[Sears !

owners

manual

MODEL NO.

113.298340

SAW ONLY

113.298050

SAW WITH LEGS AND

TWO TABLE EXTENSIONS

:rial

Number

%del and serial tuber may be found

_he right-hand side

" .if the base.

You should record both model and serial number in a safe place for future use.

L

[RRFTSMRN°

CAUTION:

Read GENERAL and ADDITIONAL

SAFETY

INSTRUCTIONS

carefully

I O-INC/MO_ED

TABLE SAW

• assembly

•operattng

•repatr parts

I

Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.

Printed in U.S.A.

Part No, 62790

FULL ONE YEAR WARRANTY ON CRAFTSMAN TABLE SAWS

If within one year from the date of purchase, this Craftsman Table Saw fails due to a defect in material or workmanship, Sears will repair it, free of charge,

WARRANTY

OR SERVICE

SERVICE

CENTER

IS AVAILABLE

THROUGHOUT

BY

THE

SIMPLY

UNITED

CONTACTING

STATES.

THE NEAREST SEARS STORE

This warranty gives you specific legal rights, and you may also have other rights which vary fr6m state to state.

SEARS, ROEBUCK AND CO., Sears Tower, BSC 41-3, Chicago, IL 60684

general safety instructions for power tools

1. KNOW YOUR POWER TOOL

Read and understand the owner's manual and labels affixed to the tool.

Learn its application and imitations as well peculiar to this tool.

as the specific potential hazards

2. GROUND ALL TOOLS

This tool is equipped with an approved 3-conductor cord and a 3-prong grounding type _)lug to fit the proper grounding type receptacle.

The green conductor in the cord is the grounding w=re.

Never connect the green w_re _o a live terminal.

3. KEEP GUARDS IN PLACE

_n working alignment.

order, and in proper

4. REMOVE ADJUSTING KEYS

AND WRENCHES

adjustment and

Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.

5. KEEP WORK AREA CLEAN

Cluttered areas and benches invite accidents.

must not be slippery due to wax or sawdust.

6. AVOID DANGEROUS ENVIRONMENT

Floor

Don't use power tools in damp or wet locations or expose them to rain.

Keep work area well lighted.

Provide adequate surrounding work space.

7. KEEP CHILDREN AWAY

All visitors should be kept a safe distance from work area.

8. MAKE WORKSHOP KID-PROOF

with padlocks, master switches, starter keys.

9. DON'T FORCE TOOL

or by removing

It wi!l

do the job better and'safer at the rate for which it was designed.

10.

USE RIGHT TOOL

Don't force tool or attachment designed for.

to do a job it was not

11. WEAR PROPER APPAREL

Do not wear loose clothing,

(rings, wrist watches) gloves, to get caught neckties in or jewelry moving parts,

Nonslip footwear hair covering to above the elbow.

is recommended.

contain

Wear protective long hair.

Roll long sleeves

12. USE SAFETY GOGGLES (Head Protection)

Wear Safety goggles (must comply with ANSI Z87.1) at all times.

Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses. Also, use face or dust mask if cutting operation is dusty, and ear protectors operation.

(plugs or muffs) during extended periods of

13. SECURE WORK

Use clamps or a vise to hold work when practical.

It's safer than using your hand, frees both hands to operate tool.

14. DON'T OVERREACH

Keep proper footing and balance at all times.

15.

MAINTAIN TOOLS WITH CARE

Keep tools performance.

sharp

Follow' changing accessories.

and clean for instructions best and for lubricating safest and

16.

DISCONNECT TOOLS

before servicing; when changing accessories such as blades, bits, cutters, etc.

17.

AVOID ACCIDENTAL STARTING

Make sure switch is in "OFF" in.

position before plugging

18. USE RECOMMENDED ACCESSORIES

Consult the owner's manual accessories.

Follow the instructions the accessories.

The use of improper cause hazards, for recommended that accompany accessories may

19' NEVER STAND ON TOOL

Serious injury could occur if the too! is tipped or if the cutting tool is accidentally contacted:

Do not store materials above or near the tool such that it is necessary to stand on the tool to reach them,

20. CHECK DAMAGED PARTS

Before further use of the tool, a guard or other part that is damaged should be carefully wilf operate properly and perform checked to ensure its intended that function.

it

Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may .affect

its operation, A guard or other part that is damaged should be properly repaired or replaced.

21. DIRECTION OF FEED

Feed work into a blade or cotter against the direction of rotation of the blade or cutter only.

22. NEVER LEAVE TOOL RUNNING

UNATTENDED

Turn power off.

Don't leave tool until it comes to a complete stop.

ADDITIONAL

WARNING: FOR YOUR OWN SAFETY, DO NOT

OPERATE YOUR SAW UNTIL IT IS COMPLETELY

ASSEMBLED AND INSTALLED ACCORDING TO THE

INSTRUCTIONS...

AND UNTIL YOU HAVE READ

AND UNDERSTAND THE FOLLOWING,

1.

GENERAL SAFETY INSTRUCTIONS FOR POWER

TOOLS...

SEE PAGE 2

2.

GETTING TO KNOW YOUR SAW...

SEE PAGE 15

3.

BASIC SAW OPERATION...

SEE PAGE 17

4.

ADJUSTMENTS...

SEE PAGE 24

5.

MAINTENANCE,,,

6.

STABILITY OF SAW

SEE PAGE 27

If there =sany tendency for the saw to tip over or move during certain cutting operations such as cutting

extremely large heavy panels or long heavy boards, the saw should be bolted down.

If you attach any kind of table extensions over 24" wide to either end of the saw, make sure you either

bolt the saw to the bench or floor as appropriate, or support the outer end of the extension from the bench or floor, as appropriate.

7.

LOCATION

The saw should be positioned so neither the operator

nor a casual observer is forced to stand in line with the saw blade.

8.

KICKBACKS

A "KICKBACK" occurs during a rip:type operation when a part or all of the workpiece is thrown back violently toward the operator.

Keep your face and body to one side of the sawblade,

out of line with a possible "Kickback."

Kickbacks and possible injury from them can usually be avoided by:

A.

Maintaining the rip fence parallel to the sawblade.

B.

Keeping the sawblade sharp. Replacing antikickback pawls when points become dull.

C.

Keeping sawblade guard, spreader, and antikickback pawls in place and operating properly.

The spreader must be in alignment with the sawblade and the pawls must stop a kickback once it has started.

Check their action before ripping.

D.

NOT ripping work that is twisted or warped or does

not have a straight edge to guide along the rip fence.

E.

NOT releasing work until you have pushed it all the

F.

way past the sawblade.

Using a "PUSH STICK" (See Page 18) for ripping widths of 2 to 6 in,, and an auxiliary fence and push block for ripping widths narrower than 2 in. (See

"Basic Saw Operation Using The Rip Fence" section.)

G.

NOT confining the cut-off piece when ripping or crosscutting.

H.

When ripping apply the feed force to the section of the workpiece between the saw blade and the rip fence.

9.

PROTECTION: EYES, HANDS, FACE, EARS, BODY

/_ If any part of your saw is malfunctioning, has been damaged or broken.

other operating

. such as the motor switch, or control, a safety device or the power cord

the particular

..

cease operating immediately part is properly repaired until or replaced.

B.

Wear safety goggles that comply with ANSI Z87.1, and a face shield if operation is dusty.

Wear ear plugs operation.

or muffs during extended periods of

C.

Small loose ;)ieces of wood or other objects that contact the rear of the revolving blade can be thrown back at the operator at excessive speed. This

SAFETY INSTRUCTIONS FOR TABLE SAWS

can usually be avoided by keeping the guard and spreader in place for all "THRU-SAWING" operations (sawing entirely thru the work) AND by removing all loose pieces from the table with a long stick off.

of wood IMMEDIATELY after they are cut

D.

Use extra caution when the guard assembly is removed molding for resawing, dadoing, rabbeting, or replace the guard as soon as that operation is corn pleted.

E.

NEVER turn the saw "ON" before clearing the table of all tools, wood scraps, etc., except the workpiece and related feed or support devices for the operation planned.

F.

NEVER place your face or body in line with the cutting tool.

G.

NEVER place your fingers or hands in the path of

the sawblade or other cutting tool.

H.

NEVER reach in back of the cutting tool with either hand to hold down or support the workpiece, remove wood scraps, or for any other reason.

Avoid awkward operations and hand positions where a sudden slip could cause fingers or hand to move nto a sawblade or other cutting tool.

I DO NOT perform any operation "FREEHAND" always use either the rip fence or the miter gauge to

J.

position and guide the work

NEVER miter use the rip fence gauge when ripping.

when crosscutting or the

DO NOT use the rip fence as a length stop.

Never hold onto or touch the "free end" of the workpiece or a "free piece" that is cut off, while power is "ON"

K.

Shut "OFF" and/or the sawblade is rotating.

the saw and disconnect the power cord when removing the table insert, changing the cutting tool, removing or replacing the blade guard, or making adjustments.

L.

Provide adeauate support to the rear and sides of the saw table for wider'or long workpieces.

M.

Plastic and composition (like hardboard) materials may be cut on your saw.

However, since these are usually quite hard and slippery, pawls may not stop a kickback.

the antikickback

Therefore, be especially attentive to following proper set-up and cutting procedures for ripping.

Do not stand, or perm=t anyone else to stand, in line with a potential kickback.

N.

DO NOT perform layout, assembly, or setup work on the table while the cutting tool is rotating.

O.

If you stall or jam the sawblade in the workpiece, turn saw "OFF", remove the workpiece from the sawblade, parallel to and the check miter to see gauge if the grooves sawblade and if is the spreader is in proper alignment with the sawblade.

If ripping at the time, check to see if the rip fence is parallel with the sawblade.

Readjust as indicated.

P.

DO NOT remove small pieces of cut-off material that may become trapped inside the blade guard while the saw is running.

This could endanger vour hands or cause a kickback.

Turn saw "OFF" and wait until blade stops.

10. KNOW YOUR CUTTING TOOLS

A.

Dull, gummy, or improperly sharpened or setcutting tools can cause material to stick, jam, stall the saw, or kickback at the opelator.

Minimize potential injury by proper cutting and machine maintenance.

NEVER

SAWBLADE

ATTEMPT

WITHOUT tool

TO FREE

FIRST

A STALLED

TURNING THE

SAW OFF.

B. Neverusegrinding frictionwheels buffingwheels.

11.

USE ONLY ACCESSORIES DESIGNED FOR THIS

SAW.

12_. Crosscutting operations are more conveniently worked and with greater safety if an auxiliary wood facing is attached to the miter gauge using the holes provided.

However, the facing must not interfere with the proper functioning of the sawblade guard.

13. Make sure the top of the arbor or cutting tool rotates toward position you

Also when make standing in

sure the cutting normal operating tool, arbor collars and arbor nut are installed properly.

Keep the cutting tool as low as possible performed.

Keep for the

all guards in place operation whenever being possible.

14. Do not use any blade or other cutting tool marked for an operating speed less than 3450 RPM.

Never use a cutting tool larger in diameter than the diameter for which the saw was designed.

For greatest safety and efficiency when ripping, use the maximum diameter blade for which the saw is designed, since under these conditions the spreader is nearest the blade.

15. Adjust table inserts flush with the table top.

NEVER

Operate the saw unless the proper insert is installed.

WEAR YOUR

16. Never feed material into the cutting tool from the rear

of the saw. An accident and seriousinjury could result.

17. THINK SAFETY.

Safety is a combination of operator common sense and alertness at all times when the saw is being used.

18. NOTE AND FOLLOW SAFETY INSTRUCTIONS

THAT APPEAR ON THE FRONT OF YOUR SAW,

DANGER

FOR YOUR OWN SAFETY

READ AND UNDERSTAND OWNER'S MANUAL

BEFORE OPERATING MACHINE:

1.

WEAR SAFETY GOGGLES PER ANSI Z87.1 AT ALL

TIMES

2.

USE SAW-BLADE GUARD FOR "THRU-SAWING"

3.

