User manual | Emerson Control Techniques Unidrive M Brochure

UNIDRIVE M Overview

Unidrive M100

Unidrive M200

Unidrive M300

Unidrive M400

Unidrive M600

Unidrive M700

Unidrive M800

AC and Servo Drive Family for

Manufacturing Automation

0.25 kW - 1.2 MW Heavy Duty

(0.33 hp - 1600 hp)

100 V | 200 V | 400 V | 575 V | 690 V

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Control Techniques - a global leader in motor control and power conversion technology

As part of Emerson (NYSE: EMR), Control Techniques is a global leading manufacturer of motor control and power conversion technology for commercial and industrial applications. Our innovative products are used in the most demanding applications requiring performance, reliability and energy efficiency.

With Manufacturing and Engineering & Design facilities in

Europe, the USA and Asia, our 93 subsidiary Drive Centers and resellers in 70 countries offer customers local technical sales, service and design expertise. Many also offer a comprehensive system design and build service.

Emerson - a legacy of performance

Emerson is a diversified global manufacturing and technology company, ranked number 120 in the 2012 Fortune 500 ® annual list of America’s largest corporations. We offer a wide range of products and services in the industrial, commercial and consumer markets through our Process Management,

Industrial Automation, Network Power, Climate Technologies and Commercial & Residential Solutions businesses. Recognized widely for our engineering capabilities and management excellence, Emerson has approximately 133,000 employees and

235 manufacturing locations worldwide.

www.controltechniques.com

The Unidrive M Manufacturing Automation drive family

Unidrive M – The Manufacturing

Automation drive family tailored to customer needs

Unidrive M is designed specifically for Manufacturing Automation applications which is Control Techniques’ traditional area of expertise. Led by the results of extensive customer-driven market research, we have tailored each Unidrive M model to specific application needs identified within Manufacturing

Automation, taking customer choice to new heights. Unidrive

M is evolving the future of Manufacturing Automation with the latest drive technology which includes over 30 patents pending; a global achievement combining Control Techniques’ worldwide

Engineering & Design resource and product testing processes.

Download the ‘Discover Unidrive M’ App from the App

Store, Android and online via www.UnidriveM.com.


SIL PLe

Safety Integrity Level

3

Ethernet Onboard

E171230

3

Plastic production line

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Unidrive M – the world’s most comprehensive class leading family of drives dedicated to Manufacturing Automation. Control

Techniques’ exciting new Unidrive M offers the widest possible variety of functionality and solutions for motor control applications with a range of 0.25 kW to 1.2 MW.

Unidrive M delivers seven function-focused drive models, all with superior motor performance and an individual featureset to best match the customer’s application and system connectivity needs. Easily create faster, more productive systems, with reduced development time and countless possibilities within the Machine Automation industry.

Key family benefits include:

Customer choice taken to new heights

• Precise functionality to suit your needs – select from seven levels to optimize your time, design simplicity and investment.

• Ultimate drive family for new customers – widest functionality, power choice and minimized dimensions for

Manufacturing Automation applications.

Intelligent Machine Architecture (IMA) – programmable control devices linked together through open standard Ethernet

• IMA enables the selection and easy integration of the world’s best products into your machine design.

• Accelerated machine development and innovation through integrated industry standard CODESYS (IEC 61131-3) for motion and PLC programming.

World leading drive performance

• Increased throughput – exceptional motor control using standard induction, permanent magnet, servo and linear motors in open or closed loop configuration for total design flexibility.


Control Techniques’ new Unidrive M family incorporates extensive feedback from hundreds of machine builders and end users in Asia, Europe and the Americas to create a unique range that enhances machine performance, reduces commissioning and diagnostic times, lowers machine costs and provides the flexibility for every application.

• Increased productivity through better machine control – onboard real-time Ethernet with hardware-based Precision

Time Protocol (IEEE 1588 V2) provides fast and flexible communications and synchronization.

Ease of use

• Fast installation and start-up – intuitive keypads, software tools and easy cable management minimizes work.

• Simple upgrade – fits existing mountings and cable connections, with trouble-free parameter transfer for existing Control

Techniques’ Unidrive SP and Commander SK users.

Heavy Duty power range:

• Panel mount: 0.25 to 250 kW (0.33 to 400 hp)

• Modular range: Ratings up to 1.2 MW (1,600 hp)

Voltage ranges:

• 100 V (100 V - 120 V ± 10 %)

• 200 V (200 V - 240 V ± 10 %)

• 400 V (380 V - 480 V ± 10 %)

• 575 V (500 V - 575 V ± 10 %)

• 690 V (500 V - 690 V ± 10 %) www.controltechniques.com

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Unidrive M scalable Manufacturing Automation drive family

Each Unidrive M model offers an incremental level of functionality, designed to solve more advanced application needs.

The family is designed to provide exactly the right drive feature-set for each Manufacturing application, sharing a common software foundation and range of common click-in optional modules.

M400

M300

M200

M100

Enhance throughput with Machine Safety

Value drive with quality and performance for open loop applications

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Up to 7.5 kW (10 hp)

Flexible machine integration through communications

(Commander SK equivalent)

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Up to 22 kW (30 hp)

Fast set-up and diagnosis with real-text display, plus integrated

CODESYS based

PLC

(Commander SK with LogicStick and extended power range equivalent)

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Up to 110 kW (150 hp)

Open loop vector or V/Hz induction motor control

Enhanced open loop Rotor Flux Control for induction motors (RFC-A)


M800

M700

M600

High performance drive for induction and sensorless permanent magnet motors

Class leading induction and permanent magnet servo motor performance, with real-time Ethernet

(Unidrive SP equivalent)

Ultimate performance through advanced onboard machine control

Functionality,

Performance &

Flexibility



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Up to 1.2 MW (1600 hp)

Programmable using Machine Control Studio software, powered by CODESYS



Open loop permanent magnet motor control (RFC-S)

Active Front End (AFE) power quality convertor

Closed loop Rotor Flux Control for induction motors (RFC-A)

(M600 requires SI-Encoder option)

Closed loop permanent magnet/servo motor control (RFC-S)


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Unidrive M highlights

Performance control for every motor

Control Techniques’ unique motor control algorithms combined with the latest microprocessor technology ensure that Unidrive M drives offer the highest stability and bandwidth for all industrial motor types. This enables you to maximize machine throughput in every application and with every motor; from standard AC induction motors to dynamic linear motors and from energy saving permanent magnet motors to high performance servo motors.

Bottling line

Motor control options available include:

Control Mode


Enhanced open loop

Rotor Flux Control for induction motors (RFC-A)

New open loop permanent magnet motor control (RFC-S)

Speed

Torque

Position

Enhanced closed loop

Rotor Flux Control for induction motors (RFC-A)

Enhanced closed loop permanent magnet/servo motor control (RFC-S)

Speed

Torque

Position

Speed

Torque

Position

Control

Strategy

Frequency

Speed

Speed

Torque

Enhanced Active Front End (AFE)

Power Quality Convertor

Regenerative

Features

Open loop motor control for induction motors. Easiest configuration. V/Hz can be used in multi-motor systems.

Applies to

All

Vector algorithm utilizing closed loop current control to greatly enhance performance for all induction motor sizes.

M200 - M800

Open loop motor control for permanent magnet motors utilizing closed loop current control. This mode offers good dynamic performance and enables more compact and higher efficiency motor technologies to be used.

This mode also supports simple positioning without the need for encoder position feedback.

M600 - M800

Dynamic speed or position control of induction motors, supporting a wide range of feedback devices.

M600 - M800

Closed loop control of high efficiency and servo permanent magnet motors supporting a wide range of feedback devices. This mode also supports the control of Synchronous

Reluctance Motors.

Active Front End (AFE) to return excess braking energy back onto the power line, reducing energy costs instead of dissipating this energy as heat. The AFE provides power factor control for power quality management and greatly reduces unwanted power harmonics.

M700 - M800

M600 - M800 www.controltechniques.com

Bottling line

Intelligent Machine Architecture - open automation systems

Unidrive M maximizes machine throughput. This is achieved through a synchronized high performance network of intelligent control devices, sensors and actuators, linked together through open standard Ethernet.

Open Ethernet networking

The Unidrive M family uses standard Ethernet for high performance automation and motion control. This network is open and uses many protocols including EtherNet/IP, Modbus

TCP/IP and PROFINET RT*, which enables flexible communication between drives, I/O, PCs and other automation components in a system.

IEC 61131-3 motion and automation programming

IEC 61131-3 is the international standard that specifies five programming languages optimized for use in automation equipment. Over recent years IEC 61131-3 has become widely used and is supported by the majority of automation vendors providing access to an enormous talent pool of engineers. The system is configured using our Machine Control Studio software tool which is

IEC 61131-3 compliant and powered by CODESYS, the leading industry programming environment.

Fieldbus compliance

Using onboard functions and click-in System Integration (SI) option modules, Unidrive M offers connectivity to all common fieldbus communications such as PROFIBUS, DeviceNet,

CANopen and EtherCAT*. Our SI modules are certified by third parties to ensure full compliance with standards and trouble-free configuration and operation.

