User's manual | American Dryer Corp. AD-670 User`s manual

PHASE 7.1

2 BOARD NON-COIN

S.A.F.E.

USER’S MANUAL

American Dryer Corporation

88 Currant Road

Fall River, MA 02720-4781

Telephone: (508) 678-9000 / Fax: (508) 678-9447

E-mail: [email protected]

www.amdry.com

ADC Part No. 113393

Keep This Manual In A Safe Place For Future Reference

Please read this manual carefully to thoroughly familiarize yourself with the Phase 7 non-coin microprocessor controller (computer) system features, operational instructions, and programming characteristics. This manual contains important information on how to use ALL the features of your new ADC dryer in the safest and fastest way.

American Dryer Corporation products embody advanced concepts in engineering, design, and safety.

If this product is properly maintained, it will provide many years of safe, efficient, and trouble free operation.

We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models.

“IMPORTANT NOTE TO PURCHASER”

Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions

must be posted in a prominent location near the dryer.

Table of Contents

SECTION I

INTRODUCTION ....................................................................................................................... 5

SECTION II

FEATURES ................................................................................................................................ 6

A. Dependable Phase 7 Non-Coin Microprocessor Controller (Computer) Solid State Integrated Circuitry .............. 6

B. Program Changes are Easily Made at the Keypad ............................................................................................ 6

C. Automatic Drying Cycle (Patent No. 4,827,627) ................................................................................................ 6

D. Timed (Manual) Drying Cycle ............................................................................................................................ 6

E. Preprogrammed Cycles ..................................................................................................................................... 6

F.

Manually Loaded Cycles ................................................................................................................................... 6

G. Variable (Programmable) Fabric/Temperature Selections ................................................................................... 6

H. Cool Down Program ........................................................................................................................................... 6

I.

L.E.D. Dot Matrix Display .................................................................................................................................. 6

J.

Wrinkle Guard Program ..................................................................................................................................... 6

K. Diagnostics ....................................................................................................................................................... 6

L.

Audio Alert Signal .............................................................................................................................................. 6

M. Temperature Conversion Status ......................................................................................................................... 6

N. High Temperature Protection ............................................................................................................................. 6

O. Cycle Preview .................................................................................................................................................... 6

P.

Reversing Option ............................................................................................................................................... 6

Q. RPM .................................................................................................................................................................. 7

R. Clean Lint .......................................................................................................................................................... 7

S. Language Selection ........................................................................................................................................... 7

T.

Model Selection ................................................................................................................................................. 7

U. L.E.D. Dot Matrix Display Test .......................................................................................................................... 7

V. Factory Settings ................................................................................................................................................ 7

W. Keypad Symbols ............................................................................................................................................... 7

X.

S.A.F.E. System ............................................................................................................................................... 7

Y.

Injection (Option) ............................................................................................................................................... 7

SECTION III

PROGRAM SELECTIONS ........................................................................................................ 8

A. Preprogrammed Cycles ..................................................................................................................................... 8

B. Manually Loaded Cycles ................................................................................................................................... 9

C. Automatic Drying Cycle (Patent No. 4,827,627) Operations ............................................................................ 10

D. Timed (Manual) Drying Cycle Operation ........................................................................................................... 11

E. Temperature Selections (Drying Temperatures) ................................................................................................ 11

F.

Cool Down Cycle .............................................................................................................................................. 11

G. L.E.D. Dot Matrix Display ................................................................................................................................ 12

H. Cycle In Progress Temperature Display ........................................................................................................... 12

I.

S.A.F.E. Temperature Display ......................................................................................................................... 12

J.

Temperature Conversion Status ....................................................................................................................... 13

K. Wrinkle Guard Program ................................................................................................................................... 13

L.

Audio Alert On Times 0 to 10 .......................................................................................................................... 13

M. Preprogrammed Cycle Preview ........................................................................................................................ 14

N. Tumbler Reversing Option ................................................................................................................................ 14

O. Injection ........................................................................................................................................................... 14

P.

Diagnostics ..................................................................................................................................................... 14

Q. Program Locations .......................................................................................................................................... 15

SECTION IV

OPERATING INSTRUCTIONS ..................................................................................................... 18

A. Operating Sequence ............................................................................................................................................... 18

B. Operating Notes ..................................................................................................................................................... 22

C. S.A.F.E. System Theory of Operation .................................................................................................................... 23

SECTION V

L.E.D. DOT MATRIX DISPLAY MESSAGES ................................................................................ 24

A. L.E.D. Dot Matrix Display Operating Status ........................................................................................................... 24

B. Display Messages .................................................................................................................................................. 25

SECTION VI

PROGRAMMING INSTRUCTIONS .............................................................................................. 27

A. Introduction to Programming ................................................................................................................................... 27

B. Programming Flowcharts ........................................................................................................................................ 28

SECTION VII

FACTORY PRESET PARAMETERS (PROGRAMS) .................................................................... 52

A. Cycle “A-F” Parameters (Programs) Preset by the Factory .................................................................................... 52

B. Cycle “0-40” Parameters (Programs) Preset by the Factory ................................................................................... 52

SECTION VIII

PHASE 7 NON-COIN MICROPROCESSOR CONTROLLER (COMPUTER)

PROGRAMMING LIMITS .............................................................................................................. 53

A. Preprogrammed Cycles .......................................................................................................................................... 53

B. System Parameters (Program Locations) ............................................................................................................... 54

C. Fixed Parameters (Auto Cycle Only) ...................................................................................................................... 54

SECTION IX


AUTO CYCLE (PATENT NO. 4,827,627) “A” AND “B” FACTORS PARAMETERS ................... 55

SECTION X


SYSTEM DIAGNOSTICS .............................................................................................................. 56

A. Diagnostic (L.E.D. Display) Fault Messages .......................................................................................................... 56

B. S.A.F.E. System Diagnostic Conditions ................................................................................................................. 57

C. I/O Board L.E.D. Indicators .................................................................................................................................... 58

SECTION XI

CUSTOMER CUSTOM PARAMETER SETTINGS ...................................................................... 63

SECTION I

INTRODUCTION

PHASE 7 NON-COIN MICROPROCESSOR CONTROLLER (COMPUTER)

“ON-PREMISE LAUNDRY” DRYING SYSTEM

The Phase 7 Non-Coin Microprocessor Controller (Computer) “On-Premise Laundry” Drying System has been designed with super performance in mind to provide for better temperature regulation, efficiency, performance, consistency, and faster drying times.

Specifically, the higher performance of the Phase 7 Non-Coin Microprocessor Controller (Computer) Drying System is derived from the following enhancements:

1.

The ability to better control the temperature inside the tumbler throughout the various cycles.

2.

The Phase 7 non-coin microprocessor controller (computer) responds immediately to any temperature variations from temperature selection, which enables the control temperature band to be +/- 3º from this selected drying temperature. The narrower temperature control band greatly increases system efficiency, since it takes less heat to maintain a given temperature than to rise to a given temperature.

Among its many amenities, the Phase 7 Non-Coin Microprocessor Controller (Computer) Drying System has a true

Automatic Drying Cycle. The Phase 7 Non-Coin Microprocessor Controller (Computer) Automatic Drying Cycle

(Patent No. 4,827,627) principle is based on one (1) of the most fundamental laws of thermodynamics, which governs the flow of heat in thermal systems.

Utilizing this microprocessor technology, the user simply has to place the load in the dryer and push one (1) single button to start the drying cycle. The Phase 7 non-coin microprocessor controller (computer) will directly monitor the moisture content in the load and stop the drying cycle automatically when the selected percentage of extraction

(dryness level) is reached.

The Phase 7 Non-Coin Microprocessor Controller (Computer) Automatic Drying Cycle (Patent No. 4,827,627) virtually eliminates ALL guesswork. The Phase 7 non-coin microprocessor controller (computer) determines how much drying time is needed and compensates for various types of fabrics and load sizes, thus, avoiding damage to fabrics by overdrying, as well as avoiding wasted time and energy for any given load. Once the Phase 7 non-coin microprocessor controller (computer) determines the load is dry, the Phase 7 non-coin microprocessor controller (computer) will go into Cool Down Cycle until the preprogrammed time or temperature is reached, and then shuts the dryer off automatically.

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6

SECTION II

FEATURES

A. Dependable Phase 7 Non-Coin Microprocessor Controller (Computer) Solid State Integrated Circuitry –

To eliminate as many moving parts as possible.

B. Program Changes are Easily Made at the Keypad – Actual programs are viewed at the light emitting diode

(L.E.D.) dot matrix display for verification.

C. Automatic Drying Cycle (Patent No. 4,827,627) – Computerized monitoring of load dryness for precise, fast, and efficient drying.

D. Timed (Manual) Drying Cycle – For special loads, programming allows for a specific amount of time in minutes for both Drying and Cool Down Cycles.

E. Preprogrammed Cycles – The Phase 7 non-coin microprocessor controller (computer) can store in its memory six (6) preprogrammed cycles in either the Automatic Drying Mode (Patent No. 4,827,627) or Manual Drying Mode in the “A-F” keys and an additional forty-one (41) in the numerical memory of “0-40”.

F. Manually Loaded Cycles – For occasional or onetime special loads, the user can set a specific program in either the Automatic Drying Cycle (Patent No. 4,827,627) or Manual Timed Drying Cycle.

G. Variable (Programmable) Fabric/Temperature Selections – Accommodates the type of fabric to be dried.

H. Cool Down Program – Lowers the temperature of the exhaust to make the material cool enough to handle.

I.

L.E.D. Dot Matrix Display – Informs user of cycle status, programs, and displays important diagnostic and fault codes.

J. Wrinkle Guard Program – Helps keep items wrinkle-free when they are not removed from the dryer promptly at the end of the drying and cooling cycles.

K. Diagnostics – Major circuits, including the door switch(es), microprocessor temperature sensor, motors, and heat output circuits and more are monitored.

L. Audio Alert Signal – The tone will sound at the end of a complete drying cycle at a 1-second rate for the duration programmed. It will also sound for any fault conditions at a quarter second rate for 4-beeps. Finally, there is a

3-beep warning at the beginning of every Wrinkle Guard On Cycle.

M. Temperature Conversion Status – Temperature related programs can be set in either Fahrenheit (ºF) or Celsius

(ºC). ALL temperatures will automatically convert to the corresponding values (+/- 1º F [+/- 0.5º C]) when changes are made.

N. High Temperature Protection – If the Phase 7 non-coin microprocessor controller (computer) senses that the temperature in the tumbler has exceeded 220º F (104º C), it will end the drying cycle and a fault code will appear in the L.E.D. dot matrix display indicating an overheating problem.

O. Cycle Preview – Entire dryer parameters (programs) or the preprogrammed cycles are displayed for verification upon a coded entry to the keypad.

P. Reversing Option – Helps reduce the balling up or tangling of large items. A cycle can be set to have the reversing option where the tumbler will turn in the forward direction from 30- to 120-seconds, stop from

7- to 10-seconds, and then proceed in the reverse direction for the same time. This process is repeated throughout the drying and cooling cycles.

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Q. RPM – The Phase 7 non-coin microprocessor controller (computer) also displays tumbler RPM by pressing and holding the “DOWN ARROW” key and holding it while the tumbler is on. (The tumbler must be rotating for approximately 30-seconds before getting a true RPM reading.)

NOTE: If the “DOWN ARROW” key is pressed while in “READY”, the board voltage is displayed.

R. Clean Lint – This feature monitors the value of the “Lint Count” register. The register contains the acceptable limit of dryer cycles, the dryer will be allowed to operate before the Phase 7 non-coin microprocessor controller (computer) locks the user out. Once the feature prompts the user to “CLEAN LINT DRAWER” the dryer is now in a locked state and will not be cleared until the lint drawer has been cleaned. When the lint drawer is opened, the display will read “LINT DRAWER OPEN” and when the lint drawer is closed, the display will read “READY”. (NOTE: The lint drawer must be opened for 15-seconds or more for the reset to occur.) The dryer circuit is now active and can be programmed.

S. Language Selection – The Phase 7 non-coin microprocessor controller (computer) has the ability to display five

(5) different languages, English, French, Spanish, Italian, and German.

T. Model Selection – The Phase 7 non-coin microprocessor controller (computer) can be programmed to be used on three (3) modes of heat.

U. L.E.D. Dot Matrix Display Test – The light emitting diode (L.E.D.) pixels can be tested to ensure ALL pixels are working. Press and hold the “STOP” key and the #4 key to do this check.

V. Factory Settings – This feature will set ALL programmed parameters to their default values.

W. Keypad Symbols – = “STOP/CLEAR” key

= “START/ENTER” key

= “UP ARROW” key (scroll up)

= “DOWN ARROW” key (scroll down)

X. S.A.F.E. System – The Sensor Activated Fire Extinguishing (S.A.F.E.) System is a standard feature, which continually monitors the tumbler for fires, in the event of a fire a water supply to the tumbler will suppress the fire.

The Phase 7 non-coin microprocessor controller (computer) will also notify the user that a fire has taken place.

Y. Injection (Option) – This feature can be used as an option to inject product into the load up to five (5) times per drying cycle.


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SECTION III

PROGRAM SELECTIONS

A. PREPROGRAMMED CYCLES

“A-F” CYCLES

The Phase 7 non-coin microprocessor controller (computer) can store in its memory six (6) preprogrammed cycles

(keys “A-F” on the keypad). This allows the user to have the six (6) most commonly used cycles, requiring only the push of a single keypad entry to start the dryer.

