Owner’s Manual DO NOT DISCARD NOTICE

Owner’s Manual

Installation and Operation

Models:

NDI30-C

NDI30-SP

NDI35-C

NDI35-SP

NOTICE

DO NOT DISCARD THIS MANUAL

• Important operating and maintenance instructions included.

• Read, understand and follow these instructions for safe installation and operation.

• Leave this manual with party responsible for use and operation.

WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury, or death.

• DO NOT store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.

• What to do if you smell gas

- DO NOT try to light any appliance.

- DO NOT touch any electrical switch. DO

NOT use any phone in your building.

- Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supplier, call the fi re department.

• Installation and service must be performed by a qualifi ed installer, service agency, or the gas supplier.

In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter.

A CO detector shall be installed in the room where the appliance in installed.

Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home

Technologies suggests NFI certifi ed or factory trained professionals, or technicians supervised by an NFI certifi ed professional.

WARNING

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed.

This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home

Construction and Safety Standard, Title 24

CFR, Part 3280 in the United States, or the

Standard for Installation in Mobile Homes,

CAN/CSA Z240 MH Series, in Canada.

This appliance is only for use with the type(s) of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.

1

Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. P • 6/14

2

Read this manual before installing or operating this appliance.

Please retain this owner’s manual for future reference.

A. Congratulations

Congratulations on selecting a Heatilator gas fi replace, an elegant and clean alternative to wood burning fi replaces.

The Heatilator gas fi replace you have selected is designed to provide the utmost in safety, reliability, and effi ciency.

As the owner of a new fi replace, you’ll want to read and carefully follow all of the instructions contained in this

Owner’s Manual. Pay special attention to all cautions and warnings.

This Owner’s Manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.

The information contained in this Owner’s Manual, unless noted otherwise, applies to all models and gas control systems.

Your new Heatilator gas fi replace will give you years of durable use and trouble-free enjoyment. Welcome to the

Heatilator family of fi replace products!

Homeowner Reference Information

We recommend that you record the following pertinent information about your fi replace.

Model Name: ___________________________________________ Date purchased/installed: __________________

Serial Number: __________________________________________ Location on fi replace: _____________________

Dealership purchased from: _______________________________ Dealer Phone: __________________________

Notes: _______________________________________________________________________________________

_____________________________________________________________________________________________

Listing Label Information/Location

The model information regarding your specifi c fi replace can be found on the rating plate usually located in the control area of the fi replace.

Type of Gas

Gas and Electric

Information

Heatilator, a brand of Hearth & Home Technologies

7571 215th Street West, Lakeville, MN 55044

Not for use with solid fuel.

(Ne doit pas entre utilise avec un combustible solide).

Type of Gas (Sorte De Gaz):

NATURAL GAS

This appliance must be installed in accordance with local codes, if any; if not, follow ANSI Z223.1

in the USA or CAN/CGA B149 installation codes. (Installer l’appareil selon les codes ou reglements

locaux ou, en l’absence de tels reglements, selon les codes d’installation CAN/CGA-B149.)

ANSI Z21XX-XXXX · CSA 2.XX-MXX

Minimum Permissible Gas Supply for Purpos es of Input Adjustment .

Approved Minimum (De Gaz) Acceptabl e 0.

(Po. Col. d’eau)

Maximum Pressure (Pression) 0. 0 in w. c.


Maximum Manifold Pressure (Pression) 0. 0 in w. c.


Minimum Manifold Pressure (Pression) 0. 0 in w. c.


To tal Electrical Requirements: 000V ac, 00Hz., less than 00 Ampere s

MADE IN US A

IN CANADA

MAX. INPU T BTUH: 00,000 00,000

MIN. INPU T BTUH: 00,000 00,000

Mode l:

(Modele):

Serial

(Serie):

XXXXXXXX

X XXXXXXX

Model Number

Serial Number


Safety Alert Key:

• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• NOTICE: Used to address practices not related to personal injury.

Table of Contents

A. Congratulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

8 Installing Vent Pipe and Appliance

B. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . 4

A. Vent Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

1 Listing and Code Approvals

A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

B. Glass Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

C. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 6

E. Non-Combustible Materials Specifi cation. . . . . . . . . . . . . . 6

F. Combustible Materials Specifi cation . . . . . . . . . . . . . . . . . 6

G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

User Guide

B. Venting Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

C. Connecting Vent Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

D. Placing, Securing and Leveling the Appliance . . . . . . . . . 23

E. Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

F. Installing Adaptor and Termination Cap . . . . . . . . . . . . . . 25

9 Gas Information

A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . 26

2 Operating Instructions

A. Gas Fireplace Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

B. Your Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

C. Clear Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

D. Decorative Doors, Fronts and Surrounds . . . . . . . . . . . . . . 8

E. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

F. Remote Controls, Wall Controls and Wall Switches . . . . . . 8

G. Before Lighting Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . 8

H. Lighting Instructions (IPI) . . . . . . . . . . . . . . . . . . . . . . . . . . 9

I. Lighting Instructions (Standing Pilot) . . . . . . . . . . . . . . . . 10

J. After Appliance is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

K. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 11

10 Electrical Information

A. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

B. Standing Pilot Ignition System Wiring . . . . . . . . . . . . . . . 27

C. IntelliFire Ignition System Wiring . . . . . . . . . . . . . . . . . . . 27

D. Optional Accessories Requirements . . . . . . . . . . . . . . . . 29

E. Installation for Fan (Optional) . . . . . . . . . . . . . . . . . . . . . . 30

11 Finishing

A. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 31

3 Maintenance and Service

A. Maintenance Tasks-Homeowner . . . . . . . . . . . . . . . . . . . 12

B. Maintenance Tasks-Service Technician . . . . . . . . . . . . . . 13

Installer Guide

4 Getting Started

12 Appliance Setup

A. Remove Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 32

B. Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . . 32

C. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

D. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

E. Place the Lava Rock . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

F. Ember Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

G. Install the Log Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 33

H. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

I. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

A. Typical Appliance System. . . . . . . . . . . . . . . . . . . . . . . . . 15

B. Design and Installation Considerations . . . . . . . . . . . . . . 16

C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . 16

D. Inspect Appliance and Components . . . . . . . . . . . . . . . . . 16

13 Troubleshooting

A. Standing Pilot Ignition System . . . . . . . . . . . . . . . . . . . . . 38

B. IntelliFire Ignition System . . . . . . . . . . . . . . . . . . . . . . . . . 40

5 Fireplace Size Requirements

A. Minimum Fireplace Opening . . . . . . . . . . . . . . . . . . . . . . 17

B. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 19

14 Reference Materials

6 Termination Locations

A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 20

A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . . . . . 42

B. Vent Kits Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

C. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

D. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

7 Installation Preparation

A. Inspection and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 21

B. Flue Damper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

C. Gas Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

D. Fireplace Conversion Notice . . . . . . . . . . . . . . . . . . . . . . 21

E. Electrical Outlet Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21



= Contains updated information.


3

B. Limited Lifetime Warranty

Hearth & Home Technologies

LIMITED LIFETIME WARRANTY

Hearth & Home Technologies, on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.

WARRANTY COVERAGE:

HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered components manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period,

HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below.

WARRANTY PERIOD:

Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for parts and labor for covered components is produced in the following table.

The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.

Warranty Period

Parts Labor Gas

HHT Manufactured Appliances and Venting

Wood Pellet

EPA

Wood

Coal Electric Venting

1 Year

2 years

3 years

5 years 1 year

7 years 3 years

10 years

1 year

Limited

Lifetime

3 years

90 Days

4

4021-645F 02-18-13

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X X

Components Covered

All parts and material except as covered by Conditions,

Exclusions, and Limitations listed

Igniters, electronic components, and glass

Factory-installed blowers

Molded refractory panels

Firepots and burnpots

Castings and baffles

Manifold tubes,

HHT chimney and termination

Burners, logs and refractory

X

X

X

X

X

X

X

X X X

See conditions, exclusions, and limitations on next page.

Firebox and heat exchanger

All replacement parts beyond warranty period

Page 1 of 2


B. Limited Lifetime Warranty (continued)

WARRANTY CONDITIONS:

• This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of

HHT authorized dealers is available on the HHT branded websites.

• This warranty is only valid while the HHT appliance remains at the site of original installation.

• This warranty is only valid in the country in which the HHT authorized dealer or distributor that sold the appliance resides.

• Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact the nearest HHT authorized dealer or supplier. Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product.

• Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges for parts are not covered by this warranty.

WARRANTY EXCLUSIONS:

This warranty does not cover the following:

• Changes in surface finishes as a result of normal use. As a heating appliance, some changes in color of interior and exterior surface finishes may occur. This is not a flaw and is not covered under warranty.

• Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items, or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes.

• Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts include: paint, wood, pellet and coal gaskets, firebricks, grates, flame guides, batteries and the discoloration of glass.

• Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and complaints related to this noise are not covered by this warranty.

• Damages resulting from: (1) failure to install, operate, or maintain the appliance in accordance with the installation instructions, operating instructions, and listing agent identification label furnished with the appliance; (2) failure to install the appliance in accordance with local building codes; (3) shipping or improper handling; (4) improper operation, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/ incorrectly performed repairs; (5) environmental conditions, inadequate ventilation, negative pressure, or drafting caused by tightly sealed constructions, insufficient make-up air supply, or handling devices such as exhaust fans or forced air furnaces or other such causes; (6) use of fuels other than those specified in the operating instructions; (7) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; (8) modification of the appliance not expressly authorized and approved by HHT in writing; and/or (9) interruptions or fluctuations of electrical power supply to the appliance.

• Non-HHT venting components, hearth components or other accessories used in conjunction with the appliance.

• Any part of a pre-existing fireplace system in which an insert or a decorative gas appliance is installed.

• HHT’s obligation under this warranty does not extend to the appliance’s capability to heat the desired space. Information is provided to assist the consumer and the dealer in selecting the proper appliance for the application. Consideration must be given to appliance location and configuration, environmental conditions, insulation and air tightness of the structure.

This warranty is void if:

• The appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluorine, or other damaging chemicals. Over-firing can be identified by, but not limited to, warped plates or tubes, rust colored cast iron, bubbling, cracking and discoloration of steel or enamel finishes.

• The appliance is subjected to prolonged periods of dampness or condensation.

• There is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.

LIMITATIONS OF LIABILITY:

• The owner’s exclusive remedy and HHT’s sole obligation under this warranty, under any other warranty, express or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above. In no event will HHT be liable for any incidental or consequential damages caused by defects in the appliance. Some states do not allow exclusions or limitation of incidental or consequential damages, so these limitations may not apply to you.

This warranty gives you specific rights; you may also have other rights, which vary from state to state. EXCEPT TO

THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY

SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE

EXPRESSED WARRANTY SPECIFIED ABOVE.

4021-645F 02-18-13


Page 2 of 2

5

6

1

Listing and Code Approvals

A. Appliance Certifi cation

MODELS: NDI30-C, NDI30-SP, NDI35-C, NDI35-SP,

LABORATORY: Underwriters Laboratories, Inc. (UL)

TYPE: Direct Vent Heater

STANDARD: ANSI Z21.88-2009 CSA 2.33-2009

Vented Gas Fireplace Heaters

This product is listed to ANSI standards for “Vented Gas

Fireplace Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and

Recreational Vehicles”, and “Gas Fired Appliances for

Use at High Altitudes”.

