- 22 Units of Pressure
- 22 Units of Speed
- 22 Units of Power
- 30 Basic Torque for General Fasteners of Engine Parts
- 30 Basic Torque for General Fasteners of Frame Parts
- 34 Throttle Pedal Free Play
- 34 Idle Speed
- 35 Idle Speed
- 39 Valve Clearance (when cold)
- 40 Belt Width
- 40 Belt Deflection
- 41 shims
- 42 Wear Shoe Width
- 43 Engine Oil
- 44 Transmission Oil
- 45 Tire Tread Depth
- 45 Standard Tire
- 46 Front Final Gear Case Oil
- 48 Brake Pedal Free Play
- 51 Brake Drum Inside Diameter
- 52 Brake Shoe Lining thickness
- 53 Parking Brake Lever Travel
- 54 Steering Wheel Free Play
- 55 Spark Plug Gap
- 56 Specific Gravity
- 56 Brake Light Switch Timing
- 70 Idle Speed
- 73 Choke Knob Free Play
- 92 Cylinder Compression
- 95 Rocker Arm Push Rod Runout
- 96 Cylinder Head Warp
- 97 Valve Seating Surface Outside Diameter
- 97 Valve Seating Surface Width Standard
- 101 Valve Spring Free Length
- 101 Valve Head Thickness
- 101 Valve Stem Bend
- 101 Valve Stem Diameter
- 102 Valve Guide Inside Diameter
- 102 Valve/Guide Clearance (Wobble Method)
- 114 Driven Pulley
- 115 Drive Pulley
- 122 Cover Bushing Inside Diameter [A]
- 122 Sheave Bushing Inside Diameter [A]
- 123 Spring Free Length [A]
- 124 Shoe Side Clearance
- 129 Sheave Bushing Inside Diameter
- 129 Spring Free Length [A]
- 140 Inner and Outer Rotor Clearance
- 140 Outer Rotor Outside Diameter
- 140 Outer Rotor Thickness
- 141 Pump Housing Inside Diameter
- 141 Pump Housing Depth
- 141 Pump Shaft Outside Diameter
- 141 Pump Shaft Bearing Inside Diameter
- 142 Relief Valve Spring Free Length
- 162 Cam Lobe Height
- 162 Crankcase Side Camshaft Journal Diameter
- 162 Crankcase Cover Side Camshaft Journal Diameter
- 162 Camshaft Bearing Inside Diameter (Crankcase)
- 162 Camshaft Bearing Inside Diameter (Crankcase Cover)
- 166 Piston Ring/Groove Clearance
- 166 Piston Ring Thickness
- 167 Piston Ring End Gap
- 167 Piston Pin Outside Diameter
- 167 Piston Pin Hole Inside Diameter
- 167 Connecting Rod Small End Inside Diameter
- 168 Piston Diameter
- 168 Cylinder Inside Diameter
- 168 Cylinder Bore Out-Round
- 170 Connecting Rod Bend
- 170 Connecting Rod Twist
- 170 Connecting Rod Big End Width
- 170 Crankpin Width
- 171 Connecting Rod Big End Inside Diameter
- 171 Crankpin Outside Diameter
- 171 Crankshaft Runout
- 171 Crankcase Side Crankshaft Main Journal Diameter
- 172 Crankshaft Main Bearing Inside Diameter (Crankcase Side)
- 173 Balancer Shaft Journal Diameter
- 173 Balancer Shaft Bearing Inside Diameter (Crankcase)
- 173 Balancer Shaft Bearing Inside Diameter (Crankcase cover)
- 201 Shift Fork Ear Thickness
- 201 Shifter Groove Width [A]
- 202 Reverse Chain 20-Link Length [B]
- 204 Shifter Block Outside Diameter
- 204 Shifter Groove Width
- 207 Shift Shaft Pin Diameter [A]
- 207 Shifter Groove Width [B]
- 220 Toe-in of Front Wheels
- 220 Tie-rod Length (distance between flange end and locknut)
- 223 Maximum Tire Air Pressure (to seat beads when cold)
- 224 Tire Air Pressure (when cold)
- 239 LSD Clutch Torque
- 239 Outside Friction Plate Thickness [A]
- 239 Inside Friction Plate Thickness [B]
- 242 Bevel Gear Backlash
- 253 Bevel Gear Backlash
- 254 Drive Gear Shims [4]
- 265 Standard Length of Assembling:
- 268 Standard Length of Assembling:
- 278 Recommended Brake Fluid
- 299 Spring Action
- 358 Battery Troubleshooting Guide
- 363 Regulator/Rectifier Output Voltage
- 364 Stator Coil Resistance
- 368 Ignition Coil Air Gap
- 368 Ignition Coil Winding Resistance
- 371 Testing Solenoid
- 372 Testing Starter Motor
- 375 Carbon Brush Length
- 375 Commutator Groove Depth
- 376 Commutator Outside Diameter
- 376 Commutator Runout
- 376 Armature Winding Resistance
- 376 Commutator to Shaft Resistance
- 377 Positive Brush to Ground Resistance
- 377 Negative Brush to Ground Resistance
- 378 Testing Relay
- 386 Oil Temperature Sensor Resistance
- 387 Internal Resistance Unit: kΩ
- 1 toc
- 6 Read OWNER'S MANUAL before operating.