KEEP HANDS OUT OF PATH OF SAWBLADE

4.

USE A "PUSH-STICK"WHEN REQUIRED

5.

KNOW HOW TO AVOID "KICKBACKS"

6.

DO NOT PERFORM OPERATIONS "FREEHAND"

7.

NEVER REACH AROUND OR OVER SAW BLADE

19. WARNING: DO NOT ALLOW FAMILIARITY

(GAINED FROM FREQUENT USE OF YOUR SAW)

TO BECOME COMMONPLACE.

ALWAYS

REMEMBER THAT A CARELESS FRACTION OF A

SECOND IS SUFFICIENT TO INFLICT SEVERE

INJURY.

20. NOTE: Do not overtighten arbor nut. Use the arbor

wrench to just "snug" it.

The operation of any power tool can result in foreign objects being, thrown into the eyes, which can result in severe eye damage.

Always wear safety goggles complying with ANSI Z87.1

(shown on Package) before commencing power tool operation.

Safety Goggles are available at Sears retail or catalog stores.

MOTOR SPECIFICATIONS AND

ELECTRICAL REQUIREMENTS

The AC motor non-reversible

MOTOR SPECI FICATIONS used in this saw type, with the following

is a capacitor specifications:

Voltage

Amperes

Hertz

.................................

.................................

................

: ..................

Phase ................................

RPM ...................................

Rotation (vieweq from

Sawblade end) ...............

start,

120

12

60

Single

3450

Counterclockwise

MOTOR SAFETY PROTECTION

The saw motor overload protector, is equipped with a manual-reset thermal designed to open the power line circuit when the motor temperature exceeds a safe value.

NOTE: The starting relay is a GRAVITY SENSITIVE

TYPE.

NEVER TURN THE POWER ON WHILE THE SAW

IS UPSIDE

MOTOR.

DOWN AS THIS WILL DAMAGE THE

1.

If the protector opens the line and stops the saw motor, move the saw switch lever to the "OFF" position

2.

immediately and allow the motor to cool.

After cooling to a safe operating temperature, the overload protector can be closed manually by pushing in the red RESET button on the front of the saw.

If the red button will not snap into place immediately, the motor is still too hot and must be allowed to cool for a while longer.

3.

/ks soon as the red button position, the saw may be started will snap into and operated running normally by moving the saw switch lever to the "'ON" position.

4.

Frequent opening of fuses or circuit breakers may result if motor is overloaded, or if the motor circuit with a fuse other than those recommended.

is fused

Do not use a fuse of greater capacity without consulting the power company.

5.

Although the motor is designed for operation on the voltage and frequency specified on motor nameplate, normal loads will be handled safely on voltages not more than 10% above or below the maneplate voltage.

Heavy loads, however, terminals nameplate.

require that voltage at motor by not less than the voltage specified on

6.

Most motor troubles may be traced to loose or incorrect connections, overloading, reduced input voltage (which results when small size wires are used in the supply extremely circuit) or when long.

Always check the supply connection, circuit is load and supply circuit when the motor fails to perform satisfactorily.

Check wire sizes and lengths with table at end of this section.

CONNECTING TO POWER SOURCE OUTLET

This saw must be grounded while in use to protect the operator from electrical shock.

If power cord is worn or cut, or damaged in any way, have it replaced immediately.

If your saw is for use on less than 150 volts it has a plug that looks like below.

3-PRONG PLUG

If the outlet you are planning to use for this saw psof the two prong type DO NOT REMOVE OR ALTER THE

GROUNDING PRONG IN ANY MANNER.

Use an adapter as shown and always connect the grounding lug to a known ground.

It is recommended that you have a qualified electrician

replace the TWO prong outlet with a properly grounded

THREE prong outlet.

WARRANTY

(_

_

_GROUNDING PRONG

PROPERLY

3-PRONG

GROUNDED

OUTLET

Plug power cord into 110-120V properly grounded type

outlet protected by a 15-amp. time delay or Circuit-Saver fuse or circuit breaker.

IF YOU ARE NOT SURE THAT YOUR OUTLET IS

PROPERLY GROUNDED, HAVE IT CHECKED BY A

QUALI FlED ELECTRICIAN.

WARNING: DO NOT PERMIT FINGERS TO TOUCH

THE TERMINALS OF PLUG WHEN INSTALLING OR

REMOVING THE PLUG TO OR FROM THE OUTLET.

WARNING: IF NOT PROPERLY GROUNDED THIS

POWER TOOL CAN INCUR THE POTENTIAL HAZARD

OF ELECTRICAL SHOCK, PARTICULARLY WHEN

USED IN DAMP LOCATIONS; IN PROXIMITY TO

PLUMBING, OR OUT OF DOORS.

IF AN ELECTRICAL

SHOCK OCCURS THERE IS THE POTENTIAL OF A

SECONDARY HAZARD SUCH AS YOUR HANDS

CONTACTING THE SAWBLADE.

This saw is equipped with a 3-conductor cord and grounding type plug which has a grounding prong, approved by Underwriters' Laboratories and the Canadian Standards

Association.

The ground conductor has a green lug and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end.

This plug requires a mating 3-conductor grounded type outlet as shown.

.......................................

GENERAL SAFETY INSTRUCTIONS

FOR POWER TOOLS ..............................

ADDITIONAL SAFETY INSTRUCTIONS

FOR TABLE SAWS ................................

MOTOR SPECIFICATIONS AND ELECTRICAL

REQUIREMENTS ..................................

UNPACKING AND CHECKING CONTENTS ...........

Tools Needed .....................................

List of Loose Parts ................................

ASSEMBLY .......................................

Installing Elevation and Tilt Handwheels ............

Checking Table Insert .............................

Checking Blade Squareness to Table ...............

Checking Blade Elevation ..........................

Attaching Table Extensions ........................

Installing Rip Fence Guide Bars ....................

Assembling Steel Legs ..........................

Mounting Saw .................................

Aligning Table Extensions .......................

Aligning Rip Fence ..............................

Installing Blade Guard ..........................

GETTING TO KNOW YOUR SAW ..................

On-Off Switch ..................................

Reset Button ...................................

Elevation Ha ndwheel ............................

Tilt Ha ndwheel .................................

Rip Fence ......................................

Miter Gauge ...................................

Blade Guard ....................................

Table Insert ....................................

An adapter as shown below is available for connecting plugs to 2-prong receptacles. The green grounding lug ex_ending

from the adapter must be connected to a permanent ground

such as to a pro perly grounded outlet box.

3-PRONG

PLUG

ADAPTER

\

GROUNDING LUG

MAKE SURE THIS 15

CONNECTED

KNOWN ro

GROUND

A

2-PRONG

RECEPTACLE

NOTE: The adapter illustrated is for use only if you already have a properly grounded 2-prong receptacle.

The use of any extension cord will cause some loss of power.

To keep this to a minimum and to prevent over-heating and motor burn-out, use the table below to determine the minimum wire size (A.W.G.) extension cord.

Use only 3 wire extension cords which have 3 prong grounding type plugs and 3-pole receptacles which will

accept the plug on the saw.

Extension Cord Length

Uptol00Ft

200-400

......................

100-200 Ft .......................

Ft ........................

Wire Size A.W.G.

12

10

8

7

7

8

8

11

13

15

15

16

16

16

10

10

11

8

9

16

16

16

16

6

6

6

7

CO NTE NTS

2

2

3

4

Removing and Installing Sawblade

Exact-I-Cut ................................

...............

BASIC SAW OPERATION USING THE MITER GUAGE 17

Work Helpers ... .................................

18

Crosscutting ....................................

Repetitive Cutting ...............................

Miter Cutting ...................................

Bevel Crosscutting ..............................

Compound Miter Cutting ........................

Ripping ........................................

Bevel Ripping ..................................

Resawing ......................................

Cutting Panels ..................................

Ploughing and Molding ..........................

Rabbeting ......................................

Dadoing ........................................

Using Featherboards ............................

ADJUSTMENTS'.

................................

Miter Gauge ....................................

Heeling Adjustment or Parallelism of

Sawblade to Miter Gauge Groove ...............

Blade Tilt, or Squareness of

Blade to Table .................................

Blade Elevation .................................

Tilt and Elevation Mechanism ....................

MAINTENANCE ..................................

16

17

24

25

26

26

27

22

23

23

23

21

21

22

22

24

24

18

19

20

20

20

BASIC SAW OPERATION USING THE RIP FENCE ..

20

LUBRICATION ...................................

RECOMMENDED ACCESSORIES ..................

TROUBLESHOOTING .............................

REPAIR PARTS ..................................

30

27

27

28

D

UNPACKING AND CHECKING CONTENTS

TOOLS NEEDED

Ha I1Rilllel

Pliers

_, .:-'i_,..

Combination

BOARD ALONG

:, _

,

Square

THIS EDGE.

"?,

..,... :.._

_ Philip Screwdriver

Wec

3/8 in.

7/16 in.

112in. 9/16 in.

3/4 in.

COMBINATION SQUARE MUST BE TRUE.

DRAW LIGHT LINE ON

3/4"

STRAIGHT EDGE OF BOARD

THICK.

BE PERFECTLY

[HIS EDGE

STRAIGHT.

MUST

,_ /

LJII

/

Medium Screwdriver

Small Screwdriver

SHOULD BE NO GAP OR OVERLAP

HERE WHEN SQUARE IS FLIPPED

OVER N DOTTED POSITION.

Model complete

Extensions

113.298340

Motorized Table Saw is shipped in one carton but DOES NOT INCLUDE Table and Steel Legs.

Model complete

Extensions

113.298050

Motorized in one carton but

Table

INCLUDES

Saw is shipped

TWO Table and Steel Legs.

Separate all parts from packing materials and check each

one with the illustration and the list of Loose Parts to make

certain all items are accounted for, before discarding any packing material.

If any parts are missing, do not attempt to assemble the

table saw, plug in the power cord or turn the switch on until the missing parts are obtained and are installed correctly.

B

WARNING: FOR YOUR OWN SAFETY, NEVER

CONNECT PLUG TO POWER SOURCE OUTLET UNTIL

ALL ASSEMBLY STEPS ARE COMPLETE, AND YOU

HAVE READ AND UNDERSTAND THE SAFETY AND

OPERATIONAL INSTRUCTIONS.

LIST OF LOOSE PARTS

Key

No.

Part Name Qty.

A

B

C

D

E

F

G

H

J

K

Miter Gauge ...............................

Rip Fence ...............................

Blade Guard and Spreader ...................

Handwheel ...............................

Rip Fence Guide Bar, Rear ..................

Rip Fence Guide Bar Rod ...................

Rip Fence Guide Bar with Rip Scale (Front) .....

Arbor Wrench ............................

Arbor Nut Wrench .........................

Owners Manual ...........................

V

V

R

U

V

W

Bag of Miscellaneous Small Parts No. 62769

Consisting of the following:

Spreader Support ..........................

L

M

N

P

P

Q

S

Spreader Clamp ...........................

Spreader Bracket ..........................

Setscrew Wrench, 1/8 in .....................

Setscrew Wrench, 3/16 in....................

Switch Key ..............................

Soc. Hd. Set Screw 1/4-20 x 7/8 ..............

T

X

Square Nut, 1/4-20 ........................

Lockwasher #10 External Type

(approx. dia. of hole 3/16 in.) ...............

Y Wing Screw, 1/4-20 x 1/2 in. lung .............

AA Screw, Pan Hd. 10-32 x 3/4 ..................

W

Pkg. of Miscellaneous Small Parts No. 62768

Consisting of the Following:

Guide Bar Spacer ..........................

Self Threading Nut .........................

Flatwasher, (dia. of hole 17/64 in.) ............

Flatwasber, (dia. of hole 21/64 in.) ............

Flatwasher, 17/64 x 5/8 x 1/16 ...............

Hex Nut, 1/4-20

(Approx. dia. of hole 1/4 in.) ...............

Hex Nut, 5/16-18

(approx. dia. of hole 5/16 in.) ...............