* Future availability

Onboard safety

Machine safety features enhance machine throughput while protecting people and assets, helping to meet SIL3 (Safety

Integrity Level 3) and PLe. Different Unidrive M models offer alternative levels of integrated safety functions to suit various manufacturing needs, reducing external components and machine costs.

• Single Safe Torque Off (STO) inputs provide an easy entry level for safety integration.

• Dual Safe Torque Off (STO) inputs provide enhanced safety functionality.

• Advanced safety* to meet the IEC 61800-5-2 functional safety standard, covering numerous functions including STO, Safe

Stop 1 and 2, Safe Limited Speed, Safe Limited Position.

* Future availability

Extend the lifetime of your machine with ease

As well as easily retrofitting existing applications that use

Commander SK and Unidrive SP, Unidrive M provides an immediate performance upgrade, extending the lifetime and throughput of your machine.

• Unidrive M200 and M400 provide a direct upgrade path from

Commander SK.

• As a variant of Unidrive M700, M701 provides a direct upgrade path from Unidrive SP.

• All variants of Unidrive M700 are able to take a Smartcard

(parameter copying device) from Unidrive SP and import drive settings.

• Unidrive M700 and M701 have the same control connector terminal layout as Unidrive SP.

• The SI-Applications Plus module allows existing Unidrive SP

SyPTPro programs to be easily recompiled for Unidrive M700.

• Unidrive M enables easy retrofit as existing fixing points for

Unidrive SP or Commander SK installations can be used with conversion plates available where required.


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Energy efficiency

Unidrive M is designed to enhance the energy efficiency of manufacturing machinery:

• Low losses, up to 98% efficient.

• Low power standby mode. In some applications, drives can sit idle for significant periods; Unidrive M’s reduced standby power saves energy.

• Easy common DC bus configuration enables braking energy to be recycled within the drive system, reducing energy usage and eliminating external supply components.

• Unidrive M supports sensorless

(open loop) control of compact high efficiency permanent magnet motors.

Highly efficient permanent magnet motors from Leroy Somer

Control Techniques matched servo motors

Control Techniques offer two ranges of AC brushless servo motors to match Manufacturing Automation application needs

Unimotor fm

Flexible high performance AC brushless servo motor

0.72 Nm – 136 Nm (408 Nm Peak)

Unimotor fm is a flexible high performance AC brushless servo motor range matched for use with Unidrive M.

The motors are available in seven frame sizes with various mounting arrangements, motor lengths and a wide range of feedback options.

Unimotor hd

Compact servo motor for demanding applications

0.72 Nm - 85.0 Nm (255 Nm peak)

Unimotor hd is Control Techniques’ high dynamic servo motor range, designed for maximum torque density. This brushless AC servo motor range provides an exceptionally compact, low inertia solution for applications where very high torque is required during rapid acceleration and deceleration profiles.

Control Techniques Unimotor hd high dynamic brushless AC servo motor range

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Packaging application


Textile machine

Unidrive M is the embodiment of extensive market research into real customer needs and an innovative global engineering and design collaboration. This has embraced cutting edge modern development and testing methods, resulting in 30 patents pending ...and counting.


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Unidrive M100 AC drive

Value drive with quality and performance for open loop applications

➟

M100 delivers an economical open loop drive for general Manufacturing

Automation applications, with Control Techniques’ proven quality and class leading motor operation.

✓

✓

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Other Unidrive M100 benefits include:

Quick and easy to install and configure

• Simple and easy-to-read high brightness LED keypad as standard.

• No unnecessary features.

• 10 most commonly used parameters listed on front of drive.

Reduce machine size and cost

• Compact drive dimensions, among the smallest in class at every power rating.

Save energy

• Low losses up to 98% efficient.

• Low power standby mode.

Robust design for manufacturing environments

• Conformal coating supported through extensive environmental testing and certification.

Typical applications:

• Frequency control for conveyors, fans, pumps and mixers.

M101 variant

Provides a speed reference potentiometer keypad to enhance customer choice and ease of use.

M100 M200 M300 M400 M600 M700 M800

Voltage ratings

100 V (100 V - 120 V ± 10%)

200 V (200 V - 240 V ± 10%)

400 V (380 V - 480 V ± 10%)

575 V (500 V - 575 V ± 10%)

690 V (500 V - 690 V ± 10%)

Control mode


Open loop Rotor Flux Control for induction motors (RFC-A)



Closed loop permanent magnet motor control (RFC-S)


✓

Key data

Heavy Duty rating:

Supply phases:

Options

Adaptor:

0.25 – 7.5 kW (0.33 - 10 hp)

110 V drives – 1 phase

230 and 400 V drives - 1 or 3 phase

Standard features

Keypad: M100: Fixed LED

Parameter cloning via:

M101: Fixed LED with speed reference

potentiometer

SD card

AI-Back-up Adaptor www.controltechniques.com


Flexible machine integration through communications

➟ • M200 adds useful networking capability, additional I/O and improved motor control performance.

• Easy upgrade for existing Commander SK users.

M100 M200 M300 M400 M600 M700 M800

Voltage ratings

100 V (100 V - 120 V ± 10%)

200 V (200 V - 240 V ± 10%)

400 V (380 V - 480 V ± 10%)

575 V (500 V - 575 V ± 10%)

690 V (500 V - 690 V ± 10%)

Control mode







✓

✓

✓

✓

✓

✓

M200 delivers substantial communication and application integration through optional RS485 plus a wide range of industry standard fieldbus and I/O SI modules.

Enhances machine up-time and performance with its remote control monitoring and diagnostics possibilities.


Enhance up-time and system flexibility

• Reduce machine down-time through communications for remote diagnostics.

• Application flexibility through configurable I/O.

• Enhanced system integration through a selection of optional click-in Ethernet, fieldbus and additional I/O SI modules.

Improved motor control

• Greatly enhanced performance through our RFC-A vector algorithm, utilizing closed loop current control.


• Speed control for conveyors, fans, positive displacement pumps and mixers, where their functions are controlled remotely via fieldbus or

Ethernet communications.

M201 variant

Provides a speed reference potentiometer keypad to enhance customer choice and ease of use.

Key data

Heavy Duty rating:

Supply phases:


Keypad:

Option slots:


Options

Keypad:

SI Modules:

Adaptors:

0.25 - 22 kW (0.33 - 30 hp)

Size 1 to 4: 110 V drives – 1 phase

230 & 400 V drives - 1 or 3 phase

Size 5 upwards: 3 phase

M200: Fixed LED

M201: Fixed LED with speed reference potentiometer

1 (Size 2 and above)

PC tools, SD card

Remote mountable plain text multi-language LCD

(and adaptor plate)

Communications, additional I/O

AI-Back-up Adaptor & AI-485 Adaptor www.controltechniques.com

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Enhance throughput with Machine Safety

• M300 adds integrated Machine Safety

➟

M100 M200 M300 M400 M600 M700 M800

Voltage ratings

100 V (100 V - 120 V ± 10%)

200 V (200 V - 240 V ± 10%)

400 V (380 V - 480 V ± 10%)

575 V (500 V - 575 V ± 10%)

690 V (500 V - 690 V ± 10%)

Control mode







✓

✓

✓

✓

✓

✓

M300 helps machine builders maximize up-time and meet modern functional safety standards. Dual onboard Safe Torque Off (STO) inputs offer easy SIL3/PLe conformity and reduce the need for external components, minimizing overall machine dimensions and costs.


Enhance productivity through integration with the automation system and reduce machine downtime

• Optional RS485 and a wide range of fieldbus communication SI modules allow remote control and diagnostics with different networks.

• Flexible I/O.

Quick and easy to install and configure

• Simple fixed LED keypad as standard.

• 10 most commonly used parameters listed on front of drive.



Save energy




• Speed control for material transport, cutting, woodworking, machine tools; where protection to people or assets is required.

Key data

Heavy Duty rating:

Supply phases:


Machine safety:

Keypad:

Option slots:


Options

Keypad:

SI Modules:

Adaptors:

*Future availability

0.25 - 22 kW (0.33 - 30 hp)


230 & 400 V drives - 1 or 3 phase


2 x Safe Torque Off terminals

Fixed LED


PC tools, SD card


Communications, additional I/O, advanced safety*

AI-Back-up Adaptor & AI-485 Adaptor www.controltechniques.com


Fast set-up and diagnosis with real-text display, plus integrated CODESYS based PLC

• M400 adds an optional enhanced LCD keypad, precise frequency following and onboard Programmable Logic Control (PLC).

• Easy upgrade for existing Commander SK users with LogicStick.

➟

M400 minimizes machine downtime with its optional intuitive advanced LCD keypad which offers real-text multi-language display for rapid set-up and superior diagnostics. Onboard CODESYS based PLC with a real-time task can be used for simple logic control to enhance drive application capability.

M100 M200 M300 M400 M600 M700 M800

Voltage ratings

100 V (100 V - 120 V ± 10%)

200 V (200 V - 240 V ± 10%)

400 V (380 V - 480 V ± 10%)

575 V (500 V - 575 V ± 10%)

690 V (500 V - 690 V ± 10%)

Control mode







✓

✓

✓

✓

✓

✓

✓


Maximize throughput while protecting people and machinery, and easily meet machine safety requirements

• Dual STO for safety system integration , eliminating external components.

