M E M O R A N D U M

To:

From:

Jim Prescott kent

Subject: Manual 90846

Date: cc:

August 29, 1997

Printing you purchasing copy for you. The last page will be the back cover, let me know if you receive the complete manual.

SPIRAL ICEMAKER-DISPENSER

Operator’s Manual

MODEL: SID650A/80

SID650W/80

SID650A/80--BC

SID650W/80--BC

Part No. 90846

August 1997

Revision F

THIS DOCUMENT CONTAINS IMPORTANT INFORMATION

This Manual must be read and understood before installing or operating this equipment

â REMCOR INC: 1995 PRINTED IN U.S.A

TABLE OF CONTENTS

SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page

1

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

UNPACKING

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLUMBING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ELECTRICAL (SEE FIGURE NO TAG )

BEVERAGE SYSTEM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSTALLATION

START UP

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ICEMAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ICEMAKER OPERATING INSTRUCTIONS

MAINTENANCE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

3

3

4

4

9

2

3

9

9

10

10

14

CLEANING INSTRUCTIONS

ICE MAKER SECTION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DISPENSER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FOR UNITS WITH BEVERAGE SYSTEM

COLD PLATE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAINTENANCE/ADJUSTMENT PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

THERMOSTAT ALTITUDE ADJUSTMENTS

BIN THERMOSTAT

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEARING EVAPORATOR FREEZE-UP

ICE THICKNESS ADJUSTMENT

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEANING / REPLACING THE FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEANING THE CONDENSER (AIR-COOLED UNIT) . . . . . . . . . . . . . . . . . . . . . .

HARVEST TIMER ADJUSTMENT

MANUAL FILLING

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PARTS LIST

WARRANTY

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18

18

18

19

21

17

17

17

17

15

15

16

17

14

14

15

34

36 i

90846

TABLE OF CONTENTS (cont’d)

Page

LIST OF FIGURES

FIGURE 1. REAR VIEW - BOTTOM SECTION SERVICE PANEL REMOVED

FIGURE 2. MOUNTING TEMPLATE MODEL SID650/80 . . . . . . . . . . . . . . . . . . . .

.

FIGURE 3. MOUNTING TEMPLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 4. “B”MODELS POST MIX BEVERAGE SYUSTEM SCHEMATIC . . .

FIGURE 5. “BC”MODELS POST MIX BEVERAGE SYSTEM SCHEMATIC . . .

FIGURE 6. WIRING SCHEMATIC 115 / 1 / 60 HZ

FIGURE 7. WIRING DIAGRAM

. . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 8. REFRIGERATION SCHEMATIC

FIGURE 9. HARVEST TIMER

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 9A.. DETAIL OF CAM WHEEL # T1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LIST OF TABLES

TABLE 1. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

7

8

4

5

11

12

13

20

20

2

90846 ii

SAFETY PRECAUTIONS

Always disconnect power to the dispenser before servicing or cleaning.

Never place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation occurs automatically when the dispenser is energized!

This ice dispenser has been specifically designed to provide protection against personal injury and eliminates contamination of ice. To insure continued protection and sanitation, observe the following

ALWAYS be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior and possible contamination of ice.

ALWAYS be sure the upper and lower front panels are securely fastened.

ALWAYS keep area around the dispenser clean of ice cubes.

IMPORTANT INSTALLATION NOTICE

An Everpure System CSA, part number 9329-43, or equal, icemaker quality water treatment unit MUST BE

INSTALLED in the water supply line to the icemaker. Failure to do so may result in poor quality ice, low production output and may cause premature failure of icemaker evaporator and void the extended evaporator warranty.

This icemaker is provided with a stainless steel evaporator, designed to last the life of the product. However, some of the chemicals in treated and untreated water, specifically chlorine and sulfur (sulfide), have the ability to attack stainless steel and cause premature failure. An initial investment in proper water treatment will pay for itself in increased production, quality and long life of the product.

1 90846

DESCRIPTION

The REMCOR LOW PROFILE S.I.D. (Spiral Iceâ Icemaker Dispenser) is a unique, self-contained, free standing style unit which automatically makes hard, clear cube-quality ice and stores it in a sealed hopper for sanitary dispensing. The ice is made by a new, patented process on a spiral shaped stainless steel evaporator and produces tube cube quality ice on the outside of the tubes. There are no augers, no compressing of flaked ice, no bearings and no high gear motor loads in the icemaking process. The unit has been designed to be simple, yet effective, to provide many years of trouble free operation.

Model

Compressor:

Refrigerant:

Voltage:

Amps:

Circuit Ampacity:*

Fuse Size:

Ice Storage Capacity:

Ice Making Capacity:

Shipping Weight:

Table 1. Specifications

HP 3/4

R-404A/25 oz. (Air Cooled); 25 oz. (Water Cooled)

115 / 1 / 60

16 Amps

20 Amps

20 Amps Time Delay

80 lbs.

Up to 750 lbs./24 hrs.

350 lbs.

Air

Temperature

60°

70°

80°

90°

40°

672

640

560

503

Water Temperature

50°

644

60°

622

599

544

479

566

520

456

70°

586

538

488

428

UNPACKING

1. With the unit upright carefully remove the shipping carton. Inspect for shipping damage and report any such damage to the shipper immediately.

2. Unlock and open hinged service door on upper left side panel.

3. Remove shipping tape from storage hopper cover, water float valve and agitator in storage hopper.

90846 2

INSTALLATION

WARNING: Only qualified personnel should service internal components or electrical wiring.

LOCATION

Locate the icemaker/dispenser indoors in a well ventilated area. Avoid exposure to direct sunlight and/or heat caused by radiation. Ambient room temperature must be in the range of 60° to 90° F. Do not install unit in an enclosed area where heat build-up could be a problem. For proper air flow for the refrigeration system, allow 6” clearance at the back of the unit and a 12”clearance at the right side panel.

Consult Figure 3 for utility connection locations.

Consult Figure 2 for dimensions for mounting unit to the counter with the hardware provided. NOTE: that the unit must be level for proper operation.

The unit must be sealed to the counter. The MOUNTING TEMPLATE drawing (Figure 2) indicates the openings which must be cut in the counter. Locate the desired position for the unit, then mark the outline dimensions and cut-out locations using the template drawing. Cut openings in counter.

Apply a continuous bead of NSF International (NSF) listed silastic sealant (Dow 732 or equal) approximately

1/4”inside of the unit outline dimensions and all around all openings. Then, position the unit on the counter within the outline dimensions. All excess sealant must be wiped away immediately.