Heatilator gas inserts are designed for installations into solid fuel masonry or factory built fi replaces that have been installed in accordance with the National, Provincial, State and local building codes. Fireplaces are to be constructed of non-combustible materials and, in the absence of local or regional codes, meet criteria of NFPA 211. No additional outside air source is required.

NOTICE: This installation must conform with local codes.

In the absence of local codes you must comply with the

National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in

Canada.

NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.

This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.

B. Glass Specifi cations

This appliance is equipped with 5 mm ceramic glass. Replace glass only with 5 mm ceramic glass. Please contact your dealer for replacement glass.

C. BTU Specifi cations

Models

(U.S. or Canada)

NDI30-C, NDI30-SP

(NG)


(NG)


(LP)


(LP)

US

(0-2000 FT)

CANADA

(2000-4500 FT)

US

(0-2000 FT)

CANADA

(2000-4500 FT)

US

(0-2000 FT)

CANADA

(2000-4500 FT)

US

(0-2000 FT)

CANADA

(2000-4500 FT)

Maximum

Input

BTU/h

32,000

28,800

35,000

33,250

31,000

27,500

35,000

31,000

Minimum

Input

BTU/h

25,000

23,500

26,000

25,500

25,000

22,500

26,000

25,000

Orifi ce

Size

(DMS)

#35

#36

#33

#34

#51

#52

#50

#51

D. High Altitude Installations

NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.

When installing above 2000 feet elevation:

• In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet.

• In CANADA: Reduce input rate 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.

Check with your local gas utility to determine proper orifi ce size.

E. Non-Combustible Materials Specifi cation

Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.

Materials that are reported as passing ASTM E 136,

Standard Test Method for Behavior of Materials in

a Vertical Tube Furnace at 750 ºC shall be considered non-combustible materials.

F. Combustible Materials Specifi cation

Materials made of or surfaced with wood, compressed paper, plant fi bers, plastics, or other material that can ignite and burn, whether fl ame proofed or not, or plastered or unplastered shall be considered combustible materials.

G. Electrical Codes

NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence

of local codes, with National Electric Code ANSI/NFPA

70-latest edition or the Canadian Electric Code CSA

C22.1.

• A 120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.


2

Operating Instructions

User Guide

A. Gas Fireplace Safety

WARNING! DO NOT operate fi replace before reading

and understanding operating instructions. Failure to operate fi replace according to operating instructions could cause fi re or injury.

• Consider not using the fi replace when children will be present.

Contact your dealer for more information, or visit: www.

hpba.org/safety-information.

To prevent unintended operation when not using your fi replace for an extended period of time (summer months, vacation/trips, etc):

WARNING

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

• Remove batteries from remote controls.

• Turn off wall controls.

• Turn off gas controls valve on standing pilot models.

When lighting the pilot light on fi replaces with a standing pilot, remove the fi xed glass assembly so you can detect presence of residual gas build-up. See Standing Pilot

Lighting instructions and Maintenance Tasks.

• Keep children away.

• CAREFULLY SUPERVISE children in same room as fi replace.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other fl ammable materials.

• Clothing, furniture, draperies, and other fl ammable materials must not be placed on or near the appliance.

B. Your Fireplace

WARNING! DO NOT operate fi replace before read-

ing and understanding operating instructions. Failure to operate fi replace according to operating instructions could cause fi re or injury.

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed. DO NOT operate the appliance with the barrier removed. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

DECORATIVE DOORS

(NOT SHOWN)

SECTION 2.D.

APPLIANCE INSTALLED IN EXISTING

SOLID FUEL FIREPLACE

Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns.

• A physical barrier is recommended if there are at risk individuals in the house.

• To restrict access to a fi replace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Install a switch lock or a wall/remote control with child protection lockout feature.

• Keep remote controls out of reach of children.

• Never leave children alone near a hot fi replace, whether operating or cooling down.

• Teach children to NEVER touch the fi replace.

FIXED GLASS ASSEMBLY

(NOT SHOWN)

SECTION 12.H.

HEARTH

Figure 2.1 General Operating Parts

CLEAR SPACE

SECTION 2.C.

MANTEL

SECTION

5.B AND

11.A

7


8

C. Clear Space

WARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2.

Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects.

3 FT

ACE

APPLIANCE INSTALLED IN EXISTING

SOLID FUEL FIREPLACE

Figure 2.2 Clear Space

D. Decorative Doors, Fronts and Surrounds

WARNING! Risk of Fire! Install ONLY doors, fronts or surrounds approved by Hearth & Home Technologies.

Unapproved doors or fronts may cause appliance to overheat.

This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

For more information refer to the instructions supplied with your decorative door or front.

E. Fixed Glass Assembly

See Section 12.H.

F. Remote Controls, Wall Controls and Wall

Switches

Follow the instructions supplied with the control installed to operate your fi replace:

For safety:

• Install a switch lock or a wall/remote control with child protection lockout feature.

• Keep remote controls out of reach of children.

See your dealer if you have questions.

G. Before Lighting Fireplace

Before operating this fi replace for the fi rst time, have a

qualifi ed technician:

• Verify all shipping materials have been removed from inside and/or underneath the fi rebox.

• Review proper placement of logs, ember material and/or other decorative materials.

• Check the wiring.

• Check the air shutter adjustment.

• Ensure that there are no gas leaks.

• Ensure that the glass is sealed and in the proper position and that the integral barrier is in place.

WARNING! Risk of Fire/Asphyxiation! DO NOT operate fi replace with fi xed glass assembly removed.

Determine if this fi replace has a standing pilot or an

Intellifi re ignition system. Ask your dealer or open control access panel, look at gas valve.

• A standing pilot ignition will have a red or black ignitor button (refer to Figure 2.3).

• An Intellifi re ignition system will not have a button.

RED OR BLACK IGNITOR BUTTON

Figure 2.3 Ignitor Button


H. Lighting Instructions (IPI)

The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer. To prolong battery life, remove them when using the transformer.

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fi re or explosion may result causing property damage, personal injury or loss of life.

A. This appliance is equipped with an intermittent pilot ignition (IPI) device which automatically lights the burner. DO NOT try to light the burner by hand.

B. BEFORE LIGHTING, smell all around the appliance area for gas. Be sure to smell next to the fl oor because some gas is heavier than air and will settle on the fl oor.

WHAT TO DO IF YOU SMELL GAS

• DO NOT try to light any appliance.

• DO NOT touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fi re department.

C. DO NOT use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

WARNING: CAUTION:

DO NOT CONNECT LINE VOLT-

AGE (110/120 VAC OR 220/240

VAC) TO THE CONTROL VALVE.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance.

This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.

Hot while in operation. DO NOT touch.

Keep children, clothing, furniture, gasoline and other liquids having fl ammable vapors away.

DO NOT operate the appliance with fi xed glass assembly removed, cracked or broken. Replacement of the fi xed glass assembly should be done by a licensed or qualifi ed service person.

NOT FOR USE

WITH SOLID FUEL

If not installed, operated, and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the

State of California to cause cancer, birth defects, or other reproductive harm.

Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.

For use with natural gas and propane.

A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel.

Also Certifi ed for Installation in a

Bedroom or a Bedsitting Room.

For assistance or additional information, consult a qualifi ed installer, service agency or the gas supplier.

For additional information on operating your

Hearth & Home Technologies fi replace, please refer to www.fi replaces.com.

Final inspection by

LIGHTING

INSTRUCTIONS (IPI)

1. This appliance is equipped with an ignition device which automatically lights the burner.

DO NOT try to light the burner by hand.

GAS

VALVE

2. Wait fi ve (5) minutes to clear out any gas.

Then smell for gas, including near the fl oor. If you smell gas, STOP! Follow “B” in the Safety

Information located on the left side of this label. If you do not smell gas, go to next step.

3. To light the burner:

Equipped with wall switch: Turn ON/OFF switch to ON.

Equipped with remote or wall control: Press

ON or FLAME button.

Equipped with thermostat: Set temperature to desired setting.

4. If the appliance does not light after three tries, call your service technician or gas supplier.

TO TURN OFF

GAS TO APPLIANCE

1. Equipped with wall switch: Turn ON/OFF switch to OFF.

Equipped with remote or wall control: Press

OFF button.

Equipped with thermostat: Set temperature to lowest setting.

2. Service technician should turn off electric power to the control when performing service.

593-913G

9


I. Lighting Instructions (Standing Pilot)

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fi re or explosion may result causing property damage, personal injury or loss of life.

A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly.

B. BEFORE LIGHTING, smell all around the appliance area for gas. Be sure to smell next to the fl oor because some gas is heavier than air and will settle on the fl oor.

• If you cannot reach your gas supplier, call the fi re department.

C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, DO NOT try to repair it, call a qualifi ed service technician.

Force or attempted repair may result in a fi re or explosion.

WHAT TO DO IF YOU SMELL GAS

• DO NOT try to light any appliance.

• DO NOT touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

D. DO NOT use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

WARNING: CAUTION:

DO NOT CONNECT 110 VAC TO

THE CONTROL VALVE.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance.

This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.

Hot while in operation. DO NOT touch.

Keep children, clothing, furniture, gasoline and other liquids having fl ammable vapors away.

DO NOT operate the appliance with fi xed glass assembly removed, cracked or broken. Replacement of the fi xed glass assembly should be done by a licensed or qualifi ed service person.

NOT FOR USE

WITH SOLID FUEL

If not installed, operated, and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm.

Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.

For use with natural gas and propane.

A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel.

Also Certifi ed for Installation in a

Bedroom or a Bedsitting Room.

For assistance or additional information, consult a qualifi ed installer, service agency or the gas supplier.

LIGHTING

INSTRUCTIONS

1. Open control access panel.

2. Turn off all electric power to the appliance.

3. Push in gas control knob slightly and turn clockwise to “OFF”.

Note: Knob cannot be turned from “PILOT” to “OFF” unless knob is pushed in slightly. DO NOT force.

4. Open the fi xed glass assembly. You may need to remove the decorative front.

5. Wait fi ve (5) minutes to clear out any gas. Then smell for gas, including near the fl oor. If you smell gas, STOP! Follow “B” in the Safety

Information located on the left side of this label. If you don’t smell gas, go to next step.

6. Find the pilot. The pilot is inside combustion chamber next to the main burner

7. Turn knob on gas control counterclockwise to “PILOT”.

8. Push in control knob all the way and hold in. Immediately depress red or black piezo button. It may require several depressions of the red or black piezo button until PILOT lights. If PILOT light does not light after

10 seconds, return to step 3. Continue to hold the control knob in for about one minute after the pilot is lit. Release knob and it will pop back out. Pilot should remain lit. If it goes out, repeat steps 3 through 6.

• If knob does not pop up when released, stop and immediately call your service technician or gas supplier.

• If the pilot will not stay lit after several tries, turn the gas control knob to “OFF” and call your service technician or gas supplier.

front.

10. Turn gas control knob counterclockwise to “ON”. Close access panel.

11. Turn on all electric power to the appliance.

12. To light burner, turn the wall control or on/off switch to “ON”.

TO TURN OFF

GAS TO APPLIANCE

1. Turn off all electric power to the appliance if service is to be performed.

For additional information on operating your

Hearth & Home Technologies fi replace, please refer to www.fi replaces.com.

