advertisement
Contents
Home
Page:
Part 4: Instructions for programming DA-Microcontrol Cl. 745-22; -23; -24
Program-Version: 745-22; -23 = 745 P08; 745-24 = 745 Q01
2.
Description of the Controls
3.
Description of the Function Keys
Setting and Adjusting the Sewing Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sewing a Seam Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selecting the Closing Order of the Flap Clamps . . . . . . . . . . . . . . . . . . . . . . . . . .
Switching the Corner and Center Knives On/Off . . . . . . . . . . . . . . . . . . . . . . . . . .
Correcting the Seam Beginning and Seam End . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Sewing of Bias Pocket Corners (745-24) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Selecting the Sewing and Testing Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.
Sewing Programs 745-22
Sewing of Simple, Dual and Asymmetrical Piping . . . . . . . . . . . . . . . . . . . . . . . . . .
Sewing with Automatic Carriage Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sewing with Zipper Cutter and Automatic Carriage Return . . . . . . . . . . . . . . . . . . . . 18
7.
Sewing Programs 745-23
Sewing of Dual Piping with Automatic Carriage Return . . . . . . . . . . . . . . . . . . . . . .
Sewing of Dual Piping with Material Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sewing of Dual Piping with Piping Reverser . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sewing of Dual Piping with Piping Reverser and Automatic Carriage Return . . . . . . . . . .
Sewing of Single Piping with Piping Reverser and Automatic Carriage Return . . . . . . . . . 21
Sewing of Asymmetrical Piping with Piping Reverser . . . . . . . . . . . . . . . . . . . . . . .
Sewing of Asymmetrical Piping with Piping Reverser and Automatic Carriage Return . . . . .
Sewing of Simple and Asymmetrical Piping without Piping Reverser . . . . . . . . . . . . . . . 22
9.
8.
Sewing Programs 745-24
Sewing of Dual Piping with Automatic Carriage Return . . . . . . . . . . . . . . . . . . . . . .
Aid Programs
Setting the Bobbin Thread Counter (745-22;-23) . . . . . . . . . . . . . . . . . . . . . . . . .
Changing the Positioning Point Manual / Automatic . . . . . . . . . . . . . . . . . . . . . . . .
Testing the Piping Reverser for Dual Piping (745-23) . . . . . . . . . . . . . . . . . . . . . . .
Testing the Piping Reverser for Simple Piping (745-23) . . . . . . . . . . . . . . . . . . . . . .
Testing the Piping Reverser for Asymmetrical Piping (745-23) . . . . . . . . . . . . . . . . . .
10.
Setting Programs
Testing the Positioning Procedure for Dual Piping (745-23) . . . . . . . . . . . . . . . . . . .
Loading of standard values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting the Remaining Thread Monitor(Light Reflection Barriers) . . . . . . . . . . . . . . . .
Testing the Zipper Cutter (745-22) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking Needle und Center Knife Actuation . . . . . . . . . . . . . . . . . . . . . . . . . . .
Testing the Positioning Procedure (745-23) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting the Light Barrier for Seam Beginning/Seam End . . . . . . . . . . . . . . . . . . . . .
Setting the Material Strip Reverser (745-23) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.
Testing Programs
Program Version and Check-Sum Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Testing the Memory and Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Front Panel Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Input Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.11 Positioning the Machine Head in the 2nd Needle Position/Revolution Test . . . . . . . . . . .
11.14 Positioning the Machine Head and Thread Trimming . . . . . . . . . . . . . . . . . . . . . . .
12.
Function Displays and Error Messages
13.
Step Motor Output
Programing Switches on the Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. General
The MICROCONTROL controls of the DÜRKOPP ADLER 745-22;-23;
-24 include the integrated comprehensive MULTITEST testing and monitoring system.
A microcomputer assumes the control tasks, monitors the sewing process and signals operating faults and malfunctions.
Special programs facilitate mechanical adjustments and make possible a rapid testing of the input and output elements without additional measuring apparatus.
Errors and test results are shown in a 2 x 16 digit display.
Under normal working conditions the display shows information to operation and the sewing process.
When an operating error or malfunction occurs the functions are interrupted. The cause is shown in the display by the appropriate error symbol.
In most cases the error symbol will disappear when the cause of the fault has been remedied.
In some cases the main switch must be turned off during error correction for safety reasons.
A portion of the error messages are meant only for the service personnel.
All functions can be called up and changed by pressing the appropriate key. The unit must be in its initial position for this.
When the unit is switched on the controls conduct several comprehensive self-tests. Among other things the program and data memories and the display are checked for flawless operation at this time.
After the machine is switched off the set values of the individual functions are stored in the program and data memories (battery buffered) and automatically activated when switched on again.
ATTENTION !
The controls for the Class 745-24 are not compatible with the controls for the Class 745-22;-23.
Controls 745-22;-23: Parts no. 9850 745040
Controls 745-24: Parts no. 9850 745030
3
2. Description of the Controls
2.1 Keys on the Front Panel
4
Key Function
Selecting Sewing and Testing Programs
Key
Sewing Length L1
Sewing Length L2
Sewing Length L3
Sewing a Seam Series
Correcting of Seam Beginning/End when
Sewing Flaps with Light barrier
Correcting the Corner Knives at
Seam Beginning and Seam End
Setting Tape Length when Sewing with
Light Barrier
Setting the Counter
Function
Stopping the Current Program,
Activating a Selected Program
Increase Parameter Value
Decrease Parameter Value
Light Barrier On
Selecting the Positioning Point
Tape Feed On/Off
Tacking On/Off
Selecting the Closing Order of the
Flap Clamps
Center Knife and Corner Knife
On/Off
2.2 Internal Switches
on off
DIP-Schalter b417 b401 b402 b417
.1
.2
.3
.4
.5
.6
.7
.8
In the control behind the display there are three pre-selector switches for setting certain machine parameters.
CAUTION !
The switches are only evaluated once when the sewing unit is turned on.
After changing a switch setting switch the main switch off and then on again or operate the STOP key.
DIP-Switch b417:
Function
745-22;-23
OFF ON
745-24
OFF ON
Stitch Length
Stitch Condensation Stitch Length
Maximum Sewing Length
Thread Monitor
Locking Vacuum (b8 / s14)
2,5 mm
0,8 mm
180 mm
ON
OFF
3,2 mm
1,4 mm
200 mm
OFF
ON
2,5 mm 3,2 mm
0,8 mm
180 mm
1,4 mm
200 mm
No function
OFF ON
Late Opening of the Flap Clamps with Reverser Device
Continuous Operation
(only in combination with .4 "OFF")
OFF
OFF
OFF
Dial b401:
Sewing Revolutions b401 = 1 2500 1/min b401 = 2 2750 1/min b401 = 3 3000 1/min
ON
ON
ON
OFF
OFF
* Thread monitor is turned off
745-22;-24: b417.7 = OFF
745-23: b417.7 = ON (with Reverser Device)
ON
No function
ON*
Dial b402:
Operation Mode of the Left Transport Clamp b402 = 0 No function b402 = 1 Lower left transport clamp
separately b402 = 2 Lower left transport clamp with the
right
5
2.3 Display
2.3.1 Display of the 745-22;-23
The Microcontrol is equipped with a 2 x 16-digit display.