“0-40” CYCLES

The Phase 7 non-coin microprocessor controller (computer) can store forty-one (41) preprogrammed cycles in its numerical memory. (Use keys “0-40” on the keypad.) This allows the user to have up to forty-one (41) customized programmed cycles that may not be as commonly used as the six (6) “A-F”. These are not one touch entries to start the dryer like the “A-F”. They are selected by entering the number, which represents the cycle desired and pressing the “START/ENTER” key to start the cycle.

Both types of the preprogrammed cycles can be set in either the Automatic Drying Mode (Patent 4,827,627), where the drying cycle will end when the percentage of extraction (dryness level) programmed has been reached, or in the

Manual Timed Drying Mode where the dryer will operate for the specific drying time programmed. These cycles can be programmed in any combination.

Once the heating cycle is completed, the Phase 7 non-coin microprocessor controller (computer) then goes into the

Cool Down Cycle where the articles are tumbled at room temperature. Once the programmed Cool Down Cycle is completed, the Phase 7 non-coin microprocessor controller (computer) will go to the next step (Wrinkle Guard).

When the cooling cycle is completed, the dryer will go into the Wrinkle Guard Cycle, where the load will be tumbled without heat for 2 minutes. It will then stop for 2 minutes. This process is repeated until either the doors are opened, the “STOP” key is pressed, or 99 minutes has elapsed, whichever comes first. When Wrinkle Guard is ended, the display will read “CYCLE DONE”. At this point the dryer is locked out from drying again until the doors are opened.

This will ensure that if a cycle has been completed, the operator will attend to it, before starting another heat cycle.

NOTE: On an Auto Door dryer, the door controls are not active while the fan motor is on. One (1) must press the “STOP/CLEAR” key to stop the fan motor and open the doors or wait for the fan motor to stop on its own (Wrinkle Guard Off Time) to open the doors.

PREPROGRAMMED CYCLE MENU SELECTIONS (CYCLES “A-F” or “0-40”):

1.

Automatic Drying Cycle (Patent No. 4,827,627) a. The Phase 7 non-coin microprocessor controller (computer) can be programmed to reverse or not reverse the tumbler. This is done in “DRYER SETUP” parameter.

8 b. Drying Temperature – Programmable from 160º F to 200º F (71º C to 93º C) in one-degree increments.

c. Dryness Level (Percentage of Extraction) – Programmable from ninety percent (90%) to one hundred percent

(100%) in one percent (1%) increments.

d. Cool Down Time – Programmable from 0 to 99 minutes in 1 minute increments.

e. Cool Down Temperature – Programmable from 70º F to 100º F (21º C to 38º C) in one-degree increments.

f.

“A” Factor – Programmable from 0 to 9.

g. “B” Factor – Programmable from 0 to 99.


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2.

Timed (Manual) Cycle a. The Phase 7 non-coin microprocessor controller (computer) can be programmed to reverse or not reverse the tumbler. This is done in “DRYER SETUP” parameter.

b. Drying Time – Programmable from 0 to 99 minutes in 1 minute increments.

c. Drying Temperature – Programmable from 100º F to 200º F (38º C to 93º C) in one-degree increments.

d. Cool Down Time – Programmable from 0 to 99 minutes in 1 minute increments.

e. Cool Down Temperature – Programmable from 70º F to 100º F (21º C to 38º C) in one-degree increments.

f.

The tumbler Spin Time can be programmed from 30-seconds to 120-seconds in 1-second increments.

g. The tumbler Dwell (Stop) Time can be programmed from 7-seconds to 10-seconds in 1-second increments.

h. Injection – Either “ON” or “OFF” must be selected. If “ON” has been selected, up to five (5) ON and OFF times can be set.

ALL six (6) “A-F” preprogrammed cycles along with cycles “0-40” have been programmed by the factory as outlined in Section VII. However, even though cycles “A-F” are the most common cycles used, they should

be reviewed to ensure they meet the location application or needs. Should changes be found necessary, refer to the Programming Section of this manual.

B. MANUALLY LOADED CYCLES

For occasional or onetime special loads, the operator must enter the specific program features needed. This cycle is not stored within the Phase 7 non-coin microprocessor controller (computer) and must be entered each and every time.

The Manually Loaded Cycle can be in either the Automatic Drying Mode (Patent No. 4,827,627) or the Timed (Manual)

Drying Mode. These are selected by pressing the “AUTO” or “MAN” key on the keypad.

MANUALLY LOADED CYCLE MENU SELECTIONS (CYCLES “AUTO” or “MAN”):

1.

Automatic Drying Cycle (“AUTO” key) (Patent No. 4,827,627) a. Drying Temperature – Programmable from 160º F to 200º F (71º C to 93º C) in one-degree increments.

b. Dryness Level (Percentage of Extraction) – Programmable from ninety percent (90%) less dry to one hundred percent (100%) more dry in one percent (1%) increments.

c. The operator has the choice of tumbler reverse or no reverse. If reverse is selected, then the Spin Time and

Dwell (Stop) Time is fixed at 2-1/2 minutes and 7-seconds.

d. Press “START/ENTER”. This will start the cycle.

The Manually Loaded Auto Cycle has the “A” and “B” factors set in “DRYER SETUP”. The “A-F” and

“0-40” cycles that have been selected to be Auto, have separate factors for each cycle. ALL the parameters set in

“COOL DOWN SETUP” also pertain to the Manually Loaded Auto and Manual Cycles.

2.

Manual Drying Cycle (“MAN” key) a. Drying Time – Programmable from 0 to 99 minutes in 1 minute increments.

b. Cool Down Time – Programmable from 0 to 99 minutes in 1 minute increments.

c. Drying Temperature – Programmable from 100° F to 200° F (38º C to 93º C) in one-degree increments.


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d. The operator has the choice of tumbler reverse or no reverse. If reverse is selected, then the Spin Time and

Dwell (Stop) Time that is set in “System Parameters” under Cool Down menu is active.

e. Press “START/ENTER”. This will start the cycle.

C. AUTOMATIC DRYING CYCLE (PATENT NO. 4,827,627) OPERATIONS

In this mode, the Phase 7 non-coin microprocessor controller (computer) determines how much drying time is needed and compensates for various types of fabrics and load sizes, ALL automatically. The Phase 7 non-coin microprocessor controller (computer) accomplishes this by calculating the dryness level (percentage of extraction) using the temperature selected, as well as, the “A” and “B” factors preset by the factory.

The Phase 7 non-coin microprocessor controller (computer) monitors the first three (3) heat peaks (slopes), at which time it calculates the “A” slope and “B” (heat loss) factors along with the percentage of extraction selected. When the

Phase 7 non-coin microprocessor controller (computer) determines that ALL the factors are met, the drying cycle will end, and the dryer will go into the Cool Down Cycle.

AUTOMATIC DRYING CYCLE PARAMETER SELECTIONS:

1.

Drying Temperature – Programmable from 160º F to 200º F (71º C to 93º C) in one-degree increments.

2.

Dryness Level (Percentage of Extraction) – Programmable from ninety percent (90%) less dry to one hundred percent (100%) more dry in one percent (1%) increments.

3.

Cool Down Time – Programmable from 0 to 99 minutes in 1 minute increments.

4.

Cool Down Temperature – Programmable from 70º F to 100º F (21º C to 38º C) in one-degree increments.

5.

Wrinkle Guard is always active.

6.

Factors (Program Location – “DRYER SETUP”) a. Factor “A” Slope Program – The Phase 7 non-coin microprocessor controller (computer) monitors how long it takes to get to the selected temperature.

Program selections are 1 through 9 in increments of one (1).

b. Factor “B” Heat Loss (Offset) Program – This factor setting is dependent upon the model dryer and the type of heating unit.

Program selections are 1 through 99 in increments of one (1).

The Manually Loaded Auto Cycle has the “A” and “B” factors set in “DRYER SETUP”. The “A-F” and

“0-40” cycles that have been selected to be Auto, have separate factors for each cycle. ALL the parameters set in

“COOL DOWN SETUP” also pertain to the Manually Loaded Auto and Manual Cycles.

The “A” and “B” factors have been preprogrammed by the factory as outlined in Section IX and should not be changed unless the Phase 7 non-coin microprocessor controller (computer) should fail and is being replaced. The replacement Phase 7 non-coin microprocessor controller (computer) must be programmed for the particular dryer model and heating unit as shown in the “A” and “B” factors table in Section IX of this manual.

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D. TIMED (MANUAL) DRYING CYCLE OPERATION

This drying cycle is intended for special loads where a specific amount of drying time and cooling time is needed, especially for fine, delicate items which require very low temperatures and long drying and/or Cool Down Time periods.

ALL the parameters set in “COOL DOWN SETUP” pertain to the Manually Loaded Manual and Auto Cycles. The

“A-F” and “0-40” cycles that have been selected to be Manual, have separate settings for ALL the parameters contained in the “COOL DOWN SETUP” menu.

TIMED (MANUAL) CYCLE SELECTIONS:

1.

Drying Time – Programmable from 0 to 99 minutes in 1 minute increments.

2.

Cool Down Time – Programmable from 0 to 99 minutes in 1 minute increments.

3.

Drying Temperature – Programmable from 100° F to 200° F (38º C to 93º C) in one-degree increments.

4.

For optional tumbler reversing, the Phase 7 non-coin microprocessor controller (computer) can be programmed to reverse or not reverse.

5.

Wrinkle Guard is always active.

E. TEMPERATURE SELECTIONS (DRYING TEMPERATURES)

OPERATING TEMPERATURE SELECTIONS:

1.

Automatic Drying Cycle (Patent No. 4,827,627) – Programmable from 160º F to 200º F (71º C to 93º C) in one-degree increments.

2.

Timed (Manual) Drying Cycle – Programmable from 100º F to 200º F (38º C to 93º C) in one-degree increments.

F. COOL DOWN CYCLE

COOL DOWN CYCLE SELECTIONS:

1.

Preprogrammed Cycles (Auto/Manual) a. Cool Down Time – 0 to 99 minutes in 1 minute increments.

b. Cool Down Temperature – 70º F to 100º F (21º C to 38º C) in one-degree increments.

NOTE: The Cool Down Cycle will run either until the Cool Down Temperature is reached or until the Cool Down Time has expired, whichever comes first.

2.

Manually Loaded Cycles a. Automatic Drying Cycle (Patent No. 4,827,627)

1) Cool Down Time – 0 to 99 minutes in 1 minute increments.

2) Cool Down Temperature – 70º F to 100º F (21º C to 38º C) in one-degree increments.

NOTE: Both the Cool Down Time and the Cool Down Temperature are selected in “COOL DOWN

SETUP”. The Spin and Dwell (Stop) Times are fixed.


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b. Timed (Manual) Drying Cycle

1) Cool Down Time – 0 to 99 minutes in 1 minute increments.

2) Cool Down Temperature – 70º F to 100º F (21º C to 38º C) in one-degree increments.

NOTE: The Cool Down Temperature, Spin Time, and Dwell (Stop) Time are selected in “COOL

DOWN SETUP”.

NOTE: The Cool Down Cycle will run either until the Cool Down Temperature is reached or until the Cool Down Time has expired, whichever comes first.

NOTE: If there has been no Drying Time selected, then the Cool Down Cycle will ignore the Cool

Down Temperature and do the Cool Down Time only.

G. L.E.D. DOT MATRIX DISPLAY

The light emitting diode (L.E.D.) dot matrix display informs the user of cycle status, program verification, and displays important diagnostic and fault information. A complete listing of the various display messages and their meanings are shown in Section V of this manual.

The L.E.D. dot matrix display can be tested to assure that ALL the dots are working. This can be done by pressing and holding the “STOP” key and the “4” key.

CYCLE IN PROGRESS DISPLAY STATUS

During the Drying Cycle, the display will indicate the type of cycle in progress by presenting either one (1) of the following:

1.

“AUTO DRYING CYCLE” – Manually Loaded Auto Cycle.

2.

“AUTO DRYING CYCLE #” – The “#” is replaced with “A-F” or “0-40”.

3.

“MANUAL DRYING CYCLE” – Manually Loaded Manual Cycle.

4.

“MANUAL DRYING CYCLE #” – The “#” is replaced with “A-F” or “0-40”.

H. CYCLE IN PROGRESS TEMPERATURE DISPLAY

While the dryer cycle is in progress, the temperature in the tumbler can be displayed by pressing and holding the “UP

ARROW” key. The temperature will be displayed in either Fahrenheit (ºF) or Celsius (ºC), depending on what the system temperature has been set for in “DRYER SETUP”.

I. S.A.F.E. TEMPERATURE DISPLAY

The Sensor Activated Fire Extinguishing (S.A.F.E.) System sensor temperature can be viewed while the dryer cycle is not in progress by pressing the “STOP” and “DOWN ARROW” keys. During a cycle you can view the sensor temperature by pressing the “START” and “1” keys.


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J. TEMPERATURE CONVERSION STATUS

Temperature related programs are programmable to be operated in either Fahrenheit (ºF) or Celsius (ºC). The temperature selection is made in “SYSTEM TEMP”. The programs affected are as follows:

1.

Temperature Display Mode

2.

Drying Temperatures

3.

Cool Down Temperatures

IMPORTANT: When changing the temperature conversion status from Fahrenheit to Celsius or vice versa, ALL the Temperature Selections and Cool Down Temperatures will be changed accordingly. The Phase 7 non-coin microprocessor controller (computer) automatically calculates and converts the temperatures in these programs to the previously set value. For example, when changing from ºF to ºC, if the preprogrammed cycle “A” drying temperature was set for 160º F, the Phase 7 non-coin microprocessor controller (computer) will change to 71º C (+/one-degree Celsius).

K. WRINKLE GUARD PROGRAM

This program keeps items wrinkle-free when they are not removed from the dryer promptly at the end of the drying cycle and/or cooling cycle.