PLUMBING

Connect the icemaker to a cold, potable water source, suitable for drinking. This water source must comply with the basic plumbing code of the Building Officials and Code Administrators International Inc. (BOCA) and the

Food Service Sanitation Manual of the Food and Drug Administration. Do not install unit on a water softener line. It is recommended that a hand shut-off valve and strainer be used on the incoming supply line. A 1/4”outside diameter for the water supply hook up (See Figure 3). For proper operation of the incoming water supply pressure must be in the range of 30-90 PSIG. Install a pressure regulating valve if above this range!

IMPORTANT: To insure proper icemaker operation and also to reduce the frequency of water-related service problems, a water filter should be installed. REMCOR recommends the use of IMI Cornelius filter, model number 81COR01PS.

For specific recommendations on these filter systems for your local water conditions, consult with a distributor in your area or contact the filter manufacturer.

Connect two (2) 3/4”IPS (or equal) drain lines to the 3/4”threaded drain connections at the lower rear of the unit. These lines must pitch downward to and open drain and must contain no traps, or improper drainage will result. All drain connections must be in accordance with the basic plumbing code of the Building Officials and

Code Administrators International (BOCA) and local codes.

NOTE: In areas where consistently warm water temperatures are encountered, the use of a pre-cooler in the water line is recommended to maximize the ice production of this unit.

ELECTRICAL

(see figure 1 )

A 4 X 2 junction box is located at the rear of the unit for the supply hook-up. Connect the icemaker to its’own individual circuit per the National Electric Code and Local Code (see SPECIFICATIONS for ampacity and fuse size).

IMPORTANT: The wire size must be adequate for the ampacity rating and the supply voltage must be

within a range of ±10% for proper icemaker operation.

NOTE: That the unit requires a 2-wire systems plus earth ground for proper operation.

3 90846

SUPPLY

CONDUIT

BLACK

(HOT)

WHITE

(NEUTRAL)

GREEN

(GROUND)

115V 60 HZ, 1PHASE

FIGURE 1. REAR VIEW - BOTTOM SECTION SERVICE PANEL REMOVED

BEVERAGE SYSTEM

“B”, Models: contain beverage faucets only and must be supplied with cold product from any remote cold plate or refrigerated soda factory. “BC”units have a built-in cold plate, in addition to the beverage faucets and are designed to be supplied direct from syrup tanks and carbonator with no additional cooling required.

Installation

NOTE: This work should be done by a qualified service person.

1. Locate the required openings in the counter top for the beverage lines as shown in Figure 2.

2. For “b”models, carefully pull the beverage tubes through the bottom opening in the unit and through the clearance opening in the counter.

3. For “BC”models, tube fittings are provided at the rear of the unit on the cold plate for syrup and water line hook up.

4. Connect the beverage system product lines as indicated in figure 3 (“B”UNITS) AND fIGURE 4 (“BC”

Units).

NOTE: That the hoses are marked with number (1 through 6) for syrup connections and “CW” for carbonated water connection.

90846 4

1 5/8

15 7/8

14

1 5/8

1 29/32

5/8

2 9/16

29 1/4

26

18 3/4

22

SHADED AREA INDICATES OPENING IN CABINET BOTTOM

FOR BEVERAGE TUBING FOR --B, --BC MODELS ONLY

FIGURE 2. MOUNTING TEMPLATE MODEL SID650--80

5 90846

90846 6

7 90846

90846 8

START UP

ICEMAKER

1. Open the hinged service door on the upper left side panel. Remove ice drop cover and storage hopper cover.

2. Turn on water to icemaker. Make sure that the proper water level is attained in the float chamber before starting unit.

3. Depress the flush switch for 30 seconds to verify that water dump valve operates and that the water drain lines are open and not plugged.

4. Put the “stop/run”switch in the “run”position. Observe that the icemaker goes through proper icemaking and harvest cycles. If unit malfunctions, consult the TROUBLESHOOTING GUIDE.

NOTE: Do to meltage loss because of warm storage hopper, it will take longer to fill the hopper the first time than when the icemaker has been operating continuously.

5. Depress the vend switch lever. Check that both the gate solenoid and agitator motor are energized simultaneously to lift the gate slid and rotate the agitator in the storage hopper, respectively. If either component malfunctions, consult the TROUBLESHOOTING GUIDE. Replace the ice drop and hopper covers.

BEVERAGE SYSTEM

6. Start up the beverage system and adjust the faucets to the proper brix. Contact your local syrup distributor for complete information on the beverage system. For units with built in cold plate, it will take approximately one (1) hour from initial machine start-up for cold late to be at full capacity.

7. The bin thermostat is calibrated at an atmospheric pressure equivalent at 500 feet above sea level. For locations at higher elevations, it may be necessary to re-adjust these controls. Consult the MAINTE-

NANCE/ADJUSTMENT PROCEDURES.

8. Purge all carbonated plain water lines until a steady stream of water flows out of each faucet.

9 90846

OPERATING INSTRUCTIONS

ICEMAKER OPERATING INSTRUCTIONS

A temperature sensing bulb located in the storage hopper starts and stops the icemaking process (compressor) in response to the ice level in the hopper. With this ice level control “calling”for ice (hopper ice level is low), the total cycle timer energized. This timer , in turn energizes the harvest and agitation timers for their respective

“on”times. The chart below details this sequence of events:

HARVEST CYCLE

Cam

Switch

#1 Timer motor energized.

Action Time

0 -- 86 seconds

1 -- 9 Seconds

± 1 Second

1 -- 35 Seconds

± 2 Seconds

35 -- 90 Seconds

34 -- 59 Seconds

#4

#2

#2

Water dump valve open.

Hot gas solenoid valve open. Air pump off. Condenser fan motor off.

Air pump one. Condenser fan motor on. Hot gas solenoid valve closed.

Harvest motor on.

40 -- 44 Seconds

47 -- 51 Seconds

#3

#5

(Double set of cams)

Hopper agitator motor operated.

When ice contacts the ice level control bulb in the storage hopper, the control will shut down the refrigeration system. If this signal occurs during the harvest cycle, the harvest cycle will be completed before shutdown occurs.

To dispense ice, push the lever located on the lower front panel. Ice will flow from the ice chute until the lever is released.

For units with a built-in cold plate, ice will automatically fill the cold plate cabinet. Allow 1 hour for the cold plate to reach its maximum capacity. Start up the beverage system and adjust the faucets to the proper brix. Pushing the lever on any faucet will provide beverage of the appropriate flavor.

