Grizzly | User manual | MODEL G0516 COMBINATION LATHE/MILL OWNER'S MANUAL

MODEL G0516
COMBINATION LATHE/MILL
OWNER'S MANUAL
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT
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Table of Contents
INTRODUCTION .............................................. 2
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SECTION 1: SAFETY ....................................... 7
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SECTION 2: CIRCUIT REQUIREMENTS ...... 10
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SECTION 3: SETUP ....................................... 11
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SECTION 4: LATHE OPERATIONS .............. 17
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SECTION 5: MILL/DRILL OPERATIONS ...... 32
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8]Vc\^c\8]jX`h######################################### ((
>chiVaa^c\B^aaIVWaZ###################################### (*
SECTION 6: MAINTENANCE......................... 36
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8]ZX`^c\K"7Zai########################################### (,
SECTION 7: SERVICE ADJUSTMENTS ....... 38
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SECTION 8: PARTS ....................................... 43
WARRANTY AND RETURNS ........................ 61
INTRODUCTION
Manual Accuracy
Contact Info
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NOTICE
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If you have never used this type of machine
or equipment before, WE STRONGLY RECOMMEND that you read books, review
industry trade magazines, or get formal
training before beginning any projects.
Regardless of the content in this section,
Grizzly Industrial will not be held liable for
accidents caused by lack of training.
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BdYZa<%*&+B[\#-$%+ Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0516 COMBO LATHE W/ MILLING ATTACHMENT
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Weight.............................................................................................................................................................. 397 lbs.
Length/Width/Height............................................................................................................................. 44 x 23 x 34 in.
Foot Print (Length/Width)....................................................................................................................... 43 x 16-1/2 in.
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Type................................................................................................................................................. Wood Crate
Content.................................................................................................................................................. Machine
Weight.................................................................................................................................................... 450 lbs.
Length/Width/Height................................................................................................................... 47 x 26 x 23 in.
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Type................................................................................................................................................. Wood Crate
Content............................................................................................................................................. Attachment
Weight.................................................................................................................................................... 129 lbs.
Length/Width/Height................................................................................................................... 17 x 30 x 20 in.
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Switch.............................................................. Lathe: Forward/Reverse with Emergency Stop, Mill: Emergency Stop
Switch Voltage...................................................................................................................................................... 110V
Cord Length............................................................................................................................................................ 6 ft.
Cord Gauge....................................................................................................................................................18 gauge
Minimum Circuit Size........................................................................................................................................ 10 amp
Plug Included.......................................................................................................................................................... Yes
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Type.....................................................................................................................................................DC Motor
Horsepower..............................................................................................................................................4/5 HP
Voltage........................................................................................................................................................110V
Prewired......................................................................................................................................................110V
Phase........................................................................................................................................................ Single
Amps...............................................................................................................................................................6A
Speed.................................................................................................................................................6000 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ...........................................................................................................................................Gear
Bearings...................................................................................................................................................Sealed
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Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower..............................................................................................................................................3/4 HP
Voltage........................................................................................................................................................110V
Prewired......................................................................................................................................................110V
Phase........................................................................................................................................................ Single
Amps...............................................................................................................................................................9A
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ...........................................................................................................................................Gear
Bearings...................................................................................................................................................Sealed
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Country Of Origin ................................................................................................................................................ China
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ................................................................................................. Front Left Belt Change Cover
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See Thru Eye Shield
Mill Head has Tilting Column
Quick Change Lathe Spindle
Cross Slide Table Included
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1/2" Drill Chuck with Arbor
12 Change Gears
2 Dead Centers
4-Way Turret Tool Post
5" 3-Jaw Chuck
5" 4-Jaw Chuck
8-1/2" Face Plate
Quick Change Collet Set
Quick Change Tool Post
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BdYZa<%*&+B[\#-$%+ SECTION 1: SAFETY
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance
of the safety messages. The progression of symbols is described below. Remember that safety
messages by themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
symbol is used to alert the user to useful information about
NOTICE This
proper operation of the machine.
Safety Instructions for Machinery
Safety Instructions for Machinery
1.
READ ENTIRE MANUAL BEFORE
STARTING. DeZgVi^c\ bVX]^cZ WZ[dgZ
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Safety Instructions for Machinery
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23. CERTAIN DUST MAY BE HAZARDOUS
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24. EXPERIENCING DIFFICULTIES. >[ Vi
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BdYZa<%*&+B[\#-$%+ Additional Safety For Lathe/Mills
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2.
BEFORE STARTING THE LATHE/MILL
WZXZgiV^ci]Zldg`e^ZXZ]VhWZZcegdeZgan
Zc\V\ZY ^c i]Z X]jX`! iV^ahidX`! XZciZg! dg
k^hZ ^[ ^c jhZ VcY i]Vi i]ZgZ ^h VYZfjViZ
XaZVgVcXZ[dg[jaabdi^dc#
3. ADJUST TOOL POST id egdk^YZ egdeZg
hjeedgi [dg i]Z ijgc^c\ idda ndj l^aa WZ
jh^c\# IZhi idda edhi XaZVgVcXZ Wn gdiVi^c\
ldg`e^ZXZWn]VcYWZ[dgZijgc^c\aVi]Zdc#
4. SELECT THE TURNING SPEED l]^X] ^h
Veegdeg^ViZ [dg i]Z ineZ d[ ldg`! bViZg^Va!
VcY idda W^i# 6aadl i]Z aVi]Z dg b^aa id \V^c
^ih[jaaheZZYWZ[dgZWZ\^cc^c\VXji#
5.
NEVER REVERSE MOTOR DIRECTION
l]^aZi]ZaVi]Z$b^aa^h^cbdi^dc#
6.
DO NOT STOP LATHE USING YOUR
HANDV\V^chii]Zldg`e^ZXZdgX]jX`#
7. DO NOT LEAVE LATHE/MILL RUNNING
UNATTENDED[dgVcngZVhdc#
8.
9. NEVER OPERATE THE LATHE/MILL
WITH DAMAGED OR WORN PARTS.
BV^ciV^c ndjg aVi]Z$b^aa ^c egdeZg ldg`^c\
XdcY^i^dc# EZg[dgb gdji^cZ ^cheZXi^dch VcY
bV^ciZcVcXZegdbeianl]ZcXVaaZY[dg#Eji
VlVnVY_jhibZciiddahV[iZgjhZ#
10. MAKE SURE LATHE/MILL IS TURNED
OFF! Y^hXdccZXiZY [gdb ^ih edlZg hdjgXZ
VcYVaabdk^c\eVgih]VkZXdbZidVXdb"
eaZiZ hide WZ[dgZ hiVgi^c\ Vcn ^cheZXi^dc!
VY_jhibZci!dgbV^ciZcVcXZegdXZYjgZ#
11. KEEP LOOSE CLOTHING ARTICLEShjX]
VhhaZZkZh!WZaihdg_ZlZagn^iZbhVlVn[gdb
i]ZaVi]ZVcYYg^aahe^cYaZh#
12. ALWAYS USE THE PROPER CUTTING
TOOLS [dg i]Z bViZg^Va ndj VgZ ijgc^c\!
bV`Z XZgiV^c i]Zn VgZ h]Vge VcY i]Vi i]Zn
VgZ]ZaY[^gban^ci]Ziddaedhi#
13. ALWAYS PLACE A BOARD OR PIECE
OF PLYWOOD ACROSS THE BEDWAY
l]ZcgZbdk^c\dg^chiVaa^c\X]jX`hidVkd^Y
i]Z edhh^W^a^in d[ V [^c\Zg e^cX] dXXjgg^c\
WZilZZcVaddhZX]jX`VcYi]ZZY\Zhd[i]Z
WZYlVn#
NEVER LEAVE A CHUCK KEY IN THE
DRILL CHUCK OR LATHE CHUCK.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious personal injury, damage to equipment or poor
work results.
BdYZa<%*&+B[\#-$%+ Like all power tools, there is danger associated with the Model G0516 Lathe/Mill.
Accidents are frequently caused by lack
of familiarity or failure to pay attention.
Use this tool with respect and caution to
lessen the possibility of operator injury. If
normal safety precautions are overlooked
or ignored, serious personal injury may
occur.
"."
SECTION 2: CIRCUIT REQUIREMENTS
110V Operation
Power Connection Device
I]ZBdYZa<%*&+XdbZhl^i]V*"&*eaj\!h^b^aVg
idFigure 3!idXdccZXii]ZbVX]^cZidedlZg#
<gdjcY^c\Egdc\^h
Adc\Zhid[i]ZI]gZZ
Egdc\h
Serious personal injury could occur if you
connect the machine to power before completing the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
8jggZci
8Vggn^c\Egdc\h
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
<gdjcYZY
DjiaZi
Figure 3. Ine^XVa*"&*eaj\VcYgZXZeiVXaZ#
Full Load Amperage Draw
Bdidg9gVl############################################## +6beh
Circuit Requirements
NdjBJHIXdccZXindjgbVX]^cZidV\gdjcYZY
X^gXj^ii]Vi^hgViZY[dgi]ZVbeZgV\Z\^kZcWZadl#
CZkZggZeaVXZVX^gXj^iWgZV`ZgdcVcZm^hi^c\X^g"
Xj^il^i]dcZd[]^\]ZgVbeZgV\Zl^i]djiXdchjai"
^c\ V fjVa^ÃZY ZaZXig^X^Vc id ZchjgZ Xdbea^VcXZ
l^i] l^g^c\ XdYZh# If you are unsure about the
wiring codes in your area or you plan to connect your machine to a shared circuit, consult
a qualified electrician.
GZXdbbZcYZY8^gXj^iH^oZ################### &*6beh
"&%"
This machine MUST have a ground prong in
the plug to help ensure that it is grounded.
DO NOT remove ground prong from plug
to fit into a two-pronged outlet! If the plug
will not fit the outlet, have the proper outlet
installed by a qualified electrician.
Extension Cords
LZYdcdigZXdbbZcYjh^c\ZmiZch^dcXdgYh!Wji
^[ndj[^cY^iVWhdajiZancZXZhhVgn/
™
JhZ Vi aZVhi V &+ \Vj\Z XdgY i]Vi YdZh cdi
ZmXZZY*%[ZZi^caZc\i]
™
I]ZZmiZch^dcXdgYbjhi]VkZV\gdjcYl^gZ
VcYeaj\e^c#
™
6fjVa^[^ZYZaZXig^X^VcBJHIh^oZXdgYhdkZg
*%[ZZiadc\idegZkZcibdidgYVbV\Z#
BdYZa<%*&+B[\#-$%+ SECTION 3: SETUP
Unpacking
I]^h XdbW^cVi^dc aVi]Z$b^aa ^h h]^eeZY [gdb i]Z
bVcj[VXijgZg ^c V XVgZ[jaan eVX`ZY XgViZ# >[ ndj
Y^hXdkZg i]Z bVX]^cZ ^h YVbV\ZY V[iZg ndj»kZ
h^\cZY [dg YZa^kZgn! VcY i]Z igjX` VcY Yg^kZg VgZ
\dcZ! ndj l^aa cZZY id [^aZ V [gZ^\]i XaV^b l^i]
i]Z XVgg^Zg# HVkZ i]Z XdciV^cZgh VcY Vaa eVX`^c\
bViZg^Vah [dg edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg
dg ^ih V\Zci# L^i]dji i]Z eVX`^c\ bViZg^Vah! [^a"
^c\ V [gZ^\]i XaV^b XVc WZ Y^[[^Xjai# >[ ndj cZZY
Vhh^hiVcXZ YZiZgb^c^c\ l]Zi]Zg ndj cZZY id [^aZ
V[gZ^\]iXaV^b!dgl^i]i]ZegdXZYjgZid[^aZdcZ!
eaZVhZXdciVXidjg8jhidbZgHZgk^XZ#
The Model G0516 is a
heavy machine, 420 lbs.
shipping weight. DO NOT
move the machine by
yourself – you will need
assistance and power
equipment. Serious personal injury may occur
if safe moving methods
are not followed.
Some
metal
parts
may have sharp edges
on them after they are
formed. Please examine
the edges of all metal
parts before handling
them. Failure to do so
could result in injury.
