Operator’s Manual

SPIRAL ICEMAKER

â

DISPENSER

MODELS: SID851A/250S

SID851A/250S-B

SID851W/250S

SID851W/250S-B

SID851A/250S-BC

SID851W/250S-BC

208--230/115V, 60HZ, 1PH

Part No. 90914

August, 1995

Revision D

THIS DOCUMENT CONTAINS IMPORTANT INFORMATION

This Manual must be read and understood before installing or operating this equipment

â

REMCOR INC: 1995

PRINTED IN U.S.A

TABLE OF CONTENTS

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page

1

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UNPACKING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGE SYSTEM

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

START -UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

10

2

2

7

7

1

2

14

REGULAR BASIS (OR AS REQUIRED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EVERY THREE MONTHS (OR AS REQUIRED) . . . . . . . . . . . . . . . . . . . . . . . . . . .

PERIODICALLY (OR AS REQUIRED)

CLEANING INSTRUCTIONS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ICE MAKER SECTION

DISPENSER SECTION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FOR UNITS WITH BEVERAGE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAINTENANCE/ADJUSTMENT PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . .

THERMOSTAT ALTITUDE ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . .

BIN THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEARING EVAPORATOR FREEZE-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ICE THICKNESS ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEANING/REPLACE THE FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CLEANING THE CONDENSER

HARVEST TIME ADJUSTMENT

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MANUAL FILLING

PARTS LIST

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31

31

31

32

30

30

30

30

32

34

14

15

15

17

14

14

14

14

LIST OF FIGURES

FIGURE 1. ELECTRICAL WIRING INSTALLATION INSTRUCTIONS

FIGURE 2. INSTALLATION DIMENSIONS

. . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 3. MOUNTING TEMPLATE MODEL SID 851/250-B

FIGURE 4. MOUNTING TEMPLATE MODEL SID 851/250-BC

. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . .

FIGURE 5. BEVERAGE SYSTEM SCHEMATIC B MODELS

FIGURE 6. BEVERAGE SYSTEM SCHEMATIC -BC MODELS

. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . .

FIGURE 7. WIRING SCHEMATIC SID 850/250 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 8. WIRING DIAGRAM SID 850/250 (208--230/115V, 1PH, 60HZ) . . . . .

FIGURE 9. REFRIGERATION SCHEMATIC

FIGURE 10. HARVEST TIMER

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

12

8

9

13

33

3

4

5

6 i

90914

TABLE OF CONTENTS (cont’d)

LIST OF TABLES

TABLE 1. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TABLE 2. LBS./24-HOUR ICE PRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TABLE 3. HARVEST CYCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page

1

1

1

90914 ii

GENERAL INFORMATION

DESCRIPTION

The Remcor S.I.D. (Spiral Ice Maker/Dispenser) is a unique, self-contained, counter top style unit that automatically makes hard, clear cube-quality ice and stores it in a sealed hopper for sanitary dispensing. The ice is made by a new, patented process on a spiral-shaped, stainless steel evaporator and produces true cube quality ice on the outside of the tubes. There are no augers; no compressing of flaked ice; no bearings; and no high gear motor loads in the ice-making process. The unit has been designed to be simple, yet effective, to provide many years of trouble-free operation.

Compressor:

Refrigerant:

Voltage:

AMPS:

Circuit Ampacity:

Fuse Size:

Ice Storage Capacity:

Ice Making Capacity:

Shipping Weight:

Table 1. SPECIFICATIONS

1 Horsepower

R-502/2.25 lbs. (Air Cooled); 2.75 lbs. (Water Cooled)

208-230/115, 1 phase, 60 Hertz

18

25

20A Time-Delay

225 lbs.

Up to 964 lbs./24 Hours

550 lbs.

Air Temp.

60 °

70 °

80 °

90 °

40 °

964

916

817

725

Table 2. LBS./24-HOUR ICE PRODUCTION

50 °

901

858

756

680

Water Temperature

60 °

861

820

731

650

70 °

806

777

700

630

80 °

755

728

656

590

90 °

712

687

619

556

1

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INSTALLATION INSTRUCTIONS

UNPACKING INSTRUCTIONS

1. With the unit upright, carefully remove the shipping crate. Inspect for shipping damage and report any such damage to the shipper immediately.

2. Open the hinged service door and remove shipping tape from the ice drop cover, storage hopper cover and agitator in the storage hopper.

3. Remove shipping tape from air inlet filter and sink grill.

INSTALLATION

NOTE: An Everpure Model 9320-42 Systems IV, Model B1000 (or equal) ice maker quality water treatment unit MUST BE INSTALLED in the water supply line to the ice maker. Failure to do so may result in poor quality ice, low production output, and may cause premature failure of the ice maker evaporator and void the extended evaporator warranty.

This ice maker is provided with a stainless steel evaporator designed to last the life of the product. But, some of the chemicals in treated and untreated water, specifically chlorine and sulphur (sulphide), have the ability to attach stainless steel and cause premature failure. An initial investment in proper water treatment will pay for itself in increased production, quality and long life of the product.

1. Location

Locate the ice maker/dispenser indoors in a well-ventilated area. Avoid exposure to direct sunlight and/or heat caused by radiation.

Ambient room temperature must be in the range of 60 ° to 90 ° F. Do not install unit in an enclosed area where heat build up could be a problem. For proper air flow for the refrigeration system, allow a 6 clearance at the back of the unit and a 12

?

Consult Figure 1 for utility connection location.

Consult Figure 2 for dimensions for mounting unit to the counter with the hardware provide.

Note that the unit must be level for proper operation.

The unit must be sealed to the counter. The mounting template drawing (Figure 2) indicated the openings which must be cut in the counter. Locate the desired position for the unit, then mark the outline dimensions and cut-out locations using the template drawing. Cut openings in counter.

Apply a continuous bead of NSF International (NSF) listed silastic sealant (Dow 732 or equal) approximately 1/4

?

inside of the unit outline dimensions and around all openings. Then position the unit on the counter within the outline dimensions. All excess sealant must be wiped away.

2. Plumbing

Connect the ice maker to a cold, potable water source suitable for drinking. Do not install unit on a water softener line. It is recommended that a hand shut-off valve, strainer, and backflow preventer be used on the incoming supply line. For Models: SID851/250S and SID851/250S-B, a 3/8

?

tube fitting is provided at the back of the unit for the water supply hook up (See Figure 1). For model

SID851/250S-BC, a 3/8

?

through the bottom opening in the unit to the water supply (See Figure 2).

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2

IMPORTANT: To ensure proper ice maker operation and also to reduce the frequency of water-related service problems, a water filter should be installed. Remcor recommends the use of one of the following basic systems:

1

.

Everpure, Inc.

