Owner's manual | Craftsman 917.388010 Owner`s manual


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Owner's manual | Craftsman 917.388010 Owner`s manual | Manualzz

Owner's Manual

6.0 HORSEPOWER

21" REAR DISCHARGE

ROTARY LAWN MOWER

Model No.

917.388010

• Safety

Assembly

Operation

• Maintenance

Espa6ol

Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions before operating this equipment

Sears, Roebuck and Co., Hoffman Estates, IL 60179 visit our Craftsmanwebsite: www.sears.com/craftsman

Warranty ............................................... 2

Safety Rules ......................................... 2

Assembly .............................................. 5

Operation .............................................. 6

Maintenance Schedule ........................ 10

Maintenance ......................................... t 0

Product Specifications.......................... 11

Sewice and Adjustments...................... 13

Storage ................................................. 15

Troubleshooting ................................... 16

Repair Parts .......................................... 34

Parts Ordering ...................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWER

For two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workmanship.

If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.

This Warranty does not cover:

• Expendable items which become worn dudng normal use, such as rotary mower blades, blade adapters, belts, air cleaners and spark plug.

Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions

contained in the owner's manual.

Warranty service is available by returning the Craftsman power mower to the nearest

Sears Service Center/Depadment in the United States. This warranty applies only while this product is in use in the United States.

This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructionscould result in

serious injury or death.

I.GENERAL

OPERATION

Read, understand, and follow all instructions on the machine and in the manual(s) before starting. Be thor-

oughly familiar with the controls and the proper use of the machine before starting.

Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

Only allow responsible individuals, who

are familiar with the instructions,to operate the machine.

Clear the area of objects such as rocks, toys, wire, bones, sticks, etc., which could be picked up and thrown by the blade.

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

Do not operate the mower when barefoot or wearing open sandals.

Always wear substantial foot wear.

Do not pull mower backwards unless absolutely necessary. Always look down and behind before and wh le moving backwards.

Do not operate the mower with proper guards, plates, grass catcher or other safety protective devices in place.

See manufacturer'sinstructionsfor proper operation and installationof accessories. Only use accessories

approved by the manufacturer.

Stop the blade{s) when crossinggravel drives, walks, or roads.

Stop the engine {motor) whenever you

leave the equipment, before cleaning the mower or uncloggingthe chute.

Shut the engine (motor) off and wait until the blade comes to complete stop before removing grass catcher.

Mow only in daylight or good artificial light.

Do not operate the machine while under the influence of alcohol or drugs.

Never operate machine in wet grass.

Always be sure of your footing: keep a firm hold on the handle and walk; never run.

Disengage the self-propelled mecha- nism or drive clutch on mowers so

equipped before starting the engine

(motor).

If the equipmentshould start to vibrate abnormally, stop the engine (motor)

and check immediately for the cause.

Vibration is generally a warning of trouble.

• Always wear safety goggles or safety glasses with side shields when operating mower.

II. SLOPE OPERATION

Slopes are a major factor related to slip

and fall accidents which can result in

severe injury.All slopes require extra

caution. If you feel uneasy on a slope, do not mow it.

DO:

Mow across the face of slopes: never up and down. Exercise extreme caution when changing direction on slopes.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts,or bumps. Tall

grass can hide obstacles,

DO NOT:

Do not trim near drop-otis, ditches or embankments. The operator could lose

footing or balance.

• Do not trim excessivelysteep slopes.

Do not mow on wet grass. Reduced footing could cause slipping.

III. CHILDREN

Tragic accidents can occur if the operator is not aled to the presence of children.

Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

Keep children out of the trimming area and under the watchfulcare of another responsible adult.

Be alert and turn machine off if children enter the area.

Before and while walking backwards,

look behind and down for small children.

Never allow children to operate the machine.

Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

Use extra care in handling gasoline

and other fuels. They are flammable and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do

_not smoke.

Never refuel the machine indoors.

Never store the machine or fue_ container inside where there is an open flame, such as a water heater.

Never run a machine inside a closed area.

Never make adjustments or repairs with the engine (motor) running. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting.

Keep nuts and bolts, especially blade attachement bolts,tight and keep

equipment in good condition.

Never tamper with safety devices.

Check their proper operation regulady.

Keep machine free of grass, leaves, or other debris build-up, Clean oil or fuel spillage. Allow machine to cool before storing.

Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

Never attempt to make wheel height

adjustr_entswhile the engine (motor) is running.

Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or allow objects to be thrown. Frequently

check components and repl,aoe with manufacturer's recommended parts, when necessary.

Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

3

Do not change the engine governor setting or overspeed the engine.

_Look for this symbol to point out important safety precautions. It means

CAUTIONF!! BECOMEALERTI!! YOUR

SAFETY IS INVOLVED.

A CAUTION: In order to prevent accidental starting when setting up,

transpoding, adjusting or making repairs, always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

_,WARNING: Engine exhaust, some of its constituents,and certain vehicle components contain or emit chemicals knownto the State of California to cause

cancer and birth defects or other reproductive harm.

AWARNING: Battery posts, terminals and related accessories contain lead and lead compounds,chemicals known to the

State of California to cause cancer and birth defects or other reprodustiveharm.

Wash hands after handling,

These accessorieswere availablewhenthis lawnmower was produced.They are not

shipped with your mower. They are also availableat mostSears retsiloutletsand service

centers. Most Sears storescan also orderrepairpartsfor you,when you providethe model

numberofyour lawn mower. Some of theseaccessoriesmay notapplyto yourlawnmower.

