Armstrong Brain Wave Hardware & Software Installation

AHWG-701
BrainWave™
Electronic Mixing Valve
Programmer Software Guide
BrainWave™ is a registered trademark of Armstrong Hot Water, Inc. a division of Armstrong International, Inc.
BrainWave™ features Rada technology, Rada® is registered to Kohler-Mira, Inc. of Cheltenham, England.
1
CONTENTS
DESCRIPTION ............................................................................................................................................. 3
System Requirements ............................................................................................................................. 3
INSTALLATION ........................................................................................................................................... 3
PASSWORD ADMINISTRATION ................................................................................................................ 4
Setting up Users and Passwords for a New Installation .......................................................................... 4
ENTRY LEVEL ............................................................................................................................................. 5
Login ....................................................................................................................................................... 5
Read Valve Data ..................................................................................................................................... 5
Main Menu (Single / Outlet) ..................................................................................................................... 6
Main Menu (Bath / Shower) ..................................................................................................................... 7
Setting Outlet Temperatures ................................................................................................................... 8
Setting Flow Times .................................................................................................................................. 8
Storing Setup to the Valve ....................................................................................................................... 9
Checking Setup is Stored ........................................................................................................................ 9
Thermal Disinfection (Arming) ............................................................................................................... 10
Thermal Disinfection (Triggering) .......................................................................................................... 11
Thermal Disinfection (Checking for Completion) ................................................................................... 12
Thermal Disinfection (Saving Log) ........................................................................................................ 12
Thermal Disinfection (Failed Disinfection) ............................................................................................. 13
ENGINEERING LEVEL .............................................................................................................................. 14
Login and Read Valve Data .................................................................................................................. 14
Main Menu ............................................................................................................................................ 15
Setting Service Flush: Step 1, Valve Setup ........................................................................................... 16
Setting Service Flush: Step 2, Outlet Setup .......................................................................................... 16
Setting Disinfection: Step 1, Valve Setup .............................................................................................. 17
Setting Disinfection: Step 2, Outlet Setup ............................................................................................. 17
Engineering Menu ................................................................................................................................. 18
Valve Information (Engineering Level Only) .......................................................................................... 19
Commissioning Data (Engineering Level Only) ..................................................................................... 19
Service Data (Engineering Level Only) ................................................................................................. 20
Disinfection Configuration (Engineering Level Only) ............................................................................. 20
Valve Usage Data (Engineering Level Only) ......................................................................................... 21
FAULT FINDING ........................................................................................................................................ 22
Self Diagnosed Errors Table ................................................................................................................. 22
VALVE CALIBRATION .............................................................................................................................. 23
ERROR MESSAGES ................................................................................................................................. 23
CUSTOMER CARE .................................................................................................................................... 24
2
DESCRIPTION
The CD contains software that is designed to run on a Pocket PC PDA.
The software communicates with the mixing valve and allows the user to:
Access Levels
Password Administration: Add new users and change passwords.
Entry Level:
Set outlet temperatures, flow times and do thermal disinfection.
Engineering Level:
Enable service flush and disinfection, view valve information, set commissioning and
service data.
System Requirements
The installation CD is designed to run on Microsoft Windows 98/NT/2000/XP operating systems. The programmer software
is designed to run on Microsoft Pocket PC 2002 and Microsoft Mobile Windows for Pocket PC 2003.
INSTALLATION
Please make sure that you have installed Microsoft ActiveSync on to your PC (supplied with your PDA). With your PDA
connected to your computer follow the instructions below.
Insert the CD-ROM. The CD should start automatically. If the CD does not start automatically then please use the
support instructions on the CD wallet.
Select the install programmer software button from the menu and follow the installation menus. If you are prompted to
install “Microsoft.Net Compact Framework”, choose “Yes”.
The software will automatically download to your PDA. To check if the installation was successful, go to the start menu
on the PDA and look for the control panel icon called “Rada Sense”.
If you cannot find the link in the start menu go into Programs and double click on the Rada Sense icon.