Enhance productivity through integration with the automation system and reduce machine downtime

• Optional RS485 and a wide range of fieldbus communication SI modules allow remote control and diagnostics across different networks.

• I/O can be configured to accept an encoder or frequency/direction inputs for frequency following.



• Enhanced functionality with onboard PLC programming provides a low cost solution, minimizing additional equipment such as PLCs and safety contactors.

Save energy

• Low losses up to 98% efficient and low power standby mode.


• Speed control for conveyors, positive displacement pumps, material transport, cutting, woodworking, where fast diagnostics are required.

Key data

Heavy Duty rating:

Supply phases:

0.25 - 110 kW (0.33 - 150 hp)


230 and 400 V drives - 1 or 3 phase.



Intelligence:

Feedback:

Machine safety:

Keypad:

Option slots:


Onboard PLC

Encoder input – Speed follower

2 x Safe Torque Off terminals

No keypad as standard


PC tools, SD card

Options

Keypad: Removable plain text multi-language LCD


SI Modules: Communications, additional I/O, advanced safety*

AI-Back-up Adaptor & AI-485 Adaptor

*Future availability www.controltechniques.com

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High performance drive for induction and sensorless permanent magnet motors

• M600 adds enhanced motor control, higher performance onboard PLC with

CODESYS programming and greater system expansion capability.

➟

M600 delivers increased machine performance with sensorless induction and sensorless permanent magnet motor control, for dynamic and efficient machine operation. An optional encoder port can be used for precise closed loop velocity applications and digital lock/frequency following. Additional I/O, global fieldbus communications and encoder feedback options maximize system connectivity and flexibility.


Enhanced onboard PLC

• Onboard CODESYS based PLC with a real-time task can be used for basic logic control, speed following and digital lock to enhance drive application capability.

Maximize productivity with high performance control with all AC motors

• Advanced RFC control algorithm for maximum stability and control, especially with high power motors.

• High bandwidth motor control algorithm with 62.5 µs current loop update rates.

• 200% motor overload for heavy industrial machinery applications.

Save energy

• High performance control of open loop energy efficient industrial permanent magnet motors , with dynamic control and high starting torque.





• Onboard programmable automation for simple applications.

Flexible integration with automation systems

• Fit up to three SI modules to add speed feedback, I/O and fieldbus communications.

Easy-to-use interface

• Optional plain text LCD keypad with up to 4 lines of text.


• Speed control with high starting torque for extruders, slitters, material transport, compressors, manufacturing cranes, hydraulic replacement, ratio control, gearing, winding (coilers), web handling, metal cutting.

M100 M200 M300 M400 M600 M700 M800 www.controltechniques.com

Winder on a metal processing line

Key data

Heavy Duty rating:

Supply phases:


Intelligence:

Onboard comms:

Machine safety:

Keypad:

Option slots:


Options

Keypad:

SI Modules:

Adaptor:


0.75 kW – 1.2 MW (1.0 hp - 1600 hp)

3 phase

Onboard PLC and Digital Lock Control

RS485

1 x Safe Torque Off (STO) terminal


3

PC tools, Smartcard, SD card

Advanced plain text multi-language LCD with or without real-time clock


Communications, additional I/O, speed feedback and additional safety*

SD Card Adaptor

Voltage ratings

100 V (100 V - 120 V ± 10%)

200 V (200 V - 240 V ± 10%)

400 V (380 V - 480 V ± 10%)

575 V (500 V - 575 V ± 10%)

690 V (500 V - 690 V ± 10%)

Control mode







✓

✓

✓

Opt

✓

✓

✓

✓

✓ www.controltechniques.com

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Class leading induction and servo permanent magnet motor performance, with real-time

Ethernet

• M700 adds onboard Ethernet, comprehensive position feedback and high performance control of dynamic permanent magnet servo motors.

• Fully compatible upgrade for existing Unidrive SP users.

➟

M100 M200 M300 M400 M600 M700 M800

M700 delivers maximum machine throughput through greater control with single and multi-axis network synchronization. Onboard real-time Ethernet (IEEE 1588 V2), advanced motion control and high speed I/O for position capture enables machine builders to easily create more sophisticated and flexible machines.


Maximize machine productivity through integration with centralized control systems

• Ethernet IEEE 1588 V2 hardware implementation for maximum synchronization accuracy.

• Integrated dual port Ethernet switch for easy connectivity.

• Up to three SI modules to add position feedback, I/O and fieldbus communications.

Maximize machine productivity through shaft performance with any motor technology

• High bandwidth motor control algorithm for open and closed loop induction, synchronous reluctance and PM servo motors with up to 3,300 Hz current loop bandwidth and 250 Hz speed loop bandwidth.

• Flexible feedback from robust resolvers to high resolution encoders.

Flexible universal encoder port

Increase flexibility and reduce system costs through simultaneously connecting up to three* high performance encoder channels as standard. As an example, the drive can interface with a feedback encoder, reference encoder and provide a simulated encoder output without the need for additional option modules.

• Two universal encoder input channels

 Support for standard incremental and SinCos encoders, including those with absolute commutation signals.

 Support for communications based encoders with up to 4 Mb

rate and line compensation to support long cable lengths of

up to 100m.

• Support includes BiSS C, EnDat 2.2, HIPERFACE and SSI.

 Support for Resolver for feedback in harsh environments.

• One simulated encoder output

 Position reference for CAMs, digital lock and electronic gearbox applications.

 Implemented through hardware to maximize performance.

*The functionality is dependent upon the encoder types being used www.controltechniques.com

Onboard PLC and Advanced Motion Controller

Simple onboard CODESYS based PLC with a real-time task for interfacing with the drives 1.5 axis Advanced Motion Controller.

Key features include:

• 250 µs cycle time

• Motion profile generator

• Electronic gearbox

• Interpolated CAM

• Homing function

• High speed position freeze


• Speed and position control for gearing and ratio control, winding (coilers), web handling, metal cutting, flying shear, rotary knife, test stands, printing, packaging machines, textiles, woodworking, tire manufacturing.

Select the M700 feature-set for your application

To even more closely match customer needs, the M700 offers the following 3 variants:

M700 - Ethernet

Onboard real-time Ethernet is included on the standard M700, with 1 x Safe Torque Off (STO) and both analog and digital I/O, making it an incredibly versatile high performance AC drive.

M701 - Unidrive SP replacement

Designed to match Control Techniques’ highly popular Unidrive

SP feature-set. This includes RS485 communications, 1 x STO, analog and digital I/O, identical control connectors, with Unidrive

SP Smartcard parameter sets supported to make upgrading to

Unidrive M as simple as possible.

M702 - Safety Enhanced

The safety enhanced M702 has 2 x STO, onboard real-time

Ethernet and digital I/O; where easy integration with modern control and safety systems is paramount. If analog I/O is required, this can be provided by an SI-I/O option module.

Key data

Heavy Duty rating:

Supply phases:


Intelligence:

Onboard comms:

Feedback:

Machine safety:

Keypad:

Option slots:


Options

Keypad:

SI Modules:

Adaptor:


0.75 kW – 1.2 MW (1.0 hp - 1600 hp)

3 phase

Onboard PLC and Advanced Motion Controller

M700 & M702 – Ethernet, M701 – RS485

2 x Encoder inputs

1 x Simulated encoder output

M700 & M701 - 1 x Safe Torque Off (STO) terminal

M702 – 2 x STO terminals


3




Communications, additional I/O, position feedback, legacy SyPT applications, advanced machine control processing (with or without Ethernet) and additional safety*

SD Card Adaptor

Voltage ratings

100 V (100 V - 120 V ± 10%)

200 V (200 V - 240 V ± 10%)

400 V (380 V - 480 V ± 10%)

575 V (500 V - 575 V ± 10%)

690 V (500 V - 690 V ± 10%)

Control mode







✓

✓

✓

✓

✓

✓

✓

✓

✓


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Ultimate performance through advanced onboard machine control

• M800 adds a powerful second onboard micro processor for high performance

CODESYS based machine control.

➟

M100 M200 M300 M400 M600 M700 M800

M800 and M810 deliver our most powerful advanced onboard machine control, encompassing a 1.5 axis motion controller, real-time drive-to-drive synchronization, high speed digital I/O and integrated safety features, greatly reducing the need for expensive external components.

Comprehensive application programs are intuitively written using Machine Control Studio (based on the industry standard

CODESYS environment) to build highly flexible and productive machines quickly.


Optimize machine productivity with powerful networked onboard automation and motion control

• Standard onboard MCi co-processor based machine controller.

• MCi machine controller configured using industry standard IEC 61131-3 programming languages within the CODESYS programming environment.

• Additional MCi click-in modules can be added for multi-processing, giving even greater machine control capability.

• Access to a comprehensive library of drive and machine control function blocks and applications allows the user to achieve performance without effort.

Open Ethernet communications with IEEE 1588 V2 network synchronization

• IEEE 1588 V2 hardware implementation with sub microsecond synchronization accuracy.

