Clarke Mini-Max 28 Operator's Manual

E

Division of

Operator's

Manual

READ THIS BOOK

CAUTION: Read the Operator's Manual before using the appliance.

This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your Clarke machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. You must have training in the operation of this machine before using it. If operator(s) cannot read this manual, have it explained fully before attempting to operate this machine.

Si Ud. o sus operadores no pueden leer el Inglés, se hagan explicar este manual completamente antes de tratar el manejo o servicio de esta máquina.

All directions given in this book are as seen from the operator’s position at the rear of the machine.

For new books write to: Clarke ® , 2100 Highway 265, Springdale, Arkansas 72764.

Form No. 70241R 5/03 Clarke ® Printed in the U.S.A.

Table of Contents

Operator Safety Instructions .............................................................................................................................. 3

Introduction & Machine Specifications ................................................................................................................ 5

Symbols Used on MINI-MAX ............................................................................................................................... 6

Machine Control Panel ....................................................................................................................................... 7

Machine Controls and Features ......................................................................................................................... 8

How to Prepare the Machine for Operation ......................................................................................................... 9

How to Unpack the Machine ................................................................................................................ 9

How to Install the Batteries .................................................................................................................. 9

Battery Maintenance ............................................................................................................................ 10

How to Charge the Batteries ................................................................................................................ 11

Recharging the Batteries ..................................................................................................................... 11

Level Indicators for the Charge on the Batteries ................................................................................... 12

How to Install the Squeegee ................................................................................................................ 12

How to Adjust the Squeegee ................................................................................................................ 12

How to Install the Rotary Brush Head Unit ............................................................................................ 13

How to Install the Rotary Brushes ........................................................................................................ 13

How to Install and Adjust the Brush Housing on the Rotary Brush Head Unit ........................................ 14

How to Remove the Rotary Brush Head Unit ....................................................................................... 14

How to Install the Cylindrical Brush Head Unit ...................................................................................... 15

How to Install the Cylindrical Brush ...................................................................................................... 15

How to Install and Adjust the Side Skirts on the Cylindrical Brush Head Unit ........................................ 16

How to Remove the Cylindrical Brush Head Unit .................................................................................. 16

How to Operate the Machine .............................................................................................................................. 17

How to Operate the Squeegee and the Vacuum Motor ......................................................................... 17

How to Fill the Solution Tank ................................................................................................................ 17

Operating the Machine ......................................................................................................................... 18

Do These Procedures When You Begin Your Work Period ................................................................. 19

How to Clean a Floor ........................................................................................................................... 19

How to Clean a Very Dirty Floor ........................................................................................................... 20

Do These Procedures When You End Your Work Period .................................................................... 20

Maintenance ...................................................................................................................................................... 22

Maintenance to Be Done Every Week .................................................................................................. 22

Battery Inspection and Cleaning .......................................................................................................... 22

Cleaning the Recovery Tank and Filter ................................................................................................ 22

Cleaning the Solution Tank and Filter ................................................................................................... 23

Squeegee Maintenance ....................................................................................................................... 24

Front Squeegee Blade Replacement ................................................................................................... 24

Rear Squeegee Blade Replacement .................................................................................................... 24

How to Correct Problems in the Machine ........................................................................................................... 25

Applications ....................................................................................................................................................... 26

Accessories ....................................................................................................................................................... 27

SECTION II Parts and Service Manual

Frame and Front Cover Assembly Drawing ....................................................................................................... 30

Parts List ............................................................................................................................................. 31

Steering Assembly Drawing ............................................................................................................................... 32

Parts List ............................................................................................................................................. 33

Wheel and Transaxle Assembly Drawing ........................................................................................................... 34

Parts List ............................................................................................................................................. 35

Brake Assembly Drawing ................................................................................................................................... 36

Parts List ............................................................................................................................................. 37

Recovery Tank Assembly Drawing .................................................................................................................... 38

Parts List ............................................................................................................................................. 39

Seat and Solution Tank Assembly Drawing ........................................................................................................ 40

Parts List ............................................................................................................................................. 41

Brush Head Carriage Assembly Drawing ........................................................................................................... 42

Parts List ............................................................................................................................................. 43

Rotary Brush Head Assembly Drawing .............................................................................................................. 44

Parts List ............................................................................................................................................. 45

Rotary Gear Box and Brush Assembly Drawing ................................................................................................. 46

Parts List ............................................................................................................................................. 47

Cylindrical Brush Head Assembly Drawing ........................................................................................................ 48

Parts List ............................................................................................................................................. 49

Squeegee Lift Assembly Drawing ...................................................................................................................... 50

Parts List ............................................................................................................................................. 51

Squeegee Assembly Drawing ............................................................................................................................ 52

Parts List ............................................................................................................................................. 53

Electrical Panel Assembly Drawing .................................................................................................................... 54

Parts List ............................................................................................................................................. 55

36 Volt Battery Pack and Battery Charger .......................................................................................................... 56

Vac Motor Assembly .......................................................................................................................................... 57

Electrical Connection Diagram 26/30 ................................................................................................................. 58

Electrical Schematic 26/30 ................................................................................................................................ 59

Electrical Connection Diagram 28 ...................................................................................................................... 60

Electrical Schematic 28 ..................................................................................................................................... 61

Page -2 Clarke ® Operator's Manual -MINI MAX

WARNING

OPERATOR SAFETY INSTRUCTIONS

AVERTISSEMENT ADVERTENCIA

DANGER: Failure to read and observe all DANGER statements could result in severe bodily injury or death. Read and observe all DANGER statements found in your Owner's Manual and on your machine.

WARNING: Failure to read and observe all WARNING statements could result in injury to you or to other personnel; property damage could occur as well. Read and observe all WARNING statements found in your Owner's Manual and on your machine.

CAUTION: Failure to read and observe all CAUTION statements could result in damage to the machine or to other property. Read and observe all CAUTION statements found in our Owner's Manual and on your machine.

DANGER: Failure to read the Operator’s Manual prior to operating or attempting any service or maintenance procedure to your Clarke machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well.

You must have training in the operation of this machine before using it. If your operator(s) cannot read English, have this manual explained fully before attempting to operate this machine.

DANGER: Operating a machine that is not completely or fully assembled could result in injury or property damage. Do not operate this machine unless it is completely assembled. Inspect the machine carefully before operation. Operate only when lids, doors and access panels are securely closed.

DANGER: Machines can cause an explosion when operated near flammable materials and vapors. Do not use this machine with or near fuels, grain dust, solvents, thinners, or other flammable materials. This machine is not suitable for picking up hazardous dust or flammable materials. Use only commercially available floor cleaning waxes intended for machine operation. DO NOT put gasoline, combustible or flammable materials in the solution or recovery tank.

DANGER: Lead acid batteries generate gases which can cause an explosion. Keep sparks and flames away from batteries. Do not smoke around the machine.

Charge the batteries only in an area with good ventilation. Make sure that the

AC charger plug is unplugged from the wall receptacle before connecting or disconnecting the DC plug to or from the battery pack.

DANGER: Working with batteries can be dangerous! Always wear eye protection and protective clothing when working near batteries. Remove all jewelry. Do not put tools or other metal objects across the battery terminals, or the tops of the batteries.

DANGER: Using a charger with a damaged power cord could result in an electrocution. Do not use the charger if the power cord is damaged.

WARNING: Do not turn the machine on a ramp. Do not use on surfaces having a gradient exceeding that marked on the appliance.

WARNING: Machines can topple over and cause injury or damage if guided over the edges of stairs or loading docks. Stop and leave this machine only on a level surface. When you stop the machine, put all switches into their "OFF" position. Turn the key switch

"OFF", remove the key and engage the parking brake.

WARNING: Skidding may occur when traveling at high speeds and attempting sharp turns, especially on wet surfaces.

Clarke ® Operator's Manual -MINI MAX Page -3-

WARNING: Maintenance and repairs performed by unauthorized personnel could result in damage or injury. Maintenance and repairs must be performed by authorized Clarke personnel only.

WARNING: Any alterations or modifications of this machine could result in damage to the machine or injury to the operator or other bystanders. Alterations or modifications not authorized by the manufacturer voids any and all warranties and liabilities.

WARNING: Electrical components of this machine can "short-out" if exposed to water or moisture.

Keep the electrical components of the machine dry. Wipe the machine down after each use. This appliance is for dry use only and is not to be used or stored outdoors in wet conditions. For storage, keep the machine in a building.

WARNING: Operating a machine without observing all labels and instructional information could result in injury or damage. Read all machine labels before attempting to operate. Make sure all of the labels and instructional information are attached or fastened to the machine. Do not cover them for any reason. If labels or decals are missing or become damaged, get replacement labels and decals from your Clarke distributor immediately.

WARNING: Wet floor surfaces can be slippery. Water solutions or cleaning materials used with this type of machine can leave wet areas on the floor surface. These areas can cause a dangerous condition for the operator or other persons. Always put "Caution" signs around/near the area you are cleaning.

WARNING: Improper discharge of waste water may damage the environment and be illegal.

The United States Environmental Protection Agency has established certain regulations regarding discharge of waste water. City, state and national regulations regarding this discharge may also be in effect in your area. Understand and follow the regulations in your area. Be aware of the environment hazards of chemicals that you dispose.

WARNING: Only use the brushes provided with the appliance or those specified in the Operator's

Manual. The use of other brushes may impair safety.

CAUTION: Use of this machine to move other objects or to climb on could result in injury or damage.

Do not use this machine as a step or furniture.

CAUTION: Your machine warranty will be voided if anything other than genuine Clarke parts are used on your machine. Always use Clarke parts for replacement.

CAUTION: This machine contains lead acid batteries. The batteries must be disposed of in an environmentally acceptable manner.

WARNING: GENERAL SAFETY RULES

The rules below have to be followed carefully in order to avoid injury to the operator and damage to the machine:

• During the operation of this machine, pay attention to other people around you, especially children.

• Use care when reversing machine in confined areas.

• Do not mix different kinds of detergents. Avoid harmful odors.

• Do not place any liquid containers on to the machine.

• The recommended operating temperature should be between 32° F and 104° F.

• The humidity for operating this machine should be between 30 and 95%.

• Do not use acid solutions that could damage the machine.

• In order to prevent floor damage, do not leave brushes running when machine is standing still.

• In case of fire, use a powder extinguisher. Do not use water.

• Do not strike shelving or scaffoldings, where there is danger of falling objects.

• Adapt the utilization speed to the adhesion conditions.

• Do not exceed the declared hill climbing capacity, otherwise the machine could become unstable.

• For any maintenance operation take off the power supply from the machine.

• Do not disassemble any parts which require the use of a tool to be removed.

• Do not wash the machine with direct water jets or with high water pressure nor with corrosive material.

• After every 200 working hours have machine checked by an authorized service person.


