MTD 111-066A Specifications

WiFi icount Oil Sampler (IOS)

Portable condition monitoring for hydraulic oil systems. Now with WiFi.

NOW WIFI

ENABLED!

Accurate fluid testing.

Exactly where and when you need it.

Portable, easy-to-use oil sampler. Now with on-board WiFi.

The Parker icountOS (IOS) is an innovative, solution to the challenge of measuring the quality of hydraulic oils in many different applications.

Fully WiFi enabled, the IOS delivers highly accurate, instant data, operating effectively in virtually every type of industrial environment; from renewable energy, marine and offshore, to manufacturing, mobile, agriculture, military and aerospace.

Feature-rich but highly cost effective, the

IOS offers a wealth of advanced features, within a portable and easy-to-use design, at a lower cost than competing systems, and which fits within most maintenance budgets.

• Compact, lightweight and robust - the portable IOS makes field analysis quick and easy.

• Maximum versatility and adaptability

- Direct sampling from a hydraulic reservoir, barrel, vehicle fuel tank; and tram high pressure online hydraulic systems (with the addition of a pressure reducing adaptor).

• Completely self-contained - laser detection particle counter, battery, pump, plus memory with web page generator for data download onto any PC or laptop, combined into a single unit.

• Proven laser detection technology from

Parker - precise, repeatable, reproducible results, real time detection of both particulates, down to 4 microns (c) and dissolved water.

Now with

WiFi on-board

Featuring built in WiFi connectivity, the IOS enables remote access for real-time data - saving time, improving efficiency and increasing the effectiveness of fluid analysis

2 3

Added control.

Extra productivity.

Efficient, effective equipment maintenance is vital for maximising production up-time and reducing overall operating cost. IOS offers accurate monitoring of oil and fluid quality, providing you with the information you need to prevent expensive system failure, reduced efficiency and unscheduled repair or replacement.

User-individual wireless connection, via an embedded router, provides an instant

WiFi hotspot. You can operate the IOS from remote locations, and transfer data straight to other devices, including laptops, smartphones and tablets. It means you can access and share real-time data and analysis instantly – saving you valuable time, reducing the risk of potentially damaging contamination, giving you maximum control all round.

Total System

Health Management.

All in one package.

In today’s challenging economic landscape, maximising asset life is paramount to achieving streamlined, cost efficient operations and protecting precious resources. IOS is an integral part of Parker’s Total System Health

Management approach which offers an integrated and effective process of prevention, diagnostics and therapeutics.

Improved productivity for industrial applications

IOS WiFi is designed to provide maximum usability for equipment manufacturers, plant managers, maintenance and service engineers and environmental professionals.

In a broad range of on- and offhighway applications, regular system checks with the IOS are shown to boost productivity, by ensuring optimal running conditions and improving safety.

With its robust carrying case, sealed to IP67 and proven laser and diagnostics technologies, the IOS is the perfect tool for maintenance and plant engineers to use with all fixed and mobile plant and machinery.

Construction

/Off Highway

In the construction and mining sector, the IOS is ideally suited to service and fluid monitoring of essential equipment and services.

“The IOS has proven to be an accurate and reliable service tool. I look forward to testing the WiFi capability.”

Maintenance Engineer

Construction Company

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Military

In the defence industry, the IOS provides essential condition monitoring support for mission critical front line battle tanks and military vehicles.

“In combat situations, equipment failure is not an option.

IOS helps ensure that fluid condition is always optimal”

Procurement

Military Customer

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Automotive

The IOS is the primary diagnostic instrument to help automotive manufacturers develop predictive monitoring programmes.

“Cost and quality drive our business.

IOS provides us with the accurate, reliable data we need for efficient operation”

Maintenance Manager

Automotive Manufacturer

Advanced technology, for enhanced performance.

Laser detection technology

The IOS uses light obscuration, light blockage technology. A light source is projected through a moving column of oil.

Contaminants in the fluid interrupt the light beam, casting images on a photo diode cell, where the resulting change in light intensity produces a directly proportional change in electrical output.