It shows the program number, sewing lengths, bobbin thread reserve and piece count. By operating errors or malfunctions the functions are interrupted and the cause shown by the appropriate error symbol.
The operational readiness of the sewing unit is shown by having the current parameters in the display. The settings are the same as those last selected before the machine was switched off.
Display example 1: With selected sewing length
Program number
Selected sewing length
Stored sewing length in mm
Bobbin thread reserve
Piece counter
Display example 2: With programmed length series
Program number
Current sewing length
Stored length in mm
Then stacking
4. Length to be sewn
3. Length to be sewn
(Current sewing distance is underlined)
2. Length to be sewn
1. Length to be sewn
6
2.3.2 Display of the 745-24
With the 745-24 a symbol for the bias of the corner incisions appears in the right half of the first line of the display.
Through this symbol the seamstress can establish which bias has been set for the currently selected program.
The "=====" symbol, for example, denotes straight pocket corners at the seam beginning and seam end.
Display example 1: With selected sewing length
Bias pocket openings
Selected sewing length
Stored sewing length in mm
Piece counter
Display example 2: With programmed length series
Bias pocket openings
Current sewing length
Stored length in mm
Then stacking
4. Length to be sewn
3. Length to be sewn (here: Light barrier seam)
2. Length to be sewn
(The arrow marks the current sewing length)
1. Length to be sewn
If the display remains blank after the main switch has been turned on, then the 1,6 A fuse(on the underside of the mains unit) is to be replaced.
7
3. Description of the Function Keys
The values for the various functions can be set as follows:
– Call up the desired function by pressing the appropriate function key.
The function will be shown in the display with a blinking cursor.
– Change the set value with the "+ / -" keys.
– Press the same function key again.
The change is completed.
The unit is ready to start again.
3.1 Selecting and Changing Sewing Length
With the L1, L2 and L3 keys three sewing lengths stored in memory can be selected. A change of the sewing length can only occur before the feed procedure has begun.
– Select the stored sewing length by pressing the key L1, L2 or L3.
The selected sewing length is shown in the right half of the first display line.
– If "L?" appears in the display, then a sewing length without an allowable value in memory was selected.
Enter an allowable value with the "+/-" keys or select a different sewing length.
– Change the set sewing length with the "+/-" keys.
– Press the function key (L1, L2 or L3).
The set sewing length will be stored in memory.
It will remain in memory until it is changed again.
– For further details see chapter 5 and 6 ("Sewing Programs").
CAUTION !
When changing the sewing length L1 it is essential that the corner knife interval also be altered at the same time.
Setting the Corner Knife Interval
That sewing length which is most often sewn should be stored under
L1.
The interval between the corner knives must be set so that it is the same as the sewing length stored under L1.
With all other sewing lengths the corner incision occurs seperately in two strokes. After the incision of the first corner knife the material is transported to the second corner knife.
Exception:
With Class 745-23 the corner knives must always be switched on or off together.
Positioning the Material
– With short seams under 75 mm place the material at the forward positioning point.
– If, by sewing lengths under 75 mm, the rear positioning point is chosen, then the error message " ERROR" will appear in the display. You must then change to the forward positioning point.
– With placing at the rear positioning point the following condition must be satisfied: L1 - L2(L3) < 50
Otherwise the error message " ERROR" will appear in the display. You must then change to the forward positioning point.
8
3.2 Sewing of a Seam Series
With the aid of the "F" key a stored series of up to four seams can be called up.
745-22;-23: The series can be made up of any desired order of the three sewing lengths L1, L2 and L3.
745-24: The series can be made up of any desired order of the sewing lengths L1, L2, L3 and the light barrier seams LX1,
LX2 and LX3.
Calling up the Series
– Call up the series by pressing the key "F".
The series is shown in the lower display line.
The current sewing length has a special marking:
745-22;-23: The current sewing length is underlined (e.g. "L2").
745-24: The current sewing length is preceded by an arrow
(e.g. "->L1").
The current sewing length with the appropriate value in millimeters is shown in the right half of the upper display line (see display example 2).
– A star "*" behind a sewing length means that stacking occurs after this length is sewn.
Without stacking the material is transported back to the feed area after sewing.
Then the next sewing length is automatically activated.
– Using the "+/-" keys any desired sewing length in the series can be activated.
Key "+":
Key " -":
Cursor to the right
Cursor to the left
– To exit from the series press the keys L1, L2 or L3.
The approriate sewing length (L1, L2 or L3) is activated.
– To exit form the series with the 745-24 press the key " ".
The light barrier seam is activated.
Programming a New Series
The values for the programmed sewing lengths must established before entering the series mode (see "Selecting and Adjusting the
Sewing Length").
– Press and hold the key "F".
– At the same time press the key "-".
The previous series is erased.
– By pressing the keys L1, L2 and L3 up to four sewing lengths can be entered in the desired order.
– 745-24 only: After selecting a sewing length the following functions can be set for this length using the appropriate keys:
Light Barrier On / Off
Positioning Point
Tape Feed On / Off
Tacking On / Off
Closing Order of the Flap Clamps
Corner and Center Knives On / Off
9
CAUTION !
The functions set with the keys only valid for the sewing program in
the series mode.
The settings have no effect on the sewing programm beyond the series mode.
– 745-24: Each entry of a sewing length must be confirmed with the
"
Σ
" key.
– 745-24: Programming the light barrier seam LX1, LX2 or LX3:
Press the " " key until the desired light barrier seam X1, X2 or
X3 appears in the display.
Set the desired functions for the selected sewing lenght using the keys listed on page 9.
Confirm with the "
Σ
" key.
– After selecting a sewing length (L1, L2 or L3) stacking after this sewing length can be programmed by pressing the "+" key.
CAUTION !
With the 745-24 the selection of the sewing length and the functions must first be confirmed with the "
Σ
" key.
Then stacking after this sewing length can be programmed by pressing the "+" key.
– By pressing the "-" key the last entry is erased.
– To start the series press the key "F" again.
The first sewing length is automatically set.
3.3 Setting the Piece Counter
By pressing this key the piece counter is reset to 0000.
The current piece count is shown in the left half of the lower display line. The piece counter shows the number of pieces made since the last resetting of the counter.
3.4 Selecting the Positioning Point
Depending on the type of sewing pieces the feed occurs at the forward or rear positioning point.
By pressing this key the positioning point is changed.
If the LED above the key is lit then the forward positioning point was selected.
The changeover between manual and automatic alteration of the positioning points occurs in program P42.
3.5 Switching the Tape Feed On/Off
By pressing this key the tape feed is switched on and off.
If the LED above this key is lit then the tape feed is switched on.
10
3.6 Switching Tacking On/Off
By pressing this key tacking is switched on and off.
If the LED above the key is lit then tacking is switched on.
CAUTION !
With 1.4 mm stitch length in stitch condensation tacking is generally switched off.