When the drying and cooling cycles are completed, the dryer will shut off, the tone will sound, and the light emitting diode (L.E.D.) dot matrix display will read “WRINKLE GUARD”. If the door is not opened or the cycle stopped, the

Phase 7 non-coin microprocessor controller (computer) will wait until the Wrinkle Guard Delay Time of 2 minutes has expired, at which time the fan will start and the tumbler will rotate (without heat) for the Wrinkle Guard On Time of 2 minutes. The Phase 7 non-coin microprocessor controller (computer) will repeat this process until the Maximum

Wrinkle Guard Time of 99 minutes has expired or until the door is opened, or cycle stopped, whichever comes first.

Prior to each ON time, there is a 3-beep warning that the fan and tumbler rotation are about to start. The beeps at the end of the Wrinkle Guard Cycle can be programmed to be ON/OFF. This is done in “WRINKLE GUARD SETUP”.

WRINKLE GUARD PROGRAM SELECTIONS:

Wrinkle Guard Audio Alert On/Off

The operator can select to turn on or off the beeps at the end of each Wrinkle Guard Cycle. The amount of beeps are programmed in “AUDIO ALERT ON TIMES”.

L. AUDIO ALERT ON TIMES 0 TO 10

The tone will sound at the end of the Cool Down Cycle to indicate that the cycle is complete. Programming allows for the elimination of the tone during the Wrinkle Guard Cycle. This is done in “WRINKLE GUARD SETUP”. Programming also allows the beeps to be set from 0 to 10 times in increments of one (1). This is done in “DRYER SETUP”.


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M. PREPROGRAMMED CYCLE PREVIEW

The parameters of the preprogrammed cycles can be displayed for verification. To view an “A-F” preset program

(parameter), simply press the “START/ENTER” key and the desired preset program “A-F”. The L.E.D. dot matrix display will read the program parameter settings, then return to the “READY” Display Mode. To view a “0-40” preset program parameter, simply press the “START/ENTER” key and the desired preset program number “0-40” followed by

“START/ENTER” key again. The L.E.D. dot matrix display will read the program parameter settings, then return to the

“READY” Display Mode.

N. TUMBLER REVERSING OPTION

This feature helps reduce balling up or tangling of large items.

TUMBLER REVERSING OPTION SELECTIONS:

1.

Reverse On or Reverse Off

2.

This is set for each cycle

3.

Tumbler Spin Time and Dwell (Stop) Time a. Fixed in the Automatic “AUTO” Mode and cannot be changed.

1) Spin Time – 2-1/2 minutes forward and 2 minutes reverse.

2) Dwell (Stop) Time – 7-seconds.

b. Programmable in the Manual Mode.

1) Spin Time – Programmable from 30-seconds to 120-seconds in 1-second increments.

2) Dwell (Stop) Time – Programmable from 7-seconds to 10-seconds in 1-second increments.

O. INJECTION

This feature can be used as an option to inject product into the load during the drying cycle. If “ON” is selected, up to five (5) injections per cycle can be programmed.

P. DIAGNOSTICS

The Phase 7 non-coin microprocessor controller (computer) monitors both “Drying and Mechanical function”. They are as follows:

1.

Drying Functions: These include temperatures, burners, sail switches, blower, tumbler, and lint drawer.

2.

Mechanical Functions: These involve doors and tilts.


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Q. PROGRAM LOCATIONS

This is where system parameters are programmed. These system parameters (programs) are stored in memory.

Access to this location is acquired by pressing the “STOP/CLEAR” and the “UP ARROW” together. To exit the

Programming Location, simply press the “STOP/CLEAR” key. If you are several menu layers deep, continue to press the “STOP/CLEAR” key to back up the menu until you are ALL the way out of the Programming Mode.

0.

SELECT LANGUAGE – This menu allows the selection of five (5) different languages to operate the dryer. The language that is selected will be used for every displayed message as well as faults and menus.

ENGLISH

FRANCAIS

ESPANOL

ITALIANO

DEUTSCH

1.

SELECT SYSTEM PARAMETERS – This menu level has four (4) sections. ALL programmable parameters other than preprogrammed cycles are done here.

0. DRYER SETUP – ALL parameters that pertain to drying are in this menu level.

0.

SELECT MODEL – This allows the selection of the heat source applied to the dryer.

GAS DOUBLE BURNER

GAS SINGLE BURNER

STEAM

1.

SYSTEM TEMPERATURE – This selection controls whether the temperature related programs will be operated in Fahrenheit (ºF) or Celsius (ºC). The programs affected are as follows:

1) Temperature Display Mode

2) Drying Temperatures

3) Cool Down Temperatures

IMPORTANT: The Phase 7 non-coin microprocessor controller (computer) automatically calculates and converts the temperatures in these programs to the previously set value. For example, when changing from ºF to ºC, if the preprogrammed cycle “A” drying temperature was set for 160º F, the Phase 7 non-coin microprocessor controller (computer) will change to 71º C (+/- one-degree Celsius).

2.

ENTER “A” FACTOR 1 TO 9 – This parameter (program) is one of the factors that the Phase 7 non-coin microprocessor controller (computer) uses when programmed in the Automatic Drying Cycle (Patent

No. 4,827,627). This factor pertains to the thermal characteristics of each model dryer. In this Slope

Program, the Phase 7 non-coin microprocessor controller (computer) monitors how long it takes for the dryer to get to the selected temperature. The range of adjustment of this slope factor is 1 through 9 in increments of one (1).

1) This slope factor has been programmed by the factory as outlined in Section IX and should not be changed unless the Phase 7 non-coin microprocessor controller (computer) should fail and is being replaced. The replacement Phase 7 non-coin microprocessor controller (computer) must be programmed for the particular dryer model and heating unit as shown in the “A” and “B” factors table in Section IX of this manual.

NOTE: The settings made in this location are for the Manually Loaded Auto Cycles.


15

16

3.

ENTER “B” FACTOR 1 TO 99 – This parameter (program) is one of the factors that the Phase 7 non-coin microprocessor controller (computer) uses when programmed in the Automatic Drying Cycle

(Patent No. 4,827,627). This factor also pertains to the thermal characteristics of each model dryer.

This factor setting is dependent upon the model dryer and the type of heating unit. The range of adjustment of this slope factor is 1 through 99 in increments of one (1).

1) Factor “B” has been programmed by the factory as outlined in Section IX and should not be changed unless the Phase 7 non-coin microprocessor controller (computer) should fail and is being replaced. The replacement Phase 7 non-coin microprocessor controller (computer) must be programmed for the particular dryer model and heating unit as shown in the “A” and “B” factors table in Section IX of this manual.

2) Decreasing the “B” factor will increase the drying time. Increasing the “B” factor will decrease the drying time.

NOTE: The settings made in this location are for the Manually Loaded Auto Cycles.

4.

ENTER LINT COUNT 1 TO 5 – This selection sets the maximum amount of cycles it will run before being locked out (clean lint). The operator will be prompted to clean the lint drawer to continue drying.

NOTE: A minimum of 15-seconds is required to have the lint drawer opened in order to return to the “READY” state once it is closed.

5.

ENTER AUDIO ALERT ON TIMES 0 TO 10 – This selection allows the operator to adjust the amount of signal tones. This parameter (program) affects the tone at the end of the Cool Down Cycle, as well as, at the end of the Wrinkle Guard On Time.

1. COOL DOWN SETUP – The parameters that pertain to the Cool Down is in this menu level.

0.

ENTER COOL DOWN TIME 0 TO 99 MINUTES – This parameter (program) affects only the Manually

Loaded Auto Cycle.

1.

ENTER COOL DOWN TEMPERATURE – This parameter (program) affects only the Manually Loaded

Auto Cycle. The Cool Down Temperature is programmable from 70º F to 100º F (21º C to 38º C) in one-degree increments.

2.

ENTER TUMBLER SPIN TIME 30- TO 120-SECONDS – This parameter (program) is fixed at 2-1/2 minutes in the forward direction and 2 minutes in the reverse direction for the Automatic Mode. In the

Manual Mode, it is programmable. This Spin Time is programmed here for the Manually Loaded Manual

Cycle only.

3.

ENTER TUMBLER DWELL (STOP) TIME 7- TO 10-SECONDS – This parameter (program) is fixed at

7-seconds in the Automatic Mode and programmable in the Manual Mode. This Dwell (Stop) Time is programmed here for the Manually Loaded Manual Cycle only.

2. WRINKLE GUARD SETUP – The parameters that pertain to the Wrinkle Guard is in this menu level.

0.

WRINKLE GUARD AUDIO ALERT – This parameter (program) allows the operator to turn the Audio Alert tone on or off at the end of each Wrinkle Guard Cycle. The amount is the same that is selected in

“DRYER SETUP” for AUDIO ALERT ON TIMES 0 TO 10.

AUDIO ALERT ON

AUDIO ALERT OFF


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3. INJECTION SETUP – The parameters that allow the user to program one (1) to five (5) pairs of injection “ON” and “OFF” Times.

ENTER 1ST ‘ON TIME’

ENTER 1ST ‘OFF TIME’

ENTER 2ND ‘ON TIME’

ENTER 2ND ‘OFF TIME’

ENTER 3RD ‘ON TIME’

ENTER 3RD ‘OFF TIME’

ENTER 4TH ‘ON TIME’

ENTER 4TH ‘OFF TIME’

ENTER 5TH ‘ON TIME’

ENTER 5TH ‘OFF TIME’

2.

PROGRAM “A-F” CYCLE – This menu allows the programming of cycle “A-F”. The parameters selected in this menu for each letter will be stored in memory for that key. This will allow the operator to utilize one touch drying through keys “A-F”.

3.

PROGRAM “0-40” CYCLE – This menu allows the programming of cycle “0-40”. The parameters selected in this menu for each number will be stored in memory for that number key(s). This will allow the operator to utilize preprogrammed drying cycles stored in memory under a numerical location.

NOTE: BOTH THE “A-F” AND “0-40” ALLOWS FOR A TOTAL OF 47 PREPROGRAMMED

LOCATIONS FOR CUSTOM DRYING.

4.

DEFAULT SETTINGS – This menu allows the operator to set ALL the programmable parameters to the default settings. This option has a password selection of 1 2 3. It will then ask to confirm settings. It will default to “NO”.

In order to confirm setting, use the arrow keys to select “YES”, followed by the “START/ENTER” key.

CAUTION: Once the settings have been set to their default settings, there is no way to

retrieve the old settings. Use caution when using this feature.


17

SECTION IV

OPERATING INSTRUCTIONS

The Phase 7 non-coin microprocessor controller (computer) allows the operator to choose from six (6) preprogrammed cycles (keys “A-F”). These have been preprogrammed by the factory with the parameters (programs) shown in

Section VII. There are additional (“0-40”) preprogrammable cycles that are preprogrammed by the factory with the parameters (programs) shown in Section VII. For occasional or onetime special loads, the Manually Loaded Cycles can be used where the operator must set the specific program(s) needed.

NOTE: Refer to Section III of this manual for a complete explanation of the various cycles/ selections available.

After the load is put into the tumbler and the dryer is ready to dry, determine which cycle will best suit the application

(type of load). We recommend using the Automatic Drying Cycle (Patent No. 4,827,627) for most loads. This cycle provides for the best drying in the shortest time, ALL automatically.

A. OPERATING SEQUENCE

1.

Preprogrammed Cycles a. Automatic Drying Cycle (Patent No. 4,827,627)

1) Light emitting diode (L.E.D.) dot matrix display reads “READY” (no cycle in progress).

2) Press the letter on the keypad corresponding to the cycle desired (i.e., key “A”).

NOTE: “0-40” will require the “START/ENTER” key to be pressed after the number is selected in order to accept the selection and start drying.

3) The dryer will then start. (I.E., blower, tumbler, and heat.)

4) L.E.D. dot matrix display reads AUTO DRYING CYCLE “A”, ELAPSED TIME __ MIN 00:00. During the drying cycle, the Phase 7 non-coin microprocessor controller (computer) will monitor the amount of moisture in the load. Once the temperature is above 160º F (71º C), the Cycle Status portion of the

L.E.D. will change from ELAPSED TIME __ MIN to __ % DRY. The display will count upward until the percentage of extraction programmed is reached.

NOTE: Press and hold the “UP ARROW” to view the tumbler temperature at any time.

NOTE: The dryer can be stopped at any time by pressing the “STOP/CLEAR” key. If the temperature is above the Cool Down set point when the “STOP/CLEAR” is pressed, the dryer will go into a Cool Down Cycle. If the “STOP/CLEAR” key is pressed again at this point, the cycle that was in progress will be cancelled and returned to the “READY” state.

If the temperature is below the Cool Down set point, the cycle that was in progress will be cancelled and go to the Wrinkle Guard.

5) Once the preprogrammed percentage of extraction (dryness level) is reached, the drying cycle will end and the Cool Down Cycle will begin.

6) Once the Cool Down Cycle begins at the end of the heat cycle, the L.E.D. dot matrix display will read

COOL DOWN TEMP ___/___ MINUTES REMAINING. At the end of the heat cycle, the dryer will shut off the heat and continue the fan and tumbler until the Cool Down Time or Temperature is reached.


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7) Once the Cool Down Cycle is completed, the Phase 7 non-coin microprocessor controller (computer) will proceed into the Wrinkle Guard Cycle. The Audio Alert tone will sound for amount set in Audio Alert On

Time. The light emitting diode (L.E.D.) dot matrix display will read “WRINKLE GUARD”. The times are fixed at 2 minutes OFF, 2 minutes ON for a maximum time of 99 minutes. These times are not programmable.