High data capacity

The on-board memory provides storage capacity for up to 250,000 sets of test results. Data is displayed instantly, stored or downloaded to a PC or laptop for analysis via a standard IP68 RJ 45 patch cord connection; a 2m cable is supplied as standard. (File types - text, CSV or XML).

IOS WiFi Capability

The IOS uses WiFi capability as a smart solution for effective remote control and data log transfer from the IOS to a laptop, mobile phone or tablet.

At 150 Mbps, the Nano router creates an instant WiFi hotspot and is designed to provide excellent wireless performance, allowing the remote data transfer to become an IOS reality. The WiFi hotspot range is approximately 20 metres indoors and a greater range outdoors.

• Saves time.

• Makes field analysis simpler.

• Individual user connection.

• IOS can be set up anywhere.

• A simple and ‘smart’ solution to oil contamination sampling.

Robust ‘storm’ casing

Together with a fully-sealed impactresistant stainless steel front panel, the hardwearing waterproof IP54 (when open) case provides tough, reliable protection in the most demanding of applications.

The unit weighs under 5.5kg, making it an ideal ‘first use’ diagnostic service tool.

Quick connection

Connecting the IOS is fast and reliable. The fluid connectors are on the front panel, with two secure push fittings: 6mm diameter inlet and 4mm diameter outlet/ drain.

Parker can supply dedicated hoses and fittings for use with most hydraulic and hydrocarbon fluids.

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Long-life remote operation

The IOS uses a long life regulated 12 Vdc power supply, with an Ml2, 4 pin connector, plus a rechargeable NiMH battery unit for use on site or in remote locations.

Fast contamination detection

The IOS provides rapid detection of contaminants, with the results being shown on the front panel mounted, high visibility OLED digital display.

This provides easy identification of fluid condition, showing measured codes, the sizes per channel in microns (c), the user definable limits and moisture sensor readings as a % of relative humidity.

Fluid and pressure control

IOS automatically adjusts the flow rate to an optimum level of 60ml/min. Total range is between 40 and 140ml/min, with maximum online operating pressure being

2.5bar (36 psi).

An optional inlet reduction valve is also available for high pressure applications.

Pressure reducing valve (PRV)

A pressure compensated PRV device

(Parker Hannifin part number ACC6NN027) has been developed to enable testing where flow pressures in the hose exceeds 2.5 bar, up to a maximum of 350 bar.

Parameter Value

Working pressure range 0 to 2.5 bar

Working pressure with PRV 2.5 to 350 bar

Working viscosity 1 to 300 centistokes

Complies with the latest industry standards

The IOS is designed in accordance with the latest global standards including:

• CE marking

• EC Declaration of Conformity

• Machinery Directive

• EMC EN61000-6-3:2001

• EMC EN61000-6-2:2001

• EN 61010-1:2001

High Pressure Connection

Manual Connection: Press the Pressure

Reducing Valve firmly into the INLET port

Low Pressure Connection

Connect INLET (6mm Dia.) hose

Results are viewed in the OLED digital display window

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Engineered for simplicity

Parker quality and reliability as standard.

The IOS quality condition monitor for hydraulic oils uses advanced technology to produce extremely repeatable results.

At the heart of the system is a sophisticated laser and detector, using a light obscuration flow cell, providing continuous measurement of fluid flow passing through a sample tube.

Measurements are taken every second as standard, although measurement intervals and test period can be defined by the user, with results being reported immediately and updated in real time.

Data is displayed on a built-in OLED digital display and can also be stored for subsequent upload via the embedded icount’s web page interface connecting through an RJ45 cable.

Proven laser detection technology

Parker’s experience in laser light obscuration and the application of that technology in portable particle counting is what places the icountOS ahead in the market.

Hydraulic circuit

350 bar max.input

pressure

(Optional)

PRV

INPUT

2.5 bar max.

input pressure to icountOS

Motor

Pump Flowcell

0.3 bar

Check Valve

10 bar

Check Valve

OUTPUT

How the icountOS works

Fig 1.

Fig 2.

