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RUGGEDCOM RP100
Installation Guide
Preface
Introduction
Installing the Device
Communication Ports
Technical Specifications
Dimension Drawings
Certification
1
2
3
4
5
6
6/2014
RC1011-EN-03
RUGGEDCOM RP100
Installation Guide ii
Copyright © 2014 Siemens Canada Ltd.
All rights reserved. Dissemination or reproduction of this document, or evaluation and communication of its contents, is not authorized except where expressly permitted. Violations are liable for damages. All rights reserved, particularly for the purposes of patent application or trademark registration.
This document contains proprietary information, which is protected by copyright. All rights are reserved. No part of this document may be photocopied, reproduced or translated to another language without the prior written consent of Siemens Canada Ltd..
Disclaimer Of Liability
Siemens has verified the contents of this manual against the hardware and/or software described. However, deviations between the product and the documentation may exist.
Siemens shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing, performance, or use of this material.
The information given in this document is reviewed regularly and any necessary corrections will be included in subsequent editions. We appreciate any suggested improvements. We reserve the right to make technical improvements without notice.
Registered Trademarks
ROX™, Rugged Operating System On Linux™, CrossBow™ and eLAN™ are trademarks of Siemens Canada Ltd.. ROS® is a registered trademark of Siemens Canada Ltd..
Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the owner.
Third Party Copyrights
Siemens recognizes the following third party copyrights:
• Copyright © 2004 GoAhead Software, Inc. All Rights Reserved.
Security Information
Siemens provides products and solutions with industrial security functions that support the secure operation of plants, machines, equipment and/or networks. They are important components in a holistic industrial security concept. With this in mind, Siemens’ products and solutions undergo continuous development. Siemens recommends strongly that you regularly check for product updates.
For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept. Third-party products that may be in use should also be considered. For more information about industrial security, visit http://www.siemens.com/industrialsecurity .
To stay informed about product updates as they occur, sign up for a product-specific newsletter. For more information, visit http:// support.automation.siemens.com
.
Warranty
Siemens warrants this product for a period of five (5) years from the date of purchase, conditional upon the return to factory for maintenance during the warranty term. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void. The warranties set forth in this article are exclusive and are in lieu of all other warranties, performance guarantees and conditions whether written or oral, statutory, express or implied (including all warranties and conditions of merchantability and fitness for a particular purpose, and all warranties and conditions arising from course of dealing or usage or trade). Correction of nonconformities in the manner and for the period of time provided above shall constitute the Seller’s sole liability and the Customer’s exclusive remedy for defective or nonconforming goods or services whether claims of the Customer are based in contract (including fundamental breach), in tort (including negligence and strict liability) or otherwise.
For warranty details, visit www.siemens.com/ruggedcom or contact a Siemens customer service representative.
Contacting Siemens
Address
Siemens Canada Ltd.
Industry Sector
300 Applewood Crescent
Concord, Ontario
Canada, L4K 5C7
Telephone
Toll-free: 1 888 264 0006
Tel: +1 905 856 5288
Fax: +1 905 856 1995
Web
www.siemens.com/ruggedcom
RUGGEDCOM RP100
Installation Guide Table of Contents
Table of Contents
v
Chapter 1
1
Chapter 2
3
Chapter 3
9
Chapter 4
11
Chapter 5
13
Chapter 6
15
iii
Table of Contents
RUGGEDCOM RP100
Installation Guide iv
RUGGEDCOM RP100
Installation Guide
Preface
Preface
This guide describes the RUGGEDCOM RP100. It describes the major features of the device, installation, commissioning and important technical specifications.
It is intended for use by network technical support personnel who are responsible for the installation, commissioning and maintenance of the device. It is also recommended for use by network and system planners, system programmers, and line technicians.
Alerts
The following types of alerts are used when necessary to highlight important information.
DANGER!
DANGER alerts describe imminently hazardous situations that, if not avoided, will result in death or serious injury.