During the ON time, the blower (fan) and the tumbler will start to rotate (without heat for 2 minutes). The

Phase 7 non-coin microprocessor controller (computer) will repeat this process until the Maximum Wrinkle

Guard On Time has expired (99 minutes). The L.E.D. dot matrix display will then read “CYCLE DONE” and lockout the dryer functions until the doors are opened. It will then return to “READY”.

NOTE: Mechanical functions of the dryer are not allowed during the ON time. The blower (fan)

must be OFF to perform mechanical functions. However the “STOP/CLEAR” key may be pressed at any time to end the Wrinkle Guard Cycle. Mechanical functions of the dryer are allowed during the OFF time.


1) The L.E.D. dot matrix display reads “READY” (no cycle in progress).

2) Press the letter on the keypad corresponding to the cycle desired (i.e., key “D”).

NOTE: “0-40” WILL REQUIRE THE “START/ENTER” KEY TO BE PRESSED AFTER THE

NUMBER IS SELECTED IN ORDER TO ACCEPT THE SELECTION AND START

DRYING.

3) The dryer will then start. (I.E., blower, tumbler, and heat.)

4) The L.E.D. dot matrix display will read MANUAL DRYING CYCLE D, 00:00 MIN REMAIN.


NOTE: The dryer can be stopped at any time by pressing the “STOP/CLEAR” key. If the temperature is above the Cool Down set point when the “STOP/CLEAR” is pressed, the dryer will go into a Cool Down Cycle. If the “STOP/CLEAR” key is pressed again at this point, the cycle that was in progress will be cancelled and returned to the “READY” state.


NOTE: Press and hold the “DOWN ARROW” while the tumbler is on to view the tumbler RPM.

(The tumbler must be rotating for approximately 30-seconds before getting a true RPM reading.)

5) When the programmed drying time has expired, the Phase 7 non-coin microprocessor controller (computer) will proceed into the Cool Down Cycle.




Time. The L.E.D. dot matrix display will read “WRINKLE GUARD”. The times are fixed at 2 minutes

OFF, 2 minutes ON for a maximum time of 99 minutes. These times are not programmable. During the

ON time, the blower (fan) and the tumbler will start to rotate (without heat for 2 minutes). The Phase 7 non-coin microprocessor controller (computer) will repeat this process until the Maximum Wrinkle Guard

On Time has expired (99 minutes). The L.E.D. dot matrix display will then read “CYCLE DONE” and lockout the dryer functions until the doors are opened. It will then return to “READY”.


19

NOTE: Tilt and auto door mechanical functions of the dryer are not allowed during the ON time.

The blower (fan) must be OFF to perform these mechanical functions. However the

“STOP/CLEAR” key may be pressed at any time to end the Wrinkle Guard Cycle.

Mechanical functions of the dryer are allowed during the OFF time.

2.

Manually Loaded Cycles a. Automatic Drying Cycle (Patent No. 4,827,627)

1) The light emitting diode (L.E.D.) dot matrix display reads “READY” (no cycle in progress).

2) Press AUTO key.

3) L.E.D. dot matrix display will now read ENTER DRY TEMP 160 TO 200. (Defaults to 160° F [71° C]).

Enter the temperature desired (from 160º F to 200º F [71º C to 93º C] in one-degree increments). I.E., for

180º F (82º C), press key “1”, key “8”, key “0”, and then press the “START/ENTER” key to accept the value.

4) L.E.D. dot matrix display will now read ENTER DRY LEVEL 90 TO 100. Enter the percentage of extraction

(dryness level desired) from ninety percent (90%) to one hundred percent (100%) in one percent (1%) increments (defaults to one hundred percent [100%]). I.E., for ninety-five percent (95%), press key “9”, key “5”, and then press the “START/ENTER” key to accept the value.

5) L.E.D. dot matrix display will now read “REVERSE MODE” (defaults to ON). The ON/OFF selection can be toggled with the “UP ARROW” and “DOWN ARROW”. Once selected, press the “START/ENTER” key to accept selection.

NOTE: In addition to entering a value by pressing the number keys, the “UP ARROW” and “DOWN

ARROW” can be used to scroll to the number desired or toggle between selections.

6) The dryer will now display “PRESS START”. Press the “START/ENTER” key to start the dryer. The

L.E.D. dot matrix display will read AUTO DRYING CYCLE, ELAPSED TIME __ MIN. During the Drying

Cycle, the Phase 7 non-coin microprocessor controller (computer) is monitoring the moisture in the load.

Once the temperature is above 160º F (71º C), the Cycle Status portion of the L.E.D. will change from

ELAPSED TIME __ MIN to __ % DRY. The display will count upward until the percentage of extraction programmed is reached.


NOTE: The dryer can be stopped at any time by pressing the “STOP/CLEAR” key. If the temperature is above the Cool Down set point when the “STOP/CLEAR” key is pressed, then it will go into a Cool Down Cycle. If the “STOP/CLEAR” key is pressed again at this point, the cycle that was in progress will be cancelled and returned to the “READY” state.


NOTE: Press and hold the “DOWN ARROW” to view the tumbler RPM.

7) Once the preprogrammed percentage of extraction (dryness level) is reached, the drying cycle will end, and the Cool Down Cycle will begin.


COOL DOWN TEMP ___/___MINUTES REMAINING. At the end of the heat cycle, the dryer will shut off the heat and continue the fan and tumbler until the Cool Down Time or Temperature is reached.


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NOTE: Tilt and auto door mechanical functions of the dryer are not allowed during the ON time.





1) L.E.D. dot matrix display reads “READY” (no cycle in progress).

2) Press MAN key.

3) L.E.D. dot matrix display will now read “ENTER DRY TIME 0 TO 99 MINUTES” (defaults to 0). I.E., for 40 minutes, press key “4”, key “0”, and then press the “START/ENTER” key to accept the value.

4) L.E.D. dot matrix display will now read “ENTER COOL DOWN TIME 0 TO 99 MINUTES”. I.E., for 10 minutes, press key “1”, key “0”, and then press the “START/ENTER” key to accept the value.

5) L.E.D. dot matrix display will now read “INJECTION” (defaults to “OFF”). The ON/OFF selection can be toggled with the “UP ARROW” and “DOWN ARROW”. Once selected, press the “START/ENTER” key to accept selection.

6) L.E.D. dot matrix display will now read “ENTER DRY TEMP __ TO __” (defaults to 100° F [38° C]). Enter the temperature desired (from 100º F to 200º F [38º C to 93º C] in one-degree increments). I.E., for 182º

F (83º C), press key “1”, key “8”, key “2”, and then press the “START/ENTER” key to accept the value.

7) L.E.D. dot matrix display will now read “REVERSE MODE” (defaults to ON). The ON/OFF selection can be toggled with the “UP ARROW” and “DOWN ARROW”. Once selected, press the “START/ENTER” key to accept selection.

8) The dryer will now display “PRESS START”. Press the “START/ENTER” key to start the dryer. The

L.E.D. dot matrix display will read MANUAL DRYING CYCLE, __MINUTES REMAIN.

NOTE: The dryer can be stopped at any time by pressing the “STOP/CLEAR” key. If the temperature is above the Cool Down set point when the “STOP/CLEAR” key is pressed, then it will go into a Cool Down Cycle. If the “STOP/CLEAR” key is pressed again at this point, the cycle that was in progress will be cancelled and returned to the “READY” state.


9) Once the programmed drying time has expired, the Phase 7 non-coin microprocessor controller (computer) will proceed into the Cool Down Cycle (Mode).




21






NOTE: Tilt and auto door mechanical functions of the dryer are not allowed during the ON time.




B. OPERATING NOTES

1.

Tilt and auto door mechanical functions can only take place when the blower (fan) is turned off and no drying cycle is in progress. I.E., if the selector switch for opening the doors is selected while in a drying cycle, there will be no action until the blower (fan) is turned off.

2.

On a Manual dryer, the Phase 7 non-coin microprocessor controller (computer) will display a fault condition and stop the cycle if the doors open or dryer tilts in the middle of a cycle. Blower (fan) is still on.

3.

The RPM of the tumbler can be displayed by pressing and holding the “DOWN ARROW” key while a cycle is in progress. If cycle has not been started, the display will read CPU Board Voltage Value. (23-26 Volts is normal).

4.

The dryer can be stopped at anytime by pressing the “STOP/CLEAR” key. If the temperature is above the Cool

Down set point when the “STOP/CLEAR” key is pressed, the dryer will go into a Cool Down Cycle. If the

“STOP/CLEAR” key is pressed again at this point, the cycle that was in progress will be cancelled and returned to the “READY” state. If the temperature is below the Cool Down set point, the cycle that was in progress will be cancelled and go to the Wrinkle Guard.

5.

When programming a Manually Loaded Cycle, if an error is made making an entry, press the “STOP/CLEAR” key

ONCE, and the entry will be cancelled. Reenter the selection. If the selection is entered and an error is made, the “STOP/CLEAR” key will cancel the program and return to the “READY” state.

6.

Use the “UP ARROW” and “DOWN ARROW” to scroll through menus or increase/decrease number values or toggle between choices.

7.

In the Programming Mode, the number of keys can be used to jump to menu levels without scrolling through them

ALL. I.E., from 0 select Model in “DRYER SETUP”, you can jump to menu level five (5). Enter lint count under

“DRYER SETUP” by pressing the “5” key followed by “START/ENTER” key to accept value. The L.E.D. dot matrix display will read 5:ENTER Lint Count 1 to 5.

8.

The tumbler temperature can be displayed by pressing and holding the “UP ARROW” key.

9.

The programmed cycle parameter can be viewed by pressing the “START/ENTER” key followed by the “A-F” key.

To view “0-40” cycles, press “START/ENTER” key followed by the number desired to view followed by

“START/ENTER” key. The viewing can be stopped by pressing the “STOP/CLEAR” key at anytime.


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C. S.A.F.E. SYSTEM THEORY OF OPERATION

While the dryer is in an idle state or 20-seconds after the heat turns off, the Phase 7 non-coin microprocessor controller (computer) monitors the thermistor probe located in the top of the tumbler chamber and records the minimum temperature. If the minimum-recorded thermistor probe temperature is greater than 120° F (48° C) and the Phase 7 non-coin microprocessor controller (computer) detects a 50° rise in temperature, this will be the trip point and the

Sensor Activated Fire Extinguishing (S.A.F.E.) System routine will activate.

While a drying cycle is in process and the heat has turned on at least once, the Phase 7 non-coin microprocessor controller (computer) monitors the exhaust temperature transducer. If the drying cycle temperature set point is set greater than 160° F (71° C) and the Phase 7 non-coin microprocessor controller (computer) detects an exhaust temperature rise 25° F greater than set point, this will be the trip point and the S.A.F.E. System routine will activate.

If set point is below 160° F (71° C), the trip point will be 185° F (85° C).

Once the S.A.F.E. System routine is activated, the Phase 7 non-coin microprocessor controller (computer) will display “S.A.F.E. SYSTEM ACTIVATED” and water will be injected into the tumbler chamber. Any time water is being injected into the tumbler; the tumbler drive will turn the load for 1-second every 15-seconds. This process will continue for a minimum of 2 minutes. After the 2 minutes has elapsed, the Phase 7 non-coin microprocessor controller

(computer) will check if the temperature remained above trip point, if so water will remain on. The Phase 7 non-coin microprocessor controller (computer) will continue to check if the temperature is above trip point every 30-seconds. If the water has been on for a constant 10 minutes, the water will be turned off regardless of the temperature and the

Phase 7 non-coin microprocessor controller (computer) will display “S.A.F.E. System was Activated”. If the temperature has dropped below trip point, the Phase 7 non-coin microprocessor controller (computer) will turn off the water prior to

10 minutes.

SYSTEM RESET

After the Phase 7 non-coin microprocessor controller (computer) determines that the situation is under control and shuts the water being injected into the tumbler off, the Phase 7 non-coin microprocessor controller (computer) display will read “S.A.F.E. SYSTEM WAS ACTIVATED”, and the horn/tone will sound until reset manually.

To reset the Phase 7 non-coin microprocessor controller (computer) once the Phase 7 non-coin microprocessor controller (computer) displays “S.A.F.E. SYSTEM WAS ACTIVATED”, press the red “STOP/CLEAR” key on the keypad.

NON-COIN S.A.F.E. SYSTEM VALVE CHECK

The operation of the water solenoid valve can be tested to ensure that the water supply system and valve are functional.

Before attempting a system check, be sure that ALL water supply shutoff valves to the dryer are in the OPEN position, and the dryer must be in the “READY” Mode where no cycle is loaded or in progress.

The procedure is as follows:

1.

Press and hold the “A” key together with “STOP/CLEAR” key while in “READY” Mode and no cycle is in progress.

2.

Water valve will open and water will be dispensed into tumbler area as long as both keys are held.

The Phase 7 non-coin microprocessor controller (computer) will prompt the user to perform a S.A.F.E. System valve check at every 4000 hours to ensure proper functionality. At the 4000 hour mark, the Phase 7 non-coin microprocessor controller (computer) will wait for end of the cycle and then will prompt the user to “PLEASE EMPTY TUMBLER, THEN

PRESS THE ‘STOP/CLEAR’ AND ‘A’ KEYS TO TEST THE WATER VALVE”. When the ‘STOP/CLEAR’ and ‘A’ key are pressed, the Phase 7 non-coin microprocessor controller (computer) will activate the S.A.F.E. System water valve for 2-seconds, at which point the Phase 7 non-coin microprocessor controller (computer) will prompt the user with the following message, “IF WATER DID NOT TURN ON, CALL FOR SERVICE. THANK YOU”.

NOTE: The Phase 7 non-coin microprocessor controller (computer) will not let the user continue until the valve test has been completed.