You are now ready to set up passwords and add new users, please go to the next section.
If you wish to install the software on more than one PDA, when you have completed the first installation attach each PDA
to your PC and open Microsoft ActiveSync. Select Tools, Add/Remove Programmes, select Kohler Mira Ltd Rada Sense
by ticking the box, then click OK.
3
PASSWORD ADMINISTRATION
Setting up Users and Passwords for a New Installation
A new software installation will have no User IDs and default Passwords.
To gain access to the programmer functions at least one User ID must be entered. It is recommended to change the
Passwords from the default values.
3URJUDPPHU
Leave the ID box blank and enter 99999 in the Password box.
ID
Password
Enter
1
Click on “Enter”.
Click here to make the keyboard appear.
Adding a New User
Note! Each user must have a unique ID.
1 Enter Name
(maximum of 15 characters)
and ID (a 4 digit number).
Password Admin.
Name
ID
List of valid users and IDs.
Password
Enter
2
Tap “Enter”.
Adding a Password
Note! Password contains up to 5 alphanumeric characters.
3DVVZRUGV
Password Admin.
Name
ID
OK
Cancel
4
Default passwords shown.
Password
3
Enter new Passwords in boxes,
then tap “OK”.
Enter
Tap on “Password”.
4
ENTRY LEVEL
Login and Read Valve Data
Disable User Interface
Disable the Control Panel with the magnetic key
(Control panel is disabled when it is not illuminated).
Login
Login Screen
Enter ID but leave
Password box blank.
1
ID 3333
Password
Enter
2
Tap on “Enter”.
Click here to make the keyboard appear.
Read Valve Data
Aim the Programmer at the Control Panel.
2
Tap here to read
current valve data.
1
Note! If an error occurs,
refer to “Error Messages”.
Read Valve Data is successful
when the main menu is displayed.
Read Valve Data
Reading Valve
Ensure Control Panel is disabled.
Ensure Control Panel is disabled.
Aim PDA at Control Panel and
tap ‘Read Valve Data’ button.
Aim PDA at Control Panel and
tap ‘Read Valve Data’ button.
5
Main Menu (Single / Outlet)
(09,
Outlet
Temperatures (°F)
Default
Max
Min
Options
Full Cold
Disinfection
Service Flush
Tap on one of these options.
Read
(09,
Rada Sense
Main Menu
Write
(09,
Outlet Setup
Flow Times
Flow Times
Mins
Disinfection
Outlet
Read
Secs
Write
(09,
Valve Disinfection
Arm
Read Log
6
Trigger
Clear Log
Main Menu (Bath / Shower)
(09,
Outlet
(09,
Temperatures (°F)
Max
Rada Sense
Main Menu
Default
Min
Options
Shower Setup
Full Cold
Bath Setup
Disinfection
Flow Times
Service Flush
Disinfection
Read
Write
(09,
Outlet
Temperatures (°F)
Max
Default
Min
Options
Full Cold
Disinfection
Service Flush
Read
(09,
(09,
Valve Disinfection
Flow Times
Mins
Arm
Trigger
Abort
Read Log
Write
Clear Log
Bath
Read
7
Secs
Shower
Write
Setting Outlet Temperatures
Enter the temperature range available to user (30°-50°)
Note! Default = Switch on temperature
(09,
Outlet
Temperatures
Max
Default
(°F)
Min
Options
Full Cold
Disinfection
Service Flush
9 the user can select full cold.
If checked …
Refer to “Engineering Menu”.
Warning
Read
Write
Do you want to Write the
changes to the valve
Yes
No
Warning menu if “Write” is not tapped
Cancel
Note! Changes will not be stored in valve until “Write” is tapped (refer to “Storing Setup to the Valve”).
Setting Flow Times
(09,
Flow Times
Mins
Secs
Shower
Bath
Read
Enter the flow time before automatic switch off
(5 secs - 59 minutes, 59 seconds).
Write
Note! Changes will not be stored in valve until “Write” is tapped (refer to “Storing Setup to the Valve”).