Introduction & Machine Specifications

Introduction & Machine Specifications

This is a floor cleaning machine which, using the mechanic abrasive action of two rotary brushes or two cylindrical brushes and the chemical action of a water-detergent solution, is able to clean any type of floor. During its advance movement, it picks up the removed dirt and the detergent solution which has not been absorbed by the floor.

SPECIFICATIONS:

Model

Cleaning Width

Brush Deck Side Movement

Squeegee Width

Working Capacity

Brushes (2)

Brush Speed

Brush Pressure

Brush Motor

Traverse Motor

Wheel Diameter

Traverse Speed (Max)

Maximum Cleaning Grade

Vacuum Motor

Solution Tank

Recovery Tank

Base Machine Length

Base Machine Height

Base Machine Width

Brush Deck Width

Batteries

Machine Weight w/Batteries

Shipping Weight w/Batteries

MINI MAX 26 (Rotary) MINI MAX 30 (Rotary) MINI MAX 28 (Cylindrical)

26 inch (66 cm)

2 inch (5 cm)

30 inch (76 cm)

2 inch (5 cm)

28 inch (71 cm)

2 inch (5 cm)

33 inch (83.8 cm) 40 inch (101.6 cm) 40 inch (101.6 cm)

32,000 sq ft/hr (2970 sq m/hr) 36,000 sq ft/hr (3344 sq m/hr) 34,000 sq ft/hr (3150 sq m/hr)

13 inch (33 cm)

200 rpm

170 lbs. (77 kg)

1 ¼ hp (900 W)

15 inch (38 cm)

200 rpm

190 lbs. (86 kg)

1 ¼ hp (900 W)

6 x 26.5 inch (15 x 67 cm)

850 rpm

160 lbs. (73 kg)

2 x 1 hp (2 x 650 W)

.6 hp (450 W)

9.75 inch (24.8 cm)

250 ft/min (76 m/min)

10% (6 degree)

1 hp (670 W)

30 gallon (110 liter)


65.5 inch (166.4 cm)

.6 hp (450 W)

9.75 inch (24.8 cm)


10% (6 degree)

1 hp (670 W)



65.5 inch (166.4 cm)

.6 hp (450 W)

9.75 inch (24.8 cm)


10% (6 degree)

1 hp (670 W)



65.5 inch (166.4 cm)

49.6 inch (126 cm)

25.5 inch ( 64.8 cm)

49.6 inch (126 cm)

25.5 inch (64.8 cm)

49.6 inch (126 cm)

25.5 inch (64.8 cm)

29.5 inch (74.9 cm) 32 inch (81.3 cm) 31.5 inch (80 cm)

36 volt (6-6V batteries) 250AH 36 volt (6-6V batteries) 250AH 36 volt (6-6V batteries) 250AH

1,123 lbs. (509 kg)

1,288 lbs. (584 kg)

1,137 lbs. (516 kg)

1,302 lbs. (590 kg)

1,110 lbs. (503 kg.)

1,275 lbs. (578 kg)


Symbols Used On MINI-MAX 26/30/28

Brush Up/Down

Parking Brake

Horn Button

Squeegee

Up/Down

On/Off Switch

Hour Meter

Forward/Neutral/

Reverse Switch

Battery Meter

Warning Label

Solution Flow

Valve


Machine Control Panel

Brush Up/Down Switch (see figure 1, Item A)

To lower brush head, push the brush switch to the down position. To lower the brush head completely to the floor, continue to hold the switch in the down position until the travel stops (normal scrub position).

The brush motors will start and solution will flow

(provided the solution flow valve is turned “ON”) when the accelerator pedal is pressed and the machine begins to traverse. To raise the brush head, push the brush switch to the up position until the brush head travel stops.

Squeegee Up/Down Switch (See figure 1, Item B)

The squeegee switch is used to raise and lower the squeegee and to turn on and off the vacuum motor.

The vacuum motor is turned on when the switch is placed in the middle or lower position. NOTE: When the squeegee switch is placed in the lower position, the vacuum motor will turn on, but the squeegee will not lower until the accelerator pedal is pressed and the machine begins to traverse forward.

To raise the squeegee, place the switch in either the middle or up position. The middle position is used during transport to clear the vacuum hose. The vacuum motor will stop when the switch is placed in the up position.

Hour Meter (See figure 1, Item C)

The hour meter indicates the number of hours the machine has operated. It runs only when the machine is traversing forward.

Battery Meter (See figure 1, Item D)

The battery meter indicates the relative charge on the battery pack.

A B C D

Forward/Neutral/Reverse Switch (See figure 1,

Item E)

The forward/neutral/reverse switch is used to select the direction of the machine. The machine will move forward when the switch is placed in the forward direction, the operator is seated properly on the seat and the accelerator pedal is pressed. The machine will not traverse when the switch is placed in the neutral position. The machine will travel in reverse when the switch is placed in the reverse direction, the operator is seated properly on the seat and the accelerator pedal is pressed.

Solution Flow Valve (See figure 2, Item F)

The solution flow valve regulates the flow of chemical solution to the floor. To increase the flow, slide the handle down. To decrease the flow, slide the handle up. To shut off the solution, slide the handle to the up most position.

Horn Button (See figure 1, Item G)

The MINI-MAX is equipped with a horn and is activated by the button located on the control panel. The horn will sound automatically when the machine is reversed.

On/Off Key Switch (See figure 1, Item H)

The key switch turns “ON” the power to the control panel. “O” is the “OFF” and “I” is the “ON”.

Circuit Breakers (See figure 3, Items I, J, K, L, M, &

N

The circuit breaker reset buttons are located on the right side of the steering column. The breakers are as follows:

Item I - General (3.5 amp) Item J - Traverse (3.5 amp)

Item K - Water (3.5 amp) Item L - Horn (8 amp)

Item M - Brush Actuator Item N - Squeegee

(8amp) Actuator (8 amp)

E

Figure 2

F

G

Figure 1

Clarke ® Operator's Manual -MINI MAX

H

Figure 3

Page -7-

I

J

K

L

M

N

Machine Controls and Features

Recovery Tank Float

The MINI-MAX is equipped with a float that blocks the vacuum port when the recovery tank is full. The vacuum motor will continue to run, but will produce a high pitch sound. The squeegee will no longer pick up water. If this should happen, raise the squeegee and empty the recovery tank.

The Traverse

The MINI-MAX is equipped with an electronically controlled traverse system with variable speeds in forward and reverse.

1. To traverse the machine, the power to the machine must be turned on with the key switch; the forward/ neutral/reverse switch must be positioned in either the forward or reverse direction; and the operator must be properly seated.

2. The machine will traverse when the accelerator pedal is pressed (see figure 4, item 1).

3. The traverse speed can be adjusted by varying the pressure on the acceleration pedal.

NOTE: During reverse motion, the squeegee raises and the solution flow stops automatically.

Brakes (see figure 4).

The machine is equipped with an electronic braking system. The electronic braking is activated automatically when the foot is removed from the acceleration pedal (see figure 4, item 1).

If the electronic braking system is not working properly or you must come to an emergency stop, use the mechanical brake pedal located on the left side (see figure 4, item 2). With your foot, push downwards on the mechanical brake pedal.

Parking Brake

The mechanical brake can be used as a parking brake. To set the brake, push downwards on the pedal with your foot and pull backwards with your foot at the same time, till it locks into position.

To release the parking brake, press downwards on the pedal with your foot and push the pedal forward.

Remove your foot and the pedal should return to the full up position.

Blinking Light (see figure 5, item 1).

The machine is equipped with a blinking light that turns on automatically when you turn the key to the “ON” position.

2

1

Figure 4

Figure 5

1


How To Prepare the Machine For Operation

How To Handle the Packed Machine

The machine is packed in a specific package provided on a pallet so that it can be moved with a forklift.

WARNING: The packages cannot be placed on top of each other.

How to Unpack the Machine

1.

Remove the outer package.

2.

The machine is fixed on the pallet with banding straps and wooden blocks to prevent movement during shipment. Remove the bands and blocks.

3.

The MINI-MAX is shipped with the batteries already installed. The machine can be driven off of the pallet if the operator is thoroughly familiar with its operation.

4.

Lower the ramp. Release the parking brake and remove the machine. Avoid violent blows to the base unit.

4.

Keep the pallet for future transport necessities.

How to Install the Batteries

WARNING: The batteries are heavy. Lifting batteries without help could result in an injury. Get help to lift the batteries.

WARNING: Working with batteries can be dangerous. Always wear eye protection and protective clothing when working near batteries. NO

SMOKING!

WARNING: Hydrogen gas is formed during the charging operation and is explosive.

Only charge batteries in a well ventilated area with the seat base lifted.

WARNING: Pulling out the charger plug, with the timer on, will cause an arc and must be avoided.

The batteries are fitted in the appropriate compartment under the seat and under the recovery tank (figure 6). The

MINI-MAX uses six - 6 volt batteries. They must be handled by using appropriate lifting equipment suitable for the weight and for the coupler system. For maintenance and daily recharge of the batteries, it is necessary to follow all instructions given by the manufacturer.

For Battery Installation follow these steps (See figure 6):

1.

Make sure that the key switch is in the “OFF” position and the parking brake is set.

2.

Lift and rotate the base support of the seat forward.

3.

Lean the seat on to the steering wheel.

4.

Lift the front of the recovery tank and rotate it towards the rear until it locks in place.

5.

Put the batteries into position and connect the battery cables as shown in figure 7.

6.

Join the connector from the battery pack to the machine connector (see figure 8).


Figure 6

Figure 7

Figure 8

7.

Unlatch the recovery tank support and carefully rotate it forward to the normal operating position.

8.

Lower the base support of the seat.

NOTE: Charge the batteries before using.

Page -9-


Battery Maintenance

The electrical power to operate the machine comes from the storage batteries. Storage batteries need preventative maintenance.

WARNING: Working with batteries can be dangerous. Always wear eye protection and protective clothing when working near batteries. NO

SMOKING!

To maintain the batteries in good condition, follow these instructions:

1.

Keep the electrolyte at the correct level. The correct level is between 1/4” (1/2 cm) below the bottom of the tube in each cell and above the tops of the plates.

Check the level of the electrolyte each time you charge the batteries (see figure 9).

NOTE: Check the level of electrolyte prior to charging the batteries. Be sure the plates in each cell are covered with electrolyte before charging. Do not top off the cells prior to charging the battery. Electrolyte expands during charging.

As a result, the electrolyte could overflow from the cells.

Always top off the cells with distilled water after charging.

CAUTION: Irreversible damage will occur to the batteries if electrolyte does not cover the plates. Keep the electrolyte at the correct level.

CAUTION:

CAUTION:

Machine damage and discharge across the tops of the batteries can occur if the batteries are over filled.

Do not fill the batteries up to the bottom of the tube in each cell.

Wipe any acid from the machine or the tops of the batteries. Never add acid to a battery after installation.

Batteries must be refilled with distilled water only. Do not use tap water as it may contain contaminants that will damage batteries.

2.