- 7 EMISSION CONTROL INFORMATION
- 7 1.
- 7 2.
- 8 PLEASE DO NOT TAMPER WITH NOISE CONTROL SYSTEM (United States Mo
- 9 Foreword
- 11 General Information
- 12 Before starting to perform an inspection service or carry out a
- 12 Battery Ground
- 12 Edges of Parts
- 12 Solvent
- 12 Cleaning vehicle before disassembly
- 13 Arrangement and Cleaning of Removed Parts
- 13 Storage of Removed Parts
- 13 Inspection
- 13 Replacement Parts
- 13 Assembly Order
- 14 Tightening Sequence
- 14 Tightening Torque
- 14 Force
- 14 Gasket, O-ring
- 14 Liquid Gasket, Locking Agent
- 15 Press
- 15 Ball Bearing and Needle Bearing
- 15 Oil Seal, Grease Seal
- 15 Circlips, Cotter Pins
- 16 Lubrication
- 16 Direction of Engine Rotation
- 16 Electrical Wires
- 17 KAF400-A1 Left Side View
- 17 KAF400-A1 Right Side View
- 18 KAF400-B1 Left Side View
- 18 KAF400-B1 Right Side View
- 22 Prefixes for Units
- 22 Units of Temperature:
- 23 Periodic Maintenance
- 24 The scheduled maintenance must be done in accordance with this c
- 26 The following tables list the tightening torque for the major fa
- 33 Inside Circlip Pliers:
- 34 Fuel System
- 34 Throttle Pedal Free Play Inspection
- 34 Throttle Pedal Free Play Adjustment
- 34 Idle Speed Inspection
- 35 Idle Speed Adjustment
- 35 Air Cleaner Element Cleaning
- 36 Fuel Hoses And Connections Inspection
- 37 Fuel Hoses Replacement
- 37 Fuel Filter Replacement
- 38 Fuel System Cleanliness Inspection
- 38 Engine Top End
- 38 Valve Clearance Inspection
- 39 Valve Clearance Adjustment
- 39 Torque -
- 39 Spark Arrester Cleaning
- 40 Converter System
- 40 Drive Belt Inspection
- 40 Drive Belt Deflection Inspection
- 41 Drive Belt Deflection Adjustment
- 41 Torque -
- 41 Converter Driven Pulley Shoe Inspection
- 42 Converter Air Cleaner Element Cleaning/Inspection
- 43 Converter Dust or Water Drain
- 43 Engine Lubrication System
- 43 Engine Oil Change
- 43 Torque -
- 44 Oil Filter Replacement
- 44 Special Tool -
- 44 Special Tool -
- 44 Torque -
- 44 Transmission
- 44 Transmission Oil Change
- 44 Torque -
- 45 Wheels/Tires
- 45 Wheels Nuts Tightness Inspection
- 45 Torque -
- 45 Tire Wear Inspection
- 45 Final Drive (KAF400-A/C models)
- 45 Front Final Gear Case Oil Change
- 46 Torque -
- 46 Torque -
- 46 Brakes
- 46 Brake Fluid Level Inspection
- 47 Brake Fluid Change
- 48 Torque -
- 48 Torque -
- 48 Brake Pedal Play Inspection
- 48 Torque -
- 49 Brake Master Cylinder Cup and Dust Seal Replacement
- 49 Special Tool -
- 49 Torque -
- 50 Brake Hose and Pipe Inspection
- 50 Brake Hose and Pipe Replacement
- 51 Torque -
- 51 Torque -
- 51 Brake Wear Inspection
- 52 Brake Wheel Cylinder Assembly Replacement
- 53 Sealant -
- 53 Torque -
- 53 Parking Brake Lever Inspection
- 54 Steering
- 54 Steering Inspection
- 54 Steering Joint Dust Boot Inspection
- 55 Frame
- 55 Seat Belt Inspection
- 55 Torque -
- 55 Electrical System
- 55 Spark Plug Cleaning/Inspection