2. Open control access panel.

3. Move switch to “OFF” position.

4. Push in gas control knob slightly and turn clockwise to OFF”. DO NOT force.

5. Close control access panel.

Final inspection by

464-903H

10 Heatilator • NDI30-C, NDI30-SP, NDI35-C, NDI35-SP • 2226-901 Rev. P • 6/14

J. After Appliance is Lit

Initial Break-in Procedure

• The appliance should be run three to four hours continuously on high.

• Turn the appliance off and allow it to completely cool.

• Remove fi xed glass assembly. See Section 12.H.

• Clean fi xed glass assembly. See Section 3.

• Replace the fi xed glass assembly and run continuously on high an additional 12 hours.

This cures the materials used to manufacture the fi replace.

NOTICE! Open windows for air circulation during appliance break-in.

• Some people may be sensitive to smoke and odors.

• Smoke detectors may activate.

K. Frequently Asked Questions

Metallic noise

ISSUE

Condensation on the glass

Blue fl ames

Odor from appliance

Film on the glass

Is it normal to see the pilot fl ame burn continually?

SOLUTIONS

This is a result of gas combustion and temperature variations. As the appliance warms, this condensation will disappear.

This is a result of normal operation and the fl ames will begin to yellow as the appliance is allowed to burn for 20 to 40 minutes.

When fi rst operated, this appliance may release an odor for the fi rst several hours. This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing. Odor may also be released from fi nishing materials and adhesives used around the appliance.

This is a normal result of the curing process of the paint and logs. Glass should be cleaned within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing process. A non-abrasive cleaner such as gas fi replace glass cleaner may be necessary. See your dealer.

Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance.

In an intermittent pilot ignition system (IPI), the pilot fl ame should turn off when appliance is turned off. Some optional control systems available with IPI models may allow pilot fl ame to remain lit. In a standing pilot system the pilot will always stay on.


11

3

Maintenance and Service

Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.

When properly maintained, your appliance will give you many years of trouble-free service. We recommend annual service by a qualifi ed technician.

A. Maintenance Tasks-Homeowner

Doors, Surrounds, Fronts

Frequency: Annually

By: Homeowner

Tools needed: Protective gloves, stable work surface

• Assess condition of screen and replace as necessary.

• Inspect for scratches, dents or other damage and repair as necessary.

• Check that louvers are not blocked.

Installation and repair should be done by a qualifi ed technician only. The appliance should be inspected before use and at least annually by a professional service person.

• Vacuum or dust surfaces.

The following tasks may be performed annually by the homeowner. If you are uncomfortable performing any of the listed tasks, please call your dealer for a service appointment.

More frequent cleaning may be required due to lint from carpeting or other factors. Control compartment, burner and circulating air passageway of the appliance must be kept clean.

CAUTION! Risk of Burns! The appliance should be turned off and cooled before servicing.

Glass Cleaning

Frequency: Seasonally

By: Homeowner

Tools Needed: Protective gloves, glass cleaner, drop cloth and a stable work surface.

CAUTION! Handle fi xed glass assembly with care.

Glass is breakable.

• Avoid striking, scratching or slamming glass

• Avoid abrasive cleaners

• DO NOT clean glass while it is hot

• Prepare a work area large enough to accommodate fi xed glass assembly and door frame by placing a drop cloth on a fl at, stable surface.

Note: Fixed glass assembly and gasketing may have residue that can stain carpeting or fl oor surfaces.

• Remove door or decorative front from appliance and set aside on work surface.

• See Section 12.H for instructions to remove fi xed glass assembly.

• Clean glass with a non-abrasive commercially available cleaner.

- Light deposits: Use a soft cloth with soap and water

- Heavy deposits: Use commercial fireplace glass cleaner (consult with your dealer)

• Carefully set fi xed glass assembly in place on appliance.

Hold glass in place with one hand and secure glass latches with the other hand.

• Reinstall door or decorative front.

12

Remote Control


By: Homeowner

Tools needed: Replacement batteries and remote control instructions.

• Locate remote control transmitter and receiver.

• Verify operation of remote. Refer to remote control operation instructions for proper calibration and setup procedure.

• Place batteries as needed in remote transmitters and battery-powered receivers.

• Place remote control out of reach of children.

If not using your fi replace for an extended period of time

(summer months, vacations/trips, etc), to prevent unintended operation:

• Remove batteries from remote controls.


Venting


By: Homeowner

Tools needed: Protective gloves and safety glasses.

• Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc.

• Verify termination cap clearance to subsequent construction (building additions, decks, fences, or sheds). See

Section 6.

• Inspect for corrosion or separation.

• Verify weather stripping, sealing and fl ashing remains intact.

• Inspect draft shield to verify it is not damaged or missing.

Control Compartment and Firebox Top


By: Service Technician

Tools needed: Protective gloves, vacuum cleaner, dust cloths

• Vacuum and wipe out dust, cobwebs, debris or pet hair.

Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.

• Remove all foreign objects.

• Verify unobstructed air circulation.

B. Maintenance Tasks-Service Technician

The following tasks must be performed by a qualifi ed technician.

Gasket Seal and Glass Assembly Inspection



Tools needed: Protective gloves, drop cloth and a stable work surface.

• Inspect gasket seal and its condition.

• Inspect fi xed glass assembly for scratches and nicks that can lead to breakage when exposed to heat.

• Confi rm there is no damage to glass or glass frame.

Replace as necessary.

• Verify that fi xed glass assembly is properly retained and attachment components are intact and not damaged.

Replace as necessary.

Logs



Tools needed: Protective gloves.

• Inspect for damaged or missing logs. Replace as necessary.

Refer to Section 12 for log placement instructions.

• Verify correct log placement and no fl ame impingement causing sooting. Correct as necessary.

Firebox



Tools needed: Protective gloves, sandpaper, steel wool, cloths, mineral spirits, primer and touch-up paint.

• Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary.

• Replace appliance if fi rebox has been perforated.


13

Burner Ignition and Operation



Tools needed: Protective gloves, vacuum cleaner, whisk broom, fl ashlight, voltmeter, indexed drill bit set, and a manometer.

• Verify burner is properly secured and aligned with pilot or igniter.

• Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.

• Replace Glowing embers with new dime-size pieces.

DO NOT block ports or obstruct lighting paths. Refer to

Section 12 for proper ember placement.

• Verify batteries have been removed from battery backup IPI systems to prevent premature battery failure or leaking.

• Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay.

• Inspect for lifting or other fl ame problems.

• Verify batteries have been removed from battery back-up

IPI systems to prevent premature battery failure or leaking. For optimal battery life, locate the battery pack outside of the control cavity on the hearth. This placement will reduce the chances of overheating the batteries during extended burns which could result in reduced battery life or degradation.

• Inspect orifi ce for soot, dirt and corrosion. Verify orifi ce size is correct. See Service Parts List for proper orifi ce sizing.

• Verify manifold and inlet pressures. Adjust regulator as required.

• Inspect pilot fl ame pattern and strength. See Figure 3.1 or Figure 3.2 for proper pilot fl ame pattern. Clean or replace orifi ce spud as necessary.

• Inspect thermocouple/thermopile or IPI fl ame sensing rod for soot, corrosion and deterioration. Polish with fi ne steel wool or replace as required.

• Verify thermocouple/thermopile millivolt output. Replace pilot as necessary. (Standing pilot only)

• Verify that there is not a short in fl ame sense circuit by checking continuity between pilot hood and fl ame sense rod. Replace pilot as necessary. (IPI only)

Figure 3.1 Standing Pilot Flame Patterns

Figure 3.2 IPI Pilot Flame Patterns


4

Getting Started

Installer Guide

A. Typical Appliance System

NOTICE: Illustrations and photos refl ect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual

VERTICAL TERMINATION CAP

(SECTION 8.F)

VENT PIPE

(SECTION 8)

3 INCH FLEX LINERS

(SECTION 8)

MANTEL AND MANTEL LEG

SECTION 5.B AND 11.A

SURROUND OR FRONT

NOT SHOWN

SECTION 2.D AND 8.D.

HEARTH EXTENSION

GAS LINE (SECTION 9)

ACCESS THROUGH EXISTING

MASONRY OR WOODBURNING

FIREPLACE

Figure 4.1 Typical System


15

B. Design and Installation Considerations

Heatilator gas inserts are designed for installations into solid fuel masonry or factory built fi replaces that have been installed in accordance with the National, Provincial, State and local building codes. Fireplaces are to be constructed of non-combustible materials and, in the absence of local or regional codes, meet criteria of NFPA

211. No additional outside air source is required.

Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier, local building inspector, fi re offi cials or authorities having jurisdiction over restrictions, installation inspection and permits.

Prior to installing the gas insert:

• Have the chimney and adjacent structure inspected and cleaned by qualifi ed professionals. Hearth & Home

Technologies recommends that NFI or CSIA certifi ed professionals, or technicians under the direction of certifi ed professionals, conduct a minimum of a NFPA 211

Level 2 inspection of the chimney.

• Replace component parts of the chimney and fi replace as specifi ed by the professionals.

• Ensure combustible mantel and surround clearances comply with applicable codes and regulations for solidfuel fi replaces. In the absence of local or regional codes, refer to NFPA 211.

• Ensure all joints are properly engaged and the chimney is properly secured.

• Minimum fi replace size. See Section 5.A.

• Gas supply piping requirements.

• Electrical wiring requirements.

• Finishing details.

• Whether optional accessories—devices such as a wall switch or remote control—are desired.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualifi ed technician, service agency or your dealer.

C. Tools and Supplies Needed

Before beginning the installation be sure that the following tools and building supplies are available.

Tape measure Framing material

Pliers Flat blade screwdriver

Voltmeter

Plumb line

Electric drill and bits (1/4 in.)

Safety glasses

Manometer Noncorrosive leak check solution

1/2 - 3/4 inch length, #6 or #8 Self-drilling screws

Caulking material (300ºF minimum continuous exposure rating)


D. Inspect Appliance and Components

• Carefully remove the appliance and components from the packaging.

• The vent system components and decorative doors and fronts may be shipped in separate packages.

• If packaged separately, the log set and appliance grate must be installed.

• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.

• Read all of the instructions before starting the instal-

lation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t.

WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, incomplete or substitute components. Keep appliance dry.

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

• Installation and use of any damaged appliance or vent system component.

• Modifi cation of the appliance or vent system.

• Installation other than as instructed by Hearth & Home

Technologies.

• Improper positioning of the gas logs or the glass door.

• Installation and/or use of any component part not approved by Hearth & Home Technologies.

Any such action may cause a fi re hazard.

WARNING! Risk of Fire,/Explosion/Electric Shock!

DO NOT use this appliance if any part has been under water. Call a qualifi ed technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water.

5

Fireplace Size Requirements

A. Minimum Fireplace Opening

Minimum fi replace opening requirements for a standard 3/4 inch deep surround are shown in Figure 5.2. For smaller openings, an optional 1-1/2 inch deep surround is available and dimensions are shown in Figure 5.3.

WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access.

Due to high temperatures, the appliance should be located out of traffi c and away from furniture and draperies.

• The fi rebrick (refractory), glass doors, screen rails, screen mesh and log grates can be removed from a factory built fi rebox in order to gain minimum gas insert opening requirements.

• Any smoke shelves, shields and baffl es may be removed from the factory built fi rebox if attached with mechanical fasteners.

• The metal fl oor of the solid fuel fi rebox may be removed to facilitate the installation of the insert.