WARNING!
WARNING alerts describe hazardous situations that, if not avoided, may result in serious injury and/or equipment damage.
CAUTION!
CAUTION alerts describe hazardous situations that, if not avoided, may result in equipment damage.
IMPORTANT!
IMPORTANT alerts provide important information that should be known before performing a procedure or step, or using a feature.
NOTE
NOTE alerts provide additional information, such as facts, tips and details.
Accessing Documentation
The latest Hardware Installation Guides and Software User Guides for most RUGGEDCOM products are available online at www.siemens.com/ruggedcom .
For any questions about the documentation or for assistance finding a specific document, contact a Siemens sales representative.
Alerts v
vi
Preface
RUGGEDCOM RP100
Installation Guide
Training
Siemens offers a wide range of educational services ranging from in-house training of standard courses on networking, Ethernet switches and routers, to on-site customized courses tailored to the customer's needs, experience and application.
Siemens' Educational Services team thrives on providing our customers with the essential practical skills to make sure users have the right knowledge and expertise to understand the various technologies associated with critical communications network infrastructure technologies.
Siemens' unique mix of IT/Telecommunications expertise combined with domain knowledge in the utility, transportation and industrial markets, allows Siemens to provide training specific to the customer's application.
For more information about training services and course availability, visit www.siemens.com/ruggedcom or contact a Siemens sales representative.
Customer Support
Customer support is available 24 hours, 7 days a week for all Siemens customers. For technical support or general information, please contact Siemens Customer Support through any of the following methods:
•
Online
Visit http://www.siemens.com/automation/support-request to submit a Support Request (SR) or check on the status of an existing SR.
•
Telephone
Call a local hotline center to submit a Support Request (SR). To locate a local hotline center, visit http:// www.automation.siemens.com/mcms/aspa-db/en/automation-technology/Pages/default.aspx
.
•
Mobile App
Install the Industry Online Support app by Siemens AG on any Android, Apple iOS or Windows mobile device and be able to:
▪ Access Siemens's extensive library of support documentation, including FAQs, manuals, and much more
▪ Submit SRs or check on the status of an existing SR
▪ Find and contact a local contact person
▪ Ask questions or share knowledge with fellow Siemens customers and the support community via the forum
▪ And much more...
Training
RUGGEDCOM RP100
Installation Guide
Chapter 1
Introduction
Introduction
The RUGGEDCOM RP100 provides the flexibility to power remote PoE (Power over Ethernet) devices using standard shielded CAT 5 cables. Converging data and power onto a single cable saves money, space and labor for new and existing installations. Compatible with the latest 802.3at high power PoE standard and backwards compatible with low power 802.3af PoE devices, the RP100 provides versatility and investment protection to handle future demands for increased power.
The RP100 provides the ultimate in network reliability, while IEC 61850-3 and IEEE 1613 electric utility substation certifications guarantee the RP100 will provide uninterrupted operation in the harshest of environments. The
RP100 delivers unprecedented EMI immunity and performance for the most mission critical networks where a single lost message can impact operation. The RP100 is ideal to implement utility networks as part of the Smart
Grid solution.
Unmatched Reliability
The RP100 provides stability and performance under high levels of temperature variations, EMI stress and voltage fluctuations that occur in electrical and industrial applications.
• -40 to 85 °C (-40 to 185 °F) temperature rating
• IEEE 1613 and IEC 61850-3 compliance means continued network uptime and operation in harsh environments
Network Design Flexibility
The RP100 is a configuration free plug and play device suitable or any Power over Ethernet connection, supporting both IEEE 802.3af and 802.3at Power over Ethernet standards in one box.
• Supports a wide range of AC and DC input voltages
• Space saving compact design with DIN rail or panel mount
• Reduces cabling, connection and power supply requirements for PoE devices
Safety and Performance
When in AT mode, the RP100 has the same certifications as protection and control devices, providing the confidence and assurance of continued operation even in the worst conditions.