Piece Inventory
Inside the crate you will find:
™
™
™
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™
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™
™
™
™
™
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™
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™
™
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™
™
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™
™
™
™
™
™
™
™
™
BdYZa<%*&+AVi]ZJc^i################################# &
B^aa$9g^aaJc^i#################################################### &
B^aa8]jX`8daaZiHZi####################################### &
;VXZeaViZHZi################################################ &
)"?Vl8]jX`HZi########################################## &
IddaEdhi8]Vc\ZgHZi################################# &
B^aa^c\K^hZHZi############################################# &
B^aa$9g^aaIVWaZ############################################### &
8Vgg^V\Z=VcYaZHXgZl############################# &
6egdc=VcYaZHXgZl################################# &
AdX`^c\AZkZg############################################### &
B^aa^c\BVX]^cZEdlZg8dgY######################### &
:nZh]^ZaY###################################################### &
=ZmLgZcX]Zh(!)!*!+!-bb##############&:VX]
<ZVgh,%I##################################################### '
<ZVgh,*!,'!+-!++!+*!+%I############# &:VX]
<ZVgh*%!)-!)*!)%I######################### &:VX]
;^mZY"H]V[i<ZVg)%I################################### &
("?VlAVi]Z8]jX`@Zn################################ &
9g^aa8]jX`@Zn############################################# &
8dbWdLgZcX]*#*$,!-$&%bb############ &:VX]
8dbWdLgZcX]&'$&)!&,$&.bb######### &:VX]
LgZcX](+bb############################################## &
(Djih^YZ?Vlh############################################# &
9ZVY8ZciZgBI'!BI(################### &:VX]
HeVccZgLgZcX])*"*'################################ &
IddaedhiLgZcX]########################################### &
D^a7diiaZ####################################################### &
I"Cjih########################################################### '
8VeHXgZlhB-"&#'*m'*############################ )
B^aa$9g^aa;jhZ&&%K$*6################################# &
AVi]Z;jhZ&&%K$'*6################################### &
K"7Zai############################################################ &
8d\7Zai######################################################## &
L]Zc ndj VgZ XdbeaZiZan hVi^h[^ZY l^i] i]Z Xdc"
Y^i^dc d[ ndjg h]^ebZci! ndj h]djaY ^ckZcidgn ^ih
eVgih#
BdYZa<%*&+B[\#-$%+ "&&"
Clean Up
I]Z jceV^ciZY hjg[VXZh VgZ XdViZY l^i] V lVmn
d^aidegZkZciXdggdh^dcYjg^c\h]^ebZci#GZbdkZ
i]^h egdiZXi^kZ XdVi^c\ l^i] V hdakZci XaZVcZg dg
YZ\gZVhZg!hjX]Vhh]dlc^c Figure 4#;dgi]dg"
dj\] XaZVc^c\! hdbZ eVgih bjhi WZ gZbdkZY#
For optimum performance, clean all moving
parts or sliding contact surfaces. 6kd^Y X]ad"
g^cZ"WVhZY hdakZcih! hjX] Vh VXZidcZ dg WgV`Z
eVgih XaZVcZg i]Vi bVn YVbV\Z eV^ciZY hjg[VX"
Zh# 6alVnh [daadl i]Z bVcj[VXijgZg»h ^chigjXi^dch
l]Zcjh^c\VcnineZd[XaZVc^c\egdYjXi#
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
G2544—Solvent Cleaner & Degreaser
H9692—Orange Power Degreaser
<gZViegdYjXih[dggZbdk^c\h]^ee^c\\gZVhZ#
Figure 4. 8aZVcZg$YZ\gZVhZghVkV^aVWaZ[gdb
<g^ooan#
"&'"
Site Considerations
Floor Load
GZ[Zg id i]Z BVX]^cZ 9ViV H]ZZi [dg i]Z lZ^\]i
VcY [ddieg^ci heZX^[^XVi^dch d[ ndjg bVX]^cZ#
HdbZ gZh^YZci^Va [addgh bVn gZfj^gZ VYY^i^dcVa
gZ^c[dgXZbZci id hjeedgi Wdi] i]Z bVX]^cZ VcY
deZgVidg#
Placement Location
8dch^YZg Zm^hi^c\ VcY Vci^X^eViZY cZZYh! h^oZ d[
bViZg^VaidWZegdXZhhZYi]gdj\]ZVX]bVX]^cZ!
VcY heVXZ [dg Vjm^a^Vgn hiVcYh! ldg` iVWaZh dg
di]ZgbVX]^cZgnl]ZcZhiVWa^h]^c\VadXVi^dc[dg
ndjgcZlbVX]^cZ#
Children and visitors may be
seriously injured if unsupervised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
Beginning Assembly
I]^h hZXi^dc l^aa XdkZg i]Z b^c^bjb VhhZbWan
VcY VY_jhibZci ^chigjXi^dch cZZYZY id WZ\^c
deZgVi^dc#;dgWZhigZhjaih!XdbeaZiZi]ZVhhZb"
Wan^ci]ZdgYZgegdk^YZY^ci]^hbVcjVaVcYi]Zc
gZVY i]Z gZbV^c^c\ edgi^dc d[ i]Z bVcjVa WZ[dgZ
ViiZbei^c\VcnineZd[deZgVi^dch#
Do not connect the
machine to power at
this time. The machine
must remain unplugged
throughout the entire
assembly process. Failure
to do this may result in
serious personal injury.
BdYZa<%*&+B[\#-$%+ Attach Mill/Drill to
Lathe
4. 6a^\c i]Z ^cY^XVidg dc i]Z bdjci^c\ WgVX`Zi
l^i]i]Z¸%¹a^cZdci]Zb^aa$Yg^aahl^kZahXVaZ!
Vhh]dlc^cFigure 6#
To attach the mill/drill unit to the lathe body:
1. <Zii]Z]Zaed[VcVhh^hiVci#
2. AdXViZi]Z^cXajYZYcjii]Vi[^ihdci]ZaVg\Z
Wdai ^c i]Z bdjci^c\ WgVX`Zi! hd ndj ]VkZ ^i
gZVYn[dgi]ZcZmihiZe#
3. EaVXZi]ZWdiidbZcYd[i]Zb^aa$Yg^aajc^idkZg
i]Zbdjci^c\WdaiVcYjeV\V^chii]Zbdjci"
^c\WgVX`Zi!i]Zc]VkZndjgVhh^hiVcii]gZVY
i]Z cji dcid i]Z Wdai Vh h]dlc ^c Figure
5·Wji9DCDIi^\]iZci]ZcjinZi#
Figure 6.B^aa$Yg^aahl^kZahXVaZVa^\cZYl^i]]jW
^cY^XVidga^cZ^ci]Z¸%¹edh^i^dc#
5. Cdl! i^\]iZc i]Z aVg\Z cji i]Vi ViiVX]Zh i]Z
b^aa$Yg^aajc^iidi]ZaVi]Z]jWWgVX`Zi#
Install Belts
7Z[dgZ i]Z aVi]Z XVc WZ iZhi gjc! i]Z K"WZai VcY
Xd\\ZY WZai bjhi WZ ^chiVaaZY dc i]Z ejaaZnh$
hegdX`Zih# 7Z[dgZ i]Z WZaih XVc WZ ^chiVaaZY! i]Z
ejaaZnhVcYhegdX`ZibjhiWZXaZVcZYd[i]Zh]^e"
e^c\\gZVhZ#
Figure 5.I]gZVY^c\cjidcidWdail^i]b^aa$Yg^aa
jc^i^ceaVXZV\V^chibdjci^c\WgVX`Zi#
>chiVaa i]Z K"WZai VcY Xd\\ZY WZai Vh h]dlc ^c
Figure 7#
K"7Zai
8d\\ZY7Zai
Figure 7.K"WZaiVcYXd\\ZYWZai^chiVaaZY#
BdYZa<%*&+B[\#-$%+ "&("
Mount Mill/Drill
Eyeshield
Mount Lathe
Eyeshield
To mount the mill/drill eyeshield:
To mount the lathe eyeshield:
1. 6iiVX] i]Z ZnZh]^ZaY id i]Z b^aa$Yg^aa l^i] i]Z
`cjgaZY`cdWVh^cFigure 8#
1. 6iiVX]i]ZZnZh]^ZaY!Vhh]dlc^cFigure 9!
l^i] i]Z ild hXgZlh i]Vi VgZ VagZVYn ^c i]Z
WgVX`Zi#
Note—You MUST install the eyeshield. Also,
during operations, the eyeshield provides the
best protection when it is positioned down as
far as it will go.
Note—You MUST install the eyeshield. Also,
during operations, the eyeshield provides the
best protection when it is positioned downward.
:nZh]^ZaY
Figure 8.6iiVX]^c\ZnZh]^ZaYidi]Z
b^aa$Yg^aa]ZVY#
"&)"
Figure 9.:nZh]^ZaYViiVX]ZYidaVi]Z#
BdYZa<%*&+B[\#-$%+ Test Run Lathe
7Z[dgZ Xdci^cj^c\ id Section 6: Operations! iZhi
gjci]ZaVi]ZidbV`ZhjgZ^igjchegdeZgan#
To test run the lathe:
1. BV`Z hjgZ i]Vi i]ZgZ ^h CDI V X]jX` `Zn
^chZgiZY^ci]ZX]jX`!VcYi]Vii]ZaVi]ZZnZ"
h]^ZaY ^h ^c i]Z Ydlc edh^i^dc dkZg i]Z aVi]Z
X]jX`# Make this step a habit that you perform every time you start the lathe.
2. ;Vb^a^Vg^oZ ndjghZa[ l^i] i]Z aVi]Z Xdcigdah
h]dlc ^c Figure 10# BV`Z hjgZ i]Z HIDE
Wjiidc^hVaai]ZlVnYdlcWZ[dgZXdci^cj^c\#
;L9$G:KHl^iX]
DC$D;;Hl^iX]
AVi]Z$B^aa
HZaZXidgHl^iX]
8Vgg^V\Z;ZZYAZkZg
6. ;a^ejei]ZgZYWjiidcXdkZgdci]ZDC$D;;
hl^iX]#
7. Ijgci]Z;L9$G:Khl^iX]id;L9#
8. HiVcY id i]Z h^YZ d[ i]Z aVi]Z X]jX` a^cZ d[
gdiVi^dc! VcY egZhh i]Z \gZZc Wjiidc id ijgc
i]Z aVi]Z ON# >[ i]Z XVgg^V\Z hiVgih bdk^c\!
^bbZY^ViZanejh]i]ZD;;WjiidcVcYY^hZc"
\V\Zi]ZXVgg^V\Z[ZZYaZkZg!i]ZcgZhiVgii]Z
aVi]Z#
9. 6aadli]ZaVi]Zidgjc[dgViaZVhiild[jaab^c"
jiZhidbV`ZhjgZ^i^hgjcc^c\hVi^h[VXidg^an#
10. EgZhhi]ZD;;Wjiidcidijgci]ZaVi]ZOFF#
11. 6[iZgi]ZaVi]ZX]jX`]VhXdbZidVXdbeaZiZ
hide!ijgci]Z;L9$G:Khl^iX]idG:K#
12. HiVcY id i]Z h^YZ d[ i]Z aVi]Z X]jX` a^cZ d[
gdiVi^dc!VcYegZhhi]ZDCWjiidcidijgci]Z
aVi]ZON#
13. 6aadli]ZaVi]Zidgjc[dgViaZVhiild[jaab^c"
jiZhidbV`ZhjgZ^i^hgjcc^c\hVi^h[VXidg^an#
14. EgZhhi]ZD;;Wjiidcidijgci]ZaVi]ZOFF#
15. 6[iZgi]ZaVi]Z]VhXdbZidVXdbeaZiZhide!
Zc\V\Z i]Z XVgg^V\Z ]VcYl]ZZa! gdiViZ i]Z
]VcYl]ZZaidXZciZgi]ZXVgg^V\Zdci]ZWZY!
i]ZcY^hZc\V\Zi]Z]VcYl]ZZa#
Figure 10.AVi]ZXdcigdah#
16. :c\V\Zi]ZVjidbVi^XXVgg^V\Z[ZZYaZkZg#
3. Eaj\i]ZbVX]^cZ^cidi]ZedlZgdjiaZi
4. BdkZi]ZXVgg^V\Z[ZZYaZkZgjeidi]ZY^hZc"
\V\Z bdYZ# >i ^h ^bedgiVci i]Vi i]Z XVgg^V\Z
[ZZY^hCDIbdk^c\VcY^h^ci]ZcZjigVaedh^"
i^dcjci^aaViZg#
5. Ijgc i]Z AVi]Z$B^aa hZaZXidg hl^iX] id i]Z
¸A6I=:¹ edh^i^dc# I]Z aVi]Z edlZg ^cY^XVidg
a^\]i h]djaY a^\]i je# CdiZ·If it is does not
light up, unplug the machine and check the
fuse, your power source, and the connections
on the machine before attempting to start the
lathe. Call our Tech Support if you cannot
easily resolve the issue.