• Cutting of any sheet metal parts of the fi replace in which the gas fi replace insert is to be installed is prohibited, except the fl oor as tested for and as noted above and in

Figure 5.1.

• A minimum 1/2 inch gap from the bottom of the appliance to the metal fl oor of the solid fuel fi rebox is

RECOMMENDED for optimal fan performance. See side view in Figure 5.1

SIDE VIEW

9 IN.

TOP VIEW

METAL FLOOR OF EXISTING

SOLID FUEL FIREBOX

5 IN.

3 IN.

6 IN.

REMOVE THIS

SECTION OF

METAL FLOOR

1/2 IN. MINIMUM LEVELING HEIGHT

(RECOMMENDED)

1/4 IN. REQUIRED

METAL FLOOR OF EXISTING SOLID FUEL FIREBOX

FACTORY BUILT FIREBOX

9 IN.

METAL INSERT

5 IN.

3 IN.

6 IN.

REMOVE THIS

SECTION OF

METAL FLOOR

Figure 5.1-B Figure 5.1-A

• The appliance may not be placed directly on the base of the outer wrap, a 1/4 inch airspace MUST be provided between the insert and the fl oor of the outer wrap. Use the leveling legs to raise the insert a minimum of 1/4 inch.

The original fi replace may never be returned to solid fuel in this condition. The sidewalls and top structure of the fi rebox may not be altered with the exception of removable baffl es and dampers.

• If a minimum 1/2 inch gap can not be achieved, a section of the factory-built metal fl oor can be removed. See

Figure 5.1-B.


17

TOP VIEW FRONT VIEW

C

SIDE VIEW

A

E

I

D

H

G

B

MINIMUM FIREPLACE SIZE

A

B

E

F

C

D

G**

Location

Rear Width

Front Width

Glass Opening Width

Glass Opening Height

Height-Front

Height-Rear

Unit Depth

Inches

23-1/2

34-5/8

31-9/16

15-11/16

24

21-1/16

16

NDI35-C

Millimeters

597

879

802

398

610

535

406

Inches

20-1/4

30-1/2

27-7/16

12-13/16

20-1/2

17-5/8

14-3/4

NDI30-C

Millimeters

514

775

H

I

Venting Depth

Height to Top of

Glass Frame

10-1/2

22

267

559

9-1/2

18-1/4

241

464

* Note: If exhaust collar on insert and fi replace damper do not line up, add 4 inches (102 mm) to minimum fi replace height for bends in vent pipe.

**Unit depth is measured to the back of the surround to give the depth needed for installation.

In addition to these dimensions, also reference Clearances and Mantel Projections (Section 5.B).

Figure 5.2 Fireplace Opening

697

325

521

448

375

F


1-1/2 IN.

SIDE VIEW

B

D

TOP VIEW

A

D

C

D

SURROUND

APPLIANCE SURROUND APPLIANCE

MINIMUM FIREPLACE SIZE

Location

Inches

NDI35-C

Millimeters Inches

NDI30-C

Millimeters

A

D

B

D

C

D

Alternate Unit Width

Alternate Unit Depth

Alternate Unit Height

33-3/16

15-1/16

22-9/16

843

383

573

29-1/16

13-7/8

19-1/16

738

352

484

* Note: If exhaust collar on insert and fi replace damper do not line up, add 4 inches (102 mm) to minimum fi replace height for bends in vent pipe.

Figure 5.3 Fireplace Opening - Deep Surround

B. Mantel and Wall Projections

WARNING! Risk of Fire! Comply with all minimum clearances to combustibles as specifi ed. Framing or fi nishing material closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc).

Clearance to combustible material under the insert is 1/4 inch (6 mm). Clearance from top of fi replace opening for combustibles extending 12 inches max. is 12 inches.

• Use leveling legs to raise insert minimum 1/4 inch (6 mm) above combustible material or outer wrap of factory built fi rebox.

Combustible facings must not extend behind the insert surround. For non-combustible material specifi cations refer to Section 1.E.

EXISTING NON-COMBUSTIBLE FACING

12 IN. MAX.

2 IN.

MAX.

12 IN. MIN.

10 IN. MIN.

Figure 5.4 Mantel Clearances


19

6

Termination Locations

A. Vent Termination Minimum Clearances

WARNING

Fire Risk.

Maintain vent clearance to combustibles as specifi ed.

• DO NOT pack air space with insulation or other materials.

Failure to keep insulation or other materials away from vent pipe may cause fi re.

2 FT.

MIN.

GAS DIRECT VENT

TERMINATION CAP

20 INCHES MIN.

LOWEST

DISCHARGE

OPENING

HORIZONTAL

OVERHANG

VERTICAL

WALL

12

X

ROOF PITCH

IS X/ 12

H (MIN.) - MINIMUM HEIGHT FROM ROOF

TO LOWEST DISCHARGE OPENING

Roof Pitch H (Min.) Ft.

Flat to 6/12...........................................................1.0*

Over 6/12 to 7/12 .................................................1.25*

Over 7/12 to 8/12 .................................................1.5*

Over 8/12 to 9/12 .................................................2.0*

Over 9/12 to 10/12 ...............................................2.5*

Over 10/12 to 11/12 .............................................3.25

Over 11/12 to 12/12 .............................................4.0

Over 12/12 to 14/12 .............................................5.0

Over 14/12 to 16/12 .............................................6.0

Over 16/12 to 18/12 .............................................7.0

Over 18/12 to 20/12 .............................................7.5

Over 20/12 to 21/12 .............................................8.0

* 3 foot minimum in snow regions

Figure 6.1 Minimum Height From Roof To Lowest Discharge

Opening


7

Installation Preparation

Prepare the existing solid fuel masonry or factory built non-combustible fi rebox for installation.

A. Inspection and Cleaning

Prior to installing the gas insert:

• Have the chimney and adjacent structure inspected and cleaned by qualifi ed professionals. Hearth & Home

Technologies recommends that NFI or CSIA certifi ed professionals, or technicians under the direction of certifi ed professionals, conduct a minimum of a NFPA 211

Level 2 inspection of the chimney.

• Replace component parts of the chimney and fi replace as specifi ed by the professionals.

• Ensure all joints are properly engaged and the chimney is properly secured.

• Ensure combustible mantel and surround clearances comply with applicable codes and regulations for solidfuel fi replaces. In the absence of local or regional codes, refer to NFPA 211.

• Ensure chimney is constructed of non-combustible materials.

• Ensure chimney is clean and in good working order.

• Ensure that all chimney cleanouts fi t properly to prevent air leakage into chimney.

B. Flue Damper

Fully lock the solid fuel fi replace’s fl ue damper in the open position, OR completely remove it.

C. Gas Line

Note: If the factory built fi replace has no gas access hole provided, an access hole of 1 inch (25 mm) diameter or less may be drilled through the lower sides or bottom of the fi rebox in a proper workmanship - like manner. This access hole must be plugged with non-combustible insulation after the gas supply line has been installed.

• Install gas line into fi rebox cavity.

• Check local codes and gas line sizing requirements following NFPA51. See Section 9.

• It is recommended that extra length of gas line be installed within the existing wood burner or masonry fi replace to allow removal of the insert for future servicing needs.

D. Fireplace Conversion Notice

Permanently attach the label with the following warning to the inside lower back of the fi replace fi rebox into which the insert is being installed. Silicone or mechanical fasteners may be required to properly secure the label.

WARNING! Risk of Fire! This fi replace has been converted for use with a gas fi replace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced, and the fi replace re-approved by the authority having jurisdiction.

E. Electrical Outlet Box

An outlet box may be installed in a bottom back corner of the existing solid fuel masonry or factory built fi replace to power the appliance. Each unit ships standard with a cord assembly to permit blowers or other optional accessories to be used. The accessories plug into the new outlet box or may be routed out onto the hearth to a nearby outlet.


21

8

Installing Vent Pipe and Appliance

A. Vent Limits

The abbreviations listed in this vent table key are used in the vent diagrams.

Description

Minimum Vertical Run Length 10 ft.

Maximum Vertical Run Length 50 ft.

Horizontal venting is NOT allowed.

Vertical terminations are measured to top of chimney.

This appliance is listed for use with LINK-DV systems and components only. It is permissible to extend venting above existing chimney (within specifi ed maximum vertical limits) using SL-D series or Dura Vent GS series 4 in. x 6-5/8 in. gas direct-vent pipe. Connection is made using DV-46DVA-GK. The vent must be terminated with the cap supplied with the LINK-series vent kit.

WARNING! Risk of Fire/Explosion/Asphyxiation! Do

NOT connect this gas appliance to a chimney fl ue serving a separate solid fuel or gas burning appliance.

• May impair safe operation of this appliance or other appliances connected to the fl ue.

• Vent this appliance directly outside.

• Use separate vent system for this appliance.

CAUTION! ALL vent specifi cations MUST be followed.

This product is tested and listed to these specifi cations.

Appliance performance will suffer if specifi cations are not followed.

B. Venting Components

CAUTION! Risk of Cuts/Abrasions/Flying Debris.

Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

The vertical vent termination system installed on this model includes:

• Flexible vent pipe for exhaust air (included with vent kit).

• One length of 3-inch fl exible vent pipe for combustion air (included with vent kit).

• One pipe-to-cap adaptor (included with vent kit).

• One vertical termination cap (included with vent kit).

C. Connecting Vent Pipe

Reference instructions in the termination kit.

• Install the 3-inch fl exible vent pipe(s) down through the chimney.

• Secure the exhaust fl exible vent pipe to the exhaust starting collar on top of the appliance with three screws.

See Figure 8.1.

• Use 3 screws to attach the section of inlet air vent to the inlet collar on the collar slide plate. See Figure 8.1.

NOTE: The collar slide plate may be removed from appliance to aid installation.

ADAPTER

TERMINATION

CAP

INLET

COLLAR

EXHAUST

COLLAR

EXHAUST

AIR

VENT PIPE

V = 10 FT. MINIMUM

50 FT. MAXIMUM

INLET AIR STARTING COLLAR

LOCKING TAB

STARTING COLLAR BRACKET

EXHAUST STARTING COLLAR

HANDLE

INLET AIR

VENT PIPE

INLET AIR STARTING COLLAR

STARTING COLLAR BRACKET

EXHAUST STARTING COLLAR

NOTE: TO ACHIEVE OPTIMUM PERFOR-

MANCE OF INSERT, MINIMIZE OR AVOID

BENDS IN EXHAUST VENT PIPE.

22

Figure 8.1


CUT AND BEND

FLASHING AS NEEDED

TO FIT CHIMNEY

SEALANT

ADHESIVE

• Attach surround. Follow instructions for surround installation included with the front.

• Push insert into the opening so that it tightly overlaps the fi replace opening.

WARNING! Risk of Fire! Only an approved Hearth &

Home Technologies surround may be used to cover integral grills on solid fuel burning fi replaces. No other components such as shrouds, sheetmetal plates, etc., may be used to seal off vents.

WARNING! Risk of Explosion! Failure to position the parts in accordance with these diagrams or failure to use only parts specifi cally approved with this appliance may result in property damage or personal injury.

Figure 8.2

• Trim chimney top plate to minimize excess overhang or bend over fl ue tile (see Figure 8.2).

• Place 3/8 inch bead of 300º F silicone on fl ue tile top.

D. Placing, Securing and Leveling the

Appliance

WARNING! Risk of Explosion/Combustion Fumes!