23

SECTION V

L.E.D. DOT MATRIX DISPLAY MESSAGES

The light emitting diode (L.E.D.) dot matrix display informs the operator of cycle status, program verification, and displays important diagnostic messages and fault information.

A. L.E.D. DOT MATRIX DISPLAY OPERATING STATUS

1.

Cycles in Progress

While the dryer is operating, the L.E.D. dot matrix display will read which cycle is in progress. I.E., in a Manual

Drying Cycle (Mode), the L.E.D. dot matrix display will read “MANUAL DRYING CYCLE”. In the Cool Down

Cycle (Mode) the L.E.D. dot matrix display will read “COOL DOWN TEMP __, __ MINUTES REMAIN”.

2.

Cycle Status

While a cycle is in progress, the L.E.D. dot matrix display will show the progress of the cycle that is being processed.

a. Automatic Drying Cycle

While a cycle is in progress, the cycle status will display “ELAPSED TIME __ MIN”. During the Drying

Cycle, the Phase 7 non-coin microprocessor controller (computer) is monitoring the moisture in the load.

Once the temperature has reached set point temperature and cycled ON/OFF for three (3) times, the cycle status portion of the L.E.D. will change from “ELAPSED TIME __ MIN” to “__% DRY”. The display will count upward until the percentage of extraction programmed is reached.


While a cycle is in progress the cycle status will display “__ MINUTES REMAIN”.

3.

Alternate Display Programs a. The tumbler’s RPM can be displayed by pressing and holding the “DOWN ARROW” key while a cycle is in progress. If a cycle is not in progress, the board voltage is displayed.

b. The tumbler temperature can be displayed by pressing and holding the “UP ARROW” key at any time.

c. The Sensor Activated Fire Extinguishing (S.A.F.E.) System temperature can be displayed by simultaneously pressing and holding the “DOWN ARROW” and stop keys, while a drying cycle is not in progress.

d. The S.A.F.E. System temperature can be displayed by pressing and holding the “1” key, when a drying cycle is in progress.

e. The S.A.F.E. System valve can be tested by simultaneously pressing and holding the “A” and stop key, when a drying cycle is not in progress.


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B. DISPLAY MESSAGES

AUDIO ALERT OFF

AUDIO ALERT ON

AUTO

AUTO DRYING CYCLES __, DRYING TEMP __, DRYING LEVEL __

MANUAL DRYING CYCLES __, DRYING TEMP __, DRYING TIME __, MINUTES

AUTO DRYING CYCLES __, ELAPSE TIME __ : __ MINUTES

AUTO DRYING CYCLES, __ % DRY

MANUAL DRYING CYCLES __, __ :__ MINUTES REMAIN

COOL DOWN TEMP __, __ : __ MINUTES REMAIN

COOL DOWN TEMP __, COOL DOWN TIME __ MINUTES

BAD PROBE

CALL FOR SERVICE

CHECK CONTROL POWER

CLEAN LINT DRAWER

CONFIRM DEFAULTS

COOL DOWN SETUP

CYCLE DONE

DEFAULT SET

DEFAULT SETTINGS

DEG C

DEG F

DEUTSCH

DRY ENABLE FAULT

DRYER SETUP

ENGLISH

ENTER 0-40

ENTER “A” FACTOR 1 TO 9

ENTER AUDIO ALERT ON TIMES 0 TO 10-SECONDS

ENTER “B” FACTOR 1 TO 99

ENTER LINT COUNT 1 TO 5

ENTER COOL DOWN TEMP __ TO __

ENTER COOL DOWN TIME 0 TO 99 MINUTES

ENTER DRY LEVEL 90 TO 100 __ %

ENTER DRY TEMP __ TO __

ENTER DRY TIME 0 TO 99 MINUTES

Enter 1st On Time

Enter 1st off time

Enter 2nd On Time

Enter 2nd off time

Enter 3rd On Time

Enter 3rd off time

Enter 4th On Time

Enter 4th off time

Enter 5th On Time

ENTER 5TH OFF TIME

ENTER PASSWORD

ENTER SPIN TIME 30 TO 120-SECONDS

ENTER STOP TIME 7 TO 10-SECONDS

ESPANOL

ERROR ERROR

EXHAUST HIGH LIMIT FAULT

EXHAUST HIGH TEMP FAULT


25

FACTOR “A” __

FACTOR “B” __

FAN CONTACTOR FAULT

FAN OVERLOAD FAULT

FRANCAIS

FRONT BURNER HIGH LIMIT FAULT

FRONT BURNER IGNITION CONTROL FAULT

FRONT BURNER VALVE FAULT

FRONT DOORS NOT CLOSED

FRONT NOT DOWN

FRONT SAIL SWITCH CLOSE FAULT

FRONT SAIL SWITCH OPEN FAULT

GAS DOUBLE BURNER

GAS SINGLE BURNER

INJECTION SETUP

ITALIANO

LINT DRAWER OPEN

LOW VOLTAGE FAULT

MANUAL

MODEL ERROR, ENTER CORRECT MODEL

NO

OFF

ON

PRESS START

PROGRAM 0-40 CYCLE

PROGRAM “A-F” CYCLE

PROPERTY OF ADC, SOFTWARE REV S.A.F.E. _._.

READY

REAR BURNER IGNITION CONTROL FAULT

REAR BURNER HIGH LIMIT FAULT

REAR BURNER VALVE FAULT

REAR DOORS NOT CLOSED

REAR NOT DOWN

REAR SAIL SWITCH CLOSE FAULT

REAR SAIL SWITCH OPEN FAULT

ROTATION FAULT

SELECT “A-F” KEY

SELECT CYCLE TYPE

SELECT LANGUAGE

SELECT MODEL

SELECT SYSTEM PARAMETERS

SENSOR OFF

SENSOR ON

SPIN TIME __

STEAM

STOP TIME __

SYSTEM TEMP

TUMBLER OVERLOAD FAULT

VIEW CYCLE?

WRINKLE GUARD

WRINKLE GUARD AUDIO ALERT

WRINKLE GUARD SETUP

YES


113393-3

SECTION VI

PROGRAMMING INSTRUCTIONS

A. INTRODUCTION TO PROGRAMMING

The various program selections are stored in the Phase 7 non-coin microprocessor controller (computer) and are broken down into five (5) categories:

0.

Language (ENGLISH, FRANCAIS, ESPANOL, ITALIANO, and DEUTSCH).

1.

System Parameters (Dryer Setup, Cool Down Setup, Wrinkle Guard Setup, and Injection Setup).

2.

Preprogrammed Cycles (Key “A-F”).

This feature allows the operator to have six (6) most commonly used cycle selections awaiting the push of a single keypad entry to start the dryer.

3.

Preprogrammed Cycles (“0-40”).

This feature allows the operator to have an added forty-one (41) preprogrammed cycle selections. These can be started by selecting the number and pressing the “START/ENTER” key.

4.

Default Settings (returns ALL the programmable parameters to the default settings).

Both the preprogrammed cycles and the system parameters (programs) have been preprogrammed by the factory with the parameters shown in Section VII of this manual. The various program selections for the preprogrammed cycles and system parameters are outlined in Section III of this manual.

ALL program changes for the preprogrammed cycles and system parameters (programs) are done through the keypad selection keys on the front of the control panel.

ENTERING THE PROGRAMMING MODE:

First, make sure that no cycle is in progress and that the light emitting diode (L.E.D.) dot matrix display reads

“READY”, then press the “STOP/CLEAR” key and the “UP ARROW” key together. This will put you into the Programming

Mode.

EXITING THE PROGRAMMING MODE:

The “STOP/CLEAR” key will return you to the previous menu level. Continue to press the “STOP/CLEAR” key until you are ALL the way out of the Programming Mode.

To alter the programming parameters, the operator will locate the parameter (program) that is to be changed. If the change is a numerical one (i.e., time and/or temperature), the operator will simply enter the numerical value desired.

If an error is made, press the “STOP/CLEAR” key ONCE, and the incorrect entry that was made will be cancelled.

Once the entry is made, and the parameter (program) set does not need to be changed, press the “START/ENTER” key and the Phase 7 non-coin microprocessor controller (computer) will advance to the next program selected.

If the parameter (program) change is a feature change, such as changing the temperature conversion from degree

Fahrenheit (ºF) to degree Celsius (ºC) or from “AUTO” (Automatic Drying Cycle – [Patent No. 4,827,627]) to “MANUAL”

(Timed [Manual] Drying Cycle), the operator will press and hold the “UP ARROW” or “DOWN ARROW” key. This will toggle between choices. Once the entry is made or if the parameter (program) does not need to be changed, press the

“START/ENTER” key and the Phase 7 non-coin microprocessor controller (computer) will advance to the next program selection.


27

When making numerical changes, please keep in mind to stay within the programming limits shown. If an incorrect entry is made, the Phase 7 non-coin microprocessor controller (computer) will display “ERROR” and ignore the entry made when the “START/ENTER” key is pressed and will return to the numerical value previously set.

The Phase 7 non-coin microprocessor controller (computer) allows the operator to scroll through the various parameters

(programs) and select the parameter to be changed. At this point, the operator can go to the next Program Location

(system parameter) to be changed. If no other programs (parameters) need to be changed, the user can exit the

Program Mode by pressing the “STOP/CLEAR” key until it is out of the Programming Mode. The Phase 7 non-coin microprocessor controller (computer) will be returned to the Operating Mode, and the light emitting diode (L.E.D.) dot matrix display will read “READY”.

B. PROGRAMMING FLOWCHARTS

The following section of this manual explains the programming of the preprogrammed cycles and Program Locations

(system parameters) through the use of flowcharts. A flowchart is a diagram of the programming process.

Four (4) different symbols will be used in these flowcharts: a rectangle a square START/ENTER STOP/CLEAR

Each rectangle will represent a readout on the Phase 7 non-coin microprocessor controller (computer) L.E.D. dot matrix display, and each square will represent a key that is pressed. For example:

1.

If the flowchart shows the symbol READY dot matrix display will read the same.

, the Phase 7 non-coin microprocessor controller (computer) L.E.D.

2.

If the flowchart shows the symbol , press that specific key on the keypad label.

3.

This symbol

4.

This symbol represents “STOP/CLEAR”.

represents “START/ENTER”.

a. The flowchart arrows (i.e., ) represents the program path.

b. On the sides of these flowcharts are explanations of the flowchart procedure, and in some cases the programming limits.

Listed below, is an index of the flowcharts on the following pages.

Flowchart Titles Page

Entering and Exiting Program Mode ...................................................................................................................... 29

System Parameters (Program):

0 LANGUAGES ............................................................................................................................................. 30

1 SYSTEM PARAMETERS ........................................................................................................................... 30

2 “A-F” CYCLE .............................................................................................................................................. 31

3 “0-40” CYCLE ............................................................................................................................................. 32

4 DEFAULT SETTINGS ................................................................................................................................. 33

Manually Loaded Cycles

Automatic Drying Cycle (Patent No. 4,827,627) ............................................................................................. 33

Timed (Manual) Drying Cycle .......................................................................................................................... 33

NOTE: To review the preset Program Locations, simply press the “START/ENTER” key followed by the letter location while the L.E.D. dot matrix display reads “READY”. To review a number location, simply follow the same process as a letter with the addition of the

“START/ENTER” key being pressed again after the number is selected.


113393-3

PHASE 7 MENU PROGRAMMING PROCEDURE

EVERY INDENTED STEP REPRESENTS THE “START/ENTER” KEY BEING PRESSED TO SELECT A MENU ITEM.

EVERY MESSAGE WITH A NUMBER BEFORE IT, INDICATES THAT IT IS A MENU SELECTION CHOICE. EVERY

MESSAGE WITHOUT A NUMBER BEFORE IT, INDICATES THAT IT IS THE LAST MENU LEVEL.

I.E. MENU FLOW

FROM (“1: SELECT SYSTEM PARAMETERS”)

PRESSING “START/ENTER” GOES TO (0: DRYER SETUP)

PRESSING “UP ARROW” GOES TO (1: COOL DOWN SETUP)

PRESSING “DOWN ARROW” RETURNS TO (0: DRYER SETUP)

PROGRAMMING MODE:

ENTERING:

MUST BE IN THE “READY” STATE.

PRESS “STOP/CLEAR” AND “UP ARROW” KEYS TOGETHER.

(THIS WILL ENTER THE PROGRAMMING MODE.)

EXITING:

PRESSING THE “STOP/CLEAR” KEY REPEATEDLY UNTIL THE “READY” DISPLAY APPEARS. THE

“STOP/CLEAR” KEY WILL GO UP ONE (1) MENU LEVEL AT A TIME. AT THE FIRST MENU LEVEL, IT WILL

EXIT FROM THE PROGRAMMING MODE AND RETURN TO THE “READY” STATE.

NOTES:

THE “UP ARROW” AND “DOWN ARROW” KEYS ARE USED TO SCROLL UP AND DOWN A MENU SELECTION.

THE NUMBER KEYS CAN ALSO BE USED TO GO DIRECTLY TO A KNOWN MENU ITEM. PRESS THE

DESIRED NUMBER FOLLOWED BY THE “START/ENTER” KEY TO GO TO THE MENU CHOICE ASSIGNED TO

THE NUMBER SELECTED.