- 55 Spark Plug Gap Inspection
- 55 Electrolyte Level Inspection
- 56 Electrolyte Specific Gravity Inspection
- 56 Brake Light Switch Inspection
- 57 General Lubrication
- 57 Pivots and Points: Lubricate with Grease.
- 57 Cables: Lubricate with Rust Inhibitor.
- 57 Cables: Lubricate with Motor Oil.
- 58 Bolts, Nuts, and Fasteners
- 58 Tightness Inspection
- 58 Nut, Bolt, and Fasteners to be checked
- 61 Fuel System
- 67 Throttle Pedal Free Play Inspection
- 67 Throttle Pedal Free Play Adjustment
- 67 Full Throttle Pedal Position Adjustment
- 67 Throttle Cable Installation
- 67 Throttle Cable Lubrication
- 67 Throttle Cable Inspection
- 68 Control Panel Assembly Removal
- 68 Control Panel Assembly Installation
- 68 Torque -
- 72 Governor Assembly Removal
- 72 Governor Assembly Installation
- 72 Governor Assembly Inspection
- 73 Choke Knob Free Play Inspection
- 73 Choke Knob Free Play Adjustment
- 73 Choke Cable Installation
- 73 Choke Cable Lubrication
- 74 Choke Cable Inspection
- 75 Idle Speed Inspection
- 75 Idle Speed Adjustment
- 75 Fuel System Cleanliness Inspection
- 75 Carburetor Removal
- 76 Carburetor Installation
- 76 Torque -
- 76 Carburetor Disassembly
- 78 Carburetor Assembly
- 78 Torque -
- 79 Carburetor Cleaning
- 79 Carburetor Inspection
- 80 Pilot Screw Setting
- 81 Air Cleaner Element Removal
- 81 Air Cleaner Element Installation
- 81 Air Cleaner Housing Removal
- 82 Air Cleaner Housing Installation
- 82 Torque -
- 82 Air Cleaner Housing Dust and/or Water Installation
- 83 Fuel Pump Removal
- 83 Fuel Pump Installation
- 83 Torque -
- 83 Fuel Pump Inspection
- 85 Fuel Filter Removal
- 85 Fuel Filter Installation
- 85 Fuel Filter Inspection
- 86 Fuel Tank Removal
- 86 Fuel Tank Installation
- 86 Fuel Tank Cleaning/Inspection
- 87 Engine Top End
- 91 Compression Gauge, 20 kgf/cm :
- 92 Cylinder Compression Measurement
- 92 Special Tools -
- 92 Cylinder Head Removal
- 93 Cylinder Head Installation
- 94 Torque -
- 94 Torque -
- 95 Push Rod Inspection
- 95 Valve Mechanism Removal/Installation
- 95 Rocker Arm Inspection
- 96 Cylinder Head Warp
- 97 Valve Clearance Inspection
- 97 Valve Clearance Adjustment
- 97 Valve Seat Inspection
- 98 Valve Seat Repair
- 98 Special Tools -
- 101 Valve Spring Free Length
- 101 Valve Head Thickness
- 101 Valve Stem Bend
- 101 Valve Stem Diameter
- 102 Valve Guide Inside Diameter
- 102 Measuring Valve/Guide Clearance (Wobble Method)
- 103 Exhaust Pipe Removal
- 103 Muffler Removal
- 104 Exhaust Pipe and Muffler Installation
- 104 Torque -
- 104 Exhaust Pipe and Muffler Inspection
- 104 Spark Arrester Cleaning
- 105 Converter System
- 111 Outside Circlip Pliers:
- 112 Air Cleaner Element Removal
- 112 Air Cleaner Element Cleaning/Inspection
- 112 Air Cleaner Housing Removal
- 113 Torque Converter Removal
- 113 Special Tool -
- 113 Torque -
- 113 Special Tool -
- 114 Special Tools -
- 114 Special Tool -