Fig 3.

In simple terms, a controlled column of contaminated fluid enters the laser optical scanner chamber. This design maintains contamination distribution within the fluid.

On reaching the IOS’s photo diode cell, the accurate laser light is applied and projected through that oil column.

The laser diode projects an image of the sample onto a photo diode cell.

A cast image or shadow created by the contaminant in the oil creates a measurable change in the light intensity.

Low Pressure connection set up

We recommend that the IOS is positioned in a safe, stable area, as close as possible to the system output and only the hose fittings provided are used.

Option 1 Option 2

High Pressure connection set up (Optional equipment needed)

(High pressure defined for the IOS as more than 2.5 bar, with max. 350 bar).

We recommend that the IOS is positioned in a safe, stable area, as close as possible to the system output and only the provided hose fittings are used. For pressure systems (more than 2.5 bar) one high pressure hose assembly:

8

Attach OUTLET (4mm Dia.) hose

9

To remove the PRV, press down on the removal tool at the same time as lifting

PRV off.

The icountOS

Web Interface with its own web page generator.

A Parker utility that comes as standard with IOS.

Uniquely, the IOS has its own web page generator which means that stored data can be downloaded or viewed on any PC or laptop.

Utilising a computer’s web browser utility, or for non-wifi plug in the network cable, open the browser and enter the IOS’s unique

IP /MAC address in the navigation bar.

Connecting the WiFi

1. Ensure your IOS is powered up and fully charged

2. Switch the IOS on by pressing

the power button and allow it to

go through the screen boot-up

sequence

3. Press the wireless switch to ON

4. Obtain the IP address from the

top of the IOS’s display. When using

a smart phone or tablet, go to the

wireless network connection setting

and ensure that the connection with

the IOS product serial number

(wireless router) is selected

from the list

5. Launch your web browser and enter

the product IP address and press GO

6. The icountOS web page should

be displayed

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Configuration

Data log page

4

5

1

2

3

KEY

1. Start and Stop data logging

2. Save data in one of

three data formats

• TXT Format

• CSV (Comma

Separated Variables)

• XML

3. Clear data

logging memory

4. List of the five

last samples taken

5. Memory usage

Configuration page

5

6

1

2

3

4

KEY

1. Alarm limit settings for:

• 4µm channel (c)



2. Alarm limit setting for relative humidity

3. Measurement period

4. Data logging interval

5. Unit name

6. Unit location

Configuration: set report standard page

1

KEY

1. Select either the

ISO4406:1999 or

NAS1638 standard

2. Confirm the selected

standard

2

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Technical specifications icountOS ordering information

What is included?

Offline IOS 1210 EUR/UK/US

1 x IOS Oil Sampler Unit

+ 1 x Power Supply

+ 1 x RJ45 LAN Cable

+ Low Pressure Hoses

Online IOS 1220 EUR/UK/US

1 x IOS Oil Sampler Unit

+ 1 x Power Supply

+ 1 x RJ45 LAN Cable

+ 1 x Low Pressure Hose

+ 1 x Pressure Release Valve

+ 1 x High Pressure Hose

Dimensions

Feature Specification

Product start-up time

Measurement period

Reporting interval

Principle of operation

10 seconds minimum

Default 30 seconds run time; 15 seconds data logging time

On board data storage every second. Output via RJ45 connection

Laser diode optical detection of actual particulates

International codes range

Calibration

Recalibration and Servicing

Working pressure

Up to ISO 22 (+/- 1 ISO code) NAS 0-12

Calibration by recognised online methods confirmed by the relevant ISO procedures.

MTD - via a certified primary ISO 11171 automatic particle detector using ISO 11943 principles.

Particle distribution reporting to ISO 4406:1999.