660 No. Blackhawk Drive

Westmont, IL 60559

(708) 654-4000

Insurlce Twin System #9320-42

2. System IV

16632 Burke Lane

Huntington Beach, CA 92647

(714) 842-4221

Basic Water System #B1000

For specific recommendations on these filter systems for your local conditions, consult with a distributor in your area or contact the filter manufacturer.

Models SID851/250S & SID851/250S-B

Connect two (2) 3/4

?

IPS (or equal) drain lines to the 3/4

?

threaded drain connections at the lower rear of the unit. These lines must pitch downward to an open drain and must contain no traps or improper drainage will result.

Model SID851/250S-BC

A 1

?

OD tubing drain elbow is provided at the bottom of the unit for the sink drain. Connect this elbow to a 7/8

?

ID plastic drain tube.

A 3/4

?

IPS threaded drain connection for the ice maker is also provided at the bottom of the unit. Connect this to a 3/4

?

IPS drain line (or equal).

These lines must pitch downward to an open drain and must contain no traps or improper drainage will result.

NOTE: In areas where consistently warm water temperatures are encountered, the use of a Remcor Pre-

Cooler in the water line is recommended to maximize the ice production of this unit. Contact Remcor for more information on this product.

2. Electrical

A 4 x 2 junction box is located at the rear of the unit for the supply hook-up. Connect the ice maker to its own circuit per the national electric code and local code. See SPECIFICATIONS for ampacity and fuse size.

IMPORTANT: The wire size must be adequate for the ampacity rating, and the supply voltage must be within a range of ± 10% for proper ice maker operation.

NOTE: The units require a 3 wire system plus earth ground for proper operations.

115/208-230V

1 PHASE

60 HERTZ

SUPPLY CONDUIT

BLACK (HOT)

RED (HOT)

WHITE (NEUTRAL)

GREEN (GROUND)

FIGURE 1. ELECTRICAL WIRING INSTALLATION INSTRUCTIONS

3

90914

4

90914

15 7/8-IN.

2 1/8-IN.

UNIT OUTLINE FRONT

27 11/16-IN.

32-IN.

NOTE: Shaded area indicates opening in bottom for beverage tubing.

14-IN.

3/8 DIA.

2 3/4-IN.

10 1/2-IN.

32 1/2-IN.

36-IN.

16-IN.

FIGURE 3. MOUNTING TEMPLATE MODEL SID 851/250-B

5

90914

1/2 DIA.

32-IN.

27 11/16-IN.

3 1/16-IN.

10 1/2-IN.

14 1/8-IN.

36-IN.

16-IN.

11 1/4-IN.

19 5/8-IN.

FRONT

NOTE: Shaded area indicates opening in bottom for beverage tubing and utilities.

UNIT OUTLINE

5 7/8-IN.

90914

FIGURE 4. MOUNTING TEMPLATE MODEL SID 851/250-BC

6

BEVERAGE SYSTEM

“B”models contain beverage faucets only and must be supplied with cold product from any remote cold plate or refrigerated soda factory. “BC”units have a built-in cold plate, in addition to the beverage faucets and are designed to be supplied directly from syrup tanks and carbonator with no additional cooling required.

Installation

1. Locate the required openings in the counter top for the beverage lines as shown in Figure 3 (for “B”models) or Figure 4 (for “BC”models).

2. For “B”models, carefully pull the beverage tubers through the bottom opening in the unit and through the clearance opening in the counter.

3. For “BC”models, 1/4

?

and 3/8

?

plate for syrup and water line hook-up respectively.

To access these inlet tubes, remove the lower front panel above the sink. Remove the sink by disconnecting the sink drain connection; lifting the two (2) sink side mounting pins and pulling the sink forward.

4. Connect the beverage system product lines as indicated in Figure 5 (“B”units) and Figure 6 (“BC”units).

This work should be done by a qualified service person. Note that the hoses are marked with numbers

(1through 8) for syrup connection and “CW”for carbonated water connection.

5. For “BC”models, reverse the procedure in step 3 to reconnect the sink. Make sure that all drain connections are properly positioned before installing the lower front panel.

START-UP

1. Open the hinged service door. Remove ice drop cover and storage hopper cover.

2. Turn on water to ice maker.

3. Depress the flush switch to verify that the water dump valve operates and that the water drain lines are open and not plugged.

WARNING: To prevent possible injury, do not stick fingers or hand into ice maker nozzle or hopper with power applied to unit.

4. Put the “Stop/Run”switch in the “run”position. Observe that the ice maker goes through proper ice making and harvest cycles. If unit malfunctions, consult the

Troubleshooting Guide.

NOTE: Due to meltage loss because of a warm storage hopper, it will take longer to fill the hopper the first time than when the ice maker has been operating continuously.

5. Depress the vend switch lever. Check that both the gate solenoid and agitator motor are energized simultaneously to lift the gate slide and rotate the agitator in the storage hopper, respectively. If either component malfunctions, consult the

Troubleshooting Guide.

Replace the ice drop and hopper covers.

6. For beverage units, start up the beverage system and adjust the faucets to the proper brix. Contact your local syrup distributor for complete information on the beverage system. For units with a built in cold plate, it will take approximately one (1) hour from the initial machine start-up for the cold plate to be at full capacity.

7. The bin thermostat is calibrated at an atmospheric pressure equivalent at 500 feet above sea level. For locations at higher elevations, it may be necessary to re-adjust these controls. Consult the

Maintenance/

Adjustment Procedures

section.

7

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8

9

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OPERATING INSTRUCTIONS

A temperature sensing control bulb located in the storage hopper starts and stops the ice making process in response to ice level in the hopper. With this ice level control “calling”for ice (hopper ice level is low), ice begins to form on the stainless steel tubing coils in the evaporator coils until it contacts the ice thickness probe (low voltage conductivity sensor). At this point, the conductivity probe triggers the harvest timer motor. The harvest timer contains five (5) cam operated switches which function as detailed in the table on the following pages.

Table 3. HARVEST CYCLE

Time

0--86 Seconds

Cam Switch

#1

Action

Timer motor energized

1--23 Seconds

1--37 Seconds

37--90 Seconds

±

±

1 Second

2 Seconds

#4

#2

#2

Water dump valve open

Hot gas solenoid valve open.

Air pump off.

Condenser fan motor off.

Air pump on.

Condenser fan motor on.

Hot gas solenoid valve closed.

Harvest motor on.

36--39 Seconds #3

43--47 Seconds #5 Hopper agitator motor operates.

When ice contacts the ice lever control bulb in the storage hopper, the control will shut down the refrigeration system. If this signal occurs during the harvest cycle, the harvest cycle will be completed before shutdown occurs.

To dispense ice, push the lever located on the lower front panel. Ice will flow from the ice chute until the lever is released.