LAWN MOWER PERFORMANCE

CLIPPING DEFLECTOR

FOR REAR DISCHARGE LAWN MOWERS

FOR

REAR DISCHARGE

GRASS CATCHERS

LAWN MOWER MAINTENANCE

_

)

MULCHER KITS

FOR

SIDE DISCHARGE

GRASS CATCHERS

STABILIZER

GAS CANS

MUFFLERS AIR FILTERS SPARK PLUGS

BELTS BLADES BLADE AOA PTER_J WHEELS ENGINE OIL

4

Read these instructionsand this manual in itsentiretybeforeyou attempt to assemble or operate your new lawn mower.

IMPORTANT: This lawn mower is shipped

WITHOUT OIL OR GASOLINE in the engine.

Your new lawn mower has been as- -

sembledat the factory with the exceptionof

those parts left unaseembledfor shipping purposes. To ensure safe and proper operationof your lawn mower,all parts and

hardware you assemble must be tightened securely. Use the correct toolsas necessary to ensure propertightness. All parts

suchas nuts,washers, bolts, etc., neces- sary to complete the assemblyhave been

placed in the partsbeg.

TO REMOVE LAWN MOWER FROM

CARTON

• Remove loose pads includedwith mower.

• Cut down two end comers of carton and

lay end panel down flat.

Remove all packing materials except

padding between upper and lower handle and padding holding operator presence controlbar to upper handle.

Roll lawn mower out of carton and check carton thoroughlyfor additionalloose parts.

HOWTO SET UP YOUR LAWN

MOWER

TO UNFOLD HANDLE

IMPORTANT: Unfold handle carefully so as net to pinch or damage control cables.

Raise handles until lower handle section locks into place in mowing position.

Remove protective padding, raise upper handle section into place on

lower handle and tighten both handle knobs.

Remove handle padding holding operator presence control bar to upper handle.

• Your lawn mower handle can be

adjusted for your mowing comfort.

Refer to "AdjustHandle" in the Service and Adjustments section of this manual.

presence--

--,el

Operator _

Lift up _

//7/

/_ position

TO INSTALL ATACHMENTS

Your lawn mower was shipped ready to be

used as a mulcbar. To convert to bagging, see "To convert mowe¢' in the OPERATION section of this manual.

!

.

K]_OWYOUR LAWN MOWER

READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN

MOWER. Compare the illustrationswith your lawn mower to familianzs yourself with the location of various controlsand a_uetments. Save this manuelfor future reference.

These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand their meaning.

CAUTION

OR WARNING

ENGtNE

ON

ENGINE

OFF

FAST SLOW CHOKE FUEL OIL DANGER, KEEp HANDS

AND FEET AWAY control bar

zone control cable

Grass catche_._ r filter

Engineoilcap withdipsUck

Lawn mower housing

IMPORTANT: This lawn mower is shipped

Wn'HOUT OIL OR GASOLINE in the Whealadjuster engine.

(oneach wheel)

MEETS CPSC SAFETY REQUIREMENTS

Sears rotarywalk-behindpowerlawn mowersconformto the safetystandardsof the American

NationalStandardsInstituteand the U.S. ConsumerproductSafetyCommission.The blade

turnswhen the engine is running.

Operator Presence Control Bar- must be Pdmer - pumpsadddiona/fuelfrom the

helddownto _ handleto stadthe engine, cad_retorto the cylinderfor usewhen

Release to stop the engins, startinga cold engine,

Starter Handle - usedforstartingthe engine.

re.surfin foreignobjects rown into the eyes, which can ult in severe eyedamage.

Always wear safety glaeses or eye shields while operating ysur lawn moweror performing any adjustments or repairs. We recom-

mends wide visionsafety maskover

spectaclesor standardsafety glasses

TO CONVERT MOWER

Your lawn mowerwas shipped reedyto be used as a mulchor. Toconvert to bagging :

REAR BAGGING

• Lift rear door of the lawn mower and place the grasscatcher framehooksontothe deer pivot pins.

• To convertto mulching operation, remove grass ca_her and close rear door.

HOWTO USEYOUR LAWI_IMOWER.

ENGINE SPEED CONTROL

The enginespeed was setat the factory for

optimumperformance. Speed is not adjust- able.

ENGINE ZONE CONTROL

_,CAUTION: Federal regulations require an engine control to be installed on this lawn mower in order to minimize the risk of blade contact injury. Do not under any circumstancesattempt to defeat the functionof the operator control,The blade turns when the engine is running,

• Your lawnmower isequippedw_ an

operatorpresencecontrolbar which

requiresthe operatorto be positioned behind the lawnmower handleto startand

operatethe lawnmower.

TO ADJUST CUTI'ING HEIGHT

• Raisewheelsfor lowcut and lowerwheels for highcut

Adjustcuttingheightto suit yourrequire- merits.Mediumpositionis bestformost lawns

To change cuttingheight,squeezeadjuster

levertowardwheel. Movewheel up or dawn to suityour requirements.Be sure all

wheelsare inthe same setting

NOTE: Adjuster is property positioned

when plate tab inserts into hole in lever.

Also, 9-position adjusters (if so equipped) allow lever to be positionedbetween the plate tabs.

Pivot pins

TO EMPTY GRASS CATCHER

Lift up on grass catcher using the frame handle,

• Remove grass catcher with clippings from under lawn mower handle.