Connect vent sections per installation instructions.

• Connect exhaust vent pipe ONLY to exhaust starting collar and termination cap center collar.

• Connect inlet air vent ONLY to inlet air collar on appliance and the termination cap inlet air collar.

• DO NOT allow vent to sag below connection point to appliance.

• Remove rear leveling legs from shipping position and relocate to one of the positions shown in Figure 8.3.

Remove both screws that secure the leveling leg to the side of the appliance. Turn the leveling leg around so that the foot is facing out and downward. Line up the two holes on the leg with the holes on the appliance and secure with screws. See Figure 8.3.

• Install insert (without surround attached) into existing fi replace while pulling collar slide plate forward.

• Install gas line into hole provided on side.

• If applicable install remote control wires into insert side

See Section 8.E.

• Secure collar slide plate to appliance by placing locking handle into position with locking tabs (see Figure 8.1) and secure with #8 screw.

• Level the appliance from side to side and front to back.

Adjust leveling bolts to desired vertical position so appliance is level. Use the leveling bolts included with the manual bag.

• A minimum 1/2 inch gap from the bottom of the appliance to a metal surface is RECOMMENDED for optimal fan performance. See Figure 5.1.

• Position any excess fl exible vent pipe back up into chimney without sagging. Twist and push flex vent together to shorten.

REAR LEVELING LEGS

SHIPPED IN THIS POSITION

REAR LEVELING LEGS MAY BE RELOCATED

TO LOCATION A OR LOCATION B

LOCATION A

LOCATION B

Figure 8.3 Leveling Legs


23

E. Remote Control

The receiver for the remotes may be installed BETWEEN the base pan of the insert and the fi rebox of the woodburning fi replace or in the control cavity of the insert. See

Figure 8.4.

REMOTE

RECEIVER

UNIT

EXISTING SIDE

REFRACTORY

EXISTING BOTTOM OF

FIREPLACE

Figure 8.4


F. Installing Adaptor and Termination Cap

For installation of termination cap see minimum vent heights for various pitched roofs (see Figure 8.5) .

To install adaptor see Figure 8.6.

2 FT.

MIN.

20 INCHES MIN.

LOWEST

DISCHARGE

OPENING

HORIZONTAL

OVERHANG

VERTICAL

WALL

GAS DIRECT VENT

TERMINATION CAP

12

X

ROOF PITCH

IS X/ 12

H (MIN.) - MINIMUM HEIGHT FROM ROOF

TO LOWEST DISCHARGE OPENING

CAUTION! Risk of Cuts/Abrasions/Flying Debris.

Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

Damper Flashing Kit (Optional)

For use with LINK-DV30B, LINKSQ-DV30, LINK-DV4-

30B or LINKSQ-DV4-30 Liner Kit.

Note: Damper may have to be removed to use this kit.

• Run fl ex liners through 3 in. holes in damper fl ashing.

• Attach damper fl ashing to fi rebox roof with self tapping screws included in kit.

CLASS A PIPE

Roof Pitch H (Min.) Ft.

Flat to 6/12....................1.0*

Over 6/12 to 7/12 ........1.25*

Over 7/12 to 8/12 ..........1.5*

Over 8/12 to 9/12 ..........2.0*

Over 9/12 to 10/12 ........2.5*

Over 10/12 to 11/12 ..... 3.25

Roof Pitch H (Min.) Ft.

Over 11/12 to 12/12 ....... 4.0

Over 12/12 to 14/12 ....... 5.0

Over 14/12 to 16/12 ....... 6.0

Over 16/12 to 18/12 ....... 7.0

Over 18/12 to 20/12 ....... 7.5

Over 20/12 to 21/12 ....... 8.0

* 3 foot minimum in snow regions

Figure 8.5 Minimum Height from Roof to Lowest Discharge

Opening Figure 8.6

To prevent odors and cold drafts, the chimney must be sealed around the vent with non-combustible blanket insulation or fi eld fabricated metal plates.

Note: The LINK-DV4-30B and LINKSQ-DV4-30 systems REQUIRE this insulation.

Masonry

LINK-DV30B

LINKSQ-DV30

Installation

LINK-DV4-30B

LINKSQ-DV4-30

Installation

Factory Built

Wood Burning

EXHAUST

AIR

VENT PIPE

Figure 8.7

TERMINATION

CAP

EXHAUST

AIR

VENT PIPE



OR



OPTIONAL LINK-ZC-ADPB

FOR USE WITH CLASS A

WOODBURNING PIPE

WARNING:

DO NOT BLOCK

THIS PIPE END!

Note: Untwist the pipe while extending it, to achieve full

30’ length.

INLET AIR

VENT PIPE

INLET AIR

VENT PIPE

Remove 18 inch x 18 inch fl ashing on cap by removing 3 screws. Connect both the LINK-ZC-ADPB to Class A Pipe and the termination cap to the LINK-ZC-ADPB with the self tapping screws provided.


25

26

9

Gas Information

A. Fuel Conversion

• Make sure the appliance is compatible with available gas types.

• Conversions must be made by a qualifi ed technician

(NFI certifi ed or factory-trained) using Hearth & Home

Technologies specifi ed and approved parts.

B. Gas Pressure

• Optimum appliance performance requires proper input pressures.

• Gas line sizing requirements will be determined in ANSI

Z223.1 National Fuel Gas Code in the USA and CAN/

CGA B149 in Canada.

• Pressure requirements are:

Gas Pressure

Minimum inlet pressure

Maximum inlet pressure

Manifold pressure

Natural Gas

5.0 in. w.c.

10.0 in. w.c.

3.5 in. w.c.

Propane

11.0 in. w.c.

13.0 in. w.c.

10.0 in. w.c.

WARNING! Risk of Fire/Explosion! High pressure will damage valve. Low pressure may cause explosion.

• Verify inlet pressures. Verify minimum pressures when other household gas appliances are operating.

• Install regulator upstream of valve if line pressure is greater than 1/2 psig.

WARNING

Fire Risk.

Explosion Hazard.

High pressure will damage valve.

• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig.

• Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig.

Note: Have the gas supply line installed in accordance with local codes, if any. If not, follow ANSI 223.1. Installation should be done by a qualifi ed installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter).

Note: A listed (and Commonwealth of Massachusetts approved) 1/2 inch (13 mm) T-handle manual shut-off valve and fl exible gas connector are connected to the 1/2 inch

(13 mm) control valve inlet.

• If substituting for these components, please consult local codes for compliance.


C. Gas Connection

• Refer to Reference Section 14 for location of gas line access in appliance.

• Gas line may be run through knockout(s) provided.

• The gap between supply piping and gas access hole may be caulked with caulk with a minimum of 300ºF continuous exposure rating or stuffed with non-combustible, unfaced insulation to prevent cold air infi ltration.

• Ensure that gas line does not come in contact with outer wrap of the appliance. Follow local codes.

• Pipe incoming gas line into valve compartment.

• Connect incoming gas line to the 1/2 in. (13 mm) connection on manual shutoff valve.

WARNING! Risk of Fire/Explosion! Support control when attaching pipe to prevent bending gas line.

• A small amount of air will be in the gas supply lines.

WARNING! Risk of Fire/Explosion! Gas build-up during line purge could ignite.

• Purge should be performed by technician certifi ed by

NFI or factory-trained.

• Ensure adequate ventilation.

• Ensure there are no ignition sources such as sparks or open fl ames.

Light the appliance. It will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally.

WARNING! Risk of Fire, Explosion or Asphyxiation!

Check all fi ttings and connections with a non-corrosive commercially available leak-check solution. DO NOT use open fl ame. Fittings and connections could have loosened during shipping and handling.

WARNING! Risk of Fire! DO NOT change valve settings.

This valve has been preset at the factory.

D. High Altitude Installations

NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.

When installing above 2000 feet elevation:

• In the USA: Reduce burner orifi ce 4% for each 1000 feet above 2000 feet.

• In the CANADA: Reduce burner orifi ce 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility.

10

Electrical Information

A. Wiring Requirements

NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the

absence of local codes, with National Electric Code

ANSI/NFPA 70-latest edition or the Canadian Electric

Code CSA C22.1.

• This appliance comes standard with a 120 VAC cord assembly which has a female plug in to accommodate all control options and accessories. See Figure 10.5. This is required for use of optional accessories (standing pilot ignition) or proper operation of the appliance (IntelliFire

Ignition). An outlet box may be installed in a bottom back corner of the existing solid fuel masonry or factory built fi replace to plug in the cord assembly, or the supplied power cord may be routed out onto the hearth to a nearby outlet.

• A 120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.

• Low voltage and 120 VAC voltage cannot be shared within the same wall box.

WARNING! Risk of Shock or Explosion! DO NOT wire

120V to the valve or to the appliance wall switch. Incorrect wiring will damage controls.

• Determine if the appliance uses an Intellifi re ignition system or standing pilot ignition system.

• Open the control access panel or remove the decorative front.

• A red or black ignitor button (as shown in Figure 10.1) indicates this appliance is standing pilot ignition.

RED OR BLACK IGNITOR BUTTON

Figure 10.1 Ignitor Button

B. Standing Pilot Ignition System Wiring

• The standing pilot ignition system wiring DOES NOT require a 120 VAC supply to operate.

• To power appliance with 120VAC to operate a fan or remote control, an outlet box may be installed in a bottom back corner of the existing solid fuel masonry or factory built fi replace to plug in the cord assembly or the supplied power cord may be routed out onto the hearth to a nearby outlet.

NOTICE: DO NOT wire 120 VAC to the millivolt valve! This will damage the valve.

• If using a thermostat use one compatible with a millivolt gas valve system:

- Install the thermostat in the location as indicated in the thermostat instructions to ensure proper operation of appliance.

- Use low resistance thermostat wire for wiring from ignition system to the wall switch and thermostat.

- Keep wire lengths short as possible by removing any excess wire length.

C. IntelliFire Ignition System Wiring

• Wire an outlet box (120VAC) in the bottom back corner of the existing solid fuel masonry or factory built fi replace to plug in the cord assembly. The supplied cord assembly may also be routed out onto the hearth to a nearby outlet.

WARNING! Risk of Shock or Explosion! DO NOT wire

IPI controlled appliance junction box to a switched circuit.

Incorrect wiring will override IPI safety lockout.

• Refer to Figure 10.2, IPI Wiring Diagram.

• This appliance is equipped with an IntelliFire which operates on a 3 volt system.

control valve

• Plug the 3 volt AC transformer plug into the cord assembly to supply power to the unit OR install 2 D cell batteries

(not included) into the battery pack before use.

NOTICE: Batteries should not be placed in the battery pack while using the transformer. Remove batteries before using the transformer, and unplug the transformer before installing the batteries. Battery polarity must be correct or module damage will occur.

ON/OFF Switch

• An ON/OFF switch is included with the appliance surround and should be attached to surround/facing.

(See Installation instructions for remote control/fronts).

• If desired an additional wall switch or thermostat may be added to system.