BdYZa<%*&+B[\#-$%+ 17. HiVcY id i]Z h^YZ d[ i]Z aVi]Z X]jX` a^cZ d[
gdiVi^dc!VcYegZhhi]ZDCWjiidcidijgci]Z
aVi]ZON#
18. KZg^[ni]Vii]ZXVgg^V\ZbdkZhVadc\i]ZWZY!
VcY egZhh i]Z D;; Wjiidc id ijgc i]Z aVi]Z
OFF#
"&*"
Test Run Mill/Drill
4. GdiViZ i]Z AVi]Z$B^aa hZaZXidg hl^iX] id i]Z
¸B>AA¹edh^i^dc!VcYijgci]Z;L9$G:Khl^iX]
idi]Z;L9edh^i^dc#
7Z[dgZXdci^cj^c\idi]ZDeZgVi^dchhZXi^dc!iZhi
gjci]Zb^aa$Yg^aaidkZg^[ni]Vi^igjchegdeZgan#
To test run the mill/drill:
5. BdkZ i]Z ]^\]$adl heZZY aZkZg id i]Z ¸A¹
edh^i^dc [dg adl heZZY! i]Zc bV`Z hjgZ i]Z
kVg^VWaZ heZZY `cdW ^h gdiViZY Vaa i]Z lVn
XdjciZgXadX`l^hZ#
1. BV`ZhjgZi]Vii]Z[VXidgn^chiVaaZYYg^aaX]jX`
^h i^\]i! i]Vi i]ZgZ ^h cdi V X]jX` `Zn ^c i]Z
X]jX`!VcYi]Vii]ZZnZh]^ZaY^h[^gbanbdjci"
ZYWZilZZcndjVcYi]ZYg^aaX]jX`#Make this
step a habit that you perform every time you
start the lathe.
6. JcaViX] b^aa$Yg^aa DC$D;; hl^iX] XdkZg·i]^h
h]djaYbV`Zi]Zb^aa$Yg^aaedlZg^cY^XVidga^\]i
je·VcYejh]i]ZDCWjiidc#
2. Eaj\i]ZbVX]^cZ^cidi]ZedlZgdjiaZi#
3. ;Vb^a^Vg^oZndjghZa[l^i]i]Zb^aa$Yg^aaXdcigdah
h]dlc^cFigures 11 and 12#
=^\]$Adl
HeZZYAZkZg
7. GdiViZi]ZkVg^VWaZheZZY`cdWXadX`l^hZid
ijgci]Zb^aa$Yg^aahe^cYaZON#I]Z[Vgi]Zgndj
gdiViZi]ZkVg^VWaZheZZY`cdW!i]Z[VhiZgi]Z
b^aa$Yg^aahe^cYaZl^aagdiViZ#
8. GdiViZ i]Z kVg^VWaZ heZZY Y^Va XadX`l^hZ Vh
[VgVh^il^aa\d!hdi]ZYg^aaX]jX`^hhe^cc^c\
ViideheZZY#
9. GdiViZ i]Z kVg^VWaZ heZZY Y^Va XdjciZgXadX`"
l^hZVh[VgVh^il^aa\d#This should stop the
drill chuck.
10. EgZhhi]Zb^aa$Yg^aaD;;Wjiidcidijgci]Zb^aa$
Yg^aaOFF#
11. BdkZ i]Z ]^\]$adl heZZY aZkZg id i]Z ¸=¹
edh^i^dc [dg ]^\] heZZY! i]Zc bV`Z hjgZ i]Z
kVg^VWaZ heZZY `cdW ^h gdiViZY Vaa i]Z lVn
XdjciZgXadX`l^hZ#
:bZg\ZcXn
HideHl^iX]
Figure 11.B^aa$Yg^aaXdcigdah#
KVg^VWaZ
HeZZY@cdW
12. JcaViX]i]Zb^aa$Yg^aaDC$D;;hl^iX]XdkZg·
i]^hh]djaYbV`Zi]Zb^aa$Yg^aaedlZg^cY^XVidg
a^\]ije·VcYejh]i]ZDCWjiidc#
13. GdiViZi]ZkVg^VWaZheZZY`cdWXadX`l^hZid
ijgci]Zb^aa$Yg^aahe^cYaZON#I]Z[Vgi]Zgndj
gdiViZi]ZkVg^VWaZheZZY`cdW!i]Z[VhiZgi]Z
b^aa$Yg^aahe^cYaZl^aagdiViZ#
14. GdiViZ i]Z kVg^VWaZ heZZY Y^Va XadX`l^hZ Vh
[VgVh^il^aa\d!hdi]ZYg^aaX]jX`^hhe^cc^c\
ViideheZZY#
15. GdiViZ i]Z kVg^VWaZ heZZY Y^Va XdjciZgXadX`"
l^hZVh[VgVh^il^aa\d#This should stop the
drill chuck.
Figure 12.B^aa$Yg^aaXdcigdah#
"&+"
16. EgZhhi]Zb^aa$Yg^aaD;;Wjiidcidijgci]Zb^aa$
Yg^aaOFF#
BdYZa<%*&+B[\#-$%+ SECTION 4: LATHE OPERATIONS
Lathe
Operating this equipment has the potential
for flying debris to cause eye injury. Always
wear safety glasses or goggles when operating equipment. Everyday glasses or reading glasses only have impact resistant
lenses, they are not safety glasses. Be
certain the safety glasses you wear meet
the appropriate standards of the American
National Standards Institute (ANSI).
Id \Zi i]Z bdhi dji d[ ndjg bVX]^cZ! eaZVhZ
iV`Zi]Zi^bZid[Vb^a^Vg^oZndjghZa[l^i]i]ZkVg^"
djh Xdcigdah VcY XdbedcZcih d[ i]Z b^aa$Yg^aa! Vh
h]dlc^cFigures 13VcY14#
;L9$G:KHl^iX]
DC$D;;Hl^iX]
AVi]Z$B^aa
HZaZXidgHl^iX]
Keep loose clothing out
of the way of machinery and keep hair pulled
back during operations.
8Vgg^V\Z;ZZYAZkZg
Figure 13.AVi]ZXdcigdah#
AVi]Z8]jX`
Never leave a chuck key in the chuck when
it is not in use. If the machine is accidentally
started, the chuck key can become a projectile and cause serious personal injury.
NOTICE
The following section was designed to give
instructions on how to prepare the various items of your LATHE during operation
procedures; however, this section is in no
way designed to instruct on lathe techniques or machining skills. WE STRONGLY
RECOMMEND that you read books, trade
magazines, or get formal training to gain the
skills needed to operate the lathe portion of
your machine.
BdYZa<%*&+B[\#-$%+ IV^ahidX`
8dbedjcYHa^YZ
8gdhhHa^YZ
HVYYaZ
6egdc
Figure 14.AVi]ZXdbedcZcih#
"&,"
Removing Chuck
or Faceplate
I]ZBdYZa<%*&+he^cYaZcdhZbdjci^c\hnhiZb
jhZh V X^gXjaVg adX` eaViZ l^i] hadiiZY ]daZh i]Vi
VgZ dkZgh^oZY Vi dcZ ZcY `Zn]daZh# L]Zc i]Z
adX` eaViZ ^h gdiViZY XdjciZgXadX`l^hZ Vh [VX"
^c\i]ZX]jX`!i]ZX]jX`dg[VXZeaViZhijYhl^i]
bdjci^c\cjihXVceVhhi]gdj\]i]Zhe^cYaZcdhZ#
L]Zci]ZadX`eaViZ^hgdiViZYidlVgYi]ZWVX`d[
i]ZaVi]Z!i]ZdkZgh^oZY]daZhcVggdlidi]Zh^oZ
d[ i]Z hijYh! Vaadl^c\ i]Z bdjci^c\ cjih id WZ
i^\]iZcZYV\V^chii]ZWVX`d[i]ZadX`eaViZ!i]jh!
hZXjg^c\i]ZX]jX`dg[VXZeaViZ#
4. EaVXZVe^ZXZd[eanlddYdkZgi]ZWZY"lVnh
idegdiZXindjg]VcYh#
ALWAYS place a piece
of plywood over lathe
bed-ways before removing or installing a lathe
chuck. This covers the
sharp corners of the
bed, protecting your
hands and fingers from
a pinch injury.
Disconnect the lathe/mill from the power
source!
5. =daYi]ZX]jX`$[VXZeaViZl^i]ndjg]VcYdgV
X]jX``Zn!VcYjh^c\V&,bblgZcX]!addhZc
i]Z(X]jX`bdjci^c\cjihdci]ZWVX`d[i]Z
`cjgaZY adX` eaViZ# 9D CDI WVX` i]Z cjih
djiVaai]ZlVndgi]Znl^aahXgViX]i]ZbZiVa
XdkZgl]ZcndjgdiViZi]ZaVi]ZX]jX`#
2. BdkZi]ZaVi]ZZnZh]^ZaYWVX`VcYdjid[i]Z
lVnd[i]ZaVi]ZX]jX`hdndj]VkZVXXZhh#
6. GdiViZi]Z`cjgaZYadX`eaViZidlVgYi]Z[gdci
d[i]ZaVi]Z#
3. ;Vb^a^Vg^oZ ndjghZa[ l^i] i]Z he^cYaZ cdhZ
XdbedcZcihh]dlc^cFigure 15#
7. GZbdkZi]ZX]jX`$[VXZeaViZ[gdbi]Zhe^cYaZ
cdhZWnejaa^c\^idjiFigure 16#Note-—the
tolerances are tight, so you may need to wiggle the chuck/faceplate back-and-forth, rotate
it 1⁄4 of a turn, wiggle it, rotate it and continue
repeating this process until the chuck comes
out. Never use a pry bar or other similar tool
to force the chuck/faceplate out!
To remove a chuck or faceplate from the lathe
spindle nose:
1.
AdX`EaViZ
Bdjci^c\
Cjih
Figure 15.He^cYaZcdhZXdbedcZcih#
Figure 16.GZbdk^c\aVi]ZX]jX`#
"&-"
BdYZa<%*&+B[\#-$%+ Installing Chuck
or Faceplate
To install a chuck/faceplate:
1.
Disconnect the lathe/mill from the power
source!
Installing Tailstock
Dead Center
I]ZgZVgZ'YZVYXZciZgh^cXajYZYl^i]i]ZBdYZa
<%*&+#I]ZhbVaaZgYZVYXZciZg^hVBI'BdghZ
IVeZgVcY[^ih^ci]ZiV^ahidX`WVggZa#
To install the tailstock dead center:
2. >chZgi i]Z ( bdjci^c\ hijYh ^cid i]Z WVX` d[
i]ZX]jX`VcYi^\]iZci]ZbYdlc#>[ndjVgZ
hl^iX]^c\ X]jX`h! iV`Z i]Z bdjci^c\ hijYh
djid[i]ZegZk^djhangZbdkZYX]jX`VcYjhZ
i]Zb ^c i]Z X]jX` ndj VgZ \d^c\ id ^chiVaa#
6ahd!bV`ZhjgZi]ViVX]jX`bdjci^c\cji^h
dcZVX]d[i]ZhijYh#
1. ;Vb^a^Vg^oZndjghZa[l^i]i]ZiV^ahidX`Xdbed"
cZcihh]dlc^cFigure 17#
7VggZa
7VggZaAdX`
7VggZa
=VcYl]ZZa
3. BV`ZhjgZi]Vii]Z`cjgaZYadX`eaViZ^hgdiVi"
ZYVaai]ZlVnidlVgYi]Z[gdcid[i]ZaVi]Z#
4. >chZgii]ZX]jX`^cidi]Zhe^cYaZcdhZ#
5. GdiViZi]Z`cjgaZYadX`eaViZidlVgYi]ZWVX`
d[i]ZaVi]Zjci^a^ihideh#>[i]ZadX`eaViZl^aa
CDI gdiViZ bdgZ i]Vc V [gVXi^dc d[ Vc ^cX]!
i]Zc i]Z X]jX` ^h cdi XdbeaZiZan ^chZgiZY#
BV`Z hjgZ i]Z X]jX` ^h XdbeaZiZan ^chZgiZY
hdi]ZadX`eaViZXVcWZgdiViZYegdeZgan#
6. =daYi]ZX]jX`$[VXZeaViZl^i]ndjg]VcYdgV
`Zn#Jh^c\V&,bblgZcX]!hcj\i]Z(X]jX`
bdjci^c\cjihidi]ZWVX`d[i]Z`cjgaZYadX`
eaViZ!i]Zc[^cVai^\]iZcVaa(l^i]ZkZcegZh"
hjgZ#
7.
GZbdkZ Vaa lgZcX]Zh VcY X]jX` `Znh [gdb
i]ZX]jX`$he^cYaZcdhZ#
9ZVY8ZciZg
7VggZa
=VcYl]ZZaHXVaZ
Figure 17.IV^ahidX`XdbedcZcih#
2. BV`Z hjgZ i]Vi i]Z BI' YZVY XZciZg VcY
iV^ahidX` WVggZa VgZ XaZVc VcY [gZZ d[ Vcn
Y^gi!Yjhi!\gZVhZdgd^a#I]ZhZeVgihl^aaaVhi
adc\Zg VcY gZbV^c VXXjgViZ l]Zc egdeZgan
XaZVcZYWZ[dgZZVX]VhhZbWan#BdghZiVeZgh
l^aacdi^ciZgadX`l]ZcY^gidgd^aVgZegZhZci
dci]Zbdjci^c\hjg[VXZh#
8. BdkZ i]Z aVi]Z ZnZh]^ZaY Ydlc dkZg i]Z
X]jX`WZ[dgZdeZgVi^c\#
BdYZa<%*&+B[\#-$%+ "&."