- 114 Torque Converter Installation
- 115 Special Tools -
- 115 Torque -
- 116 Special Tool -
- 116 Torque -
- 116 Torque -
- 117 Torque Converter Case Removal
- 118 Torque Converter Case Installation
- 119 Torque -
- 120 Drive Belt Removal
- 120 Drive Belt Installation
- 120 Drive Belt Inspection
- 120 Drive Belt Deflection Inspection
- 120 Drive Belt Deflection Adjustment
- 121 Drive Pulley Removal
- 121 Drive Pulley Disassembly
- 121 Special Tool -
- 121 Special Tool -
- 122 Drive Pulley Inspection
- 123 Spider Shoe Side Clearance Adjustment
- 123 Special Tool -
- 125 Bushing Installation
- 125 Special Tool -
- 125 Special Tool -
- 125 Drive Pulley Assembly
- 125 Torque -
- 125 Special Tool -
- 126 Special Tool -
- 126 Torque -
- 126 Torque -
- 126 Drive Pulley Installation
- 127 Driven Pulley Removal
- 127 Driven Pulley Disassembly
- 127 Special Tool -
- 127 Special Tool -
- 129 Driven Pulley Inspection
- 129 Converter Driven Pulley Shoe Inspection
- 130 Bushing Installation
- 130 Special Tool -
- 130 Driven Pulley Assembly
- 130 Torque -
- 130 Special Tool -
- 131 Special Tool -
- 131 Special Tool -
- 131 Driven Pulley Installation
- 133 Engine Lubrication System
- 138 WARNING
- 138 Oil Level Inspection
- 139 Engine Oil Change
- 139 Oil Filter Replacement
- 140 Oil Pump Removal
- 140 Oil Pump Installation
- 140 Oil Pump Inspection
- 141 Relief Valve Removal
- 142 Relief Valve Installation
- 142 Relief Valve Inspection
- 143 Oil Screen Removal
- 143 Oil Screen Installation
- 143 Oil Screen Cleaning/Inspection
- 144 Oil Temperature Sensor Removal
- 144 Oil Temperature Sensor Installation
- 144 Torque -
- 145 Engine Removal/Installation
- 148 Alignment Jig:
- 149 Engine Removal
- 150 Engine Installation
- 150 Special Tool -
- 150 Torque -
- 153 Engine Bottom End
- 158 Piston Ring Compressor Grip:
- 159 Crankcase Cover Removal
- 159 Crankcase Cover Assembly
- 159 Special Tool -
- 159 Crankcase Cover Installation
- 159 Torque -
- 160 Camshaft, Tappet Removal
- 160 Camshaft, Tappet Installation
- 161 Torque -
- 161 Camshaft Disassembly
- 161 Camshaft Assembly
- 161 Camshaft Inspection
- 162 Camshaft Bearing/Journal Wear
- 163 Piston Removal
- 164 Piston Installation
- 165 Special Tools -
- 165 Torque -
- 165 Piston Cleaning
- 166 Piston Ring and Ring Groove Wear
- 167 Piston Ring End Gap
- 167 Piston Pin, Piston Pin Hole, and Connecting Rod Wear
- 168 Piston Diameter
- 168 Cylinder Inside Diameter
- 169 Connecting Rod Removal
- 169 Connecting Rod Installation
- 169 Crankshaft Removal
- 169 Crankshaft Installation
- 169 Cleaning/Inspection
- 170 Connecting Rod Bend/Twist
- 170 Connecting Rod Big End/Crankpin Width Wear
- 171 Connecting Rod Big End Bearing/Crankpin Wear
- 171 Crankshaft Runout
- 171 Crankshaft Main Bearing/Journal Wear
- 173 Balancer Shaft Removal
- 173 Balancer Shaft Installation
- 173 Balancer Shaft Bearing/Journal Wear