Keep the tops of the batteries clean and dry. Keep the terminals and connectors clean. To clean the top of the batteries, use a damp cloth with a weak solution of ammonia or bicarbonate of soda solution. To clean the terminals and connectors, use a terminal and connector cleaning tool. Do not allow ammonia or bicarbonate of soda to get into the batteries.

3.

Keep the batteries charged.

Page -10-

Figure 9

Correct Fill



How to Charge the Batteries

WARNING: Charging the batteries in an area without adequate ventilation could result in an explosion. To prevent an explosion, charge the batteries only in an area with good ventilation.

WARNING: Lead acid batteries generate gases which could explode. Keep sparks and flames away from batteries. NO

SMOKING!

WARNING: Failure to disconnect the AC plug from the wall receptacle before connecting or disconnecting the

DC connector on the charger could result in an explosion. Always disconnect the AC plug from the wall receptacle before connecting or disconnecting the DC connector on the charger.

To charge the batteries, follow this procedure:

1.

Put the charger on a flat surface. Make sure the vents on the sides are at least two inches away from walls and other objects. Make sure there are no objects near the vents on the bottom of the charger.

2.

Make sure the key switch is in the “OFF” position.

3.

Set the parking brake by pushing on the pedal and pulling it backwards with your foot. Make sure the pedal is locked in position (see figure 10).

4.

Raise the seat base support.

5.

Disconnect the machine connector and the battery connector.

6.

Connect the battery charger connector to the battery pack connector in the machine (see figure 11).

NOTE: The MINI-MAX uses a battery adapter cable as an interface between the battery charger and the battery pack.

The adapter battery cable was delivered in the package with the machine. Connect the adapter cable to the charger and then to the battery pack. See the instruction booklet for the battery charger.

Recharging the Batteries (See figure 12)

Make sure the battery charger fits the installed batteries either for capacity or for type (lead/acid or GEL and equivalents).

WARNING: Never charge a GEL battery with an unsuitable battery charger.

Carefully follow the instructions given by the manufacturer of the batteries and battery charger.


Figure 10

Figure 11

Figure 12

Page -11-

How To Prepare the Machine For Operation (cont.)

NOTE: To prevent permanent damage to the batteries, avoid their complete discharge. Never leave the batteries completely discharged, even if the machine is not being used. When recharging the batteries, keep the base support of the seat lifted. After every 20 recharging operations, check the level of the electrolyte and if necessary top off with distilled water.

Level Indicators for the Charge of the Batteries

The battery meter ( see figure 13) on the control panel has a digital read out with 4 fixed positions and also a blinking indicator. The numbers that appear on the display show the approximate charge level. 4 = maximum charge, 3 = 3/4 charge, 2 = 2/4 charge, 1 =

1/4 charge, 0 = (blinking) discharged battery.

Figure 13

3

NOTE: A few seconds after the meter reads “0” it will start blinking. The brush motors will then automatically switch off.

How To Install the Squeegee

To install the squeegee onto the machine, follow this procedure:

1. Insert the left stud bolt (1) on the squeegee into the left slotted hole in the support frame on the machine. Install the hair pin (2) into the stud bolt hole (see figure 14).

2. Attach the vacuum hose cuff to the squeegee hose fitting (see figure 15).

3. The squeegee assembly has a break away feature that is also used for mounting the squeegee on the right side. Loosen the spring loaded tension knob on the squeegee. Slide the stud with the washer and spring into the slotted hole in the support frame on the machine. The washer should be located above the support. Tighten the knob to apply the spring tension (see figure 16).

1

2

Figure 14

Figure 15

NOTE: To prevent damage to the squeegee or machine, the squeegee was designed to break away from the machine on the right side. If the squeegee is impacted and it breaks away from the machine, simply reinstall it by following step 3.

How to Adjust the Squeegee

During operation, the rear squeegee blade should have a constant 3/16” flare along the entire squeegee blade

(see figure 17).

1. The squeegee body can be tilted to adjust the squeegee blade flare in the middle to match the flare on the ends. To adjust the tilt, loosen the lock nut (3) on the adjusting bolt located on the left side of the squeegee (see figure 14).

2. Turn the adjusting bolt counter clockwise to increase the flare in the middle.

Figure 16

3. Turn the adjusting bolt clockwise to decrease the flare to the middle.

Page -12-

3 /

16

”

Figure 17



4.

After making adjustments, retighten the lock nut.

5.

The amount of squeegee blade flare can be increased or decreased by adjusting the height of the two squeegee wheels

(see figure 18).

6.

Turn the squeegee wheel adjusting knobs clockwise to decrease the squeegee blade flare.

7.

Turn the squeegee wheel adjusting knobs counter clockwise to increase the squeegee blade flare.

NOTE: It is important that the right and left wheels are set properly in order for the squeegee to work parallel to the floor.

NOTE: As the rear squeegee blade wears, it can be rotated and/or flipped to obtain four good edges before having to change blades.

How to Install the Rotary Brush Head Unit (See figure 19)

To install the rotary brush head unit follow this procedure:

1.

Set the parking brake.

2.

Position the brush head unit on the left side of the machine.

3.

Align the mounting rails of the machine with the channels on the brush head unit (see figure 20).

4.

Turn the key switch to the “ON” position.

5.

Raise or lower the mounting rails on the machine using the brush up/down switch such that the channels on the brush head align in the vertical direction.

6.

Turn the key switch to the “OFF” position.

7.

Carefully slide the brush head unit into the machine until it stops.

NOTE: The electrical connections between the brush motors and the machine are connected automatically once the brush head is fully inserted into the machine.

8.

Rotate the two clamping studs (with knobs) located on the left side of the machine towards the inner part of the brush head unit (see figure 21).

9.

Secure the brush head unit into the machine by tightening the two knobs.

10. Attach the solution hose quick connect coupling to the machine

(see figure 22).

How to Install the Rotary Brushes

1.


2.

Connect the battery pack connector into the machine connector.

3.

Turn the key to the “ON” position.

4.

Push the brush up/down switch to raise the brush head.

5.

Turn the key to the “OFF” position. Remove the key from the machine.

WARNING: Injury could occur if you do not remove the power source from the machine before you assemble the brushes.


Figure 18

Figure 19

Figure 20

Figure 21

Figure 22

Page -13-


6.

With the brush base in the up position, insert the brushes into the seat of the plate under the base until the three buttons fit into the holes of the plate (see figure 23).

7.

Turn the brush so that the buttons are pushed towards the retaining springs until the brush is clamped into place. Figure

23 shows the correct direction to rotate the right side brush when installing the brush.

8.

The left brush has to be rotated in the opposite direction for installation.

WARNING: Use gloves to protect your hands when performing the steps listed above.

NOTE: It is recommended to swap daily the position of the right brush with the left brush or vice versa. If the brushes are old and show deformed bristles, then it is better to reassemble them in the same position (the right to the right side and the left to the left side). This will help avoid overload to the brush motors due to the inclination of the bristles, and also to avoid excessive vibrations

(see figure 24).

9.

To remove the brushes, reverse the appropriate procedure.

Figure 23

Figure 24

How to Install and Adjust the Brush Housings on the Rotary

Brush Head Unit

Follow this procedure to install the brush housings and side skirts:

1.

Mount the left brush housing onto the two studs on the brush head unit.

2.

Attach the brush housing to the brush head with the two knobs

(see figure 25).

Figure 25

3.

Follow steps 1 and 2 to mount the right brush housing to the brush head unit.

4.

To remove the brush housings, follow the above procedure in the reverse order.

Follow this procedure to adjust the side skirts:

1.

Loosen the two clamping knobs holding the brush housing on both sides of the brush head unit (see figure 25).

2.

With the brushes on the floor, position the skirts such that they are touching the floor with a slight flare to the outside. NOTE:

Too much flare on the side skirts will cause the brushes to interfere with the side skirts during operations.

3.

Tighten the clamping knobs on both brush housings.

How to Remove the Rotary Brush Head Unit

The rotary brush head unit is removed from the left side of the machine. To remove the rotary brush head unit, follow this procedure:

1, Set the parking brake.

2.


3.

Lower the brush head unit with the brush up/down switch such that the brushes just touch the floor.

4.




5.

Remove the clamping knobs and the side brush housings with skirts from the brush head unit.

6.

Disconnect the solution hose quick connect coupling from the machine.

7.

Loosen the two knobs on the clamping studs located on the left side of the machine. Rotate the two studs outward from the center of the brush head unit.

8.

With the brushes still on the unit, carefully pull the brush head unit towards you and slide the unit out of the machine.

How to Install the Cylindrical Brush Head Unit (see figure 26)

To install the cylindrical brush head unit, follow this procedure:

1.

Se the parking brake.

2, Position the brush head unit on the left side of the machine, with the brushes, side skirts and hopper removed.

3.

Align the mounting rails of the machine with the channels on the brush head unit (see figure 27).

4.


5.

Raise or lower the mounting rails on the machine using the brush up/down switch such that the channels on the brush head align in the vertical direction.

6.


7.

Carefully slide the brush head unit into the machine until it stops.

NOTE: The electrical connections between the brush motors and the machine are connected automatically once the brush head is fully inserted into the machine.

8.

Rotate the two clamping studs (with knobs), located on the left side of the machine, towards the inner part of the brush head unit (see figure 28).

9.

Secure the brush head unit into the machine by tightening the two knobs.

10. Attach the solution hose quick connect coupling to the machine

(see figure 29).

11. Install the brushes, hopper and side skirts.

How to Install the Cylindrical Brushes

1, Set the parking brake.

2.

Connect the battery pack connector into the machine connector.

3.


4.

Push the brush up/down switch to raise the brush head.

5.

Turn the key to the “OFF” position. Remove the key from the machine.

WARNING: Injury could occur if you do not remove the power source from the machine before you assemble the brushes.


Figure 26

Figure 27

Figure 28

Figure 29

Page -15-

How To Prepare the Machine For Operation (cont.)

6.

Remove the side brush skirts by removing the hair pin and mounting pin (see figure 30 and 30A).

7.

With the brush head unit in the up position, remove the removable brush support hub by pushing downwards and then pulling it outwards (see figure 31).

8.

Insert the cylindrical brush into the brush head tunnel.

Align and insert the brush onto the driver hub on the opposite end.

9.

Insert the removable support hub into the brush. While inserting the support hub into the brush, align the cantilever retention spring into the slot on the support hub

(see figure 32).

10. Push the support hub plate downwards and then inwards to retain the support hub to the brush head.

11. Repeat steps 6-10 for installing the second brush.

12. Reinstall the side skirts.

WARNING: Use gloves to protect your hands when preforming the steps listed above.

13. To remove the brushes, reverse the appropriate procedures.

How to Install and Adjust the Side Skirts on the Cylindrical

Brush Head Unit

Follow this procedure to install the side skirts:

1.

Align slot in side skirt with mounting stud on brush head and install side skirt onto brush head unit (see figure 33).

2.

Install front mounting pin and insert hair pin (see figure 30 and 30A).

3.