• Automatic detection of remote power devices
• Output fault protection
Key Features
• Substation Rated:
▪ IEC 61850-3
▪ IEEE 1613
▪ -40 to 85 °C (-40 to 185 °F) operating (no fans)
• Industrial Design:
▪ Panel or DIN mounting
▪ Lightweight Cast Aluminum Enclosure
• Performance:
1
Chapter 1
Introduction
▪ Configuration free, plug and play operation
▪ IEEE 802.3at/af-compliant or RM version for connection to RUGGEDCOM WiN products
▪ Rated up to 36 W at 24 V+ input (RP100-LO_RM Only)
RUGGEDCOM RP100
Installation Guide
2
RUGGEDCOM RP100
Installation Guide
Chapter 2
Installing the Device
Installing the Device
The following sections describe how to install the device, including mounting the device, installing/removing modules, connecting power, and connecting the device to the network.
DANGER!
Electrocution hazard – risk of serious personal injury and/or damage to equipment. Before performing any maintenance tasks, make sure all power to the device has been disconnected and wait approximately two minutes for any remaining energy to dissipate.
IMPORTANT!
This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void.
Changes or modifications not expressly approved by Siemens Canada Ltd. could invalidate specifications, test results, and agency approvals, and void the user's authority to operate the equipment.
IMPORTANT!
This product should be installed in a restricted access location where access can only be gained by authorized personnel who have been informed of the restrictions and any precautions that must be taken. Access must only be possible through the use of a tool, lock and key, or other means of security, and controlled by the authority responsible for the location.
•
Section 2.1, “Mounting the Device”
•
Section 2.2, “Connecting Power”
•
Section 2.3, “Installing the Device Outdoors”
•
Section 2.4, “Grounding the Device”
Section 2.1
Mounting the Device
The RP100 can be equipped with DIN rail adapters pre-installed on each side of the chassis. The adapters allow the device to be slid onto a standard 35 mm (1.4 in) DIN rail.
To mount the device to a DIN rail, do the following:
1. Align the slot in the bracket with the DIN rail.
Mounting the Device 3
Chapter 2
Installing the Device
1
RUGGEDCOM RP100
Installation Guide
1
2
4
Figure 1: DIN Rail Mounting
1. DIN Rail 2. DIN Rail Bracket
2. Pull the release on the bracket down and slide the device onto the DIN rail. Let go of the release to lock the device in position.
Section 2.2
Connecting Power
The RP100 supports a single high AC, high DC or low DC power supply.
The RP100 is equipped with a screw-type terminal block, which provides power to the AC/DC power supply and
PoE ports. The terminal block is installed using slot drive screws and compression plates, allowing either bare wire connections or crimped terminal lugs. Use #6 size ring lugs for secure, reliable connections under severe shock or vibration.
NOTE
• For 100-240 VAC rated equipment, an appropriately rated AC circuit breaker must be installed.
• For 125-250 VDC rated equipment, an appropriately rated DC circuit breaker must be installed.
• Use only #16 gage copper wiring when connecting terminal blocks.
• A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies.
• It is recommended to provide a separate circuit breaker for each power supply module.
• Equipment must be installed according to applicable local wiring codes and standards.
The following sections describe how to connect power to the device:
•
Section 2.2.1, “Connecting AC Power”
•
Section 2.2.2, “Connecting DC Power”
Connecting Power
RUGGEDCOM RP100
Installation Guide
Chapter 2
Installing the Device
Section 2.2.1
Connecting AC Power
To connect a high AC power supply to the device, do the following:
CAUTION!
Electrical hazard – risk of damage to equipment. Before testing the dielectric strength (HIPOT) in the field, remove the braided ground cable connected to the surge ground terminal and chassis ground.
This cable connects transient suppression circuitry to chassis ground and must be removed in order to avoid damage to transient suppression circuitry during testing.