Recommended every 12 months

2.5-350 bar (35-5000psi) Pressures above 2.5 bar require the use of a Parker Pressure

Reducing Valve (PRV) - ACC6NN027

Working viscosity

Flow range through IOS

1-300 cSt

40-140ml/minute; controlled at 60ml/min by IOS’s internal pump

Fluid connection interface INLET: 6mm push-fit. DRAIN: 4mm push-fit

Ambient storage temperature for unit -40°C to +80°C; -40°F to +176°F

Operating temperature for unit

Operating humidity range

Fluid operating temperature (Oil)

Moisture sensor

-30°C to +80°C; -22°F to +176°F

5%RH to 100%RH

+5°C to +80°C ; +41 °F to +176°F

Linear scale within the range 5%RH to 100%RH

Computer compatibility

Power requirement

Certification

IP68-rated RJ45 connection that may be connected to a laptop computer’s RJ45 LAN port using the 2m cable supplied, WiFi capability 20 metres indoors.

Regulated power supply supplied with the unit

IP54 rating (unit open) EMC EN61000-6-3:2001

IP67 rating (unit closed) EMC EN61000-6-2:2001

EC Declaration of Conformity EMC EN61010-1:2001

Machinery Directive CE Certified

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Ordering Information

Part Number

IOS1210EUR

IOS1220EUR

IOS1211EUR

IOS1221EUR

Fluid Type

Mineral

Mineral

Mineral

Mineral

Accessory Part Numbers

Description

Hose Kit Bag

(includes one power pack,

RJ45 patch cable and low pressure hose connectors)

Part number

ACC6NN029UK

ACC6NN029EUR

ACC6N N029US

Pressure Reducing Valve (PRV) ACC6NN027

(Standard with IOS 1220)

Calibration

MTD

MTD

MTD

MTD

Power Pack (UK 2m cable)

Power Pack (EUR 2m cable)

Power Pack (US 2m cable)

ACC6NN040

ACC6NN041

ACC6NN042

Connection

Offline

On line

Offline

On line

Option

None

None

WiFi

WiFi

Description

RJ45 LAN Connector Cable

Part number

ACC6NN028

Carry Strap ACC6NN030

The Carry Strap option MUST be selected at the time of placing the IOS order.

ACC6NN031 Low Pressure Hoses

(4mm and 6mm)

High Pressure Hose Assembly ACC6NN034

(Standard with IOS 1220)

Verification Fluid SER.MISC.067

Important Information

WARNING – USER –RESPONSIBILITY - FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE

DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.

- This document and other information from Parker-Hannifin Corporation, its subsidiaries and authorized distributors provide product or system options for further investigation by users having technical expertise.

- The user, through their own analysis and testing, is solely responsible for making the final selection of the system and components and assuring that all performance, endurance, maintenance, safety and warning requirements of the applications are met.

- The user must analyse all aspects of the application, follow applicable industry standards, and follow the information concerning the product in the current product catalogue and in any other materials provided from Parker or its subsidiaries or authorised distributors.

- To the extent that Parker or its subsidiaries or authorized distributors provide component or system options based upon data or specifications provided by the user, the user is responsible for determining that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems. The operation of the products described here in is subject to the operating and safety procedures details of which are available upon request.

Sales conditions

The items described in this document are available for sale by Parker Hannifin Corporation, its subsidiaries or its authorized distributors. Any sale contract entered into by Parker will be governed by the provisions stated in Parker’s standard terms and conditions of sale (copy available upon request)

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Total system health management -

Parker Condition Monitoring

icountBSplus -

Particle Counter

Offline + Online

Bottle Sampler

FPS

Fluid Property

Sensor

Product Features

• Quick sample bottle analysis with variable test time options from

15 seconds and volume capacities from 25ml.

• Repeatable and re-producible result performance to ISO4406:1999,

NAS1638 AS4509E and GOST 17216:2001 (Differential and Cumulative) particle count distributions.

• On-board compressor and ‘shop’ air capability.

• CE compliant.

Specifications

• Principle of operation is Laser diode optical detection

of actual particulates.

• Fluid compatibility - Mineral-based oils and petroleum-based fuel.

• Viscosity range of the icountBSplus is 1 to 300cSt.

• Online sampling feature for pressures up to 350 bar.