3. >chZgi i]Z ZcY d[ i]Z YZVY XZciZg ^cid i]Z
iV^ahidX`WVggZa!Vhh]dlc^cFigure 18!jci^a
^i hZVih i^\]i Zcdj\] i]Vi ^i l^aa cdi gdiViZ
l]Zc ijgcZY Wn ]VcY# Note—do not worry
about pushing the dead center into the barrel
too far. The force of the center contacting a
mounted workpiece will fully seat the taper
when the handwheel is tightened.
4. I^\]iZci]ZWVggZaadX`idegZkZcii]ZiV^ahidX`
WVggZa[gdbbdk^c\Yjg^c\deZgVi^dc#
Adjusting Tailstock
Longitude Position
I]ZiV^ahidX`dci]ZBdYZa<%*&+XaVbehidi]Z
WZY l^i] i]Z cji h]dlc ^c Figure 19# I]^h cji
Vaadlhi]ZiV^ahidX`idWZedh^i^dcZYadc\^ijY^cVaan
Vadc\i]ZWZYVcYi]ZcadX`ZY^ceaVXZ#
Figure 19.IV^ahidX`XaVbeWdai#
Figure 18.>chZgi^c\YZVYXZciZg^cid
iV^ahidX`WVggZa#
Removing Tailstock
Dead Center
To remove the tailstock dead center:
To adjust the tailstock longitude position:
1. JhZ V &,bb lgZcX] id addhZc i]Z iV^ahidX`
XaVbeWdai#
2. L^i]ndjg]VcYh!bdkZi]ZiV^ahidX`^cidedh^"
i^dcVadc\i]ZWZY#
3. I^\]iZci]ZiV^ahidX`XaVbeWdaiidhZXjgZi]Z
iV^ahidX`^cidedh^i^dc#
1. JhZi]ZWVggZa]VcYl]ZZaidbdkZi]ZiV^ahidX`
WVggZaVaai]ZlVnWVX`^cidi]ZiV^ahidX`jci^a
i]Z]VcYl]ZZal^aacdadc\Zgijgc#
2. Ejaai]ZYZVYXZciZgdjid[i]ZiV^ahidX`WVg"
gZa#
"'%"
BdYZa<%*&+B[\#-$%+ Changing
Tool Posts
I]Z BdYZa <%*&+ XdbZh l^i] V ijggZi idda edhi#
<g^ooan Vahd d[[Zgh fj^X` X]Vc\Z idda edhi Vh Vc
dei^dcVaVXXZhhdgnidi]ZBdYZa<%*&+#7di]idda
edhihXVcWZgZbdkZYVcYgZeaVXZY^ci]ZhVbZ
bVccZg#
To change a tool post from the compound
rest:
1. GdiViZ i]Z idda edhi adX` ]VcYaZ XdjciZg"
XadX`l^hZidgZbdkZ^iVh^cFigure 20#
Figure 21.GZbdk^c\iddaedhi#
3. GZeaVXZi]ZcZliddaedhidci]ZXdbedjcY
ha^YZ#
4. Edh^i^dci]Ziddaedhiid^ih^ciZcYZYldg`^c\
Vc\aZ#
5. GZeaVXZi]ZiddaedhiadX`]VcYaZVcYi^\]iZc
^i id `ZZe i]Z idda edhi hZXjgZY ^c eaVXZ#
Figure 22h]dlhi]Zfj^X`X]Vc\Ziddaedhi
^chiVaaZY#
Figure 20.GZbdk^c\iddaedhiadX`]VcYaZ#
2. Ejaa i]Z ^chiVaaZY idda edhi higV^\]i je id
gZbdkZ ^i [gdb i]Z XdbedjcY ha^YZ! Vh
h]dlc^cFigure 21#
Figure 22.Dei^dcVafj^X`X]Vc\Ziddaedhi
^chiVaaZY#
BdYZa<%*&+B[\#-$%+ "'&"
Adjusting
Cross Slide
Adjusting
Compound Slide
I]Z Xgdhh ha^YZ ^h dcan YZh^\cZY id bdkZ eZg"
eZcY^XjaVg id i]Z adc\^ijY^cVa Vm^h d[ i]Z aVi]Z!
VcY ^i [ZVijgZh V hXVaZ dc i]Z ]VcYl]ZZa i]Vi
Y^heaVnh \gVYjVi^dch d[ dcZ i]djhVcYi]h d[ Vc
^cX]#%%&#
H^b^aVg id i]Z Xgdhh ha^YZ! i]Z XdbedjcY ha^YZ
[ZVijgZhVhXVaZi]ViY^heaVnh\gVYjVi^dchd[dcZ
i]djhVcYi]h d[ Vc ^cX] #%%&# Jca^`Z i]Z Xgdhh
ha^YZ!i]ZXdbedjcYha^YZXVcWZgdiViZYidVhZi
Vc\aZ VcY i]Zc ^i XVc WZ bdkZY WVX` VcY [dgi]
Vadc\i]ZVm^hd[i]ViVc\aZ#
To adjust the cross slide:
To adjust the compound slide:
1. Jh^c\ i]Z ]VcYl]ZZa! WVX` i]Z Xgdhh ha^YZ
VlVn [gdb ndjg hiVgi^c\ ed^ci Wn Vi aZVhi
#%&*! i]Zc bdkZ i]Z Xgdhh ha^YZ [dglVgY id
ndjghiVgi^c\ed^ci#Note—this procedure will
clear any free movement (or backlash) in the
lead screw so your handwheel scale reading
will be accurate.
1. AddhZc i]Z XdbedjcY ha^YZ Wdaih h]dlc ^c
Figure 24idVaadl^iidWZgdiViZY#
2. =daY i]Z ]VcYl]ZZa hi^aa VcY ijgc i]Z hXVaZ
hdi]Z¸%¹bVg`a^cZhjel^i]i]Z¸#%%%¹bVg`
dci]ZXgdhhha^YZ!Vhh]dlc^cFigure 23#6h
adc\VhndjVkd^YWVX`aVh]WnXdci^cj^c\id
bdkZ i]Z Xgdhh ha^YZ ^c i]Z hVbZ Y^gZXi^dc!
i]ZhXVaZdci]Z]VcYl]ZZal^aaWZVXXjgViZ#
Figure 24.8dbedjcYha^YZWdaih#
2. GdiViZ i]Z XdbedjcY ha^YZ id i]Z Vc\aZ
cZZYZY[dgndjgegdXZYjgZ#
3. I^\]iZci]ZXdbedjcYha^YZWdaih!VcYX]ZX`
i]ZVc\aZV\V^cidbV`ZhjgZ^iY^YcdibdkZ
Yjg^c\i^\]iZc^c\#
Figure 23.6Y_jhi^c\]VcYl]ZZahXVaZ#
3. 6[iZg bdk^c\ i]Z Xgdhh ha^YZ WVX`lVgY V[iZg
ndjgdeZgVi^dc!gZbZbWZgidXaZVgi]ZWVX`"
aVh]WZ[dgZbdk^c\i]ZXgdhhha^YZ[dglVgYid
i]Z¸%¹bVg`[dgi]ZcZmiXji#
"''"
4. JhZi]ZXdbedjcYha^YZ]VcYl]ZZaidbdkZ
i]ZiddaWVX`VcY[dgi]Vadc\i]ZVm^hd[i]Z
cZl Vc\aZ# H^b^aVg id VY_jhi^c\ i]Z Xgdhh
ha^YZ]VcYl]ZZa!bV`ZhjgZi]Zi]gZVYhVgZ
Zc\V\^c\VcYVaaWVX`aVh]]VhWZZcXaZVgZY
WZ[dgZndjhZii]Z]VcYl]ZZahXVaZid¸%¹!dg
^il^aacdiWZVXXjgViZ#
BdYZa<%*&+B[\#-$%+ Adjusting Carriage
A^`Z bdhi aVi]Zh! i]Z adc\^ijY^cVa bdkZbZci d[
i]ZXVgg^V\ZXVgg^V\Z[ZZYdci]ZBdYZa<%*&+
XVc WZ XdcigdaaZY Wdi] bVcjVaan VcY VjidbVi^"
XVaan#7Z[dgZegdXZZY^c\!iV`ZVXadhZgadd`Vii]Z
XVgg^V\ZXdcigdahh]dlc^cFigure 25#
8Vgg^V\Z;ZZY
AZkZg
8Vgg^V\Z;ZZY
9^hZc\V\ZEdh^i^dc
8Vgg^V\Z
=VcYl]ZZa
To use the automatic carriage feed:
1. HZaZXi i]Z YZh^gZY [ZZY gViZ ndj cZZY Wn
add`^c\Vii]ZX]Vgihdci]ZaVi]ZYg^kZXdkZg#
L]ZccZl!BdYZa<%*&+^h\ZVgZY[dgVXVg"
g^V\Z[ZZYgViZd[#%%*eZggZkdaji^dc#
JhZ i]Z bVcjVa [ZZY ]VcYl]ZZa id edh^i^dc
i]Z XVgg^V\Z id ndjg YZh^gZY hiVgi^c\ ed^ci
VcYhZii]ZhXVaZdci]Z]VcYl]ZZaid¸%¹#
2. BdkZi]ZXVgg^V\Z[ZZYaZkZgYdlcidZc\V\Z
i]Z ]Va["cji! l]^X] ^c ijgc! bV`Zh i]Z Vjid"
bVi^XXVgg^V\Z[ZZYVXi^kZ#
3. Ejaadjii]ZXVgg^V\ZbVcjVa[ZZY]VcYl]ZZa
id jcadX` ^i hd ^i YdZh cdi gdiViZ l]Zc i]Z
VjidbVi^XXVgg^V\Z[ZZY^hZc\V\ZY#
The carriage feed will now move forward or backward, depending on which direction you have
selected for lathe rotation.
8Vgg^V\Z;ZZY
:c\V\ZEdh^i^dc
Figure 25.8Vgg^V\ZXdcigdah#
To move the carriage feed manually:
1. Ejh] i]Z XVgg^V\Z [ZZY ]VcYl]ZZa idlVgY
i]ZXVgg^V\ZidZc\V\Zi]Z\ZVgdci]ZaZVY
hXgZl#
2. GdiViZi]Z]VcYl]ZZaXadX`l^hZidbdkZi]Z
XVgg^V\Zg^\]iVcYgdiViZi]Z]VcYl]ZZaXdjc"
iZgXadX`l^hZidbdkZi]ZXVgg^V\ZaZ[i#
3. HZii]Z]VcYl]ZZahXVaZ^ci]ZhVbZbVccZg
Vh YZhXg^WZY ^c i]Z ¸6Y_jhi^c\ 8gdhh Ha^YZ¹
^chigjXi^dch! VcY WZ hjgZ id VXXdjci [dg i]Z
WVX`aVh]#
BdYZa<%*&+B[\#-$%+ "'("
Understanding
Gear Charts
I]ZBdYZa<%*&+XVcWZ\ZVgZY[dgVkVg^Zind[
Y^[[ZgZci [ZZY gViZh! hd X]Vgih VgZ eaVXZY dc i]Z
Yg^kZXdkZgd[i]ZaVi]Zi]ViZmeaV^c]dlidhZije
i]Z \ZVg XdbW^cVi^dch [dg ZVX] ineZ d[ XVgg^V\Z
[ZZY Veea^XVi^dc# I]ZhZ Veea^XVi^dch VgZ Wgd`Zc
^cidildXViZ\dg^Zhd[X]Vgih·ijgc^c\VcYi]gZVY"
^c\#
Turning Chart·I]ZheZZYh\^kZcdci]Zijgc^c\
X]VgigZegZhZcihiVcYVgYheZZYh[dgbdhiineZhd[
ijgc^c\Veea^XVi^dch#HZZFigure 26#
Threading Charts·7n VggVc\^c\ i]Z \ZVgh Vh
h]dlcdci]ZX]Vgih!ndjXVchZijei]ZXVgg^V\Z
[ZZY id Xji Vcn d[ i]Z i]gZVY e^iX]Zh Y^heaVnZY#
HZZFigure 27#
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c
7
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-%
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.%
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,%
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,%
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9 : ,* )% +% )% ,' )% ,' )%
,' +% )%
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+%
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,%
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,%
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9 : +% )% +% -% +% -% *% )% )* -% (% )%
;
-%
bb
%#)
%#%%* %#%&%
8 7 (* -% *% -%
&%%
*%
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%#*
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%#,
+%
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%#-
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8 7 +- -% +- -% +- -% ,' -% +- -% +- -%
9 : ,' (% ,' (* ,' )* ,* )- ,' )- +%
9 : .% (% ++ (%
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+% ,'
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bb
Figure 26.Ijgc^c\X]Vgi#
&#'* &#* &#,*
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8 7 +- ,' ,* ,' +- ,' +- ,' ++ ,*
-%
9 : -% +% -% +- -% ,% -% ,% -% (* ,* (*
;
)-
*%
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(* (%
+%
Figure 27.I]gZVY^c\X]Vgih#
"')"
BdYZa<%*&+B[\#-$%+ This is how to read the feed rate charts:
1. I]ZWdm^ci]ZjeeZgaZ[i"]VcYXdgcZgd[ZVX]
X]VgiiZaahl]Zi]Zgi]ViX]VgigZegZhZcihXVg"
g^V\Z [ZZY bdkZbZci [dg hiVcYVgY dg bZig^X
i]gZVYh# I]ZhZ WdmZh VgZ h]VYZY ^c Figure
28#
&¿
3. I]Z WdmZh dc i]Z aZ[i"]VcY Xdajbc ZmXajY"
^c\ i]Z Wdm ^c i]Z jeeZg aZ[i"]VcY XdgcZg
gZegZhZci i]Z \ZVg edh^i^dch dc ZVX] h]V[i#
I]ZhZ WdmZh VgZ h]VYZY ^c Figure 30 VcY
i]Zh]V[ihVgZXVaaZYdjil^i]Vggdlh#
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h]dlhi]Zi]gZVYe^iX]Zha^hiZYdci]ViX]Vgi#
I]ZhZWdmZhVgZh]VYZY^cFigure 29#
9 : +% )%
;
4. :VX] h]V[i ]Vh gddb [dg ild edh^i^dch id
bdjci i]Z \ZVgh·V [dglVgY edh^i^dc VcY
V gZVg edh^i^dc# Figure 31 hZeVgViZh i]ZhZ
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Figure 31. I]Zh]VYZYWdmZhh]dli]Zi]gZVY
e^iX]Zha^hiZYdci]^hX]Vgi#
Figure 29. I]Zh]VYZYWdmZhh]dli]Zi]gZVY
e^iX]Zha^hiZYdci]^hX]Vgi#
BdYZa<%*&+B[\#-$%+ 7di][dglVgYVcYgZVgedh^i^dchbjhiWZ[^aaZY
dc i]Z h]V[i ^c dgYZg [dg i]Z \ZVgh id ldg`
egdeZgan#6\ddYZmVbeaZd[i]^h^hi]ZWaVc`
hediidi]Zg^\]id[\ZVg¸;!¹Vhh]dlc^ci]Z
X]Vgi^cFigure 31#6ai]dj\]i]ZX]Vgih]dlh
i]^hVhVWaVc`hedi!i]ZgZh]djaYVXijVaanWZ
VheVXZg^ci]^hedh^i^dcdci]ZbVX]^cZ#I]^h
heVXZg^hcdia^hiZYdci]ZX]Vgi!WZXVjhZi]Z
X]VgidcangZ[aZXih68I>K:\ZVgedh^i^dch#
"'*"
Here is a real-world example of a gear setup as
shown on the chart:
NOTICE
On some setups, smaller gears must be
used as spacers on the adjustable shafts.