To remove side skirt, follow the above procedure in reverse order.

Follow this procedure to adjust the side skirts:

1.

Loosen the lock nut on the vertical adjusting bolt located next to the front mounting pin (see figure 30).

2.

With the brushes on the floor, adjust the bolt such that the front end of the side skirt just skims the floor.

3.

Tighten the locking nut on the adjusting bolt.

How to Remove the Cylindrical Brush Head Unit

The cylindrical brush head unit is removed from the left side of the machine. To remove the cylindrical brush head unit, follow this procedure:

1.


2.


3.

Raise the brush head unit with the brush up/down switch such that the brush head unit is at its up most position.

4.

Remove the side skirts, brushes and hopper.

5.

Lower the brush head unit with the brush up/down switch such that the brush head unit just touches the floor.

6.


7.

Disconnect the solution hose quick connect coupling from the machine.

Page -16-

Figure 30

Figure 30A

Figure 31

Figure 32

Figure 33



8.

Loosen the two knobs on the clamping studs located on the left side of the machine. Rotate the two studs outward from the center of the brush head unit.

9.

With the side skirts and brushes removed, carefully pull the brush head unit towards you and slide the unit out of the machine.

How To Operate the Machine

How to Operate the Squeegee and the Vacuum Motor

The squeegee wipes the floor while the vacuum motor removes the dirty solution from the floor. To operate the squeegee, follow this procedure:

1.

To lower the squeegee and start the vacuum motor, press the squeegee up/down switch to the down position.

NOTE: The vacuum motor will start immediately when the down position of the switch is pressed, but the squeegee will not lower until the machine begins to traverse forward.

2.

To raise the squeegee, press the squeegee up/down switch to the up position. The squeegee will then raise and the vacuum motor will shut off.

NOTE: The center position of the squeegee up/ down switch will raise the squeegee, but lets the vacuum motor continue to run to avoid drips flowing back through the squeegee and onto the floor. This also allows the use of the off isle wand option.

NOTE: The squeegee will rise automatically when traversing in reverse during scrubbing operations.

How to Fill the Solution Tank

The solution tank fill port is located under the seat (see figure

34). To fill the solution tank, follow this procedure:

1.

Turn the key switch to the “OFF” position and set the parking brake.

2.

Rotate the seat support forward and open the solution tank lid.

3.

Add a cleaning chemical to the solution tank. For the correct amount of chemical, follow the directions shown on the container. NOTE: Excess foam in the recovery tank could damage the vacuum motor, so use only the minimum amount of detergent necessary.

WARNING: Always use low foam detergent. To avoid the production of foam, before starting to clean, put a minimum quantity of antifoam liquid into the recovery tank. NEVER USE

PURE ACID.

4.

Fill the solution tank with clean water (see figure 34).

5.

After filling the solution tank, close the solution tank lid and return the seat support.

WARNING: Water solutions or cleaning materials used with this type of machine can leave wet areas on the floor surface. These areas can cause a dangerous condition for the operator or other persons. Always put CAUTION signs near the area you are cleaning.


Figure 34

Page -17-

How To Operate the Machine (cont.)

WARNING:

WARNING:

Machines can ignite flammable materials and vapors. Do not use with or near flammables such as gasoline, grain dust, solvents and thinners. Only use a cleaning concentration recommended by the chemical manufacturer.

Clarke recommends a maximum water temperature of 120°F

(49°C).

Operating the Machine

NOTE: Before scrubbing with the machine, become familiar with the operations and handling of the machine.

Run the machine at the lowest traverse speed. Use the machine in an area that has no furniture or objects until you can do the following:

1. Traverse the machine in a straight direction, forward and backward.

2. Stop the machine safely.

3. Turn the machine both left and right and return to a straight direction.

To traverse the machine follow this procedure:

1. Sit on the driver seat.

2. Turn the key switch to the “ON” position (see figure 35, item A).

3. Raise the brush to the highest position (see figure 35, item B).

4. Raise the squeegee (see figure 35, item C).

5. Release the parking brake (see figure 36)

6. Place the forward/neutral/reverse switch to the forward position (see figure 35, item D).

7. Gently press on the accelerator pedal (see figure 37).

The machine should begin to move.

8. To change the speed of the machine, press harder on the accelerator pedal.

9. To stop, remove your foot from the accelerator pedal.

10. To travel in reverse, place the forward/neutral/reverse switch in the reverse position (see figure 35, Item D).

11. Once again, gently press the accelerator pedal. The machine should then travel in reverse.

12. To stop, remove your foot from the accelerator pedal.

13. To turn the machine, rotate the steering wheel in the direction you want to turn.

14. When you stop the machine, turn the key switch “OFF”, remove the key and set the parking brake.

Page -18-

B

C

A

Figure 35

Figure 36

Figure 37

D



Do These Procedures When You Begin Your Work

Period

1. Make sure the key switch is in the “OFF” position.

2. Disconnect AC power from battery charger (follow charger instructions).

3. Disconnect the connector on the battery charger from the battery pack connector.

4. Join the connector from the batteries to the machine connector.

5. Make sure the filter screen (1) to the vacuum motor is clean and installed properly in the recovery tank (see figure 38).

6. Make sure the recovery tank lid is in place and has been tightened (see figure 39).

7. Close and secure the lower cleaning port cover on the recovery tank (see figure 40).

8. Make sure that the plug in the recovery drain hose is in place and has been tightened (see figure 41).

9. Make sure that the brushes/pads are in position and installed correctly.

10. Make sure the brush housings and skirts are in position on the brush head.

11. Check the installation of the squeegee and squeegee hose.

How to Clean a Floor

WARNING: Water solutions or cleaning materials used with this type of machine can leave wet areas on the floor surface. These areas can cause a dangerous condition for the operator or other persons.

Always put CAUTION signs near the area you are cleaning.

To clean a floor follow this procedure:

1. Turn the key switch to the “OFF” position and set the parking brake.

2. Put the water and a cleaning chemical in the solution tank.

3. Sit on the driver seat. NOTE: The machine will not traverse if the operator is not properly seated.

4. Release the parking brake.

5. Turn the key switch “ON”. NOTE: The key switch turns on the battery and hour meter displays.


1

Figure 38

Figure 39

Figure 40

Figure 41

Page -19-

How To Operate the Machine (cont.)

6.

Lower the squeegee. NOTE: The vacuum motor will turn on when the squeegee up/down switch is placed in the middle or lower position.

7.

Lower the brush head until it reaches the full stroke down.

NOTE: The brushes will start rotating only when the accelerator pedal is pressed.

8.

Place the forward/neutral/reverse switch in the forward position.

9.

Open the solution flow valve by lowering the lever.

NOTE: The solution will flow only if the machine is moving forward.

10. Press the accelerator pedal. After the accelerator pedal is pressed the machine will begin to move, the squeegee will lower and the brushes will start to rotate.

11. After a few feet of scrubbing, check to see that the amount of solution being applied is correct and that the squeegee is picking up water and drying the floor. Make adjustments as required.

12. Once the machine is set properly continue to scrub until the solution runs out.

WARNING: If the machine develops operating problems while working, remove your foot from the accelerator pedal and apply the emergency brake. Set the parking brake and turn the key switch “OFF”. After resolving the problem, release the parking brake and continue working.

NOTE: When making multiple passes across the floor, let the brush clean approximately 2 inches (5 cm) of the area already cleaned by the brush.

NOTE: During most cleaning procedures, apply and remove the solution in one operation.

How to Clean a Very Dirty Floor

To clean a very dirty floor, follow this procedure:

1.

Apply solution to the floor.

2.

Do not lower the squeegee. This will keep the vacuum motor off.

3.

Lower the brush or pad and scrub the floor.

4.

Scrub the floor again with additional solution and lower the squeegee.

5.

Pick up all the solution with the squeegee.

Figure 42

Do These Procedures When You End Your Work Period

Having finished the job and before any type of maintenance is done, follow these procedures:

1.

Close the solution flow valve by sliding the handle to its up most position (see figure 42).

2.

Press the brush up/down switch to the up position until the brush head has reached its up most position.



3.

Place the squeegee up/down switch in the middle position to raise the squeegee and allow the vacuum motor to continue to run. Allow the vacuum motor to run for another 20 seconds and then place the squeegee up/ down switch to the up position. This will shut the vacuum motor off.

4.

Take the machine to a water drain.

5.

Turn the key switch “OFF” and set the parking brake.

6.

Remove the drain hose from the holding hook.

7.

Unscrew the drain plug and empty the recovery tank (see figure 43).

NOTE: To simplify the draining operation, it is recommended to hold the hose bent with one hand and with the other hand unscrew the knob and take off the plug. Slowly straighten the hose so the liquid will start draining at the desired speed.

WARNING: Use gloves to protect your hands from contact with dangerous solutions when preforming the steps listed above.

8.

Flush the tank. Put clean water in the tank through the opening at the top.

9.

If the tank or drain hose has an obstruction, use water pressure to flush the tank or hose. Put the water hose into the drain hose.

10. Leave the tank and drain plug removed to air dry.

11. Check the squeegee blade. Use a cloth to clean the squeegee blade. If the squeegee blade is damaged or worn, turn or replace the blade.

NOTE: To avoid damage to the squeegee, the squeegee must be lifted when the machine is not in operation.

12. Take off the brushes and clean them with a jet stream of water.

13. If you are scrubbing with the cylindrical brush head unit, remove the hopper (see figure 44). Clean it carefully.

14. Use a clean cloth and wipe the surface of the machine.

15. Check the batteries and add distilled water as needed.

The correct level is between ¼’ (½ cm) below the bottom of the tube in each cell and above the tops of the plates.

See the instructions in the section of this book called

“Battery Maintenance”.

CAUTION: Tap water may contain contaminants that will damage batteries. Batteries must be refilled with distilled water only.

WARNING: Lead acid batteries generate gases which can cause an explosion. NO

SMOKING. Always wear eye protection and protection clothing when working near batteries.

16. Charge the batteries. See the instructions in the section of this book called “How to Charge the Batteries”.


Figure 43

Figure 44

Page -21-

Maintenance

MAINTENANCE TO BE DONE EVERY WEEK

WARNING:

WARNING:

CAUTION:

Maintenance and repairs must be done by authorized personnel only. Always empty the solution tank and the recovery tank before doing any maintenance. Keep all fasteners tight.

Always wear eye protection and protective clothing when working near batteries. NO SMOKING! Do not put tools or other metal objects across the battery terminals or the tops of the batteries.

To prevent damage to the machine, and discharge across the tops of the batteries, do not fill the batteries above the bottom of the tube in each cell. Wipe any acid from the machine or the tops of the batteries. Do not add acid to batteries after installation.

Battery Inspection and Cleaning


2. To inspect batteries, rotate seat support forward and lean it against the steering wheel. Lift and rotate recovery tank to the rear until it latches in the open position. Be sure the recovery tank is empty before lifting.