27


TRANSFORMER

3 VAC

TO CORD ASSEMBLY 110V

BLACK

RED

BATTERY PACK

INTERMITTENT PILOT IGNITOR

IGNITION MODULE 3 VAC

I

S

WHT

GROUND TO

FIREPLACE

CHASSIS

ORG

REMOTE WIRE

ASSEMBLY

Figure 10.2 IPI Wiring Diagram

PILOT ASSEMBLY

THERMOCOUPLE

THERMOPILE

VALVE

WALL SWITCH OR

REMOTE CONTROL

NOTE: 1/4 IN. FEMALE SPADE

CONNECTORS CONNECT TO

THE REMOTE WIRE ASSEMBLY

ON

OFF

ON/OFF

PIEZO

RED

WHT

VALVE

ROCKER

SWITCH

OPTIONAL WALL SWITCH,

THERMOSTAT OR REMOTE

28

Figure 10.3 Standing Pilot Ignition Wiring Diagram


D. Optional Accessories Requirements

• This appliance may be used with a wall switch, wall mounted thermostat, blower and/or a remote control.

• To connect optional accessories, the supplied cord assembly should be used. See Figure 10.5 for a wiring diagram for a blower or remote.

Wiring for optional Hearth & Home Technologies approved accessories should be done now to avoid reconstruction.

Follow instructions that come with those accessories.

• Plug the cord into a convenient outlet.

• Must use cord supplied.

• This appliance may be used with a wall switch, wall mounted thermostat and/or a remote control.

• A standard ON/OFF switch is compatible.

WARNING! Risk of Shock! Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

WARNING! Risk of Shock! Replace damaged wire with type 105° C rated wire. Wire must have high temperature insulation.

BLOWER

PLUG

120V EXISTING OUTLET

NOTE: IF ANY OF THE ORIGINAL

WIRE AS SUPPLIED WITH THE

APPLIANCE MUST BE REPLACED,

IT MUST BE REPLACED WITH TYPE

105 0 C RATED WIRE.

NOTE: USE ZIP TIES TO RESTRAIN

THE LOOSE WIRES UNDERNEATH

THE APPLIANCE AND KEEP THEM

AWAY FROM THE BLOWER WHEEL

(FAN BLADES).

TEMPERATURE

SENSOR SWITCH

SPEED CONTROL

(RHEOSTAT)

INCLUDED WITH:

NDI30-C

NDI30-SP

NDI35-C

NDI35-SP

USE WHEN OPTIONAL

FAN KIT IS INSTALLED

VARIABLE SPEED

CONTROL

PLUG INTO 120V

EXISTING OUTLET

DC REGULATOR

RECEPTACLE

BLK

BLK BLK

BLK

WHT

GRN

BLK

FUSE WIRE

ASSEMBLY

BLK

GRN

BLK

TEMPERATURE

SENSOR SWITCH

BLOWER

RECEPTACLE

BLK

GRN

WHT

FUSE WIRE

ASSEMBLY

BLK

GRN

BLK

Figure 10.5 Fan Wiring Diagram


BLOWERS

29

E. Installation for Fan (Optional)

On units already installed, removal of decorative front, surround and gas insert is required.

• Detach fl exible liner from back of unit if insert is installed.

• Remove the four screws on the cover plate (see Figure

10.6).

• Install and wire the fan per instruction shipped with the fan. Figure 10.5 also shows a wiring diagram. Models

NDI30-C, NDI30-SP, NDI35-C and NDI35-SP include a rheostat and temperature sensor when the optional fan kit is installed.

• Reinstall the cover plate back on the unit. Make sure the fan does not make contact with the back wall to prevent noise from vibration.

• Reattach fl exible liner.

FAN COVER PLATE

Figure 10.6


11

Finishing

A. Mantel and Wall Projections

WARNING! Risk of Fire! Comply with all minimum clearances to combustibles as specifi ed. Framing or fi nishing material closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc).

Clearance to combustible material under the insert is 1/4 inch (6 mm). Clearance from top of fi replace opening for combustibles extending 12 inches max. is 12 inches.

• Use leveling legs to raise insert minimum 1/4 inch (6 mm) above combustible material or outer wrap of factory built fi rebox.

Combustible facings must not extend behind the insert surround. For non-combustible material specifi cations refer to Section 1.E.

EXISTING NON-COMBUSTIBLE FACING

12 IN. MAX.

2 IN.

MAX.

12 IN. MIN.

10 IN. MIN.

Figure 11.1 Clearances to Mantels or other Combustibles


31

32

12

Appliance Setup

A. Remove Glass Assembly

See Section 12.H.

B. Remove the Shipping Materials

Remove shipping materials from inside or underneath the fi rebox.

C. Clean the Appliance

Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity.

D. Accessories

Install approved accessories per instructions included with accessories. Contact your dealer for a list of approved accessories.

WARNING! Risk of Fire and Electric Shock! Use ONLY

Hearth & Home Technologies-approved optional accessories with this appliance. Using non-listed accessories could result in a safety hazard and will void the warranty.

E. Place the Lava Rock

WARNING! Risk of Explosion! Follow lava rock placement instructions in manual. DO NOT place lava rock on burner. Improperly placed lava rock interferes with proper burner operation.

Lava rock is shipped with this gas appliance. To place the lava rock:

• Lava rock CANNOT be placed on the burner.

• Place lava rock in front of and to the sides of the burner.

F. Ember Placement

WARNING! Risk of Explosion! Follow ember placement instructions in manual. DO NOT place embers directly over burner ports. Replace ember material annually. Improperly placed embers interfere with proper burner operation.

Ember material is shipped with this gas appliance. To place the ember material:

• Embers CANNOT be placed directly over ports. Care should be taken not to cover the lighting trail of ports

(from back to front).

• Place dime-size pieces of Glowing Embers® just in front of the port trail, but not on or in between the ports (see

Figure 12.2). Care should be taken so that the ports are not covered. Failure to follow this procedure will likely cause lighting and sooting problems.

• Save the remaining ember materials for use during appliance servicing. The embers provided should be enough for 3 to 5 applications.

EMBERS NOT

ALLOWED IN

PILOT AREA

Figure 12.2 Placement of Embers

PLACE LAVA ROCK IN SHADED AREA ONLY

Figure 12.1 Placement of Lava Rock


G. Install the Log Assembly

Log Set Assembly: LOGS-NDI30

Models: NDI30, NDI30-SP, NDI30-C

CAUTION: Logs are fragile, handle with care.

Figure 1.

Figure 2. Install Log #1

Log #1 (SRV2226-701) Position Log #1 as shown in Figure 2. Note additional placement instructions in Figure 1. Set the rear log (Log #1) on the log shelf. Position the log against the back of the fi rebox. Center the log notch over the pilot assembly.

22

Figure 3. Place Log #2

Figure 4. Log #2

Log #2 (SRV2226-702): Position Log #2 as shown in Figure 3. Refer to Figure 1 and Figure 4 for additional details. Mate the slot located on the bottom of Log #2 with the log pin located on the right side of the burner. Move the right end of Log

#2 forward until it comes into contact with the grate tine.


33



Log #3 (SRV2226-706): Position Log #3 as shown in Figure 5. Refer to Figure 1 and Figure 6 for location of reference points. Mate the slot located on the bottom of Log #3 with the log pin located on the left side of the burner. Move the left end of Log #3 forward until it comes into contact with the grate tine.

55



Log #4 (SRV2226-703): Position Log #4 as shown in Figure 7. See Figure 1 and Figure 2 for additional details. Place the top end of log #4 on the fl at spot of Log #1. Position the forked end of Log #4 around the far left grate tine. Rotate the forked end of the log to the left until the right fork touches the grate tine.

Log #5 (SRV2226-705): Position Log #5 as shown in Figure 8. Refer to Figures 1,2 and 3 for placement references. Position the two forked ends of Log #5 on the fl at spots of Log #1 and Log #2. The thicker end of the logs rests on the grate bar.

66


Figure 10. Log Set Installed

Log #6 (SRV2226-704): Position Log #6 as shown in Figure 9. See Figures 1, 2 and 3 for additional details. Rest the forked end of Log #6 on the fl at spot of Log #2. Position the back end of the log on the fl at spot of Log #1. Figure 10 shows the log set properly installed.

2226-935B


G. Install the Log Assembly

Log Set Assembly: LOGS-NDI35

Models: NDI35, NDI35-SP, NDI35-C

Figure 1. Log Set Installed

11

Figure 2.

Figure 3. Install Log #1

CAUTION: Logs are fragile, handle with care. Log #1 (SRV2224-701) Position Log #1 as shown in Figure 3. Note additional references in Figure 2. Set the log on the log support. Ensure the log is pushed back so that the log touches the back of the fi rebox. The log should be centered with the burner.

22



Log #2 (SRV2224-706): Position Log #2 as shown in Figure 4. Refer to Figure 2 and Figure 5 for additional details. Mate the slot located on the bottom of Log #2 with the left log pin located on the burner top. Rotate the left end of Log #2 forward until it comes into contact with the left grate tine.


35



Log #3 (SRV2224-702): Position Log #3 as shown in Figure 6. Refer to Figure 2 and Figure 7 for location of reference points. Mate the log slot located on the bottom of Log #3 with the right log pin located on the burner top. Rotate the right end of Log #3 forward until it contacts with the right grate tine.

55



Log #4 (SRV2224-703): Position Log #4 as shown in Figure 8. See Figure 2 and Figure 3 for additional details. Place the top end of log #4 on the fl at spot of Log #1. Position Log #4 so the groove located on the right side of the forked end contacts the left grate tine.

Log #5 (SRV2224-704): Position Log #5 as shown in Figure 9. See Figures 2, 3 and 6 for additional details. Position the top end of Log #5 on the fl at spot of Log #1. Place the forked end of Log #5 on the fl at spot of Log #3.



Log #6 (SRV2224-705): Place the short and long points of the forked end, on the fl at spots of existing logs as shown in

Figure 10. See Figures 2, 3 and 6 for additional details. Position the other end of the log so it rests on the base tine. The base tine groove will mate with the base tine See Figure 11.

2224-935B


H. Fixed Glass Assembly

Removing Fixed Glass Assembly

WARNING! Risk of Asphyxiation! Handle fi xed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches.

• DO NOT strike, slam or scratch glass.

• DO NOT operate fi replace with glass removed, cracked,

broken or scratched.

• Replace as a complete assembly.

Removing Fixed Glass Assembly

•

The glass assembly fastens to the fi replace in four places. Four of the fastening mechanisms are springloaded glass latches. An example of the glass latch is shown in Figure 12.3.

• To release glass assembly, pull the two bottom spring-loaded latches forward and allow them to retract away from the glass assembly. Slide the glass assembly outward and downward until the top latches disengage.

Replacing Fixed Glass Assembly

•

Tilt glass assembly toward fi replace and slide glass assembly upward to engage top latches. Verify top latches are fully engaged and then fasten the two bottom latches.

I. Air Shutter Setting

Air shutter settings should be adjusted by a qualifi ed service technician at the time of installation. The air shutter is set at the factory for minimum vertical vent run. Adjust air shutter for longer vertical runs. See Figure 12.4.

NOTICE: If sooting occurs, provide more air by opening the air shutter.

Figure 12.4 Air Shutter

Air Shutter Settings

NDI30-C

NDI35-C

NG

3/8 in.

3/8 in.

LP

3/8 in.

1/2 in.

Figure 12.3 Fixed Glass Assembly


37

38

13

Troubleshooting

With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualifi ed technician. Contact your dealer to arrange a service call by a qualifi ed technician.

A. Standing Pilot Ignition System

Symptom

1. After repeated triggering of the red or black piezo ignitor button, the spark ignitor will not light the pilot.

Possible Causes Corrective Action

A. No gas or low gas pressure.

Check the remote shut-off valves from the appliance. Usually, there is a valve near the gas main. There can be more than one valve between the appliance and the main.