90846

10

STOP/

RUN

CC

LPS

C

NC

HT4

NO

C

NC

HT3

NO

NC

HT2

NO

TP

HPS

5

START

RELAY

2

BIN T’STAT

1 2

1

C

COMPRESSOR

R

S

RUN CAP

N

START CAP

CC

COMPRESSOR

CONTACTOR

CAP

RED

HARVEST MOTOR

BLUE

CONDENSER FAN

RUN

CLEAN

AIR PUMP

HG SOL VALVE

WATER DUMP VALVE

FLUSH

C

NO

L

ICE THICKNESS

PROBE

H

COM

NC

CONDUCTIVITY

CONTROL

N

VEND SWITCH

NO

HT5

NC

NC

HT1

NO

C

HT

C HARVEST

TIMER

CAP

F

AGITATOR MOTOR

BLUE

RED

GATE SOLENOID

MOTOR HEATER

BEVERAGE TRANSFROMER (OPTIONAL)

24 V TO BEVERAGE FAUCETS

FIGURE 6. WIRING SCHEMATIC 115 / 1 / 60 HZ

11 90846

90846

FIGURE 7. WIRING DIAGRAM

12

REFRIGERATION SCHEMATIC

TXV

BULB

EVAPORATOR

COMPRESSOR

HIGH SIDE

SERVICE

PORT

LOW SIDE

SERVICE

PORT

HIGH

PRESSURE

CONTROL

A

HOT GAS

SOLENOID

VALVE

AIR- -COOLED MODELS

CONDENSER

LOW PRESSURE

CONTROL

TXV

PRESSURE

TAP

CONDENSER

FAN

A

B

SIGHT

GLASS

FILTER/

DRIER

WATER- -COOLED MODELS

PRESSURE

REGULATING

VALVE

CITY

WATER

SUCTION

ACCUMULATOR

EXPANSION

VALVE (TXV)

B DRAIN

COMPARTMENT

FAN

FIGURE 8. REFRIGERATION SCHEMATIC

13 90846

MAINTENANCE

It is recommended that the air inlet filter be cleaned ever 3 months or sooner, depending on the operating environment for proper refrigeration system performance. On air-cooled units. also check that the condenser is free of dirt/foreign material that could cause air flow blockage. Consult the MAINTENANCE/ADJUSTMENT PROCE-

DURES for cleaning these items.

Cleaning of the icemaker is recommended on a regular basis not only for sanitary reasons but also to maintain the performance of the unit. Build-up of lime and scale can hinder icemaking production rates and interfere with proper dispensing of the ice. See the CLEANING SECTION for the recommended procedure.

periodically, check the vending area sink for proper water drainage. Remove any foreign material from the sink to prevent drain blockage.

CLEANING INSTRUCTIONS

IMPORTANT: The icemaker should be cleaned at a minimum of 3 month intervals or more frequently, depending on local water conditions. The storage hopper interior should be cleaned at least once a month.

WARNING: Do not use metal scrapers, sharp objects or abrasives on the surface of the storage hopper, as damage may result. Do not use solvents or other cleaning agents, as they may attack the plastic surface. Use only recommended chemicals and solutions for both the icemaker and hopper.

Ice Maker Section

1. Open the hinged service door on the upper left side panel.

2. Put the stop/run switch in the “stop”position at the end of the harvest cycle. An alternate method would be to stop the unit during the icemaking cycle and allow ice in the evaporator to melt by waiting for at least 1 hour before beginning the cleaning procedure. The “Flush”switch can be depressed to bring in warmer water help the melting process.

WARNING: Electrical power is on to unit during icemaker section cleaning. To avoid possible injury doe not reach into hopper or into icemaker nozzle. Do not contact exposed electrical wiring and components.

3. Close the water supply valve to the ice maker.

4. Remove the ice drop cover from evaporator and the storage hopper cover.

5. Seal the evaporator outlet with the plastic plug provided with the unit and replace the ice drop cover.

6. Move the water float valve reservoir to the “Clean”position by lifting slightly and pulling forward to raise the reservoir to the upper mounting screws.

7. Remove the float valve cover and add 4 ounces of Virginia Ice Machine Cleaner to the reservoir.

CAUTION: Virginia Ice Machine Cleaner is a mild acid. Normal care should be taken - keep out of eyes and cuts. Read warnings on package before using. Do not operate unit in the cleaning mode without the ice drop cover in place. There may be some overflow of cleaning solution through the evaporator vent tube during the cleaning cycle.

90846 14

8. Open the water supply valve and fill evaporator with water (level is up in float reservoir).

9. Put the clean/run switch in the “clean”position. Allow unit to run in the cleaning mode for at least 30 minutes.

10. Put the clean/run switch in the “run”position.

11. Close the water supply valve.

12. Depress the “Flush”switch push button and drain evaporator for about 1-1/2 minutes. Release push button. Open the water supply valve. Allow evaporator to refill with water. Repeats Steps 11 and 12 three (3) times to thoroughly remove cleaning solution from evaporator.

13. Close water supply valve. Depress the “Flush”switch push button for 1 1/2 minutes to drain the evaporator.

14. Lower float valve reservoir to “Run”position. Remove the evaporator plug.

15. Open the water supply valve and fill the evaporator with water.

16. Put the “Stop/Run”switch in the “run”position and allow unit to run through at least 3 complete ice making cycles and until ice is free of “sweet”taste.

WARNING: If unit fails to harvest, put the stop/run switch in the “stop” position. Close the water supply valve. Depress the “Flush” switch push button for 1 1/2 minutes to drain the evaporator. Flush the evaporator with hot water to melt remaining ice. Repeat step 12, to remove all traces of the cleaning solution from the evaporator.

17. Dispense all ice out of storage hopper and discard.

Dispenser Section

1. Turn off main electrical power supply to machine.

2. Remove agitator assembly from storage hopper and wash and rinse it thoroughly.

3. Wash down all inside surfaces of the ice storage area including the top cover and ice drop cover with a mild detergent solution, and rinse thoroughly to remove all traces of detergent.

4. Replace agitator.

5. Remove ice chute cover as follows:

A. Flex sides outward to disengage lower pins.

B. Lift Ice Chute Cover to disengage upper pins.

C. Lower Ice Chute Cover down out of unit. Note. it may be helpful to twist cover slightly.

6. Clean the inside of the Ice Chute and Ice Chute Cover with a mild detergent solution and rinse thoroughly to remove all t races of detergent.