5. I]Za^cZhWZilZZc\ZVgh¸7¹¸:¹VcY\ZVgh
¸9¹ ¸;¹ dc i]Z X]Vgi ^c Figure 32 ^cY^XViZ
l]ZgZi]Z\ZVghh]djaYWZ^cbZh]#
¿c
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L]Zc i]Z aVi]Z$b^aa ^h h]^eeZY [gdb i]Z [VXidgn!
^i ^h \ZVgZY [dg V XVgg^V\Z [ZZY gViZ d[ #%%* eZg
he^cYaZgZkdaji^dc!dgi]Z\ZVgXdbW^cVi^dch]VY"
ZY^cFigure 34#
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Figure 34.8]Vgih]dl^c\\ZVghZije[dg#%%*#
Figure 32. I]Zh]VYZYWdmZh]^\]a^\]ii]Z\ZVg
bZh]a^cZh#
6. I]ZWdmZhh]VYZY^cFigure 33gZegZhZcii]Z
VXijVa\ZVgXdbW^cVi^dchgZfj^gZYidXjii]Z
i]gZVYe^iX]Zh#
Figure 35 h]dlh V egd[^aZ d[ i]Z #%%* [ZZY gViZ
VXijVa\ZVghZijedci]ZbVX]^cZ#Cdi^XZ]dli]Z
\ZVghbZh]id\Zi]Zg^ci]ZadXVi^dchY^heaVnZYdc
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Figure 33. I]Zh]VYZYWdmZhh]dlheZX^[^X\ZVg
hZijeh#
"'+"
Figure 35.6XijVa\ZVghZije[dg#%%*[ZZYgViZ#
BdYZa<%*&+B[\#-$%+ Changing Gears For
Carriage Feed Rate
3. =daY i]Z VY_jhiVWaZ h]V[i ^c eaVXZ l^i] i]Z
h]V[i lgZcX] VcY jhZ V &.bb lgZcX] id
gZbdkZi]Z]Zmcjihdci]ZjeeZgVcYadlZg
VY_jhiVWaZh]V[ihVhh]dlc^cFigure 38#
IdaZVgc]dlidX]Vc\Z\ZVgh!X]Vc\Zi]ZXjggZci
\ZVghZijeidi]Z#%&%[ZZYgViZi]Vi^hh]VYZY^c
Figure 36#
%#%%* %#%&%
8 7 (* -% *% -%
9 : .% (% ++ (%
;
&%%
&%%
Figure 36.%#%&%[ZZYgViZhZijeh]VYZY#
To change the carriage feed rate to .010" per
spindle revolution:
1.
Figure 38.GZbdk^c\]Zmcjih[gdbVY_jhiVWaZ
h]V[ihl^i]V&.bblgZcX]#
4. Ha^YZ i]Z heZX^Va adX` lVh]Zg d[[ d[ ZVX]
VY_jhiVWaZh]V[iVhh]dlc^cFigure 39#
Disconnect the lathe/mill from the power
source!
2. AddhZci]Z`cjgaZY`cdWh]dlc^cFigure 37!
VcYdeZci]ZYg^kZXdkZg#
9g^kZ8dkZg@cdW
Figure 39.GZbdk^c\heZX^VaadX`lVh]Zgh[gdb
VY_jhiVWaZh]V[i#
Figure 37.@cjgaZYYg^kZXdkZg`cdW#
BdYZa<%*&+B[\#-$%+ "',"
5. JhZi]Zh]V[ilgZcX]idaddhZci]ZjeeZgVcY
adlZg VY_jhiVWaZ h]V[ih! Vh h]dlc ^c Figure
40# 9D CDI addhZc i]Zb idd bjX] dg i]Z
XaVbe cji l^aa [Vaa dji VcY ndj l^aa ]VkZ id
gZbdkZ i]Z \ZVg WgVX`Zi id gZXdccZXi i]Z
VY_jhiVWaZh]V[iidi]ZXaVbecji#
7. E^kdi i]Z \ZVg WgVX`Zi VlVn [gdb i]Z Yg^kZ
\ZVgVhh]dlc^cFigure 42#
Figure 42.<ZVgWgVX`Zie^kdiZYVlVn#
Figure 40.Jh^c\h]V[ilgZcX]idaddhZcVY_jhi"
VWaZh]V[ih#
6. AddhZc i]Z XVe hXgZl dc i]Z \ZVg WgVX`Zi
l^i] i]Z *bb VaaZc lgZcX] Vh h]dlc ^c
Figure 41#
8. Ha^YZi]Z\ZVghdci]ZjeeZgVY_jhiVWaZh]V[i
id i]Z ide d[ i]Z \ZVg WgVX`Zi! VcY ]VcY
i^\]iZci]Zh]V[iid`ZZe^i[gdbbZh]^c\l^i]
i]Z\ZVghdci]ZadlZgh]V[i#
9. GZbdkZi]Z(*IVcY.%I\ZVghi]dhZ^ci]Z
[dglVgYedh^i^dcdcZVX]VY_jhiVWaZh]V[i#
10. EaVXZ i]Z *%I \ZVg dc i]Z jeeZg VY_jhiVWaZ
h]V[i VcY eaVXZ i]Z ++I \ZVg dc i]Z adlZg
VY_jhiVWaZ h]V[i# Note—when placing the
gear on the lower adjustable shaft, slide it up
or down to make it mesh with the gear on the
pivot shaft.
11. EaVXZ i]Z heZX^Va adX` lVh]Zgh dc ZVX]
VY_jhiVWaZh]V[iidZchjgZi]Z\ZVghVgZXdb"
eaZiZan^ceaVXZ#
12. I]gZVY i]Z ]Zm cjih WVX` dcid i]Z h]V[ih!
VcY ]daY i]Z h]V[i ^c eaVXZ l^i] i]Z h]V[i
lgZcX]Vhndji^\]iZci]Z]Zmcji#
Figure 41.AddhZc^c\\ZVgWgVX`ZiXVehXgZl#
13. AddhZci]ZjeeZgh]V[iidVaadli]Z\ZVghid
ha^YZ Ydlc i]Z \ZVg WgVX`Zi VcY bZh] l^i]
i]Zb^YYaZhZid[\ZVgh#
14. E^kdii]Z\ZVgWgVX`ZiidlVgYi]ZYg^kZ\ZVg
hdVaai]Z^ciZcYZY\ZVghVgZ^cbZh]#
"'-"
BdYZa<%*&+B[\#-$%+ 15. I^\]iZc i]Z VY_jhiVWaZ h]V[ih VcY i]Z \ZVg
WgVX`Zi XVe hXgZl# 6i i]^h ed^ci! Vaa \ZVgh
h]djaYcdiWZVWaZidbdkZdjid[edh^i^dc#
Reverse Threading
16. Ijgci]Zi]ZX]jX`Wn]VcYidbV`ZhjgZi]Vi
Vaai]Z\ZVghijgchbddi]an#
I]ZBdYZa<%*&+XVcWZhZijeidijgcaZ[i"]VcY"
ZYi]gZVYhWnVYY^c\Vcdi]Zg[^mZY"h]V[i\ZVgVcY
bdk^c\ i]Z dg^\^cVa [^mZY"h]V[i \ZVg id Vcdi]Zg
bdjci^c\ adXVi^dc# Figure 43 h]dlh i]Z i]gZZ
bdjci^c\ adXVi^dch [dg [^mZY"h]V[i \ZVgh he^cYaZ
Yg^kZejaaZn^hgZbdkZY[dgXaVg^in#;dg^aajhigVi^dc
ejgedhZh! lZ aVWZa i]ZhZ bdjci^c\ edh^i^dch 6!
78#
17. GZeaVXZ i]Z Yg^kZ XdkZg VcY hZXjgZ ^i l^i]
i]Z`cjgaZY`cdWh#
18. IZhi gjc i]Z aVi]Z id bV`Z hjgZ ^i ldg`h
egdeZganWZ[dgZXdci^cj^c\l^i]ndjgheZX^[^X
deZgVi^dc#
6
7
8
Figure 43.;^mZY"h]V[i\ZVgbdjci^c\edh^i^dch#
To set up the gears for reverse threading:
1.
Disconnect the lathe/mill from the power
source!
2. AdXViZ i]Z ZmigV [^mZY"h]V[i \ZVg h]dlc ^c
Figure 44^cndjg^ckZcidgnd[addhZeVgih#
Figure 44.:migV[^mZY"h]V[i\ZVg#
BdYZa<%*&+B[\#-$%+ "'."
3. I]gZVYi]ZZmigV[^mZY"h]V[i\ZVg^cidbdjci"
^c\adXVi^dc¸6¹Vhh]dlc^cFigure 45#
5. AddhZc i]Z XVe hXgZl dc i]Z \ZVg WgVX`Zi!
VcYe^kdii]ZWgVX`Zihdi]Zide\ZVgbZh]Zh
l^i]i]Z[^mZY"h]V[i\ZVgi]Vi^h^cedh^i^dc¸8!¹
Vhh]dlc^cFigure 47#
6
Figure 45.:migV[^mZY"h]V[i\ZVgbdjciZY^c
edh^i^dc¸6#¹
4. L]Zc i]Z bVX]^cZ ^h h]^eeZY! V [^mZY"h]V[i
\ZVg ^h ^c edh^i^dc ¸7#¹ GZbdkZ i]Vi [^mZY"
h]V[i \ZVg [gdb bdjci^c\ adXVi^dc ¸7¹ VcY
i]gZVY^i^cidbdjci^c\adXVi^dc¸8¹Vhh]dlc
^cFigure 46#
Figure 47.6aa\ZVgh^cbZh][dggZkZghZ
i]gZVY^c\deZgVi^dch#
6. I^\]iZci]ZXVehXgZl^ci]Z\ZVgWgVX`Ziid
`ZZe^i[gdbe^kdi^c\#
7. He^ci]ZaVi]ZX]jX`Wn]VcYidZchjgZi]Vi
i]Z\ZVghYdcdiW^cY#
8. GZeaVXZi]ZXdkZgVcYiZhigjci]ZbVX]^cZ
WZ[dgZ egdXZZY^c\ l^i] ndjg heZX^[^X deZgV"
i^dc#
8
Figure 46.;^mZY"h]V[i\ZVgbdjciZY^c
edh^i^dc¸8#¹
"(%"
BdYZa<%*&+B[\#-$%+ Changing Speeds
I]ZBdYZa<%*&+[ZVijgZh+heZZYh·&*%!')%!