• Integrated dual port switches for easy connectivity.

• Integration with external I/O and control of non-intelligent drives.

Maximizes machine productivity through shaft performance with any motor technology

• High bandwidth motor control algorithm, including servo control with up to

3,300 Hz current loop bandwidth and 250 Hz speed loop bandwidth.

• Flexible three channel encoder port, for feedback encoder, reference encoder and a simulated encoder output. Encoder inputs are able to accept a wide range of feedback devices, from robust resolvers to high resolution SinCos encoders.

Maximize throughput while protecting people and machinery, meeting modern machine safety requirements

• Dual STO for integration with safety systems and elimination of external components.

• Advanced safety* to meet the IEC 61800-5-2 functional safety standard, covering numerous functions including STO, Safe Stop 1 and 2, Safe Limited Speed, Safe

Limited Position etc.

*Future availability www.controltechniques.com


• Speed and position control with onboard application software for gearing and ratio control, winding (coilers), web handling, metal cutting, flying shear, rotary knife, test stands, printing, packaging machines, textiles, woodworking, tire manufacturing.

Scalable machine control

M800 - Integrated MCi200 machine controller and

Ethernet networking

The M800 offers powerful CODESYS programming and Ethernet communications capability through the drive’s integrated network interface. M800 is ideal for standalone motion applications and control of small machines requiring integration with I/O and HMIs, or PLC based systems where separation of PLC and motion functions is desirable.

M810 - Integrated MCi210 machine controller offering dual Ethernet networking

M810 offers high performance CODESYS programming capability as in the M800, but with the addition of increased program memory and an extra dual port switched Ethernet interface directly on the CODESYS microprocessor board. The additional Ethernet interface increases the data throughput capability and enables the simultaneous connection to two segregated Ethernet networks.

Size 4 M810 and size 3 M800 drives

Key data

Heavy Duty rating:

Supply phases:


Intelligence:

Onboard comms:

Feedback:

Machine safety:

Keypad:

Option slots:


Options

Keypad:

SI Modules:

Adaptor:


0.75 kW – 1.2 MW (1.0 hp - 1600 hp)

3 phase

M800 - Onboard MCi200 Machine Controller

M810 - Onboard MCi210 Machine Controller

Ethernet

2 x Encoder inputs

1 x Simulated encoder output

2 x Safe Torque Off (STO) terminals


2




Communications, additional I/O, position feedback, additional machine control processing (with or without Ethernet) and additional safety*

SD Card Adaptor

Voltage ratings

100 V (100 V - 120 V ± 10%)

200 V (200 V - 240 V ± 10%)

400 V (380 V - 480 V ± 10%)

575 V (500 V - 575 V ± 10%)

690 V (500 V - 690 V ± 10%)

Control mode







✓

✓

✓

✓

✓

✓

✓

✓

✓


21

Integrate, automate, communicate with Unidrive M options

Unidrive M drives support a wide range of optional click-in System Integration (SI) modules that allow them to integrate seamlessly with existing Manufacturing Automation systems and other vendor supplied equipment. These include communications, I/O, feedback devices, enhanced safety features and onboard PLCs. Control Techniques’ high performance drives use a high speed parallel bus

22

Option

System Integration Modules

SI-Encoder

SI-Universal Encoder*

SI-PROFIBUS

SI-DeviceNet

Description

Incremental encoder input interface module. Provides Closed loop Rotor Flux Control for induction motors (RFC-A) on M600.

Additional combined encoder input and output interface supporting Incremental, SinCos, HIPERFACE,

EnDAT and SSI encoders.

PROFIBUS interface module.

DeviceNet interface module.

SI-CANopen

SI-Ethernet

SI-PROFINET RT

SI-EtherCAT*

SI-Applications Plus

MCi200

MCi210

SI-I/O

SI-Safety*

Drive interface units

AI-Back-up Adaptor

SD Card Adaptor

AI-485 Adaptor

KI-485 Adaptor

CI-485 Adaptor

CANopen interface module supporting various profiles, including several drive profiles.

External Ethernet module that supports EtherNet/IP, Modbus TCP/IP and PROFINET RT* and has an integrated web server that can generate emails. The module can be used to provide high speed drive access, global connectivity and integration with IT network technologies, such as wireless networking.

PROFINET RT interface module.

EtherCAT interface module.

A Unidrive SP SM-Applications compatible module, which allows existing SyPTPro application programs to be re-compiled for Unidrive M700.

System integration module that provides a second processor, allowing advanced machine control using industry standard CODESYS programming environment.

System integration module that provides a second processor, allowing advanced machine control using industry standard CODESYS programming environment. Also it has additional memory and a dual port switched Ethernet interface directly on the CODESYS processor, extending machinery control performance and enables the M700 and M800 to have simultaneous connectivity to 2 separate Ethernet networks.

Extended I/O interface module to increase the number of I/O points on a drive. Provides additional: 4 x Digital I/O, 3 x Analog inputs (default)/Digital inputs, 1 x Analog output (default)/Digital input, 2 x

Relays.

Safety module that provides an intelligent, programmable solution to meet the IEC 61800-5-2 functional safety standard.

Port adaptor that allows the drive to use an SD card for parameter cloning, and an input for 24 V back-up.

Conversion device that allows an SD card to be inserted into the Smartcard slot, for parameter cloning and application programs.

Port adaptor that allows the drive to communicate via RS485.

This allows the drive to communicate via RS485. This is commonly used for programming if the drive has no keypad.

Port adaptor that allows the drive to communicate via RS485. This is commonly used to connect to the remote keypad, or for RS485 communications if there is no AI-485 adaptor fitted or it is already in use.

Other hardware

Remote I/O


Flexible I/O system for remote connectivity.


Type

Feedback

Communications

M100 M200 M300

Applicable to

M400 M600 M700 M800

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

• •

Applications

• •

Additional I/O

Safety

Back-up

Communications

External additional

I/O

•

•

•

•

•

•

• •

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

• •

Option Description

System Integration Modules

SI-Encoder

SI-Universal Encoder*

SI-PROFIBUS

Incremental encoder input interface module. Provides Closed loop Rotor Flux Control for induction motors (RFC-A) on M600.

Additional combined encoder input and output interface supporting Incremental, SinCos, HIPERFACE,

EnDAT and SSI encoders.

PROFIBUS interface module.

SI-DeviceNet

SI-CANopen

SI-Ethernet

SI-PROFINET RT

SI-EtherCAT*


MCi200

MCi210

SI-I/O

SI-Safety*

Drive interface units

AI-Back-up Adaptor

SD Card Adaptor

AI-485 Adaptor

KI-485 Adaptor

CI-485 Adaptor

DeviceNet interface module.

CANopen interface module supporting various profiles, including several drive profiles.

External Ethernet module that supports EtherNet/IP, Modbus TCP/IP and PROFINET RT* and has an integrated web server that can generate emails. The module can be used to provide high speed drive access, global connectivity and integration with IT network technologies, such as wireless networking.

PROFINET RT interface module.

EtherCAT interface module.

A Unidrive SP SM-Applications compatible module, which allows existing SyPTPro application programs to be re-compiled for Unidrive M700.

System integration module that provides a second processor, allowing advanced machine control using industry standard CODESYS programming environment.

System integration module that provides a second processor, allowing advanced machine control using industry standard CODESYS programming environment. Also it has additional memory and a dual port switched Ethernet interface directly on the CODESYS processor, extending machinery control performance and enables the M700 and M800 to have simultaneous connectivity to 2 separate Ethernet networks.

Extended I/O interface module to increase the number of I/O points on a drive. Provides additional: 4 x Digital I/O, 3 x Analog inputs (default)/Digital inputs, 1 x Analog output (default)/Digital input, 2 x

Relays.

Safety module that provides an intelligent, programmable solution to meet the IEC 61800-5-2 functional safety standard.

Port adaptor that allows the drive to use an SD card for parameter cloning, and an input for 24 V back-up.

Conversion device that allows an SD card to be inserted into the Smartcard slot, for parameter cloning and application programs.

Port adaptor that allows the drive to communicate via RS485.

This allows the drive to communicate via RS485. This is commonly used for programming if the drive has no keypad.

Port adaptor that allows the drive to communicate via RS485. This is commonly used to connect to the remote keypad, or for RS485 communications if there is no AI-485 adaptor fitted or it is already in use.

Other hardware

Remote I/O Flexible I/O system for remote connectivity.

between the drive and SI modules which removes delays, improving the drive’s reaction time.

Communications interfaces are independently certified for conformance with the relevant standards to ensure performance and interoperability.

Type

M100 M200

Applicable to

M300 M400 M600 M700 M800

Feedback

Communications

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

• •

Applications

• •

Additional I/O

Safety

Back-up

Communications

External additional

I/O

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

• • •

•

• • •

•

• www.controltechniques.com

•

•

•

23

24

Intelligent Machine Architecture – Open technology, exceptional performance

IN

O

N

V

AT ac

M hi ne

IO

in no

N va tio n nt

NT ale

LE g t

O

IO

NS

N

U

IC

AT ce vi

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SC

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CHO of c

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11

IEEE

31-3 Languag es

15

88

V2

N

SPE lop

ED m en t OP

EN w et

C

O

M

Open Intelligence

N

OP

EN al ity

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SYS Environm tion en t niza NS ch ro IO yn

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Control Techniques Intelligent Machine Architecture is an open approach to automation, designed to maximize machine throughput. This is achieved through a synchronized high performance network of intelligent control devices, sensors and actuators, linked together through open and globally available, industry standard Ethernet. Open standards provide significant benefits to machine builders and OEMs:

• Choice to select the ‘best-in-class’ for every machine component.