1. Connect the positive wire from the power source to the positive/live (+/L) terminal on the terminal block.
4
1 2 3
Figure 2: Terminal Block Wiring
1. Positive/Live (+/L) Terminal 2. Negative/Neutral (-/N) Terminal 3. Surge Ground Terminal 4. Braided Ground Cable
2. Connect the negative wire from the power source to the negative/neutral (-/N) terminal on the terminal block.
3. Using a braided wire or other appropriate grounding wire, connect the surge ground terminal to the chassis ground connection. The surge ground terminal is used as the ground conductor for all surge and transient suppression circuitry internal to the unit.
4. Connect the ground terminal on the power source to the chassis ground terminal on the device. For more
information, refer to Section 2.4, “Grounding the Device”
.
Section 2.2.2
Connecting DC Power
To connect a low DC power supply to the device, do the following:
CAUTION!
Electrical hazard – risk of damage to equipment. Before testing the dielectric strength (HIPOT) in the field, remove the braided ground cable connected to the surge ground terminal and chassis ground.
Connecting AC Power 5
Chapter 2
Installing the Device
RUGGEDCOM RP100
Installation Guide
This cable connects transient suppression circuitry to chassis ground and must be removed in order to avoid damage to transient suppression circuitry during testing.
1. Connect the positive wire from the power source to the positive/live (+/L) terminal on the terminal block.
4
1 2 3
6
Figure 3: Terminal Block Wiring
1. Positive/Live (+/L) Terminal 2. Negative/Neutral (-/N) Terminal 3. Surge Ground Terminal 4. Braided Ground Cable
2. Connect the negative wire from the power source to the negative/neutral (-/N) terminal on the terminal block.
3. Using a braided wire or other appropriate grounding wire, connect the surge ground terminal to the chassis ground connection. The surge ground terminal is used as the ground conductor for all surge and transient suppression circuitry internal to the unit.
4. Connect the ground terminal on the power source to the chassis ground terminal on the device. For more
information, refer to Section 2.4, “Grounding the Device”
.
Section 2.3
Installing the Device Outdoors
When installing the RP100 outdoors, make sure there is a solid connection between the lightning protector and the CPE/PD. The following illustration details a typical installation:
NOTE
A shielded cable must be used and connected to local ground at both the RP100 and CPE/PD.
NOTE
The lightning protector must meet the necessary requirements of IEC/UL/CSA 60950-1. The clamping voltage must also be less than 60 V and the protector must not activate when the voltage is less than
56 V. For more information, contact Siemens Customer Support.
IMPORTANT!
Install the lightning protector and RP100 as close as possible.
Installing the Device Outdoors
RUGGEDCOM RP100
Installation Guide
1 6 2 4 5
Chapter 2
Installing the Device
3 3 3 3
Figure 4: Typical Outdoor Installation
1. CPE/PD 2. Shielded Cable 3. Ground Connection 4. Lightning Protector 5. RP100 6. Drain Wire (Shielded)
Section 2.4
Grounding the Device
The RP100 chassis ground terminal uses a #6-32 screw. It is recommended to terminate the ground connection with a #6 ring lug and torque it to 1.7 N·m (15 lbf·in).
2
3
1
Figure 5: Chassis Ground Connection
1. Chassis Ground Connection 2. #6-32 Screw 3. #6 Ring Lug
Grounding the Device 7
RUGGEDCOM RP100
Installation Guide
Chapter 2
Installing the Device
Grounding the Device 8
RUGGEDCOM RP100
Installation Guide
Chapter 3
Communication Ports
Communication Ports
The RP100 supports a copper 10/100Base-TX Ethernet port and a 10/100Base-TX PoE (Power over Ethernet)
Ethernet port, both with RJ45 connectors. The RJ45 connectors are directly connected to the chassis ground on the device and can accept CAT-5 shielded twisted-pair (STP) cables.