3.7 Selecting the Closing Order of the Flap Clamps
With this key the order of the closing of the flap clamps can be set.
In sewing programs P07 to P12 the order of the closing of the flap clamps cannot be set.
Operating the key switches between four possibilities.
The order is shown by the two LEDs above the key:
– Both LEDs lit:
The flap clamps close at the same time.
– Only the left LED is lit:
First the left flap clamp closes, then the right.
– Only the right LED is lit:
First the right flap clamp closes, then the left.
– Both LEDs are off:
Operation without flap clamps (optimally timed procedure).
The timing for the opening of the flap clamps in the feed area is established by the setting of the preselector switch b417.6 inside the controls (see "Internal Switches"):
– In the OFF setting the flap clamps open after the transport clasp lowers.
– In the ON setting the flap clamps open after the folder lowers.
3.8 Switching the Corner and Center Knives On/Off
With this key the corner knives or the center and corner knives can be switched on and off.
In sewing programs P07 to P12 the corner and the center knives cannot be switched off.
Operating the key switches between three possibilities.
The different settings are shown by the two LEDs above the key:
– Both LEDs are lit:
Corner and center knives are switched on.
– Only the right LED is lit:
The corner knives are switched off.
– Both LEDs are off:
All knives are switched off.
11
3.9 Switching On the Light Barrier
By pressing this key the light barrier is switched on.
The light barrier recognizes the seam beginning and seam end on flaps.
The light barrier cannot be activated in the operating modes for piping reversing and zippers.
– Press the key.
The lit LED above the key signals, that the light barrier is switched on.
745-22;-23: Instead of the sewing lengths L1, L2, L3, the display
745-24: shows "LX".
Through repeated pressing of the key, the display shows the light barrier seams LX1, LX2 and LX3 in sequence.
– To switch off the light barrier press one of the keys L1, L2 or L3.
CAUTION !
When sewing with the light barrier, the flap must be placed between the two positioning points.
If the flap is positioned in front of the forward or extends beyond the rear positioning point, the error message "LS" appears in the display.
3.10 Correcting the Seam Beginning and Seam End
This key calls up the correction function for seam beginning and seam end.
The correction of seam beginning (NA) and seam end (NE) occurs for the sewing lengths L1, L2, L3 and for the light barrier seams LX
(745-22;-23) and LX1, LX2, LX3 (745-24).
By changing the values for NA and NE the corner knife action is appropriately adjusted for sewing with the light barrier.
– Press the function key.
The set values for NA and NE are shown in the display.
– Increase or decrease the value for NA in steps by pressing the
"+/-" keys.
Minimum:
Maximum:
Median value:
Step distance:
0
99
50 (no correction)
1 cycle = 0.085 mm
– Press the function key again.
This switches from NA to NE.
– Increase or decrease the value for NE in steps by pressing the
"+/-" keys.
– Complete the correction procedure by calling up the selected sewing length.
12
3.11 Correcting the Corner Knives
This key calls up the correction function for the corner knives at the seam beginning (MA) and the seam end (ME).
The correction can be made for the sewing lengths L1, L2, L3 as well as for the light barrier seams LX (745-22;-23) and LX1, LX2 and LX3
(745-24).
– Press the function key.
The set values for MA and ME will be shown in the display.
– Increase or decrease the value for MA in steps by pressing the
"+/-" keys.
Minimum:
Maximum:
Median value:
Step distance:
0
99
50 (no correction)
1 cycle = 0.085 mm
– Press the function key again.
This switches from MA to ME.
– Increase or decrease the value for ME in steps by pressing the
"+/-" keys.
– Complete the correction procedure by calling up the selected sewing length.
CAUTION !
With the 745-23 the corner knives must always be switched on or off together.
Set the parameters MA and ME at the median value 50.
Special note for 745-23:
When sewing with piping reverser only sewing length L1 can be set.
3.12 Tape Length when Sewing with Light Barrier
This key sets the tape length at the seam end when sewing with light barrier.
The set value corresponds to the distance from the initial position of the transport clasps to cutting.
– Switch on the tape feed.
– Press the function key.
The set value for the tape length is shown in the display.
– Increase or decrease the tape length in steps by pressing the
"+/-" keys.
Minimum:
Maximum:
Step distance:
20 mm
100 mm
1 cycle = 1 mm
– Complete the setting procedure by calling up the selected sewing length.
13
4. Sewing of Bias Pocket Corners (745-24)
The bias pocket corners result from the offset between the left and the right seam row.
The desired seam offset is programmed separately at the control unit for the seam beginning (BR,BL) and the seam end (ER,EL).
If all parameters are set to the median value "10", then a straight pocket results.
Parameters for the programming of the bias pocket corners:
Seam beginning
BR
1 ... 10 ... 20
Right seam
Left seam
1 ... 10 ... 20
BL
Seam end
ER
1 ... 10 ... 20
1 ... 10 ... 20
EL
Programming example: Bias pocket corners at the seam beginning
and seam end (Seam offset = 2 stitches)
Seam beginning Seam end
BR = 9
1 ... 10 ... 20
Right seam
Left seam
Seam offset = 2 stitches
ER = 9
1 .. 10..20
1 ... 10 ... 20
BL = 11
Seam offset
[Stitches]
2
4
6
•
•
•
16
18
Parameter to be set (Seam beginning)
Right seam Left seam
BR = 10 - 1 = 9
BR = 10 - 2 = 8
BR = 10 - 3 = 7
•
•
•
BR = 10 - 8 = 2
BR = 10 - 9 = 1
BL = 10 + 1 = 11
BL = 10 + 2 = 12
BL = 10 + 3 = 13
•
•
•
BL = 10 + 8 = 18
BL = 10 + 9 = 19
1 . 10..20
EL = 11
14
Display example: Straight pocket corners
BL = Beginning-left needle
BR = Beginning-right needle
ER = End-right needle
EL = End-left needle
Selected sewing distance
Programming the bias of the pocket corners:
– Simultaneously press the key for the desired sewing distance (L1,
L2 or L3) and the " " key.
– For selecting a light barrier seam:
Press the " " key until the desired light barrier seam LX1, LX2 or LX3 appears in the display.
Simultaneously press the " " and the " " keys.
– The parameters for the programmed bias of the selected sewing distance appear in the display (see display example).
– Increase or decrease the parameter values in steps by pressing the "+/-" keys.
Minimum: 1
Maximum:20
Median value: 10 (straight pocket corner)
Steps: 1 step = 1 stitch of the current stitch condensation
Attention!
The left and right seam rows must always be offset an equal number of stitches with reference to the median value "10".
The parameters BR and BL to be set for the desired seam offset can be found in the table on page 14.
The parameters ER and EL are arrived at in the same manner.
– Press the "
Σ
" key.
The cursor moves to the next parameter.
– Complete the setting procedure by pressing the key for the selected sewing distance L1, L2, L3 or the " " key (for light barrier seams).
ATTENTION !
With bias pockets the following additional setting work must be conducted:
– Manually adjust the angle and height of the corner knives according to the programmed seam offset (see Operating
Instructions) or:
Switch the corner knives off via the " " key on the controlunit.