29

0: SELECT LANGUAGE

ENGLISH

FRANCAIS

ESPANOL

ITALIANO

DEUTSCH

1: SELECT SYSTEM PARAMETERS

0: DRYER SETUP

0: SELECT MODEL

GAS DOUBLE BURNER

GAS SINGLE BURNER

STEAM

1: SYSTEM TEMP

DEG F

DEG C

(DEFAULT)

(DEFAULT)

2: ENTER “A” FACTOR 1 TO 9

“A” = 5 (5 = DEFAULT VALUE)

3: ENTER “B” FACTOR 1 TO 99

“B” = 78 (78 = DEFAULT VALUE)

4: ENTER LINT COUNT 1 TO 5

5 (5 = DEFAULT VALUE)

5: ENTER AUDIO ALERT ON TIMES 0 TO 10


1: COOL DOWN SETUP

0: ENTER COOL DOWN TIME 0 TO 99 MINUTES


1: ENTER COOL DOWN TEMP 70º TO 100º F

100º F (100º F = DEFAULT VALUE)

2: ENTER SPIN TIME 30 TO 120-SECONDS

60 SEC (60 = DEFAULT VALUE)

3: ENTER STOP TIME 7 TO 10-SECONDS

7 SEC (7 = DEFAULT VALUE)

2: WRINKLE GUARD SETUP

0: WRINKLE GUARD AUDIO ALERT

AUDIO ALERT ON (DEFAULT)

AUDIO ALERT OFF

3: INJECTION SETUP

0: ENTER 1ST ‘ON TIME’

0:00

1: ENTER 1ST ‘OFF TIME’

0:00

2: ENTER 2ND ‘ON TIME’

0:00

3: ENTER 2ND ‘OFF TIME’

0:00

4: ENTER 3RD ‘ON TIME’

0:00

5: ENTER 3RD ‘OFF TIME’

0:00

6: ENTER 4TH ‘ON TIME’

0:00

7: ENTER 4TH ‘OFF TIME’

0:00


0:00


0:00


113393-3

2: PROGRAM “A-F” CYCLE

SELECT “A-F” KEY

*

SELECT CYCLE TYPE

*

(“*” DISPLAY THE LETTER CHOSEN. DEFAULTS TO “A”)

(“*” DISPLAY THE CYCLE TYPE “AUTO” or “MANUAL”)

AUTO

0: REVERSE MODE

ON

OFF

(DEFAULT)

1: ENTER DRY TEMP 160º TO 200º F

*** F (180 = DEFAULT VALUE)

2: ENTER DRY LEVEL 90 TO 100%

*** % (100 = DEFAULT VALUE)


** MIN (6 = DEFAULT VALUE)




‘A’ = 5 (5 = DEFAULT VALUE)


‘B’ = 78 (78 = DEFAULT VALUE)

MANUAL

0: REVERSE MODE

ON

OFF

(DEFAULT) = ON

1: ENTER DRY TIME 0 TO 99 MINUTES









*** SEC (60 = DEFAULT VALUE)



7: INJECTION

ON

OFF

(DEFAULT) = OFF


0:00


0:00


0:00


0:00


0:00


0:00


0:00


0:00


0:00


0:00


31

32

3: PROGRAM “0-40” CYCLE

SELECT “0-40” CYCLE

**

SELECT CYCLE TYPE

*

(“**” DISPLAY THE NUMBER CHOSEN. DEFAULTS TO “0”)

(“*” DISPLAY THE CYCLE TYPE “AUTO” or “MANUAL”)

AUTO

0: REVERSE MODE (DEFAULT = ON)

ON

OFF



2: ENTER DRY LEVEL 90 TO 100%

*** % (100 = DEFAULT VALUE)






“A” = 5 (5 = DEFAULT VALUE)


“B” = 78 (78 = DEFAULT VALUE)

MANUAL

0: REVERSE MODE (DEFAULT = ON)

ON

OFF

1: ENTER DRY TIME 0 TO 99 MINUTES












7: INJECTION (DEFAULT = OFF)

ON

OFF


0:00


0:00


0:00


0:00


0:00


0:00


0:00


0:00


0:00


0:00


113393-3

4: DEFAULT SETTINGS

ENTER PASSWORD

(PRESS “1” “2” “3”)

CONFIRM DEFAULTS

NO

YES

(DEFAULT VALUE = NO)

CAUTION: “NO” WILL RETURN TO “4: DEFAULT SETTINGS”

“YES” WILL SET ALL THE PARAMETERS TO THE DEFAULT SETTINGS.

DISPLAY WILL READ “DEFAULTS SET” and RETURN TO “4: DEFAULT SETTINGS”

MANUALLY LOADED MANUAL CYCLE

FROM “READY” STATE

(PRESS “MAN” KEY)

ENTER DRY TIME 0 TO 99 MINUTES

0 MIN (0 = DEFAULT VALUE)

ENTER COOL DOWN TIME 0 TO 99 MINUTES

3 MIN (3 = DEFAULT VALUE)

ENTER DRY TEMP 100º TO 200º F (38º C TO 93º C)

100º F (38º C) (100 = DEFAULT VALUE)

INJECTION

ON

OFF (OFF = DEFAULT)

REVERSE MODE

ON

OFF

PRESS START

MANUALLY LOADED AUTO CYCLE

FROM “READY” STATE

(PRESS “AUTO” KEY)

(ON = DEFAULT)

ENTER DRY TEMP 160º TO 200º F (71º C TO 93º C)

160º F (71º C) (160 = DEFAULT VALUE)

ENTER DRY LEVEL 90 TO 100%

100% (100 = DEFAULT VALUE)

REVERSE MODE

ON

OFF

PRESS START

(ON = DEFAULT)


33

34

READY

0 &

0

0: SELECT LANGUAGE I

ENGLISH

FRENCH

SPANISH

ITALIAN

GERMAN

I

0 1: SELECT SYSTEM PARAMETERS

0 0: DRYER SETUP

I

0

I

0: SELECT MODEL I

GAS 2 BURNER

GAS 1 BURNER

STEAM

0 1: SYSTEM TEMP I

DEG F

DEG C

I

I

0

2: ENTER "A"

FACTOR 1 TO 9

I 5 OR # I

1 2 3 4 5 6 7


113393-3

1 2 3 4 5 6 7

0

3: ENTER "B"

FACTOR 1 TO 99

I 78 OR # I

0

4: ENTER LINT

COUNT 1 TO 5

I 5 OR # I

0

5: ENTER AUDIO

ALERT ON TIMES

0 TO 10

I 5 OR # I

0

113393-3

8 9 10 11 12 www.amdry.com

35

36

8 9 10

0

11 12

2: COOL DOWN SETUP

0

I

0: ENTER COOL DOWN

TIME 0 TO 99 MINUTES

I 3 OR # I

0

1: ENTER COOL DOWN

TEMP 70 TO 100 F

I 100 OR # I

0

2: ENTER SPIN TIME

30 TO 120 SECONDS

I 60 OR # I

0

3: ENTER STOP TIME

7 TO 10 SECONDS

I 7 OR # I

0 3: WRINKLE GUARD SETUP

0

I

0: WRINKLE GUARD

AUDIO ALERT

I

WRINKLE GUARD

ON

WRINKLE GUARD

OFF

I

13 14 15 16 17


113393-3

113393-3

13 14 15

0

16 17

3: INJECTION SETUP

0

I

ENTER 1 ST “ON TIME”

00:01 TO 99:00

I

0

#MIN

#SEC

0

ENTER 1 ST “OFF TIME”

00:01 TO 99:00

I

0

#MIN

#SEC

0

ENTER 2 nd “ON TIME”

00:01 TO 99:00

I

0

#MIN

#SEC

18 19 20

0

ENTER 2 nd “OFF TIME”

00:01 TO 99:00

I

0

#MIN

#SEC

21

0

ENTER 3 rd “ON TIME”

00:01 TO 99:00

I

0

#MIN

#SEC

22

I

I

I

I

I

I

I

I

I

I www.amdry.com

37

38

18 19 20 21 22

0

ENTER 3 rd

“OFF TIME”

00:01 TO 99:00

I

0

#MIN

#SEC

0

ENTER 4 th “ON TIME”

00:01 TO 99:00

I

0

#MIN

#SEC

0

ENTER 4 th “OFF TIME”

00:01 TO 99:00

I

0

#MIN

#SEC

0


00:01 TO 99:00

I

0

#MIN

#SEC

0


00:01 TO 99:00

I

0

#MIN

#SEC

I

I

I

I

I

I

I

I

I

I

23 24 25


113393-3

23 24 25

0 2: PROGRAM A-F CYCLE I

0

0 AUTO

I

0: REVERSE MODE

SELECT A-F KEY

0 A

I

ON

OFF

OR B,C,D,E,F I

SELECT CYCLE

TYPE

MANUAL

I

0

I

0

1:ENTER DRY TEMP

160 TO 200 F

I 180 OR # I

0

2:ENTER DRY LEVEL

90 TO 100 %

I 100 OR # I

26 27 28

0

3: ENTER COOL DOWN


I 10

29 30

OR # I

31


39

40

26 27 28 29 30

0

4: ENTER COOL DOWN

TEMP

70 TO 100 F

I 70 OR # I

31

0

5: ENTER 'A' FACTOR

1 TO 9

I 5 OR # I

32 33 34

0

6: ENTER 'B' FACTOR

1 TO 99

I 78 OR # I

0 0: REVERSE MODE I

ON

OFF

I

0

1:ENTER DRY TIME 0 TO

99 MINUTES

I 30 OR # I

35 36


113393-3

113393-3

32 33 34 35 36

0

2:ENTER DRY TEMP 100

TO 200 F

I 100 OR # I

0

3: ENTER COOL DOWN

TIME

0 TO 99 MINUTES

I 3 OR # I

0

4: ENTER COOL DOWN

TEMP

70 TO 100 F

I 100 OR # I

0

5: ENTER SPIN TIME 30

TO 120 SECONDS

I 60 OR # I

37 38 39

0

6: ENTER STOP TIME

7 TO 10 SECONDS

I 7 OR # I

40 41 www.amdry.com

41

42

37 38 39

42 43

0

44

40 41

0

7: INJECTION

ON

OFF


00:01 TO 99:00

0

OFF

ON I

I

#MIN

#SEC

0

ENTER 1

ST

“OFF TIME”

00:01 TO 99:00

#MIN

0

#SEC

0


00:01 TO 99:00

#MIN

0

#SEC

0


00:01 TO 99:00

#MIN

0

#SEC

0


00:01 TO 99:00

#MIN

0

#SEC

45

I

I

I

I

I

I

I

I

I

I


113393-3

113393-3

42 43 44

0

0

0

0

0

45

ENTER 3 rd “OFF TIME”

00:01 TO 99:00

#MIN

0

#SEC


00:01 TO 99:00

#MIN

0

#SEC


00:01 TO 99:00

#MIN

0

#SEC

ENTER 5 th

“ON TIME”

00:01 TO 99:00

#MIN

0

#SEC


00:01 TO 99:00

#MIN

0

#SEC

I

I

I

I

I

I

I

I

I

I

46 47 www.amdry.com

43

44

46 47

0 3: PROGRAM 0-40 CYCLE I

0

0 AUTO

I

0: REVERSE MODE

SELECT 0-40 CYCLE

0 2

I

ON

OFF

OR 1,2,3….40

I

SELECT CYCLE

TYPE

MANUAL

I

0

I

0

1:ENTER DRY TEMP

160 TO 200 F

I 160 OR # I

0

2:ENTER DRY LEVEL

90 TO 100 %

I 100 OR # I

48 49 50

0

3: ENTER COOL DOWN


I 3

51 52

OR # I

53


113393-3

113393-3

48 49 50 51 52

0

4: ENTER COOL DOWN

TEMP

70 TO 100 F

I 100 OR # I

53

0

5: ENTER 'A' FACTOR

1 TO 9

I 5 OR # I

54 55 56

0

6: ENTER 'B' FACTOR

1 TO 99

I 78 OR # I

0 0: REVERSE MODE I

ON

OFF

I

0

1:ENTER DRY TIME 0 TO

99 MINUTES

I 30 OR # I

57 58 www.amdry.com

45

46

54 55 56 57 58

0

2:ENTER DRY TEMP 100

TO 200 F

I 100 OR # I

0

3: ENTER COOL DOWN

TIME

0 TO 99 MINUTES

I 10 OR # I

0

4: ENTER COOL DOWN

TEMP

70 TO 100 F

I 100 OR # I

0

5: ENTER SPIN TIME 30

TO 120 SECONDS

I 60 OR # I

59 60 61

0

6: ENTER STOP TIME

7 TO 10 SECONDS

I 7 OR # I

62 63


113393-3

113393-3

59 60 61

0

64 65

62 63

7: INJECTION

ON

OFF

0


00:01 TO 99:00

0

OFF

ON I

I

#MIN

#SEC

0

ENTER 1 ST “OFF TIME”

00:01 TO 99:00

#MIN

0

#SEC

0


00:01 TO 99:00

#MIN

0

#SEC

0


00:01 TO 99:00

#MIN

0

#SEC

0


00:01 TO 99:00

#MIN

0

#SEC

66 67

I

I

I

I

I

I

I

I

I

I www.amdry.com

47

48

64 65 66 67

0

ENTER 3 rd “OFF TIME”

00:01 TO 99:00

#MIN

0

#SEC

0


00:01 TO 99:00

#MIN

0

#SEC

0


00:01 TO 99:00

#MIN

0

#SEC

0

ENTER 5 th

“ON TIME”

00:01 TO 99:00

#MIN

0

#SEC

0


00:01 TO 99:00

#MIN

0

#SEC

I

I

I

I

I

I

I

I

I

I

68 69


113393-3

68 69

0 4: DEFAULT SETTINGS

0

I

ENTER PASSWORD

DEFAULTS SET

1,2,3 I

CONFIRM DEFAULTS NO

YES

NO I

I


49

READY

MAN

MANUALLY LOADED CYCLE

MAN

0

0

0

0

ENTER DRY TIME 0 TO 99 MINUTES 0 OR # I

OR # I 0 ENTER COOL DOWN TIME 0 TO 99 MINUTES 3

0 ENTER DRY TEMP 100 TO 200 F

0 INJECTION

REVERSE MODE

PRESS START

100 OR # I

ON

OFF

I

ON

OFF

I

I

THE CYCLE WILL START WITH

THE PARAMETERS

SELECTED ONCE THE START

KEY IS PRESSED


113393-3

0

0

READY

MANUALLY LOADED CYCLE

AUTO

0

0 AUTO

ENTER DRY TEMP 160 TO 200 F

0 ENTER DRY LEVEL 90 TO 100 %

REVERSE MODE

PRESS START

160 OR # I

100 OR # I

ON

OFF

I

I

THE CYCLE WILL START WITH

THE PARAMETERS

SELECTED ONCE THE START

KEY IS PRESSED


51

SECTION VII

FACTORY PRESET PARAMETERS (PROGRAMS)

A. CYCLE “A-F” PARAMETERS (PROGRAMS) PRESET BY THE FACTORY

CYCLE A:

Automatic Mode, Reverse, Dry Temperature 180º F (82º C), Dryness Level one hundred percent (100%), Cool Down

Time 6 minutes, Cool Down Temperature 80º F (27º C), “A” Factor 5, “B” Factor 78, Reverse On, Injection Off.