- 174 The function of the breather is to create a negative pressure in
- 175 Breather Valve Removal
- 175 Breather Valve Installation
- 175 Torque -
- 175 Breather Valve Inspection
- 177 Transmission
- 185 Outside Circlip Pliers:
- 186 CAUTION
- 186 Transmission Oil Level Inspection
- 186 Transmission Oil Change
- 187 Transmission Case Removal
- 188 Transmission Case Installation
- 189 Special Tool -
- 189 Torque -
- 189 Torque -
- 189 Transmission Case Disassembly
- 191 Special Tool -
- 191 Special Tool -
- 191 Special Tool -
- 193 Transmission Case Assembly
- 193 Torque -
- 195 Torque -
- 195 Special Tool -
- 195 Torque -
- 198 Special Tool -
- 199 Sealant -
- 199 Torque -
- 200 Transmission Cable Installation
- 200 Torque -
- 201 Transmission Shift Cable Inspection
- 201 Shift Rod Bending
- 201 Shift Fork Ear and Shifter Groove Wear
- 202 Transmission and Shift Mechanism Inspection
- 203 2WD/4WD Shift Cable Adjustment
- 203 2WD/4WD Shift Cable Lubrication
- 204 2WD/4WD Shift Cable Inspection
- 204 2WD/4WD Shift Mechanism Removal
- 204 2WD/4WD Shift Mechanism Inspection
- 205 Differential Shift Cable Adjustment
- 205 Differential Shift Cable Lubrication
- 206 Differential Shift Cable Inspection
- 206 Differential Shift Mechanism Removal
- 207 Differential Shift Mechanism Installation
- 207 Torque -
- 207 Torque -
- 207 Differential Shift Mechanism Inspection
- 207 Differential Gear Removal
- 208 Differential Gear Installation
- 208 Torque -
- 209 Differential Gear Inspection
- 210 Bearing Replacement
- 210 Special Tools -
- 210 Special Tool -
- 210 Ball Bearing Inspection
- 210 Needle Bearing Inspection
- 210 Oil Seal Inspection
- 215 Wheels/Tires
- 219 Jack:
- 220 Toe-in is the amount that the front wheels are closer together i
- 220 Toe-in Adjustment
- 220 Torque -
- 221 Wheel Removal
- 221 Special Tool -
- 221 Wheel Installation
- 221 Torque -
- 221 Wheel (Rim) Inspection
- 222 Wheel (Rim) Replacement
- 223 Tire Removal
- 223 Tire Installation
- 224 Tire Wear Inspection
- 225 Final Drive
- 231 Bearing Puller:
- 232 Front Final Gear Case Oil Level Inspection
- 232 Torque -
- 232 Front Final Gear Case Oil Change
- 232 Front Final Gear Case Removal
- 233 Front Final Gear Case Installation
- 233 Front Final Gear Case Disassembly
- 233 Special Tool -
- 233 Special Tool -
- 235 Front Final Gear Case Assembly
- 235 Torque -
- 235 Torque -
- 235 Special Tool -
- 236 Sealant -
- 236 Torque -
- 236 Special Tool -
- 236 Differential Unit Disassembly
- 238 Differential Unit Assembly
- 239 Torque -
- 239 LSD Clutch Torque Inspection
- 239 LSD Clutch Plate Inspection
- 240 Pinion Gear Unit Disassembly
- 240 Special Tool -
- 240 Special Tool -
- 240 Pinion Gear Unit Assembly
- 240 Torque -
- 241 Front Final Bevel Gear Adjustment
- 241 Torque -
- 241 Special Tool -
- 242 Special Tool -
- 243 Front Final Gear Case (Backlash-Related Parts)
- 246 Correct Tooth Contact Pattern: No adjustment is required.