Empty clippings from bag using both

frame handle and bag handle.

NOTE: Do not drag the bag when emptying; it will cause unnecessary wear, handle

/ catcher frame handle r

RaiseWheelsfor LowCut

TO START ENGINE

OIL

Yourlawn mower isshippedwithoutoilin the engine.

Be sure mower is level and area aroundoil fill is dean.

• Remove engine oilcap and fill to the full lineon the dipetick.

NOTE: Allow oil to settle down into

engine for accurate dipstick reading..

Engineholds 20ozs. of oil. Fortypeand

grade ofoilto use, see "ENGINE"in

Maintenancesectionof this manual.

• Pour oilslowly. Do net overfill.

Check oillevelbefore each use. Add oilif

needed. Fillto full lineon dips_ck.

To read properlevel, tightenengineoilcap

each time.

Reinstallengine oilcap and tighten.

• Change the oil_ter every25 hoursof operationor each season. You may need

to changethe oilmore oftenunderdusty, dirtyconditions.

ADD GASOUNE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline.

Purchase fuel in quantities that can he

usedwithin 30 days to assure fuel freshness.

AWARNING: Expedenoe indicates that

alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an

engine while in storage. To avoid engine problems, the fuel system should be

emptied before storage of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season• See Storage Instructions for additional information. Never use engine

or carburetor cleaner products in the fuel

tank or permanent damage may eccur.

A.CAUTION: Fillto bottom of gas tank filler neck. Do not overfill. Wipe off any

spilledoil or fuel. Do not store, spill or use

gasoline near an open flame.

NOTE: Due to protective coatings on the

engine, a small amount of smoke may be present dudng the initial use of the

product and should be considered normal.

TOstarta coldengine,push primer three

(3) times hefom trying to start.Use a firm push. This step is not usually necessary

when stadingan engine which has already

runfora few minutes.

Holdoperatorpresencecontrolbar down

to the handleand pull starter handle quicldy.Do notallowstarterropeto snap back.

• To stop engine,release operatorpresence control bar.

NOTE: In cooler weather it may be necessary to repeat pdming steps. In warmer weather over priming may cause flooding and engine will not start. If you do flood engine, wait a few minutes before attempting to start and do not repeat priming steps.

Engineoil cap

'i Gasolinetiller

8

MOWINGTIPS

Under certain conditions,such as very

tall grass, it may be necessary to raise the height of Cutto reduce pushing

effort and to keep from overloadingthe

engine and leaving clumps of grass clippings. It may also be necessary to reduce ground speed and/or run the lawn mower over the area a second time.

• For extremely heavy cutting,reduce the width of cut by ovedapping previously cut path and mow slowly.

For better grass bagging and most cuttingconditions, the engine speed should be set in the fast position.

When using a rear discharge lawn mower in moist, heavy grass, clumps of

cut grass may not enter the grass

catcher. Reduce ground speed

(pushing speed) and/or run the lawn

mower over the area a second time.

• If a trail of clippingsis left on the right side of a rear discharge mower, mow in a clockwise directionwith e small ovedap to collectthe clippingson the next pass.

• Pores in cloth grass catchers can

become filled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catcher off

with water and let dry before using.

Keep top of engine around starter clear and clean of grass clippings and chaff.

This will help engine air flow and

extend engine life,

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep mower housing free of built-up grass and

trash. Clean UNDERSIDE OF MOWER

HOUSING after each use. See "Cleaning" in MAINTENANCE section of this manual.

The special mulchingbladewill recutthe grass al_r,_s many times and reduce

them in size sothatas theyfall ontothe lawn theywilldisperseintothe grassand not be noticed. ALso,the mulched g_ss w_

biodegradequicklyto providenutrientsfor

the lawn.Alwaysmulch withyourhighest er_ (bisde) speed as this v_ provide the best mcuttingaction of the blades.

• Aveidoutting your lawn whenit iswet. Wet

grasster_s to formclumpsand interferes

withthe mulching action.The besttimeto

mow yourlawnis the earlyafternoon.At

thistimethe grasshas driedand the newly out area willnct be exposedto the dirsct sun.

For best results,adjustthe lawn mower

cuffingheight sothatthe lawnmowercuts

OffOnlythe topone-thirdof the grass

blades.If the lawn isovergrownit will be necessaryto raisethe heightof cutto reducepushingeffortand to keep from

overloadingthe engine and leaving clumpsof mulchedgrass.For extremely

heavy mulching, reduceyourwidthofcut, mow slowlyand raisethe rear of the lawn mower one wheel adjustersettinghigher than thefront.

Certaintypesof grassand grasscondi_ons may requirethatan area be mulcheda asonnd timeto complatelyhidethe

Changeyourcuttingpettem fromweek to

week. Mow northto southoee week _an

changeto eastto westthe nextweek.This will _ preventmaffingand grainingof

the lawn.

1/3

9

MA,NTENANCESC.EDULE

°.TEe

....

E ,,OE

Check for Loose Fasteners _ it#

C_ea_lnsdect Grass Catcher

(If Equipped)

M

Clean Lawn MOWer

I_ / IJ If t/

I##

Check drive belt/pulleys

RE (Power-propelled Mowem)

Ch ecWSII a rper,fReplace Blade

Lubrication Chart

Clean Battery/Rechar

Elect dc Start Mowe_;_ e bS

_ =

_

_

E

Check Engine Oil Level _ ;

G Clean Air FJlte_

I ,lspect

N Clean or Replace spark Plug

_

11_12

2

I_

_1=

1 . Change mote often when opefatlr, g under a Peary _

2. Ser,_ce ntot_ Olten _ opera#rig in dldy or d_

ot in high ambient lempsmtutes. conditior_

3.

