Duerkopp Adler 975-1-5 Program

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Duerkopp Adler 975-1-5 Program | Manualzz

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Part 4: Short Description-Microcontrol Cl. 975 - 1 - 5

1.

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.

2.1

2.2

2.3

Description of the Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Keys on the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Internal Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.

3.1

3.2

3.3

3.4

3.5

3.6

3.7

3.8

Description of the Function Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

“ STOP ” Key and “ O ” Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

“ START ” Key and “ CLEAR ” Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Σ

” Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

“ SEAM BEGINNING ” Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

“ + ” and “ -” Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

“ SEWING SUPPRESSION ” Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

“ DRY RUN / TERMINATE ”Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

“ THREADING ” Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.

4.1

4.2

4.3

4.4

Selecting the Sewing and Testing Programs . . . . . . . . . . . . . . . . . . . . . . . . . . .

Display of the Program Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sewing Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sewing in Interval Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sewing at Low Rpm in Interval operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5

4.6

4.7

Sewing at House-shaped Seam Rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sewing at Maximum Rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Raising and Lowering the Sewing Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.8

4.9

Display of the Synchronizer Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Timer Test and Memory Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.10

Continuity Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.11

Test of the Front Panel Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.12

Test of the Input Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.13

Selecting Input Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.14

Selecting Output Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.15

Positioning in the 2nd Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.16

Positioning in the 1st Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.17

Positioning in the 1st and 2nd Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

12

12

11

11

11

10

10

10

9

9

16

17

17

12

14

14

17

5.

5.1

5.2

5.3

Function Displays and Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Display of Operating Aids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Error Messages of the Sewing Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Error Messages of the Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18

18

18

20

3

8

8

8

7

7

8

7

7

7

4

4

5

6

1.

General

The MICROCONTROL controls of the DÜRKOPP ADLER 975 - 1 - 5 have as an integral part the comprehensive MULTITEST testing and monitoring system.

A microcomputer assumes the control tasks, monitors the sewing procedure and displays operator errors and malfunctions.

Special programs aid in making mechanical settings and make possible a quick inspection of the input and output elements without additional measuring equipment.

Errors and testing results are shown in a 2 x 16-digit display.

During fault-free operation the display shows information to the operating and the sewing sequences.

For program testing and error diagnosis it is possible to blank out the summation counter and to alternatively receive a cycle display of the parallel-operating PROM components for the left and right clamping tables as well as for the sewing process.

With an operator error or a malfunction the function sequence is interrupted. The cause is shown in the display by the appropriate error symbol. In most cases the error symbol disappears after the cause of the error is remedied and the CLEAR key pressed.

In some cases the main switch must be turned off when the error is corrected for safety reasons.

A number of error messages are meant only for the maintenance staff.

All functions can be called up and changed by pressing the appropriate key. The sewing unit must be in its base position for this.

When the sewing unit is turned on the controls conduct a number of self-tests. At this time the program and data memory and the display, among other things, are checked as to fault-free functioning.

After the sewing unit is turned off the set values for the individual functions are stored in the program and data memory (battery buffered) and automatically activated when next turned on again.

ATTENTION !

This short description of the Microcontrol 975 - 1 - 5 is valid for the

Program Version 975A03 !

3

2.

Description of the Controls

2.1

Keys on the Front Panel

I C auto

4

Key Function Key

Selecting sewing and testing programs

Stopping the current program

Activating the selected program

Threading

- Reserve -

Start

Clear

( Cancelling an error message )

Reset counter

Activating the function

Seam beginning

Function

Activating the function

- Reserve -

- Reserve -

Increasing the parameter value

Decreasing the parameter value

Sewing suppression

Dry run / Terminate

2.2

Internal Switches

DIP-switch b417 b401 b402

I C auto

On the controls behind the display there are 3 pre-selector switches for setting various machine parameters.

ATTENTION !

The switches are evaluated only once after the sewing unit is turned on.

After changing a switch position turn the main switch off and on again or press the “ STOP ” key.

DIP-switch b417 b417

1

2

3...8

Function

Display

Sewing sequence

- Reserve -

OFF

Piece counter

Normal

—————

ON

Program cycle

Continuous test

—————

Dials b401 and b402

With these switches the sewing rpms for the sewing of the house-shaped seam ( b401 ) and for sewing at maximum rpm

( b402 ) are set.

Switch position

0

1

2

3

4 - 9

Sewing rpm

960 min -1

1 280 min -1

1 700 min -1

2 260 min -1

3 000 min -1

5

2.3

Display

The Microcontrol controls are equipped with a 2 x 16-digit display.