2

2

2

1

2

1

1

1

1

1

1

1

1

6

4

4

4

2

2

8

1

1

2

2

1

1

1

1

C

E

Z

F

J H

G

X Lockwasher,1/4 in. ExternalType

(approx.dia. of hole 1/4 in.) ................

X L0ckwasher,5/16 in. ExternalType

(approx.dia.of hole5/16 in.) ...............

Z Hex Hd. Screw, 5/16-18 x 1-1/2 in. long ........

Z Hex Hd. Screw, 5/16-18 x 1 in. long ...........

BB TrussHeadScrew,1/4-20 x 5/8 ...............

8

"]'hefollowing parts are included with Model 113.298050

Key

No.

Part Name Qty.

A Leg .....................................

B Side Stiffener .............................

C End Stiffener .............................

D Table Extension ...........................

F

G

G

J

K

E

F

Pkg. of Miscellaneous Small Parts, No. 62767 for Legs

Consisting of the Following:

Lockwasher, 1/4 in. External Type

(approx. dia. of hole 1/4 in.) ................

Hex Nut, 1/4-20

(approx. dia. of hole 1/4 in.) ................

Hex Nut, 1/2-13

(approx. dia. of hole 1/2 in.) ................

Truss Head Screw, 1/4-20 x 5/8 in. long

(top of screw is rounded) ..................

Leveling Foot .............................

24

24

8

24

4

Pkg. of Miscellaneous Small Parts No. 62745 for

Table Extensions, Two Each:

Consisting of the Following:

Hex Head Screw 5/16-18 x 1-1/4 ..............

Lockwasher, 5/16 in. External Type

(approx. dia. of hole 5/16 in.) ...............

8

8

4

2

2

2

4

2

2

4

E l

!

s

D

L

F Lockwasher, 1/4 in. ExternalType

(approx.dia. of hole1/4 in.) ................

G Hex Nut, 5/16-18

(approx.dia. of hole5/16 in.) ...............

G Hex Nut, 1/4-20

(approx.dia. of hole1/4 in.) ................

H Flat Washer(dia. of hole 11/32) ..............

H Flat Washer(Dia. of hole 17/64) .............

J TrussHeadScrew, 1/4-20 x 1 in. long

(top of screwisrounded) ..................

L CornerStiffener Bracket ....................

M CornerSupport Bracket .....................

M

ASSEMBLY

Before mounting the saw on legs, a stand or a bench, the

Table Insert and Blade Squareness and Blade Elevation must be checked at this time.

INSTALLING ELEVATION AND TILT HANDWHEELS

1.

Line up FLAT SPOTS on shaft and handwheel, push handwheel onto shaft. Install screw and Iockwasher to lock handwheel on shaft.

LOCKWASHER

LOCKWASHER

16

8

16

8

2

16

4

4

SCREW

TILT HANDWHEEL rLEVATION HANDWHEEL

CHECKING TABLE INSERT

1.

With the insert in place, and sawblade all the way down, use a small scale or straight edge to check near each of the eight leveling tab positions, in order to determine if

the insert is flush with saw table surface at all eight tab locations,

2.

If the insert is above the table surface, the leveling tabs must be adjusted.

A.

Loosen Screw.

B.

Lift insert from front end, and pull toward front of saw.

C.

Remove the insert, place it upside down on your workbench and GENTLY TAP each of the tabs downward only a slight amount. Replace insert ...

check it and readjust tabs, if necessary.

7

3.

If the insert is BELOW the table surface, remove the insert and bend the tabs (with pliers) enough to make the insert ABOVE the table surface.

4.

To replace insert.

Place insert toward rear into of insert saw to opening engage in spring table clip and and push until keyslot in insert will drop over screw.

Tighten screw.

DO NOT TIGHTEN SCREW TO THE POINT WHERE IT

DEFLECTS THE INSERT.

CHECKING BLADE SQUARENESS TO TABLE

IMPORTANT: BLADE must be SQUARE (90 ° ) to

TABLE, in order to proceed with assembly.

To check for blade squareness,refer to "BLADE TI LT, OR

SQUARENESS OF BLADE TO TABLE" adjustments on page 25.

NOTE: The Combination Square must be "TRUE" - See

start of "Unpacking and Checking Contents section on page

6 for checking method.

CHECKING BLADE FOR HEEL

IMPORTANT: Saw blade MUST be parallel to miter gauge groove.

To check for parallelism, refer to "HEELING

ADJUSTMENT OR PARALLELISM OF SAWBLADE TO

MITER GAUGE GROOVE" adjustment on page 24.

CHECKING BLADE ELEVATION

Maximum

ONE HALF depth of cut MUST NOT EXCEED

(2-1/2 INCHES.

This adjustment

TWO AND

is set at the factory and should be checked to make sure that it has not changed due to rough handling during shipment.

MAKE SURE SQUARE

IS NOT TOUCHING

TIP OF TOOTH

\

\

\

\

With the blade up as high as it will go, measure the distance from the top of the table to top of the highest saw tooth. If it is more than two and one half (2-1/2) inches, adjust it at this time.

Refer to "BLADE ELEVATION" adjustments on

page 26.

ATTACHING AND ASSEMBLING TABLE EXTENSIONS

If you received

(furnished with two

Model attach them at this time.

Table

No.

Extensions

113.298050) with your assemble saw and

1.

Position saw upside down on floor.

NOTE: extensions,

To protect the finished lay a piece of heavy surfaces paper of the on the floor.

saw and

2.

From among the loose parts find the two loose parts bags for table extensions.

8 Hex Head Screws 5/16-18 x 1_ in. long

8 Lockwashers, 5/16 in. External Type

(approx.

dia. of hole 5/16 in.)

8 Flat Washers (dia. of hole 11/32 in.)

8 Hex Nuts, 5/15-18 (approx.

dia. of hole 5/16 in.)

16 truss head screws 1/4-20 x 1

4 corner support brackets

4 corner stiffener brackets

16 Hex nut 1/4-20

16 Iockwashers, 1/4" External Type

2 Flat Washers (Dia.

of hole 17/64)

3.

Install brackets, support corner brackets, screws, Iockwashers, washers, stiffener and corner nuts for assembling attaching extensions extensions

END OF EXTENSIONS as shown . . . tighten to table SLIGHTLY.

BE screws

SURE

ARE EVEN WITH FRONT

EDGE OF SAW.

4.

Leave saw in upside down position until you attach the rip fence guide bars and legs.

NUT ---_

_FLFLAT

LOCKWASHER

WASHER

5/16-18 x I-I/4 SCREW

INSTALLING RIP FENCE GUIDE BARS

1.

From among the loose parts find the following hardware:

2 Hex. Head Screws, 5/16 - 18 x 1-1/2 in. long

2 Hex. Head Screws, 5/1618 x 1 in. long

4 Hex. Nuts, 5/16 - 18 (approx. dia. of hole 5/16 in.)

4 External Lockwashers, 5/16 in. (approx. dia. of hole

5/16 in.)

4 Flat Washers(Dia. of hole 21/64 in.)

2 Spacers, 3/4 in. dia. x 1/2 in. long

2 Self-threading nuts

2.

Position guide bars on floor and install hardware as shown.., do not screw nuts on all the way.

EXT.

LOCKWASHER

5/16 IN.

FLAT WASHER

HEX.

HEAD SCREW

1 IN.

LONG

/

HEX NUT

5/16 IN.

REAR GUIDE BAR

3.

Place front guide bar against saw table and drop it in place ...

engagingthe screws in the slots. Make sure the spacersare between the rail and the table.

4.

End of front guide bar must be 7-5/16 in. from side of

saw table. This is important so that rip fence Indicator can be aligned.

5.

With the blade of your combination square set to 1/4 in., use it as a gauge and attach the rail so that the edge

of the rail is 1/4 in. ABOVE the edge of the table.

SAW TABLE

//_// 7-5/16 IN.

FENCE GUIDE BAR ROD

7.

,

Remove the three screws from rear of table extension.

Insert ends of FENCE GUIDE BAR ROD through round holes at outer end of bars.

NOTE: The ends of the ROD are not threaded ... the

SELF THREADING NUTS will cut threads on the rod as they are'screwed on.

o

Attach the rear bar in a similar manner, but make sure that the end of the bar is 12-3/16 in. from the side of the saw table.

9

ASSEMBLING STEEL LEGS

NOTE: Steel Legs are furnished with Model 113.298050.

From among the loose parts, find the following Hardware:

24 Truss Head Screws, 1/4 20 x 5/8 in.

long (top of screw is rounded)

24 Lockwashers, hole 1/4 in.)

1/4 in.

External Type (approx.

dia. of

24 Hex Nuts, 1/4 -- 20 (approx.

dia. of hole 1/4 in.)

8 Hex Nuts, 1/2 13 (approx.

dia. of hole 1/2 in.)

4 Leveling feet.

Assemble the legs as shown...

1.

Insert the Truss Head Screws through the holes in the legs, then through the holes in the stiffeners. MAKE

SURE THE SCREWS GO THROUGH THE HOLES IN

THE SIDE STIFFENERS MARKED "X".

2.

Install Iockwashers and screw on the nuts but do not tighten until completely assembled.

3.

Install leveling feet.

END

SCREWS THROUGH

HOLES MARKED "X"

STIFFENER

IN.

HEX NUTS

_._.__.------LEVELING FOOT

MOUNTING SAW

1.

From the loose parts find the four 1/4:20 x 5/8 in.

Truss Head Screws, 17/64 x 5/8 x 1/16 Flat Washers,

1/4 in. Lockwashers and 1/4:20 Hex Nuts.

2.

Position legs as shown and line up holes in stiffeners with holes in saw base,

NOTE: At front of saw you will see four holes.

Insert bolts through holes as shown.

3.

Attach legs using the screws, washers, and nuts.., tighten the nuts.

Place saw in upright position.

Iockwashers

FRONT

REAR

11-I/4

Io-v4

If you mount the saw on any other bench, make sure that there is an opening in the top of the bench the same size as the opening in the bottom of the saw so that the sawdust can drop through.

Recommended working height is 33 to

37 in. from the:top of the saw table to the floor.

NOTE: All dimensions in inches.

10

i/4

FRONT OF SAW

4 HOLES

7/16 DIA.

ALIGNING TABLE EXTENSIONS

1. "Tap" extensions upwards or downwards, using a block of wood and a hammer until they are even with top of saw table. Be sure end of extensions are even with front

edge of saw.

2.

Tighten screws.

BLOCK OF WOOE;

\

3.

Lay a straight piece of wood or a framing square on table to act as a straightedge. If outer edge of extension is higher or lower than table surface:

A.

Slightly loosen nuts holding bracket to extension

using 7/16 in. wrench.

B. Move end of extension up or down until outer edge is even with table surface . . . check with GUIDE

BAR...

tighten nuts.

C.

Recheck INNER edge of extension to make sure it has not moved.., readjust, if necessary.

4.

Replace three screws in rear of table extension on right side.

5.

Hold rod with one hand and with a 1/2 in. wrench or pliers start screwing on ONE of the nuts only A TURN

OR TWO...

screw on other nut the same way.

Using TWO 1/2 in. wrenches or pliers tighten both of the nuts.

IMPORTANT: Apply a coat of paste wax to the top surface and front edge of the front guide bar. This will allow the fence to slide more easily.

ALIGNING RIP FENCE

6.

Position rip fence over miter gauge groove, holding up the rear end while engaging front end with bar . . .

lower fence onto table.

11

The rip fence must be PARALLEL with the sawblade and Miter Gauge grooves...

Move fence until it is along side of groove. Do NOT LOCK IT. It should be parallel to groove. If it is not,

A.

Loosen the two "Hex. Head Screws."

B. Hold fence head tightly against bar.., move end of fence so that it is parallel with groove.

C. Tighten handle.

D. Alternately tighten the screws.

\

Place fence on saw but DO NOT LOCK IT.

Move the REAR END of the fence slightly to the right or left .