Replace bta_ er_te oflen when e_wklg in undy IOJl

4. Charge 48 hOure al end of ssm_on.

I

I

II_

I/4

GENERAL RECOMMENDATIONS

The warrantyon thislawnmower doesnot

LUBRICATION

Wheel

CHART operatorabuse or negl_r:ce.To receivefull valuefromthe wana_, operatormust maintain moweras instructedin this manual.

Soma adjustmentswillneed to be made periodicallyto properlymaintainyourunit.

All adjustmentsinthe Service and

Adjustmentssectionof this manualshouldbe checked at leastonce each season.

• Once ayes, rep!acethe sparkplug,

replaceair filterelementand checkblade for wea'. A newsparkplug and claarVnew air filter element assuresproperair-fuel

mixtureand helpsyourengine run better and lastlonger.

Followthe maintenanceschedulein this manual.

BEFORE EACH USE hinge

_) SPRAY LUBRICANT

3rake spdng bracket gine oil

) Handle bracket mounting pin

Check engine oillevel.

• Check for loosefasteners.

LUBRICATION

(_) SAE30 MOTOROIL. REFERTO

ENGINE - MAINTENANCE SECTION.

IMPORTANT; Do not oil or grease plastic

Keep unitwell lubricated(See "LUBRICATION wheel bearings. Viscous lubricantswill

CHART").

attract dust and dirt that will shorten the

life of the self lubricating bearings. If you

feel they must be lubricated,use only a dry, powdered graphite type lubricant sparingly.

10

PRODUCT SPECIFICATIONS

SERIAL NUMBER

DATE OF PURCHASE

3ASOLINE CAPACITY/TYPE:

Z)ILTYPE (API-SF/SG/SH):

DIL CAPACITY:

SPARK PLUG(GAP: .030")

VALVE CLEARANCE:

1.5 QUARTS

UNLEADED REGULAR

SAE 30 (ABOVE 32°F)

SAE 5W-30 (BELOW 32°F)

20 OZS.

CHAMPION RJ19LM OR J19LM

INTAKE:

EXHAUST:

.004 - .008

.004 - .008

3OLID STATE iGNITION

_,IRGAP: .0125 iN.

BLADE BOLT TORQUE: 35-40 FT. LBS.

' The model and serial numbers will be found on a decal attached to the rear of the

lawn mower housing.Record beth serial number and date of pumhasa in space

provided above.

LAWNMOWER TO REPLACE BLADE

Alwaysobservesafety ruleswhen performing Positionthe blade adapter on the . any maintenance.

engine crankshaft. Be sure key in

TIRES

• Keep tiresfree of gaso_ne,oil,or insect controlchemicalswhichcan harm nd_ber "

adapter and Crankshaft keyway are aligned.

Position blade on the blade adapter

aligning the two (2) holes in the blade

• Avoidstumps,stonss,deep ruts,sharp objectsand otherhazardsthatmay cause tire damage.

with the raised lugs on the adapter.

Be sure the trailing edge of blade

(opposite sharp edge) is up toward the

BLADE CARE

For best results, mower blade must be kept sharp.

Replace bent or damaged blades.

TO REMOVE BLADE engine.

Install the blade bolt with the lock

washer and hardened washer into blade adapter and crankshaft.

Use block of wood between blade and

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug.

Turn lawn mower on its side. Make lawn mower housing and tighten the

blade belt, turning clockwise.

The recommended tightening torque is

35-40 ft. Ibs. sure air tilter and carburetor are up.

Use a wood block between blade and

IMPORTANT: Blade bolt is grade 8 heat treated., .

mower housing 1oprevent blade from tuming when removing blade bolt.

Protect your hands with gloves and/or wrap blade with heavy cloth.

Remove blade belt by turning counter- clockwise.

Remove blade and attaching hardware

(bolt, lock washer and hardened washer).

NOTE: Remove the blade adapter and

check the key inside hub of blade adapter.

The key must be in good condition to work properly. Replace adapter if damaged.

11

TO SHARPEN BLADE

NOTE: We do not recommend sharpening blade - but if you do, be sure

the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause eventual damage to lawn mower or engine.

The blade can be sharpened with a file

or on a grindingwheel. Do not attempt to sharpen while on the mower.

To check blade balance, drive a nail into a beam or wall. Leave about one inch of the straight nail exposed. Place

center hole of blade over the head of

the nail. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

Crankshaft

Blade_ BI:;_ washer Trailing adapter edge

GRASS CATCHER

• The grass catcher may be hosed with water, but mustbe dry when used.

• Check your grass catcher often for damage

or deterioration. Throu_ normaluse it will wear. If catcherneeds replacing,replace onlywitha manufacturerapproved

replacementcatcher. Give the lawn mower model numberwhen olzlering.

ENGINE

LUBRICATION

Use only high quality detergent oil rated

with API service classificationSF, SH or

SG, Select the oil's SAE viscositygrade according to your expected operating temperature.