- 246 Incorrect Tooth Contact Patterns (Example 1)
- 246 Incorrect Tooth Contact Patterns (Example 2)
- 247 Bevel Gear Inspection
- 247 Differential Gear Inspection
- 247 Ball Bearing Inspection
- 247 Oil Seal Inspection
- 248 Driven Bevel Gear Removal
- 248 Driven Bevel Gear Installation
- 248 Torque -
- 248 Driven Bevel Gear Disassembly
- 249 Special Tools -
- 249 Driven Bevel Gear Assembly
- 249 Special Tools -
- 249 Torque -
- 250 Special Tool -
- 251 Special Tool -
- 251 Drive Bevel Gear Removal
- 251 Special Tool -
- 252 Drive Bevel Gear Installation
- 252 Special Tool -
- 252 Torque -
- 252 Bevel Gear Adjustment
- 253 Special Tool -
- 253 Special Tool -
- 253 Torque -
- 254 Bevel Gear Case (Backlash-Related Parts)
- 255 Bevel Gear Inspection
- 255 Ball Bearing/Oil Seal Inspection
- 256 Front Propeller Shaft Removal
- 256 Front Propeller Shaft Installation
- 258 Rear Propeller Shaft Removal
- 259 Rear Propeller Shaft Installation
- 259 Torque -
- 260 Propeller Shaft Inspection
- 261 Front Axle Removal (KAF400-A/C)
- 261 Front Axle Installation (KAF400-A/C)
- 261 Front Axle Removal (KAF400-B)
- 261 Front Axle Installation (KAF400-B)
- 261 Torque -
- 262 Rear Axle Removal
- 262 Rear Axle Installation
- 262 Axle Inspection
- 262 Dust Boot Inspection (KAF400-A/C)
- 263 Front Axle Joint Boot Replacement (KAF400-A/C)
- 266 Special Tool -
- 267 Special Tool -
- 268 Ball Bearing Inspection
- 269 Grease Seal Inspection
- 271 Brakes
- 272 Front Brake
- 274 Rear Brake
- 277 Clutch Spring Compressor:
- 278 Brake Fluid Recommendation
- 278 Brake Fluid Level Inspection
- 278 Brake Fluid Change
- 278 Brake Line Air Bleeding
- 279 Torque -
- 279 Torque -
- 280 Brake Pedal Play Inspection
- 280 Master Cylinder Removal
- 280 Master Cylinder Installation
- 280 Torque -
- 280 Master Cylinder Disassembly/Assembly
- 281 Master Cylinder Inspection
- 282 Brake Hose and Pipe Inspection
- 282 Brake Hose and Pipe Replacement
- 283 Brake Drum Removal
- 283 Special Tool -
- 283 Special Tools -
- 283 Brake Drum Installation
- 283 Special Tool -
- 283 Special Tool -
- 283 Torque -
- 283 Torque -
- 284 Brake Drum Wear
- 285 Brake Panel Assy Removal
- 285 Brake Panel Assy Installation
- 285 Sealant -
- 286 Sealant -
- 286 Bond -
- 286 Torque -
- 286 Brake Panel Disassembly
- 288 Brake Panel Assembly
- 289 Torque -
- 290 Wheel Cylinder Removal/Installation
- 290 Wheel Cylinder Assembly
- 290 Wheel Cylinder Inspection
- 290 Brake Shoe Lining Wear
- 291 Brake Shoe Spring Inspection
- 291 Grease Seal Replacement
- 291 Special Tool -
- 291 Special Tool -
- 291 Special Tool -
- 291 Torque -
- 292 Parking Brake Lever Travel Adjustment
- 292 Parking Brake Cable Lubrication/Inspection
- 293 Suspension
- 297 Outside Circlip Pliers:
- 298 Strut (Front Shock Absorber) Removal
- 298 Strut (Front Shock Absorber) Installation
- 298 Torque -
- 299 Rear Shock Absorber Preload Adjustment
- 299 Special Tool -
- 299 Rear Shock Absorber Removal
- 299 Rear Shock Absorber Installation
- 299 Torque -
- 300 Rear Shock Absorber Inspection
- 301 Front Suspension Arm Removal
- 302 Front Suspension Arm Installation
- 302 Torque -
- 302 Front Suspension Arm Inspection
- 303 Swingarm Removal
- 303 Swingarm Installation
- 304 Torque -
- 304 Swingarm Inspection