3. Disconnect the batteries. Use a cloth and a solution of ammonia or bicarbonate of soda to wipe the top of the batteries. Clean the battery terminals. Reconnect the batteries. See the instructions in the section of this book called “Battery Maintenance”.

4. When battery inspection is completed, unlatch and close the recovery tank. Rotate the seat support back to the operating position.

Figure 45

Figure 46

Cleaning the Recovery Tank and Filter


2. Lift and rotate the seat support forward and rest it against the steering wheel.

3. Empty the recovery tank using the flexible drain hose by unscrewing the knob and taking off the plug (see figure 45).

4. Open the lower cleaning port cover by unscrewing the knob and rotating the clamping bar (see figure 46).

5. Remove the recovery lid, rinse the tank and clean the drain plug.


Maintenance

6. Clean the hose fitting in the recovery tank and spray water down the squeegee hose to clean out debris.

7. Remove the vacuum hose adapter from the top of the recovery tank by rotating it counter-clockwise and pulling it upwards (see figure 47).

8. Remove the filter and the float assembly from the recovery tank.

9. Rotate the filter inside the protection housing counter-clockwise and remove it.

10. Thoroughly clean the filter and all of the component parts with water.

11. Reinstall the filter and the float assembly and replace it in the recovery tank.

12. Reinstall the lower cleaning port cover, making sure that the gasket is in position.

13. Reinstall the drain plug and tighten.

Cleaning the Solution Tank and Filter

1. Move the machine so that the solution tank filter assembly is located directly over a floor drain.

NOTE: The solution tank does not have a drain hose.

It is drained through the filter body located in the front and underneath the machine (see figure 48).


3. Close the solution flow valve by sliding it to its up most position (see figure 49).

4. Unscrew the filter housing by turning it counterclockwise (see figure 48). Remove the filter screen from the housing and clean it carefully.

5. With the filter body located above the floor drain, slide the solution flow valve downward to its full open position. The solution tank will immediately start draining.

6. Clean inside the solution tank with a jet stream of water.

7. Close the solution flow valve.

8. Replace the filter inside the housing and reinstall on machine.


Figure 47

Figure 48

Figure 49

Page -23-

Maintenance (cont.)

Squeegee Maintenance

Clean the squeegee with a jet stream of water and a damp cloth. Inspect the front and rear squeegee blades for wear.

Readjust or replace if necessary.

Front Squeegee Blade Replacement

To replace the front squeegee blade, follow this procedure:

1. Remove the squeegee assembly from the machine.

2. Remove mounting screws and front squeegee blade.

3. Install new front squeegee blade and reinstall mounting screws.

4. Replace squeegee on machine.

Rear Squeegee Blade Replacement

If the rear squeegee blade is worn and does not dry the floor well, follow this procedure:

1. Remove the squeegee assembly from the machine.

2. Push and rotate the small tabs on the squeegee so that they will slip through the holes in the squeegee blade clamping plate (see figure 50).

3. Remove the squeegee blade and inspect it.

4. Rotate the squeegee blade to obtain a new cleaning edge. Replace if necessary.

5. Reinstall the squeegee blade.

6. Reinstall the squeegee assembly on the machine.

7. Readjust the settings on the squeegee as required

(see “How to Adjust Squeegee”).

Figure 50


HOW TO CORRECT PROBLEMS IN THE MACHINE

PROBLEM

Insufficient water onto the brushes

CAUSE

The solution flow valve is not open.

There is no water in the solution tank.

The solution filter is dirty.

A circuit breaker has tripped.

ACTION

Make sure the solution flow valve is open

Fill the solution tank.

Clean the solution filter.

Reset the circuit breaker.

The machine does not clean satisfactorily

The squeegee does not dry the floor

The vacuum motor does not function

The brushes are worn.

Need to use a different kind of brush.

Check the brushes and replace if necessary.

(the brushes have to be replaced when the bristles reach approximately .59 inches (15mm height.)

Use a different kind of brush. For cleaning operations on floors where the dirt proves to be particularly resistant, we recommend using special brushes. See Accessories page.

The squeegee is dirty.

The height of the squeegee support needs

to be adjusted.

The suction group needs to be cleaned.

The squeegee blades are worn.

Clean the squeegee.

Adjust the height of the squeegee support. See

“How to Adjust the Squeegee”.

Clean the suction group. See “Routine Maintenance” section.

Replace the squeegee blades. See “Routine

Maintenance” section.


The circuit breaker has tripped.

The squeegee up/down switch in not in the low or middle position.

Put the squeegee in the low or middle position.

The machine does not start

The operator is not properly seated.

The parking brake is engaged.

The key is not in the “ON position”.

The connector is not connected to the batteries.

The batteries are not charged or not connected properly.


The operator must be properly seated in the driving position.

Release the parking brake.


Connect the connector to the batteries.

Check to make sure the batteries are connected properly and charge if necessary.


The brush motors do not work

WARNING: To avoid damage to the floor, the motor starts only when the machine goes forward.

The brush head unit is not down.

The batteries are not charged or not connected properly.

Poor electrical connection at the brush head unit.

Put the brush head unit down.

Check to make sure the batteries are connected properly and charge if necessary.

Connect the electrical connection at the brush head unit.

It is not possible to raise or lower the brush head unit.


The horn does not work.





Clarke ®

MINI MAX

APPLICATIONS - 1/01

B

RUSH

H

EAD

A

PPLICATIONS

Description

Rotary Brush Head Unit

Cylindrical Brush Head Unit

Used For

All types of floors with dirt and small amounts of solid debris.

Surfaces that are littered with debris and shavings. These are collected into a hopper without obstructing the squeegee blades.

B

RUSH

/ P

AD

A

PPLICATIONS

Description

Polypropylene Brush

Super Grit (Tynex) Brush

Pad Holder

Used For

All types of floors which are hot water resistant (not more than 60° C)

Keeps its shape even working on wet floors.

To clean very dirty floors. The brush bristles are charged with very aggressive abrasives.

To avoid floor damage, work strictly only with the necessary pressure.

Recommended to clean glossy areas.

The traditional pad holder is equipped with anchor points which allow the abrasive pad to be held and dragged during the work process.


Clarke ®

MINI MAX

ACCESSORIES - 5/02

A

CCESSORIES

Description

Suction Hose Adapter 1½” / 2”

Power Wand Kit

Squeegee Tool w/Scrub Brush

Clarke Care Kit

Polydur Protectant

Kit, Grease Gun

B

RUSH

H

EAD

U

NITS AND

P

AD

/ B

RUSH

C

OMPONENTS

Description

26” Brush Head Unit (Rotary) - Brushes not included

13” Pad Driver

13” Soft Polypropylene Brush

13” Medium Polypropylene Brush

13” Heavy Polypropylene Brush

13” Super Grit Brush

Description

30” Brush Head Unit (Rotary) - Brushes not included

15” Pad Driver

15” Soft Polypropylene Brush

15” Medium Polypropylene Brush

15” Heavy Polypropylene Brush

15” Super Grit Brush

Description

28” Brush Head Unit (Cylindrical) - Brushes included

28” Polypropylene Brush Heavy

28” Polypropylene Brush Lite

28” Nylon Brush

28” Clear Grit

28” Super Grit

S

QUEGGEE

A

SSEMBLIES AND

S

QUEEGEE

B

LADES

Description

33” Squeegee Assembly Complete

Front Squeegee Blade

Rear Squeegee Blade

Description

40” Squeegee Assembly Complete

Front Squeegee Blade

Rear Squeegee Blade

Part No.

30108A

10488A

638856

14607A

50478A

55420A

Part No.

51282A

51283A

51284A

51286A

51285A

51287A

Part No.

51299A

51300A

51301A

51303A

51302A

51304A

Part No.

51294A

51295A

38027A

38026A

38024A

38025A

Part No.

51288A

51289A

51290A

Part No.

51305A

51306A

51307A


NOTE S


Division of

Section II

Parts and Service Manual

(70241R)


Clarke ® MINI-MAX 26/28/30

Frame and Front Cover Assembly Drawing 12/02



Frame and Front Cover Assembly Parts List 12/02

31

32

33

34

35

36

37

38

39

40

Ref Part No.

1 52282A

2 52283A

3 52284A

4 52856A

5 52857A

6 52858A

7 40248A

8 52288A

9 51658A

10 52143A

11 52291A

12 52292A

13 52293A

30

Description

Frame

Frame, Front

Steering Cover

Front Cover

Right Fender

Left Fender

Pedal, Accelerator

Clamp

Hose

Washer

Nut

Decal

Decal

Screw, M6x20

Lock Washer, Ø 6

Washer, Ø 6x12

Screw, M5x16

Screw, M6x16

Screw, M8x16

Lock Washer, Ø 8

Washer, Ø 8x17

Screw, M8x60

Screw, M8x20

Screw, M8x25

1

6

1

1

2

1

1

Qty

1

1

1

1

1

1



Steering Assembly Drawing 12/02



Steering Assembly Parts List 12/02

Ref Part No.

Description

65

66

67

68

69

62

63

64

1 51669A

2 51670A

3 51671A

4 51672A

5 51673A

6 51674A

7 51675A

8 51676A

9 51677A

10 51678A

11 51679A

12 51680A

13 51681A

14 51682A

15 51683A

16 51684A

Plate

Bearing

Box

Support

Hub

Sprocket

Anti-skid Wheel

Shaft

Support

Support

Chain Tightener

Joint Chain

Chain

Universal Joint

Support

Shaft

56

57

58

59

60

61

17 51685A

18 51686A

19 51687A

20 51688A

21 51689A

22 51690A

23 51691A

24 51692A

Steering Wheel

Plug

Bellows

Bearing

Spacer

Spacer

Pin

Mud Guard

51

52

53

54

55

25 51693A

26 51694A

Wheel Hub

Support

27 51564A Key

28 70769A Label, Clarke

50 Screw, M8x40

Washer, Ø 8

Washer, Ø 8x17

Screw, M10x25

Washer, Ø 10x21

Lock Nut, M10

Lock Nut, M20

Screw, M10x35

Screw, M6x16

Washer, Ø 6x12

Lock Nut, M6

Washer, Ø 15x28

Nut, M14

Screw, M6x20

Lock Nut, M8

Nut, M8

Screw, M8x6

Washer, Ø 6x24

Screw, M8x25

Screw, M8x20

Qty

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2



Wheel and Transaxle Assembly Drawing 2/02



Wheel and Transaxle Assembly Parts List 2/02

Ref Part No.