NOTE: Although multi--viscosity oils

(5W30, 10W30 etc.) improve startingin

cold weather, these multi--viscosity oils will result in increased oil consumption

when used above 32"F. Check your

engine oil level more frequently to avoid

possible engine damage from running low on oil

Change the oilafter every 25 hours of

operation or at least once a year if the

lawn mower is not used for 25 hours in one year.

Check the crankcase oil level before

startingthe engine and after each five (5) hours of continuous use. "lightenoil plug securely each time you check the oil level.

TO CHANGE ENGINE OIL

NOTE: Beforatipping lawn mower to

drain oil, drain fuel tank by running

engine until fuel tank is empty.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with spark plug.

• Remove engine oil cap; lay aside on a clean surface.

Tip lawn mower on itsside and drain oil

into a suitable container. Rock lawn

mower back and forth to remove any oil trapped inside of engine.

Wipe off any spilled oil on lawn mower

and on side o! engine.

Fill engine with oil. Fill only to the

"FULL" line on the dipstick. DO NOT

OVER FILL.

• Replace engine oil cap.

Reconnect spark plug wire to spark plug.

Contain__

AIR FILTER

Your engine will not run prepedy and may be damaged by using a dirty air filter.

Replace the air filter every year, more

often if you mow in very dusty, dirty conditions.Do not wash air filter.

TO CHANGEAIR FILTER

Remove the air filter cover by turning counterclockwiseto the stop and pull

away from collar.

Remove filter from inside of cover.

12

Clean the inside of the cover and the collar to remove any dirt accumulation.

• Insert new filler into cover.

Put air filter cover and filter into collar

aligning the tab with the slot.

• Push in on cover and turn clockwise to tighten.

Collar

Turn counter-clockwise to remove

A_rfiltercover totighten

MUFFLER

Inspect and replace corroded muffler as it could create afire hazard and/or damage.

SPARK PLUG

Change your spark plug each year to make your engine start easier and run better. Set spark plug gap at .030 inch.

CLEANING

IMPORTANT: For best performance, keep

mower housing free of built--up grass and trash. Clean underside of mower

housing aRer each use.

_I,CAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with the spark plug.

Turn lawn mower on its side. Make sure

air filter and carburetor are up. Clean the underside of your lawn mower by scraping to remove build--up of grass and trash.

Clean engine often to keep trash from accumulating. A clogged engine runs hotter end shortens engine life.

• Keep finished surfaces and wheels free of all gasoline, oil, etc,

We DO NOT recommend usinga garden hose to clean lawn mower unless the electrical system, muffler, air

filter and carburetor are covered to keep water out. Water in engine can

result in shortened engine life.

ACAUTION: Before performing any service Oradjustments:

Release control bar and stop engine.

Make sure the blade and all moving parts have completely stopped.

Disconnect spark plug wire from spark

plug and place where it ce,nnot come in contactwith plug.

LAWN MOWER

TO ADJUST CUI"FING HEIGHT

See "TO ADJUST CU'I-rlNG HEIGHT" in the Operation section ol this manual.

REAR DEFLECTOR

The rear deflector,attached between the rear wheels of your lawn mower, is providedto minimize the pOSaibUllythat

objects will be thrown out the rear of the lawn mower into the operator's mowing position.

If the rear deflector becomes damaged, it should be replaced.

TO ADJUST HANDLE

The handle can be mounted in a high or low position, The mounting holes in the

bottom of lower handle are off center for raising or Iowedng the handle.

13

Remove upper handle and all parts

attached to lower handle.

Remove hairpin cotters from lower handle bracket mounting pin,

Squeeze lower handle in to remove it from mounting pins.

Turn _ower handle over to raise or lower handle.

Squeeze lower handle in and position holes onto mounting pins on handle bracket.

Reassemble upper handle and all pads removed from lower handle.

TO ASSEMBLE GRASS CATCHER

Put grass catcher frame into grass bag with rigidpart of bag on the bottom,

Make sure the frame handle is outside of the bag top.

Slip vinyl bindings over frame.

NOTE: If vinyl bindingsare too stiff, hold

them in warm water for a few minutes, If bag gets wet, let it dry before using.

_CAUTION: Do not run your lawn mower

without clipping deflector or approved grass catcher in place, Never attempt to operate the lawn mower with the rear door removed or propped open.

Catcher frame " "

Frame

ENGINE

CARBURETOR mainjet formixture control.If yourengice doesnotoperateproperlydue to suspected carburetorproblems,take yourlawnmowerto

an authorizedsen,icecenterfor repairor adjustment,

IMPORTANT: Never tamper with the

engine governor,which is factory set for proper engine speed, Overspeeding the

engine above the factory high speed setting can be dangerous, if you think the engine-governed high speed needs adjusting, contact your nearest authorized

service center, which has proper equipment and experience to make any necessary adjustments,

ENGINE SPEED

Yourenginespeed hasbeenfactory set. Do not attemptto increaseenginespeedor it may resultin personalinjury,if you believe thatthe engineisnJnningtoofastor tooslow,

take your lawn mower to an authorized

servicecenter for repairand adjustment,

14

Immediatelyprepareyourlawn mowerfor storageat the end ofthe seasonor ifthe unit

willnotbe ueedfor 30 days or more.

LAWN MOWER

When lawnmower is to be storedfor a pedod

oftime,cleanitthoroughly, removealldirt,

grease,leaves,etc. Storein a clean,dryarea.

Clean entirelawn mower(See CLEAN-

ING" in the Maintenancesectionofthis manual).