The PoE port injects power on pins 4, 5, 7 and 8.
NOTE
CAT-5e shielded cables are highly recommended for protection against electro-magnetic interference
(EMI).
NOTE
When the RP100 is equipped with the AT IEEE 802.3at-compliance option, the device only delivers power when an IEEE 802.3at-compliant powered device is attached.
1 2
Figure 6: Copper RJ45 Ethernet Port
1. 10/100Base-TX PoE Port 2. 10/100Base-TX Port
The following is the pin-out description for the RJ45 connector:
8 1
Figure 7: RJ45 Ethernet Port Pin Configuration
Pin
1
4
5
2
3
6
7
8
PoE
Rx+
Rx-
Tx+
V+
V+
Tx-
V-
V-
Signal
Non-PoE
Tx+
Tx-
Rx+
Terminated
Terminated
Rx-
Terminated
Terminated
9
Chapter 3
Communication Ports
Pin
Case
RUGGEDCOM RP100
Installation Guide
Signal
PoE Non-PoE
Shield (Chassis Ground)
10
RUGGEDCOM RP100
Installation Guide
Chapter 4
Technical Specifications
Technical Specifications
The following sections provide important technical specifications related to the device:
•
Section 4.1, “Power Supply Specifications”
•
Section 4.2, “Mechanical Specifications”
Section 4.1
Power Supply Specifications
Rated Input
Voltage
12 VDC
24 VDC
48 VDC
100-240 V~, 50-60 Hz
125/250 VDC
Current
3.5 A
2 A
1 A
700 mA
Rated Output Power
52 VDC (PoE), 25 W, @ 85 °C (185 °F)
52 VDC (PoE), 32 W, @ 85 °C (185 °F)
52 VDC (PoE), 25 W, @ 85 °C (185 °F)
Section 4.2
Mechanical Specifications
Parameter
Dimensions
Weight
Ingress Protection
Enclosure
Value
Refer to Chapter 5, Dimension Drawings
1.0 kg (2.2 lbs)
IP40 (1 mm or 0.04 in objects)
Diecast Aluminum
Power Supply Specifications 11
RUGGEDCOM RP100
Installation Guide
Chapter 4
Technical Specifications
Mechanical Specifications 12
RUGGEDCOM RP100
Installation Guide
Dimension Drawings
NOTE
All dimensions are in millimeters, unless otherwise stated.
Chapter 5
Dimension Drawings
56.6
Figure 8: Overall Dimensions
95.0
77.2
11.4
.9 11
13
RUGGEDCOM RP100
Installation Guide
Chapter 5
Dimension Drawings
14
RUGGEDCOM RP100
Installation Guide
Chapter 6
Certification
Certification
The RP100 device has been thoroughly tested to guarantee its conformance with recognized standards and has received approval from recognized regulatory agencies.
•
Section 6.1, “Agency Approvals”
•
•
Section 6.3, “Industry Canada Compliance”
•
Section 6.4, “EMI and Environmental Type Tests”
Section 6.1
Agency Approvals
Agency
TUV
CE
FCC
Standards
CSA C22.2 No. 60950-1, UL 60950-1
EN 60950-1, EN 61000-6-2,
EN 50581, EN 55022
FCC Part 15, Class A
Comments
Approved
CE Compliance is claimed via
Declaration of Self Conformity Route
Approved
Section 6.2
FCC Compliance
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part
15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference on his own expense.
Section 6.3
Industry Canada Compliance
CAN ICES-3 (A) / NMB-3 (A)
Agency Approvals 15
Chapter 6
Certification
RUGGEDCOM RP100
Installation Guide
Section 6.4
EMI and Environmental Type Tests
The RP100 has passed the following EMI and environmental tests.