Description

1 51756A Geared Motor

2 51757A Support

3 51758A

6 51759A

7 51760A

8 51761A

9 51762A

Spacer

Bearing

Oil Seal

Spacer

Spacer

10 51763A

11 51765A

12 51766A

13 51767A

14 51768A

15 51769A

16 51770A

17 51771A

20

21

22

23

25

26

29

31

33 52443A

34 51593A

35 52441A

36 52442A

37

38 52475A

Left Axle Shaft

Anti-Skid Wheel

Wheel Cover

Right Axle Shaft

Sheath, Wiring

Cap

Support

Bearing

Washer, Ø 8x17

Washer, Ø 8

Washer, M8x20

Screw, M8x20

Screw, M8x25

Screw, M8x60

Screw, M10x25

Washer, Ø 8x24

Ring, Retainer

Carbon Brush Motor

Carbon Brush Holder

Bearing

Washer, Ø 10x21

Cover, Transaxle

2

2

2

1

2

1

2

2

Qty

1

1

1

1

1

1

1

1

1

2

4

1



Brake Assembly Drawing 2/01



Brake Assembly Parts List 3/01

63

64

65

66

59

60

61

62

54

55

56

58

51

52

53

67

68

69

70

71

73

Ref Part No.

Description

1 51772A Fork

2 51773A

3 51774A

4 51775A

5 51776A

6 51777A

7 51778A

8 51779A

9 51780A

10 51781A

11 51782A

Shaft

Rod

Pedal Cover

Pedal

Spring

Lever

Fork Pin

Fork

Lever

Bushing

12 51783A

14 51784A

15 51785A

16 51786A

17 51787A

18 51789A

19 51790A

20 51791A

21 51792A

22 51793A

23 51794A

24 51624A

25 51796A

26 51797A

27 51798A

28 51799A

29 52069A

50

Brake Shoe-Holder

Brake Assembly

Lever

Retainer Ring

Bushing

Bushing

Spacer

Fork, Left

Pin

Pin

Fork

Spring

Bushing

Pin

Pin

Cap

Fork Pin

Washer, Ø 8x24

Washer, Ø 8

Screw, M8X25

Lock Nut, M8

Screw, M5x35

Nut, M5

Screw, M8x20

Lock Nut, M10

Screw, M8x20

Washer, Ø 8x32

Screw, M6x25

Washer, Ø 6

Washer, Ø 6x12

Screw, M8x45

Washer, Ø 8x17

Nut, M8

Screw, M8x20

Nut, M4

Screw, M4x25

Nut, M6

Screw, M6x50

Screw, M6x40

2

2

2

1

1

1

2

1

2

1

1

2

1

2

2

2

1

Qty

2

1

2

1

2

2

1

1

1

1

1



Recovery Tank Assembly Drawing 12/02


Ref Part No.

1 52874A

2 45019A

3 52859A

4 52155A

5 52156A

6 52860A

7 52158A

9 52160A

10 52161A

11 52162A

12 52163A

13 52164A

14 41809A

14A 43401A

15 51338A

16 52166A

17 52167A

18 52168A

19 52169A

20 52170A

21 52171A

22 52172A

23 52149A

24 52174A

25 52175A

26 52176A

27 52177A

28 52178A

29 52179A

30 52180A

31 52181A

32 52182A

33 51332A

34 52183A

35 52184A

Description

Recovery Tank

Vacuum Motor (will also need to order 2 each of 14 and 14A)

Plate

Ring with Gasket

Plug

Pipe

Hose

Clamp

Stud Bolt

Fairlead

Deadening Hose

Gasket

Contact

Housing, Black

O-Ring

Plug

Chain

Knob

Drain Hose Plug

Coupling

Hose

Chain

Coupler

Connector

Gasket

Plug

Gasket

Gasket

Split PIn

Float

Filter

Housing

Drain Hose Assembly

Spring

Clamp

Qty

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

2

6

1

4

3

1

1

1

1

1

1


Recovery Tank Assembly Parts List 12/02

Ref Part No.

68

69

70

71

64

65

66

67

53

54

56

59

60

63

76

77

78

79

72

73

74

75

36 52185A

37 52186A

38 52187A

39 52188A

40 52073A

41 52190A

42 52191A

43 52192A

44 52193A

45 52194A

46 52195A

47 52196A

48 52863A

49 52864A

50

51 52865A

52 52866A

Description

Foam, Sound Deadening



Hose

Hinge

Ring Nut

Blade

Coupling

Filter-Holder Seat

Assembly Housing + Filter

Assembly Suction Plug

Rod

Gasket

Bassin

Dowel, M5x45

Tube

Chain

Nut, M6

Screw, 4.2x16

Washer, Ø 6x20

Nut, M8

Screw, Ø 4.89x13

Screw, M4x25

Washer, Ø 5x20

Nut, M4

Washer, Ø 4x9 Nylon

Screw, M6x16

Washer, Ø 6

Lock Nut, M6

Screw, M6

Washer, Ø 5

Washer, Ø 5x10

Lock Nut, M5

Nut, M5

Screw, 4.5x16

Dowel, 4.5x16

Washer, Ø 8x17

Screw, M8x35

Bolt, M6x25

Qty

1

1

1

1

1

1

2

1

1

3

1

1

1

1

1

1



Seat and Solution Tank Assembly Drawing 5/03



Seat and Solution Tank Assembly Parts List 5/03

Ref Part No.

1 40246A

2 52867A

3 52868A

4 52073A

5 52869A

6 40233A

8 52870A

9 52077A

10 52078A

11 51655A

12 52080A

13 52081A

14 40227A

15 40225A

16 u 51566A

17 52871A

18 52872A

20 52086A

21 52136A

22 52137A

23 52138A

24 40234A

25 52139A

26 52140A

27 52141A

28 52143A

29 52144A

30 52145A

31 52146A

32 52147A

34 52148A

35 52149A

36 51733A

Description Qty

Flashing Light

Seat Support

1

1

Bottom Plate

Hinge

Seat

Microswitch

1

1

1

2

Solution Tank

Support

Prop

1

1

1

Connector

Filter

Filter Cartridge

Pump

Solenoid Valve

Quick Coupling, Male

Cover

Solution Lid

Hose

Hose

Bellows

Valve Lever

Microswitch

Rod

Spring

Washer, Ø 6x30x3

Washer

Knob

Connector

Nipple

Valve

Clamp

Coupler

Bushing

1

1

1

1

1

1

1

3

1

1

1

1

1

2

1

1

1

1

1

1

1

2

-

1

38 52151A Decal

39 u 53361A Hose Fitting

50 Screw, Ø 4.2x13

51

52

53

54

Ref Part No. Description Qty

1

1

55

56

Screw, M6x30

Washer, Ø 6x18

Screw, M6x16

Screw, M5x12

Lock Washer, Ø 5

Washer, Ø 5x10

69

70

71

72

65

66

67

68

61

62

63

64

58

59

60

Screw, M6x20

Washer, Ø 6x12

Screw, M8x25

Washer, Ø 8x24

Screw, M6x50

Washer, Ø 6x24

Screw, M3x40

Nut, M3

Nut, M5

Nut, M5

Screw, M4x12

Lock Nut, M4

Screw, M8x80

Washer, Ø 8x17

Lock Nut, M8

73

74

Screw, M6x16

Lock Washer, Ø 6

75 Screw, M6x20

NI 70079A Warning Plate

NI 83010A Pop Rivet

NI 70253A Battery Connection Label

NI 77093A Falling Objects Label

NI 77092A Gases and Chemical Label

NI 77221A Serial Tag

1

1

1

1

3

1

*NI = Not Illustrated

NOTE: u indicates a change has been made since the last publication of this manual.



Brush Head Carriage Assembly Drawing 2/01



Brush Head Carriage Assembly Parts List 3/01

63

64

65

66

59

60

61

62

55

56

57

58

51

52

53

54

71

72

73

74

75

67

68

69

70

Ref Part No.

Description

28

29

30

31

32

50

21

22

23

24

17

18

19

20

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

52295A

52296A

52297A

52298A

52299A

52310A

52311A

51649A

52313A

52314A

52315A

52316A

51650A

52318A

52168A

52320A

52321A

52322A

52323A

51651A

51789A

52326A

52327A

51782A

52329A

40234A

52330A

51539A

52332A

Rod End, Left

Turnbuckle

Rod End, Right

Arm

Shaft

Coupling

Spring

Wing Nut

Adjuster

Support

Stop Ring

Plaque

Wheel

Tie Rod

Knob

Guide

Shim

Spacer

Actuator

Bushing

Bushing

Clip

Pin

Bushing

Support

Microswitch

Spring

Connector

Bushing

Screw, M8x20

Lock Washer, Ø 8

Screw, M8x35

Washer, Ø 8x17

Screw, M8x25

Washer, Ø 8x24

Screw, M6x20

Lock Washer, Ø 6

Screw, M6x30

Lock Nut, M6

Nut, M12

Screw, M1x60

Washer, Ø 12x24

Lock Nut, M12

Screw, M8x55

Lock Nut, M8

Washer, Ø 8x32

Screw, M10x60

Nut, M8

Screw, M3x16

Lock Nut, M3

Screw, M5x12

Lock Washer, Ø 5

Screw, M3x25

Lock Nut, M10

Washer, Ø 5x10

Qty

1

2

2

2

1

1

2

16

1

1

1

1

2

2

2

1

1

1

1

1

1

1

1

1

1

4

1

4

4


Clarke ® MINI-MAX 26/30

Rotary Brush Head Assembly Drawing 2/01


Ref Part No.

Description Qty Model

4

5

5A

6

2

3

1

1A

51596A Base, Brushes

51597A Base, Brushes

51598A Motor

51599A Bushing

51614A Motor Pulley

51334A Belt

51335A Belt

51616A Left Gearbox Assembly

7

8

9

10

51617A Right Gearbox Assembly

51618A Pulley

51619A Pipe

51620A Support

11

12

51621A Support

51622A Support

13 51623A Spring

13A 51624A Spring

14

15

51625A Coupling

51626A Support

15A 51627A Support

16 51628A Support

16A 51629A Support

17 51630A Support

17A 51631A Support

18 51632A Support

18A 51633A Support

19 51634A Front Skirt

19A 51635A Front Skirt

20 51326A Rear Skirt

20A 51330A Rear Skirt

21 51636A Right Skirt

21A 51637A Right Skirt

22 51638A Left Skirt

22A 51639A Left Skirt

23 51640A Front Blade

23A 51641A Front Blade

24 51642A Rear Blade

24A 51643A Rear Blade

25 51644A Right Blade

25A 51645A Right Blade

26 51646A Left Blade

26A 51647A Left Blade

27 51565A Bearing

28

29

51649A

51650A

Wing Nut

Wheel

30 51651A Bushing

31 51652A Bushing

32 u 52082A Quick Coupling, Female

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

1

1

2

1

1

2

2

2

2

1

1

2

1

1

2

1

1

4

4

1

4

1

1

1

1

1

1

1

1

30

26

30

26

30

26

30

26

30

26

30

26

All

26

30

26

All

All

26

30

All

All

All

All

All

26

30

All

26

30

All

All

All

All

All

30

All

All

All

30

26

30

26

30

26

30

26


Rotary Brush Head Assembly Parts List 5/03

85

86

87

88

81

82

83

84

89

90

77

78

79

80

73

74

75

76

69

70

71

72

65

66

67

68

61

62

63

64

45

46

47

60

Ref Part No.