15
Switch
44
45
46
47
40
41
42
43
11
12
13
14
15
07
08
09
10
63
64
65
66
67
68
69
59
60
61
62
55
56
57
58
51
52
53
54
00
01
02
03
04
05
06
5. Selecting the Sewing and Testing Programs
The sewing and testing programs listed below can be selected with the
"Program" preselector switch.
– Set the "Program" switch to the desired program.
– Switch on the main switch or press the key "STOP".
The desired program is activated.
– If the symbol "P?" appears in the right half of the first display line, then an illegal program number was selected.
A sewing procedure running at the time the "STOP" key was operated will be cancelled.
– Correct the setting and press the "STOP" switch.
Program
P40
P41
P42
P43
P44
P45
P46
P47
P07
P08
P09
P10
P11
P12
P13
P14
P15
P59
P60
P61
P62
P63
P64
P65
P51
P52
P53
P54
P55
P56
P57
P58
P66
P67
P68
P69
P00
P01
P02
P03
P04
P05
P06
Function
Display of the Program Version
Sewing program as P01, with automatic carriage return as P01, with material return as P01, with zipper cutter as P04, with automatic carriage return as P04, with material return as P01, with piping reverser for dual piping as P07, with material return as P01, with piping reverser for simple piping as P09, with automatic carriage return as P01, with piping reverser for asymmetr. piping as P11, with material return as P01 as P02 as P03 without piping reverser for asymmetrical piping and simple piping
Center knife adjustment
Setting the bobbin thread counter
Changing the positioning point manual/automatic
Testing the piping reverser for dual piping
Testing the piping reverser for simple piping
Testing the piping reverser for asymmetrical piping
Testing the positioning procedure (dual piping)
Loading of standard values
Setting the remaining thread monitor
Testing the zipper cutter
Checking the needle and center knife actuation
Testing the positioning procedure (simple piping)
Setting the light barrier for seam beginning/end
Setting the material strip reverser
Checking the step motor control
Checking the serial interface
Testing the timer and memory
Checking continuity
Checking the front panel elements
Checking the input elements
Selecting input elements
Selecting output elements
Sewing drive: pedal operation
Sewing drive: set value X, position 2
Sewing drive: set value X, position 1
Sewing drive: set value X, position 1, position 2
Sewing drive: set value X, position 2, with thread trimming procedure
Subclass
745-22 745-23 745-24
X X X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
16
6. Sewing Programs 745-22
6.1 Sewing of Simple, Dual and Asymmetrical Piping
– Turn the DIP-Switch b417.7 in switch setting "OFF".
– Turn on main switch.
"<---REF" appears in the lower display line.
– Step back on the left pedal.
The transport clasps are raised.
The transport carriage runs to its rear position.
– The display signals start readiness by showing the current parameters (see display example 1).
The settings correspond to the last settings selected before the machine was turned off.
– Set the "Program" switch to "01".
– Press the "STOP" key.
The program is activated.
– By tapping the left pedal bring the carriage return out of the hold position, switch on the feed procedure and start.
– By stepping back on the left pedal during the feed procedure the previous steps can be activated again.
– By stepping back on the left pedal the sewing process can be interrupted after starting.
– When the sewing unit is equipped with a right pedal this activates the holder and the vacuum.
When the sewing unit is equipped with a knee switch this operates the vacuum.
6.2 Sewing with Automatic Carriage Return
– Turn the DIP-Switch b417.7 in switch setting "OFF".
– Set the "Program" switch to "02".
– Press the "STOP" key.
The program is activated.
In contrast to P01:
– After stacking the transport clasps are automatically run back to the feed area.
6.3 Sewing with Material Return
– Turn the DIP-Switch b417.7 in switch setting "OFF".
– Set the "Program" switch to "03".
– Press the "STOP" key.
The program is activated.
In contrast to P01:
– There is no stacking after sewing.
– The material is transported back to the feed area by the transport clasps.
17
6.4 Sewing with Zipper Cutter
– Turn the DIP-Switch b417.7 in switch setting "OFF".
– Set the "Program" switch to "04".
– Press the "STOP" key.
The program is activated.
In contrast to P01:
– After sewing the sewn zipper is cut off.
– The material is generally placed at the rear positioning point.
– The shortest sewing length is 75 mm.
– The light barrier cannot be activated.
6.5 Sewing with Zipper Cutter and Automatic Carriage Return
– Turn the DIP-Switch b417.7 in switch setting "OFF".
– Set the "Program" switch to "05".
– Press the "STOP" key.
The program is activated.
In contrast to P04:
– After stacking the transport clasps are automatically run back to the feed area.
– The light barrier cannot be activated.
6.6
Sewing with Zipper Cutter and Material Return
– Turn the DIP-Switch b417.7 in switch setting "OFF".
– Set the "Program" switch to "06".
– Press the "STOP" key.
The program is activated.
In contrast to P04:
– After sewing there is no stacking.
– The material is transported back to the feed area by the transport clasps.
– The light barrier and the flap clamp cannot be activated.
18
7. Sewing Programs 745-23
7.1 Sewing of Dual Piping
– Turn the DIP-Switch b417.7 in switch setting "ON".
– Turn on main switch.
"<---REF" appears in the lower display line.
– Step back on the left pedal.
The transport clasps are raised.
The transport carriage runs to its rear position.
– The display signals start readiness by showing the current parameters (see display example 1).
The settings correspond to the last settings selected before the machine was turned off.
– Set the "Program" switch to "01".
– Press the "STOP" key.
The program is activated.
– By tapping the left pedal bring the carriage return out of the hold position, switch on the feed procedure and start.
– By stepping back on the left pedal during the feed procedure the previous steps can be activated again.
– By stepping back on the left pedal the sewing process can be interrupted after starting.
– When the sewing unit is equipped with a right pedal this activates the holder and the vacuum.
When the sewing unit is equipped with a knee switch this operates the vacuum.
7.2 Sewing of Dual Piping with Automatic Carriage Return
– Turn the DIP-Switch b417.7 in switch setting "ON".
– Set the "Program" switch to "02".
– Press the "STOP" key.
The program is activated.
In contrast to P01:
– After stacking the transport clasps are automatically run back to the feed area.
7.3 Sewing of Dual Piping with Material Return
– Turn the DIP-Switch b417.7 in switch setting "ON".
– Set the "Program" switch to "03".
– Press the "STOP" key.
The program is activated.
In contrast to P01:
– There is no stacking after sewing.
– The material is transported back to the feed area by the transport clasps.
19
7.4 Sewing of Dual Piping with Piping Reverser
– Turn the DIP-Switch b417.7 in switch setting "ON".
– Set the "Program" switch to "07".
– Press the "STOP" key.
The program is activated.
In contrast to P01:
– After the corner incision the pipings are reversed and the material overlaps are drawn through the incision.
– The light barrier and the flap clamp cannot be activated.
– Only one sewing length L1 can be activated.
7.5 Sewing of Dual Piping with Piping Reverser and Automatic Carriage Return
– Turn the DIP-Switch b417.7 in switch setting "ON".