- 304 Swingarm Joint Replacement
- 304 Special Tool -
- 304 Special Tool -
- 305 Steering
- 309 Inside Circlip Pliers:
- 310 Steering Wheel Free Play Inspection
- 310 Steering Wheel Centering
- 310 Torque -
- 310 Steering Wheel and Steering Shaft Removal
- 311 Steering Wheel and Steering Shaft Installation
- 311 Torque -
- 312 Steering Gear Assembly Removal
- 312 Steering Gear Assembly Installation
- 312 Torque -
- 313 Steering Gear Preload Adjustment
- 313 Torque -
- 313 Tie-rod Length Adjustment
- 313 Dust Boot Inspection
- 314 Steering Knuckle Removal
- 314 Steering Knuckle Installation
- 314 Torque -
- 315 Knuckle Bearing Removal
- 315 Special Tool -
- 315 Special Tool -
- 315 Knuckle Bearing Installation
- 315 Special Tool -
- 315 Special Tool -
- 315 Knuckle Joint Removal
- 315 Special Tool -
- 315 Special Tool -
- 316 Knuckle Joint Installation
- 316 Special Tool -
- 316 Special Tool -
- 317 Frame
- 324 Seat Removal
- 324 Seat Installation
- 324 Seat Belt Removal
- 324 Seat Belt Installation
- 324 Torque -
- 325 Control Panel Removal
- 326 Glove Compartment Removal
- 327 Front Cargo Hood Removal
- 327 Front Cargo Compartment Removal
- 328 Front Cargo Compartment Installation
- 329 Cargo Bed Removal
- 330 Cargo Bed Assembly
- 330 Cargo Bed Installation
- 331 Cargo Bed Latch Position Inspection
- 331 Cargo Bed Latch Position Adjustment
- 332 Front Bar Removal
- 332 Front Bar Installation
- 332 Torque -
- 332 Rear Bar Removal
- 332 Rear Bar Installation
- 332 Torque -
- 333 Front Fender Installation
- 334 Front Guard Removal
- 334 Front Guard Installation
- 334 Floor Center Panel Removal
- 335 Floor Center Panel Installation
- 335 Front Final Gear Case Guard Removal
- 335 Front Final Gear Case Guard Installation
- 335 Bottom Guard Removal
- 336 Bottom Guard Installation
- 336 Transmission Case Guard Removal
- 336 Transmission Case Guard Installation
- 336 Center Cover Removal
- 336 Center Cover Installation
- 337 Side Covers Removal
- 337 Side Covers Installation
- 337 Guard Plate Removal
- 338 Guard Plate Installation
- 339 Electrical System
- 349 Spark Plug Wrench, Hex 21:
- 350 Oil Temperature Warning Indicator Light [A]
- 352 There are a number of important precautions that are musts when
- 354 Wiring Inspection
- 355 Battery Removal
- 355 Battery Installation
- 355 Electrolyte Level Inspection
- 355 Electrolyte Specific Gravity Inspection
- 355 Charging Condition Inspection
- 356 Initial Charging
- 357 Ordinary Charging
- 358 Battery Charging Rate/Time Table
- 359 Battery Test Charging
- 359 Special Tool -
- 360 Alternator Rotor and Stator Removal
- 362 Alternator Rotor and Stator Installation
- 362 Torque -
- 363 Torque -
- 363 Torque -
- 363 Charging System Operational Inspection
- 364 Stator Coil Resistance
- 364 Regulator/Rectifier Inspection
- 366 Charging System Circuit
- 367 WARNING
- 367 Spark Plug Removal
- 367 Special Tool -
- 367 Spark Plug Installation
- 367 Torque -
- 367 Spark Plug Cleaning/Inspection
- 367 Spark Plug Gap Inspection
- 367 Ignition Coil Removal
- 368 Ignition Coil Installation
- 368 Torque -
- 368 Ignition Coil inspection
- 368 Special Tool -
- 369 Ignition System Circuit
- 370 Starter Motor Removal
- 370 Starter Motor Installation
- 371 Torque -