It shows program numbers, piece counts, status reports, error messages, seam beginning delay, among other items.

The sewing unit is ready for operation when the prompt to press the

START ” key appears in the display.

Example 1:

P01

1234

OK

= Program number

= Piece count

= Status report

Example 2:

P01 = Program number

L07R00Z03 = Program cycle

ERROR 01 = Error message

Example 3:

P01

1234

Begin: 600 msec

= Program number

= Piece counter

= Seam beginning delay

6

3.

Description of the Keys

3.1

“ STOP ” Key and “ O ” Key

By pressing the “ STOP ” key all current procedures of the sewing unit and the clamping tables are immediately interrupted.

By pressing the “ STOP ” key the sewing, aid and testing programs set with the “ PROGRAM ” switch are activated.

By pressing the “ O ” key the selected output and input elements or the front panel elements in the various testing programs are activated.

3.2

“ START ” Key and “ CLEAR ” Key

By pressing the “ START ” key the command for the initial run of the clamping tables is issued after the sewing unit is turned on.

By pressing the “ START ” key a STOP command is cancelled.

By pressing the “ CLEAR ” key slight errors are cancelled after the malfunction has been corrected.

If, after pressing the “ CLEAR ” key, the error message does not disappear, then the service technician must be notified.

3.3

Σ

” Key

By pressing the “

Σ

key the piece count ( in the upper right of the display ) is reset to 0000.

The piece count shows the number of pieces finished since the last reset.

In program 40 the sewing process is activated by pressing the “

Σ

” key, if one of the two clamping tables is in sewing position.

3.4

“ SEAM BEGINNING ” Key

By pressing the “ SEAM BEGINNING ” key the set delay is shown in the display.

With the “ SEAM BEGINNING ” key held down, the delay can be set with the “ + ” and “ - ” keys.

Setting range: 0....600 msec

The set value remains in the memory even after the sewing unit is turned off.

7

3.5

“ + ” and “ - ” Keys

With “ SEAM BEGINNING ” key held down the delay can be set using the “ + ” and “ - ” keys.

The set value remains stored in the memory even after the sewing unit is turned off.

3.6

“ SEWING SUPPRESSION ” Key

By pressing the “ SEWING SUPPRESSION ” key the cloth can be checked before being swung in for sewing.

By pressing the “ SEWING SUPPRESSION ” key again the function is cancelled.

When the function is active the LED above the key is lit.

3.7

“ DRY RUN / TERMINATE ” Key

By pressing the “ DRY RUN / TERMINATE ” key the clamping table which is next to be swung in for sewing is not sewn ( dry run ).

If sewing is already occuring, then this is interrupted and the thread cut.

When the function is active the LED above the key is lit.

3.8

“ THREADING ” Key

By pressing the “ THREADING ” key the unit is automatically run into the threading position.

The “ THREADING ” key can only be used in program 01 ( sewing ) before a sewing process has been started, this is when the display shows “ PRESS START ”.

Turn the main switch off or press the “ STOP ” key in program 01.

See also the Program Description in the Operating Instructions !

8

4.

Selecting the Sewing and Testing Programs

The sewing and testing programs listed below are selected with the

PROGRAM ” switch.

– Set the “ PROGRAM ” switch to the desired program.

– Turn the main switch on or press the “ STOP ” key.

The selected program is active.

– If “ P? ” appears in the display, then an invalid program number was set.

A sewing process running at the time that the “STOP ” key is pressed will be terminated.

– Correct the setting and press the “ STOP ” key.

61

62

63

45

59

60

64

66

67

68

Program

00

01

40

41

42

43

44

Function

Display of the program version

Sewing program

Sewing in interval operation

Sewing at low rpm in interval operation

Sewing at house-shaped seam rpm

Sewing at maximum rpm

Raising and lowering the sewing head, needle plate and sewing foot

Display of the synchronizer position

Timer test and memory test

Continuity test

Test of the front panel elements

Test of the input elements

Selecting input elements

Selecting output elements

Positioning in the 2nd position

Positioning in the 1st position

Positioning with cutting

4.1

Display of the Program Version

– Set the “ PROGRAM ” switch to 00.

– Press the “ STOP ” key.

The program is active. The lower line of the display shows the program version and a check sum.

e.g.

975A01 0000

975

A

= Class designation of the sewing unit

= Identification letter

01 = Version number

0000 = Check sum

By program versions with the same class designation and the same identification letter the higher version replaces all lower versions

( Example: 975A03 replaces 975A01 and 975A02 ).