– Set the "Program" switch to "08".
– Press the "STOP" key.
The program is activated.
In contrast to P07:
– After stacking the transport clasps are automatically run back to the feed area.
7.6 Sewing of Simple Piping with Piping Reverser
Presupposition: Optional equipment 0792 030901 (Reverser device for simple piping) required.
– Turn the DIP-Switch b417.7 in switch setting "ON".
– Set the "Program" switch to "09".
– Press the "STOP" key.
The program is activated.
In contrast to P01:
– After the corner incision the piping is reversed and the material overlap of the piping and the right material strip is drawn through the incision.
– Before this operation the left transport clasp is removed aside.
– The light barrier and the flap clamp cannot be activated.
– Only one sewing length L1 can be activated.
20
7.7 Sewing of Simple Piping with Piping Reverser and Automatic Carriage Return
– Turn the DIP-Switch b417.7 in switch setting "ON".
– Set the "Program" switch to "10".
– Press the "STOP" key.
The program is activated.
In contrast to P09:
– After stacking the transport clasps are automatically run back to the feed area.
7.8 Sewing of Asymmetrical Piping with Piping Reverser
– Turn the DIP-Switch b417.7 in switch setting "ON".
– Set the "Program" switch to "11".
– Press the "STOP" key.
The program is activated.
In contrast to P01:
– After the corner incision the pipings are reversed and the material overlaps are drawn through the incision.
– Before this operation the left transport clasp is removed aside.
– The light barrier and the flap clamp cannot be activated.
– Only one sewing length L1 can be activated.
7.9 Sewing of Asymmetrical Piping with Piping Reverser and Automatic Carriage Return
– Turn the DIP-Switch b417.7 in switch setting "ON".
– Set the "Program" switch to "12".
– Press the "STOP" key.
The program is activated.
In contrast to P11:
– After stacking the transport clasps are automatically run back to the feed area.
21
7.10 Sewing of Simple and Asymmetrical Piping without Piping Reverser
– Turn the DIP-Switch b417.7 in switch setting "ON".
– Set the "Program" switch to "13".
– Press the "STOP" key.
The program is activated.
– The running of the program is suitable to sewing program P01.
7.11 Sewing of Simple and Asymmetrical Piping without Piping Reverser with Automatic Carriage Return
– Turn the DIP-Switch b417.7 in switch setting "ON".
– Set the "Program" switch to "14".
– Press the "STOP" key.
The program is activated.
– The running of the program is suitable to sewing program P02.
7.12 Sewing of Simple and Asymmetrical Piping without Piping Reverser with Material Return
– Turn the DIP-Switch b417.7 in switch setting "ON".
– Set the "Program" switch to "15".
– Press the "STOP" key.
The program is activated.
– The running of the program is suitable to sewing program P03.
22
8. Sewing Programs 745-24
8.1 Sewing of Dual Piping
– Turn on main switch.
"<---REF" appears in the lower display line.
– Step back on the left pedal.
The transport clasps are raised.
The transport carriage runs to its rear position.
– The display signals start readiness by showing the current parameters (see display example 1).
The settings correspond to the last settings selected before the machine was turned off.
– Set the "Program" switch to "01".
– Press the "STOP" key.
The program is activated.
– By tapping the left pedal bring the carriage return out of the hold position, switch on the feed procedure and start.
– By stepping back on the left pedal during the feed procedure the previous steps can be activated again.
– By stepping back on the left pedal the sewing process can be interrupted after starting.
– When the sewing unit is equipped with a right pedal this activates the holder and the vacuum.
When the sewing unit is equipped with a knee switch this operates the vacuum.
8.2 Sewing of Dual Piping with Automatic Carriage Return
– Set the "Program" switch to "02".
– Press the "STOP" key.
The program is activated.
In contrast to P01:
– After stacking the transport clasps are automatically run back to the feed area.
8.3 Sewing of Dual Piping with Material Return
– Set the "Program" switch to "03".
– Press the "STOP" key.
The program is activated.
In contrast to P01:
– There is no stacking after sewing.
– The material is transported back to the feed area by the transport clasps.
23
9. Aid Programs
9.1 Center Knife Adjustment
Program P40 alters the incision of the center knife.
If a higher value is selected the incision moves to the outside at the seam beginning and at the seam end.
With a smaller value the incision moves in the seam.
– Set the "Program" switch to "40".
– Press the "STOP" key.
The program is activated.
The lower left display line shows the current value for the center knife incision.
– Correct the set value with the "+/ -" keys.
9.2 Setting the Bobbin Thread Counter (745-22;-23)
With the sub-classes 745-22 and 745-23 the bobbin thread is monitored by a countdown counter.
The setting of this counter is made with program P41.
– Set the "Program" switch to "41".
– Press the "STOP" key.
The program is activated.
The lower display line shows the preset value.
The position to be set blinks.
– Set the desired value for each of the positions with the "+/ -" keys.
– The next higher position is selected with the key "
Σ
".
– By operating both keys "+" and "-" at the same time the counter is reset to "0000".
Setting the value "0000" causes the bobbin thread monitor to be shut off by the counter.
Note:
The set value multiplied by factor four is approx. the number of possible stitches.
9.3 Changing the Positioning Point Manual/Automatic
Program P42 switches over between manual and automatic changing of positioning point.
An automatic change is only possible when sewing a sewing length.
– Set the "Program" switch to "42".
– Press the "STOP" key.
The program is activated.
The set status is shown in the display.
– The switch over between manual and automatic change is made with key "
Σ
".
24
9.4 Testing the Piping Reverser for Dual Piping (745-23)
Program P43 corresponds to sewing program P07.
During the reversing procedure there is a stop after each step.
– Set the "Program" switch to "43".
– Press the "STOP" key.
The program is activated.
– After the first step of the draw-through procedure the process is stopped.
– By pressing the "+" key the process is continued to the next stop point.
9.5 Testing the Piping Reverser for Simple Piping (745-23)
Program P44 corresponds to sewing program P07.
During the reversing procedure there is a stop after each step.
– Set the "Program" switch to "44".
– Press the "STOP" key.
The program is activated.
– After the first step of the draw-through procedure the process is stopped.
– By pressing the "+" key the process is continued to the next stop point.
9.6 Testing the Piping Reverser for Asymmetrical Piping (745-23)
Program P45 corresponds to sewing program P11.
During the reversing procedure there is a stop after each step.
– Set the "Program" switch to "45".
– Press the "STOP" key.
The program is activated.
– After the first step of the draw-through procedure the process is stopped.
– By pressing the "+" key the process is continued to the next stop point.
25
10. Setting Programs
10.1 Testing the Positioning Procedure for Dual Piping (745-23)
Program P46 serves to test the positioning procedure for dual piping.
– Set the "Program" switch to "46".
– Press the "STOP" key.
The program is activated.
A reference run is conducted.
– Press the pedal.
The transport carriage runs to the feed station.
– The positioning procedure is run through as in a sewing program.
Then the display shows the symbol "<---".