• Familiarity with standards accelerates machine development and innovation.

• Broad acceptance of open standards makes it easier to recruit skilled engineering staff with the required expertise.

How is Intelligent Machine Architecture different?

• Standard networking hardware - no limits on integration possibilities.

• Performance without effort - ease of use is prioritized with high level software tools that are proven to speed up the machine development and maximize machine performance.

• Increased network efficiency - intelligence is networked and not centralized, removing traffic bottlenecks.

• Inclusive networking - support for EtherNet/IP, Modbus TCP/IP and PROFINET RT* allows interaction with the widest range of automation equipment from a global pool of automation providers.

• Only leading technologies - Intelligent Machine Architecture is based on feedback from customers and adopts only the leading open standards throughout.

IEC 61131-3 motion and automation programming

Unidrive M offers the choice to integrate machine control functionality within the drive:

• Simple onboard CODESYS based PLC.

• Advanced 1.5 axis Motion Controller, key features include:

➮

➮

250 µs cycle time

Motion profile generator

➮

➮

➮

➮

Electronic gearbox

Interpolated CAM

Homing function

High speed position freeze

• High performance MCi200 and MCi210 Machine Control modules for extra control performance.

* Future availability www.controltechniques.com

Increasing Machine Control

Capabilities of Unidrive M

❯

❯

M810 with

Onboard MCi210

Machine Controller

M800 with Onboard MCi200

Machine Controller

❯

M700 with Onboard PLC and

Advanced Motion Controller

❯

M600 with Onboard PLC and Digital Lock Control

M400 with Onboard PLC

Machine Control Studio software

- powered by CODESYS

Control Techniques Machine Control Studio provides a flexible and intuitive environment for programming

Unidrive M’s new automation and motion control features. The new software offers programming for:

• Unidrive M400, M600 and M700’s onboard PLC.

• Unidrive M800 and M810 with integrated machine control.

• High performance MCi200 and MCi210 Machine

Control modules.

• Ethernet network data configurations.

Machine Control Studio is powered by CODESYS, the leading open software for programmable machine control. The programming environment is fully IEC 61131-3 compliant, meaning that it is familiar and therefore fast and easy to use for control engineers around the world.

The following IEC 61131-3 programming languages are supported:

• Structured Text (ST)

• Function Block Diagram (FBD)

• Structured Function Chart (SFC)

• Ladder Diagram (LD)

• Instruction List (IL)

Also supported:

• Continuous Function Chart (CFC)

Intuitive IntelliSense functionality helps to write consistent and robust programming, speeding up software development.

Programmers have access to a vibrant open-source community for function blocks. Control Techniques also provides support for customers’ own function block libraries, with on-line monitoring of program variables with user defined watch windows and help for on-line change of program, in line with current PLC practice.


25

Transformer core cutting line

26

Open, efficient, synchronized Ethernet

Control Techniques Intelligent Machine Architecture uses standard

Ethernet to connect the machine controller parts and other devices such as PCs, I/O and HMIs together. Ethernet provides machine builders and manufacturers with real benefits:

• Maximize machine productivity through high performance deterministic Ethernet, suitable for complete Machine

Automation and demanding synchronized motion functions.

• Access future developments in IT based industries where billions of nodes are installed, future proofing your investments .

• Access to a massive choice of network monitoring and diagnostics tools.

Through advances in Ethernet technology, standard Ethernet hardware now delivers the highest levels of machine performance in industrial networking. For communication between drives, PCs,

I/O and other devices, Unidrive M uses open protocols such as TCP/

IP and UDP, delivering exceptional performance:

• Network synchronization of less than 1 µs (typically <200 ns)

• 250 µs cycle time for the most demanding motion applications

• Virtually unlimited node count

• Bandwidth protection through a network gateway that manages non-real-time Ethernet messages

• Master/follower and peer-to-peer communications capabilities www.controltechniques.com

Network synchronization

Network synchronization is a common requirement across many industries including industrial automation, entertainment, telecommunications and power generation. This requirement led to the development of the Precision Time Protocol (PTP) standard which provides a mechanism for precisely synchronizing clocks across all PTP capable nodes in an Ethernet network. PTP is defined by the international standard IEEE 1588 V2.

The wide range of applications for PTP has driven demand for chip manufacturers to provide network controllers that economically support this protocol. This has led to a massive and increasing choice of networking products that cost-effectively integrate

PTP, including industrial Ethernet switches and I/O. Unidrive M integrates PTP onboard the drive within a dual port Ethernet switch enabling high precision synchronization across the

Ethernet network.

Traffic management

Manage non-critical network traffic through a network gateway

Unidrive M integrates a network gateway feature within the drive’s dual port switch. This uses standards called Differentiated

Services Code Point (DSCP) and Quality of Service (QoS) to protect network bandwidth by eliminating or delaying noncritical messages from outside the control network.

IEEE 1588 V2 clock explanation

IEEE 1588 V2 distributed clocks are used to automatically synchronize the position, speed and current loops across all drives.

Master Follower Follower Follower

References are sent with ‘process at’ time

Follower

Feedback signals include ‘sampled at’ time www.controltechniques.com

27

Unidrive M Flexible Ethernet Communications

HMI

IT Network

Unidrive M700 or M702

Advanced Motion Controller and CODESYS PLC onboard

Remote I/O Remote I/O

Ethernet Switch

Unidrive M800 or M810

Integrated Powerful Onboard

CODESYS Machine Controller providing overall machine control

28

CPU314C-2 DP

SF

BF

DC5V

FRCE

RUN

STOP

PUSH

RUN

STOP

MRES

PROFINET

RT Master

4

5

2

3

6

7

0

1

DI+2

IN

DI+0

DI+1

IN

4

5

2

3

6

7

0

1

DI16/D016xDC24V

4

5

2

3

6

7

0

1

D0+0

OUT

D0+1

6

7

4

5

2

3

0

1

6

7

4

5

2

3

0

1

OR

EtherNet/IP Master

Remote I/O

Unidrive M200, M300 and M400 with SI-Ethernet

Synchronized communications using IEEE 1588 V2 PTP

PROFINET RT* or EtherNet/IP communications

Modbus TCP/IP communications

IT communications - Managed using QoS to ensure network reliability

System Integration (SI) option modules allow additional connectivity with

EtherCAT, PROFIBUS, DeviceNet

CANopen and I/O. Plus connectivity to legacy CTNet system.

* Future availability www.controltechniques.com

Unidrive M’s onboard real-time Ethernet

(using IEEE 1588 V2) provides improved machine control with fast and flexible communications. Synchronization can be achieved across the network below 1 µs, with update rates as low as 250 µs with a virtually unlimited node count.


29

30

Unidrive M set-up, configuration and monitoring

Unidrive M is quick and easy to set-up. The drives may be configured using a selection of keypads, SD or Smartcard or the supplied commissioning software that guides the user through the configuration process.

User interface options

Unidrive M benefits from a number of keypad choices to meet your application needs:

Type

Fixed LED keypad

Fixed LED keypad with speed reference potentiometer

CI-Keypad

Remote keypad

KI-Keypad

KI-Keypad RTC

Benefit M100 M200 M300 M400 M600 M700 M800

Simple LED keypad fitted as standard for quick and easy commissioning and use.

Simple LED keypad with user friendly speed reference potentiometer for quick and easy commissioning and use.

Intuitive plain text, multi-language

LCD keypad for rapid set-up and superior diagnostics maximizes machine up-time. Novel clipless fit provides easy removal.

All the features of the CI-Keypad

LCD, but remote mountable. This allows flexible mounting on the outside of a panel and meets IP66

(NEMA 4).

Plain text, multi-language LCD keypad with up to 4 lines of text for in depth parameter and data descriptions, for an enhanced user experience.

All the features of the KI-Keypad, but with battery operated realtime clock. This allows accurate time stamping of events, aiding diagnostics.

• •

M101 M201

Opt

•

Opt

Opt

Opt Opt

Opt

Opt

Opt

Opt

Opt

Opt

Opt

Opt www.controltechniques.com

Type

Fixed LED keypad

Fixed LED keypad with speed reference potentiometer

CI-Keypad

Remote keypad

KI-Keypad

KI-Keypad RTC

Benefit M100 M200 M300 M400 M600 M700 M800

Simple LED keypad fitted as standard for quick and easy commissioning and use.

Simple LED keypad with user friendly speed reference potentiometer for quick and easy commissioning and use.

Intuitive plain text, multi-language

LCD keypad for rapid set-up and superior diagnostics maximizes machine up-time. Novel clipless fit provides easy removal.