- 371 Starter Solenoid Inspection
- 371 Starter Motor Inspection
- 372 Starter Motor Disassembly
- 374 Starter Motor Assembly
- 375 Starter Motor Brush Inspection
- 375 Brush Spring Inspection
- 375 Armature Inspection
- 377 Yoke Assembly Inspection
- 377 Pinion Clutch Inspection
- 377 Starter Circuit Relay Inspection
- 379 Electric Starter Circuit
- 380 Headlight Beam Adjustment
- 380 Headlight Bulb Replacement
- 383 Tail/Brake Light Replacement
- 384 Light Switch Bulb Replacement
- 384 Indicator Light Bulb Replacement
- 385 Lighting System Circuit
- 386 Brake Light Switch Inspection
- 386 Oil Temperature Sensor Inspection (KAF400-A/C)
- 386 Oil Temperature Warning Indicator Control Unit Inspection (KAF40
- 386 Special Tool -
- 387 Oil Temperature Warning Control System Circuit
- 388 Switch Inspection
- 388 Neutral Switch Connections
- 388 Reverse Light Switch Connections (Europe Model)
- 388 Horn Switch Connections (Europe Model)
- 389 Fuse Removal
- 389 Fuse Installation
- 389 Fuse Inspection
- 391 Appendix
- 392 NOTE
- 392 Engine Doesn't Start, Starting Difficulty:
- 392 Starter motor not rotating:
- 392 Starter motor rotating but engine doesn't turn over:
- 392 Engine won't turn over:
- 392 No fuel flow:
- 392 Engine flooded:
- 392 No spark; spark weak:
- 392 Compression Low:
- 392 Poor Running at Low Speed:
- 392 Spark weak:
- 392 Fuel/air mixture incorrect:
- 392 Compression low:
- 392 Other:
- 392 Poor Running or No Power at High Speed:
- 392 Firing incorrect:
- 392 Fuel/air mixture incorrect:
- 393 Compression low:
- 393 Knocking:
- 393 Miscellaneous:
- 393 Overheating:
- 393 Firing incorrect:
- 393 Fuel/air mixture incorrect:
- 393 Compression high:
- 393 Engine load faulty:
- 393 Converter and/or belt excessive heating:
- 393 Lubrication inadequate:
- 393 Front final gear case overheating (KAF400-A/C):
- 393 Cooling system component incorrect:
- 393 Converter Operation Faulty:
- 393 Belt slipping:
- 393 Converter engagement speed too low:
- 393 Converter engagement speed too high:
- 393 Shifting too quickly:
- 393 Shifting too slowly:
- 393 Gear Shifting Faulty:
- 393 Doesn't go into gear:
- 393 Jumps out of gear:
- 394 Overshifts:
- 394 Abnormal Engine Noise:
- 394 Knocking:
- 394 Piston slap:
- 394 Valve noise:
- 394 Other noise:
- 394 Abnormal Drive Train Noise:
- 394 Converter noise:
- 394 Transmission noise:
- 394 Final drive noise:
- 394 Abnormal Frame Noise:
- 394 Shock absorber noise:
- 394 Brake noise:
- 394 Other noise:
- 394 Exhaust Smokes Excessively:
- 394 White smoke:
- 394 Black smoke:
- 394 Brown smoke:
- 394 Handling and/or Stability Unsatisfactory:
- 394 Steering wheel hard to turn:
- 394 Noise when turning (KAF400-A/C):
- 394 Steering wheel shakes or excessively vibrates:
- 395 Steering wheel pulls to one side:
- 395 Shock absorption unsatisfactory:
- 395 Brake Doesn't Hold
- 395 Battery Discharged:
- 395 Battery Overcharged:
Other manuals and documents
Frequently Answers and Questions
What type of engine does the Kawasaki MULE 610 4X4 2011 have?
What type of transmission does the Kawasaki MULE 610 4X4 2011 have?
What type of suspension does the Kawasaki MULE 610 4X4 2011 have?
What type of brakes does the Kawasaki MULE 610 4X4 have?
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