Lubricateas shownin the Maintenance

sectionof this manual.

Be surethatall nuts,belts, screws,and pins

are securelyfastened. Inspect moving

partsfor damage, breakage and wear.

Replace if necessary.

• Touch up all rusted or chipped paint

surfaces;sand lightly before painting.

Operator Presence

Control Bar

Upper

Handle

Fold Forward

For Storage

Lower

Handle

HANDLE

YOUcan fold your lawn mower handle for storage.

Squeeze the bottom ends of the lower handle toward each other until the lower handle clears the handle bracket,

then move handle forward.

• Loosen upper handle mounting bolts

enough to allow upper handle to be folded back.

IMPORTANT: When foldingthe handle for storage or transportationg,be sure to fold the handle as shown or you may damage the control cables.

When setting up your handle from the

storage position,the lower handle will automatically lock into the mowing position.

Squeeze to fold

Lowerhandle

Handle bracket

Mowing

Position

Fold

Backward

ENGINE

FUEL SYSTEM

IMPORTANT: It is importantto prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel filter,fuel hose, or tank during storage,

Also, experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

• Drain the fuel tank.

Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent

damage may occur.

Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of fuel gum deposits during storage, Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank and carburetor if usingfuel stabilizer.

Hairpin cotter

15

ENGINEOIL

Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual).

CYLINDER

• Remove spark plug.

Pour one ounce (29 ml) of oil through spark plug hole into cylinder.

Pull starter handle slowly a few times to distribute oil,

• • Replace with new spark plug.

OTHER

Do not store gasolinefrom one season to another.

Replace your gasolinecan if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your unit indoors and

cover it to give protection from dust and dirt.

Cover your unit with a suitable protec- tive cover that does not retain moisture.

Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your unit to rust.

IMPORTANT: Never cover mower while

engine and exhaust areas are still warm.

A, CAUTION: Never store the lawn mower with gasoline in the tank inside a building

where fumes may reach an open flame or spark. Allowthe engine to cool before storing in any enclosure.

TROUBLESHOOTING CHART

PROBLEM CAUSE

Does not start

CORRECTION

1. Dirty air filter.

2. Out of fuel.

3. Stale fuel.

4. Water in fuel.

1. Clean/replace air filter.

2. Fill fuel tank.

3. Drain tank and refill with fresh clean fuel.

4. Drain fuel tank and carburetor and refill tank

5. Spark plug wire is disconnected.

with fresh gasoline.

5. Connect wire to plug.

6. Bad spark plug.

7. Loose blade or broken blade

6, Replace spark plug.

7, Tighten blade bolt or adapter.

8. Control bar in released position.

9. Control bar defective, replace blade adapter.

8, Depress control bar to handle.

9, Replace control bar.

Loss of power 1. Rear of lawn mower housing

or cutting blade dragging • in heavy grass.

2. Cutting too much grass.

1, Set to =Higher Cut" position.

3. Dirty air filter.

4. Buildup of grass, leaves, end trash under mower.

5. Too much oil in engine.

6. Walking speed too fast.

2. Set to "Higher Cut" position.

3. Clean/replace air filter.

4. Clean underside of mower housing.

5. Check oil level.

6. Cut at slower walking speed.

16

CHART

PROBLEM

CAUSE

Poorcut-uneven 1. Worn. bent or loose blade.

Excessive vibration

2. Wheel heights uneven.

3. Buildupof grass, leaves

and trash under mower.

1. Worn. bent'or loose blade.

2. Bent engine crankshaft.

CORRECTION

1. Replace blade. Tighten blade bolt.

2. Set all wheels at same height

3, Clean underside of

mower housing.

1, Replace blade, Tighten blade bolt.

2. Contact an authorized service center,

Starter rope hard topull

Grass catcher not rifling (if so equipped)

Hard to push

1. Engine flywheel brake is on

when control bar is released

2. Bent engine crankshaft.

3. Blade adapter broken.

4. Blade dragging in grass.

1. Depress control bar to

upper handle before pulling starter rope.

2. Contact an authorized service center.

3. Replace blade adapter.

4. Move lawn mower to cut grass or to hard surface to start engine

1. Cutting height too low.

2. Lift on blade worn off.

3. Catcher not venting air.

1. Raise cutting height.

2. Replace blade.

3. Clean grass catcher.

1. Grass is too high or wheel height is too low.

2. Rear of lawn mower housing or blade dragging in grass.

3. Grass catcher too full.

4. Handle height position not right for you.

t. Raise cutting height.

2. Raise rear of lawn mower housing one (1) setting higher.

3. Empty grass catcher.

4. Adjust handle height to suit.

17

37

CRAFTSMAN ROTARY LAWN MOWER -- MODEL NO. 917.388010

37

34

_27 lg

22-

4O

37 36

33

2O

CRAFTSMAN ROTARY LAWN M_WER - - MODEL NO. 917o388010

KEY

NO.

14

15

17

18

19

20

11

12

13

4

5

6

7

1

2

3

25

26

27

29

21

2"2

23

24

30

32

PART

NO.