. . when you release it, the fence should

"spring" back to its original position.

If it does

INCREASED.

not, the spring pressure must be

1.

Loosen the screws.

2.

Move Spring slightly toward front of fence.

If the fence does not slide easily along the bars, the pressure of the spring can be REDUCED.

1.

Loosen the screws.

2.

Move spring slightly toward rear of fence . . .

tighten screws.

SPRING

12

INDICATOR

ADJUSTING RIP SCALE INDICATOR

1.

Turn ELEVATION handwheel clockwise until blade is up as high as it will go.

IMPORTANT: BLADE must be SQUARE (90 ° ) to

TABLE, in order to ALIGN rip fence.

2.

Position fence on right side of sawblade so that it touches the sides of the teeth.., tighten lock knob.

3.

Loosen screw holding the indicator.., adjust indicator

so that it points to "2"...

tighten screw.

NOTE: If you cannot adjust indicator so that it points

to "2", loosen the screws holding the front guide bar and move the guide bar.

LOCK KNOB

INSTALLING BLADE GUARD

1.

From among the loose parts, find the hardware as shown.

SQUARENUT _::::_

"_ _'L-'-'_ SIPREADER BRACKET

SOCKET HEAD

SETSCREW

_--_..,=.-'_L.--._% ._

/

"_'J_ - r

SPREADER CLAMP

/

7/8 IN.

LONG_

"--..

.lr o w,No

//

FLAT WASHER J"'"(_) " ''_'_

HEX NUT ---"'_ LOCI(WASHER

EXT. I/4 iN.

2.

MAKE SURE THE BLADE IS ALL THE WAY UP

AND SQUARE WITH THE TABLE.

3.

Position SPREADER SUPPORT on rod until it is even with the end of the rod.

4.

Assemble the 7/8 in. long setscrews, nuts, Iockwashers and washers to the SPREADER SUPPORT BRACKET and slip the nuts into the slot in the spreader support.

5.

Finger tighten ONLY THE HEX NUTS.

SQUARE NUT

SPREADER "_+

BRACKET

,

sOCKET _ I

HE

SETSCREW

"-.B

J

@_ (_

LOCKWASHER

HEX NUT ""-"_

I

I

I

13

6.

Lay a piece of flat straight wood and a square on saw

table and rotate the SPREADER SUPPORT until the

bracket is aligned with square.

7.

MAKE SURE END OF SUPPORT, BRACKET AND

ROD ARE EVEN . .. usingan 1/8 in. setscrew wrench,

TIGHTEN THE SET SCREWS ONLY.

TIGHTEN

/

SETSCREW ONLY

SPACE EQUAL

3 THICKNESSES

TO APPROX.

OF PAPER KERF WOOD

ENDS OF SURPORT

AND BRACKET TO

BE EVEN WITH

END OF ROD

IMPORTANT: The SPREADER must always be

PARALLEL to the sawblade and in the MIDDLE of the cut

(KERF) made by the sawblade.

NOTE: The spreader is thinner than the width of the KERF

by approximately six thicknessesof !3aper.

'1 3 i

SPACE EQUAL

3 THICKNESSES

1"O APPROX

OF PAPER

LOOKING DOWN ON SAW

[ e.

Make two folds in a small piece (6 x 6 in.) of ordinary

NEWSPAPER making three thicknesses. The folded

paper will be used as a "spacing gauge".

9.

Install the SPREADER CLAMP. Place spreader between spreader clamp and bracket. Move forward until all three are in line. TIGHTEN WINGSCREWS.

10. Lift up both ANTIKICKBACK PAWLS...

insert one

of the setscrew wrenches or a pencil in the notches to hold the pawls out of the way.

11. Lay a piece of straight flat wood against the sawblade.

Insert folded paper between spreader and strip of wood.

12. MAKE SURE THE HEX NUTS UNDERNEATH ARE

LOOSE.

13. Hold the spreader tightly against the wood and make

sure the wood is against the saw blade. TIGHTEN THE

HEX NUTS.

This will align the spreader in the middle of the cut

(KERF) made by sawblade.

J

Er__ lil _,\ il ANrIKICKSACK PIECE

/,J /!/,!!/ PAW,S S_AIGHT

1

_ NNN _.

HOLD SPREADER

14

6 MITER GAUGE

\

GETTING TO KNOW YOUR

MITER GAUGE

LOCK KNOB

7 BLADE GUARD ANTIKICKBACK

PAWLS

9 SAW BLADE

MITER GAUGE

HEAD

SPREADER

8 TABLE INSERT

SAW

5

RIP FENCE

HOLES FOR

ATTACH I N G

FACI N G

10 EXACT-I-CUT

4 TILT HANDWHEEL

:3 ELEVATION HANDWHEEL

RIP FENCE

LOCK KNOB

2 RESET BUTTON

ON-OFF

1

SWITCH

] ON-OFF SWITCH

CAUTION: Before turning switch on, make sure the blade guard is correctly installed and operating properly.

The On-Off Switch has a locking feature. THIS SHOULD

PREVENT UNAUTHORIZED AND POSSIBLY

HAZARDOUS USE BY CHILDREN AND OTHERS.

A.

Insert key into switch.

B. TO turn saw ON ... stand to either side of the blade never in line with it ... insert finger under

switch lever and pull END of lever out.

After turning switch ON, always allow the blade to

come up to full speed before cutting.

Do not cycle the motor switch on and off rapidly,

as this may cause the sawblade to loosen. In the

event this should ever occur, allow the sawblade to

come to a complete stop and retighten the arbor

nut normally, not excessively. Never leave the saw

while the power is "ON".

C. TO turn saw OFF ... PUSH lever in. Never leave the saw until the cutting tool has come to a complete stop.

D. TO lock switch in OFF position.., hold switch IN with one hand ...

REMOVE key with other hand.

WARNING: FOR YOUR OWN SAFETY, LOWER

BLADE OR OTHER CUTTING TOOL BELOW

TABLE SURFACE.

(IF BLADE IS TILTED,

RETURN IT TO VERTICAL (90 ° ) POSITION).

ALWAVg LOCK THI: gWlTeH "OFF".

WHEN

SAW IS NOT IN USE ...

REMOVE KEY AND

KEEP IT IN A SAFE PLACE ...

ALSO ...

IN

THE EVENT OF A POWER FAILURE (ALL OF

YOUR LIGHTS GO OUT) TURN SWITCH OFF

...

LOCK IT. AND REMOVE THE KEY. THIS

WILL PREVENT THE SAW FROM STARTING UP

AGAIN WHEN THE POWER COMES BACK ON.

15

_-

ON-OFF

/ KEY

SWITCH (YELLOW

KEY

PLASTIC)

/ /" f p

2 RESET BUTTON

Electrical

Protection."

...

See "Motor

Requirements" section,

Specifications

"Motor and

Safety

3

ELEVATION HANDWHEEL ...

elevates or lowers the blade.

Turn clockwise to elevate ...

counterclockwise to lower.

NOTE: When bevel crosscutting, attach facing so that it extends to the right of the miter gauge and use the miter gauge in the groove to the right of the blade.

4

6

5

NOTE: WHEN THE BLADE IS TILTED TO 45 ° , IT

CANNOT BE LOWERED ALL THE WAY BELOW

THE TABLE. IT WILL PROJECT APPROX.

1/2 IN.

TILT HANDWHEEL ...

tilts the blade for bevel cutting.

Turn clockwise to tilt toward left ...

counterclockwise to tilt toward right.

When the blade is tilted to the LEFT asfar as it will go,

it should be at 45 ° to the table and the bevel pointer should point 45 ° .

NOTE: There are LIMIT STOPS inside the saw which prevent the blade from tilting beyond 45 ° to the LEFT and 90 ° to the RIGHT.

(See "Adjustments"

"Blade Tilt, or Squarenessof Blade to Table"). section

ROUND HEAD

# 10 WOOD

/ /

SCREWS

7

\

AUXILIARY FACING

\

BLADEGUARD must always be in place and working properly for all thru-sawing cuts. That is, all cuts whereby 1the blade cuts completely through the workpiece.

To remove the guard for special operations, loosen the wingscrews and move spreader away from saw and lift

upwards. DO NOT DISTURB THE SETTING OF THE

HEX NUTS,

When replacing the guard, make sure the spreader is moved toward front of saw so that wingscrews are at end of slots.

SECU R ELY.

TIGHTEN THE WlNGSCREWS RIP FENCE ...

is locked in place by tightening the lock knob. To move the fence, loosen the lock knob and grasp the fence with one hand at the front.

Holes are provided in the rid fence for attaching a wood facing when using the dado head, or molding head.

Select a piece of smooth straight wood approx. 3/4 in.

thick and the same size as the rip fence.

Attach it to the fence with three Round Head # 10

Wood Screws 2 in. long. To remove the facing, loosen the screws, slide the facing forward and pull the screws through the round holes.

If you are making a rip type cut in material thinner than 3/16 in. whi e the fence is positioned over the depressed area of table extension, the facing should be attached to the fence so that the bottom edge touches the top surface of the extension. In this case, the facing

must be shorter than the fence. This will prevent thin

material from sliding under the rip fence.

WOOD FACING

\

MITER GAUGE . . . head is locked in position for crosscutting or mitering by tightening the lock knob.

ALWAYS LOCK IT SECURELY WHEN IN USE.

Notches are provided in the miter gauge for attaching an AUXILIARY FACING to make it easier to cut long pieces.

Be positive facing does not interfere with the proper operation of the sawblade guard.

Select a suitable piece of smooth straight wood.., two holes through it and attach it with screws.

drill

8

TABLE INSERT is removable for removing or installing blades or other cutting tools..

ANTIKICKBACKpAwLS _/

\

\

SCREW

WARNING: FOR YOUR OWN SAFETY, TURN SWITCH

"OFF" AND REMOVE PLUG FROM POWER SOURCE

OUTLET BEFORE REMOVING INSERT.

A.

Lower the blade below the table surface.

B.

Loosen screw.

C.

Lift antikickback pawls.

D.

Lift insert from front end, and pull toward front of saw,

NEVER OPERATE THE SAW WITHOUT THE PROPER

INSERT IN PLACE.

USE THE SAW BLADE INSERT

WHEN SAWING ...

USE THE COMBINATION DADO

MOLDING INSE-RT WHEN DADOING OR MOLDING.

9

REMOVING AND INSTALLING SAWBLADE

WARNING: FOR YOUR OWN SAFETY, TURN SWITCH

"OFF" AND REMOVE PLUG FROM POWER SOURCE

OUTLET

SAWBLADE.

BEFORE REMOVING OR INSTALLING

A.

Remove insert.

B. Place ARBOR wrench on flat surfaces of saw

ARBOR . . . ARBOR NUT wrench on nut . .. position wrenches as shown . . . hold your hands well above blade.

16

C. With ARBOR wrench against table, PULL ARBOR

NUT wrench FOREWARD to LOOSEN nut.

D. To TIGHTEN nut . . . HOLD ARBOR wrench against rear of table . . . PUSH ARBOR NUT wrench toward rear.

NOTE: When installing the blade . . . make sure the teeth are pointing toward the fiont of the saw ... and that the blade and collars are clean, and free from any burrs.

The HOLLOW side of the collars must be against the blade.

Always tighten the arbor nut securely.

NOTE; Do not overtighten arbor nut. Use the arbor

wrench to just "snug" it.

E.

To replace insert.

Place insert into insert opening in table and push toward rear of saw until keyslot in insert will drop over screw. Tighten screw.

_ _ PULL TO LOOSEN

Do not tighten screw to the point where it will deflect the insert.

10 EXACT-I-CUT

The "yellow" plastic disc imbedded in the table in front

of the sawblade, is provided for marking the location of

the "sawcut" on the workpiece.

A.

Check disc.., if it is above table surface, place a piece of hardwood on top of it and tap it down.

B. With blade 90 ° (square to table) cut off a piece of wood.

C.