Key Version

IBS

IBS

Plus

Plus

Options

3 Online

3 Offline

Region

000 Global

100 Global

Part Number

IBS3000

IBS3100

Product Features

• Simultaneous measurement of viscosity, density, dielectric constant & temperature

• Field or laboratory use

• Data logging

• Programmable sample rates

• Compact rugged construction

• Operates using Harmonics (tuning fork) Technology

Specifications

• Up to 50 cSt viscosity reporting

• Refresh rate - 30 seconds

• 12 Volt operating power supply

• IP68 compatible

• Max. operating pressure - 25 bar (max. 10% of operating time)


Part Number Fluid Type

FPS2000

Communication Cable connector kit

Mineral/Fuel CAN-bus 4 pin plu connector

icountPD

Online particle detector icountPDR

Robust online particle detector

Product Features

• Independent monitoring of system contamination trends

• Continuous performance for prolonged analysis

• Visual indicators with power and alarm output warnings

• Self diagnostic software

• Cost effective solution to prolong fluid life and reduce machine downtime

Specifications

• Full PC/PLC integration technology such as:- RS232 and 0-5 Volt, 4-20 mA,

CAN(J1939)

• Set up and Data logging support software included

• Moisture % RH indicator (included)

Product Features

• Independent monitoring of system contamination trends

• Rugged design ensures protection against environmental exposure

• Small and compact device constructed in stainless steel

• Continuous performance for prolonged analysis

• Cost effective solution to prolong fluid life and reduce machine downtime

Specifications

• Full PC/PLC integration technology such as:- RS232 and 0-5 Volt, 4-20 mA,

CAN(J1939)

• Set up and Data logging support software included

• Moisture % RH indicator


Part Number Fluis Type Communication Cable connector kit

IPD12322230 Mineral

IPD12323230 Mineral

RS232/4-20mA

RS232/0-5V

M12, 8 pin plug connector


IPD22322230 Aggressive RS232/4-20mA M12, 8 pin plug connector


Part Number Communication

IPDR12115240

IPDR12112240

IPDR12113240

RS232/CAN-bus

RS232/4-20mA

RS232/0-5V

Cable connector kit




14

MHC-Bearing

Checker

Acoustic Emissions

Instrument

Heated

Viscometer

Viscosity

Measurements

Product Features

• Simple Acoustic Emission measurement tool to assess bearing condition.

• Simple handheld device for determining the condition of rotating bearings and inadequate lubrication.

• The unit can instantly detect if there is a problem, allowing corrective action to be taken to prevent further damage or machine failure.

Specifications

• Operating temperature: 0°C to 65°C

• Dimensions: 98 mm x 62 mm x 34 mm (including magnetic sensor)

• Weight: 225g

Product Features

• Accurate viscosity measurement in the field

• Rolling ball technique for high accuracy

• Direct readings in cSt @ 40

• Laboratory grade oil viscosity results in minutes

Specifications

• Range: Calculated viscosity @ 40°C, 50°C and 100°C

• Display: 8 digit LED

• Power: 100/240 Volts. User specified


Part Number

FGH11510PA

Product Description

MHC Bearing Checker

ANALEXfdMplus

Ferrous Debris

Monitor

Product Features

• Lab grade test for ferrous debris wear in the field

• Provides direct PPM measurement

• Measures both oils and greases

• Features adaptors for many bottles / syringes / pots

Specifications

• Power: 100 – 250 VAC auto selected 50/60 Hz

• Operating temperature range: 15 - 40°C

• Weight: 4.22 kg


Part Number Product Description

FGK17144PA

FGK14946PA

FGK15005PA

FGK17074PA

FGK17075PA

FGK17076PA

ANALEXfdMplus x 360 off 50ml Sample Bottles x 3000 off Grease Pots x 1000 off 5ml Test Tubes x 500 off 10ml Syringes x 500 off 15ml Syringes