).%!,*%!&'%%')%%GEB#I]ZhZheZZYhXVc
WZ X]Vc\ZY Wn edh^i^dc^c\ i]Z K"WZai ^c Y^[[ZgZci
h]ZVkZhdci]ZYg^kZejaaZnh!Vh^aajhigViZY^ci]Z
heZZY X]Vc\Z X]Vgi dc i]Z bVX]^cZ aVWZa dg ^c
Figure 48#
4. BdkZi]ZejaaZnWgVX`ZiVlVn[gdbi]ZWZai#
5. Edh^i^dci]ZWZai^cidi]ZejaaZnh]ZVkZhi]Vi
Y^XiViZ i]Z heZZY gZfj^gZY [dg ndjg deZgV"
i^dc#
6. BdkZi]ZejaaZnWgVX`Zi^cidi]ZWZaiVcYiZc"
h^dc ^i jci^a i]ZgZ ^h VWdji &¿' YZ[aZXi^dc dc
i]Zh^YZd[i]ZWZaii]Vi^hdeedh^iZd[l]ZgZ
i]Z iZch^dcZg ^h bV`^c\ XdciVXi# Figure 50
h]dlh ]dl id X]ZX` [dg egdeZg iZch^dc Wn
jh^c\ V gjaZg VcY ndjg i]jbW# Note—only
moderate pressure is needed to check belt
tension!
Figure 48.HeZZYX]Vc\ZX]Vgi#
To change the belt position on the pulleys:
1. Disconnect the lathe/mill from the power
source!
2. GZbdkZi]ZYg^kZWZaiXdkZg#
3. AddhZc i]Z Wdai dc i]Z iZch^dcZg WgVX`Zi
h]dlc^cFigure 49 l^i]V&.bblgZcX]#
Figure 50#8]ZX`^c\[dgegdeZgK"WZaiiZch^dc#
7. GZeaVXZi]ZYg^kZWZaiXdkZg#
Some threading operations may damage
the lead screw if performed at high speeds.
Always use the slowest speed possible for
your particular operation!
Figure 49#IZch^dcZgVY_jhibZciWdai#
BdYZa<%*&+B[\#-$%+ "(&"
SECTION 5: MILL/DRILL OPERATIONS
Mill/Drill
Operating this equipment has the potential
for flying debris to cause eye injury. Always
wear safety glasses or goggles when operating equipment. Everyday glasses or reading glasses only have impact resistant
lenses, they are not safety glasses. Be
certain the safety glasses you wear meet
the appropriate standards of the American
National Standards Institute (ANSI).
Id \Zi i]Z bdhi dji d[ ndjg bVX]^cZ! eaZVhZ
iV`Zi]Zi^bZid[Vb^a^Vg^oZndjghZa[l^i]i]ZkVg^"
djh Xdcigdah VcY XdbedcZcih d[ i]Z b^aa$Yg^aa! Vh
h]dlc^cFigures 51VcY52#
Spindle Taper ............................................ MT#3
Drawbar ............................................... M12-1.75
=^\]$Adl
HeZZYAZkZg
Keep loose clothing out
of the way of machinery and keep hair pulled
back during operations.
:bZg\ZcXn
HideHl^iX]
KVg^VWaZ
HeZZY@cdW
Figure 51.B^aa$Yg^aaXdcigdah#
Never leave a chuck key in the chuck when
it is not in use. If the machine is accidentally
started, the chuck key can become a projectile and cause serious personal injury.
B^Xgd
9dlc[ZZY
8dVghZ
9dlc[ZZY
NOTICE
The following section was designed to give
instructions on how to prepare the various
items of your MILL/DRILL during operation
procedures; however, this section is in no
way designed to instruct on milling/drilling techniques or machining skills. WE
STRONGLY RECOMMEND that you read
books, trade magazines, or get formal training to gain the skills needed for the operation
of the mill/drill portion of your machine.
=ZVYAdX`
9Zei]Hide
Figure 52.B^aa$Yg^aaXdcigdah#
NOTICE
The hub on the coarse downfeed handwheel
must be engaged to use the micro downfeed
knob.
"('"
BdYZa<%*&+B[\#-$%+ Changing Chucks
3. JhZV&.bblgZcX]!Vhh]dlc^cFigure 54!
idgZbdkZi]Zhe^cYaZYgVlcji#
I]ZYg^aaX]jX`XVcWZgZbdkZYVcYgZeaVXZYl^i]
Vcdei^dcVaXdaaZiX]jX`l]Zchl^iX]^c\idb^aa^c\
deZgVi^dch#
To change chucks in the mill/drill:
1. Disconnect the lathe/mill from the power
source!
2. GZbdkZ i]Z b^aa$Yg^aa he^cYaZ XVe Vh h]dlc
^c Figure 53# Note—if you cannot remove
the cap off by pulling on it, give it a sideways
bump with your hand.
Figure 54#GZbdk^c\b^aa$Yg^aahe^cYaZadX`cji#
4. I]gZVYi]ZYgVlcjijehd^i^h[ajh]l^i]i]Z
ided[i]ZYgVlWdai#
5. Jh^c\VWgVhhdglddY]VbbZg!iVei]ZZcY
d[i]ZYgVlcjiVhh]dlc^cFigure 55#I]Z
Yg^aa X]jX` h]djaY cdl WZXdbZ addhZ ^c i]Z
he^cYaZ#
Figure 53#GZbdk^c\b^aa$Yg^aahe^cYaZXVe#
Figure 55#IVee^c\YgVlWdaiaddhZl^i]
]VbbZg#
BdYZa<%*&+B[\#-$%+ "(("
6. =daYi]ZYg^aaX]jX`l^i]dcZ]VcYVcYgZbdkZ
i]ZYgVlcjiVcYlVh]Zgl^i]i]Zdi]Zg]VcY#
I]ZYg^aaX]jX`h]djaYcdlWZZVh^angZbdkZY
[gdbi]ZWdiidbVhh]dlc^cFigure 56#
10. =daYi]ZXdaaZiX]jX`^ceaVXZl^i]i]ZheVc"
cZg lgZcX] VcY i^\]iZc i]Z ]Zm cji dc i]Z
YgVlWdai_jhiZcdj\]idhcj\^i^ceaVXZ#HZZ
Figure 57# 9D CDI i^\]iZc i]Z ]Zm cji idd
i^\]idgi]ZXdaaZiX]jX`l^aaWZ]VgYidgZbdkZ
[gdbi]Zhe^cYaZiVeZg#
Figure 56#GZbdk^c\Yg^aaX]jX`[gdbhe^cYaZ#
7. GZbdkZ i]Z YgVl Wdai [gdb i]Z Yg^aa X]jX`
VgWdgVcYi]gZVY^i^cidi]Zb^aaVgWdg#Note—
use the flats on the draw bolt to loosen or
tighten it in the arbors.
Figure 57#>chiVaa^c\dei^dcVaXdaaZiX]jX`#
8. ;^gban^chZgindjgXdaaZiX]jX`^cidi]Zhe^cYaZ
iVeZg#
9. >chZgii]Z[aVilVh]ZgVcYi]gZVYi]Z]Zmcji
dcidi]ZZcYd[i]ZYgVlWdai#
"()"
BdYZa<%*&+B[\#-$%+ Installing Mill Table
I]Z BdYZa <%*&+ ^cXajYZh V b^aa^c\ iVWaZ Vh Vc
VXXZhhdgn# L]Zc i]Z BdYZa <%*&+ ^h h]^eeZY
[gdbi]Z[VXidgn!i]ZXdbedjcYha^YZ^hbdjciZY
dc i]Z Xgdhh ha^YZ VcY bjhi WZ gZbdkZY WZ[dgZ
i]Zb^aa^c\iVWaZXVcWZ^chiVaaZY#DcXZ^chiVaaZY!
i]Z b^aa^c\ iVWaZ bdkZh WVX` VcY [dgi] l^i] i]Z
Xgdhhha^YZ#
4. HZXjgZ i]Z b^aa^c\ iVWaZ id i]Z Xgdhh ha^YZ!
jh^c\ V +bb VaaZc lgZcX] l^i] i]Z iVWaZ
bdjci^c\ XVe hXgZlh# Figure 59 h]dlh i]Z
b^aa^c\iVWaZ^chiVaaZYdci]ZXgdhhha^YZ#
To install the mill table:
1. JhZV&'bblgZcX]idgZbdkZi]ZildWdaih
i]VihZXjgZi]ZXdbedjcYha^YZidi]ZXgdhh
ha^YZ#HZZFigure 58#
Figure 59.B^aaiVWaZ^chiVaaZYdcXgdhhha^YZ#
Figure 58.GZbdk^c\XdbedjcYha^YZWdaih#
2. GZbdkZ i]Z XdbedjcY ha^YZ [gdb i]Z Xgdhh
ha^YZ#
3. EaVXZ i]Z b^aa^c\ iVWaZ dc i]Z Xgdhh ha^YZ hd
i]Zbdjci^c\Wdaiha^cZjel^i]i]Zi]gZVYZY
]daZh#
BdYZa<%*&+B[\#-$%+ "(*"
SECTION 6: MAINTENANCE
Disconnect power to the
machine when performing any adjustments or
maintenance. Failure to
do this may result in serious personal injury.
Ball Fitting Lubrication Points—AjWg^XViZ i]Z
[daadl^c\VgZVhZkZgn-]djghd[VXijVajhZ/
1. AZ[iAZVYhXgZlHjeedgi
2. 8dbedjcYHa^YZ
3. 8dbedjcYHa^YZAZVYhXgZl
4. IV^ahidX`7VggZa
5. IV^ahidX`AZVYhXgZl
6. G^\]iAZVYhXgZlHjeedgi
Lubrication
;dg ajWg^XVi^c\ ndjg bVX]^cZ! lZ gZXdbbZcY
i]Vi ndj jhZ V bVcjVa d^aZg d^a XVc [^aaZY l^i]
>HD +- dg H6: '%L cdc"YZiZg\Zci d^a dg h^b^aVg
ajWg^XVci#
Ball fittings—H]dlc ^c Figure 60! WVaa [^ii^c\h
VgZ gZhedch^WaZ [dg i]Z bV_dg^in d[ i]Z bVX]^cZ
ajWg^XVi^dc# Id ajWg^XViZ WVaa [^ii^c\h! YZegZhh i]Z
WVaal^i]i]Zi^ed[i]Zd^aXVccdooaZVcYhfj^giV
a^iiaZ d^a ^ch^YZ i]Z [^ii^c\# BV`Z hjgZ id XaZVc i]Z
djih^YZd[i]ZWVaa[^ii^c\WZ[dgZVcYV[iZgZVX]jhZ
id`ZZedjiXdciVb^cVcih#
'
(
)
*
&
+
Figure 61. 7Vaa[^ii^c\ajWg^XVi^dced^cih#
7. ;^mZY"H]V[i<ZVg
8. HncX]gdc^oZY8djciZgEjaaZn
9. JeeZg6Y_jhiVWaZH]V[i
10. AdlZg6Y_jhiVWaZH]V[i
11. E^kdiH]V[i
,
-
.
Figure 60. AjWg^XVi^dcWVaa[^ii^c\h#
&%
&&
Figure 62. 7Vaa[^ii^c\ajWg^XVi^dced^cih#
"(+"
BdYZa<%*&+B[\#-$%+ 12. 7ZY<j^YZ
13. 8gdhhHa^YZAZVYhXgZl
14. 7ZY<j^YZ
15. 7ZY<j^YZ
16. 6egdc
17. 8gdhhHa^YZAZVYhXgZlHjeedgi
18. 6egdc
19. 7ZY<j^YZ
20. 7ZY<j^YZ
21. 7ZY<j^YZ
Checking V-Belt
Id ZchjgZ dei^bjb edlZg igVchb^hh^dc [gdb
i]Z bdidg! i]Z K"WZaih bjhi WZ ^c \ddY XdcY^"
i^dcVcYbjhideZgViZjcYZgegdeZgiZch^dc#I]Z
WZaihh]djaYWZX]ZX`ZY[dgXgVX`h![gVn^c\!VcY
lZVgViaZVhiZkZgn(bdci]h·bdgZd[iZc^[i]Z
bVX]^cZ^hjhZYYV^an#
The check the V-belt:
'&
&'
&(
'%
1.
Unplug the lathe/mill from its power
source!
2.
DeZci]ZYg^kZXdkZg#
&)
&.