Pull miter gauge back until wood is over disc. Using very sharp pencil, mark a line on disc.

D. With miter gauge in right hand groove, follow same procedure and mark another line on disc.

E.

These lines indicate the "path" of the cut (kerf) made by the sawblade.

F. When cutting the workpiece, line up mark on workpiece with line on disc.

BLADE GUARD NOT SHOWN FOR PICTURE CLARITY

ARBOR NUT WRENCH

/////

///I

FLAT SURFACES , COLLAR

HEX NUT

TEETH POINTING TO_ L

FRONT OF SAW _,v _

BASIC SAW OPERATION

USING THE MITER GAUGE

CROSSCUTTING, MITER CUTTING, BEVEL CUTTING,

COMPOUND MITER CUTTING and when RABBETING across the end of narrow workpiece, THE MITER GAUGE

IS USED.

WARNING: FOR YOUR OWN SAFETY, ALWAYS

OBSERVE THE FOLLOWING SAFETY PRECAUTIONS

IN ADDITION TO THE SAFETY INSTRUCTIONS ON

PAGES 2,3, and 4.

1.

Never make these cuts freehand (without using the miter gauge or other auxiliary devices) because the blade could bind in the cut and causea KICKBACK or cause your fingers or hand to slip into the blade.

2.

Always lock the miter gauge securely when in use.

3.

Remove rip fence from table.

4.

Make sure blade guard is nstalled for all "'THRU-

SAWING" operations (when sawblade cuts entirely thru the thickness of the workpiece.) Replace guard

IMMEDIATELY after completion of dadoing, molding or rabbeting cuts.

5.

Have blade extend approximately 1/8 in. above top of workpiece.

Additional blade exposure would increase the hazard potential.

17

6.

Do not stand directly in fronll of the blade in caseof a

THROWBACK (Small cut-off piece caught by the back

of the blade and thrown toward the operator). Stand to either side of the blade.

7.

Keep your hands clear of the blade and out of the path of the blade.

8.

If blade stalls or stops while cutting', TURN SWITCH

OFF before attempting to free. the blade.

9.

Do not reach over or behind the blade to pull the work piece through the cut.., to support long or heavy workpieces . .. to remove cut-off pieces of material or

FOR ANY OTHER REASON.

10. Do not pick up small pieces of cut-off material from the table. REMOVE them by pushing them OFF the table with a long stick.

Otherwi:e they could be thrown

at you by the rear of the blade.

back

11. Do not remove small pieces of cut-off material that may become TRAPPED inside the blade guard while the saw is RUNNING.

THIS COULD ENDANGER YOUR

HANDS or cause a KICKBACK.

Turn the saw OFF. After the 10ladehasstopped turning,

lift the guard and remove the piece.

WORK HELPERS

Before cutting any wood on your saw, study all of the

"Basic Saw Operations".

Notice that in order to make some of the cuts, it is

necessary to use certain devices "Work Helpers" like the

Push Stick, the Push Block and the Auxiliary Fence which you can make yourself.

After you have made a few practice cuts, make these

"helpers"

Stick" first.

before starting any projects.

Make the "Push

PUSH STICK

45 ° NOTCH

1-5/8

1/4

WORKPIECE

1/4

All dimensions n ;ncnes

END

NOTE_

PUSH STICK AND PUSH BLOCK

Make the Push Stick using a piece of 1 x 2, or rip one from a wide board, say 11-1/2 in.

wide, and set the rip fence

9-7/8 in. from the sawblade.

Make the Push Block using a piece of 3/8 in. and 3/4 in.

plywood.

The small piece of wood 3/8 in. x 3/8 in. x 2-1/2 in. should be GLUED to the plywood...

DO NOT USE NAILS.

This is to prevent dulling mistakingly the sawblade

cut into the push block. in the event you

Position the handle in the center of the plywood and fasten together with glue und wGodscrews.

CROSSCUTTI NG

CROSSCUTTING is known as cutting wood across the g:am, at g0 °, or square with both the edge and the flat side of the wood.

This is done with miter gauge set at "0".

The graduations on the miter gauge provide accuracy for average woodworking.

In some cases where extreme accuracy is required, when making angle cuts, for example, make a trial cut and then recheck it with an accurate square, or protractor.

If necessary, the miter gauge head can be swiveled slightly to compensate for any inacurracy.

NOTE: groove

The space between the miter gauge bar and the in manufacturing.

the table is held to a minimum during

For maximum accuracy when using the miter gauge, always

"favor" one side of the groove in the table.

In other words, don't move the mi_er gauge from side lo side while cutting, but keep one side of the bar riding against one side of the groove.

NOTE: Glue a piece of sandpaper to the face of the miter gauge head.

This will help prevent the workpiece

"creeping" while it is being cut. from

The Hold-Down Clamp (Optional Accessory) should be used on the miter gauge for greater accuracy.

The miter gauge may be used in either of the grooves in the table.

Make sure it is locked.

When using the miter gauge in the LEFT hand groove, hold the workpiece firmly against the miter gauge head with your left hand, and grip the lock knob with your right.

18

THESE EDGES MUST

BE PARALLEL

/

\

\

3/8

2-1-

F-s-1/8-_ 3/8

NOTE= All dimensions _n inches

PUSH BLOCK

3/8

\

PLYWOOD

AUXl LIARY FENCE

Make one using a piece of 3/8 in. and 3/4 in. plywood.

Fasten together with glue and woodscrews.

NOTE: Since trle Push Block is used with the Auxiliary

Fence, the 4-3/4 in. dimensions must be held identicalOn

both the pieces.

3/4 PLYWOOD

20-1/2

1-1/4

THIS FACE

EDGE

AND

MUST

THIS EDGE

BE PARALLEL

NOTE:

3//8 PLYWOOD

All dimensions in inches

"_"_ i 5-1/2"

AUXI LIARY FENCE

PLYWOOD

CLAMPED

TO SAWHORSE

\

\

\

When using the RIGHT hand groove, hold the workpiece with your right Ihand and the lock knob with your left hand.

When crosscutting supported.

_ long board, make sur_ that it is

You can make a simple support by clamping a piec_ nf plywood to a sawhorse.

When cutting

FENCE/WORK long workpieces,

SUPPORT, and invert position the AUXILIARY it on top of the guide bars to support the workpiece possible.

If this does not adequately as near support to the end as the workpiece, you can make a simple support plywood to a sawhorse.

by clamping a piece of

Use the Hold-Down Clamp (Optional miter gauge for greater accuracy.

Accessory) on the

\

AUXILIARY FENCE/

WORK SUPPORT

REPETITIVE CUTTING

REPETITIVE CUTTING is known as cutting a quantity of pieces the same length without having to mark each piece.

1. Use the Stop Rods (optional accessory) only for cutting duplicate pieces 6 in. long and longer.

2.

DO NOT FEED workpiece with RIGHT hand, merely guide it, making sure that it does not bind or pinch the sawblade.

When making repetitive cuts from a long workpiece, make sure it is adequately supported.

Use the Hold-Down Clamp (Optional Accessory) on the miter gauge for greater accuracy.

\

I,

NEVER USE THE RIP FENCE AS A LENGTH STOP

BECAUSE THE CUTOFF PIECE COULD BIND

BETWEEN THE FENCE AND THE BLADE CAUSING

A KICKBACK.

2.

When making repetitive cuts shorter than 6 in., clamp a block of wood 2 in. long to the table to act as a length stop.

Do not clamp directly to the bottom edge of the table because the "swivel" of the clamps will not grip properly.

Place a small block of wood between the bottom edge of the table and the "C" clamps.

CAUTION: When clamping the block, make sure that the end of the block is well in front of the sawblade.

Be sure it is clamped securely.

3.

Slide the workpiece along the miter gauge until it touches the block . . . hold it securely or clamp it with the Hold-Down Clamp (Optional Accessory).

4.

Make the cut . ..

pull the workpiece back.., push the cut off piece off the table with a long push stick ...

DO

NOT ATTEMPT TO PICK IT UP AS THIS COULD

ENDANGER YOUR HANDS.

19

STOP RODS

"UT OFF

PIECE

\

MITER CUTTING

MITER CUTTING is known as cutting wood at an angle other than g0 ° with the edge of the wood.

Follow the same procedure as you would for crosscutting.

Adjust the miter gauge to the desired angle, and lock it.

The miter gauge may be used in either of the grooves in the table.

When using the miter gauge in the LEFT hand groove, hold the workpiece firmly against the miter gauge head with your left hand, and grip the lock knob with your right.

When using the RIGHT hand groove, hold the workpiece with your right hand and the lock knob with your left hand.

Use the Hold-Down Clamp miter gauge for greater accuracy.

{Optional Accessory) on the

BEVEL CROSSCUTING

BEVEL CROSSCUTTING is the same as crosscutting except that the wood is also cut at an angle.., other than

90 ° with the flat side of the wood.

Adjust the blade to the desired angle.

Use the Miter Gauge in the groove to the RIGHT of the blade.

It cannot be used in the groove to the left because the blade guard will interfere.

Hold the workpiece

your right hand and the lock knob with your left hand.

with

Use the Hold-Down Clamp (Optional Accessory)

miter gauge for greater accuracy. on the

COMPOUND MITER CUTTING

COMPOUND MITER CUTTING is a combination of miter cutting and bevel crosscutting.

The cut is made at an angle other than 90 ° to both the edge and the flat side of the wood.

Adjust the miter gauge and the blade to the desired angle..

• Make sure miter gauge is locked.

\

\

\

\

\

USING THE RIP FENCE

RIPPING, BEVEL RIPPING, RESAWING AND

RABBETING with the

BLOCK.

are performed

AUXILIARY

using the RIP FENCE together

FENCE, PUSH STICK OR PUSH

WARNING: FOR YOUR OWN SAFETY, ALWAYS

OBSERVE

IN ADDITION

THE FOLLOWING

TO THE

SAFETY

SAFETY

PRECAUTIONS

INSTRUCTIONS ON

PAGES 2, 3, and 4.

1.

Never make these cuts FREEHAND (without using the rip fence or auxiliary devices when required) because the blade

KICKBACK, could bind in the cut and cause a

2.

Always lock the rip fence securely when in use.

3.

Remove miter gauge from table.

4.

Make sure blade guard is installed for all thru-sawing type cuts.

Replace the guard IMMEDIATELY following completion operations.

of resawing, rabbeting, dadoing, or molding

Frequently

PAWLS by check the action of the ANTIKICKBACK passing the spreader while saw is OFF.

workpiece alongside of the

Pull the workpiece TOWARD you.

If the PAWLS do not DIG into the workpiece must be SHARPENED.

and HOLD

See "Maintenance" it...

the pawls section.

5.

Have blade extend approximately workpiece.

Additional blade

1/8 exposure in. above would top of increase the hazard potential.

6.

Do not stand directly

KICKBACK.

Stand in front to either of the blade

side of the blade.

in case of a

7.

Keep your hands clear of the blade and out of the path of the blade.

8.

If the blade stalls or stops while

SWITCH OFF before attempting cutting, to free the blade.

TURN

9.

Do not reach over or behind the blade to pull the workpiece through the cut.., to support long or heavy workl_ieces .

. . to remove small cut-off pieces of material or FOR ANY OTHER REASON.

10. Do not pick up small pieces of cut-off material from the table.

REMOVE them by pushing them OFF the table with a long stick. Otherwise they could be thrown back at you by the rear of the blade.

11. Do not remove small pieces of cut-off material that may become TRAPPED inside the blade guard while the saw is RUNNING.

THIS COULD

HANDS or cause a KICKBACK.

ENDANGER YOUR

Turn the saw OFF.

After the blade has stopped turning, lift the guard and remove the piece.

2O

RIPPING

RIPPING is know as cutting a piece Of wood with the grain, or lengthwise.

This is done using the rip fence.

Position the fence to the desired WIDTH OF RIP and lock in place.

Before starting to rip, be sure

A.

Rip Fence is parallel to sawblade.

B.

Spreader is properly aligned with sawblade.