The check sum is meant only for the factory service staff.

Specialists can see by this sum if the program memory ( EPROM ) of the sewing unit flautlessly contains the complete program.

9

4.2

Sewing Program

Only the sewing program 01 can be called up.

The work sequence is comprehensively described in the Operating

Instructions.

– Set the “ PROGRAM ” switch to 01.

– Turn the main switch on or press the “ STOP ” key.

The sewing program is active.

4.3

Sewing in Interval Operation

This program is generally the same as program 01.

The clamping table is, however, controlled in interval operation.

– Set the “ PROGRAM ” switch to 40.

– Press the “ STOP ” key.

The program is activated.

– Press the “ REPEAT / INTERVAL ” key on the clamping table.

While the key is pressed the folding sequence is initiated.

If the key is released the folding device immediately ceases movement.

– In the sewing position press the"

Σ

“ key.

The sewing process is initiated.

If the ”

Σ

“ key is not pressed at this point, then the folding sequence runs completely through to the end ( base position ) without sewing.

4.4

Sewing at Low Rpm in Interval Operation

This program is identical with program 40. Sewing, however, occurs only at low rpm ( house-shaped seam rpm ).

– Set the “ PROGRAM ” switch to 41.

– Press the “ STOP ” key.

The program is activated.

– Press the “ REPEAT / INTERVAL ” key on the clamping table.

While the key is pressed the folding sequence is initiated.

If the key is released the folding device immediately ceases movement.

– In the sewing position press the “

Σ

” key.

The sewing process is initiated.

If the “

Σ

” key is not pressed at this point the folding sequence will run through to the end ( base position ) without sewing.

10

4.5

Sewing at House-shaped Seam Rpm

With this program a check of the sewing, of the thread trimming and the house-shaped seam rpm ( b401 ) is made.

A clamping-in of the cloth on the clamping tables is not required.

– Set the “ PROGRAM ” switch to 42.

– Press the “ STOP ” key.

The program is activated.

4.6

Sewing at Maximum Rpm

This program is identical to program 42. Sewing, however, is conducted at maximum rpm ( b402 ).

– Set the “ PROGRAM ” switch to 43.

– Press the “ STOP ” key.

The program is activated.

4.7

Raising and Lowering the Sewing Head

Program 44 makes possible adjustment work on the machine head during which the sewing head, needle plate and sewing foot must be raised or lowered.

– Set the “ PROGRAM ” switch to 44.

– Press the “ STOP ” key.

The program is activated.

The sewing head is lowered and the needle plate and sewing foot raised.

– Press the “ START ” key.

– With the “

Σ

” key the sewing head can now be raised or lowered as often as desired.

4.8

Display of the Synchronizer Position

Program 45 shows the position of the synchronizer.

– Set the “ PROGRAM ” switch to 45.

– Press the “ STOP ” key.

The program is activated.

Display: P45 POS 1 , 2 , 3

* *

The asterisks in the lower line of the display show the current position of the synchronizer.

11

4.9

Timer Test and Memory Test

Program 59 checks the working memory ( RAM ) and all timer switchings of the controls.

– Set the “ PROGRAM ” switch to 59.

– Press the “ STOP ” key.

The program is activated.

Display

OK

ERROR 0

ERROR 6

ERROR 7

ERROR 8

ERROR 9

Explanation

Working memory and all timer switchings are okay

RAM error

Timer 1 defective

Timer 2 defective

Timer 3 defective ( expansion card )

Timer 4 defective ( expansion card )

4.10 Continuity Test

Program 60 checks if the 24 V electrical supply delivers current with the output drivers turned off. Then the program checks all existing output elements ( including output drivers and installation) as to continuity.

– Set the “ PROGRAM ” switch to 60.

– Press the “ STOP ” key.

The program is activated.

Display

V?

OK s23

( Example )

Explanation

Short circuit in the installation or one of the output drivers is defective.

All circuits have continuity

Interruption in the output element s23, in its installation or driver.

Output element s23 does not exist because it is part of the special accessories.

Continue the check at the next element by pressing the “

Σ

” key.

4.11 Test of the Front Panel Elements

Program 61 checks the front panel elements.

– Set the “ PROGRAM ” switch to 61.

– Press the “ STOP ” key.

The program is activated.

Continued on the next page !

12

– Operate the pre-selector switch on the front panel.