2. The pilot will not stay lit after carefully following the lighting instructions.

3. The pilot is burning, there is no burner fl ame, the valve knob is in the ON position, and the ON/OFF switch is in the ON position.

B. No lp in tank.

C. Ignitor.

D. Pilot or misaligned electrode

(spark at electrode).

A. Thermocouple.

Check the LP (propane) tank. You may be out of fuel.

Check the spark at the electrode and pilot. If no spark and electrode wire is properly connected, replace the ignitor. Verify that there is no short in electrode wire.

Using match, light the pilot. If the pilot lights, turn off the pilot and trigger the piezo ignitor button again. If the pilot lights, an improper gas/air mixture caused the bad lighting and a longer purge period is recommended. If the pilot will not light, ensure the gap at the electrode and pilot is one-eighth in. to have a strong spark. If the gap is

OK, replace the pilot.

Check that the pilot fl ame impinges on the thermocouple. Adjust the pilot for proper fl ame impingement.

Ensure that the thermocouple connection at the gas valve is fully inserted and tight (hand tighten plus 1/4 turn).

Verify proper voltage output from the thermocouple to the valve.

Place one millivolt meter lead wire on the thermocouple copper lead.

Place the second lead wire on the solder button on the back of the valve (blue wire). Start the pilot and hold the valve knob in. The millivolt reading should read 8-16 millivolts. If millivolt reading is less than 8 millivolts, replace thermocouple.

B. Improper gas inlet pressure.

Natural gas should be 5-10 in. w.c. LP should be 11-13 in. w.c. Verify pressure with manometer.

C. Valve.

A. ON/OFF switch or wires.

If the thermocouple is producing 8-16 millivolts, replace control valve.

Check the ON/OFF switch and wires for proper connections. Place the jumper wires across the terminals at the ON/OFF switch. If the burner comes on, replace the ON/OFF switch. If the ON/OFF switch is OK, place the jumper wires across the ON/OFF switch wires at the gas valve. If the burner comes on, the wires are faulty or connections are bad.

B. Thermopile may not be generating suffi cient millivoltage.

Check that the pilot fl ame impinges thermopile properly.

Be sure the wire connections from the thermopile at the gas valve terminals are tight and that the thermopile is fully inserted into the pilot bracket.

Check the thermopile with a millivolt meter. Take the reading at TH-

TP&TP terminals of the gas valve. The meter should read 350 millivolts minimum, while holding the valve knob depressed in the pilot position, with the pilot lit, and the ON/OFF switch in the OFF position.

Replace the thermopile if the reading is below the specifi ed minimum.

With the pilot in the ON position, disconnect the thermopile leads from the valve. Take a reading at the thermopile leads. The reading should be 350 millivolts minimum. Replace the thermopile if the reading is below the minimum.


Troubleshooting (continued)

Symptom

3. (Continued)

6. Glass soots.

7. Flame burns blue and lifts off burner.

C. Valve.

Possible Cause

D. Plugged burner orifi ce.

E. Wall switch or wires.

4. Frequent pilot outage problem.

A. Pilot fl ame may be too high or too low, or blowing out (high pressure), causing pilot safety to drop out.

5. The pilot and main burner extinguish while in operation.

A. No LP in tank.

B. Improper gas inlet pressure.

C. Inner vent pipe leaking exhaust gases back into the system.

D. Glass installed improperly.

E. Thermopile or thermocouple.

F. Improper vent cap installation.

A. Flame impingement.

B. Improper air shutter setting.

C. Debris around air shutter.

A. Insuffi cient oxygen being supplied.

Corrective Action

Turn the valve knob to the ON position. Place the ON/

OFF switch in the ON position. Take a reading with a millivolt meter at the thermopile terminals. The millivolt meter should read greater than 125mV. If the reading is acceptable, and if the burner does not come on, replace the gas valve.

Check the burner orifi ce for stoppage. Remove stoppage.

Check the wall switch and wires for proper connections. Place the jumper wires across the terminals at the wall switch. If the burner comes on, replace the wall switch. If the wall switch is OK, place the jumper wires across the wall switch wires at the gas valve. If the burner comes on, the wires are faulty or connections are bad.

Clean thermocouple and adjust the pilot fl ame for proper fl ame impingement. Follow lighting instructions carefully.

Check the LP (propane) tank. Refi ll the fuel tank.

Natural gas should be 5-14 in. w.c. LP should be 10-

14 in. w.c. Verify pressure with manometer.

Check venting system for damage. Replace/repair improperly assembled pipe sections.

Check to ensure glass is installed properly. Replace fi xed glass panel assembly.

Replace pilot if necessary.

Check for proper installation and freedom from debris or blockage.

Adjust the log set so that the fl ame does not excessively impinge on it. Refer to log instructions.

Refer to manual for shutter set points. Ensure that set point is correct for appliance/gas type. If unit has adjustable shutter, it may be necessary to increase shutter opening.

Inspect the opening at the base of the burner. NO MA-

TERIAL SHOULD BE PLACED IN THIS OPENING.

Ensure that the vent cap is installed properly and free of debris. Ensure that the vent system joints are tight and have no leaks.

Ensure that no debris has been placed at the base of, or in the area of the air holes in the center of the base pan beneath the burner.

Ensure that the glass is tightened properly on the unit, particularly on top corners.


39

B. IntelliFire Ignition System

Symptom Possible Cause

1. Pilot won’t light.

The ignitor/module makes noise, but no spark.

A. Incorrect wiring.

B. Loose connections or electrical shorts in the wiring.

2. Pilot won’t light, there is no noise or spark.

3. Pilot sparks, but

Pilot will not light.

Corrective Action

Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are connected to correct terminals on module and pilot assembly.

C. Ignitor gap is too large.

D. Module.

A. No power or transformer installed incorrectly.

B. A shorted or loose connection in wiring confi guration or wiring harness.

Verify no loose connections or electrical shorts in wiring from module to pilot assembly. Verify connections underneath pilot assembly are tight; also verify connections are not grounding out to metal chassis, pilot burner, pilot enclosure, mesh screen if present, or any other metal object.

Verify gap of igniter to right side of pilot hood. The gap should be approximately .17 in. or 1/8 in. (3 mm).

Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor wire “I” from module. Place a grounded wire about 3/16 in. (5 mm) away from “I” terminal on module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fi ne.

Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode. Replace pilot if necessary.

Verify that transformer is installed and plugged into module. Check voltage of transformer under load at spade connection on module with ON/OFF switch in ON position. Acceptable readings of a good transformer are between 3.2 and 2.8 volts AC.

Remove and reinstall the wiring harness that plugs into module.

Verify there is a tight fi t. Verify pilot assembly wiring to module. Remove and verify continuity of each wire in wiring harness. Replace any damaged components.

Verify that 120/VAC power is “ON” to junction box.

C. Improper wall switch wiring.

D. Module not grounded.

E. Module.

A. Gas supply.

Verify black ground wire from module wire harness is grounded to metal chassis of appliance.

Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor wire “I” from module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fi ne.

Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode.

Verify that incoming gas line ball valve is “open”. Verify that inlet pressure reading is within acceptable limits, inlet pressure must not exceed 14 in. W.C.

B. Ignitor gap is too large.

C. Module is not grounded.

Verify gap of igniter to right side of pilot hood. The gap should be approximately .17 in. or 1/8 in. (3 mm).

Verify module is securely grounded to metal chassis of appliance.

D. Module voltage output / Valve/Pilot solenoid ohms readings.

Verify battery voltage is at least 2.7 volts. Replace batteries if voltage is below 2.7.


Symptom

4. Pilot lights but continues to spark, and main burner will not ignite.

(If the pilot continues to spark after the pilot fl ame has been lit, fl ame rectifi cation has not occurred.)

Possible Cause Corrective Action

A. A shorted or loose connection in fl ame sensing rod.

B. Poor fl ame rectifi cation or contaminated fl ame sensing rod.

With fi xed glass assembly in place, verify that fl ame is engulfi ng fl ame sensing rod on left side of pilot hood. Flame sensing rod should glow shortly after ignition. Verify correct pilot orifi ce is installed and gas inlet is set to pressure specifi cations. Polish fl ame sensing rod with fi ne steel wool to remove any contaminants that may have accumulated on fl ame sensing rod.

C. Module is not grounded.

Verify all connections to wiring diagram in manual. Verify connections underneath pilot assembly are tight. Verify connections are not grounding out to metal chassis, pilot burner, pilot enclosure or screen if present, or any other metal object.

D. Damaged pilot assembly or contaminated fl ame sensing rod.

Verify module is securely grounded to metal chassis of appliance. Verify that wire harness is fi rmly connected to the module.

Verify that ceramic insulator around the fl ame sensing rod is not cracked, damaged, or loose. Verify connection from fl ame sensing rod to white sensor wire. Polish fl ame sensing rod with fi ne steel wool to remove any contaminants that may have accumulated on fl ame sensing rod. Verify continuity with a multimeter with ohms set at lowest range.

Replace pilot if any damage is detected.

E. Module.

Turn ON/OFF rocker switch or wall switch to OFF position.

Remove ignitor wire “I” from module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fi ne.


41

14

Reference Materials

A. Appliance Dimension Diagram

Dimensions are actual appliance dimensions. Use for reference only.

H

A

O

Q

R

P

T

S

G

B

C

F

E

D

J

U

M

GAS LINE

ACCESS

L

K

ELECTRICAL

ACCESS

N

Location

H

I

J

E

F

G*

A

B

C

D

MODEL DIMENSIONS

NDI35-C NDI30-C

Inches Millimeters Inches Millimeters

23-1/2 597 20-3/16 513

34-5/8

31-9/16

15-11/16

24

21-1/16

15-7/8

11-3/4

20-3/8

1-3/4

879

802

398

610

535

403

298

518

44

30-1/2

27-7/16

12-13/16

20-1/2

17-5/8

14-5/8

10-1/8

17

1-3/4

775

697

325

521

448

372

257

432

44

Location

R

S

T

O

P

Q

U

K

L

M

N

MODEL DIMENSIONS

NDI35-C NDI30-C

Inches Millimeters Inches Millimeters

4-13/16 122 4-13/16 122

10-1/16

2-1/4

5

5-1/8

8

1-13/16

256

57

127

130

203

46

9

2-1/4

3-15/16

5-3/16

8

1-3/4

229

57

100

132

203

44

2-1/4

4-13/16

10-1/2

4-11/16

57

122

267

118

2-1/4

4-7/16

9-1/2

4-9/16

57

113

241

115

*Note: Location G on Figure 14.1 is measuring the appliance depth, for installation depth reference Location G on

Figure 5.1.

Figure 14.1 Appliance Dimensions


I

B. Vent Kits Components

Direct Vent Flex Liner Kits (see Figure 14.2)

LINK-DV30B: Masonry 3 inch fl ex liner kit. Expands to 30 feet. Includes: two liners, termination cap and fl ashing.

LINK-DV4-30B: Masonry 3 inch fl ex liner kit. Expands to 30 feet and 4 feet respectively. Includes: two liners, termination cap and fl ashing.

LINKSQC-DV30, LINKSQB-DV30: Masonry 3 inch fl ex liner kit. Expands to 30 feet. Includes: two liners, termination cap and fl ashing.