8
Storing Setup to the Valve
Aim the Programmer at the Control
Panel and tap “Write”.
(09,
(09,
Outlet
Shower
Temperatures (°F)
Temperatures (°F)
Max
Min
Default
Max
Default
Options
Options
Full Cold
Full Cold
Disinfection
Disinfection
Service Flush
Service Flush
Writing the changes
to the valve.
Writing
Read
Min
Write
OK
Read
Write
“OK” means the setup changes have been stored.
Tap “Write”.
If “OK” is NOT displayed or an error is displayed then the changes
have not been stored.
Caution! The outlet temperature must be re-checked after a new
temperature has been programmed, refer to ‘Checking Setup is
Stored’.
Checking Setup is Stored
Aim the Programmer at the Control Panel
and tap “Read”.
(09,
(09,
Outlet
Outlet
Temperatures (°F)
Temperatures (°F)
Max
Default
Min
Max
Default
Min
Options
Options
Full Cold
Full Cold
Disinfection
Disinfection
Service Flush
Service Flush
OK
Tap “Read”.
Read
Read
Write
Write
“OK” means the setup
has been read from
valve.
Check setup is correct.
9
Thermal Disinfection
Disable User Interface
Note! The disinfection programme is factory set for a minimum of 5 minutes at 140°F.
If you need to change the configuration, refer to ‘ENGINEERING LEVEL’.
WARNING! The water flow during disinfection will be very hot and may scald on
contact. The valve must be supervised throughout the disinfection process and no-one
should approach the outlet within 3 metres.
Disable the Control Panel with
the magnetic key.
Thermal Disinfection (Arming)
(09,
Valve Disinfection
Arm
Aim the Programmer at the Control Panel
and tap “Arm”.
Trigger
Disinfection not enabled
Check that “Disinfection” is checked.
Refer to “Setting Disinfection: Step 2, Outlet Setup”.
Arming
Read Log
Clear Log
(09,
Valve Disinfection
If “Disinfection not enabled” is displayed, refer to “ENGINEERING LEVEL”,
section “Setting Disinfection: Step 1, Valve Setup”.
Disinfection is Armed when the box turns green.
Arm
Read Log
Trigger
Clear Log
10
Thermal Disinfection (Triggering)
Aim the Programmer at the Control Panel and tap “Trigger”.
This must be done within 30 seconds of Arming or the valve must be Armed again.
(09,
Valve Disinfection
Arm
Trigger
Triggering the disinfection.
Triggering
Read Log
Clear Log
Disinfection is triggered when box turns red.
(09,
Valve Disinfection
Arm
Trigger
Move away from
outlet danger of
scalding
3
Waterflow starts when countdown reaches 0.
Note! The Control Panel is enabled during disinfection, if any sensor is activated then
the disinfection cycle is aborted.
WARNING! For continued protection against legionella, thermal disinfection must be
carried out on a regular basis. Please consult your national guidelines for details.
OK
Read Log
Clear Log
11
Thermal Disinfection (Checking for Completion)
Aim the Programmer at the Control Panel and tap “Read Log”.
(09,
Disinfection Log
Valve Disinfection
Arm
No disinfection data
Trigger
When flow stops tap ‘Read
Log’ to check for completion
Reading the disinfection log.
Reading Log
Read Log
Time (mins)
Clear Log
“Disinfection Completed” indicates temperature held for
correct time.
Tap “Read Log”.
Thermal Disinfection (Saving Log)
(09,
Disinfection Log
Disinfection completed
Time (mins)
Log file format (Use Pocket Word to view).
Tap “File” to save log to file.
12
Thermal Disinfection (Failed Disinfection)
(09,
Disinfection Log
Disinfection failed!
“Disinfection failed!” Indicates temperature not held for long enough.
Check water supply and disinfect once it has been corrected.
Time (mins)
13
ENGINEERING LEVEL
Login and Read Valve Data
Disable User Interface
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ID
5555
Password
1
Enter User ID and Engineer Password.