7. Reverse step above to reassemble ice chute.

8. Sanitize the inside of the hopper, agitator, ice chute and the hopper and ice drop covers with a solution of

(1) ounce of household bleach in two (2) gallons of water. (200 PPM).

9. Replace the hopper cover and ice drop cover. Turn on the electrical power supply. The icemaker is ready for normal operation.

FOR UNITS WITH BEVERAGE SYSTEM

Cold Plate

1. Carefully remove the lower front panel.

15

90846

2. Remove cold plate cover by loosening thumbscrew on the ice drop chute and lowering chute from plastic drop tube. then, remove cover by lifting slightly in front and slide forward.

3. Wash down the inside of the cold plate, tray and cover with mild detergent solution and rinse. A small, longhandled brush will be found helpful in reaching the corners.

4. Replace the cover, taking care that it is securely positioned in cold plate tray.

5. Replace ice drop chute.

6. Replace the lower front panel, carefully feeding the tubing and wires into the cabinet. Be sure not to pinch any tubing or wires between the panel and cabinet.

Beverage System

1. Remove faucet spouts, wash in mild detergent, rinse and replace.

2. Disconnect electrical power to the carbonator. Shut off the water supply and close the CO

2 carbonator.

regulator to the

3. Disconnect the syrup tanks from the system.

4. Energize the beverage faucets to purge the remaining soda water in the system.

5. Use a clean 5 gallon tank for each of the following:

A. Cleaning Tank - Fill with hot 120° - 140° F) potable water.

B. Sanitation Tank - Fill with a chlorine sanitizing solution in the strength of 1 ounce of household bleach

(sodium hypochlorite) to 2 gallons cold (ambient) potable water (200 PPM).

6. Repeat the following procedure on each of the unit’s syrup product lines:

A. Connect the cleaning tank to the syrup line to be sanitized and to the CO

2 system.

B. Energize the beverage faucet until the liquid dispensed is free of any syrup.

C. Disconnect the cleaning tank and hook up the sanitizing tank to the syrup line and CO

2 system.

D. Energize the beverage faucet until the chlorine sanitizing solution is dispensed through the faucet.

Flush at least two (2) cups of liquid to insure that the sanitizing solution has filled the entire length of the syrup line. Allow solution to set in line for twenty (20) minutes.

E. Disconnect the sanitizing tank. Hook up the product tank to the syrup line and to the CO

2 system.

F.

Energize the faucet to flush the sanitizing solution from the syrup line and faucet. Continue to draw on faucet until only syrup is dispensed.

7. Repeat Step 2 in reverse order to turn on the carbonator. Dispense at least (1) cup of beverage from each faucet. Check taste. Continue to flush, if needed, to obtain a satisfactory tasting drink.

90846 16

MAINTENANCE/ADJUSTMENT PROCEDURE

THERMOSTAT ALTITUDE ADJUSTMENTS

IMPORTANT: Adjust the bin thermostat setting only if storage hopper over fill is a problem.

Bin Thermostat

1. Open the hinged service door on the upper left side panel.

2. The adjustment screw is located below the “Flush”switch on the left side of the electrical box.

3. For altitudes up to 6000 feet, turn the adjustment screw COUNTER CLOCKWISE as follows:

Elevation (Feet)

2000

4000

6000

4. For altitudes above 6000 feet, consul the factory.

CCW Turn

1/13

1/6

1/4

CLEARING EVAPORATOR FREEZE-UP

WARNING: Tp prevent possible injury, do not stick fingers or hands into icemaker nozzle or hopper with power applied to unit.

1. Open the hinged service door on the upper left side panel.

2. Put the stop/run switch in the “stop”position.

3. Close the water supply valve to the icemaker.

4. Remove the ice drop and hopper covers.

5. Depress the “Flush”switch push button on the electrical control box and drain the evaporator.

6. Pour hot water into the evaporator ice exit opening. It will be necessary to use either a funnel or a container with a spout. Fill the evaporator completely.

7. Drain the evaporator. Repeat steps 5 and 6, as required, to insure that all of the ice in the evaporator is melted.

8. Open the water supply valve and refill evaporator.

9. Replace the ice drop and hopper covers.

10. Consult the TROUBLESHOOTING GUIDE to determine cause of freeze-up before putting unit back in service.

ICE THICKNESS ADJUSTMENT

WARNING: Do not adjust ice thickness probe unless all other problem causes have been evaluated.

1. Open the hinged service door on the upper left aide panel and remove the ice drop and hopper covers.

17

90846

2. Collect and weigh the ice produced during the harvest cycle. The amount of ice harvested should be 3¼ to

3½ pounds. Use the following procedure to adjust the probe to obtain this weight. (A clockwise adjustment will reduce the harvest weight, while counter clockwise turns will increase the amount.)

CAUTION: Do not turn the screw on the end of the probe. Rotate the plastic probe body only, using a 3/8” open end wrench. Make adjustments in 1/8” turn increments.

A. Put the “Stop/Run”switch in the “Stop”position. (If unit is in the icemaking cycle, stop the unit at the end of the harvest cycle.

B. Access to the probe is obtained by removing the rear service panel. (For units without beverage faucets, the probe can be adjusted from the front by removing the lower front panel if rear access is blocked.)

C. Adjust the probe.

D. Put the “Stop/Run”switch in the “Run”position.

E. Collect and weigh the ice harvested. Repeat Steps A through E, as necessary, to obtain the required amount of ice.

3. In making an initial adjustment (for example, if the probe has been remove and replaced for any reason), turn probe clockwise until it just touches the evaporator coil (a slight back pressure will be felt). turn probe counter clockwise 2-1/2 turns. Follow procedure in Step 2 to obtain the required ice harvest weight.

CLEANING / REPLACING THE FILTER

1. Remove the filter from the right side cabinet panel by sliding it forward towards the front of the unit.

2. Wash the filter in a solution of warm water and a mild detergent. Do not use caustic detergents, as they may attach the aluminum filter elements.

3. For maximum effectiveness, reactivate the filter with an air filter coating. (See PARTS LIST, Miscellaneous

Components.)

CLEANING THE CONDENSER (AIR-COOLED UNIT)

1. Disconnect power to the unit.

2. Remove the upper front and right side panels.

3. Remove all dirt/foreign material built up from the condenser fins (fan side). Be careful not to damage the fins. It is recommended that a power vacuum cleaner with a “crevice”tool attachment be used.

HARVEST TIMER ADJUSTMENT

WARNING: Disconnect electrical power to unit before servicing timer in electric box.