For units with a built-in cold plate, ice will automatically fill the cold plate cabinet. Allow one (1) hour for the cold plate to reach its maximum capacity. Start up the beverage system and adjust the faucets to the proper brix.

Pushing the lever on any faucet will provide beverage of the appropriate flow.

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10

L1

CC

TP

5

START

RELAY

STOP /

RUN

2

LPS

C

NC

HT4

NO

C

C

208-230 / 115V, 1PH,

(4 WIRE SYSTEM)

C

COMPRESSOR

R

5

RUN CAP

L2

N

CC

NC

HT3

NO

NC

HT2

NO

HPS

START CAP

BIN T’STAT

1 2

CC

COMPRESSOR

CONTRACTOR

RUN

CLEAN

CAP

HARVEST MOTOR

RED

BLUE

CONDENSER FAN

AIR PUMP

HG SOL VALVE

WATER DUMP VALVE

FLUSH

WATER LEVEL

PROBE

ICE THICKNESS

PROBE

NO

NC

L N

C

HI

C

LO

COM

NO

NC

CONDUCTIVITY

CONTROL

FILL

NC

HT1

NO

C

WATER FILL VALVE

HT

HARVEST

TIMER

VEND SWITCH

NO

HT5

NC

C

AGITATOR

RELAY

AR

F

GATE SOLENOID

AGITATOR MOTOR

AR

MOTOR HEATER

R

BEVERAGE TRANSFORMER (OPTIONAL)

24 V TO BEVERAGE FAUCETS

FIGURE 7. WIRING SCHEMATIC SID 850/250

11

90914

YEL

PUR

BRN

BLK

BLUE

I

P

N

K

W

H

T

NEUTRAL

TERMINAL BOARD

MORE LOCATION MAY VARY

WHT

YEL

BLUE

LPS R

E

D

FUSE 1-1/4 AMP

TIME DELAY

AGITATOR

MOTOR CAP

BLK

CLEAN

ICE MAKER

RUN

RUN

STOP

Y

E

L

BRN

PUSH TO

FLUSH

MANUAL

WATER

FILL

BIN

T’STAT

BLK

BLK

PUR

PINK

BLK

BLK

PINK

ORN

RED

O

R

N

HARVEST

TIME

O

R

N

RED

R

E

D

BRN

YEL

RED

O

R

N

RED

PINK

FILL

VALVE

WATER

INDICATOR

L1 L2

CONDUCTIVITY

CONTROL

HI LO COM

Y

E

L

R

E

D

BRN

W

H

T

COMPRESSOR CONTACTOR

BRN

BLK

BLK

WHT

WHT

BLK

BLUE

HPS

ORANGE

RED

B

R

N

Y

E

L

GATE

SOLENOID

RED

WHT

VOID

SWITCH

Y

E

L

B

L

K

WHT

BLK

BLK

WHT

MERCURY

RELAY

Y

E

L

GRN

W

H

T

BRN

START

RELAY

1

GRN

RED

2

3

R

E

D

B

L

K

W

H

T

Y

E

L

GRN

BLK

115 VOLT

NEUTRAL

BLK

TERMINAL

BOARD

BRN

W

H

T

WHT

WHT

YEL

Y

E

L

Y

E

L

HARVEST

MOTOR CAP.

BLUE

RED

RED

WHT

BLK

BLK

BLK

COMPRESSOR

START CAP.

B

L

U

E

RED

RED

COMP.

RUN

CAP.

YEL

WHT

BLK

BLUE

WHT

HQ SOL VALVE

YEL

WATER LEVEL PROBE

PINK

WHT

RED

BLUE

WHT

WATER FILL VALVE

ORN

ICE THICKNESS PROBE

HARVEST MOTOR

ORN

BRN

S

C

RED

R

COMPRESSOR MOTOR

BLK

BLK

CONDENSER FAN MOTOR

BLK

BLK

AIR PUMP

208--230V/115V 1PH, 60HZ, 20AMP

FIELD SUPPLIED

RED

L2

BLK

L1

WHT

GRN

NO

REAR JUNCTION

BOX POWER IN

MOTOR

HEATER

B

L

K

B

L

K

W

H

T

AGITATOR

MOTOR

BEVERAGE

TRANSFORMER

(OPTIONAL)

WHT

BRN

WATER DUMP VALVE

90914

FIGURE 8. WIRING DIAGRAM SID 850/250 (208--230/115V, 1 PH, 60HZ)

12

FIGURE 9. REFRIGERATION SCHEMATIC

13

90914

MAINTENANCE

REGULAR BASIS

(or as required)

Cleaning of the ice maker is recommended on a regular basis not only for sanitary reasons, but also to maintain the performance of the unit. Build-up of lime and scale can hinder ice making production rates and interfere with proper dispensing of the ice. See

Cleaning Instructions

for the recommended procedure.

EVERY THREE MONTHS

(or as required)

It is recommended that the air inlet filter be cleaned every three (3) months or sooner depending on the operating environment for proper refrigeration system performance. On an air-cooled unit, also check that the condenser is free of dirt/foreign material that could cause air flow blockage. Consult the

Maintenance/Adjustment

Procedures

section for cleaning these items.

PERIODICALLY

(or as required)

Check the vending area sink for proper water drainage. Remove any foreign material from the sink to prevent drain blockage.

CLEANING INSTRUCTIONS

IMPORTANT: The ice maker should be cleaned at a minimum of three (3) month intervals or more frequently, depending on local water conditions. The storage hopper interior should be cleaned once a month.

CAUTION: Do not use metal scrapers, sharp objects or abrasives on the surface of the storage hopper, as damage may result. Do not use solvents or other cleaning agents, as they may attack the plastic surface. Use only the recommended chemicals and solutions for both the ice maker and hopper.

Ice Maker Section

1. Open the hinged service door.

2. Put the “Stop/Run”switch in the “stop”position at the end of the harvest cycle.

WARNING: The unit is still plugged into the electrical power during ice maker section cleaning. Therefore, do not reach into hopper, and do not contact exposed electrical wiring or components.

3. Remove the ice drop cover from the evaporator and the storage hopper cover.

4. Seal the evaporator outlet with the plastic plug provided with the unit and replace the ice drop cover.

5. Remove cleaning fill plug and add four (4) ounces of Virginia Ice Machine Cleaner to the evaporator and replace cleaning fill plug.

CAUTION: Virginia Ice Machine Cleaner is a mild acid, therefore, normal care should be taken when using. Keep out of eyes and cuts. Read warnings on package before using. Do not operate unit in the cleaning mode without the ice drop cover in place. There may be some overflow of cleaning solution through the evaporator vent tube during the cleaning cycle.