2
Tap on “Enter”.
*****
Enter
Read Valve Data
Aim the Programmer at the Control Panel.
2
1
Tap here to read
current valve data.
Note! If an error occurs,
refer to “Error Messages”
Read Valve Data
Reading Valve
Ensure Control Panel is disabled.
Ensure Control Panel is disabled.
Aim PDA at Control Panel and
tap ‘Read Valve Data’ button.
Aim PDA at Control Panel and
tap ‘Read Valve Data’ button.
Read Valve Data is successful
when the main menu is
displayed.
14
Main Menu
Additional Engineering options
(09,
Valve
Service Flush
Temp. (F)
Duration (mins)
Wait Time
Tap on one of these Options.
Days
Hours
Options
Disinfection
Service Flush
Main Menu
Outlet Setup
Read
Flow Times
Write
Refer to “Setting Service Flush:
Step 1, Valve Setup”.
Disinfection
Valve Setup
Engineering
Rada Sense
Engineering
Valve Information
Commissioning Data
Service Data
Valve Calibration
Disinfection Config.
Usage Data
Refer to “Engineering Menu”.
15
Setting Service Flush: Step 1, Valve Setup
(09,
Valve
Service Flush
Temp. (F)
Duration (mins)
Enter temperature, duration
and wait time.
Wait Time
Days
Hours
Options
Disinfection
Check …
9 this box to enable
Service flush.
Service Flush
Read
Write
Note! Changes will not be stored in valve until “Write” is tapped (refer to “Storing Setup to Valve”).
Setting Service Flush: Step 2, Outlet Setup
(09,
Shower
Temperatures (°F)
Max.
Default
Min.
Options
Full Cold
Disinfection
Check …
9 this box to enable
Service flush.
Service Flush
‘Service Flush’ in Valve
Setup must be checked to
enable this function
Check that “Service Flush” is checked.
OK
Read
Write
Note! Changes will not be stored in valve until “Write” is tapped (refer to “Storing Setup to Valve”).
16
Setting Disinfection: Step 1, Valve Setup
(09,
Valve
Service Flush
Temp. (F)
Duration (mins)
Days
Wait Time
Hours
Options
Check …
9 this box to enable
disinfection.
Disinfection
Service Flush
Read
Write
Note! Changes will not be stored in valve until “Write” is tapped (refer to “Storing Setup to Valve”).
Setting Disinfection: Step 2, Outlet Setup
(09,
Outlet
Temperatures (°F)
Max.
Default
Min.
Options
Full Cold
Check …
9 this box to select this
outlet for disinfection.
Disinfection
Service Flush
Read
‘Disinfection’ in Valve
Setup must be checked to
enable this function
Check that “Disinfection” is checked.
Write
Note! Changes will not be stored in valve until “Write” is tapped (refer to “Storing Setup to Valve”).
17
Engineering Menu
(09,
Valve Information
Serial No. Manufacture Date and
Time
Firmware Type (09,
Firmware Version Interface Version Commissioning Data
Commissioned on 7/4/2005 at 6:53 PM
Tap on one of these Options.
Location EMV 1
Set Commission Data
Rada Sense
Engineering
Valve Information
(09,
Commissioning Data
Service Data
Service Data
Valve is OK
Valve Calibration
Last serviced by 1234
Disinfection Config.
on 7/21/2005 at 3:07 PM
Valve Usage Data
Set Service Date
(09,
(09,
(09,
Valve Calibration
Valve Usage Data
Disinfection Configuration
Min. Temp. (°F) Activations
Count
Calibration No. Total Minutes
Days
Hours
since Disinfection
since last used
Min. Time (mins)
Max. Warmup (mins)
Max. Duration (mins)
Flow
Type
Reduced
Energy Saving
Upper Temp. (°F)
Read
Write
Stepper Motor
Pulses
Read
18
Write
Valve Information (Engineering Level Only)
(09,
Valve Information
Serial No. Unique number setup in factory.