Description Qty Model

37

38

39

40

33

34

35

36

41

42

43

44

51654A

51655A

51656A

51657A

51658A

51659A

51660A

51661A

51539A

51564A

51592A

51665A

Fitting

Connector

Connector

Hose

Hose

Hose

Hose

Bushing

Connector

Key

Clamp

Clamp

2

2

1

1

2

1

1

1

1

2

1

2

All

All

All

All

All

All

All

All

All

All

All

All

51666A Brush

51667A Support

77091A Moving Parts Label (*NI)

Screw, M6x16

Washer, Ø 6

Washer, Ø 6x24

Screw, M10x12

Washer, Ø 10x21

Screw, M10x35

Screw, M10x35

Washer, Ø 10x30

Lock Nut, M10

Screw, M8x16

Washer, Ø 15

Screw, M8x25

Washer, Ø 8

Washer, Ø 8x17

Washer, Ø 8x24

Dowel, M8x40

Lock Nut, M8

Screw, M8x30

Screw, M10x20

Screw, M8x70

Screw, M6x20

Washer, Ø 6x12

Lock Nut, M6

Screw, M3x16

Screw, M5x16

Screw, M6x25

Screw, M6x10

Washer, Ø 6x18

Lock Nut, M16x1,5

Nut, M6

Nut, M8

2

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

*NI = Not Illustrated




Rotary Gear Box and Brush Assembly Drawing 2/01



Rotary Gear Box and Brush Assembly Parts List 3/01

Ref Part No.

Description

68

69

70

58

59

64

65

54

55

56

57

50

51

52

53

1 *

2 52239A

3 52240A

4 52241A

5 52242A

6 52243A

8 52244A

9 51336A

10 52245A

12 52246A

14 52247A

15 52248A

16 52249A

17 52250A

18 52251A

18A 52252A

19 52253A

20 52254A

24 52255A

25 52256A

26 52257A

27 52258A

28 52259A

29 52270A

30 52271A

32 52272A

34 51337A

35 52273A

36 52274A

37 52275A

38 52276A

Brush

Flexible Coupling

Spacer

Flange

Bushing

Gasket

Spacer

Oil Seal

Bearing

Spring

Spacer

Clamp, Gearbox

Support

Key

Bevel Gear Pair Left Red.

Bevel Gear Pair Right Red.

Gasket

Breather

Gasket

Cover

Gasket

Bearing

Spacer

Gear Box Housing

Level Plug

Gasket

Oil Seal

O-Ring

Spacer

Plate, Diver

Special Washer

Washer, Ø8x18

Screw, M8x30

Lock Washer, Ø8

Washer, Ø8x24

Split Washer, Ø8

Washer, Ø 8x17

Screw, M8x18

Screw, M8x18

Washer, Ø6

Washer, Ø6x24

Lock Nut, Ø6x24

Screw, M8x20

Washer, Ø10x16

Screw, M10x12

Screw, M8x30

Qty

2

2

2

2

2

2

2

2

4

2

2

2

2

2

1

2

2

1

4

2

2

2

2

4

2

2

2

6

2

2

6

*See Accessory Page 27 for Available Brushes


Clarke ® MINI-MAX 28

Cylindrical Brush Head Assembly Drawing 2/01


Clarke ® MINI-MAX 28

Cylindrical Brush Head Assembly Parts List 5/03

Ref Part No.

Description

1 51536A Plate

18 51553A

19 51554A

20 51555A

21 51556A

22 51557A

23 51558A

24 51295A

25 51559A

26 51560A

27 51561A

28 51562A

29 51563A

30 51564A

31 51565A

32 u 52082A

33 51567A

2 51537A

3 51538A

4 51539A

5 51540A

6 51541A

7 51542A

8 51543A

9 51544A

10 51545A

11 51546A

12 51547A

13 51548A

14 51549A

15 51550A

16 51551A

17 51552A

34 51568A

35 51569A

36 51570A

37 51571A

38 51572A

39 51573A

40 51574A

41 51575A

42 51576A

43 51577A

44 51578A

45 51579A

46 51580A

47 51581A

Handle

Retainer Plate

Connector

Coupling

Housing, Brushes

Plate

Shaft

Pulley

Motor Pulley

Support

Hub

Hub

Pin

Spacer

Cover

Bushing

Support

Support

Spring

Left Side Skirt

Blade

Drawer

Cylindrical Brush

Blade

Motor

Belt

Retainer Ring

Retainer Ring

Key

Bearing

Quick Coupling, Female

Right Side Skirt

Blade

Tube

Spacer

Spring Pin

Coupling

Support

Support

Plug

Chain

Screw

Cover

Support Plate

Terminal

Fuseholder


Qty

2

1

1

2

2

2

2

2

2

2

1

1

1

2

1

1

1

2

2

2

4

2

2

2

2

2

2

1

2

1

1

1

1

2

1

2

2

4

2

1

2

2

1

2

2

1

1

* NI = Not Illustrated

Ref Part No.

Description

96

97

98

99

100

101

92

93

94

95

88

89

90

91

84

85

86

87

80

81

82

83

76

77

78

79

72

73

74

75

48 51582A

49 51583A

50 51584A

51 51585A

52 51586A

53 51587A

54 51588A

55 51589A

56 51590A

57 51591A

58 51592A

59 51593A

60 51594A

61 77091A

70

71

Fuse, 40A

Bushing

Wheel

Special Washer

Pipe

Spacer

Spacer

Rivet

Spring

Hose

Clamp

Carbon Brush, Motor

Holder, Carbon Brush

Moving Parts Label (*NI)

Screw, M6x20

Lockwasher, Ø 6

Lock nut, M6

Screw, M6 x 16

Screw, M6x10

Screw, M5x16

Washer, Ø 6x18

Washer, Ø 8x17

Lock nut, M8

Washer, Ø 6x24

Screw, M6x10

Screw, M8x18

Screw

Screw, M5x25

Lock Washer, Ø 5

Screw, M8X20

Lock Washer, Ø 8

Screw, M8x30

Nut, M8

Screw, M4x12

Screw, M10x120

Washer, 10x21

Lock Nut, M10

Screw, M3X16

Screw, M8x16

Screw, M6x60

Nut, M6

Screw, M10x16

Lock Washer, Ø 6

Screw, M6x12

Lock Washer, Ø 10

Screw, M8x30

Qty

1

9

3

1

3

6

2

2

2

1

1

2



Squeegee Lift Assembly Drawing 2/02



Squeegee Lift Assembly Parts List 2/02

Ref Part No.

Description

1 52197A Arm

2 52198A

3 52199A

4 52220A

5 51322A

6 52221A

7 52222A

8 52223A

9 52224A

10 52225A

11 52179A

Pin

Spring

Wheel Support

Wheel, Squeegee

Bushing

Knob

Spring

Shaft

Bushing

Split Pin

12 52227A

13 52228A

14 52229A

15 40228A

16 52230A

18 52231A

19 52232A

20 52233A

21 51564A

22 52235A

51

52

53

54

55

23 51680A

24 52237A

25 40231A

26 52238A

50

Chain

Roller

Geared Motor

Carbon Brush, Motor

Holder, Carbon Brush

Squeegee Adjusting Screw

Chain

Actuator, Switch

Key

Spring Pin

Joint Chain

Support

Microswitch

Pin

Screw, M10x60

Washer, Ø 10x21

Screw, M8x16

Washer, Ø 8x24

Screw, M6x20

Washer, Ø 6x18

61

62

63

64

65

56

57

58

59

60

Lock Nut, M6

Nut, M4

Washer, Ø 8

Washer, Ø 8x32

Screw, M6x20

Washer, Ø 6

Washer, Ø 6x24

Screw, M6x16

Washer, Ø 6x12

Nut, M10

66

67

68

69

Nut, M5

Screw, M4x50

Lock Nut, M5

Washer, Ø 5x10

70 52474A Cover, Squeegee Motor

1

1

1

1

1

1

2

1

1

1

2

1

1

1

Qty

1

1

2

2

2

3

2

2

1

1

2

1



Squeegee Assembly Drawing 2/01



Squeegee Assembly Parts List 3/01

Ref Part No.

Description

8

9

6

7

4

5

1

3

51738A Hose

51584A Wheel

51740A Stud Bolt

51741A Special Nut

51742A Locking Tab

51586A Pipe

51744A Spring Pin

51585A Special Washer

10

11

12

13

51746A Stud Bolt

51747A Spring

51748A Adjuster Nut

51749A Chain with Pin

14 51750A 33” Squeegee Body

14A 51751A 40” Squeegee Body

15 51752A 33” Rear Clamping Plate

15A 51753A 40” Rear Clamping Plate

52

53

54

55

56

57

16 51289A 33” Front Squeegee Blade

16A 51306A 40” Front Squeegee Blade

17 51290A 33” Rear Squeegee Blade

17A 51307A 40” Rear Squeegee Blade

18 51754A 33” Front Clamping Plate

18A 51755A 40” Front Clamping Plate

50

51

Screw, M10x110

Lock Nut, M10

Screw, M6x25

Nut, M6

Lock Nut, M6

Screw, M5x10

Washer, Ø 8x24

Lock Nut, M8

51288A 33” Squeegee Assembly

51305A 40” Squeegee Assembly

Qty Models

1

1

1

1

1

1

1

1

4

4

4

2

1

1

1

2

1

1

1

1

1

1

All

All

All

All

All

All

26

28/30

26

28/30

26

28/30

26

28/30

All

All

All

All

All

All

26

28/30

26

28/30

All

All

All

All

All

All

All

All



Electrical Panel Assembly Drawing 12/02



Electrical Panel Assembly Parts List 12/02

69

70

71

72

64

65

66

67

68

57

58

59

60

61

62

63

53

54

55

56

Ref Part No. Description Qty

1 51697A

2 51698A

Panel

Fuseholder

1

2

3 51699A

4 40224A

5 51721A

6 51722A

Bridge

Contactor

Bridge

Support

1

3

1

1

7

8

9

10

11

12

40219A

40220A

51723A

40221A

40235A

40236A

13

14 51724A

Motor Controller

Battery Card

Coupler

Control Card

Circuit Breaker, 8A

Circuit Breaker, 3.5A

2

1

1

1

3

3

15

16

17

18

19

40240A

51725A

51726A

40238A

18A 80151A

40239A

20 40237A

21 51727A

Hour Meter

Battery Meter

Switch

Protection Cap

Switch, Key

Key, Spare

Flange

1

1

1

1

1

1

1

22

23

24

25

26

27

51728A

40242A

40243A

40244A

40223A

40222A

28 51729A

29 51730A

Contact

Polarized Base

Buzzer

Fuse, 35A

Fuse, 80A

Fuse, 160A

Relay, 24V 20A

Relay, 24V 30A

6

1

2

1

1

1

1

3

30

31

32

35

36

50

51

52

70490A

52873A

51733A

51736A

51737A

Switch, Momentary

Rocker Switch

Label, Control Panel

Control Panel

Bushing

Washer, Ø 4x8x3 Nylon

Protection Cap

Screw, Ø 4,2x16

2

8

6

1

1

1

2

Screw, M3x16

Lock Nut, M3

Nut, M3

Washer, Ø 4x8

Screw, M4x50

Washer, Ø 5x10

Nut, M4

Lock Nut, M4

Screw

Lock Washer, M4x6

Nut, M10

Washer, Ø 10

Lock Washer, Ø 10

Screw, M4x20

Screw, M10x40

Screw, M6x20

Lock Washer, Ø 6

Washer, Ø 6x12

Screw, M5x30

Nut, M5

Lock Nut, M5

Screw, M4x20



36 Volt Battery Pack and Battery Charger

BATTERY PACK COMPONENTS

Part # Description

40136A Battery, 250 Ah - 6 Volt

41217A Series Battery Cable, 16”

40177A Battery Connector Cable

40189A Battery/Charger Adapter Cable 1

38720B Battery Spacer 1

Qty. Model

6 All

5

1

All

All

All

All

WARNING: All electrical repairs must be performed by qualified personnel only.