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14

6. Push manual water fill switch and fill evaporator with water (approximately 5 seconds).

7. Put the “Clean/Run”switch in the “clean”position. Allow unit to run in the cleaning mode for at least 30 minutes.

8. Put the “Clean/Run”switch in the “run”position.

9. Depress the “Flush”switch push button and drain evaporator for about 1-1/2 minutes. Release push button. Push manual water fill switch and allow evaporator to refill with water. Repeat Step 9 three (3) times to thoroughly remove cleaning solution from evaporator.

10. Depress the “Flush”switch push button for 1-1/2 minutes to drain the evaporator.

11. Remove the evaporator plug.

12. Put the “Stop/Run”switch in the “run”position and allow unit to run through at least three (3) complete ice making cycles or until ice is free of “sweet”taste.

WARNING: If unit fails to harvest ice, put the “Stop/Run” switch in the “stop” position.

Depress the “Flush” switch push button for 1-1/2 minutes to drain the evaporator. Flush the evaporator with hot water to thoroughly melt all the ice in the evaporator. Repeat Step 9 to remove all traces of the cleaning solution from the evaporator.

13. Dispense all ice out of storage hopper and discard.

Dispenser Section

1. Turn off main electrical power supply to machine.

2. Remove agitator assembly from storage hopper and wash and rinse it thoroughly.

3. Wash down all inside surfaces of the ice storage area, including the top cover and ice drop cover with a mild detergent solution and rinse thoroughly to remove all traces of detergent.

4. Replace agitator.

5. Remove ice chute cover as follows:

A. Flex sides outward to disengage lower pins.

B. Lift ice chute cover to disengage upper pins.

C. Lower ice chute cover down out of unit.

Note: It may be helpful to twist cover slightly.

6. Clean the inside of the ice chute and ice chute cover with a mild detergent solution. Rinse thoroughly to remove all traces of detergent.

7. Reverse steps above to reassemble ice chute.

8. Sanitize the inside of the hopper agitator, ice chute, the hopper cover and ice drop cover with a solution of

1 ounce of household bleach to 2 gallons of water. (200 PPM)

9. Replace the hopper cover and ice drop cover. Turn on the electrical power supply. The ice maker is ready for normal operation.

For Units With Beverage System

Cold Plate

1. Carefully remove the lower front panel. (Below beverage faucets).

15

90914

2. Slide the cold plate cover back. (Remove shipping tape and discard).

3. Remove any debris from the drain trough and spring. Check that drain hole is not clogged.

4. Wash down the inside of the cold plate with a mild detergent solution and rinse. A small, long handled brush will be found helpful in reaching the corners.

5. Slide the cover forward, taking care that it is securely positioned on the cold plate.

6. Replace the lower front panel.

Beverage System

1. Remove the faucet spouts, wash in mild detergent, rinse and replace.

2. Disconnect electrical power to the carbonator. Shut off the water supply and close the CO

2 carbonator.

regulator to the

3. Disconnect the syrup tanks from the system.

4. Energize the beverage faucets to purge the remaining soda water in the system.

5. Use a clean 5 gallon tank for each of the following:

Cleaning Tank: Fill with hot (120 ° - 140 ° F) potable water.

Sanitizing Tank: Fill with a chlorine sanitizing solution in the strength of 1 ounce of household bleach(sodium hypochlorite) to 2 gallons of cold (ambient) potable water (200 PPM).

6. Repeat the following procedure on each of the units’syrup product lines:

A. Connect the cleaning tank to the syrup line to be sanitized and to the CO

2 system.

B. Energize the beverage faucet until the liquid dispensed is free of any syrup.

C. Disconnect the cleaning tank and hook up the sanitizing tank to the syrup line and CO

2 system.

D. Energize the beverage faucet until the chlorine sanitizing solution is dispensed through the faucet.

Flush at least 2 cups of liquid to ensure that the sanitizing solution has filled the entire length of the syrup lines. Allow the sanitizer to remain in the line for twenty (20) minutes.

E. Disconnect the sanitizing tank. Hook up the product tank to the syrup line and to the CO

2 system.

F.

Energize the faucet to flush the sanitizing solution from the syrup line and faucet. Continue to draw on the faucet until only syrup is dispensed.

7. Repeat Step 2 in reverse order to turn on the carbonator. Dispense at least 1 cup of beverage from each faucet. Check taste. Continue to flush if needed, to obtain a satisfactory tasting drink.

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16

TROUBLESHOOTING GUIDE

The following pages contain troubleshooting charts designed to aid an experienced service person in diagnosing any operating problem which may be experienced. It is assumed that normal service techniques and skills are familiar to the person doing the troubleshooting. In order to gain maximum benefit from these charts please note:

1. Start at the beginning of the chart and supply the appropriate answer to each question.

2. Do not skip any section, unless instructed to do so. You might miss the solution to your problem.

3. Evaluate the possible problem causes in the sequence in which they are presented. In general, they begin with the most likely (or easiest) to check and proceed to the less likely (or more complicated).

4. If after checking all indicated causes, the problem is not resolved, it is recommended that you re-try a second time, carefully evaluating the symptoms and modifying your answers as necessary.

5. If you are unable to resolve a problem after several attempts, contact Remcor Customer Service for assistance.

17

90914

90914

START

DOES UNIT

OPERATE?

YES

IS

ICE MAKER

O.K.?

YES

IS

DISPENSER

O.K.?

YES

IS

BEVERAGE

SYSTEM

O.K.?

YES

DONE

NO

NO

NO

NO

NO OPERATION OF ANY

COMPONENT.

GO TO 1.

ICE MAKER ABNORMAL.

DISPENSER AND BEVERAGE

WORK NORMALLY.

GO TO 2.

DOES NOT DISPENSE.

ICE MAKER WORKS O.K.

GO TO 3.

PROBLEM WITH BEVERAGE

FAUCETS OR DRINK QUALITY.

GO TO 4.

18

1. TOTALLY INOPERATIVE

YES

CHECK FOR LOOSE CONNECTION

OR BROKEN WIRE INSIDE UNIT.

POWER

PRESENT AT

REAR JUNCTION

BOX?

YES

NO

IS

SUPPLY FUSE

BLOWN (OR C/B

TRIPPED)?

NO

CHECK FOR LOOSE CONNECTION

OR BROKEN WIRE IN SUPPLY

WIRING OF UNIT.

NO

IS LINE

VOLTAGE

WITHIN

±

10% OF

NAMEPLATE

VOLTAGE?

YES

1. CHECK FOR SHORT CIRCUIT IN

WIRING INSIDE UNIT.

2. CHECK COMPONENTS FOR SHORT

CIRCUIT OR GROUNDED WIRING.

YES

IS

FUSE OR C/B

SIZE PROPER?