869O2

169709)(479

169708X479

132001

63601

131959

66426

156577

750097

850733XCO4

136376

51793

165946X479

17600406

167132X004

167133X9O4

165858

168360X004

166875

751153

166111X479

166112X479

851856

160835X9O7

19112222

169421X004

DESCRIPTION

Control Bar

Upper Handle

Lower Handle

RopeGuide

Locknut 1/4-20

Handle Bolt

WireTie

Engine Zone Control Cabte

Hex Washer Head Screw #10-24 x 1/2

Up-Stop Bracket

HandleKnob

Hairpin Cotter

SupPort Bracket

Screw

Axle Arm Assembly - LF

Axle Arm Assembly - RF

Rear Skirt

Selector Spring Front

Rear Door Assembly Kit (Incl. Spdngs)

Locknut 5/16-18

Handle Bracket Assembly (Left)

Handle Bracket Assembly (Right)

Screw 1/4-20 x 3/8

Wheel Adjusting Bracket * Front

Spacer

Selector Spdng Rear

KEY

NO.

39

40

41

42

33

34

36

37

43

44

45

46

48

52

53

54

55

56

57

67

68

70

PART

NO.

87877

165762X9O4

160828

151157

83923

77400

88652

165766

165767

165912

150406

85463

165761X004

16683'2

851084

850263

851074

165833

851514

166113

165755

......

161058

175109

DESCRIPTION

Selector Knob

Axle Arm Assembly - LR

Shoulder Bolt 3/16-18

Wheel Assembly

Flanged Locknut

Hubcap

Hinge Screw

Spring (LH)

Spring (RH)

Door Bolt

Hex Head Thread Rolling Screw 3f8-16 x 1

Danger Decal

Axle Ann Assembly - RR

Housing Assembly (Incl. ReL #17, 18 & 46)

Hex Head Screw 3/5-24 x 1-3/8 Grd. 8

Helical Lookwashor

Hardened Washer

21" Blade

Blade Adapter

Grass Sag

Catcher Frame

Engine - (See Breakdown) Craftsman 143.006206

Warning Decal (Not Shown)

Owner's Manual

CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.0_2_

/287

298

1301

4OO

135

130

120

416 ]

19

207

'174

41

41

42

42

43

45

46

48

50

52

69

70

29914

35261

34311E

81

82

83

86

72

73

75

80

30572

28833

27897

30574A

30590A

30591

30588A

650488

89

90

92

93

611004

611112

650815

650816

100 344430

101 610116

103 651007

104 37480

110 37047

119 36787

120 36825

125 37288

126 37289

130 6021A

135 35395

150 31672

151 31673

151A 40017

169 36783

36070

36071

40006

40007

20381

36777

32610A

27241

37460

KEY PART

NO.

NO.

1

2

6

37266

26727

33734

7

12

36557

36775

12A 36558

19

20

30

40

40

128 36694

14 28277

15

16

30589

34839A

17

18

31335

551018

36281

32600

36776

40004

40005

CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 143.006206

DESCRIPTION

Cylinder (Incl. 2.20 & 150)

Dowel Pin

Breather Element

Breatber Ass'y. (Incl. 6 & 12A)

Breather Tube

Sreather Cover & Tube

(Incl. 128)

Breatber Tube Elbow

Washer

Governor Rod (Incl. 14)

Governor Lever

Governor Lever Clamp

Screw, Torx T-15,

8-32 x 19/64"

Extension Spring

Oil Seal

Crankshaft

Piston.

Pin & Ring Set (Std.

Piston, Pin & Ring Set (.010"

OS)

Piston & Pin Ass'y. (Std.)

_nc1.43

• ston & Pin Ass'y. (.010

OS)

_nct. 43 ing Set (Std.

Ring Set .010" OS

Piston Pin Retaining Ring

Connecting Red Ass'y.

_ncL 46) onnecting Red Bolt

Valve Lifter

Camshaft (Exhaust MCR)

(Inc. ref 104)

Oil Pump Ass'y,

Mounting Flange Gasket P

Mounting Flanrlge

(Incl. 72 thru 83,306)

Oil Drain Ping (Incl. 73)

Drain Plug Gasket

Oil Seal

Governor Shaft

Washer

Governor GearAss'y.

(Incl. 81)

Governor Spool

Screw, 1/4-20 x 1-1/4"

Flywheel Key

Flywheel

Beiteville Washer

Flywbeel Nut

Soitd State I nilton

Spark Plug _._vler

Screw. Torx T-15,

10-24 x 15/16"

Cam Bushing

GrOund Wire

Cytinder Head Gasket P

Gyitnder Head

Exhaust Valve (Std.)

(Ind. 1551)

Intake Valve (Std.) (Incl. 151)

Screw, 5/16-18 x 1-1/2"

Resistor Spark Plug (RJ19LM)

Valve Spdng

Valve Spdng Cap

Intake Valve Seal

Valve Cover Gasket P

KEY PART

NO, NO, DESCRIPTION

172 36784

174 30200

178 29752

182 6201

184 26756

185 36785

186 32653

189 650839

191 36559A

195 610973

207 34336

216 33086

223 650451

224 36786

238 650932

239 34338

241 35797

245 35066

250 35065

260 36980

261 30200

262 650831

275 36790A

277 650988

285 35000A

287 650926

290 29774

292 26460

295 28763

300 36916

301 36246

305 35647

306 36996

307 35499

309 650562

310 35648

313 34080

355 590701

370A 36261

370C 37318

370K 36695

370R 37317

371 37269

380 640262

390 590737

400 36792B

416 36085

417 650821

900 ....