The display shows the current setting value of the last operated pre-selector switch.

When pressing a key on the front panel ( Exception: STOP key ) the number assigned to this switch ( 1, 2, 4, 8 ) is shown.

– The light diodes on the front panel are selected by code number.

The short designations of the circuit diagram ( 1...8 ) serve as the code numbers.

The light diodes are turned on by pressing the “ O ” key.

Designation b825 b814 b815 b816 b817 b818 b819 b820 b821

LED

H3

H4

H5

H6

Switch b417 b401 b402 b413/b412 b416

Function

Function switch

House-shaped seam rpm

Maximum rpm

Program switch

Stop ( Key 13 )

Key b415

Function

Stop ( Off )

Threading

Relocate seam beginning

Reset counter

Clear ( Cancel )

Start ( On )

Dry run / Terminate

Sewing suppression

Minus

Plus

Function Indicator

Indicator “ Sewing suppression ”

Indicator “ Start ready ”

Indicator “ Dry run ”

Indicator “ Sewing suppression ”

PROGRAM

STOP

Symbol Indicator display display

LED

LED

LED

13

4.12 Test of the Input Elements

Program 62 shows the switching status of any desired input element.

– Set the “ PROGRAM ” switch to 62.

– Press the “ STOP ” key.

The program is activated.

– Press the input element to be checked.

The display shows the circuit diagram designation and the switching status of the input element ( e.g. “ +B25 ” ).

The display changes when the switching status of any other input element is changed.

The switching status “ + ” means: by contact switches by proximity switches

= open contact

= Metal in front of the switches by reflected light barrier = No reflection by light beam barrier = Light beam not interrupted

4.13 Selecting Input Elements

ATTENTION !

All input elements have been carefully set at the factory.

Adjustment and correction may only be carried out by trained service personnel.

Program 63 sets the input elements.

– Set the “ PROGRAM ” switch to 63.

– Press the “ STOP ” key.

The program is activated.

– Set the “ PROGRAM ” switch to the code number of the desired input element.

The short designations of the circuit diagram serve as the code numbers ( see table ). This does not apply for the keys on the front panel ( see “ Test of the Front Panel Elements ” ).

– The display shows the circuit diagram designation and the switching status of the input element ( e.g. “ B14 ” ).

– Adjust the input element ( e.g. proximity switches ) until the desired switching status is shown in the display.

The meaning of the switching statuses corresponds to the switching statuses in program P62.

The table for the input elements is to be found on the next page !

14

Input element b8 b9 b10 b11 b12 b14 b1 b2 b3 b4 b5 b6 b7 b15 b16 b17 b18 b19 b20 b21 b22 b23 b24 b25 b26 b27 b28 b29 b30 b31 b32 b44 b45

Function

Right pedal

Initiator-Cross seam/right

Initiator-Sewing/base position right

Inititator-Sewing/quickly right

Initiator-Intermediate position/right clamping table

Initiator-Sewing position/right clamping table

Initiator-Base position/right clamping table

Left pedal

Initiator-Sewing/quickly left

Initiator-Base position/left

Initiator-Pinner/right ( Option )

Initiator-Pinner/left ( Option )

Phase monitor

Reserve/right clamping table

Initiator-Cross seam/left

Limit switch-Sewing head/up

Limit switch-Sewing head/down

Limit switch-Needle plate/down

Limit switch-Needle plate/up

Pressure monitor

Key-Interval/right clamping table

Hold-down forward/right clamping table

Hold-down to the back/right clamping table

Interior slide/right clamping table

Key-interval/left clamping table

Hold-down to the back/left clamping table

Hold-down forward/left clamping table

Interior slide/left clamping table

Base position/left clamping table

Initiator-Sewing position/left clamping table

Initiator-Intermediate position/left clamping table

Light barrier/left clamping table

Light barrier/right clamping table

15

4.14 Selecting Output Elements

Caution Risk of Injury !

During function testing of the output elements do not reach into the running sewing unit.

Select your position so that no injury is possible.

s1 s2 s3 s4 s7 s8 s9 s10 s11 s12 s14 s17 s18 s19 s21 s22 s23 s24 s25 s26 s30 s31

Program 64 tests the output elements.

– Set the “ PROGRAM ” switch to 64.

– Press the “ STOP ” key.

The program is activated.

– Set the “ PROGRAM ” switch to the code number of the desired output element.

The short designations of the circuit diagram apply as the code numbers ( see table ).

– Press the “ O ” key.