PARTS LIST FOR BATTERY CHARGERS

40506A - 36 Volt D.C., 25A, 115 Volt A.C., 60 Hz

7

8

9

10

11

12

3

4

5

6

Charger Model Number 40506A

Ref # Description Part #

1

2

Charger Case

Transformer

42503A

48400A

Electronic Timer Kit

Heat Sink Assembly

Ammeter

41102A

Capacitor, 6 Mfd., 660 V.A.C. 912132

912212

40200A

Fuse Assembly

Strain Relief, A.C. Cord

Strain Relief, D.C. Cord

D.C. Cord Assembly

A.C. Cord Assembly

D.C. Plug

D.C. Plug Lock Key

912382

837525

747553

51973A

51974A

911185

795020


4

1

6

5

7

8

12

10

11


Vac Motor Assembly #45019A 2/01

9

2

3

15

14

19

14

17

13

18

14

15

16

Ref # Part No. Description

1 51913A Clip (optional)

2 54809A Housing

3 53905A Fan

4 85303A Screw - 8-32 x 3 /

8

5 40830A Carbon Brushes

6 51914A Clamp

7 50618A Bracket

8 53100A Disc

9 902679 Bearing - Ball

10 902648 Bearing - ball, radial


1

1

1

2

1

4

2

Qty

2

1

1

Ref # Part No. Description

11 59803A Washer - neoprene

12 50610A Bracket and shell

13 58501A Spacer

14 53914A Fan - Rotating

15 658201 Spacer

16 53908A Fan - Stationary

17 658506 Shell

18 53995A Fan, Air Seal

19 53996A Fan, Stationary

Page -57-

1

1

3

2

Qty

1

1

1

1

1


Electrical Connection Diagram 1/02


Clarke ® MINI-MAX 28

Electrical Connection Diagram 1/02






NOTE S


PRODUCT SUPPORT BRANCHES

U. S. A. Locations European Locations

HEAD OFFICE

ALTO U.S. Inc., St. Louis, Missouri

16253 Swingley Ridge Road, Suite 200

Chesterfield, Missouri 63017-1725

PRODUCTION FACILITIES

Clarke ® , Springdale, Arkansas

2100 Highway 265

Springdale, Arkansas 72764

(479) 750-1000

Customer Service - 1-800-253-0367

Technical Service - 1-800-356-7274

American Lincoln ® , Bowling Green, Ohio 43402

1100 Haskins Road

PRODUCTION FACILITIES

ALTO Danmark A/S, Aalborg

Blytaekkervej 2

DK-9000 Aalborg

+45 72 18 21 00

ALTO Danmark A/S, Hadsund

Industrikvarteret

DK-9560 Hadsund

+45 72 18 21 00

SERVICE FACILITIES

Clarke ® , Carlstadt, New Jersey 07072

150 Commerce Road

(201) 460-4774

Clarke ® , Elk Grove, Illinois 60007

2280 Elmhurst Road

(847) 956-7900

Clarke ® , Denver, Colorado 80204

1955 West 13th Ave.

(303) 623-4367

Clarke ® , Houston, Texas 77040

7215 North Gessner Road

SALES AND SERVICE FACILITIES

American Lincoln ® / Clarke ® , Madison Heights,

Michigan 48071-0158

29815 John R.

(810) 544-6300

American Lincoln ® / Clarke ® , Marietta, Georgia 30062

1355 West Oak Common Lane

(770) 973-5225

Clarke ®

Clarke American Sanders

A.L. Cook

Customer Service Headquarters and Factory

2100 Highway 265

Springdale, Arkansas 72764

(479) 750-1000

Technical Service

1-800-356-7274

SALES SUBSIDIARIES

Clarke ® Canada Ltd., Rexdale Ontario

24 Constellation Ct.

(416) 675-5830

ALTO Overseas Inc., Sydney (Australia)

1B/8 Resolution Drive

Caringbah NSW 2229

+61 2 9524 6122

ALTO Cleaning Systems Asia Pte Ltd., Singapore

No. 17 Link Road

Singapore 619034

+65 268 1006

ALTO Deutschland GmbH, Bellenberg (Germany)

Guido-Oberdorfer-Straße 2-8

89287 Bellenberg

+49 0180 5 37 37 37

ALTO Cleaning Systems (UK) Ltd., Penrith

Gilwilly Industrial Estate

Penrith

Cumbria CA11 9BN

+44 1768 868 995

ALTO France S.A. Strasbourg

B.P. 44, 4 Place d’Ostwald

F-67036 Strasbourg

Cedex 2

+33 3 8828 8400

ALTO Nederland B.V. Vianen

Stuartweg 4C

NL-4131 NJ Vianen

+31 347 324000

ALTO Sverige AB, Molndal (Sweden)

Aminogatan 18

Box 4029

S-431 04 Molndal

+46 31 706 73 00

ALTO Norge A/S, Oslo (Norway)

Bjornerudveien 24

N-1266

+47 2275 1770


Clarke

®

LIMITED U.S. WARRANTY

This Clarke Industrial/Commercial Product is warranted to be free from defects in materials and workmanship under normal use and service, when operated and maintained in accordance with Clarke's Maintenance and Operations instructions. The warranty period is subject to the conditions stated below.

3 YEARS FOR PARTS AND 1 YEAR FOR SERVICE LABOR (See exceptions below)

Motors must be inspected for carbon motor brush wear at six-month intervals by an authorized Clarke repair station.

Failure to comply with the six-month inspection requirement or failure to replace worn motor brushes identified during the inspection will void the warranty on the motors. Cost of the six-month inspection and replacement of carbon motor brushes is the responsibility of the purchaser. In the event of a warranty claim on the motors, proof of inspection and any required motor brush replacement must be provided. This warranty is extended only to the original purchaser for use of the product.

It does not cover normal wear parts such as electrical cable, rubber parts, hoses and motor brushes.

BATTERY WARRANTY

In addition to the items above, any original equipment Clarke Battery which becomes unserviceable under normal use within a period of ninety (90) days from date of sale to the original user will be repaired or replaced with one of equal specification at our option, F.O.B. any authorized Clarke Sales or Service Branch, with no charge to the user, except transportation costs. After expiration of the above ninety (90) day period, any battery which fails under normal use will be adjusted to the original user with a new battery of equal specification on an eighteen (18) months pro rate basis from the date of purchase.

Adjustment will be determined using the then current list price, plus transportation costs.

Warranty is rendered null and void if battery is not kept filled to the proper level with DISTILLED WATER.

CLARKE: POLYDUR ® AUTOMATIC SCRUBBER SOLUTION AND RECOVERY TANK EIGHT-YEAR U.S.

GUARANTEE

Your new Clarke machine has polydur Solution and Recovery Tanks. Polydur is a rotationally molded, low-density linear polyethylene that won't crack or dent, and withstands most corrosives and temperature extremes. Clarke backs up your Polydur tanks with an eight-year guarantee. If a tank breaks or leaks under normal use within eight years of the date of purchase, it will be replaced free.

CLARKE UNIBODY FRAME FIVE-YEAR U.S. WARRANTY

Clarke warranties the frame for a period of five years against defects in materials and workmanship under normal use and service.

STATED WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED

Clarke's liability under this warranty is limited to repair of the product and/or replacement of parts and is given to purchaser in lieu of all other remedies, including INCIDENTAL AND CONSEQUENTIAL DAMAGES.

THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE SPECIFIED HEREIN. THERE ARE NO WARRANTIES WHICH

EXTEND BEYOND THE DESCRIPTION OF THE FACE HEREOF. NO WARRANTIES, INCLUDING BUT NOT LIMITED TO WAR-

RANTY OF MERCHANTABILITY, SHALL BE IMPLIED. A warranty registration card is provided with your Clarke product.

Return the card to assist Clarke in providing the performance you expect from your new floor machine.

If a difficulty develops with the product, you should: a) Contact the nearest authorized Clarke repair location or contact the

Clarke Service Operations Department, 2100 Highway 265, Springdale, Arkansas 72764, for the nearest authorized Clarke repair location. Only these locations are authorized to make repairs to the product under this warranty. (b) Return the product to the nearest Clarke repair location. Transportation charges to and from the repair location must be prepaid by the purchaser. Clarke will repair the product and/or replace any defective parts with out charge within a reasonable time after receipt of the product.

Clarke, 2100 Highway 265, Springdale, Arkansas 72764.

Clarke reserves the right to make changes or improvements to its machine without notice.

Always use genuine Clarke Parts for repair.

Page -66-

Division of

2100 Highway 265

Springdale, Arkansas, 72764


Clarke Mini-Max 28 Operator's Manual

Operator's

Manual

READ THIS BOOK

Table of Contents

WARNING

OPERATOR SAFETY INSTRUCTIONS

AVERTISSEMENT ADVERTENCIA

HOW TO CORRECT PROBLEMS IN THE MACHINE

PROBLEM

CAUSE

ACTION

B

H

A

B

/ P

A

A

B

H

U

P

/ B

C

S

A

S

B

Section II

Parts and Service Manual

PRODUCT SUPPORT BRANCHES

U. S. A. Locations European Locations

Clarke

LIMITED U.S. WARRANTY

Related manuals

Table of contents

Clarke Mini-Max 28 Operator's Manual

Operator's

Manual

READ THIS BOOK

Table of Contents

WARNING

OPERATOR SAFETY INSTRUCTIONS

AVERTISSEMENT ADVERTENCIA

HOW TO CORRECT PROBLEMS IN THE MACHINE

PROBLEM

CAUSE

ACTION

B

H

A

B

/ P

A

A

B

H

U

P

/ B

C

S

A

S

B

Section II

Parts and Service Manual

PRODUCT SUPPORT BRANCHES

U. S. A. Locations European Locations

Clarke

LIMITED U.S. WARRANTY

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Clarke

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Clarke

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Clarke

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Table of contents