C.

Antikickback pawls are functioning properly.

When ripping LONG BOARDS or LARGE PANELS, always use a work support.

A simple one can be made by clamping a piece of plywood to a sawhorse.

BEVEL RIPPING

When bevel ripping material 6 in. or narrower, use fence on the right side of the blade ONLY.

This will provide more space between the fence and the sawblade for use of a push stick.

If the fence is mounted to the left, the sawblade

guard may interfere with proper use of a push stick.

When "WIDTH OF RIP" is 6 in. and WIDER use your

RIGHT hand to feed the workpiece until it is clear of the table.

Use LEFT hand ONLY to guide the workpiece . . . do not

FEED the workpiece with the left hand.

ALWAYS SUPPORT LONG WORKPIECES

When "WIDTH OF RIP" is 2 in. to 6 in. wide USE THE

PUSH STICK to feed the work.

When WIDTH OF RIP is NARROWER than 2 in., the push stick

USE

CANNOT the AUXILIARY

PUSH BLOCK.

be used because the guard wil interfere...

FENCE/WORK SUPPORT and

Attach Auxiliary Fence/Work Support to rip fence with two "C" clamps.

21

\

AUXILIARY

WORK

FENCE/

SUPPORT

Feed the workpiece

FENCE/WORK by

SUPPORT hand until along the end the AUXLIARY is approx.

1 in.

past the front edge of the table.

Continue to feed using the

PUSH BLOCK.

Hold the workpiece 'n position and install the PUSH

BLOCK by sliding

FENCE/WORK it

SUPPORT on

(this top may of the AUXILIARY raise guard).

BAFFLE

Narrow strips thicker than the Auxiliary Fence/Work may enter the guard and strike the baffle.

CAREFULLY

Support raise

RESAWING

RESAWlNG

_ts thickness.

WARPED material.

wider than 2-1/2 in ....

NOTE: to it will

RESAW a piece be necessary of wood to remove the blade guard is known as ripping a piece of wood through

Do not attempt to resaw BOWED or

. ..

and use the AUXILIARY

SUPPORT (See Page 19.)

FENCE/WORK

Clamp it to the table so that the workpiece

EASILY (but not TILT or MOVE SIDEWAYS) will SLIDE without

BI NDI NG between the two fences.

Do not clamp directly because the "swivel" to the bottom edge of the table of the clamps will not grip properly.

Place a small block of wood between the bottom the table and the "'C" clamps.

edge of

WARNING: FOR YOUR OWN SAFETY.

1.

DO NOT "BACK UP" (REVERSE

RESAWING BECAUSE THIS

,.

FEEDING)

COULD

WHILE

CAUSE A

KICKBACK.

guard only enough to clear the workpiece.

to complete cut.

Use PUSH BLOCK

SMALL BLOCK

/

OF WOOD

2.

INSTALL BLADE GUARD IMMEDIATELY UPON

COMPLETION OF THE RESAWING OPERATION.

AUXILIARY FENCE/

WORK SUPPORT

/

CUTTING PANELS

When cutting panels (whenever fence is positioned of table surface), ALWAYS use the outside

AUXILIARY

F ENCE/WOR K SUPPORT.

1.

Unlock fence and raise rear end.

2.

Position AUXILIARY FENCE/WORK shown and attach it with two "'C'" clamps.

SUPPORT as

PLOUGHING AND MOLDING

PLOUGHING is grooving with the grain the long way of the workpiece, using the fence. USE proper holddowns and feed devices.

MOLDING is shaping the workpiece way of the workpiece, holddowns and feed devices.

using the with the grain the long fence.

Use proper

22

RABBETING

Rabbeting is known as cutting out a section of the corner

of a piece of material, acrossan end or along an edge.

To make a RABBET requires cuts which do not go all the

way through the material. Therefore the blade guard must be removed.

1.

Remove blade guard.

2.

For rabbeting along an edge (long way of workpiece) as shown, add facing to rip fence (see 5. RIP FENCE, p.

16) approximately as high as the workpiece is wide.

Adjust rip fence and blade to required dimensions; then make first cut with board flat on table as any rip (type) cut; make second cut with workpiece on edge. Follow

all precautions, safety instructions, and operational instructions as for ripping, or rip type operations,

including feather boards and push stick, etc.

3.

For rabbeting across an end, for workpiece 10½" and

DADOING

Instructions for operating the Dado Head are contained in booklet furnished with the Dado Head.

The recommended Dado Head is listed, under

recommended Accessories.

The arbor on the saw, is only long enough so that the

widest cut that can be made is 13/16" wide.

When installing the dado head on the arbor, ALWAYS

install the inside "loose collar" first.

It is not necessary to install the outside loose collar before

screwing on the arbor nut. Make sure the arbor nut is tight.

ALWAYS USE DADO INSERT

RECOMMEND ED ACCESSOR I ES.

LISTED UNDER

When using the dadoing head it will be necessaryto remove the Blade Guard and Spreader, USE CAUTION.

Use feath erboards and push sticks as required.

ALWAYS REPLACE THE BLADE GUARD AND

SPREADER WHEN YOU ARE FINISHED DADOING.

When using the molding head it will be necessary to remove the Blade Guard and Spreader.

USE CAUTION.

Use featherboards and push sticks, etc. as required.

MOLDING CUTTING

Instructions for operating the Molding Head are contained in a booklet turnished with the Molding Head.

USING FEATHERBOARDS

Add 8 inch high flat facing board to the fence, the full length of the fence.

Use featherboards for all non "thru-sawing" operations

(when sawblade guard must be removed).

Featherboards are used to keep the work in contact with the fence and table as shown, and to stop kickbacks.

Mount featherboards to fence and table as shown, so that leading edges of featherboards cut is complete, and the will support workpiece workpiece has been until pushed completely past the cutter (sawblade, dado head, molding head, etcr-) with a pushstick, as in ripping.

Before starting the operation below table surface) :

(switch "OFF" and cutter

(a) Install featherboards workpiece; be positive so they they exert pressure are secure, and on the

(b) Make sure by trial that the featherboards kickback if one should occur.

Featherboards are not employed will stop during non thru-sawing a operations when using the miter gage.

Replace the sawblade guard as soon as the non thru-sawing operation is complete.

RABBET

CUT narrower make the rabbet cut with the board flat on the table using the miter gage fitted with a facing (per

"6.

fence.

MITER GAUGE" on p. 16).

DO NOT use the rip

4.

INSTALL

COMPLETION

BLADE

OF

GUARD

RABBETING

IMMEDIATELY

OPERATION.

UPON

Rabbet cuts can also be made using the dado head or molding head.

SAW TABLE

\

DADO

//

ARBOR NUT

INSERT

HEAD

The recommended recommended Accessories.

molding head is listed under

Always use Molding

Accessories.

Insert listed under recommended

When using the molding head it will be necessary to remove the Blade Guard and Spreader.

USE CAUTION.

Use featherboards and pushsticks as required.

ALWAYS

SPREADER

REPLACE THE BL.ADE

WHEN YOU ARE FINISHED

GUARD

MOLDING.

AND

FEATHERBOARD

"C" CLAMPS

WORK

"C" CLAMPS

SUPPORT

"C" CLAMPS

23

ADJUSTMENTS

WAR

OFF

OUTLET

AND REMOVE PLUG FROM POWER SOURCE

BEFORE MAKING ANY ADJUSTMENTS.

MITER GAUGE

NOTE: The graduations on the miter accuracy for average woodworking.

gauge

In some provide cases where extreme accuracy is required, when making angle cuts, for example, make a trial cut and then recheck it with an

accurate square or protractor.

If necessary, the miter gauge head can be swiveled slightly to compensate for any inaccuracy.

The HEAD should be SQUARE (90 ° ) with the bar when

the pointer points to "0".

To check for squareness, place an accurate square on the miter gauge. If the head is NOT SQUARE with the bar:

1.

Loosen the lock knob.

_J

JJ

s

QUARE-_,

/_

__

/_LJ

\

BAR

2.

Position the head square with the bar . . . tighten the lock knob.

3.

Loosen the screw and adjust the pointer, so it points to zero.

The swiveling movement of the head can be adjusted by tightening or loosening the set screw located in side of the head using the 1/8 in. setscrew wrench.

HEELING ADJUSTMENT or PARALLELISM

OF SAWBLADE TO MITER GAUGE GROOVE

While cutting, the material must move in a straight line

PARALLEL to the SAWBLADE . . . therefore both the miter gauge GROOVE and the RIP FENCE must be

PARALLEL to the SAWBLADE.

If the sawblade IS NOT parallel to the miter gaugegroove, the blade will bind at one end of the cut. (This is known as

"HEELING").

To check for parallelism:

WARNING - FOR YOUR OWN SAFETY, TURN SWITCH

"OFF" AND REMOVE PLUG FROM POWER SOURCE

OUTLET.

1.

Raise blade all the way up...

raise blade guard.

2.

Mark an "X'" on one of the teeth which is SET (bent) to the LEFT.

3.

Place the head of a combination square in the

GROOVE . . . adjust blade of square so that it just touches the tip of the MARKED tooth.

4.

Move square to REAR, rotate blade to see if MARKED tooth again touches blade of square.

5.

If tooth touches square the same amount at FRONT and REAR . . . sawblade is PARALLEL to MITER

GAUGE GROOVE.

If tooth does not touch front and rear ..

the mechanism underneath

PARALLEL must be to GROOVE.

adjusted to make the blade

1.

Loosen the 4 screws (about 1/4 to 1/2 turn) using 3/16 in.

setscrew wrench furnished with saw. Also loosen the

2 pan head 10-32 screws (about 1/4 to 1/2 turn) located at rear of the table top as shown.

This will allow the mechanism below the table to be shifted sideways.

2, Fold a piece of cardboard or heavy paper over the blade

to 13rotect your hands.

3.

Grasp the blade and move it to the right or left a small amount and tighten one of the screws.

4.

Check with square to determine if MARKED TOOTH

touches square the same amount at front and rear.

If it does, tighten other three screws.

If it does not,

loosen screw and move blade the required amount.

5.

Alternately tighten the screws slowly.

NOTE: Use the setscrew wrench as shown . . . do not

use a pair of pliers or any other tool to gain more leverage on the setscrew wrench.

TWO 10-32 SCREWS

3/16 N.

SETSCREW

WRENCH

24

BLADE TILT, OR SQUARENESS

OF BLADE TO TABLE

90 ° (SQUARE) and 45 ° (BEVEL) STOP COLLARS.

When the bevel pointer is pointing directly to the "'0"" mark on the bevel scale, the sawblade should make a SQUARE cut 90 ° to the table.

To check for SQUARENESS:

WARNING: FOR YOUR OWN SAFETY, TURN SWITCH

"OFF" AND REMOVE PLUG FROM POWER SOURCE

OUTLET.

1.

Raise blade all the way UP...

raise blade guard.

2.

TILT blade a few degrees to the LEFT . . . now tilt blade back to the RIGHT as far as it will go.

3.

Place the square against blade. Make sure square is not

touching the TIP of one of the saw TEETH.

POINTER ADJUSTING SCREW

If blade IS SQUARE to table;

A.

Check pointer

If POINTER DOES NOT point to the "0" mark on the bevel scale;

B.

Remove Elevation Handwheel

C.

Loosen screw and adjust pointer.., using medium screwdriver.

D. Install Elevation Handwheel

BEVE L

SCALE

POINTER

BEVEL SCALE ADJUSTING SCREW

ELEVATION

HANDWHEEL

/

ADJUSTING SCREW

If blade is NOT SQUARE to table.., the go° LIMIT STOP must be ADJUSTED.

CAUTION; Cover blade with piece of cardboard to protect your hand.

1. Using a small size screwdriver, reach UNDERNEATH saw and loosen BOTH setscrews in 90 ° STOP COLLAR.

NOTE: If you can't reach the setscrews, turn the TILT

HANDWHEEL slightly.