The output element is turned on or off.

Output element Function

Brake-Left clamping table/Output 1

Brake-Left clamping table/Output 2

Coupling-Left clamping table/Output 1

Coupling-Left clamping table/Output 2

Valve-Pinner/right clamping table

Valve-Pinner/left clamping table

Thread tension ( Power output )

Thread trimmer ( Power output )

Coupling-Sewing head ( Power output )

Coupling-Left corpus ( Power output )

Coupling-Right corpus ( Power output )

Brake-Right clamping table/Output 1

Coupling-Right clamping table/Output 2

Coupling-Right clamping table/Output 2

Brake-Right clamping table/Output 2

Valve-Sewing head/raise

Valve-Brake

Valve-Sewing foot/lower

Valve-Sewing head/lower

Valve-Sewing foot/raise

Valve-Beard clamp/Left clamping table

Valve-Beard clamp/Right clamping table

16

4.15 Positioning in the 2nd Position

Program 66 runs the needle into the 2nd position.

– Set the “ PROGRAM ” switch to 66.

– Press the “ STOP ” key.

The program is activated. Display shows “ SW ? ”.

– Set the drive rpm with the “ PROGRAM ” switch at 01 to 13.

01 = Minimum rpm

13 = Maximum rpm

– Press the “ O ” key.

The drive runs at the desired rpm.

The actual rpm is displayed after a few seconds.

– Release the “ O ” key.

The needle is positioned in the 2nd position ( thread lever high position ).

4.16 Positioning in the 1st Position

Program 67 runs the needle into the 1st position.

– Set the “ PROGRAM ” switch to 67.

– Press the “ STOP ” key.

The program is activated. The display shows “ SW ? ”.

– Set the drive rpm with the “ PROGRAM ” switch at 01 to 13.

01 = Minimum rpm

13 = Maximum rpm

– Press the “ O ” key.

The drive runs at with the desired rpm.

The actual rpm is displayed after a few seconds.

– Release the “ O ” key.

The needle is positioned in the 1st position.

4.17 Positioning in the 1st and 2nd Position

Program 68 positions the needle in the 1st and 2nd positions.

– Set the “ PROGRAM ” switch to 68.

– Press the “ STOP ” key.

The program is activated. The display shows “ SW ? ”.

– Set the drive rpm with the “ PROGRAM ” switch at 01 to 13.

01 = Minimum rpm

13 = Maximum rpm

– Press the “ O ” key.

The drive runs at the desired rpm.

The actual rpm is displayed after a few seconds.

– Release the “ O ” key.

The needle is positioned in the 1st position. Then, after a short pause, the needle is positioned in the 2nd position.

17

5.

Function Displays and Error Messages

5.1

Display of the Operating Aids

Display

P?

975A01

Σ

= xxxx

Explanation

Invalid program selected

Display of the program version

Piece counter

Remedy

Reset the “ Program ” switch

—————-

—————-

5.2 Error Messages of the Sewing Program

Display

ERROR 10

Explanation

Phase direction of rotation incorrect

ERROR 11

ERROR 12

ERROR 13

ERROR 14

ERROR 15

ERROR 16

ERROR 17

ERROR 18

ERROR 19

ERROR 20

ERROR 21

ERROR 22

ERROR 23

ERROR 24

Air pressure too low

Base position-left is missing

Base position-right is missing

Thread lever is not up

By units with 2 synchronizers, also synchronizers interchanged

Hold-down/left is displaced

Hold-down/right is displaced

Machine head is not up

(inspite of having been called up)

Needle plate is not down

(inspite of having been called up)

Light barrier/left is not free

Light barrier/right is not free

Interior slide/left is not to the back

Interior slide/right is not to the back

Machine head is not down

(inspite of having been called up)

Needle plate is not up

(inspite of having been called up)

ERROR 25

ERROR 26

ERROR 27

ERROR 28

ERROR 29

ERROR 30

ERROR 31

ERROR 32

ERROR 33

Keypad pressed when turning on

Pedal/left pressed when turning on

Pedal/right pressed when turning on

Both switches/ hold-down left triggered

No switches/hold-down left triggered

Both switches/hold-down right triggered

No switches/hold-down right triggered

Both switches/needle plate triggered

No switches/needle plate triggered

Continued on the next page !

18

Remedy

Power supplie x1: change phases L1+L2

Bridge X3.1 - X3.2 is missing.

See Componect Connection Diagram !

Increase the compressed air supply.