NO

REPLACE WITH CORRECT

SIZE DEVICE.

IS

LINE VOLTAGE

HIGH OR

LOW?

HIGH

INSTALL BUCKING TRANSFORMER

TO REDUCE LINE VOLTAGE.

LOW

YES

IS

OTHER EQUIP.

ON SAME

CIRCUIT?

1. REMOVE ALL OTHER EQUIPMENT

FROM ICE MAKER CIRCUIT.

2. INSTALL NEW DEDICATED CIRCUIT

FOR ICE MAKER.

NO

1. CHECK FOR LOOSE OR CORRODED CON-

NECTION IN SUPPLY WIRING.

2. CHECK SUPPLY WIRING FOR UNDER-

SIZED WIRE, AND REPLACE.

3. INSTALL BOOSTING TRANSFORMER TO

RAISE LINE VOLTAGE.

19

90914

90914

2. ICE MAKER PROBLEM

DOES

ICE MAKER

OPERATE?

YES

NO

GO TO 2.A

YES

IS ICE

PRODUCED?

NO

DOES

COMPRESSOR

RUN?

NO

GO TO 2.B

YES

IS

ICE ON

EVAPORATOR?

NO

GO TO 2.C

YES

GO TO 2.D

DONE

YES

IS ICE

PRODUCTION

NORMAL?

YES

IS ICE

QUALITY

NORMAL?

NO

GO TO 2.E

NO

GO TO 2.F

20

2.A ICE MAKER PROBLEM

YES

IS

HOPPER

FULL?

NO

RUN

RUN/STOP

SWITCH?

STOP

PUT SWITCH IN

RUN POSITION.

NORMAL SHUTOFF ON

BIN THERMOSTAT.

YES

IS BIN

THERMOSTAT

OPEN?

YES

1. CHECK THERMOSTAT ADJUST-

MENT.

2. REPLACE BIN THERMOSTAT.

IS

WATER

LEVEL NORMAL

IN EVAP.?

NO

YES

IS LOW-

PRESSURE

SWITCH

OPEN?

NO

CHECK FOR LOOSE CONNECTION

OR BROKEN WIRE.

NO

NO

1. CHECK THAT WATER SUPPLY IS OPEN.

2. CHECK WATER SUPPLY FILTER.

3. CHECK FOR PLUGGED WATER SOLENOID

VALVE.

4. CHECK ADJUSTMENT OF TIMER CAM #4.

(WATER DUMP)

5. CHECK TIMER SWITCH #4.

6. CHECK IF WATER DUMP VALVE IS STUCK

OPEN.

1. CHECK FOR REFRIGERANT UN-

DER-CHARGE

2. CHECK TXV VALVE.

IS HIGH-

PRESSURE

SWITCH

OPEN?

YES

AIR-COOLED UNITS

1. CHECK FOR RESTRICTED AIR FLOW AT TOP

OR REAR OF UNIT.

2. CHECK FOR HOT AIR RECIRCULATING TO TOP

INLET. ELIMINATE BY BAFFLING.

3. CHECK FOR DIRTY INLET AIR FILTER.

4. CHECK FOR DIRTY AIR-COOLED CONDENSER.

5. CHECK CONDENSER FAN MOTOR.

6. CHECK FOR REFRIG. OVER-CHARGE.

WATER-COOLED UNITS

1. CHECK WATER SUPPLY TO CONDENSER.

2. CHECK FOR FAULTY WATER REG. VALVE.

3. CHECK FOR REFRIG. OVER-CHARGE.

4. CHECK FOR FOULED CONDENSER.

21

90914

2.B COMPRESSOR INOPERATIVE

YES

IS

LINE VOLTAGE

WITHIN

±

10%

OF NAMEPLATE

VOLTAGE?

YES

IS

THERMAL

PROTECTOR

OPEN?

YES

IS

COMPRESSOR

BODY

COLD?

NO

NO

NO

CHECK VOLTAGE

PROBLEMS IN 1.

IS

CONTACTOR

PULLED

IN?

NO

YES

1. CHECK FOR LOOSE OR BROKEN WIRING

CONNECTION IN COMPRESSOR POWER

CIRCUIT.

2. CHECK CONTACTOR.

3. CHECK STARTING RELAY.

4. CHECK CAPACITOR(S).

5. CHECK COMPRESSOR MOTOR.

REPLACE

THERMAL

PROTECTOR.

YES

IS

120V.

PRESENT AT

CONTACTOR

COIL

TERMINAL?

NO

REPLACE CONTACTOR.

1. CHECK FOR LOOSE OR BROKEN

WIRING CONNECTION IN CONTROL

CIRCUIT.

2. GO TO 2.A.

90914

22

2.C NO ICE ON EVAPORATOR

NO

IS

HARVEST

TIMER

RUNNING?

YES

YES

CHECK

REFRIGERATION

SYSTEM.

IS

WATER LEVEL

NORMAL?

YES

NO

CHECK WATER

PROBLEMS IN 2.A.

IS

EVAPORATOR

COLD?

NO

YES

IS

HOT GAS SOLENOID

ENERGIZED?

NO

1. CHECK FOR REFRIGERANT

UNDER-CHARGE.

2. CHECK HOT GAS SOLENOID

FOR LEAKING SEAT.

3. GO TO 2.A.

YES

IS

COND. CONTROL

ENERGIZED?

NO

CHECK TIMER

SWITCH #1.

1. CHECK FOR OPEN CONDUCT

PROBE WIRING.

2. CHECK CONDUCTIVITY

CONTROL.

YES

IS

HARVEST TIMER

HOME?

NO

1. CHECK ADJUSTMENT OF

TIMER CAM #2. (HOT GAS)

2. CHECK TIMER SWITCH #2.

1. CHECK ADJUSTMENT OF TIMER

CAM #1. (TIMER HOME)

2. CHECK TIMER SWITCH #1.

3. CHECK TIMER MOTOR.

23

90914

90914

2.D FROZEN EVAPORATOR

1. SHUTOFF ICE MAKER AND THAW EVAPORATOR.

2. START ICE MAKER.

IS

AMBIENT ABOVE

60

°

F?

YES

NO

IS

VOLTAGE WITHIN

±

10%?

YES

DISCONNECT PROBE WIRE FROM

CONDUCTIVITY CONTROL.

NO

1. ARRANGE TO MAINTAIN MINIMUM

60

°

F AMBIENT.

2. CONDUCT FACTORY REGARDING

SPECIAL APPLICATION.

CHECK VOLTAGE ITEMS IN 1.

DOES

TIMER

START?

NO

1. CHECK TIMER MOTOR.

2. CHECK CONDUCTIVITY CONTROL.

YES

HOT

GAS OPERATION

O.K.?

YES

WATER

DUMP

O.K.?