Manufacture Date and
Time
Firmware Type These numbers state exactly which version of firmware is in the valve.
Firmware Version Interface Version These numbers state exactly which version of Interface Software is in the
control panel.
Note! Not shown on older versions of Interface Software.
Commissioning Data (Engineering Level Only)
(09,
Commissioning Data
Commissioned on 7/4/2005 at 6:53 PM
Location EMV I
Location text can be set here.
Tap here to display the keyboard.
Set Commission Data
Tap here to set the Commissioned Date in the valve to the current date and to store the location text.
Note! If the valve has a location text set, then it will be displayed in the titlebar (as shown, “EMVI” next to the start menu).
19
Service Data (Engineering Level Only)
(09,
Service Data
Valve is OK
Last Serviced By 1234
“Valve is OK” means that no errors have been detected by the valve.
User ID and Date of last service.
on 7/21/2005 at 3:07 PM
Set Service Date
Tap here to set the Serviced Date in the valve to the current date.
Disinfection Configuration (Engineering Level Only)
(09,
Disinfection Configuration
Min. Temp. (°F) Enter minimum temperature required to disinfect.
Min. Time (mins) Enter minimum disinfection duration.
Max. Warmup (mins) Max. Duration (mins) Flow
Reduced
Read
Type
Standard
If disinfection temperature is not reached within this period, then disinfection
will be cancelled (if unsure, leave as default).
If disinfection is not completed within this period, then disinfection will be
cancelled (if unsure, leave as default).
Write
If checked, the flow rate will be reduced during disinfections to save water.
(09,
Disinfection Configuration
Min. Temp. (°F) Min. Time (mins) Max. Warmup (mins) Max. Duration (mins) Flow
Reduced
Type
Energy Saving
Upper Temp. (°F) Read
Write
If “Type (Energy Saving)” is selected, then the valve will reduce the required
period for disinfection proportionally as the temperature increases up to the
limit specified in “Upper Temp. (°F)”.
Warning! Time reduction is not permitted by some National/Local
Regulations. If in doubt, select “Standard” settings.
20
Valve Usage Data (Engineering Level Only)
(09,
Valve Usage Data
Activations
Count
Total Minutes
Days
These are counted from when the valve is first switched ‘ON’.
Hours
Since Disinfection
Since last used
Stepper Motor Pulses Either time since the valve was last used or since the last Service flush.
This indicates how much work the motor has done. This information is required
by the service engineer or agent for diagnostic use.
21
FAULT FINDING
Self Diagnosed Errors
If the valve has detected an error, the “Service Data“ screen will be automatically displayed as soon as “Read Valve
Data” has completed.
(09,
Service Data
Valve Error!
Last Serviced By 1234
on 7/21/2005 at 3:07 PM
The valve has an error.
Code
36
Pcb fault
Unique code number of error shown here
(refer to “Self Diagnosed Errors Table”).
Set Service Date
Text shows faulty component.
Self Diagnosed Errors Table
Code Error Text
Cause / Rectification
3
Over temperature - T1
7
Over temperature - T2
4
Temperature sensor
fault
Thermistor fault
a. Contact Armstrong Hot Water, Inc.
60
Stepper motor stuck
The stepper motor is stuck, the motor belt is broken or the assembly is jammed.
a. Contact Armstrong Hot Water, Inc.
70
Stepper motor position The mixer assembly is jammed or very stiff.
error
a. Contact Armstrong Hot Water, Inc.
Any Pcb fault
other
Outlet temperature is too high or thermistor fault
a. The inlet/outlet fittings may be blocked: check the inlet/outlet strainers.
b. Cold water supply failure: reinstate supply.
c. Safety circuit may require resetting: enable the control panel with magnetic key to
reset.
d. If the symptom has not been rectified, contact Armstrong Hot Water, Inc.
A fault has occurred on the Control PCB.
a. Memory may require resetting: switch the power supply to the electronic mixing
valve, OFF then ON.
b. If the symptom has not been rectified, contact Armstrong Hot Water, Inc.