&*
3. CdiZi]ZXdcY^i^dcd[i]ZK"WZai#>[i]ZK"WZai
^h XgVX`ZY! [gVnZY! dg \aVoZY0 ^i h]djaY WZ
gZeaVXZY#
&&+
(
&,
Figure 63. 7Vaa[^ii^c\ajWg^XVi^dced^cih#
Gears·6eean V b^c^bVa Vbdjci d[ d^a id i]Z
iZZi]d[i]ZZcY\ZVghV[iZgVhhZbWanVcYZVX]-
]djghd[VXijVajhZ#6kd^Y\Zii^c\d^adci]ZWZai
dgejaaZnhl]ZcajWg^XVi^c\#6ahd!gZ\jaVganVeean
ajWg^XVi^dcidVaai]ZWVaa[^ii^c\hYg^kZWdm#
Long Leadscrew·6eean V b^c^bVa Vbdjci
Y^gZXiandci]ZgVX`ZkZgn-]djghd[VXijVajhZ#
Carriage Rack·6eeanVb^c^bVaVbdjciY^gZXian
dci]ZgVX`ZkZgn-]djghd[VXijVajhZ#
Mill/Drill Rack & Pinion·6eean V b^c^bVa
Vbdjci Y^gZXian dc i]Z gVX` ZkZgn - ]djgh d[
VXijVajhZ#
BdYZa<%*&+B[\#-$%+ "(,"
SECTION 7: SERVICE ADJUSTMENTS
Gibs
Disconnect power to the
machine when performing any adjustments or
maintenance. Failure to
do this may result in serious personal injury.
About Service
I]^hhZXi^dc^hYZh^\cZYid]Zaei]ZdeZgVidgl^i]
VY_jhibZcih i]Vi lZgZ bVYZ Vi i]Z [VXidgn VcY
b^\]iVahdcZZYidWZbVYZYjg^c\i]Za^[Zd[i]Z
bVX]^cZ#
I]^h hZXi^dc ^h egdk^YZY [dg ndjg XdckZc^ZcXZ·
^i ^h cdi V hjWhi^ijiZ [dg i]Z <g^ooan HZgk^XZ
9ZeVgibZci#>[VcnVY_jhibZcihVg^hZi]ViVgZcdi
YZhXg^WZY^ci]^hbVcjVa!i]Zc[ZZa[gZZidXVaai]Z
<g^ooanHZgk^XZ9ZeVgibZci#
I]ZgZ VgZ [djg \^W VY_jhibZcih [dg i]Z BdYZa
<%*&+·i]Z Xgdhh"ha^YZ \^W! i]Z XdbedjcY ha^YZ
\^W!i]ZVegdc\^W!VcYi]Zb^aa$Yg^aaYdlc[ZZY\^W#
NOTICE
L]Zc VY_jhi^c\ \^Wh! `ZZe ^c b^cY i]Vi i]Z
\dVa d[ \^W VY_jhibZci ^h id gZbdkZ jccZXZh"
hVgn hadee^cZhh l^i]dji XVjh^c\ i]Z ha^YZh id
W^cY# AddhZ \^Wh bVn XVjhZ eddg [^c^h]Zh dc
i]Zldg`e^ZXZVcYbVnXVjhZjcYjZlZVgdc
i]Z ha^YZ# DkZg"i^\]iZc^c\ bVn XVjhZ egZbV"
ijgZlZVgdci]Zha^YZ!aZVYhXgZlVcYcji#
Cross-slide Gib—I]Z \^W dc i]Z Xgdhh"ha^YZ
^h VY_jhiZY Wn i^\]iZc^c\ dg addhZc^c\ i]Z ) \^W
hXgZlhadXViZYdci]Zg^\]i"]VcYh^YZd[i]Zha^YZ#
HZZFigure 64#7Z[dgZVY_jhi^c\i]Z\^WhXgZlh!
addhZci]Z^g_Vbcjih#
H^b^aVgan! ^[ ndj VgZ jchjgZ d[ ]dl id eZg[dgb
VcnegdXZYjgZ^ci]^hhZXi^dc!i]Z<g^ooanHZgk^XZ
9ZeVgibZci l^aa WZ ]Veen id \j^YZ ndj i]gdj\]
i]ZegdXZYjgZhdg]Zae^cVcndi]ZglVn#
Figure 64.8gdhhha^YZ\^WhXgZlh#
I]Z \^W ^h ]ZaY ^c eaVXZ Wn i]Z hZihXgZlh# DO
NOT overtighten. I]Z \^W ^h egdeZgan VY_jhiZY
l]Zc V ha^\]i YgV\ ^h YZiZXiZY l]^aZ ijgc^c\ i]Z
]VcYXgVc`#I]^hYgV\h]djaYWZZkZcanY^hig^Wji"
ZYVbdc\i]Z)hZihXgZlh!hdVY_jhiZVX]hXgZl
jci^aVha^\]iYgV\^hYZiZXiZYl]^aZi]Z]VcYXgVc`
^hijgcZY#
"(-"
BdYZa<%*&+B[\#-$%+ Compound Gib—I]Z\^Wdci]ZXdbedjcY]Vh
(hXgZlhi]VibV^ciV^ciZch^dcdci]Zha^YZ#I]ZhZ
hXgZlh VgZ ]ZaY ^c eaVXZ l^i] gZiV^c^c\ cjih# Id
VY_jhi!addhZci]ZgZiV^c^c\cjihVcYi]Zci^\]iZc
i]ZhXgZlhVhcZZYZY#L]ZcegdeZgiZch^dc]Vh
WZZc YZiZXiZY Wn ijgc^c\ i]Z ]VcY XgVc` dc i]Z
XdbedjcY!i^\]iZci]ZgZiV^c^c\cjihl]^aZbV^c"
iV^c^c\ i]Z edh^i^dc d[ i]Z hXgZl l^i] Vc 6aaZcœ
lgZcX]Vh^c Figure 65.
Figure 67.GZVghVYYaZ\^WhXgZlh#
Mill/Drill Gib—I]ZgZ VgZ ) hXgZlh i]Vi iZch^dc
i]Z b^aa$Yg^aa \^W# HZZ Figure 68. >i ^h ^bedgiVci
i]Vi i]Z hXgZlh VgZ i^\]iZcZY ZkZcan# 6 ha^\]i
YgV\h]djaYWZYZiZXiZYl]^aZijgc^c\i]ZXdVghZ
Ydlc[ZZY]VcYl]ZZa#
CdiH]dlc
Figure 65. 8dbedjcYha^YZ\^WhXgZlh#
Saddle Gibs—I]ZgZVgZ)iZch^dc^c\hXgZlh[dg
Wdi]i]Z[gdciVcYgZVghVYYaZ\^Wh#7Z[dgZbV`"
^c\VY_jhibZcihidi]ZhVYYaZ\^W!ZchjgZi]Vii]Z
[gdciadX`aZkZg^haddhZWnijgc^c\^iXdjciZgXadX`"
l^hZ# See Figures 66 & 67. >i ^h ^bedgiVci i]Z
hXgZlhVgZi^\]iZcZYZkZcan#6ha^\]iYgV\h]djaY
WZ YZiZXiZY l]^aZ ijgc^c\ i]Z ]VcY XgVc` Vi i]Z
ZcYd[i]ZaVi]Z#
CdiH]dlc
Figure 68.B^aa$Yg^aa\^WhXgZlh#
Figure 66.;gdcihVYYaZ\^WhXgZlh#
BdYZa<%*&+B[\#-$%+ "(."
Aligning Tailstock
I]Z iV^ahidX` dc i]Z BdYZa <%*&+ ^h Va^\cZY
l^i] i]Z ]ZVYhidX` Vi i]Z [VXidgn# =dlZkZg! Vi
i^bZh ndj bVn l^h] id b^hVa^\c i]Z iV^ahidX` [dg
XZgiV^c deZgVi^dch0 i]Zc! gZVa^\c ^i l]Zc ndj VgZ
[^c^h]ZY#
To align the tailstock:
1. 8ZciZg Yg^aa V + adc\ e^ZXZ d[ gdjcY XdaY
gdaaZYhidX`dcWdi]ZcYh#HZi^iVh^YZ[dgjhZ
^cstep 4.
2. BV`ZVYZVYXZciZgWnijgc^c\Vh]djaYZgid
bV`ZVh]Vc`!i]Zc[a^ei]Ze^ZXZdkZg^ci]Z
X]jX` VcY ijgc V +%• ed^ci# See Figure 69.
Note—As long as it remains in the chuck, the
point of your center will be accurate to your
spindle axis. Keep in mind that the point will
have to be refinished whenever it is removed
and returned to the chuck.
Figure 70. 7VghidX`bdjciZYdcXZciZgh#
NOTICE
Before making adjustments to the tailstock,
mount a dial indictor so that the dial plunger is on the tailstock barrel. See Figure 71.
Figure 71. 6Y_jhi^c\[dg]ZVYhidX`ZcYiVeZg#
Figure 69. ;^c^h]ZYYZVYXZciZg#
3. EaVXZVXZciZg^cndjgiV^ahidX`#
4. 6iiVX]VaVi]ZYd\idi]ZWVghidX`VcYbdjci
^iWZilZZci]ZXZciZgh#HZZ Figure 70.
5. IjgcVeegdm^bViZan#%&%d[[d[i]ZY^VbZiZg#
")%"
6. BZVhjgZ i]Z ldg`e^ZXZ l^i] V b^XgdbZiZg#
>[ i]Z hidX` ^h [Vi Vi i]Z iV^ahidX` ZcY! i]Z
iV^ahidX` cZZYh id WZ bdkZY idlVgY ndj
i]Z Vbdjci d[ i]Z iVeZg# HZZ Figure 71. >[
i]Z hidX` ^h i]^ccZg Vi i]Z iV^ahidX` ZcY! i]Z
iV^ahidX` cZZYh id WZ bdkZY VlVn [gdb i]Z
deZgVidg Wn Vi aZVhi ]Va[ i]Z Vbdjci d[ i]Z
iVeZg#See Figure 72.
BdYZa<%*&+B[\#-$%+ Bearing Preload
I]^h aVi]Z ^h h]^eeZY [gdb i]Z [VXidgn l^i] i]Z
WZVg^c\egZadVYVagZVYnhZi#>[i]ZegZadVYgZfj^gZh
gZhZii^c\[dgl]ViZkZggZVhdc!eaZVhZXdciVXidjg
hZgk^XZYZeVgibZci[dg[jgi]Zg^chigjXi^dch#
Figure 72. 6Y_jhi^c\[dgiV^ahidX`ZcYiVeZg#
7. AddhZc i]Z iV^ahidX` XaVbe cji VcY i]Z adX`
hXgZlh]dlc^cFigure 73#
IV^ahidX`
8aVbeCji
IV^ahidX`
AdX`HXgZl
6Y_jhibZci
HXgZl
dcZh^YZ
Figure 73. IV^ahidX`d[[hZiVY_jhibZcihXgZl#
8. JhZi]ZiV^ahidX`VY_jhibZcihXgZlhdcWdi]
h^YZh id VY_jhi bdkZ i]Z iV^ahidX` d[[hZi Wn
]Va[i]ZVbdjcid[i]ZiVeZg#
9. I^\]iZci]ZXaVbecji!adX`hXgZlVcYVY_jhi"
bZci hXgZlh# 7Z XVgZ[ja cdi id bdkZ i]Z
iV^ahidX` dji d[ edh^i^dc l]Zc i^\]iZc^c\ i]Z
VY_jhibZcihXgZlh#
10. IjgcVcdi]Zg#%&%d[[d[i]ZhidX`VcYX]ZX`
[dgiVeZg#GZeZVisteps 7-9VhcZXZhhVgnjci^a
i]ZYZh^gZYVbdjcid[VXXjgVXn^hVX]^ZkZY#
BdYZa<%*&+B[\#-$%+ ")&"
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BdYZa<%*&+B[\#-$%+ BdYZa<%*&+B[\#-$%+ &''
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&&.