1. Disconnect power to Ice Maker.

2. Remove upper front panel and electrical control box cover.

3. Put the “Stop/run”switch in the “Stop”position.

4. Using Figure 9 as a guide, set the timer cam tabs as follow, starting with cam wheel #1 (all cam tab positions are in relation to #1 left cam tab):

NOTE: timer cam wheels can be manually rotated only in the normal direction of rotation downward as viewed from the front of the unit.

90846 18

A. “Manually”adjust the cam tabs by using each “click”as the cam tab is rotated as equivalent to .75 seconds.

B. Set up cam wheel #1 with the left and right cam tabs back-to-ack as shown in figure NO TAG.

C. Adjust the cam tabs on wheels #2 through #5 in sequence as shown in the chart. Rotate the cam wheels manually downward to set each wheel.

D. After the cam tabs are manually set, reconnect power to the ice maker.

E. Rotate the cam wheels slightly to activate the timer motor (#1 tell-tale down).

F.

Using stopwatch, time the cam switch tell-tales. Adjust the cam tabs as necessary for required cycle times.

MANUAL FILLING

In the event that the icemaker is not functioning, the hopper may be manually filled with ice.

1. Open the hinged service door on the upper left aide panel.

2. Put the “Stop/Run”switch in the “Stop”position.

WARNING: Electrical power is on to the agitator motor and gate solenoid. Avoid contact with these components.

3. Remove the ice drop and ice storage hopper cover.

4. Fill hopper with ice and replace covers. The unit is now ready for dispensing.

CAUTION: Do not use crushed of flaked ice.

Use of bagged ice, which has frozen into large chunks can void warranty. The agitator is not designed to be and ice crusher. Use of large chunks of ice which “jam up” inside the hopper will cause failure of the agitator motor and damage the hopper. If bagged ice is used it must be carefully and completely broken into small, cube-size pieces before filling into the storage hopper. Dot not allow foreign material to enter the ice storage hopper.

19

90846

90846

FIGURE 9A. DETAIL OF CAM WHEEL # T1

FIGURE 9. HARVEST TIMER

20

TROUBLESHOOTING GUIDE

The following pages contain troubleshooting charts designed to aid and experienced service person in diagnosing any operating problems which may be experienced. It is assumed that normal service techniques and skill are familiarly to the person doing the trouble shooting. In order to gain maximum benefit from these charts, please note:

1. Start at the beginning of the chart and supply the appropriate answer to each question.

2. Dot not skip any section, unless instructed to do so. You might miss the solution to your problem.

3. Evaluate the possible problem causes in the sequence in which they are presented. In general, they begin with the most likely or easiest to check, and proceed to the less likely or more complicated.

4. If, after checking all indicated causes, the problem is not resolved, it is recommended that you retry a second time, carefully evaluating the symptoms and modifying your answers as necessary.

5. If you are unable to resolve a problem after several attempts, contact REMCOR customer service for assistance.

21 90846

90846

START

DOES

UNIT OPERATE

YES

NO

NO OPERATION OF

ANY COMPONENT

GO TO 1

IS ICEMAKER

O.K.

YES

NO

ICEMAKER ABNORMAL.

DISPENSER AND BEVERAGE

WORK NORMALLY

GO TO 2

IS

DISPENSER

O.K.

YES

NO

IS

BEVERAGE

SYSTEM

O.K.?

YES

NO

DONE

DOES NOT DISPENSE.

ICEMAKER WORKS O.K.

PROBLEM WITH BEVERAGE

FAUCETS OR DRINK QUALITY.

GO TO 4

22

1. TOTALLY INOPERATIVE

YES

CHECK OR LOOSE CONNECTION

OR BROKEN WIRE INSIDE UNIT

NO

IS LINE

VOLTAGE

WITHIN ¦ 10% OF

NAMEPLATE

VOLTAGE?

YES

1. CHECK FOR SHORT CIRCUIT IN

WIRING INSIDE UNIT.

2. CHECK COMPONENTS FOR SHORT

CIRCUIT OR GROUNDED WIRING.

POWER

PRESENT AT

RECEPTACLE

NO

YES

IS

SUPPLY FUSE

BLOWN (OR C/B

TRIPPED)?

NO

CHECK FOR LOOSE CONNECTION

OR BROKEN WIRE IN SUPPLY

WIRING TO UNIT.

YES

IS

FUSE OR C/B

SIZE PROPER

NO

REPLACE WITH CORRECT

SIZE DEVICE.

IS

LINE VOLTAGE

HIGH OR

LOW

HIGH

INSTALL BUCKING TRANSFORMER

TO REDUCE LINE VOLTAGE.

LOW

YES

IS

OTHER EQUIP.

ON SAME

CIRCUIT

NO

1. REMOVE ALL OTHER EQUIPMENT

FROM ICEMAKER CIRCUIT

2. INSTALL NEW DEDICATED

CIRCUIT FOR ICEMAKER.

1. CHECK FOR LOOSE OR CORRODED

CONNECTION IN SUPPLY WIRING.

2. CHECK SUPPLY WIRING FOR UNDER-

SIZED WIRE, AND REPLACE.

3. INSTALL BOOSTING TRANSFORMER

TO RAISE LINE VOLTAGE.

23 90846

2. ICEMAKER PROBLEM

DOES

ICEMAKER

OPERATE

YES

NO

GO TO 2.A

YES

IS ICE

PRODUCED

NO

DOES

COMPRESSOR

RUN?

NO

YES

GO TO 2.B

IS ICE ON

EVAPORATOR

YES

GO TO 2.D

NO

GO TO 2.C

90846

DONE

YES

IS ICE

PRODUCTION

NORMAL?

YES

IS ICE

QUALITY

NORMAL?

NO

NO

24

GO TO 2.E

GO TO 2.F

2.A ICEMAKER INOPERATIVE

YES

IS

HOPPER

FULL?

NO

“RUN” “RUN/STOP”

SWITCH

?

“STOP”

NORMAL SHUTOFF ON

BIN THERMOSTAT.

YES

IS BIN

THERMOSTAT

OPEN

1. CHECK THERMOSTAT ADJUSTMENT.

2. REPLACE BIN THERMOSTAT.

NO

PUT SWITCH IN

“RUN” POSITION.

YES

IS

WATER

LEVEL NORMAL

IN EVAP.?

NO

YES

IS LOW

PRESSURE

SWITCH

OPEN?

20/80 PSI

NO

CHECK FOR LOOSE CONNECTION

OR BROKEN WIRE.