All the features of the CI-Keypad

LCD, but remote mountable. This allows flexible mounting on the outside of a panel and meets IP66

(NEMA 4).

Plain text, multi-language LCD keypad with up to 4 lines of text for in depth parameter and data descriptions, for an enhanced user experience.

All the features of the KI-Keypad, but with battery operated realtime clock. This allows accurate time stamping of events, aiding diagnostics.

• •

M101 M201

Opt

•

Opt

Opt

Opt Opt

Opt

Opt

Opt

Opt

Opt

Opt

Opt

Opt

Unidrive M Connect screen

Unidrive M Connect commissioning tool

Based on Control Techniques’ 25 years of experience, Unidrive M

Connect is our latest drive configuration tool for commissioning, optimizing and monitoring drive/system performance. Its development draws from extensive user research, using human centered design principles to give the ultimate user experience:

• Fast task based commissioning and easy maintenance of the

Unidrive M family is simplified via familiar Windows interface.

• Intuitive graphical tools enhance and simplify user experience.

• For experienced users, dynamic drive logic diagrams and enhanced searchable listings are present.

• Drive and motor performance can be optimized with minimal specialized drive knowledge.

• Tool is scalable to match application requirements.

• Supports the import of Unidrive SP parameter files and allows full drive cloning (i.e. parameter sets and application program).

• Multiple simultaneous communications channels for a more complete overview of the system.

• Drive discovery gives the ability to find drives on a network automatically without the user having to specify their addresses.

• Automatic RTU baud rate scanning on the Unidrive M drives which have a 485 connection.

Unidrive M’s portable memory devices

Smartcard

The optional Smartcard memory device can be used to back-up parameter sets and basic PLC programs, as well as copying them from one drive to another, including from a Unidrive SP. It also allows:

• Simplified drive maintenance and commissioning

• Quick set-up for sequential build of machines

• Machine upgrades to be stored on a Smartcard and sent to the customer for installation

SD card

Unidrive M uses popular SD cards for quick and easy parameter and program storage using the SD Card Adaptor, allowing them to fit in the drive Smartcard slot. SD cards provide a huge memory capability allowing a complete system reload if required, and can be easily pre-programmed on a common PC.


31

Unidrive M frame sizes and ratings

SINGLE DRIVES

32

Frame size

M100

Frame sizes available

M200 & M300

M400

M600 ➝ M810

Dimensions

(H x W x D) mm in

1

•

•

•

2

•

•

•

3

(M100 to M400)

•

•

•

4

(M100 to M400)

3

(M600 to M800)

•

•

•

•

160 x 75 x 130 205 x 75 x 150

DIN rail mounting:

137 x 75 x 130

DIN rail mounting:

180 x 75 x 150

6.3 x 3.0 x 5.1

8.1 x 3.0 x 5.9

DIN rail mounting:

5.4 x 3.0 x 5.1

DIN rail mounting:

7.1 x 3.0 x 5.9

226 x 90 x 160

8.9 x 3.5 x 6.3

277 x 115 x 175 382 x 83 x 200

10.9 x 4.5 x 6.9

15.0 x 3.3 x 7.9

Weight kg (Ib) 0.75 (1.65) 1.0 (2.2) 1.5 (3.3) 3.13 (6.9) 4.5 (9.9) Max

4

(M600 to M800)

•

391 x 124 x 200

15.4 x 4.9 x 7.9

6.5 (14.3)

• • • • • •

Line Choke

Internal

External

@ 100 V

@ 200 V

0.25 kW - 0.37 kW

(0.33 hp - 0.5 hp)

0.75 kW - 1.1 kW

(1.0 hp - 1.5 hp)

0.25 kW - 0.75 kW

(0.33 hp - 1 hp)

0.37 kW - 1.5 kW

(0.5 hp - 2 hp)

2.2 kW

(3 hp)

3 kW - 4 kW

(4 - 5 hp)

0.75 kW - 2.2 kW

(1 hp - 3 hp)

3 kW - 4 kW

(3 hp - 5 hp)

Max Continuous

Heavy Duty kW

Rating

@ 400 V N/A

0.37 kW - 1.5 kW

(0.5 hp - 2 hp)

2.2 kW - 4 kW

(3 hp - 5 hp)

5.5 kW - 7.5 kW

(7.5 hp - 10 hp)

0.75 kW - 4 kW

(1 hp - 5 hp)

5.5 kW - 7.5 kW

(10 hp)

N/A @ 575 V

@ 690 V N/A

All dimensions include mounting brackets except for the DIN rail alternative for frames 1 and 2.


5 6 7 8 9* 9 10 11*

•

•

•

M200 to M400

391 x 143 x 192

M600 to M800

391 x 143 x 200

M200 to M400

15.4 x 5.6 x 7.6

M600 to M800

15.4 x 5.6 x 7.6

7.4 (16.3)

•

•

•

M200 to M400

391 x 210 x 221

M600 to M800

391 x 210 x 227

M200 to M400

15.4 x 8.3 x 8.7

M600 to M800

15.4 x 8.3 x 8.9

•

•

557 x 270 x 280

21.9 x 10.6 x 11.0

•

•

803 x 310 x 290

31.6 x 12.2 x 11.4

14 (30.9) 28 (61.7) 52 (114.6)

• • • •

•

•

1108 x 310 x 290

•

•

•

1069 x 310 x 288 1069 x 310 x 288 1410 x 310 x 310

46 (101.4)

•

•

46 (101.4)

•

43.6 x 12.2 x 11.4

42.1 x 12.2 x 11.3

42.1 x 12.2 x 11.3

55.5 x 12.2 x 12.2

• • •

N/A

5.5 kW

(7.5 hp)

7.5 kW - 11 kW

(10 hp - 15 hp)

15 kW - 22 kW

(20 hp - 30 hp)

30 kW - 37 kW

(40 hp - 50 hp)

45 kW - 55 kW

(60 hp - 75 hp)

45 kW - 55 kW

(60 hp - 75 hp)

75 kW - 90 kW

(100 hp - 125 hp)

N/A

11 kW - 15 kW

(20 hp - 25 hp)

18.5 kW - 22 kW

(30 hp)

30 kW - 45 kW

(50 hp - 75 hp)

55 kW - 75 kW

(100 hp - 125 hp)

1.5 kW - 4 kW

(2 hp - 5 hp)

5.5 kW - 22 kW

(7.5 hp - 30 hp)

30 kW - 37 kW

(40 hp - 50 hp)

15 kW - 45 kW

(20 hp - 60 hp)

45 kW - 55 kW

(60 hp - 75 hp)

55 kW - 75 kW

(75 hp - 100 hp)

90 kW - 110 kW

(150 hp)

90 kW - 110 kW

(150 hp)

132 kW - 160 kW

(200 hp - 250 hp)

185 kW - 250 kW

(300 hp - 400 hp)

75 kW - 90 kW

(100 hp - 125 hp)

90 kW - 110 kW

(125 hp - 150 hp)

75 kW - 90 kW

(100 hp - 125 hp)

90 kW - 110 kW

(125 hp - 150 hp)

110 kW - 132 kW

(150 hp - 200 hp)

132 kW - 160 kW

(175 hp - 200 hp)

150 kW - 225 kW

(200 hp - 300 hp)

185 kW - 250 kW

(250 hp - 300 hp)

Unidrive M frame sizes and ratings

SINGLE DRIVES

Frame size

M100

Frame sizes available

M200 & M300

M400

M600 ➝ M810

Dimensions

(H x W x D) mm in

1

•

•

•

2

•

•

•

3

(M100 to M400)

•

•

•

4

(M100 to M400)

3

(M600 to M800)

•

•

•

•

160 x 75 x 130 205 x 75 x 150

DIN rail mounting:

137 x 75 x 130

DIN rail mounting:

180 x 75 x 150

6.3 x 3.0 x 5.1

8.1 x 3.0 x 5.9

DIN rail mounting:

5.4 x 3.0 x 5.1

DIN rail mounting:

7.1 x 3.0 x 5.9

226 x 90 x 160

8.9 x 3.5 x 6.3

277 x 115 x 175 382 x 83 x 200

10.9 x 4.5 x 6.9

15.0 x 3.3 x 7.9

Weight kg (Ib) 0.75 (1.65) 1.0 (2.2) 1.5 (3.3) 3.13 (6.9) 4.5 (9.9) Max

4

(M600 to M800)

•

391 x 124 x 200

15.4 x 4.9 x 7.9

6.5 (14.3)

• • • • • •

Line Choke

Internal

External

@ 100 V

@ 200 V

0.25 kW - 0.37 kW

(0.33 hp - 0.5 hp)

0.75 kW - 1.1 kW

(1.0 hp - 1.5 hp)

0.25 kW - 0.75 kW

(0.33 hp - 1 hp)

0.37 kW - 1.5 kW

(0.5 hp - 2 hp)

2.2 kW

(3 hp)

3 kW - 4 kW

(4 - 5 hp)

0.75 kW - 2.2 kW

(1 hp - 3 hp)

3 kW - 4 kW

(3 hp - 5 hp)

Max Continuous

Heavy Duty kW

Rating

@ 400 V N/A

0.37 kW - 1.5 kW

(0.5 hp - 2 hp)