LINKSQC-DV4-30, LINKSQB-DV4-30: Masonry 3 inch fl ex liner kit. Expands to 30 feet and 4 feet respectively.

Includes: two liners, termination cap and fl ashing.

LINK-DV30B

LINKSQC-DV30 (COPPER)

LINKSQB-DV30 (BLACK)

LINK-ZC-ADPB

DV-46DVA-GK

FLEX3-30

LINK-DV4-30B

LINKSQC-DV4-30 (COPPER)

LINKSQB-DV4-30 (BLACK)

Figure 14.2 Direct Vent Flex Liner Kits

Direct Vent Flex Liner Accessory Kits (see Figure 14.3)

LINK-ZC-ADPB: Zero clearance chimney adapter

DV-46DVA-GK: Adapter kit - It is permissible to use DV-

46DVA-GK to connect collinear fl ex vent to SL-D vent pipe to extend the run.

FLEX3-30: One 3 inch fl exible liner expands to 30 feet.

FLEX-CNCT: Connector kit - 3 inch liner to 3 inch liner, one connector per kit.

FLEX-CNCT

Figure 14.3 Direct Vent Flex Liner Accessory Kits


43

30” Gas Insert - DV


Beginning Manufacturing Date: Aug 2011

Ending Manufacturing Date: Active

7

Log Set Assembly

4

3

5

1

2

6

11

9

8

10

12

18

15

17

13

14

16

3

4

1

2

5

6

IMPORTANT: THIS IS DATED INFORMATION

. Parts must be ordered from a dealer or distributor.

Hearth and Home Technologies does not sell directly to consumers

. Provide model number and serial number when requesting service parts from your dealer or distributor.

ITEM DESCRIPTION COMMENTS

Log Assembly

Log 1

Log 2

Log 3

Log 4

Log 5

Log 6

7 Termination Plate Assembly

Flex Pipe Handle

Gasket

8

9

10

Grate Assemby

Burner Assembly

Base Pan

11

12

13

Valve Assembly

Glass Door Assembly

14

15

16

17

18

Rheostat Knob

Control Panel

Rheostat

Blower Assembly

Wire Assembly

Cord Assembly

Fuse Wire Assembly

Additional service part numbers appear on following page.

Pre 0023696931

Post 0023696931

Pre 0023696931

Post 0023696931

Qty 2 req

PART NUMBER

LOGS-NDI30

SRV2226-701

SRV2226-702

SRV2226-706

SRV2226-703

SRV2226-705

SRV2226-704

2206-012

2206-013

438-351

2206-401

2206-178

2226-016

2226-008

2206-127

Refer to valve page

GLA-2206

100-512

2205-129

2206-800

GFK-210-C

2206-068

2226-017

2206-085

Stocked at Depot

Y

Y

Y

Y

Y

Y

Y

Y

6/14


Service Parts

35” Gas Insert - DV


7

Log Set Assembly

4

2

6

1

3

5

11

10

9

8

12

18

13

14

15

16

17

7

12

13

14

15

10

11

8

9





ITEM DESCRIPTION COMMENTS

1

2

3

Log Assembly

Log 1

Log 2

Log 3

PART NUMBER

LOGS-NDI35

SRV2224-701

SRV2224-706

SRV2224-702

4

5

6

Log 4

Log 5

Log 6

Termination Plate Assembly

Flex Pipe Handle

Gasket

Grate Assemby

Burner Assembly

Base Pan

Valve Assembly

Glass Door Assembly

Rheostat Knob

Control Panel

16

17

18

Rheostat

Blower Assembly

Wire Assembly

Cord Assembly

Fuse Wire Assembly


Pre 0023696931

Post 0023696931

Pre 0023696931

Post 0023696931

SRV2224-703

SRV2224-704

SRV2224-705

2205-012

2205-013

438-351

2206-401

2206-178

2224-016

2224-008

2205-127

Refer to valve page.

GLA-2205

100-512

2205-129

2206-800

GFK-210-C

2206-068

2226-017

2206-085


Y

Y

Y

Y

Y

Y

Y

Y

6/14


45

#11 Valve Assembly

Service Parts

11.5

11.4

11.3

11.1

11.2

NDI30-C, NDI35-C

Beginning Manufacturing Date: Aug 2011


11.7

11.6

11.8

11.15

11.14

11.13

11.12

11.11

11.9

11.10




.

Provide model number and serial number when requesting service parts from your dealer or distributor.

ITEM

11.1

Grommet, 3 Hole

11.2

Pilot Shield

DESCRIPTION

11.3

Pilot Assembly NG

Pilot Assembly LP

Orifi ce NG (#35C)

Orifi ce LP (#51C)

11.4

Orifi ce NG (#33C)

Orifi ce LP (#50C)

11.5

Flexible Gas Connector

11.6

Control Panel Bracket

11.7

Valve Bracket

11.8

Flex Ball Valve Assembly

COMMENTS

NDI30-C

NDI35-C

11.9

Valve NG

Valve LP

11.10

Brass Connector

11.11

Remote Jumper Wire

11.12

Battery Pack

11.13

Power Supply

11.14

Wire Harness

11.15

Module


46

Pkg of 5

750-500

750-501

303-315/5

2103-013

593-594A

593-593A

593-590A

593-592


PART NUMBER

2118-420

2206-128

2202-013

2202-014

582-835

582-851

582-833

582-850

530-302A

2205-128

2205-146

302-320A


Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

#11 Valve Assembly

Service Parts

11.5

11.4

11.3

11.1

11.2

NDI30-SP, NDI35-SP

Beginning Manufacturing Date: June 2010


11.7

11.6

11.8

11.10

11.9





COMMENTS ITEM

11.1

Grommet, 3 Hole

11.2

Pilot Bracket

11.3

Pilot Assembly NG

Pilot Assembly LP

11.4

Pilot Tube

Thermocouple

Thermopile

Orifi ce NG (#33C)

Orifi ce LP (#50C)

Orifi ce NG (#35C)

DESCRIPTION

Orifi ce LP (#51C)

11.5

18" Flex Tube Assembly

11.6

Control Panel Bracket

11.7

Valve Bracket

11.8

Flex Ball Valve Assembly

11.9

Valve NG

Valve LP

11.10

Brass Connector


NDI35-SP

NDI30-SP

Pkg of 5

PART NUMBER

2118-420

2206-128

2103-010

2103-011

SRV485-301

446-511

2103-512

582-833

582-850

582-835

582-851

530-302A

2205-128

2205-146

302-320A

230-0710

230-0720

303-315/5



Y

Y

Y

Y

47

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Service Parts

NDI30-C, NDI30-SP, NDI35-C, NDI35-SP

Beginning Manufacturing Date: June 2010





.

Provide model number and serial number when requesting service parts from your dealer or distributor.

ITEM

Gasket Assembly

DESCRIPTION COMMENTS PART NUMBER

2206-081

Includes Air Passage, Valve Plate, Exhaust Bottom, Exhaust Top, and Burner Neck Gaskets

Glass Clip Support Assembly, Bottom

Glass Latch Assembly, Top

Lava Rock

Mineral Wool

Refractory Kit (Sold as Set Only)

Rheostat\Temp Sensor Assembly

Temp Sensor Assembly

Touch up Paint

Wire Assembly

Qty 2 req

Qty 2 req

NDI30

NDI35

SP Only

2155-045

339-121A

4021-296

050-721

BRICK-NDI30

BRICK-NDI35

SRV2206-800

046-018A

TUP-GBK-12

2020-069


Y

Y

Y

Y

Y

48

Conversion Kit NG

Conversion Kit LP

Conversion Kit NG

Conversion Kit LP

Pilot Orifi ce NG

Pilot Orifi ce LP

Regulator NG

Regulator LP

Conversion Kit NG

Conversion Kit LP

Conversion Kit NG

Conversion Kit LP

Pilot Orifi ce NG

Pilot Orifi ce LP

Regulator NG

Regulator LP

Standing Pilot Conversion Kits

IPI Conversion Kits

NDI30-SP

NDI35-SP

NDI30-C

NDI35-C

NGK-NDI30SP

LPK-NDI30SP

NGK-NDI35SP

LPK-NDI35SP

2103-116

2103-117

230-1570

230-1520

NGK-NDI30 -C

LPK-NDI30 -C

NGK-NDI35 -C

LPK-NDI35 -C

593-528

593-527

NGK-DXV

LPK-DXV


Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

D. Contact Information

Heatilator, a brand of Hearth & Home Technologies

7571 215 th

Street West, Lakeville, MN 55044 www.heatilator.com

Please contact your Heatilator dealer with any questions or concerns.

For the location of your nearest Heatilator dealer, please visit www.heatilator.com.

- NOTES -

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

NOTICE

DO NOT DISCARD THIS MANUAL

• Important operating and maintenance instructions included.

• Read, understand and follow these instructions for safe installation and operation.

• Leave this manual with party responsible for use and operation.

This product may be covered by one or more of the following patents: (United States) 5601073, 5613487, 5647340,

5890485, 5941237, 6006743, 6019099, 6053165, 6145502, 6374822, 6484712, 6601579, 6769426, 6863064, 7077122,

7098269, 7258116, 7470729, 8147240 or other U.S. and foreign patents pending.

2000-945B

Printed in U.S.A. - Copyright 2014


49

Owner’s Manual DO NOT DISCARD NOTICE

Owner’s Manual

Installation and Operation

Models:

NDI30-C

NDI30-SP

NDI35-C

NDI35-SP

NOTICE

DO NOT DISCARD THIS MANUAL

WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury, or death.

• DO NOT store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.

• What to do if you smell gas

- DO NOT try to light any appliance.

- DO NOT touch any electrical switch. DO

NOT use any phone in your building.

- Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supplier, call the fi re department.

• Installation and service must be performed by a qualifi ed installer, service agency, or the gas supplier.

WARNING

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed.

This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured Home

Construction and Safety Standard, Title 24

CFR, Part 3280 in the United States, or the

Standard for Installation in Mobile Homes,

CAN/CSA Z240 MH Series, in Canada.

This appliance is only for use with the type(s) of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certifi ed kit is used.

Read this manual before installing or operating this appliance.

Please retain this owner’s manual for future reference.

A. Congratulations

Homeowner Reference Information

Listing Label Information/Location

Safety Alert Key:

Table of Contents

User Guide

Installer Guide

B. Limited Lifetime Warranty

Hearth & Home Technologies

LIMITED LIFETIME WARRANTY

Hearth & Home Technologies, on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.

WARRANTY COVERAGE:

WARRANTY PERIOD:

B. Limited Lifetime Warranty (continued)

WARRANTY CONDITIONS:

WARRANTY EXCLUSIONS:

This warranty is void if:

LIMITATIONS OF LIABILITY:

Listing and Code Approvals

A. Appliance Certifi cation

B. Glass Specifi cations

C. BTU Specifi cations

D. High Altitude Installations

E. Non-Combustible Materials Specifi cation

F. Combustible Materials Specifi cation

G. Electrical Codes

Operating Instructions

User Guide

A. Gas Fireplace Safety

WARNING

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

B. Your Fireplace

C. Clear Space

D. Decorative Doors, Fronts and Surrounds

E. Fixed Glass Assembly

F. Remote Controls, Wall Controls and Wall

Switches

G. Before Lighting Fireplace

H. Lighting Instructions (IPI)

FOR YOUR SAFETY