Bring the clamping table into the base position with the hand crank.

Bring the clamping table into the base position with the hand crank.

Turn the handwheel.

Interchange synchronizer.

Bring into the base position manually.

Bring into the base position manually.

Check the cylinder.

Check the cylinder

Remove sewing piece or foreign object.

Remove sewing piece or foreign object.

Bring into position manually.

Bring into position manually.

Check the cylinder.

Check the cylinder.

Re-start the sewing unit.

Re-start the sewing unit.

Re-start the sewing unit.

Check the limit switches.

Check the limit switches.

Check the limit switches.

Check the limit switches.

Check the limit switches.

Check the limit switches.

Display

ERROR 34

ERROR 35

Explanation

Both switches/sewing head triggered

No switches/sewing head triggered

ERROR 36

ERROR 37

More than 1 initiator on the left clamping table triggered.

More than 1 initiator on the right clamping table triggered.

ERROR 38

ERROR 39

ERROR 40

ERROR 41

ERROR 42

ERROR 43

Timing error

Sewing position-left reached too late

Timing error

Sewing position left reached too soon

Timing error

Sewing position right reached too late

Timing error

Sewing position right reached too soon

Sewing position-right left while sewing

Sewing position-left left while sewing

ERROR 44 Both large guide disks have left the base position

ERROR 45

ERROR 46

Interior slide-left does not move forward

Interior slide-right does not move forward

ERROR 47

ERROR 48

Thread lever error when leaving the base position of the large guide disk-left

Thread lever error when leaving the base position of the large guide disk-right

ERROR 49

ERROR 50

Synchronizer does not work correctly

Sewing head is not down when sewing

ERROR 51

ERROR 52

Reasonableness error in the initiator evaluation of the large guide disk-left

Reasonableness error in the initiator evaluation of the large guide disk-right

Remedy

Check the limit switches.

Check the limit switches.

Check the initiators, switching disks and aluminium strips.

Check the initiators, switching disks and aluminium strips.

Check the coupling/ clamping table-left.

Check the coupling/ clamping table-left.

Check the coupling/ clamping table-right.

Check the coupling/ clamping table-right.

Check the coupling ( s18 / s19 ).

Check the coupling ( s3 / s4 ).

Check the aluminium strips, initiators and coupling/clamping table.

Check the limit switches.

Check the limit switches.

Check the synchronizer and coupling/ machine head.

Check the synchronizer and coupling/ machine head.

Check the synchronizer.

Check the limit switch on the sewing head.

Check the initiators and aluminium strips.

Check the initiators and aluminium strips.

19

5.3

Error Messages of the Controls

Display Explanation

DISP-Err Display error when turning on

ERROR 0

ERROR 2

ERROR 3

ERROR 4

ERROR 5

ERROR 6

ERROR 7

ERROR 8

ERROR 9

RAM error in program 59

Error in reading the front panel elements

Program switch defective

Regulator card for sewing drive defective

Short voltage drops in the mains

Timer 1 defective

Timer 2 defective

Timer 3 defective ( expansion card )

Timer 4 defective ( expansion card )

ERR B...

no SIO

ERR

Error in reading the input elements:

Defective or incorrectly set limit switches are shown in the display by their circuit diagram designations ( e.g. “ ERR B31 ” )

The controls have no SIO component

Interruption in the SIO send/receive loop

Remedy

—————-

Replace the controls

Check the front panel elements

Replace the program switch

Replace the controls

Stabilize the voltage supply

Replace the controls

Replace the controls

Replace the expansion card

Replace the expansion card

Replace defective switches

Reset the switches

Press the STOP key

Press the STOP key

20

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Frequently Answers and Questions

What are the primary functions of the Microcontrol 975-1-5?
The Microcontrol 975-1-5 combines comprehensive testing and monitoring system with sewing control functions, including mechanical setting adjustments, input/output element inspection, and error diagnostics.
How does the device display information and errors?
It utilizes a 2x16 digit display to present program numbers, piece counts, status reports, error messages, seam beginning delay, and more. Error messages are indicated by appropriate error symbols.
What is the purpose of the DIP-switch b417?
The DIP-switch b417 is used to select the display mode among sewing sequence, program cycle, and continuous test modes.
How do you activate the sewing suppression function?
Press the 'Sewing Suppression' key. The LED above the key will illuminate to indicate that the function is active.
What does pressing the 'Threading' key do?
The 'Threading' key initiates an automatic threading process, simplifying the threading operation.

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