CYCLE B:

Automatic Mode, Reverse, Dry Temperature 180º F (82º C), Dryness Level ninety-eight percent (98%), Cool Down


CYCLE C:

Automatic Mode, Reverse, Dry Temperature 160º F (71º C), Dryness Level ninety-eight percent (98%), Cool Down


CYCLE D:

Manual (timed) Mode, Reverse, Dry Time 40 minutes, Dry Temperature 190º F (88º C), Cool Down Time 6 minutes,

Cool Down Temperature 80º F (27º C), Spin Time 60-seconds, Dwell (Stop) Time 7-seconds, Reverse On, Injection Off.

CYCLE E:



CYCLE F:



B. CYCLE “0-40” PARAMETERS (PROGRAMS) PRESET BY THE FACTORY

CYCLE “0-40”:

Manual (timed) Mode, Reverse, Dry Time = 0, Dry Temp = 100, Cool Down Time = 3 Minutes, Cool Down Temp = 100,

Spin Time = 60, Dwell (Stop) Time = 7, Reverse On, Injection Off.


113393-3

SECTION VIII

PHASE 7 NON-COIN MICROPROCESSOR CONTROLLER

(COMPUTER) PROGRAMMING LIMITS

A. PREPROGRAMMED CYCLES

1.

Automatic Drying Cycle (Patent No. 4,827,627) a. Drying Temperature from 160º F to 200º F (71º C to 93º C) in one-degree increments.

b. Dryness Level (percentage of dryness) from ninety percent (90%) to one hundred percent (100%) in one percent (1%) increments.

c. Cool Down Time from 0 to 99 minutes in 1 minute increments.

d. Cool Down Temperature from 70º F to 100º F (21º C to 38º C) in one-degree increments.

2.

Timed (Manual) Drying Cycle a. Drying Temperature from 100º F to 200º F (38º C to 93º C) in one-degree increments.

b. Drying Time from 0 to 99 minutes in 1 minute increments.

c. Cool Down Time from 0 to 99 minutes in 1 minute increments for preprogrammed cycle.

d. Cool Down Temperature from 70º F to 100º F (21º C to 38º C) in one-degree increments.

e. Reversing Models

1) Automatic Drying Cycle (Patent No. 4,827,627) Spin Time and Dwell (Stop) Time is not programmable.

(Refer to Fixed Parameters on next page.)

2) Manual Timed Cycle a) Spin Time (“SPIN TIME”) from 30-seconds to 120-seconds in 1-second increments.

b) Dwell (Stop) Time (“STOP TIME”) from 7-seconds to 10-seconds in 1-second increments.

f.

Injection

1) 5 Injection On Time (0:01 to 99:00).

2) 5 Injection Off Time (0:01 to 99:00).

NOTE: For every “ON” Time, there must be a corresponding “OFF” Time. The “OFF” Time must

be a number greater than the “ON” Time or an “ERROR” will be displayed.


53

B. SYSTEM PARAMETERS (PROGRAM LOCATIONS)

1.

Factor “A” (slope) from 1 to 9 in increments of one (1).

2.

Factor “B” (heat loss – offset) from 1 to 99 in increments of one (1).

3.

Manually Loaded Auto Cycle (“COOL DOWN TIME”) from 0 to 99 minutes in 1 minute increments.

4.

Audio Alert 0-10.

5.

Lint Count 1-5.

6.

Injection 0-5.

C. FIXED PARAMETERS (AUTO CYCLE ONLY)

1.

Spin Time (“SPIN TIME”) is fixed at 2-1/2 minutes in forward and 2 minutes in reverse.

2.

Dwell (Stop) Time (“STOP TIME”) is fixed at 7-seconds (in the Auto Mode) and is not adjustable.


113393-3

SECTION IX


(COMPUTER) AUTO CYCLE (PATENT NO. 4,827,627)

“A” AND “B” FACTORS PARAMETERS

GAS SINGLE

BURNER

MODEL “ A ” “ B ”

ADG-200

ADG-464

ADG-670

5

5

5

78

85

80

GAS DOUBLE

BURNER

MODEL “A” “B”

ADG-310 5

ADG-410 5

78

65

STEAM

MODEL “ A ” “ B ”

ADS-200 5 72

ADS-310

ADS-410

ADS-464

ADS-670

5

5

5

5

72

65

85

80

IMPORTANT: If your particular model/dryer “A” and “B” factors are not shown in the above charts, contact the ADC Service Department for the appropriate factors for your particular dryer. When doing so, please have the dryer model number and serial

number available.

IMPORTANT: The “A” and “B” factors have been preprogrammed by the factory, but can be changed in the field. If the Phase 7 non-coin microprocessor controller (computer) should fail and is being replaced. THE REPLACEMENT PHASE 7 NON-COIN

MICROPROCESSOR CONTROLLER (COMPUTER) MUST BE

REPROGRAMMED FOR THE SPECIFIC MODEL SHOWN IN THE “A” AND

“B” FACTORS PARAMETERS CHARTS ABOVE. THE “A” AND “B” FACTORS

LABEL IS LOCATED ON THE TOP CONTROL PANEL, BEHIND THE PHASE 7

KEYPAD DISPLAY DOOR.

NOTE: For fine-tuning the Auto Cycle for certain loads. If cloths come out wet, then decrease the

“B” factor, if cloths come out too dry, increase the “B” factor.


55

SECTION X


(COMPUTER) SYSTEM DIAGNOSTICS

IMPORTANT: YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND

THE GAS SUPPLY OR THE STEAM BEFORE ANY COVERS OR GUARDS

ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING,

ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER

OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION (OSHA)

STANDARDS.

ALL major circuits, including door, microprocessor temperature sensor, heat and motor circuits are monitored. The

Phase 7 non-coin microprocessor controller (computer) will inform the user, via the light emitting diode (L.E.D.) display of certain failure messages, along with L.E.D. indicators on the Input/Output (I/O) board on the back panel of the front right control door.

A. DIAGNOSTIC (L.E.D. DISPLAY) FAULT MESSAGES

CALL FOR SERVICE – Indicates a board communication failure.

FRONT DOOR NOT CLOSED – A front door is open when it should be closed.

REAR DOOR NOT CLOSED – A rear door is open when it should be closed.

CHECK CONTROL POWER – Indicates control power is off.

EXHAUST HIGH TEMP FAULT – Indicates the temperature in the tumbler is above 220º F (104º C).

LINT DRAWER OPEN – Indicates the lint drawer is open and needs to be closed.

DRY ENABLE FAULT – A signal from the Programmable Logic Controller (PLC) that indicates the dryer is not level and

ALL doors closed. Not ready to start drying.

FRONT NOT DOWN – Dryer is tilted back.

REAR NOT DOWN – Dryer is tilted forward.

TUMBLER OVERLOAD FAULT – Indicates the tumbler overload has tripped opened.

FAN OVERLOAD FAULT – Indicates the fan overload has tripped opened.

EXHAUST HIGH LIMIT FAULT – Indicates the temperature disk in the exhaust has opened.

FRONT SAIL SWITCH CLOSED FAULT – Front sail switch is closed and should be opened.

FRONT SAIL SWITCH OPEN FAULT – Front sail switch is open and should be closed.

REAR SAIL SWITCH CLOSED FAULT – Rear sail switch is closed and should be opened.

REAR SAIL SWITCH OPEN FAULT – Rear sail switch is open and should be closed.

FAN CONTACTOR FAULT – The fan contactor was not pulled in.

FRONT BURNER HIGH LIMIT FAULT – Indicates the temperature disk in the front burner has opened.


113393-3

REAR BURNER HIGH LIMIT FAULT – Indicates the temperature disk in the rear burner has opened.

FRONT BURNER VALVE FAULT – Indicates front gas valve is not working or no gas is turned on or flameout.

REAR BURNER VALVE FAULT – Indicates rear gas valve is not working or no gas is turned on or flameout.

FRONT BURNER IGNITION CONTROL FAULT – Front ignition module is not working or failure to ignite.

REAR BURNER IGNITION CONTROL FAULT – Rear ignition module is not working or failure to ignite.

ROTATION FAULT – Indicates the tumbler is not rotating.

BAD PROBE – Indicates the temperature probe is open or shorted.

LOW VOLTAGE FAULT – Indicates power has dropped below the operating values and will shut down.

FRONT BURNER PURGE FAULT – The front gas valve signal is present during the prepurge time.

REAR BURNER PURGE FAULT – The rear gas valve signal is present during the prepurge time.

MODEL ERROR, ENTER CORRECT MODEL – The wrong model was selected for the dryer.

EE PROM FAULT ### – Error in memory location. The ### indicates the location of the fault.

S.A.F.E. SYSTEM ACTIVATED – Indicates that the Phase 7 non-coin microprocessor controller (computer) has detected a fire and is currently extinguishing the flame.

E-STOP ACTIVATED – Indicates that the front and/or rear E-Stop have been depressed. Pull the E-Stop(s) out, which is the Run position.

B. S.A.F.E. SYSTEM DIAGNOSTIC CONDITIONS

In the event that the Phase 7 non-coin microprocessor controller (computer) detects a fault in the Sensor Activated

Fire Extinguishing (S.A.F.E.) System, the Phase 7 non-coin microprocessor controller (computer) will display the message “S.A.F.E. SYSTEM DISABLED…READY”. To find out the reason for the S.A.F.E. System disabling, press and hold the red “STOP/CLEAR” and green “START” key. This will cause the Phase 7 non-coin microprocessor controller (computer) to display one (1) of the following diagnostic messages:

OPEN THERMISTOR PROBE – This message indicates that the S.A.F.E. System thermistor probe is either not connected or is damaged. If this condition is detected, the Phase 7 non-coin microprocessor controller (computer) will immediately enter S.A.F.E. SYSTEM DISABLED Mode.

DISCONNECTED WATER VALVE – This indicates that the water valve is open or that it is not connected to the Phase

7 non-coin microprocessor controller (computer). If this condition is detected, the Phase 7 non-coin microprocessor controller (computer) will continue to monitor the condition for a period of 5 minutes before entering S.A.F.E. SYSTEM

DISABLED Mode. Once the condition is corrected, the Phase 7 non-coin microprocessor controller (computer) will continue to monitor the condition for 1 minute before exiting S.A.F.E. SYSTEM DISABLED Mode.

SHORTED WATER VALVE – This indicates the water valve is shorted or the wiring to the valve is shorted. If this condition is detected, the Phase 7 non-coin microprocessor controller (computer) will continue to monitor the condition for a period of 5 minutes before entering S.A.F.E. SYSTEM DISABLED Mode. Once the condition is corrected, the

Phase 7 non-coin microprocessor controller (computer) will continue to monitor the condition for 1 minute before exiting S.A.F.E. SYSTEM DISABLED Mode.

WATER NOT CONNECTED – This indicates that there is no water pressure at the water valve. This will occur if water is not connected to the dryer or if there is low water pressure in the water line coming to the dryer. This could also be a defective pressure switch or wiring to the pressure switch. If this condition is detected, the Phase 7 non-coin microprocessor controller (computer) will continue to monitor the condition for a period of 5 minutes before entering

S.A.F.E. SYSTEM DISABLED Mode. Once the condition is corrected, the Phase 7 non-coin microprocessor controller

(computer) will continue to monitor the condition for 1 minute before exiting S.A.F.E. SYSTEM DISABLED Mode.


57

C. I/O BOARD L.E.D. INDICATORS

INPUTS: (RED)

1.

RDWN – Rear Down

2.

FDWN – Front Down

3.

RDRC – Rear Door Closed

4.

RDRO – Rear Door Open

5.

FDRC – Front Door Closed

6.

FDRO – Front Door Open

7.

TBOL – Tumbler Overload

8.

FNOL – Fan Overload

9.

FAN – Blower Fan On

10. RBHL – Rear Burner High Limit

11.

R_SS – Rear Sail Switch

12. FBHL – Front Burner High Limit

13. F_SS – Front Sail Switch

14. EXHL – Exhaust High Limit

15. DRY – Dry Enable Bit

16. LINT – Lint Drawer

17. R_HE – Rear Heat Enable

18. F_HE – Front Heat Enable

19. 24VIN – Control Voltage 24 Volts AC

20. ESTP – Emergency Stop

21. FSWP – Water Pressure Switch

22. SPR3 – Spare Input #3



25. RVLV – Rear Gas Valve

26. FVLV – Front Gas Valve

27. 24IN – Board 24 Volt AC

28. +5V – Regulated Voltage

29. Mode – Communication


OUTPUTS: (GREEN)

1.