YES

DOES

ICE HARVEST

NORMALLY?

YES

NO

1. CHECK ADJUSTMENT OF TIMER

CAM #2. (HOT GAS)

2. CHECK TIMER SWITCH #2.

3. CHECK HOT GAS SOLENOID.

NO

1. CHECK ADJUSTMENT OF TIMER

CAM #4. (WATER DUMP)

2. CHECK TIMER SWITCH #4.

3. CHECK DUMP SOLENOID.

NO

24

YES

2.D (CONT’D)

NO

1. CHECK ADJUSTMENT OF TIMER CAM

#3. (HARVEST MOTOR)

2. CHECK TIMER SWITCH #3.

3. CHECK HARVEST MOTOR CAPACITOR.

4. CHECK HARVEST MOTOR.

REPLACE PROBE WIRE ON

CONDUCTIVITY CONTROL

DURING HARVEST CYCLE.

DOES

TIMER RETURN

HOME?

YES

WAIT ONE FULL FREEZING

CYCLE (APPROX. 6-10 MIN.)

NO

DOES

HARVEST

INITIATE?

YES

DOES

ICE HARVEST

NORMALLY?

YES

DONE

NO

NO

1. CHECK ADJUSTMENT OF TIMER

CAM #1. (TIMER HOME)

2. CHECK TIMER SWITCH #1.

1. CHECK PROBE WIRING FOR

SHORTED CONNECTION.

2. CHECK CONDUCTIVITY CONTROL.

1. REPEAT PREVIOUS CHECK OF OPERATION OF HARVEST

COMPONENTS IN 2.D.

2. ADJUST ICE THICKNESS PROBE ONLY AFTER ALL OTH-

ER FACTORS HAVE BEEN CHECKED THOROUGHLY.

25

90914

90914

2.E LOW ICE PRODUCTION

IS

WATER LEVEL

NORMAL?

YES

NO

CHECK WATER ITEMS IN 2.A.

IS

WATER TEMP.

HIGH?

NO

YES

NORMAL EFFECT. INSTALL

REMCOR PRE-COOLER TO

INCREASE CAPACITY.

IS

AMBIENT TEMP.

HIGH?

NO

YES

NORMAL EFFECT. ARRANGE

FOR LOWER AMBIENT AIR

TEMP. IF POSSIBLE.

IS

ICE THIN?

NO

YES

GO TO 2.C.

CHECK REFRIGERATION

SYSTEM.

26

2.F POOR ICE QUALITY

YES

IS

ICE CLOUDY?

NO

IS

ICE SOFT?

YES

NO

1. CHECK AIR PUMP.

2. CHECK ADJUSTMENT OF TIMER CAM #4. (WATER

PUMP)

3. CHECK TIMER SWITCH #4.

4. CHECK WATER DUMP VALVE.

5. CHECK WATER FILTER.

6. INCREASE WATER DUMP BY ADJUSTING TIMER

CAM #4.

7. INSTALL ADDITIONAL WATER TREATMENT DE-

VICES FOR SPECIFIC PROBLEM WATER.

DONE

27

90914

3. DISPENSER PROBLEM

YES

DOES

AGITATOR

ROTATE?

NO

YES

1. CHECK MOTOR CAPACITOR.

2. CHECK TIMER SWITCH #5.

3. CHECK AGITATOR MOTOR.

DOES

GATE OPEN?

NO

MECHANISM.

IS

VOLTAGE AT

SOLENOID

103-126V.?

NO

1. CHECK FOR BURNED OUT SOLENOID.

2. CHECK FOR STUCK OR BINDING GATE

YES

IS

HOPPER LEVEL

TOO HIGH?

YES

1. CHECK BIN THERMOSTAT

ADJUSTMENT.

2. REPLACE BIN THERMOSTAT.

NO

1. CHECK FOR BLOWN SOLENOID FUSE IN ELEC-

TRICAL BOX. IF FUSE IS BLOWN, CHECK FOR

STUCK GATE MECHANISM, BURNED OUT SOLE-

NOID, OR LOW VOLTAGE.

2. CHECK VEND SWITCH.

3. CHECK FOR LOOSE OR BROKEN WIRE CONNEC-

TION IN SOLENOID CIRCUIT.

4. CHECK VOLTAGE PROBLEMS IN 1.

IS

ICE SLUSHY?

NO

DONE

YES

1. CHECK HOPPER DRAINS.

2. CHECK LEVEL OF UNIT.

3. CHECK FOR WATER OVERFLOW FROM EVAP-

ORATOR. SEE SECTION 2.

4. CHECK ADJUSTMENT OF TIMER CAM #5.

(AGITATION)

5. CHECK TIMER SWITCH #5.

90914

28

4. BEVERAGE SYSTEM PROBLEM

IS

ONE OR MORE

FAUCETS

INOPERATIVE?

NO

IS

BEVERAGE

COLD?

YES

IS

BEVERAGE

PROPERLY

CARBONATED?

YES

IS

BEVERAGE

TOO SWEET?

NO

IS

BEVERAGE

TOO WATERY?

NO

DONE

YES

NO

NO

1. CHECK WIRING CONNECTIONS TO IN-

OPERATIVE FAUCETS.

2. REPLACE INOPERATIVE FAUCETS.

3. CHECK WIRING CONNECTIONS FROM

24V. TRANSFORMER.

4. CHECK 24V. TRANSFORMER.

1. CHECK REMOTE COOLING

SYSTEM. (-B MODELS)

2. CHECK FOR ICE ON COLD

PLATE. (-BC MODELS)

3. CHECK CO

2

PRESSURE.

4. CHECK CARBONATOR.

YES

1. CHECK WATER SUPPLY PRESSURE.

2. CHECK SUPPLY FILTER.

3. CHECK CARBONATOR.

4. CHECK FAUCET BRIX.

YES

1. CHECK IF SYRUP TANK IS EMPTY.

2. CHECK CO

2

PRESSURE.

3. CHECK FAUCET BRIX.

29

90914

MAINTENANCE/ADJUSTMENT PROCEDURES

THERMOSTAT ALTITUDE ADJUSTMENTS

IMPORTANT: Adjust the bin thermostat setting only if storage hopper over fill is a problem.

BIN THERMOSTAT

1. Open the hinged service door.

2. The adjustment screw is located below the “Flush”switch on the left side of the electrical box.

3. For altitudes up to 6,000 feet, turn the adjustment screw COUNTERCLOCKWISE as follows:

ELEVATION (FEET)

2,000

4,000

6,000

COUNTERCLOCKWISE TURN

1/13

1/6

1/4

4. For altitudes above 6,000 feet, consult the factory.

CLEARING EVAPORATOR FREEZE-UP

WARNING: To prevent possible injury, do not place fingers or hand into ice maker nozzle or hopper with power applied to the unit.