– Run the transport carriage into the rear position by tapping the "
Σ
" key.
– When the rear edge of the transport clasps is under the needles the zipper cutter is operated.
10.2 Loading of standard values
7
Program P47 serves for loading of the following standard values:
Correction seam beginning (NA) / seam end (NE): 50
Correction of corner knife seam beginning (MA) / seam end (ME): 50
745-24: Seam beginning (BL) / seam end (EL) left needle:
745-24: Seam beginning (BR) / seam end (ER) right needle:
10
10
– Set the "Program" switch to "47".
– Press the "STOP" key.
The program is activated.
– Press the "
Σ
" key for starting the program.
The display shows the loaded standard values.
10.3 Setting the Remaining Thread Monitor (Light Reflection Barriers)
Program P51 serves for aligning the light reflection barriers of the remaining thread monitor.
– Set the "Program" switch to "51".
– Press the "STOP" key.
The program is activated.
The middle of the lower display line shows two bobbins.
– With correctly aligned light barriers a reflection occurs when an empty bobbin is turned.
A reflection of the left light barrier is shown in the left half of the lower display line by the symbol "]->>".
A reflection of the right light barrier is shown in the right half of the lower display line by the symbol "<<-[".
26
10.4 Testing the Zipper Cutter (745-22)
Program P52 can start a zipper cutter cutting sequence.
– Set the "Program" switch to "52".
– Press the "STOP" key.
The program is activated.
– Press the "
Σ
" key.
The zipper cutter cutting sequence is started.
– If the transport carriage is not in its rear position, this is shown by the symbol "<---".
– Step back on the left pedal.
The transport carriage runs to the rear.
10.5 Checking Needle and Center Knife Actuation
Program P53 checks the actuation of the needles and center knife with the sewing drive running.
– Set the "Program" switch to "53".
– Press the "STOP" key.
The program is activated.
– Set the desired revolutions (1 - 13) with the "Program" switch.
The lower display line shows the set value belonging to the selected revolutions.
– Press the "
Σ
" key.
The sewing drive starts and runs until the "
Σ
" key is pressed again.
When the sewing drive is stopped there is a positioning sequence in the 2nd needle position (needle up).
– The needles and the center knife can be actuated at any time by pressing the key "L1" (needles) and "L2" (center knife).
CAUTION !
When exiting program P53 it is essential that the machine head be allowed to run for a short time with needles and center knife shut off.
Otherwise the next seam will not be sewn correctly.
27
10.6 Testing the Positioning Procedure for Simple Piping (745-23)
Program P54 serves to test the positioning procedure.
– Set the "Program" switch to "54".
– Press the "STOP" key.
The program is activated.
A reference run is conducted.
– Press the pedal.
The transport carriage runs to the feed station.
– The positioning procedure is run through as in a sewing program.
Then the display shows the symbol "<---".
– Run the transport carriage into the rear position by tapping the
"
Σ
" key.
– When the rear edge of the transport clasps is under the needles the zipper cutter is operated.
10.7 Setting the Light Barrier for Seam Beginning / Seam End
With program P55 the reflecting light barrier for recognition of the seam beginning and seam end is aligned.
– Set the "Program" switch to "55".
– Press the "STOP" key.
The program is activated.
– Move the transport clasp by hand.
By reflection the first display line will show "+B44".
By interruption "-B44" appears.
28
10.8 Setting the Material Strip Reverser (745-23)
– Set the "Program" switch to "56".
– Press the "STOP" key.
The program is activated.
– Press the "
Σ
" key.
The material and piping reverser is switched on and off.
– If the transport carriage is not in its rear position, this is shown by the symbol "<---".
– Step back on the left pedal.
The transport carriage runs to the rear.
29
11. Testing Programs
11.1 Program Version and Check-Sum Display
– Set the "Program" switch to "00".
– Press the "STOP" key.
Das Program ist activated.
In the lower display line the program version and a check-sum appear.
e.g.: 745P06 CE9D (for 745-22;-23)
745 = Class designation of the sewing unit
P = ID letter
06 = Series number
CE9D= Check-sum
By program versions with the same class designation and same ID letter the higher version replaces all lower versions
(Example: 745P03 replaces 745P01 and 745P02).
The check-Sum is only meant for the factory service department.
In it specialists can see if the program memory (EPROM) of the sewing unit controls faultlessly contains the complete program.
11.2 Checking the Step Motor Control
Program P57 tests the step motor controller and the step motor output.
– Set the "Program" switch to "57".
– Press the "STOP".
The program is activated.
The results of the test are shown in the display.
Display Explanation
AMP ERR
LINK OK
LINK ERR
EPROM OK
Fault in the transmission to the step motor controller
EPROM on the step motor card OK
EPROM ERR EPROM on the step motor card defective
XCOU OK
XCOU ERR
Fault in the step motor output or linking cable unplugged
Transmission to the step motor controller
SCOU OK
SCOU ERR
Cycling counter module on the step motor card OK
Cycling counter module on the step motor card defective
Counter module for cycle generation on the step motor card OK
Counter module for cycle generation on the step motor card defective
30
11.3 Checking the Serial Interface
Program P58 checks the SIO module of the controls.
– Plug the SIO test plug into the socket b109 on the main circuit board.
The test plug links the transmitter with the receiver.
This makes a loop test possible.
– Set the "Program" switch to "58".
– Press the "STOP" key.
The program is activated.
Display
OK
Err kein SIO
Explanation
SIO module is OK
SIO module is defective
SIO test plug is not plugged in
Controls are operated without SIO module
(optional equipment)
11.4 Memory and Timer Test
Program P59 checks the working memory (RAM) and all timer switches of the controls.
– Set the "Program" switch to "59".
– Press the "STOP".
The program is activated.
Display
OK
ERROR 0
ERROR 6
ERROR 7
ERROR 8
ERROR 9
Explanation
Working memory and all timer switches are OK
RAM error
Timer 1 defective
Timer 2 defective
Timer 3 defective
Timer 4 defective
31
11.5 Continuity Check
Program P60 checks to see if the 24V current supply supplies current when the output drivers are shut off.
Then the program checks all existing output elements (including output drivers and installation) for continuity.
– Set the "Program" switch to "60".
– Press the "STOP" key.
The program is activated.
Display
V?
OK
S17
(Example)
Explanation
Short in the installation or one of the output drivers defective
All circuit have continuity
Interruption in the output element s17, in its installation or driver
Output element s17 does not exist because it is optional equipment
Continue the test with the next element by pressing the "
Σ
" key.
11.6 Checking the Front Panel Elements
Program P61 checks the front panel elements.
– Set the "Program" switch to "61".
– Press the "STOP" key.
The program is activated.
– Operate the preselector switch on the front panel.
The display will show the current set value of the preselector switch operated.
When a key on the front panel is operated (Exception: STOP key) the numbers relating to this switch (1, 2, 4 or 8) are displayed.
– The LEDs on the front panel are selected using code numbers. The short designation from the circuit diagram (1 - 8) acts as their code number.
The LEDs are switched on with the "
Σ
" key.