IEC 61850-3 Type Tests
Test
IEC 61000-4-2 ESD
Description
IEC 61000-4-3
IEC 61000-4-4
IEC 61000-4-5
Radiated RFI
Burst (Fast Transient)
Surge
Enclosure
Contact
Enclosure Air
Enclosure ports
Signal ports
DC Power ports
AC Power ports
Earth ground ports
Signal ports
DC Power ports
Test Levels
+/- 8 kV
+/- 15 kV
20 V/m
+/- 4 kV @ 2.5 kHz a
+/- 4 kV
+/- 4 kV
+/- 4 kV
IEC 61000-4-6
IEC 61000-4-8
IEC 61000-4-29
Induced (Conducted) RFI
Magnetic Field
Voltage Dips and Interrupts
AC Power ports
Signal ports
DC Power ports
AC Power ports
Earth ground ports
Enclosure ports
DC Power ports
+/- 2 kV line-to-earth a
+/- 2 kV line-to-earth,
+/- 1kV line-to-line
+/- 4 kV line-to-earth,
+/- 2 kV line-to-line
10 V
10 V
10 V
10 V
IEC 61000-4-11
IEC 61000-4-12
IEC 61000-4-16
IEC 61000-4-17
IEC 60255-5
Damped Oscillatory
Mains Frequency Voltage
Ripple on DC Power Supply
Dielectric Strength
AC Power ports
Signal ports
DC Power ports
AC Power ports
Signal ports
DC Power ports
DC Power ports
DC Power ports
40 A/m continuous, 1000 A/m for 1 s
30% for 0.1 s, 60% for
0.1 s, 100% for 0.05 s
30% for 1 period, 60% for 50 periods
100% for 5 periods,
100% for 50 periods
2.5 kV common a
2.5 kV common, 1 kV differential mode @ 1 MHz
2.5 kV common, 1 kV differential mode @ 1 MHz
30 V Continuous, 300 V for 1 s
30 V Continuous, 300 V for 1 s
10%
1.5 kVDC
Severity Levels
4
3
3
3
3 x
4
4 x
4
4
4
4
3
3
3
4
3
4
3
16 EMI and Environmental Type Tests
RUGGEDCOM RP100
Installation Guide
Chapter 6
Certification
Test
a
Shielded cable used.
AC Power ports
DC Power ports
AC Power ports
IEEE 1613 (C37.90.x) EMI Immunity Type Tests
IEEE Test
IEEE 1613
Clause
Description
C37.90.3
9 ESD Enclosure Contact
C37.90.2
C37.90.1
8
7
Description
H.V. Impulse
Radiated RFI
Fast Transient
Oscillatory
Enclosure Air
Enclosure ports
Signal ports
DC Power ports
AC Power ports
Earth ground ports
Signal ports
DC Power ports
AC Power ports
Test Levels
2 kVDC
5 kV
5 kV
C37.90
6 Dielectric
Strength
H.V. Impulse b
Shielded cable used.
Environmental Type Tests
Test
IEC 60068-2-1
Description
Cold Temperature
IEC 60068-2-2 Dry Heat
IEC 60255-21-1
IEC 60255-21-2
Vibration
Shock
Test Ad
Test Bd
DC Power ports
AC Power ports
DC Power ports
AC Power ports
Test Levels
-40 °C (-40 °F), 16 Hours
85 °C (185 °F), 16 Hours
2 g @ 10-150 Hz
30 g @ 11 ms
Severity Levels
Test Levels
+/- 8 kV
+/- 15 kV
35 V/m
+/- 4 kV @ 2.5 kHz b
+/- 4 kV
+/- 4 kV
+/- 4 kV
2.5 kV common mode @ 1 MHz b
2.5 kV common and differential mode @ 1MHz
2.5 kV common and differential mode @ 1MHz
1.5 kVDC
2 kVAC
5 kV
5 kV
Severity Levels
Class 2
Class 2
EMI and Environmental Type Tests 17
RUGGEDCOM RP100
Installation Guide
Chapter 6
Certification
EMI and Environmental Type Tests 18
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