2. ROTATE the STOP COLLAR moving it away from pivot nut.

3. TILT blade RIGHT or LEFT ...

checking with your

square until blade is square to table.

4. ROTATE STOP COLLAR moving it toward PIVOT

NUT until it TOUCHES the PIVOT NUT...

TIGHTEN the setscrews.

5. Check POINTER, If it DOES NOT point to the "0"

mark on the bevel scale;

A. Remove Elevation Handwheel

B. 'Loosen screw and adjust pointer . . . using medium screwdriver.

C. Install Elevation Handwheel

_j ' '

Jl II,,,s: wsi2,/I

PIVOT NUt \

90 ° STOP COLLAR

TILT blade to LEFT as far as it will go. It will stop when the PIVOT NUT is against the 45 ° STOP COLLAR.

A.

Place sure an square saw T_TH.

ACCURATE is not square against blade.

Make touching the TIP of one of the

If blade is 45 ° to table;

If POINTER scale;

A.

Check pointer.

DOES NOT point to the 45 ° mark on the

A.

Loosen two screws on scale and adjust scale until

POINTER points to 45 ° mark.

25

If bladeis NOT45° to table... the45° STOP and

SCALE must be ADJUSTED

1.

Remove Elevation Handwheel.

2.

Using a small size screwdriver, reach thru curved slot in front trim panel and loosen BOTH setscrews

in 45 ° STOP COLLAR.

NOTE: If you can't reach the setscrews, turn the

TI LT HANDWHEEL slightly.

3.

ROTATE the STOP COLLAR moving it IN or OUT and TILT blade RIGHT or LEFT.,.

checking with your square until blade is 45 ° to table.

4.

TIGHTEN the setscrews.

NOTE: If you can't reach the setscrews, turn TILT

HAN DWH EE L slightly.

5.

Loosen two screws on scale and adjust scale until

POINTER points to 45 ° mark.

6.

Install Elevation Handwheel.

45°

BACK OF SAW

STOP COLLAR

BLADE E LEVATION

When the elevation handwheel is turned CLOCKWISE, until it stops, the blade must not be more than two and one half

(2-1/2) inches above the table.

If the blade extends more than 2-1/2 inches, the motor could interfere with the underside of the table causing misalignment.

With the blade extending two and one half (2-1/2) inches above the table, the STOP COLLAR and SPACER must be against the ELEVATION SCREW PIVOT NUT.

If the blade extends more than two and one half inches, loosen two

screws in STOP COLLAR, and readjust it.

\

SPACER

ELEVATION SCREW

SCREW

I

TILT SCREW TILT SCREW

PIVOT NUT

TILT AND ELEVATION MECHANISM

The HANDWHEELS

The turning action loosening handwheels should can be turn freely adjusted without by binding.

tightening or the screws in the bearing retainer.

Both must be removed to reach the adjusting screws.

NOTE: When adjusting the screws on the TILT bearing retainer, hold the nut inside using a 3/8 in. wrench.

The screws for the ELEVATION with a small screwdriver front of the saw.

bearing retainer can be reached through the curved slot on the

26

TILT

HANDWHEEL

ADJUST THESE

TWO SCREWS

ADJUST THESE

TWO SCREWS

ELEVATION

HANDWHEE[

MAINTENANCE

WARNING: FOR YOUR OWN SAFETY, TURN SWITCH

"OFF" AND REMOVE PLUG FROM POWER SOURCE

OUTLET BEFORE

YOUR SAW.

MAINTAINING OR LUBRICATING

Do not allow sawdust to accumulate inside the saw.

Frequently blow out any dust that may accumulate inside the saw cabinet and the motor.

Frequently clean your cutting tools with Craftsman Gum and Pitch Remover.

A coat of automobile-type wax applied to the table will help to keep the surface clean and allow workpieces to slide more freely.

If the power cord is worn or cut, or damaged in any way, have it replaced immediately. pawls are Make sure the teeth of the ANTIKICKBACK always sharp. To sharpen:

1.

Remove blade guard.

2.

3.

4.

Rotate pawl toward rear of spreader so that teeth are above top of spreader.

Hold spreader with left hand and place pawl over corner of workbench.

Using a small roun, teeth.

file (Smooth Cut) sharpen the

LUBRICATION

The saw motor bearings have been packed at the factory with proper lubricant and require no additional lubrication.

The following parts should be oiled occasionally with SAE

No. 20 or No. 30 engine oil.

1. Tilt screw threads and pivot nut. (First Clean with

Craftsman Gum & Pitch Remover.)

2.

Elevation screw threads and pivot nut. (First Clean with

Craftsman Gum & Pitch Remover.)

L

3.

Cradle bearing points.

4.

Bearing points in guard assembly, miter gauge and rip fence.

ELEVATION SCREW

/

/

/

/

ELEVATION SCREW

PIVOT

/

NUT

TILT SCREW

ITEM

TILT

PIVOT

SCREW

NUT

RECOMMENDED

CAT. NO.

Steel Legs ...............................

Steel Stand ..............................

Caster Sets ....................

Solid Table Extension ......................

*7 in. Molding Head Set ...............

*7 in. Molding Head ........................

Molding/Dado Insert for 7 in

Dia. Molding or dado Head ..................

Work Light ...............................

9-22235

9-22214

9-22222 or 9-22221

9-29957

9-3217 9-3218

9-3214

9-29933

9-2480

*Smaller Dia.

Molding Heads cannot be used because they do not provide adequate depth of cut.

27

ACCESSORIES

I TE M CAT.NO.

Work Light ...............................

9-2481

7 in. Dia. Adjustable Dado Head . 9-3261, 9-3262 & 9-3263

7 in. Dia. Dado Head .......................

Sanding Wheel ............................

9-3257

9-2274

Miter-Gauge Stop Rods ......

"...............

Miter-Gauge Hold-Down Clamp ..............

Taper Jig . ................................

9-29924

9-29928

9-3233

Universal Jig ..............................

9-3231

"Power Tool Know How Handbook:" Table Saw .. 9-2918

The above recommended accessoriesare current and were

available at the time this manual was printed.

TROUBLE SHOOTING

WARNING:

OUTLET

FOR YOUR OWN SAFETY,

BEFORE TROUBLESHOOTING.

TURN SWITCH "OFF" AND ALWAYS REMOVE

TROUBLE SHOOTING -- GENERAL

PLUG FROM POWER SOURCE

TROUBLE

Excessive vibration.

Cannot make square

Cut when crosscutting.

Cut binds, burns or stalls motor when ripping.

Cut not true at 90 ° or 45 ° positions.

Tilt and elevating handwheels turn hard.

PROBABLE CAUSE

1. Blade out of balance.

1: Miter gauge not adjusted properly.

1. Dull blade with improper tooth set.

2. Blade is Heeling.

3, Warped board.

4. Rip fence not parallel to blade.

5. Spreader out of alignment

1. Stop collars not properly adjusted.

I. Sawdust on threads of tilt

screw or elevating screw.

2, Bearing retainers to tight.

REMEDY

1. Discard Blade and use a different blade.

1. See "Adjustments" section "M iter Gauge."

1. Sharpen or replace blade.

2. See "Adjustments" section, "Heeling Adjustment

3. Make sure concave or hollow side is facing

"down," feed slowly•

4. See "Assembly" section, "Aligning Rip Fence"

5. See "Assembly"

Blade Guard."

1. See "Adjustments" section, "Installing section, "Blade Tilt, or

"Squareness of Blade to Table.'"

1. See "Maintenance and Lubrication" section.

2. See "Maintenance" section

"Tilt and Elevation Mechanism."

TROUBLE SHOOTING

NOTE: Motors used on wood-working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or "vacuumed" frequently prevent interference with normal motor ventilation.

to

-- MOTOR

NOTE: The starting relay is a GRAVITY SENSITIVE

TYPE.

NEVER TURN THE POWER ON WHILE THE SAW

IS UPSIDE

MOTOR.

DOWN AS THIS WILL DAMAGE THE

TROUBLE

Excessive noise.

PROBABLE CAUSE

1. Motor.

1. Circuit overloaded with lights, appliances and other motors.

REMEDY

1. Have motor checked by qualified service technician.

Repair service is available at your nearest Sears store.

1. Do not use other appliances or motors on same circuit when using the saw.

Motor fails to develop full power.

(Power output of motor decreases rapidly with decrease in voltage at motor terminals;

For example, a reduction of 10% in voltage causes

a reduction of 19% in maximum power output of which the motor is capable, while a reduction of 20% in voltage causes a reduction of 36% in maximum power output.)

2. Undersize wires or circuit

too long.

3. General overloading of power company facilities.

(In some sections of the country, demand for electrical power may

exceed the capacity of existing generating and distribution systems.)

4. Incorrect fuses or circuit breakers in power line.

2. Increase wire sizes, or reduce length of wiring.

See "Motor Specification and Electrical

Requirements" section.

3. Request a voltage check from the power company.

4 Install correct fuses or circuit breakers.

28

TROUBLE

Motor starts slowly or fails to come up to full speed.

Motor overheats.

Starting relay will not operate.

Motor stalls

(resulting in blown fuses or tripped circuit breakers).

Frequent opening of fuses or circuit breakers.

TROUBLE SHOOTING -- MOTOR (Continued)

PROBABLE CAUSE

1. Low voltage will not trip relay.

2. Windings burned out or open.

3. Starting relay not operating.

1. Motor overloaded.

2. Improper cooling.

(Air circulation restricted through motor due to sawdust, accumulating inside of saw).

1. Burned relay contacts

(due to extended hold-in periods caused

2.

by low line voltage, etc.)

Saw not in upright position.

3.

Loose or broken connections.

1.

Starting relay not operating.

2.

Voltage too low to permit motor to reach operating speed.

3.

Fuses or circuit breakers do not havesufficient capacity.

1.

Motor overloaded.

2.

Fuses or circuit breakers

do not have sufficient capacity.

3.

Starting relay not operating (motor does not reach normal speed).

REMEDY

1. Request voltage check from the power company.

2. Have motor repaired or replaced.

3. Have relay replaced.

1. Feed work slower into blade.

2. Clean out sawdust to provide normal air circulation through motor.

See "Maintenance and Lubrica_tion" section.

1. Have relay replaced and request a voltage check from the power company.

2. Place saw in upright position.

3. Have wiring checked and repaired.

1. Have relay replaced.

2. Request voltage check from the power company.

3. Install proper size fuses or circuit breakers.

1. Feed work slower into blade.

2. Install proper size fuses or circuit breakers.

3. Have relay replaced.

29

PARTS LIST FOR CRAFTSMAN 10 INCH MOTORIZED SAW

MODEL NO. 113.298340

& 113.298050

38

42 43

1

/

44

45

46

/

_ 54

4_

41

55 54

49

38

34 33 32

31 •

3O

29

Figure I

w ul

Key

No.

i

2

3

4

5

15

16

17

18

11

12

13

14

6

7

8

9

10

23

24

25

19

20

21

22

28

29 r

30

PARTS LIST FOR CRAFTSMAN 10 INCH MOTORIZED SAW

MODEL NO. 113.298340

& 113.298050

Always order by Part Number - not by Kay Number

FIGURE 1 PARTS LIST

Part

No.

Description

62694

62773

447441

62514

62545

62655

62643

30540

STD 551225

62642

62636

62644

139331

STD551012

STD;541025

STD 523110

62797

60388

62748

STD 551031

STD 551231

STD 541231

STD 600603

62441

37818

62539

62710

62709

STD 523115

GaugeAssembly, Miter (See Figure 4)

Fence Assembly, Rip (See Figure 3)

Screw, Flat Hd. Type "T" 10-32 x 7/8

Insert Assembly (Includes Key No. 5)

Clip, Retaining

Guard Assembly (See Figure 5)

Clamp, Spreader

Screw, Wing 1/4-20 x 1/2

*Lockwasher, External Tooth 1/4

Suppo[t, Spreader

*Nut,Square 1/4-20

Bracket

Screw, Set Hex Cup 1/4-20 x 7/8

*Washer, 17/64 x 9/16 x 1/16

*Nut, Hex 1/4-20

Screw, Hex Hd. 5/16-18 x 1

Bar, Fence Rear

Nut, Self Threading

Rod0Separation (Includes Key No. 18)

Washer, 21/64 x 5/8 x 1/16

* Lockwasher, External Tooth 5/16

*Nut, Hex, 5/16:18

Screw, Type "T" Pan Hd. 6-32 x 3/8

Cord with Plug

Relief, Strain

D,_÷_ Cover

| lull,

Spacer, Fence Guide Bar

Tape, Fence

Bar Assembly, Fence Guide

(Includes Key No. 28)

*Screw, Hex 5/16-18 x 1-1/2

*Standard Hardware Item - May be Purchased Locally.