1. Open the hinged service door.

2. Place the “Stop/Run”switch in the “Stop”position.

3. Close the water supply valve to the ice maker.

4. Remove the ice drop and hopper covers.

5. Depress the “Flush”switch push button and drain the evaporator.

6. Pour hot water into the evaporator ice exit opening. It will be necessary to use either a funnel or a container with a spout. Fill the evaporator completely.

7. Drain the evaporator. Repeat steps 5 and 6 as required to ensure that all the ice in the evaporator is melted.

8. Open the water supply valve. Depress the fill switch and refill evaporator.

9. Replace the ice drop and hopper covers.

10. Consult

TROUBLESHOOTING GUIDE

to determine cause of freeze-up before putting unit back in service.

90914

30

ICE THICKNESS ADJUSTMENT

WARNING: Do not adjust ice thickness probe unless all other problem causes have been evaluated.

1. Open the hinged service door and remove the ice drop and hopper covers.

2. Collect and weigh the ice produced during the harvest cycle. The amount of ice harvested should weigh approximately five (5) pounds. Use the following procedure to adjust the probe to obtain this weight. (A clockwise adjustment will reduce the harvest weight while counterclockwise turns will increase the amount).

CAUTION: Do not turn the screw on the end of the probe. Rotate the plastic probe body only using a 3/8 inch open end wrench. Make adjustments in 1/8 inch turn increments.

A. Place the “Stop/Run”switch in the “Stop”position. (If unit is in the ice-making cycle, stop the unit at the end of the harvest cycle).

B. Access to the probe is obtained by removing the rear service panel. (For units without beverage faucets, the probe can be adjusted from the front by removing the lower front panel if rear access is blocked).

C. Adjust the probe.

D. Place the “Stop/Run”switch in the “Run”position.

E. Collect and weigh the ice harvested. Repeat step A through E as necessary to obtain the required amount of ice.

3. In making an initial adjustment (for example, if the probe has been removed and replaced for any reason), turn probe clockwise until it just touches the evaporator coil (a slight back pressure will be felt). Turn probe counterclockwise 2-1/2 turns. Follow procedure in step 2 to obtain the required ice harvest weight.

CLEANING/REPLACE THE FILTER

1. Remove the filter from the cabinet panel by sliding it forward toward the front of the unit.

2. Wash the filter in a solution of warm water and a mild detergent. Do not use caustic detergents as they may attack the aluminum filter elements.

3. Dry filter thoroughly.

4. For maximum effectiveness, reactivate the filter with an air filter coating (see Parts List, Miscellaneous

Components).

CLEANING THE CONDENSER

Air-Cooled Units.

1. Disconnect power to the unit.

2. Remove the upper right side panel.

3. Remove all dirt/foreign material built up from the condenser fins (fan side). Be careful not to damage the fins. It is recommended that a power vacuum cleaner with a “crevice”tool attachment be used.

31

90914

HARVEST TIME ADJUSTMENT

WARNING: Disconnect electrical power to the unit before servicing the timer in the electrical box.

1. Disconnect power to ice maker.

2. Open the hinged service door and remove the electrical control box cover.

3. Place the “Stop/Run”switch in the “Stop”position.

4. Using Figure 10 as a guide, set the timer cam tabs as follows, starting with cam wheel No.1 (all cam tab positions are in relation to No.1 left cam tab).

NOTE: Timer cam wheels can be manually rotated only in the normal direction of rotation-downward as viewed from the front of the unit.

A. “Manually”adjust the cam tabs by using each “click”as the cam tab is rotated, as equivalent to .75

seconds.

B. Set up cam wheel No.1 with the left and right cam tabs back-to-back as shown in Figure 7A.

C. Adjust the cam tabs on wheels No. 2 through No. 5 in sequence as shown on the chart. Rotate the cam wheels manually downward to set each wheel.

D. After the cam tabs are manually set, reconnect power to the ice maker.

E. Rotate the cam wheels slightly to activate the timer motor (No. 1 telltale down).

F.

Using a stop watch, time the cam switch telltales. Adjust the cam tabs as necessary for the required cycle times.

MANUAL FILLING

In the event that the ice maker is not functioning, the hopper may be manually filled with ice.

1. Open the hinged service door.

2. Place the “Stop/Run”switch in the “Stop”position.

WARNING:

Electrical power is on to the agitator motor and the gate solenoid.

Avoid contact with these components.

3. Remove the ice drop and storage hopper covers.

4. Fill hopper with ice and replace covers. Unit is now ready for dispensing.

CAUTION: Do not use crushed or flaked ice. Use of bagged ice, which has frozen into large chunks, can void warranty. The agitator is not designed to be an ice crusher. Use of large chunks of ice which “jam up” inside the hopper will cause failure of the agitator motor and damage the hopper. If bagged ice is used, it must be carefully and completely broken into small, cube size pieces before filling into the storage hopper. Do not allow foreign material to enter the ice storage hopper.

90914

32

FIGURE 10. HARVEST TIMER

33

10A

90914

DESCRIPTION

Dispenser Components

Gate Slide

Depressor Lever

Depressor Retainer

Agitator

Vend Switch

Switch Boot

Agitator Motor with Gasket

Agitator Motor Shaft Seal

Agitator Motor Plate Insulation

Sink

Sink Grill

Ice Chute, Back Section

Ice Chute Cover

Gate Gasket

Gate Solenoid Assembly

Gate Rebuilding Kit

Agitator Motor Heater

Agitator Motor Gasket

DESCRIPTION

Electrical Controls

Contactor

Toggle Switch

Flush Switch

Bin Thermostat

Fuse, 1-1/4 Amps (Gate Solenoid)

Timer, Harvest

Conductivity Control

Capacitor, Harvest Motor

Compressor Start Relay

Capacitor, Compressor Start

Capacitor, Compressor Run

Compressor Overload

High Pressure Control

Low Pressure Control

Transformer, Beverage

Relay, Agitator Motor

PARTS LIST

PART NUMBERS

250

Air Cooled

250 “BC”

21491

22777

21491

22777

22644

23692

30895

31007

31197-1

50891

50967

51024

70496

53015

53016

50770

31470

70438

----------

50481

22644

23692

30895

31007

31197-1

50891

50967

52208

70496

53015

53016

50770

31470

70438

30794

50481

Water Cooled

250 250 “BC”

21491

22777

21491

22777

22644

23692

30895

31007

31197-1

50891

50967

51024

70496

53015

53016

50770

31470

70438

----------

50481

22644

23692

30895

31007

31197-1

50891

50967

52208

70496

53015

53016

50770

31470

70438

30794

50481

PART NUMBERS

250

30379

30385

Air Cooled

250 “BC”