Part Number

FGK1200PA


Heated Viscometer, power supply and all consumables in portable metal case

Low Range

DIGI Water Kit

Accurate results for water in oil

Product Features

• Electronic display gives simple, step by step instructions

• Fully portable for use on-board or in the field

• Fast, accurate results

• State of the art digital analysis

Specifications

• Range: 0.02 – 1%, 100 – 3000 ppm, 0 – 10%

• Test time: 3 minutes

• Battery Life: Five years

15


Part Number

FGK17032PA

FGK2101PA


Low

Easy

Parker Worldwide

Europe, Middle East, Africa

AE – United Arab Emirates,

Dubai

Tel: +971 4 8127100 [email protected]

AT – Austria, Wiener Neustadt

Tel: +43 (0)2622 23501-0 [email protected]

AT – Eastern Europe, Wiener

Neustadt

Tel: +43 (0)2622 23501 900 [email protected]

AZ – Azerbaijan, Baku

Tel: +994 50 2233 458 [email protected]

BE/LU – Belgium, Nivelles


BG – Bulgaria, Sofia


BY – Belarus, Minsk


CH – Switzerland, Etoy

Tel: +41 (0)21 821 87 00 [email protected]

CZ – Czech Republic, Klecany


DE – Germany, Kaarst


DK – Denmark, Ballerup

Tel: +45 43 56 04 00 [email protected]

ES – Spain, Madrid


FI – Finland, Vantaa


FR – France, Contamine s/Arve

Tel: +33 (0)4 50 25 80 25 [email protected]

GR – Greece, Athens


© 2014 Parker Hannifin Corporation. All rights reserved.

HU – Hungary, Budaörs


IE – Ireland, Dublin


IT – Italy, Corsico (MI)


KZ – Kazakhstan, Almaty


NL – The Netherlands, Oldenzaal


NO – Norway, Asker


PL – Poland, Warsaw

Tel: +48 (0)22 573 24 00 [email protected]

PT – Portugal, Leca da Palmeira


RO – Romania, Bucharest


RU – Russia, Moscow

Tel: +7 495 645-2156 [email protected]

SE – Sweden, Spånga

Tel: +46 (0)8 59 79 50 00 [email protected]

SK – Slovakia, Banská Bystrica


SL – Slovenia, Novo Mesto


TR – Turkey, Istanbul

Tel: +90 216 4997081 [email protected]

UA – Ukraine, Kiev

Tel +380 44 494 2731 [email protected]

UK – United Kingdom, Warwick


European Product Information Centre

Free phone: 00 800 27 27 5374

(from AT, BE, CH, CZ, DE, DK, EE, ES, FI,

FR, IE, IL, IS, IT, LU, MT, NL, NO, PL, PT, RU,

SE, SK, UK, ZA)

Catalogue FDCB615UK 11/2014 FC

ZA – South Africa, Kempton Park


North America

CA – Canada, Milton, Ontario

Tel: +1 905 693 3000

US – USA, Cleveland

Tel: +1 216 896 3000

Asia Pacific

AU – Australia, Castle Hill

Tel: +61 (0)2-9634 7777

CN – China, Shanghai

Tel: +86 21 2899 5000

HK – Hong Kong

Tel: +852 2428 8008

IN – India, Mumbai

Tel: +91 22 6513 7081-85

JP – Japan, Tokyo

Tel: +81 (0)3 6408 3901

KR – South Korea, Seoul

Tel: +82 2 559 0400

MY – Malaysia, Shah Alam

Tel: +60 3 7849 0800

NZ – New Zealand, Mt Wellington

Tel: +64 9 574 1744

SG – Singapore

Tel: +65 6887 6300

TH – Thailand, Bangkok

Tel: +662 186 7000

TW – Taiwan, Taipei

Tel: +886 2 2298 8987

South America

AR – Argentina, Buenos Aires

Tel: +54 3327 44 4129

BR – Brazil, Sao Jose dos Campos

Tel: +55 800 727 5374

CL – Chile, Santiago

Tel: +56 2 623 1216

MX – Mexico, Toluca

Tel: +52 72 2275 4200

Parker Hannifin Ltd.

Hydraulic Filter Division Europe [email protected]

[email protected]

www.parker.com/ hfde www.kittiwake.com

Your local authorized Parker distributor

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