2.2 kW - 4 kW

(3 hp - 5 hp)

5.5 kW - 7.5 kW

(7.5 hp - 10 hp)

0.75 kW - 4 kW

(1 hp - 5 hp)

5.5 kW - 7.5 kW

(10 hp)

N/A @ 575 V

@ 690 V N/A

5 6 7 8 9* 9 10 11*

•

•

•

M200 to M400

391 x 143 x 192

M600 to M800

391 x 143 x 200

M200 to M400

15.4 x 5.6 x 7.6

M600 to M800

15.4 x 5.6 x 7.6

7.4 (16.3)

•

•

•

M200 to M400

391 x 210 x 221

M600 to M800

391 x 210 x 227

M200 to M400

15.4 x 8.3 x 8.7

M600 to M800

15.4 x 8.3 x 8.9

•

•

557 x 270 x 280

21.9 x 10.6 x 11.0

•

•

803 x 310 x 290

31.6 x 12.2 x 11.4

14 (30.9) 28 (61.7) 52 (114.6)

• • • •

•

•

1108 x 310 x 290

•

•

•

1069 x 310 x 288 1069 x 310 x 288 1410 x 310 x 310

46 (101.4)

•

•

46 (101.4)

•

43.6 x 12.2 x 11.4

42.1 x 12.2 x 11.3

42.1 x 12.2 x 11.3

55.5 x 12.2 x 12.2

• • •

N/A

5.5 kW

(7.5 hp)

7.5 kW - 11 kW

(10 hp - 15 hp)

15 kW - 22 kW

(20 hp - 30 hp)

30 kW - 37 kW

(40 hp - 50 hp)

45 kW - 55 kW

(60 hp - 75 hp)

45 kW - 55 kW

(60 hp - 75 hp)

75 kW - 90 kW

(100 hp - 125 hp)

N/A

11 kW - 15 kW

(20 hp - 25 hp)

18.5 kW - 22 kW

(30 hp)

30 kW - 45 kW

(50 hp - 75 hp)

55 kW - 75 kW

(100 hp - 125 hp)

1.5 kW - 4 kW

(2 hp - 5 hp)

5.5 kW - 22 kW

(7.5 hp - 30 hp)

30 kW - 37 kW

(40 hp - 50 hp)

15 kW - 45 kW

(20 hp - 60 hp)


45 kW - 55 kW

(60 hp - 75 hp)

55 kW - 75 kW

(75 hp - 100 hp)

90 kW - 110 kW

(150 hp)

90 kW - 110 kW

(150 hp)

132 kW - 160 kW

(200 hp - 250 hp)

185 kW - 250 kW

(300 hp - 400 hp)

75 kW - 90 kW

(100 hp - 125 hp)

90 kW - 110 kW

(125 hp - 150 hp)

75 kW - 90 kW

(100 hp - 125 hp)

90 kW - 110 kW

(125 hp - 150 hp)

110 kW - 132 kW

(150 hp - 200 hp)

132 kW - 160 kW

(175 hp - 200 hp)

150 kW - 225 kW

(200 hp - 300 hp)

185 kW - 250 kW

(250 hp - 300 hp) www.controltechniques.com

33

Unidrive M Frame Sizes and Ratings

INVERTER & RECTIFIER

MODULAR DRIVES

INVERTER

34

Frame size

Frame sizes available M600 ➝ M810 mm

9

•

10

•

11*

•

9

•

10

•

1069 x 310 x 289 1069 x 310 x 289 1410 x 310 x 310 773 x 310 x 290 773 x 310 x 290

Dimensions

(H x W x D)

Weight

Line Choke

Max Continuous

Heavy Duty kW

Rating / A Rating in kg (Ib)

Internal

External

@ 200 V

@ 400 V

@ 575 V

@ 690 V

11*

•

880 x 310 x 310

42.1 x 12.2 x 11.4

42.1 x 12.2 x 11.4

55.5 x 12.2 x 12.2

30.4 x 12.2 x 11.4

30.4 x 12.2 x 11.4

34.7 x 12.2 x 12.2

•

45 kW - 55 kW

(60 hp - 75 hp)

•

75 kW - 90 kW

(100 hp - 125 hp)

•

N/A

45 kW - 55 kW

(60 hp - 75 hp)

75 kW - 90 kW

(100 hp - 125 hp)

N/A

90 kW - 110 kW

(150hp)

132 kW - 160 kW

(200 hp - 250 hp)

185 kW - 250 kW

(300 hp - 400 hp)

90 kW - 110 kW

(150hp)

132 kW - 160 kW

(200 hp - 250 hp)

185 kW - 250 kW

(300 hp - 400 hp)

75 kW - 90 kW

(100 hp - 125 hp)

90 kW - 110 kW

(125 hp - 150 hp)

110 kW - 132 kW

(150 hp - 200 hp)

132 kW - 160 kW

(175 hp - 200 hp)

150 kW - 225 kW

(200 hp - 300 hp)

185 kW - 250 kW

(250 hp - 300 hp)

75 kW - 90 kW

(100 hp - 125 hp)

90 kW - 110 kW

(125 hp - 150 hp)

110 kW - 132 kW

(150 hp - 200 hp)

132 kW - 160 kW

(175 hp - 200 hp)

150 kW - 225 kW

(200 hp - 300 hp)

185 kW - 250 kW

(250 hp - 300 hp)

Modular ratings up to 1.2 MW through parallel connected inverters.

Dimensions include mounting brackets.


10 11* 11*

355 x 310 x 290 570 x 310 x 310 570 x 310 x 310

15.8 x 12.2 x 11.4

22.4 x 12.2 x 12.2

22.4 x 12.2 x 12.2

•

410 A

452 A

248 A

•

N/A

667 A

385 A

•

410 A

452 A

248 A

MODULAR DRIVES

RECTIFIER

6 pulse 12 pulse

Frame size

Frame sizes available M600 ➝ M810 mm

9

•

10

•

11*

•

9

•

10

•

11*

•

1069 x 310 x 289 1069 x 310 x 289 1410 x 310 x 310 773 x 310 x 290 773 x 310 x 290 880 x 310 x 310

Dimensions

(H x W x D)

Weight

Line Choke in kg (Ib)

Internal

External

42.1 x 12.2 x 11.4

42.1 x 12.2 x 11.4

55.5 x 12.2 x 12.2

30.4 x 12.2 x 11.4

30.4 x 12.2 x 11.4

34.7 x 12.2 x 12.2

Max Continuous

Heavy Duty kW

Rating / A Rating

@ 200 V

@ 400 V

@ 575 V

@ 690 V

•

45 kW - 55 kW

(60 hp - 75 hp)

•

75 kW - 90 kW

(100 hp - 125 hp)

•

N/A

45 kW - 55 kW

(60 hp - 75 hp)

75 kW - 90 kW

(100 hp - 125 hp)

N/A

90 kW - 110 kW

(150hp)

132 kW - 160 kW

(200 hp - 250 hp)

185 kW - 250 kW

(300 hp - 400 hp)

90 kW - 110 kW

(150hp)

132 kW - 160 kW

(200 hp - 250 hp)

185 kW - 250 kW

(300 hp - 400 hp)

75 kW - 90 kW

(100 hp - 125 hp)

90 kW - 110 kW

(125 hp - 150 hp)

110 kW - 132 kW

(150 hp - 200 hp)

132 kW - 160 kW

(175 hp - 200 hp)

150 kW - 225 kW

(200 hp - 300 hp)

185 kW - 250 kW

(250 hp - 300 hp)

75 kW - 90 kW

(100 hp - 125 hp)

90 kW - 110 kW

(125 hp - 150 hp)

110 kW - 132 kW

(150 hp - 200 hp)

132 kW - 160 kW

(175 hp - 200 hp)

150 kW - 225 kW

(200 hp - 300 hp)

185 kW - 250 kW

(250 hp - 300 hp)

10 11* 11*

355 x 310 x 290 570 x 310 x 310 570 x 310 x 310

15.8 x 12.2 x 11.4

22.4 x 12.2 x 12.2

22.4 x 12.2 x 12.2

•

410 A

452 A

248 A


•

N/A

667 A

385 A

•

410 A

452 A

248 A www.controltechniques.com

Automotive assembly plant

35

36

Unidrive M feature and specification table

Feature

Maximum

Heavy Duty

Ratings

Maximum

Normal Duty

Ratings

Voltage rating

Performance

Motor shaft power (kW)

Motor shaft power (hp)

Continuous current (A)

Motor shaft power (kW)

Motor shaft power (hp)

Continuous current (A)

100 V (100 V - 120 V ± 10%)

200 V (200 V - 240 V ± 10%)

400 V (380 V - 480 V ± 10%)

575 V (500 V - 575 V ± 10%)

690 V (500 V - 690 V ± 10%)

Current loop update

Heavy Duty peak rating

Maximum output frequency

Switching frequency range

Control modes

Onboard intelligence

High performance current controllers







Programmable Logic Control (PLC)