F.S.S. – Fire Suppression System

2.

PRG2 – Programmable Output #2

3.

R_HEAT – Rear Heat

4.

AUDIO ALERT – Horn On

5.

FWD – Tumbler Forward

6.

AIR JET – Air Jet On

7.


8.


9.

F_HEAT – Front Heat

10. FAN – Blower Fan On

11.

REV – Tumbler Reverse

12. EOC – End Of Cycle Light

13. OCL4 – Open Collector Output #4

(Front Down)


(Lint Drawer Closed)


(Front Doors Closed)


(Front Door Open)


(Rear Down)


(Rear Doors Open)


(Rear Doors Closed)

20. OCL8 – Open Collector Output #8 (Spare)

113393-3

INPUTS:

1.

RDWN – (RED L.E.D.) This light emitting diode (L.E.D.) will indicate the status of the rear tilt. If the rear of the dryer is down, then the L.E.D. is ON.

2.

FDWN – (RED L.E.D.) This L.E.D. will indicate the status of the front tilt. If the front of the dryer is down, then the L.E.D. is ON.

3.

RDRC – (RED L.E.D.) This L.E.D. will indicate the status of the rear doors. If the doors are closed, then the

L.E.D. is ON.

4.

RDRO – (RED L.E.D.) This L.E.D. will indicate the status of the rear doors. If the doors are open, then the

L.E.D. is ON.

5.

FDRC – (RED L.E.D.) This L.E.D. will indicate the status of the front doors. If the doors are closed, then the

L.E.D. is ON.

6.

FDRO – (RED L.E.D.) This L.E.D. will indicate the status of the front doors. If the doors are open, then the

L.E.D. is ON.

7.

TBOL – (RED L.E.D.) This L.E.D. will indicate the status of the tumbler overload contact. If the contact is closed, then the L.E.D. is ON. If it faults open, then the L.E.D. is OFF.

8.

FNOL – (RED L.E.D.) This L.E.D. will indicate the status of the fan overload contact. If the contact is closed, then the L.E.D. is ON. If it faults open, then the L.E.D. is OFF.

9.

FAN – (RED L.E.D.) This L.E.D. will indicate the status of the blower fan. If the fan is on, then the L.E.D. is

ON.

10. RBHL – (RED L.E.D.) This L.E.D. will indicate the status of the rear burner high limit disk. If the disk is closed (temperature below 330º F [165º C]), then the L.E.D. is ON.

11.

R_SS – (RED L.E.D.) This L.E.D. will indicate the status of the rear sail switch. If the switch is closed, then the L.E.D. is ON.

12. FBHL – (RED L.E.D.) This L.E.D. will indicate the status of the front burner high limit disk. If the disk is closed (temperature below 330º F [165º C]), then the L.E.D. is ON.

13. F_SS – (RED L.E.D.) This L.E.D. will indicate the status of the front sail switch. If the switch is closed, then the L.E.D. is ON.

14. EXHL – (RED L.E.D.) This L.E.D. will indicate the status of the exhaust high limit disk. If the disk is closed

(temperature below 225º F [107º C]), then the L.E.D. is ON.

15. DRY – (RED L.E.D.) This L.E.D. will indicate the status of the programmable logic controller (PLC). If the mechanical functions of the dryer have been set to the DRY position, the PLC will send a signal to the Phase 7 board. This signal will indicate that ALL the doors are closed and the dryer is level. When these conditions are met, then the L.E.D. is ON.

16. LINT – (RED L.E.D.)

17. R_HE

18. F_HE

This L.E.D. will indicate the status of the lint drawer. If the drawer is closed, then the

L.E.D. is ON.

Supply power for rear heat output.

Supply power for front heat output.

19. 24VIN – (RED L.E.D.) This L.E.D. will indicate the status of the control voltage. If the power on button is pressed (green button light is on), then the L.E.D. is ON.

20. ESTP – (RED L.E.D.) This L.E.D. will indicate the status of the Emergency Stop button. If the button is pressed in, then the L.E.D. will be OFF.


59

21. FSWP – (RED L.E.D.) This light emitting diode (L.E.D.) will indicate the status of the water pressure switch.

If the water is turned off of not connected, providing no pressure, the L.E.D. will be

OFF.

22. SPR3 – (RED L.E.D.) This is for a spare input to be used with programmable outputs.



25. RVLV – (RED L.E.D.) This L.E.D. will indicate the status of the rear gas valve. If the rear gas valve is open

(ON), then the L.E.D. is ON.

26. FVLV – (RED L.E.D.) This L.E.D. will indicate the status of the front gas valve. If the front gas valve is open

(ON), then the L.E.D. is ON.

27. 24IN – (RED L.E.D.)

28. +5V

This L.E.D. will indicate 24 VAC to the board.

The 24 VAC regulated to power components on the board.

29. Mode (blinking) communication between display and input/output (I/O) boards.

OUTPUTS:

1.

F.S.S. – (GREEN L.E.D.)

2.

3.

PGR2 – (GREEN L.E.D.)

R_HEAT – (GREEN L.E.D.)

This is for a spare output to be programmed.

This L.E.D. will indicate the status of the rear heat output. If the request to turn on the rear heater is made, then the L.E.D. is ON.

4.

AUDIO ALERT – (GREEN L.E.D.) This L.E.D. will indicate the status of the horn output. If the request to turn on the horn is made, then the L.E.D. is ON.

5.

FWD – (GREEN L.E.D.)

This L.E.D. indicates the activation of the water system. When the system is activated the L.E.D. is ON.

6.

AIR JET – (GREEN L.E.D.)

This L.E.D. will indicate the status of the tumbler forward direction output. If the request to tumble the drum in the forward direction is made, then the

L.E.D. is ON.

This L.E.D. will indicate the status of the air jet output. If the request to turn on the air jet is made, then the L.E.D. is ON.

7.


8.


9.

F_HEAT – (GREEN L.E.D.)

10. FAN – (GREEN L.E.D.)

11.

REV – (GREEN L.E.D.)

12. EOC – (GREEN L.E.D.)



This L.E.D. will indicate the status of the front heat output. If the request to turn on the front heater is made, then the L.E.D. is ON.

This L.E.D. will indicate the status of the fan output. If the request to turn on the fan (blower) is made, then the L.E.D. is ON.

This L.E.D. will indicate the status of the tumbler reverse direction output. If the request to tumble the drum in the reverse direction is made, then the

L.E.D. is ON.

This L.E.D. will indicate the status of the end of cycle light output. If the request to turn on the end of cycle light is made, then the L.E.D. is ON.


113393-3

13. OCL4 – (GREEN L.E.D.)








This light emitting diode (L.E.D.) will indicate the status of the open collector output #4. If the request to turn on the open collector output #4 is made, then the L.E.D. is ON. (Programmable and defaulted to front down).

This L.E.D. will indicate the status of the open collector output #3. If the request to turn on the open collector output #3 is made, then the L.E.D. is

ON. (Programmable and defaulted to lint drawer).


ON. (Programmable and defaulted to front door closed).


ON. (Programmable and defaulted to front door open).


On. (Programmable and defaulted to rear down).


ON. (Programmable and defaulted to rear door open).


ON. (Programmable and defaulted to rear door closed).


ON. (Programmable and defaulted to Spare).

KEYPAD


61

I/O DISPLAY BOARD

I/O BOARD


113393-3

SECTION XI

CUSTOMER CUSTOM PARAMETER SETTINGS

This section is set aside for customer use where customer or specific parameters/settings can be documented, as programmed by them for their specific dryer. It is suggested that any parameter changes or customer cycles be documented here for future reference.

CUSTOMER USE

LANGUAGE: ________________________

MODEL: ________________________

SYSTEM TEMP: ________________________

FACTOR “A”: ________________________

FACTOR “B”: ________________________

LINT COUNT: ________________________

AUDIO ALERT: ________________________

SCROLL TYPE: ________________________

SCROLL SPEED: ________________________

SPIN TIME: ________________________

STOP TIME: ________________________

WRINKLE GUARD AUDIO ALERT: ________________________

INJECTION: (OPTION) ________________________

1ST ON TIME: ________________________

OFF TIME: ________________________

2ND ON TIME: ________________________

OFF TIME: ________________________

3RD ON TIME: ________________________

OFF TIME: ________________________

4TH ON TIME: ________________________

OFF TIME: ________________________

5TH ON TIME: ________________________

OFF TIME: ________________________


63

64

PROGRAMMED CYCLE A-F:

Cycle: _______________________

Cycle Type: AUTO

Reverse Mode: __________________ (Option)

Dry Temp: ________________________

Dry Level: ________________________

Cool Down Time: ________________________

Cool Down Temp: ________________________

Factor “A”: ________________________

Factor “B”: ________________________

Controlled Cool Down: ________________________

Cycle Type: MANUAL


Dry Time: ________________________

Dry Temp: ________________________

Cool Down Time: ________________________

Cool Down Temp: ________________________

Spin Time: ________________________

Stop Time: ________________________


Injection: __________________ (Option)

1ST ON TIME: ________________________

OFF TIME: ________________________

2ND ON TIME: ________________________

OFF TIME: ________________________

3RD ON TIME: ________________________

OFF TIME: ________________________

4TH ON TIME: ________________________

OFF TIME: ________________________

5TH ON TIME: ________________________

OFF TIME: ________________________


113393-3

113393-3

PROGRAMMED CYCLE 0-40:

Cycle: _______________________

Cycle Type: AUTO


Dry Temp: ________________________

Dry Level: ________________________

Cool Down Time: ________________________

Cool Down Temp: ________________________

Factor “A”: ________________________

Factor “B”: ________________________


Cycle Type: MANUAL


Dry Time: ________________________

Dry Temp: ________________________

Cool Down Time: ________________________

Cool Down Temp: ________________________

Spin Time: ________________________

Stop Time: ________________________


Injection: __________________ (Option)

1ST ON TIME: ________________________

OFF TIME: ________________________

2ND ON TIME: ________________________

OFF TIME: ________________________

3RD ON TIME: ________________________

OFF TIME: ________________________

4TH ON TIME: ________________________

OFF TIME: ________________________

5TH ON TIME: ________________________

OFF TIME: ________________________ www.amdry.com

65

ADC 113393 3 - 09/07/04-5

User's manual | American Dryer Corp. AD-670 User`s manual

Keep This Manual In A Safe Place For Future Reference

Table of Contents

SECTION I

INTRODUCTION

PHASE 7 NON-COIN MICROPROCESSOR CONTROLLER (COMPUTER)

“ON-PREMISE LAUNDRY” DRYING SYSTEM

SECTION II

FEATURES

SECTION III

PROGRAM SELECTIONS

A. PREPROGRAMMED CYCLES

B. MANUALLY LOADED CYCLES

C. AUTOMATIC DRYING CYCLE (PATENT NO. 4,827,627) OPERATIONS

D. TIMED (MANUAL) DRYING CYCLE OPERATION

E. TEMPERATURE SELECTIONS (DRYING TEMPERATURES)

F. COOL DOWN CYCLE

G. L.E.D. DOT MATRIX DISPLAY

H. CYCLE IN PROGRESS TEMPERATURE DISPLAY

I. S.A.F.E. TEMPERATURE DISPLAY

J. TEMPERATURE CONVERSION STATUS

K. WRINKLE GUARD PROGRAM

L. AUDIO ALERT ON TIMES 0 TO 10

M. PREPROGRAMMED CYCLE PREVIEW

N. TUMBLER REVERSING OPTION

O. INJECTION

P. DIAGNOSTICS

Q. PROGRAM LOCATIONS

SECTION IV

OPERATING INSTRUCTIONS

A. OPERATING SEQUENCE

B. OPERATING NOTES

C. S.A.F.E. SYSTEM THEORY OF OPERATION

SECTION V

L.E.D. DOT MATRIX DISPLAY MESSAGES

A. L.E.D. DOT MATRIX DISPLAY OPERATING STATUS

B. DISPLAY MESSAGES

SECTION VI

PROGRAMMING INSTRUCTIONS

A. INTRODUCTION TO PROGRAMMING

B. PROGRAMMING FLOWCHARTS

PHASE 7 MENU PROGRAMMING PROCEDURE

SECTION VII

FACTORY PRESET PARAMETERS (PROGRAMS)

A. CYCLE “A-F” PARAMETERS (PROGRAMS) PRESET BY THE FACTORY

B. CYCLE “0-40” PARAMETERS (PROGRAMS) PRESET BY THE FACTORY

SECTION VIII

PHASE 7 NON-COIN MICROPROCESSOR CONTROLLER

(COMPUTER) PROGRAMMING LIMITS

A. PREPROGRAMMED CYCLES

B. SYSTEM PARAMETERS (PROGRAM LOCATIONS)

C. FIXED PARAMETERS (AUTO CYCLE ONLY)

SECTION IX

PHASE 7 NON-COIN MICROPROCESSOR CONTROLLER

(COMPUTER) AUTO CYCLE (PATENT NO. 4,827,627)

“A” AND “B” FACTORS PARAMETERS

GAS SINGLE

BURNER

GAS DOUBLE

BURNER

MODEL “A” “B”

STEAM

SECTION X

PHASE 7 NON-COIN MICROPROCESSOR CONTROLLER

(COMPUTER) SYSTEM DIAGNOSTICS

A. DIAGNOSTIC (L.E.D. DISPLAY) FAULT MESSAGES

B. S.A.F.E. SYSTEM DIAGNOSTIC CONDITIONS

C. I/O BOARD L.E.D. INDICATORS

KEYPAD

I/O DISPLAY BOARD

I/O BOARD

SECTION XI

CUSTOMER CUSTOM PARAMETER SETTINGS

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