NO

IS HIGH

PRESSURE

SWITCH

OPEN?

448 PSI

YES

1. CHECK THAT WATER SUPPLY IS OPEN.

2. CHECK WATER SUPPLY FILTER.

3. CHECK FOR PLUGGED WATER INLET VALVE.

4. CHECK FOR PROPER TIMING ON TIMERS, IN-

CREASE IF LOW WATER LEVEL OBSERVED.

5. CHECK IF DRAINS ARE PLUGGED, KINKED,

OR ARE NOT PROPERLY PITCHED TO AN OPEN

TRAP.

1. CHECK FOR REFRIGERANT UNDER-

CHARGE.

2. CHECK TXV VALVE.

AIR COOLED UNITS

1. CHECK FOR RESTRICTED AIR FLOW TO

AIR CONDENSER.

2. CHECK FOR HOT AIR RECIRCULATING TO AIR

CONDENSER. ELIMINATE BY BAFFLING.

3. CHECK FOR DIRTY AIR COOLED CONDENSER.

4. CHECK CONDENSER FAN MOTOR.

5. CHECK FOR REFRIGERANT OVER-CHARGE.

WATER COOLED UNITS

1. CHECK EATER SUPPLY TO CONDENSER.

2. CHECK FOR FAULTY WATER REGULATOR

VALVE.

3. CHECK FOR REFRIGERANT OVER-CHARGE.

4. CHECK FOR FOULED CONDENSER.

25 90846

90846

2.B COMPRESSOR INOPERATIVE

YES

IS

LINE VOLTAGE

WITHIN ¦ 10%

OF NAMEPLATE

VOLTAGE

NO

CHECK VOLTAGE PROBLEMS IN 1.

IS

THERMAL

PROTECTOR

OPEN?

YES

NO

IS

CONTACTOR

PULLED

IN

NO

YES

YES

REPLACE

THERMAL

PROTECTOR.

IS

COMPRESSOR

BODY

COLD?

NO

1. CHECK FOR LOOSE OR BROKEN

WIRING CONNECTION IN COMPRESSOR

POWER CIRCUIT.

2. CHECK CONTACTOR.

3. CHECK STARTING RELAY.

4. CHECK CAPACITOR(S).

5. CHECK COMPRESSOR MOTOR.

YES

IS

120 V.

PRESENT AT

CONTACTOR

COIL

TERMINAL?

NO

REPLACE CONTACTOR.

1. CHECK FOR LOOSE OR BROKEN

WIRING CONNECTION IN CONTROL

CIRCUIT.

2. GO TO 2.A

26

2.C NO ICE ON EVAPORATOR

NO

IS

HARVEST

TIMER

RUNNING

YES

IS

WATER LEVEL

NORMAL?

YES

NO

YES

IS

EVAPORATOR

COLD

NO

YES

IS

HOT GAS SOLENOID

ENERGIZED?

NO

CHECK WATER

PROBLEM IN 2.A.

CHECK

REFRIGERATION

SYSTEM

1. CHECK FOR REFRIGERANT UNDER-

CHARGE.

2. CHECK HOT GAS SOLENOID FOR LEAKING

SEAT.

3. GO TO 2.A.

YES

IS

CONDO. CON-

TROL

ENERGIZED?

NO

CHECK TIMER

SWITCH #1

1. CHECK FOR OPEN CONDUCT

PROBE WIRING.

2. CHECK CONDUCTIVITY

CONTROL

YES

IS

HARVEST TIMER

“HOME”?

NO

1. CHECK ADJUSTMENT OF

TIMER CAM #2. (HOT GAS)

2. CHECK TIMER SWITCH #2.

27

1. CHECK ADJUSTMENT OF TIMER CAM #1.

(TIMER HOME)

2. CHECK TIMER SWITCH #1.

3. CHECK TIMER MOTOR.

90846

90846

2.D FROZEN EVAPORATOR

1. SHUTOFF ICE MAKER AND THAW EVAPORATOR.

2. START ICE MAKER.

IS

AMBIENT ABOVE

60°F?

YES

IS

VOLTAGE WITHIN

±10%?

YES

DISCONNECT PROBE WIRE FROM

CONDUCTIVITY CONTROL.

NO

1. ARRANGE TO MAINTAIN MINIMUM

60°AMBIENT.

2. CONDUCT FACTORY REGARDING

SPECIAL APPLICATION.

NO

CHECK VOLTAGE ITEMS IN 1.

ARE ALL

TIMING FUNCTIONS

ACCURATE TO SETTINGS

±10%?

NO 1. CHECK TIMER MOTOR.

2. CHECK CONDUCTIVITY CONTROL.

YES

HOT

GAS OPERATION

O.K.?

YES

WATER

DUMP

O.K.?

YES

DOES

ICE HARVEST

NORMALLY?

YES

NO

1. CHECK ADJUSTMENT OF TIMER

CAM #2. (HOT GAS)

2. CHECK TIMER SWITCH #2.

3. CHECK HOT GAS SOLENOID.

NO

1. CHECK ADJUSTMENT OF

TIMER CAM #4 (WATER DUMP)

2. CHECK TIMER SWITCH #4

3. CHECK DUMP SOLENOID

NO

28

YES

2.D (CON’T)

NO

1. CHECK ADJUSTMENT OF TIMER

CAM #3. (HARVEST MOTOR)

2. CHECK TIMER SWITCH #3.

3. CHECK HARVEST MOTOR CAPACITOR.

4. CHECK HARVEST MOTOR.

REPLACE PROBE WIRE ON

CONDUCTIVITY CONTROL

DURING HARVEST CYCLE.

DOES

TIMER RETURN

HOME?

YES

WAIT ONE FULL FREEZING

CYCLE (APPROX. 6-10 MIN.)

NO

DOES

HARVEST

INITIATE?

YES

DOES

ICE HARVEST

NORMALLY?

YES

DONE

NO

1. CHECK ADJUSTMENT OF TIMER

CAM #1. (TIMER HOME)

2. CHECK TIMER SWITCH #1.

1. CHECK PROBE WIRING FOR

SHORTED CONNECTION.

2. CHECK CONDUCTIVITY CONTROL.

NO

1. REPEAT PREVIOUS CHECK OF OPERATION OF

HARVEST COMPONENTS IN 2.D

2. ADJUST ICE THICKNESS PROBE ONLY

AFTER ALL OTHER FACTORS HAVE BEEN CHECKED

THOROUGHLY.

29 90846

2.E LOW ICE PRODUCTION

90846

IS

WATER LEVEL

NORMAL?