Real-time tasks

Digital Lock Control

Advanced Motion Controller

Machine Controller

Enhanced Machine Controller

M100

7.5

10

Unidrive

M200 M300 M400

22

30

22

30

110

150

17

N/A

N/A

N/A

•

•

•

47

30

40

63

•

47

30

40

63

•

224

132

200

266

•

•

•

•

•

•

• •

•

•

•

150 % (60 s)

166 µs

180 % (3 s)

550 Hz

0.67, 1, 2, 3, 4, 6 , 8, 12, 16 kHz

- 3 kHz default

• •

•

•

•

•

•

•

•

M600

1200

1600

2286

1500

2000

2786

•

•

Opt

•

•

•

•

•

•

•

•

M700

1200

1600

2286

1500

2000

2786

•

•

•

•

62 µs

200 % (3 s)

2, 3, 4, 6, 8, 12, 16 kHz

- 3 kHz default

• •

• • •

•

•

•

•

•

•

•

•

•

M800

1200

1600

2286

1500

2000

2786

•

•

•

•

•

•

•

•

•

•

•

•

•

•

M810

For full drive voltage and current ratings, please refer to the individual Unidrive M model brochure, or contact your local Drive

Center or distributor for details www.controltechniques.com

Feature

Onboard comms

Drive status

Keypad

SI module slots

Options

Mechanical attributes


RS485

Ethernet (2 switched ports)

Ethernet (2 x 2 switched ports)

Status LED

Fixed LED

Fixed speed reference potentiometer

Remote mountable LCD (RS485 port adaptor required)

Removable plain text LCD

1

2

3

Removable plain text LCD with real-time clock

0

AI-Back-up Adaptor

AI-485 Adaptor

KI-485 Adaptor

CI-485 Adaptor

Communications (SI-PROFIBUS,

SI-DeviceNet, SI-CANopen,

SI-Ethernet, SI-PROFINET RT,

SI-EtherCAT*)

Additional I/O (SI-I/O)

Position feedback SI-Encoder,

SI-Universal Encoder


Machine controller (MCi200 and

MCi210)

Safe Motion (SI-Safety*)

Tile mounting

DIN rail mounting on frame sizes 1 and 2

Mechanical retrofit capabilities

Common DC bus connections

M100

•

M101

•

•

M200

•

M201

Opt

•

•

•

•

M300

•

Opt

•

•

•

•

Unidrive

M400

•

Opt

Opt

•

•

•

•

•

M600

•

•

Opt

Opt

Opt

•

•

•

M700

M701

•

•

Opt

Opt

Opt

•

•

•

M800

•

M810

•

Opt

Opt

Opt

•

•

•

• •

•

•

•

•

•

•

•

•

• •

• •

Frame sizes 3,4,5

•

•

•

• • • •

Commander SK compatible mechanical footprint either as standard or with conversion plates

Unidrive SP compatible mechanical footprint either as standard or with conversion plates

Frame sizes 3,4,5,6 www.controltechniques.com

37

38

Feature

Parameter back-up

Feedback

Onboard I/O

Serial/Ethernet port cloning (using AI-

485 Adaptor on M200, M300 & M400)

SD card and adaptor

Smartcard reader support

Electronic motor nameplate parameter storage (EnDat, HIPERFACE, BiSS encoders)

Encoder Input 1

Encoder Input 2

Simulated encoder output

M100 M200

Opt

Opt Opt

Analog Inputs/Outputs

Digital Inputs/Outputs/Bidirectional

Inputs or Outputs

1/0

3/0/1

2/1

4/0/1

Unidrive

M300 M400 M600

Opt

Opt

2/1

4/0/1

Opt

Opt

•

2/2

5/0/2

•

Opt

•

M700

•

Opt

•

•

M800

•

Opt

•

•

Opt

3/2

4/1/3

1

•

•

•

3/2

M702: 0/0

4/1/3

M702: 3/3/0

1

3/3/0

1

•

•

•

0/0

Relay Output 1 1 1 1

Onboard safety

Power and motor control

Other

1 x STO terminal

2 x STO terminals

Advanced safety

Stationary autotune for permanent magnet motors

Mechanical load resonance compensation

Wide operating range back-up DC supply

24 V control back-up

Fan operation

User replaceable fan(s)

Ingress rating

Conformal coating

Heatsink mounted braking resistor support (up to frame size 5)

Standby mode (energy saving)

• •

•

•

•

M702

•

•

Future option

•

• •

Opt Opt Opt Opt

Temperature controlled with standby

(off)

• • • •

•

•

IP20 / NEMA1 / UL open class

•

•

•

•

•

•

•

•

•

•

•

•

Temperature controlled with user adjustable speed limit

• • •

IP20 / NEMA1 / UL TYPE 1*

*UL open class as standard, additional kit needed to achieve

Type 1

IP65 / NEMA4 / UL TYPE 12 rating is achieved on the rear of the drive when through panel mounted

• • •

•

•

•

•

•

• www.controltechniques.com

Unidrive M Range - Identification

Range & Derivative

Mxxx-

Electrical Specification

Frame & Volts Current

03 4 00078

Unidrive Range:

M100-

M200-

M300-

M400-

M600-

M700-

M800-

Frame Size

Voltage Rating:

1 = 100 V

2 = 200 V

4 = 400 V

5 = 575 V

6 = 690 V

Current Rating:

Heavy Duty Rating x 10

Power

A

Drive Format

Control Fan Supply

1 0

Range ID

Single drives

Functionality

No paralleling

Control & fan power supply always fitted

Modular drives

Can be paralleled

No control with or without fan power supply

Power

Description

Frames

AC to AC

AC to AC

DC to AC

Power Format Control

03 to 09 A

6P Rectifier + Inverter

Internal Choke

09 to 11

09 to 11

E


External Choke

T 12P Rectifier + Inverter

E


External Choke

T 12P Rectifier + Inverter

D Inverter

1 Standard

U Unassigned

Fan Power Supply:

0 = Fitted

1 = No fan power supply

For a full list of patents and patent applications, visit www.controltechniques.com/patents.


39

www.controltechniques.com

Products that increase productivity, reduce operating costs and maximize customer choice

As part of Emerson Industrial Automation, Control Techniques and Leroy Somer are leading manufacturers of AC and DC variable speed drives, servos, motors and power conversion technologies for commercial and industrial applications. Our extensive range of innovative products are used in the most demanding applications requiring performance, reliability and energy efficiency, while providing the extensive features needed to maximize customer value and choice.

Our solutions are sold Worldwide through a network of over

90 Drive Centres and resellers in 70 countries. To locate an outlet near you, go to the website or send an email to [email protected].

© Emerson 2013. The information contained in this brochure is for guidance only and does not form part of any contract.The accuracy cannot be guaranteed as Emerson have an ongoing process of development and reserve the right to change the specifi cation of their products without notice.

User manual | Emerson Control Techniques Unidrive M Brochure

UNIDRIVE M Overview

Unidrive M100

Unidrive M200

Unidrive M300

Unidrive M400

Unidrive M600

Unidrive M700

Unidrive M800

AC and Servo Drive Family for

Manufacturing Automation

0.25 kW - 1.2 MW Heavy Duty

(0.33 hp - 1600 hp)

100 V | 200 V | 400 V | 575 V | 690 V

2

Control Techniques - a global leader in motor control and power conversion technology

Emerson - a legacy of performance

The Unidrive M Manufacturing Automation drive family

Unidrive M – The Manufacturing

Automation drive family tailored to customer needs

SIL PLe

3

Plastic production line

4

Unidrive M – the world’s most comprehensive class leading family of drives dedicated to Manufacturing Automation. Control

Techniques’ exciting new Unidrive M offers the widest possible variety of functionality and solutions for motor control applications with a range of 0.25 kW to 1.2 MW.

Key family benefits include:

Heavy Duty power range:

Voltage ranges:

5

6

Unidrive M scalable Manufacturing Automation drive family

M400

M300

M200

M100

Up to 7.5 kW (10 hp)

Up to 22 kW (30 hp)

Up to 110 kW (150 hp)

Open loop vector or V/Hz induction motor control

Enhanced open loop Rotor Flux Control for induction motors (RFC-A)

M800

M700

M600

Functionality,

Performance &

Flexibility

Open loop vector or V/Hz induction motor control

Enhanced open loop Rotor Flux Control for induction motors (RFC-A)

Up to 1.2 MW (1600 hp)

Programmable using Machine Control Studio software, powered by CODESYS

Open loop vector or V/Hz induction motor control

Enhanced open loop Rotor Flux Control for induction motors (RFC-A)

Open loop permanent magnet motor control (RFC-S)

Active Front End (AFE) power quality convertor

Closed loop Rotor Flux Control for induction motors (RFC-A)

(M600 requires SI-Encoder option)

Closed loop permanent magnet/servo motor control (RFC-S)

7

8

Unidrive M highlights

Performance control for every motor

Bottling line

Control Mode

Control

Strategy

Features

Applies to

Bottling line

Intelligent Machine Architecture - open automation systems

Open Ethernet networking

IEC 61131-3 motion and automation programming

Fieldbus compliance

Onboard safety

Extend the lifetime of your machine with ease

9

Energy efficiency

Control Techniques matched servo motors

10

Packaging application