22
VALVE CALIBRATION
Caution! The valve must be calibrated, if the mixing valve assembly or the control pcb are replaced. The calibration
number is required and this will be found on the mixing valve body.
&DOLEUDWLRQ
(09,
Valve Calibration
Valve Calibration
&KDQJLQJ9DOYH&DOLEUDWLRQ
Calibration No.
Enter calibration number.
The calibration number will not
be stored until “OK” is tapped.
Read
This will affect the valve
performance.
Please ensure 180 matches
the value printed on the valve
body.
OK
Read
Write
Cancel
Write
Aim the Programmer at the Control Panel and tap “Write”.
ERROR MESSAGES
Failed to connect
Please try again
Control panel
not Ready
Or
Control Panel not disabled or Programmer not aimed at Programming window.
Warning
Lost Connection
Do you want to Write the Check that “Write” is
changes to the valve
tapped.
Lost connection during
communication.
Yes
No
Cancel
Refer to “Setting Outlet
Temperatures”.
Warning
Disinfection not enabled
Check that “Disinfection” is
checked. Refer to “Setting
Disinfection: Step 2,
Outlet Setup”.
Warning
‘Disinfection’ in Valve
Setup must be checked to
enable this function
Check that “Disinfection” is
checked. Refer to “Setting
Disinfection: Step 1, Valve
Setup”.
23
Check that “Service Flush”
‘Service Flush’ in Valve Setup is checked. Refer to
must be checked to
“Setting Service Flush:
enable this function
Step 1, Valve Setup”.
Customer Care
Armstrong Hot Water, Inc.
Limited Warranty and Remedy
Armstrong Hot Water, Inc. (“Armstrong”) warrants to the original user of those products supplied by it and used in the
service and in the manner for which they are intended, that such products shall be free from defects in material and
workmanship for a period of one (1) year from the date of installation, but not longer than 15 months from the date of
shipment from the factory. This warranty does not extend to any product that has been subject to misuse, neglect or
alteration after shipment from the Armstrong factory. Except as may be expressly provided in a written agreement
between Armstrong and the user, which is signed by both parties, Armstrong DOES NOT MAKE ANY OTHER
REPRESENTATIONS OR WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED
WARRANTY OF MERCHANTABILITY OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
The sole and exclusive remedy with respect to the above limited warranty or with respect to any other claim relating to
the products or to defects or any condition or use of the products supplied by Armstrong, however caused, and whether
such claim is based upon warranty, contract, negligence, strict liability, or any other basis or theory, is limited to Armstrong’s
repair or replacement of the part or product, excluding any labor or any other cost to remove or install said part or
product, or at Armstrong’s option, to repayment of the purchase price. As a condition of enforcing any rights or remedies
relating to Armstrong products, notice of any warranty or other claim relating to the products must be given in writing to
Armstrong: (i) within 30 days of last day of the applicable warranty period, or (ii) within 30 days of the date of the
manifestation of the condition or occurrence giving rise to the claim, whichever is earlier. IN NO EVENT SHALL
ARMSTRONG BE LIABLE FOR SPECIAL, DIRECT, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES,
INCLUDING, BUT NOT LIMITED TO, LOSS OF USE OR PROFITS OR INTERRUPTION OF BUSINESS. The Limited
Warranty and Remedy terms herein apply notwithstanding any contrary terms in any purchase order or form submitted
or issued by any user, purchaser, or third party and all such contrary terms shall be deemed rejected by Armstrong.
BrainWave™ EMV is covered by a 5-year warranty against defects in materials or workmanship from the date of purchase/
shipment . Armstrong reserves the rights to replace either the complete product, certain components of the product and/
or replacement internal operating parts.
Armstrong Hot Water Group, 816 Maple Street, Three Rivers, Michigan 49093 • USA Ph: (269) 279-3602 Fax: (269) 279-3130
AHWG-701 - P5409
9/05
www.armstrong-intl.com
24
Printed in U.S.A.