Switch b417 b401 b402 b413/412 b416
Function
Function switch
Revolutions
Operation mode of the left transport clamp
Program switch
Stop (Key 13)
Designation
PROGRAM
STOP
32
b823 b824 b825 b826 b827 b828 b829
Key b814 b815 b816 b817 b818 b819 b820 b821 b822
LED
H1b
H2
H3c
H4c
H5b
H6b
H7a
H8a
Function
Positioning point forward
Set counter
Minus
Plus
Center and corner knives on / off
Order of closing of the flap clamps
Tacking on / off
Tape feedon / off
Light barrier on
Tape length when sewing with light barrier
Correction the corner knife
Correction of seam beginning and seam end
Sewing of seam series
Sewing length 3
Sewing length 2
Sewing length 1
Function Indication
Positioning point forward
Light barrier NA / NE
Flap clamp left
Corner knife
Center knife
Flap clamp right
Tacking
Tape guide
Symbol Indicator
LED
Display
LED / LED
LED / LED
LED
LED
LED / Display
Display
Display
Display
Display
Display
Display
Display
11.7 Checking the Input Elements
– Set the "Program" switch to "62".
– Press the "STOP" key. The program is activated.
– Press the input element to be checked.
The display will show the circuit diagram designation and switching status of the input elements (e.g. "+B25").
The display will change when the switching status of any other input elements is changed.
The switch status "+" means:
– for switches with contact = contact open
– for proximity switches
– for reflecting light barriers
= metal in front of the switch
= no reflection
– Continuous beam light barrier = beam uninterrupted
33
11.8 Selecting Input Elements
CAUTION !
All input elements have been carefully set at the factory.
Adjustment and correction may only be undertaken by trained service personnel.
Program P63 serves for setting the input elements.
– Set the "Program" switch to "63".
– Press the "STOP" key.
The program is activated.
– Set the "Program" switch to the code number of the desired input element.
The short designation in the circuit diagram acts as the code number (see table). This does not apply for the keys on the front panel (see "Checking the Front Panel Elements").
– The display shows the circuit diagram designation and the switch status of the input element (e.g. "+B14").
– Adjust the input element (e.g. proximity switch) until the desired switching status is shown in the display.
The meaning of the switch status corresponds to the switching status in program P62.
b14 b15 b35 b37 b39 b44 b9 b10 b11 b12 b13 b45 b46 b47
Input Function
Element b1 b2 b3 b4 b5 b8
Carriage at rear
Reference position
Carriage forward
Folder up
Folder down
Material holder lowered / Vacuum on
(second pedal / Knee switch, optional equipment)
Pedal 3 (External transmitter for sewing drive)
Pedal 4 (External transmitter for sewing drive)
Pedal 1 (External transmitter for sewing drive)
Pedal 2 (External transmitter for sewing drive)
Transmitter control
Thread monitor left
Thread monitor right
Position 1 (Needle down)
Position 2 (Needle up)
(Position 3)
Light barrier NA / NE (optional equipment)
Stacker control
Remaining thread monitor left
Remaining thread monitor right
34
s18 s19 s20 s21 s22 s23 s24 s25 s26 s27 s28 s29 s30 s31 s32
Output
Element s9 s10 s11 s12 s13 s14 s15 s16 s17 s5 s6 s7 s8 s1 s2 s3 s4
11.9 Selecting Output Elements
Caution Risk of Injury !
During the function testing of the output elements do not reach into the running machine.
Program P64 checks the function of the output elements.
– Move the transport carriage at a distance of 50 mm to its rear end position by hand.
– Set the "Program" switch to "64".
– Press the "STOP" key.
The program is activated.
– Set the "Program" switch to the code number of the desired output element.
The short designation in the circuit diagram serves as the code number (see table).
– Turn the selected output element on and off by tapping the "
Σ
" key.
745-22 745-23 745-24 Function
Raise flap clamp left
Swing link
Corner knife seam beginning
Corner knife seam end
Close fold plates
Smoother forward
Raise flap clamp right
Smoother back
Stacking / Blowing out
Raise transport clasp
Lower transport clasp
Raise tensioning strip
Center knife
Material holder / Vacuum
Loosen thread tension
Open thread clamp
Close zipper cutter
* Lower piping reverser
Pull thread forward
Blow out lint
Lower folder
Raise folder
Zipper cutter back
* Knife block forward
Transport clasp closed
Thread trimmer / Thread catch
Needle right and left (745-22;-23)
Needle right (745-24)
Needle left
Close tape trimmer
Advance tape
Raise piping reverser
* Zipper cutter forward
Lock hood
Lift left transport clamp
Lower left transport clamp
0
0
0
X
0
-
-
0
0
0
-
X
-
0
0
X
* = Alternative designation with different optional equipment
x = Standard equipment
0 = Optional equipment
-
X
X
0
-
X
X
0
-
X
X
X
0
X
X
X
0
X
0
X
X
X
X
X
X
X
-
X
X
X
X
X
-
X
-
X
X
X
X
0
X
X
X
0
X
0
X
X
X
X
X
X
X
X
-
-
X
X
-
X
-
-
X
X
X
0
X
X
X
0
X
0
X
X
X
X
X
X
X
-
0
0
0
-
-
X
X
X
0
35
11.10 Sewing Drive: Pedal Operation
After the program P65 is activated the unit can be operated with revolutions selected via the pedal.
– Set the "Program" switch to "65".
– Press the "STOP" key.
The program is activated.
– Step forward on the pedal.
The drive runs at those revolutions corresponding to the pedal position.
After a few seconds the right half of the first display line shows current revolutions (actual revolutions of the machine head).
– Bring the pedal to the neutral position.
The machine head is stopped without a positioning sequence.
11.11 Positioning the Machine Head in the 2nd Needle Position/Revolution Test
Program P66 serves for setting the 2nd needle position (needle up).
After the main switch is turned on the right display half shows the symbol "SW?".
Different revolutions of the motor can be preselected with the program switch.
– Set the "Program" switch to "66".
– Press the "STOP" key.
The program is activated.
– Preselect the revolutions of the drive with the "Program" switch.
A total of 13 revolution stages are available (see table).
– With an allowable value the right half of the first display line shows
"0000", with an illegal value "SW?".
– Press and hold key "
Σ
".
The drive runs with the selected revolutions.
After a few seconds the right half of the first display line shows current revolutions (actual revolutions of the machine head).
– Release the key "
Σ
".
The machine head will be positioned in the 2nd needle position
(needle up).
Revolutions 1/min
6
5
4
9
8
7
3
2
1
13
12
11
10
3000
2750
2500
1700
1000
720
540
410
310
230
170
130
100
36
11.12 Positioning the Machine Head in the 1st Needle Position
Operation of the program P67 is as described under program P66.
– Set the "Program" switch to "67".
– Press the "STOP" key.
The program is activated.
In contrast to P66:
– The machine head is positioned in the 1st needle position (needle down).
The slots in the synchronizer for the two needle positions must be opposite each other.
11.13 Positioning the Machine Head with Cutting Revolutions
Operation of the program P68 is as described under program P66.