30379

30385

Water Cooled

250

30379

30385

250 “BC”

30379

30385

30895

31001

31406

31840

31743

31673

31671

31741

31673

31742

60501

60369

----------

31375

30895

31001

31406

31840

31743

31673

31671

31741

31673

31742

60501

60369

31091

31375

30895

31001

31406

31840

31743

31673

31671

31741

31673

31742

60501

60369

----------

31375

30895

31001

31406

31840

31743

31673

31671

31741

31673

31742

60501

60369

31091

31375

90914

34

DESCRIPTION

Refrigeration Components

Compressor

Compressor Mounting Kit

Air Pump

Hose Adaptor, 3/8 NPT X 3/8 Barb

Hose Adaptor 90

°

, 3/8 NPT X 3/8 Barb

Condenser Fan Motor

Condenser Fan Blade

Water Valve Inlet

Condenser Air-Cooled

Condenser Shroud

Tinnerman Clip, Shroud

Filter (Drier)

Hot Gas Solenoid Valve

Hot Gas Solenoid Coil (115 Volt)

TXV R-502

Condenser, Water Cooled

Water Regulating Valve

Water Drain Valve

Tubing, Water Drain, 1/2 inch I.D.

Tubing, Air Pump, 3/8 inch I.D.

PARTS LIST (CONT’D)

PART NUMBERS

250

Air Cooled

250 “BC”

51388

70704

60623

60620

32576

60947

----------

----------

40653

50351

50096

60678

31607

31568

51189

51190

31738

31739

40672

60679

51388

70704

60623

60620

32576

60947

----------

----------

40653

50351

50096

60678

31607

31568

51189

51190

31738

31739

40672

60679

Water Cooled

250 250 “BC”

----------

----------

60623

60620

32576

60947

60309

40122

40653

50351

50096

60678

31607

31568

51189

51190

----------

----------

40672

----------

----------

----------

60623

60620

32576

60947

60309

40122

40653

50351

50096

60678

31607

31568

51189

51190

----------

----------

40672

----------

DESCRIPTION

Evaporator Components

Evaporator Assembly

Evaporator Housing, Foamed

Evaporator Coil Assembly

Harvest Bar Assembly With Gaskets

Gasket Kit

Ice Thickness Probe

Harvest Motor With Gaskets

Hose Adaptor, 1/4 NPT X 3/8 Barb

Hose Adaptor, 1/4 NPT X 1/2 Barb

10-32 X 5/8 Phillips Flat Head Screw

Miscellaneous Components

Filter

Filter Coating, 16 Ounces

Label “Press For Ice”

Wiring Diagram

Manual

Cleaning Label

PART NUMBERS

250

Air Cooled

250 “BC”

61023

51368

60680

51369--1

51356

51179

31560--1

51191

51192

70746

61023

51368

60680

51369--1

51356

51179

31560--1

51191

51192

70746

250

Air Cooled

250 “BC”

70551 70551

51355

90906

90915

90914

90916

51355

90906

90915

90914

90916

Water Cooled

250 250 “BC”

61023

51368

60680

51369--1

51356

51179

31560--1

51191

51192

70746

61023

51368

60680

51369--1

51356

51179

31560--1

51191

51192

70746

Water Cooled

250 250 “BC”

70551 70551

51355

90906

90915

90914

90916

51355

90906

90915

90914

90916

35

90914

IMI CORNELIUS INC

.

O

NE

C

ORNELIUS

P

LACE

A

NOKA,

MN

. 55303--6234

T

ELEPHONE (800) 238--3600

F

ACSIMILE (612) 422--3232

T

ECH

S

VC 1-800-535-4240

WARRANTY

IMI Cornelius Inc. and Remcor Products Company warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your

Cornelius and or Remcor product, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number, serial number and the date of purchase.

IMI Cornelius Offices

AUSTRALIA

AUSTRIA

D P.O. 210, D RIVERWOOD, D NSW 2210, AUSTRALIA D (61) 2 533 3122 D FAX (61) 2 534 2166

D AM LANGEN FELDE 32 D A-1222 D VIENNA, AUSTRIA D (43) 1 233 520 D FAX (43) 1-2335-2930

BELGIUM

BRAZIL

D BOSKAPELLEI 122 D B-2930 BRAASCHAAT, BELGIUM D (32) 3 664 0552 D FAX (32) 3 665 2307

D

RUA ITAOCARA 97

D

TOMAS COELHO

D

RIO DE JANEIRO, BRAZIL

D

(55) 21 591 7150

D

FAX (55) 21 593 1829

ENGLAND

FRANCE

D

TYTHING ROAD ALCESTER

D

WARWICKSHIRE, B49 6 EU, ENGLAND

D

(44) 789 763 101

D

FAX (44) 789 763 644

D

71 ROUTE DE ST. DENIS

D

F-95170 DEUIL LA BARRE

D

PARIS, FRANCE

D

(33) 1 34 28 6200

D

FAX (33) 1 34 28 6201

GERMANY

GREECE

D

CARL LEVERKUS STRASSE 15

D

D-4018 LANGENFELD, GERMANY

D

(49) 2173 7930

D

FAX (49) 2173 77 438

D

488 MESSOGION AVENUE

D

AGIA PARASKEVI

D

153 42

D

ATHENS, GREECE

D

(30) 1 600 1073

D

FAX (30) 1 601 2491

HONG KONG

ITALY

D

1104 TAIKOTSUI CENTRE

D

11-15 KOK CHEUNG ST

D

TAIKOKTSUE, HONG KONG

D

(852) 789 9882

D

FAX (852) 391 6222

D

VIA PELLIZZARI 11

D

1-20059

D

VIMARCATE, ITALY

D

(39) 39 608 0817

D

FAX (39) 39 608 0814

NEW ZEALAND

SINGAPORE

D

20 LANSFORD CRES.

D

P.O. BOX 19-044 AVONDALE

D

AUCKLAND 7, NEW ZEALAND

D

(64) 9 8200 357

D

FAX (64) 9 8200 361

D

16 TUAS STREET

D

SINGAPORE 2263

D

(65) 862 5542

D

FAX (65) 862 5604

SPAIN

USA

D

POLIGONO INDUSTRAIL

D

RIERA DEL FONOLLAR

D

E-08830 SANT BOI DE LLOBREGAT

D

BARCELONA, SPAIN

D

(34) 3 640 2839

D

FAX (34) 3 654 3379

D

ONE CORNELIUS PLACE

D

ANOKA, MINNESOTA

D

(612) 421-6120

D

FAX (612) 422-3255

36

Manual number

CORPORATE HEADQUARTERS:

Remcor Incorporated

500 Regency Drive

Glendale Heights, IL 60139

708. 980.6900