900

Valve Cover

Screw, 10-24 x 9/16"

Nut & LOCk Washer, 1/4-28

Screw, 1/4-28 x 7/8"

Carburetor To intake Pipe

Gasket P

Intake Pipe

Governor Unk

Screw, 1/4-20 x 3/8"

S.E. Brake Bracket (Incl. 195)

Terminal

Throttle Link

R.P.M. Adjusting Lever

Screw, 1/4-20 x 1"

Intake Pipe Gasket P

Screw, 10-32 x 49/64"

Air Cleaner Gasket P

Air Cleaner Collar

Air Cleaner Filter

Air Cleaner Cover

Blower Housing

Screw, 10-24 x 9/16"

Screw, 1/4-20 x 1/2"

Muffler

Screw, 1/4-20 x 2-5/16"

Starter Cup

Screw, 8-32 x 21/64"

Fuel Line

Fuel Line Clamp

Screw, 10-32 x 35/64"

Fuel Tank (Incl. 292 & 301)

Fuel Cap

Oil Fill Tube

"O"-Ring P

"O"-Ring

Screw, 10-32 x 1/2"

Dipstick

Spacer

Stader Handle (Black)

Identification Decal

Primer Decal (3 X)

Starter Decal

Warning Decal

6.5 H.P. Craftsman Decal

Carburetor (fncl.

184)

Rewind Starter

Gasket Set (Incl. Items

Marked*

Spark Arrestor Kit (Inc.

417)(Opltonal)

Screw, 10-32 x 1/2" (Optional)

Replacement Enngine NONE

Replacement S/B 750860, order from 7 t-999

RPM High 2900 to 3200

NOTE: This engine could have been built with

590694 starter

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

37

CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER 1_.0_2_

,p--.

KEY

NO.

PART

NO.

T

2

6

7

4

5

16

17

18

20

20A

25

27

28

29

30

31

35

36

36A

37

40

44

47

48

6O

640262

631615

631767

631184 *

631183 *

640070

650506 °

631807

651025

830766

640018

640200

631867

631024 *

632019

631028 *

631021 *

631022

640269

640080

632766

632547 *

640175

27110A *

630748 *

631027 "

632760S

DESCRIPTION

Cafouretor (Incl. 184 of

Engine

Throffie Shatt & Lever Assembly

Throttle Retum Spring

Parts Ust)

Dust Seal Washer

Dust Seal (Tl_rottle)

Throttle Shutter

Shutter Screw

Fuel Fitting

Throffie Crack Screw/Idle Speed Screw

Tension Spring

Idle Restdctor Screw

_lle Restdctor Scrwe Cap (Black)

Float Bowl

Float Shaft

Float

Float Bowq "O" Ring

Inlet Needle, Seat, & Clip (IncL 31)

Spring Cl_p

Pflmer Bulb/Retainer Ring

Main Nozzle Tube

Carburetor Tube

"O" Ring, Main Nozzle Tube

High Speed Bowl Nut

Bow_ Nut Washer

Welch Plug, Idle Mixture Well

Welch Plug, Atmo6pheric Vent

Repair kit (tncl. Items Marked *)

38

CRAFTSMAN 4-CYCLE ENGINE MODEL NUMBER143.0_2_

KEY PART

NO.

NO,

"7

6

7

8

11

4

5

2

3

12

13

5906OO

590696

590601

590697

590698

590699

590700

590695

590535

590701

DESCRIPTION

Recoil Starter

Spdng Pin (Incl. 4)

Washer

Retainer

Washer

Brake S ring

Starter_£g

Dog Spdng

Pulley & Rewind Spnng Ass'y.

Starter Housing Ass' .

(40 degree grommet_

Starter Rope

_98" X 9/64" dia.)

Starter Handle

Om2 m5

_-II

12

13

14

3"

6

7

6

11

KEY

NO.

PART

NO.

590737

590740

590616

590617

690618A

590687A

590535

590701

5907_0

DESCRIPTION

Rewind Starter

Retainer

Starter Dog

Dog Spdog

Pulley & Rewind Spdng Ass'y

Starter Housing ASS'

_40 degree grommet{

Starter Rope

(Length 98 ° x 9/64" dia.)

Starter Handle

Spring Clip

39

Get it fixed, at your home or ours!

For repair of major brand appliances in your own home... no matter who made it, no matter who sold it!

1-800-4-MY-HOME

sM

Anytime. day or night

(1-800-469-4663) www.sears.com

To bring in products such as vacuums,

lawn equipment and electronics for repair, call for the location of your nearest Sears Parts & Repair Center.

1-800-488-1222 _yti_e,dayo,_ig._

WWw.sears.com

Forthe replacementparts, accessoriesand owner'smanua s that you need to do-it-yourself,call Sears PartsDirectSM!

1-800-366-PART 6a.m,-11p.m.

(1-80(0,366-7278) 7 days a week www.sears.conVpartsdirect

To purchase or inquire about a Sears Service Agreement:

1-800-827-6655

7 a.m. - 5 p.m. CST, Mon.- Sat.

Para pedir servicio de reparaci6n a domicilio,

AUCanada poursePAceen fran_ais: y para ordenar piezas con entrega a domlcilio: 1-877-LE-FOYER _'

1-888-SU-HOGAR

TM

(1-888-784-6427)

{+-+}

(1-e77-533-6937)

isteredTrademark/ _ Traden'arkofSeam, _

_arce_ andCo.

etbdce de Seam, RoebuckandCo.

O Sears, Ro+d_jck and Co.

_

i_

_

,_;

_:_

;_

175109 07.14.00

V13 Printedin U.S.A

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