– Set the "Program" switch to "68".
– Press the "STOP" key.
The program is activated.
In contrast to P66:
– The machine head is positioned in the 1st needle position (needle down).
– After a short pause the needle is positioned in the 2nd needle position (needle up).
11.14 Positioning the Machine Head and Thread Trimming
Operation of the program P69 is as described under program P66.
– Set the "Program" switch to "69".
– Press the "STOP" key.
The program is activated.
In contrast to P66:
– The positioning of the machine head in the 2nd needle position
(needle up) occurs with a thread trimming sequence.
37
12. Function Displays and Error Messages
Display
P?
745N06
<----REF
<----REF
PEDAL STOP
<----
F?
- - - -
L?
LS
ERROR
I I
I I
I I
-- X --
=xxxx
I =xxxx
]->>
<<-[
SW?
SMC-TEST
LINK OK
XCOU OK
SCOU OK
EPROM OK
12.1 Displays for Operating Aids
Explanation
Illegal program selected
Display of the program version
Carriage not in rear position when switched on (reference run)
Sewing sequence interrupted, run carriage to rear
Run carriage to rear
Entry of a new series is expected
Illegal sewing length selected
(e.g. Length in P04 - P06 smaller than
75 mm)
Fabric to be scanned by the light barrier is positioned outside the sewing area
Positioning error, rear positioning point chosen by sewing lengths under 75 mm
Left bobbin empty
(left blinks)
Right bobbin empty
(right blinks)
Bobbins empty (blinks)
Thread tear (blinks)
Piece counter
Bobbin thread reserve
Left bobbin thread monitor has reflection
Right bobbin thread monitor has reflection
Invalid revolution level set
Step motor controller being tested
Transmission to step motor controller OK
Counter module for cycle counting on the step motor card OK
Counter module for cycle generation on the step motor card OK
EPROM on the step motor card OK
Remedy
Reset "Program" switch
Step back on pedal
Step back on pedal
Step back on pedal
Program a new seam series
Reset sewing length
Reposition fabric inside the sewing area
Select the front positioning point
Change left bobbin
Change right bobbin
Change bobbins
Reinsert thread
Reset "Program" switch
38
12.2 Displays by Malfunctions
Display Explanation
E2
V?
STOP
POS2
POS-Err
--<>--
START ERROR
ERROR --> [b3
ERROR b1 ] <--
? <----> ?
REF ERROR
PROG ERROR1
PROG ERROR2
? b417 ?
? b401 ?
ERROR1 LS ] <--
Fuse e2 in transformer defective
Error message in P60
Hood open
Hood control or Stop key defective
Machine head will not position
Synchronizer not installed,
Motor protection switch off
Synchronizer not plugged in
Short in the lead for switch on pedal, pedal was already operated when the main switch was turned on
Transport carriage run up against forward stop
Transport carriage run up against rear stop
Transport carriage run in the wrong direction during reference run
Error during reference run
Error in the stored values
Error in storing the check-sum b417.8 only in conjunction with b417.4
Illegal switch position by revolution selection
No reflection at the beginning of the rail
ERROR2 LS ] <--
ERROR3 LS ] <--
ERROR4 LS ] <--
ERROR5 LS ] <--
ERRORLS --> [END
Reflection at the beginning of the railincorrect
Too short a flap at rear positioning point
Flap lies beyond forward positioning point
Lint in front of flap
Flap lies beyond rear positioning point
Remedy
Replace fuse e2 (24V)
Close hood, replace hood control or
Stop key
Install synchronizer,
Switch on motor protection switch
Plug in synchronizer
Check lead
Release pedal, press STOP key
Check switch b3
Check switch b1
Check direction of rotation of the step motor
Check transport carriage and switch b2
Press STOP key and check values
(also in P40)
Check RAM in P59
Reset "Program" switch
Realign light barrier b44
Glue reflecting foil on rail
Realign reflecting foil on rail
Use longer flap
Position flap again
Remove lint, thread
Position flap again
39
12.3 Error Messages
Display Explanation
DISP-Err
ERROR 0
ERROR 2
ERROR 3
ERROR 4
ERROR 5
ERROR 6
ERROR 7
ERROR 8
ERROR 9
ERR B..
kein SIO
ERR
AMP ERR
SMC ERR
LINK ERR
XCOU ERR
SCOU ERR
EPRO ERR
Remedy
Display error when switching on
RAM error in P59
Error in reading the front panel elements
Program switch defective
Regulator card for sewing drive defective
Short voltage drops in mains
Timer 1 defective
Timer 2 defective
Timer 3 defective
Timer 4 defective
Error in reading input elements:
Defective or falsely adjusted limit switches (no lower stroke) or proximity switches are shown in the display with their circuit diagram designation (e.g.
"ERR B31")
Controls have no SIO module
Interruption in the SIO send/receive loop
Error in step motor output
Step motor controller defective
Error in the transmission to the step motor controller
Counter module for cycle counting on step motor card defective
Counter module for cycle generation on step motor card defective
EPROM on step motor card defective
Call factory service dept.
Check front panel elements
Replace program switch
Replace regulator card
Stabilize voltage supply
Call factory service dept.
Call factory service dept.
Call factory service dept.
Call factory service dept.
Replace defective switch,
Reset switch
Press STOP key
Press STOP key
Check LED’s on the step motor card
Replace step motor card
Replace step motor card
Replace step motor card
Replace step motor card
Replace step motor card
40
13. Step Motor Output
13.1 Programing Switches on the Front
Caution Current !
The three gravity switches are not to be adjusted when under current.
Before adjustment the main switch must be turned off.
– The three gravity switches for step count and current reduction must be open.
– The dial must be in position C.
13.2 Displays on the Front
The five LEDs on the step motor card show operating status and malfunctions.
LED 1 (green)
LED 2 (red)
LED 3 (red):
LED 4 (red)
LED 5 (red)
Readiness lit in as far as there is no malfunction
Short circuit lit with a short circuit between two motor phases
Excess temperature lit with a heat sink temperature > 75°
Overvoltage lit with operating voltages > 140 V VDC
(in braking operation)
Undervoltage lit with operating voltages < 80 V VDC
The step motor runs only when the is no fault in the step motor output.
A fault is displayed as follows:
– The motor is switched currentless.
The green LED 1 goes out.
– The fault is shown in that the appropriate red
LED 2 - 5 is lit.
After the malfunction is corrected the malfunction indicator is is turned off by switching the main switch off and on.
41
advertisement
* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project
Key Features
- Sewing of simple, dual, and asymmetrical piping
- Automatic carriage return and material return for increased productivity
- Piping reverser for efficient and precise piping insertion
- Center knife adjustment for optimal seam quality
- Bobbin thread counter for accurate monitoring
- Light reflection barriers for reliable thread monitoring
- Zipper cutter for clean and precise zipper insertion
Related manuals
Frequently Answers and Questions
How can I adjust the center knife for optimal seam quality?
How do I set the remaining thread monitor using light reflection barriers?
How do I test the positioning procedure for dual piping?
advertisement