YES

NO

IS

WATER TEMP.

HIGH

NO

YES

IS

AMBIENT TEMP.

HIGH

NO

YES

IS ICE THIN?

NO

YES

CHECK WATER ITEMS IN 2.A.

NORMAL EFFECT. INSTALL

REMCOR PRE-COOLER TO

INCREASE CAPACITY.

NORMAL EFFECT. ARRANGE

FOR LOWER AMBIENT AIR

TEMP. IF POSSIBLE

GO TO 2.C

CHECK REFRIGERATION

SYSTEM.

30

YES IS

ICE CLOUDY?

NO

IS

ICE SOFT?

YES

NO

1. CHECK AIR PUMP.

2. CHECK ADJUSTMENT OF TIMER.

(WATER DUMP)

3. CHECK TIMER SWITCH #4.

4. CHECK WATER DUMP VALVE.

5. CHECK WATER FILTER.

6. INCREASE WATER DUMP BY ADJUSTING TIMER

CAM #4.

7. INSTALL ADDITIONAL WATER TREATMENT

DEVICES FOR SPECIFIC “PROBLEM” WATER.

DONE

31 90846

3. DISPENSER PROBLEM

YES DOES

AGITATOR

ROTATE?

NO

YES

1. CHECK MOTOR CAPACITOR.

2. CHECK TIMER SWITCH #5!

3. CHECK AGITATOR MOTOR.

DOES

GATE OPEN?

NO

IS

VOLTAGE AT

SOLENOID

103-126V.?

NO

YES

1. CHECK FOR BURNED OUT SOLE-

NOID.

2. CHECK FOR STUCK OR BINDING

GATE MECHANISM.

90846

IS

HOPPER LEVEL

TOO HIGH

NO

YES

1. CHECK BIN THERMOSTAT

ADJUSTMENT.

2. REPLACE BIN THERMOSTAT.

1. CHECK FOR BLOWN SOLENOID FUSE IN ELECTRIC BOX.

IF FUSE IS BLOWN CHECK FOR STUCK GATE MECHANISM

BURNED OUT SOLENOID, OR LOW VOLTAGE.

2. CHECK VEND SWITCH

3. CHECK FOR LOOSE OR BROKEN WIRE CONNECTION IN

SOLENOID CIRCUIT.

4. CHECK VOLTAGE PROBLEM IN 1.

IS

ICE SLUSHY?

NO

DONE

YES

1. CHECK HOPPER DRAINS.

2. CHECK LEVEL OF UNIT.

3. CHECK FOR WATER OVERFLOW FROM

EVAPORATOR. SEE SECTION 2.

4. CHECK ADJUSTMENT OF TIMER CAM #5.

(AGITATION)

5. CHECK TIMER SWITCH #5.

32

IS

ONE OR MORE

FAUCETS

INOPERATIVE?

NO

IS

BEVERAGE

COLD?

YES

IS

BEVERAGE PROPERLY

CARBONATED?

YES

IS

BEVERAGE TOO

SWEET?

NO

IS

BEVERAGE TOO

WATERY?

NO

DONE

YES

NO

NO

YES

YES

4. BEVERAGE SYSTEM PROBLEM

1. CHECK WIRING CONNECTIONS TO

INOPERATIVE FAUCETS.

2. REPLACE INOPERATIVE FAUCETS.

3. CHECK WIRING CONNECTIONS FROM 24 V.

TRANSFORMER.

4. CHECK 24 V. TRANSFORMER.

1. CHECK FOR ICE ON COLD PLATE. (--BC

MODELS)

2. CHECK REMOTE COOLING SYSTEM. (--B

MODELS)

1. CHECK CO

2

PRESSURE.

2. CHECK CARBONATOR.

1. CHECK WATER SUPPLY PRESSURE.

2. CHECK SUPPLY FILTER.

3. CHECK CARBONATOR.

4. CHECK FAUCET BRIX.

1. CHECK IF SYRUP BIB IS EMPTY.

2. CHECK CO

2

PRESSURE.

3. CHECK FAUCET BRIX.

33 90846

Item

No.

Description

Dispenser Components

13

14

15

16

9

10

11

12

17

18

7

8

5

6

3

4

1

2

Electrical Controls

Gate Slide

Depressor Retainer

Agitator

Vend Switch

Switch Boot

Switch Insert

Agitator Motor with Gaskets

Agitator Motor Shaft Seal

Agitator Motor Plate Insulation

Sink

Sink Grill

Ice Chute Back Section

Ice Chute Cover

Gate Gasket

Gate Solenoid Assembly

Gate Rebuilding Kit

Agitator Motor Heater

Agitator Motor Gasket

39

40

41

42

35

36

37

38

43

44

31

32

33

34

27

28

29

30

23

24

25

26

19

20

21

22

Contactor

Toggle Switch

Capacitor, Agitator Motor

Flush Switch

Bin Thermostat

Bin Thermostat

Fuse, 1-1/4 Amps (Gate Solenoid)

Harvest Timer

Conductivity Control

Capacitor, Harvest Motor

Compressor Start Relay

Capacitor, Compressor Start

Capacitor, Compressor Run

High Pressure Control

Low Pressure Control

Transformer, Beverage

Refrigeration Components

Compressor

Air Pump

Hose Adapter 3/8NPT-3/8 Barb

90° Hose Adapter 3/8NPT-3/8 Barb

Condenser Fan Motor

Condenser Fan Blade

Float and Tank Assembly with Hoses

Condenser, Air-Cooled

Condenser Shroud

Tinnerman Clip for Shroud

PARTS LIST

30379

30385

30774

30895

31001

31001

31406

31838

31579

31600

161998009

161165008

161192004

60501

60369

31091

162964013

31568

51189

51190

31738

31844

51183

60619

51434

70404

80

PART NO.

Air Cooled

80 “BC”

50842

51180

70530

53015

53016

50770

31093

70438

----------

50806

21491

22644

22855

30895

31007

31163

31112-1

50454

50842

51181

70530

53015

53016

50770

31093

70438

30794

50806

21491

22644

21854

30895

31007

31163

31112-1

50454

80

Water Cooled

50842

51180

70530

53015

53016

50770

31093

70438

----------

50806

21491

22644

22855

30895

31007

31163

31112-1

50454

80 “BC”

50842

51181

70530

53015

53016

50770

31093

70438

30794

50806

21491

22644

21854

30895

31007

31163

31112-1

50454

30379

30385

30774

30895

31001

31001

31406

31838

31579

31600

161998009

161165008

161192004

60501

60369

31091

162964013

31568

51189

51190

31738

31844

51183

60619

51434

70404

30379

30385

30774

30895

31001

31001

31406

31838

31579

31600

161998009

161165008

161192004

60501

60369

31091

162964013

31568

51189

51190

----------

----------

51183

----------

----------

----------

162964013

31568

51189

51190

----------

----------

51183

----------

----------

----------

30379

30385

30774

30895

31001

31001

31406

31838

31579

31600

161998009

161165008

161192004

60501

60369

31091

90846 34

PARTS LIST

Item

No.