Key

No.

42

43

44

45

38

39

4O

41

3i

32

33

34

35

36

37

46

47

48

49

50

51

52

53

54

55

56

57 m

Part

No.

3540

63062

30505

37911

62801

62800

62803

62505

62267

62442

60256

STD 551025

60314

STD 551208

STD 610805

STD 600602

62688

62689

STD 511107

STD 551210

62713

60354

62712

62204

STD 610802

62452

62804

62768

62769

62790

Description eMotor and Controi Box

Clip, Capacitor

Switch, Locking

Key, Switch

*Washer, 17/64 x .734 x .062

Screw, Truss 1/4-20 x 5/8

*Lockwasher, External Tooth No. 8

Screw, Pan Hd., Type "AB" No. 8 x 1/2

*Screw, Type 23, Pan Hd., 6-32 x 1/4

Scale, Adjustable Bevel

Handwheel Assembly

*Screw, Pan Hd. 10-32 x 3/4

*Lockwasher, External Tooth No. 10

Panel, Trim

Nut, Speed No. 8

Panel, Front

Clip, Cord

*Screw, Pan Hd., Type B, No. 8 x 5/16

Clamp, Relay

Wrench; Arbor

Wrench, Shaft

Wrench, Hex "L" 1/8

Wrench, Hex "L" 3/16

Clip, Grounding

Lead w/Terminals

T_n= _n=m

Tape, Foam

Bag of Loose Parts (Not Illustrated)

Bag of Loose Parts (Not Illustrated)

Owners Manual (Not Illustrated)

• Any attempt to repair this motor may create a HAZARD

unless repair is done by a qualified service technician.

Repair service is available at your nearest Sears Store.

PARTS LIST FOR CRAFTSMAN 10 INCH MOTORIZED SAW

MODEL NO. 113.298340

& 113.298050

\

36

27

\

\

\

35

/ i

32----.-

Figure 2

*If this part ,s removed, discard and replace with a new retaining ring.

PARTS LIST FOR CRAFTSMAN 10 INCH MOTORIZED SAW

MODEL NO. 113.298340

& 113.298050

FIGURE 2 PARTS LIST

..... Ke_

No

Part

No.

Description

3

4

5

6

1

2

7

8

11

12

17

18

19

20

13

14

15

16

23

62791

805297-1

62493

STD 511107

STD 541110

STD 551210

62648

62629

62795

62505

62498

62683

60175

6362

60303

62681

60328

62647

STD 551037

60301

62682

62649

62796

Table, Saw

Screw, Flat Hd. 5/16-18 x 1-1/4

Insert, Exact-I-Cut

*Screw, Pan Hd. 10-32 x 3/4

*Nut, Hex No.

10-32

*Lockwasher, External Tooth No. 10

Washer, Rubber

Support, Rod

Rod, Cradle oMotor and Control Box

Collar, Blade

Collar, Stop L.H.

+Blade, Saw 10 inch

Nut, Arbor

Spacer

Nut, Elevation Pivot

Washer, Nylon

Washer, Rubber

*Washer, .380 x 47/46 x 1/16

*Ring, Retaining 3/8

Screw Assembly, Elevation

Grommet, Rubber

Rod, Motor/,!nc!udes

Key ##46)

*Standard Hardware Item May be Purchased Locally.

eAny attempt to repair this motor may create a HAZARD unless repair is done by a qualified service techincian.

Repair service is available at your nearest Sears Store.

Part

No.

60076

STD 541425

STD 551025

STD 541411

STD 551031

STD 523110

STD 601103

62487

62633

STD 511105

62685

62684

62437

STD 600803

62686

62436

62625

62435

62623

60052

9404392

62792

60436

Description i=

Washer, .505 x 1-1/8 x 1/16

*Nut, Lock 1/4-20

*Washer, 17/64 x .734 x .062

*Nut, Lock 10-32

*Washer, 21/64 x 3/4 x 1/16

*Screw, Hex Washer 5/16-18 x 1

*Screw, Pan Hd. Type "T" 10-32 x 3/8

Lead with Eyelets

Base, Saw

Screw, Pan Hd. 10-32 x 1/2

Nut, Bevel Pivot

Screw Assembly, Tilt

Retainer, Bearing

*Screw, Type "T" Pan 8-32 x 3/8

Indicator, Bevel

Nut

Hanger

Washer, Thrust

Cradle Assembly

*Screw, Fillister Hd. 10-32 x 1-1/2

Screw, Pan No. 10-32 x 1-3/8

Spacer, Cradle Rod

JrRing, Retaining 7/16

+Stock Item May be secured through the hardware departments of most Sears Retail Stores or

Catalog Order Houses.

_rlf this part is removed, discard and replace with a new retaining ring.

PARTS LIST FOR CRAFTSMAN 10 INCH MOTORIZED SAW

MODEL NO. 113.298340 & 113.298050

10 11

4 5 6

FIGURE 362773 FENCE ASSEMBLY

Key

No.

Part

No.

-

12

13

14

5

6

1

2

62773

62693

62692

3 STD 551031

4 62775

9404336

62774

10

11

423350

8 i 62582

9 STD 600805

62528

62529

62531

62583

62533

/"

15

16

17

STD 551210

STD 611005

62532

.

Description

Fence Assembly,

Plug, Button

Rip

Knob (Includes Key No. 1)

*Washer, 21/64 x 1/2 x 1/32

Indicator.

Fence

*Screw, Pan Hd. Type "T" 4-40 x 1/4

Head, Fence Includes Key #4

Screw, Sems 3/8-16 x 1/2

Channel, Fence

Screw, Pan Hd. Type "T" 8-32 x 1/2

Spring, Fence Lock

Lock, Rear Fence

Roller, Rear Fence

Rod, Fence Lock

SDring.

Head Alignment

(Includes Key No.

17)

*Lockwasher, External Tooth No.

10

*Screw, Type "A" Hex Hd. No. 10 x 1/2

Pad, Alignment

*Standard Hardware Item May be Purchased Locally.

34

PARTS LIST FOR CRAFTSMAN 10 INCH MOTORIZED SAW

MODEL NO. 113.298340

& 113.298050

\

\ 11 9 10

8

I

FIGURE 4 -- 62694 MITER GAUGE ASSEMBLY

Key

No.

-

4

5

6

7

8

1

2

3

9

10

11

12

Part

No.

62694

62693

62692

STD 551031

37893

STD 600803

STD 551208

62042

62252

62225

STD541231

62383

60288

Description

Miter Gauge Assembly

Plug, Button

Knob (Includes Key No. 1)

*Washer, 21/64 x 1 x 1/16

Gauge, Miter

*Screw, Pan Head Type "T" 8-32 x 5/16

* Lockwasher, External No. 8

Indicator

Rod Asm., Miter Gauge

(Includes Key No. 9, 10, 11)

Stud, Clamp

*Nut, Hex Jam 5/16-18

Stud, Pivot

Screw, Locking Set, 1/4-20 x 3/8

*Standard Hardware Item - May be Purchased Locally.

35

PARTS LIST FOR CRAFTSMAN 10 INCH MOTORIZED SAW

MODEL NO. 113.298340

& 113.298050

15

\ \ W,¢"3

\

15

"14

13

12

11

* If this part is removed, discard and replace with a new push nut.

FIGURE 5 62655 GUARD ASSEMBLY

11

Key

No.

8

9

5

6

7

1

2

3

4

13

14

15

10

11

12

Part

No.

62655

62415

62516

62650

STD 541425

62517

STD 512515

62522

62656

62410

62519

62520

62521

STD 551012

60297

STD 581025 i

Guard Assembly

Guard

Description

Pin

Bumper, Snap In

*N ut, Lock 1/4-20

Link, Guard

*Screw, Pan Hd, 1/4-20 x 1-1/2

,

Spacer, Link

Blade, Spreader

Pin, 1/4 x 1-3/64

Spring, Pawl

Spacer, Pawl

Pawl

*Washer, 17/64 x 1/2 x 1/32

*Nut, Push

*Ring, Retaining 1/4

* Standard Hardware Item May be Purchased Locally.

36

6

11

12

13

/

14"

2

PARTS LIST FOR CRAFTSMAN 10 INCH MOTORIZED SAW

MODEL NO. 113,298340 & 113.298050

4 5

3

\

6 5 4 2 .l

1

6

3

2

FIGURE 6 -- MODEL 113.298050

ONLY

Key

No.

3

4

1

2

5

6

7

8

60314

62552

Part

No.

62554

STD 551225

STD 541025

62553

STD 541250

803835

62767

Description

Screw, Serrated Truss Hd. 1/4-20 x 5/8

Leg

Stiffener, Side

*Lockwasher, Ext. 1/4

*Nut, Hex 1/4-20

Stiffener, End

*Nut, Hex 1/2-13

Foot, Leveling tBag of Loose Parts (not illustrated)

* Standard Hardware Items -- May be Purchased Locallv.

t Bag contains all Loose Parts for Legs.

37

PARTS LIST FOR CRAFTSMAN 10 INCH MOTORIZED SAW

MODEL NO. 113.298340 & 113.298050

/

/

/

$

FIGURE 7 -- TABLE EXTENSION FOR MODEL 113.298050

ONLY

8

9

10

11

6

7

4

5

1

2

3

Key

No.

Part

No.

Description

62589

60323

62590

62549

STD541025

STD551225

62550

STD523112

STD551031

STD551131

STD541031

STD551025

62745 i tExtension Assembly, Complete

Screw, Serrated Truss Hd. 1/4-20 x 1"

Extension

Bracket, Corner Support No. 2

*Nut, Hex 1/4-20

* Lockwasher, Ext. 1/4

Bracket, Corner Stiffener

*Screw, Hex Hd. 5/16-18 x 1-1/4

*Washer, 11/32 x 11/16 x 1/16

* Lockwasher, Ext. 5/16

*Nut, Hex 5/16-18

*Washer, 17/64 x 3/4 x 1/16

1"Bagof Loose Parts (not illustrated)

*Standard Hardware Item--May be Purchased Locally.

+Bag contains all Loose Parts for Extension. tStock Item--May be secured through the hardware departments of most Sears Retail Stores or Catalog Order House.

38

I0

NOTES

39

ISears i owners manual

10 INCH MOTORIZED TABLE SAW

SERVICE

Now that you have purchased your 10 inch motorized table saw should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and

Co. stores. Be sure to provide all pertinent facts when you call or visit.

MODEL NO.

113.298340

SAW ONLY

113.298050

SAW WITH LEGS AND

TWO TABLE EXTENSIONS

HOW TO ORDER

REPAIR PARTS

The model number of your 10 inch motorized table saw will be found on a plate attached to your saw,, at the right-hand side of the base.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

PART NUMBER

MODEL NUMBER

113.298340

113:298050

PART DESCRIPTION

NAME OF ITEM

10-INCH MOTORIZED TABLE SAW

All parts listed may be ordered from any Sears Service Center and most Sears stores. If the parts you rLeed are not stocked locally, your order will be electronically transmitted to a Sears

Repair Parts Distribution Center for handling.

Sold by SEARS, ROEBUCK AND CO., Chicago, IL.

60684 U.S.A.

Part No. 62790 Form No. SP4552-2 Printed in U.S.A.

3/82

1