Description

Refrigeration Components (cont’d)

49

50

51

52

45

46

47

48

53

54

55

Filter (Drier)

Hot Gas Solenoid with Coil

Hot Gas Solenoid Coil (115 Volts)

TXV R--502

Condenser Water--Cooled

Water Regulating Valve

Compressor Fan

Compressors Fan Cord

Water Drain Valve

Tubing, Water Drain 1/2” I.D.

Tubing, Air Pump 3/8”I.D.

Evaporator Components

56

57

58

59

Evaporator Assembly with Motor

Evaporator Housing, Foamed with Gaskets

Evaporator Coil Assembly with Gaskets

Harvest Bar Assembly with Gaskets

620600101

60620

31717

620600201

N/A

----------

----------

----------

40652

50351

50096

PART NO.

620600101

60620

31717

620600201

N/A

----------

----------

----------

40652

50351

50096

620600101

60620

31717

620600201

60309

40122

30763

30764

40652

50351

50096

60

65

66

67

61

62

63

64

Gasket Kit

Ice Thickness Probe

Harvest Motor with Gaskets

Hose Adapter 1/4NPT--3/8BARB

Hose Adapter 1/4NPT--1/2BARB

10--32 x 1/4 Flat Head Screw

1/4--20 x 1--1/4 Flat Head Screw

Evaporator Cleaning Plug

60665*

60671#

60666*

60672#

60664*

60673#

51182--1*

51360#

51356*

51361#

51179

31560-1

51191

51192

70536*

70118#

51300*

51194#

60665*

60671#

60666*

60672#

60664*

60673#

51182--1*

51360#

51356*

51361#

51179

31560-1

51191

51192

70536*

70118#

51300*

51194#

60665*

60671#

60666*

60672#

60664*

60673#

51182--1*

51360#

51356*

51361#

51179

31560-1

51191

51192

70536*

70118#

51300*

51194#

Miscellaneous Components

68

69

70

71

72

73

Filter After Serial #1026

Filter Coating 16 Ounces

Label “Press for Ice”

Wiring Diagram

Manual

Cleaning Label

70542

51355

90848

90847**

90846**

90900

70542

51355

90848

90847**

90846**

90900

70542

51355

90848

90847**

90846**

90900

70542

51355

90848

90847**

90846**

90900

NOTE: * Parts required after serial #1303, # Parts required for serial #1026--1300, ** For units after serial #1051

60665*

60671#

60666*

60672#

60664*

60673#

51182--1*

51360#

51356*

51361#

51179

31560-1

51191

51192

70536*

70118#

51300*

51194#

620600101

60620

31717

620600201

60309

40122

30763

30764

40652

50351

50096

35 90846

IMI CORNELIUS INC

.

O

NE

C

ORNELIUS

P

LACE

A

NOKA,

MN

. 55303--6234

T

ELEPHONE (800) 238--3600

F

ACSIMILE (612) 422--3232

T ECH S VC 1-800-535-4240

WARRANTY

IMI Cornelius Inc. and Remcor Products Company warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your

Cornelius and or Remcor product, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number, serial number and the date of purchase.

IMI Cornelius Offices

AUSTRALIA

AUSTRIA

D P.O. 210, D RIVERWOOD, D NSW 2210, AUSTRALIA D (61) 2 533 3122 D FAX (61) 2 534 2166

D AM LANGEN FELDE 32 D A-1222 D VIENNA, AUSTRIA D (43) 1 233 520 D FAX (43) 1-2335-2930

BELGIUM

BRAZIL

D BOSKAPELLEI 122 D B-2930 BRAASCHAAT, BELGIUM D (32) 3 664 0552 D FAX (32) 3 665 2307

D RUA ITAOCARA 97 D TOMAS COELHO D RIO DE JANEIRO, BRAZIL D (55) 21 591 7150 D FAX (55) 21 593 1829

ENGLAND

FRANCE

D TYTHING ROAD ALCESTER D WARWICKSHIRE, B49 6 EU, ENGLAND D (44) 789 763 101 D FAX (44) 789 763 644

D 71 ROUTE DE ST. DENIS D F-95170 DEUIL LA BARRE D PARIS, FRANCE D (33) 1 34 28 6200 D FAX (33) 1 34 28 6201

GERMANY

GREECE

D CARL LEVERKUS STRASSE 15 D D-4018 LANGENFELD, GERMANY D (49) 2173 7930 D FAX (49) 2173 77 438

D 488 MESSOGION AVENUE D AGIA PARASKEVI D 153 42 D ATHENS, GREECE D (30) 1 600 1073 D FAX (30) 1 601 2491

HONG KONG

ITALY

D 1104 TAIKOTSUI CENTRE D 11-15 KOK CHEUNG ST D TAIKOKTSUE, HONG KONG D (852) 789 9882 D FAX (852) 391 6222

D VIA PELLIZZARI 11 D 1-20059 D VIMARCATE, ITALY D (39) 39 608 0817 D FAX (39) 39 608 0814

NEW ZEALAND

SINGAPORE

D 20 LANSFORD CRES.

D P.O. BOX 19-044 AVONDALE D AUCKLAND 7, NEW ZEALAND D (64) 9 8200 357 D FAX (64) 9 8200 361

D 16 TUAS STREET D SINGAPORE 2263 D (65) 862 5542 D FAX (65) 862 5604

SPAIN

USA

D POLIGONO INDUSTRAIL D RIERA DEL FONOLLAR D E-08830 SANT BOI DE LLOBREGAT D BARCELONA, SPAIN D (34) 3 640 2839 D FAX (34) 3 654 3379

D ONE CORNELIUS PLACE D ANOKA, MINNESOTA D (612) 421-6120 D FAX (612) 422-3255

36 Manual number

Manual number 37

IMI CORNELIUS INC.

Corporate Headquarters:

One Cornelius Place

Anoka, Minnesota 55303-6234

Telephone (800) 238-3600

Facsimile (612) 422-3246