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SECTION 8: PARTS
")("
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
PHLP HD SCR M5-.8 X 8
LEADSCREW COVER
EXT RETAINING RING 14MM
CHANGE GEAR SPACER
SMALL GEAR
KEY 4 X 4 X 8
CHANGE GEAR SHAFT
PHLP HD SCR M4-.7 X 16
ADJUSTING DISC
SHAFT SUPPORT
TAPER PIN 6 X 26
PHLP HD SCR M5-.8 X 20
SHOULDER BOLT 21 X 8 X 25
OIL CUP 6MM
BLOCK FOR SWITCH
PHLP HD SCR M4-.7 X 8
LEADSCREW SUPPORT (L)
PHLP HD SCR M4-.7 X 8
ROUND NUT M16 X 1.5
STEEL WASHER 30 X 16 X 4
PHLP HD SCR M5-.8 X 14
SWITCH LABEL
SHAFT COVER
BED
125
126
127
128
129
130
131
132
133
134
135
136
137
138
146
147
148
154
155
156
157
158
159
HEX NUT M6-1
FLAT WASHER 6MM
HEX BOLT M6-1 X 10
SPLASH GUARD
PHLP HD SCR M8-1.25 x 16
FLAT WASHER 8MM
PHLP HD SCR M8-1.25 X 20
RACK
PHLP HD SCR M5-.8 X 12
LEADSCREW SUPPORT (R )
LONG LEADSCREW 14 X 16 X 79.2
ROLL PIN 4 X 25
SLEEVE JOINT
JOINT SHAFT
HEX BOLT M12-1.75 X 40
FLAT WASHER 12MM
KEY 4 X 4 X 16
PHLP HD SCR M4-.7 X 16
SMALL GEAR PROTECTOR
GREEN LAMP
FUSE BOX
LATHE FUSE F25A 250V
SELECTOR SWITCH
"))"
PS05M
P0516102
PR02M
P0516104
P0516105
PK29M
P0516107
PS56M
P0516109
P0516110
P0516111
PS06M
P0516113
P0516114
P0516115
PS07M
P0516117
PS07M
P0516119
P0516120
PS57M
P0516122
P0516123
P0516124
PN01M
PW03M
PB04M
P0516128
PS16M
PW01M
PS04M
P0516132
PS08M
P0516134
P0516135
PRP56M
P0516137
P0516138
PB35M
PW06M
PK37M
PS56M
P0516155
P0516156
P0516157
P0516158
P0516159
BdYZa<%*&+B[\#-$%+ '*+
'*,
'*'*.
'&+
'),
'(.
'++
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'('
BdYZa<%*&+B[\#-$%+ ")*"
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
232-1
232-2
232-3
PHLP HD SCR M5-.8 X 10
PHLP HD SCR M3-.5 X 14
POWER SWITCH W/STOP
PHLP HD SCR M5-.8 X 30
FWD/REV SWITCH
HEX NUT M5-.8
FLAT WASHER 5MM
CONNECTOR
ROUND NUT M27-1.5
SPINDLE PULLEY
SPINDLE GEAR
OIL RING
PHLP HD SCR M5-.8 X 8
SPINDLE SPACER
TAPERED BEARING 32007
SPINDLE BOX COVER
HEX NUT M4-.7
PHLP HD SCR M4-.7 X 35
PIN SHAFT
BOX FOR MICRO SWITCH
HEAD STOCK BODY
FIXING NUT 16 X 11 X 8
ROTATABLE SPACER
KEY 4 X 4 X 40
SPINDLE
PHLP HD SCR M6-1 X 16
FRONT BEARING COVER
LOCK WASHER 5MM
EXT TOOTH WASHER 5MM
PHLP HD SCR M5-.8 X 16
SPINDLE CENTER MT3
3-JAW CHUCK D-125MM
FACEPLATE 8-1/2"
3-JAW CHUCK KEY
OUTSIDE JAWS FOR 3-JAW CHUCK
232-4
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
254
254-1
255
256
257
258
259
260
261
262
263
264
265
266
INSIDE JAWS FOR 3-JAW CHUCK
EXT RETAINING RING 6MM
PHLP HD SCR M5-.8 X 12
PHLP HD SCR M10-1.5 X 25
PHLP HD SCR M5-.8 X 10
SUPPORT
LIMIT BLOCK
CHUCK GUARD
FIXING SUPPORT
SMALL SHAFT
COMPRESS SPRING 8.2 X 1.4 X 33
FLAT WASHER 6MM
HEX NUT M6-1
PLATE FOR SWITCHES
FLAT WASHER 10MM
PHLP HD SCR M5-.8 X 8
MICROSWITCH
3-JAW CHUCK FLANGE
HEX BOLT M8-1.25 X 30
PLUG BOLT 19.5 X 17 X 45
HEX NUT M10-1.5
4-JAW CHUCK WITH JAWS
4-JAW CHUCK KEY
SPANNER WRENCH 45-52
HEX WRENCH 3MM
HEX WRENCH 4MM
HEX WRENCH 5MM
HEX WRENCH 6MM
HEX WRENCH 8MM
WRENCH 17 X 19
COMBO WRENCH 12/14MM
WRENCH 8 X 10
WRENCH 5.5/7MM
WRENCH 36MM
TOOLPOST WRENCH
")+"
PS09M
PS59M
P0516203
PS60M
P0516205
PN06M
PW02M
P0516208
P0516209
P0516210
P0516211
P0516212
PS05M
P0516214
P32007
P0516216
PN04M
PS25M
P0516219
P0516220
P0516221
P0516222
P0516223
PK68M
P0516225
PS11M
P0516227
PLW01M
PTLW02M
PS40M
P0516231
P0516232
P0516232-1
P0516232-2
P0516232-3
P0516232-4
PR04M
PS08M
PS41M
PS09M
P0516237
P0516238
P0516239
P0516240
P0516241
P0516242
PW03M
PN01M
P0516245
PW04M
PS05M
P0516248
P0516249
PB26M
P0516251
PN02M
P0516254
P0516254-1
P0516255
PAW03M
PAW04M
PAW05M
PAW06M
PAW08M
PWR1719
PWR1214
PWR810
P0516264
P0516265
P0516266
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REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
PHLP HD SCR M8-1.25 X 30
TAILSTOCK T-NUT 30 X 16 X 32
FLAT WASHER 12MM
HEX NUT M12-1.75
TAILSTOCK BODY
THRUST BEARING 51101
TAILSTOCK LEADSCREW
TAILSTOCK SLEEVE
TUBULAR CLAMP
FLAT WASHER 8MM
CLAMP BOLT 22 X 13.3 X 74
HANDLE
OIL CUP
T-TAP FLAT KEY 12 X 12 X 7
PHLP HD SCR M6-1 X 16
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
PHLP HD SCR M5-.8 X 20
TAILSTOCK END COVER
CYLINDER PIN 4 X 30
SPRING BOW
HAND WHEEL
HANDLE BOLT 60.5 X 10 X 8
HANDLE SLEEVE
INDEX RING
SQ HD BOLT M12-1.75 X 100
TAILSTOCK CLAMP PLATE
BASE
ZERO POSITION SCALE
SCALE RIVET
INDICATOR SCALE
TAILSTOCK CENTER MT2
PS28M
P0516302
PW06M
PN09M
P0516305
P51101
P0516307
P0516308
P0516309
PW01M
P0516311
P0516312
P0516313
P0516314
PS11M
BdYZa<%*&+B[\#-$%+ PS06M
P0516317
P0516318
P0516319
P0516320
P0516321
P0516322
P0516323
P0516324
P0516325
P0516326
P0516327
P0516328
P0516329
P0516330
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)&(
)&)
)&'
)&*
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)&%
)&+
)&&"&
)&&"'
)%+
)%-
)&&"(
)%,
)%+
)&,
)%*
)&.
)&-
)%.
)%)
)'%
REF PART #
DESCRIPTION
401
402
403
404
405
406
407
408
409
410
411
411-1
411-2
411-3
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
CUTTER REST BASE
CLAMP DISC
HEX BOLT M8-1.25 X 20
CUTTER REST DISC
CUTTER REST BOLT 78 X 19 X 7
HEX NUT M4-.7
PHLP HD SCR M4-.7 X 20
PHLP HD SCR M4-.7 X 12
OIL CUP 10MM
FIXING PIN
SQUARE CUTTER REST
REMOVABLE TOOL HOLDER
TOOL HOLDER
QUICK CHANGE TOOL POST ASSY
PHLP HD SCR M8-1.25 X 30
HANDLE
HANDLE BASE
HANDLE SPACER
SPRING 0.5 X 3.5 X 17MM
CUTTER REST CARRIAGE
PAD IRON GIB
ROLL PIN 3 X 10
CARRIAGE LEAD SCREW 120 X 16 X 65
KEY 3 X 3 X 10
OIL CUP 6MM
LEADSCREW SUPPORT
PHLP HD SCR M5-.8 X 16
SPRING PLATE
HANDLE
HEX NUT M8-1.25
FLAT WASHER 8MM
CARRIAGE HANDWHEEL
INDEX RING
PHLP HD SCR M6-1 X 16
CYLINDER PIN 4 X 16
P0516401
P0516402
PB09M
P0516404
P0516405
PN04M
PS52M
PS02M
P0516409
P0516410
P0516411
P0516411-1
P0516411-2
P0516411-3
PS28M
P0516312
P0516414
P0516415
P0516416
P0516417
P0516418
PRP44M
P0516420
PK39M
P0516114
P0516423
PS40M
P0516425
P0516426
PN03M
PW01M
P0516429
P0516430
PS11M
P0516432
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)%(
)''
)'(
)')
)'*
)%'
)(%
)'.
)%&
)')',
)'+
)('
)(&
")-"
BdYZa<%*&+B[\#-$%+ *)(
*)&
*)%
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*&,
*&*&+
*%'
*'+
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*',
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*%'
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*(+
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*(. *(,
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*'&
*'(
*%&
*%)
*&'
*'.
*%-
*%*
*'-
*%+
*%.
*''
*(-
*')
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
HAND WHEEL
OIL CUP 6MM
KEY 4 X 4 X 12
ROUND NUT 26 X 12 X 8
PHLP HD SCR M3-.5 X 6
OIL-STOPPING FELT
PHLP HD SCR M6-1 X 35
SADDLE LEADSCREW
SADDLE
PHLP HD SCR M4-.7 X 12
CLEARANCE NUT 23 X 31 X 14
PHLP HD SCR M3-.5 X 12
HEX NUT M5-.8
DOG POINT SET SCREW M5 X 25
PAD IRON GIB
CROSS SLIDE
PHLP HD SCR M5-.8 X 10
CROSS SLIDE SPACER
PHLP HD SCR M8-1.25 X 10
GIB STRIP
REAR-CLAMP PLATE
PHLP HD SCR M4-.7 X 16
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
PHLP HD SCR M5-.8 X 16
HEX NUT M4-.7
PHLP HD SCR M8-1.25 X 20
PHLP HD SCR M5-.8 X 20
OIL-STOPPING FELT
PROTECTING PANEL
PROTECTING PANEL
FRONT-CLAMP PLATE
BRAKING PLATE
LEADSCREW SUPPORT
FLAT WASHER 6MM
HANDLE BOLT 60.5 X 10 X 8
HEX BOLT M6-1 X 20
HANDLE SLEEVE
THRUST BEARING 8101
SPRING PLATE
INDEX RING
MILLING TABLE
CAP SCREW M8-1.25 X 30
ROLL PIN 6 X 45
MILLING VISE
P0516501
P0516114
PK69M
P0516504
PS12M
P0516506
PS31M
P0516508
P0516509
PS02M
P0516511
PS50M
PN06M
P0516514
P0516515
P0516516
PS09M
P0516518
PS39M
P0516520
P0516521
PS56M
BdYZa<%*&+B[\#-$%+ PS40M
PN04M
PS04M
PS06M
P0516527
P0516528
P0516529
P0516530
P0516531
P0516532
PW03M
P0516534
PB08M
P0516536
P8101
P0516538
P0516539
P0516540
PSB13M
PRP58M
P0516543
")."
+'+'+
+((
+('
+'*
+&-
+'&
+''
+&,
+(&
+&*
+&(
+&)
+%,
+&+
+&.
+'%
+'%
+%.
+&'
+',
+'.
+%+&&
+()
+%,
+&%
+%+
+%)
+%(
+&-
+'(
+(%
+')
+%'
+%*
+%&
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
601
602
603
604
605
606
607
608
609
610
611
612
613
614
615
616
617
HANDLE
PHLP HD SCR M6-1 X 8
COMPRESS SPRING 6.1 X 4 X 2.5
STEEL BALL 5MM
HANDLE SEAT
PHLP HD SCR M6-1 X 16
PHLP HD SCR M4-.7 X 10
END COVER
APRON BODY
HANDLE BOLT 60.5 X 10 X 8
HANDLE SLEEVE
HAND WHEEL
SPRING PLATE
INDEX RING
SMALL SHAFT SLEEVE
ROLL PIN 4 X 30
SMALL GEAR SHAFT
618
619
620
621
622
623
624
625
626
627
628
629
630
631
632
633
634
SHAFT SLEEVE
GEAR
PHLP HD SCR M4-.7 X 8
KEY 5 X 5 X 10
GEAR SHAFT
PHLP HD SCR M5-.8 X 16
ROLL PIN 4 X 22
HALF NUT BASE 110 X 79.5
ROLL PIN 5 X 12
ROLL PIN 3 X 20
HALF NUT 40 X 78 X 58.5
SLOTTED DISC
ROTATING SHAFT
SHAFT SLEEVE
MOVING PLATE
PHLP HD SCR M4-.7 X 8
CARRIAGE FEED NOTICE
"*%"
P0516601
PS03M
P0516603
P0516604
P0516605
PS11M
PS38M
P0516608
P0516609
P0516610
P0516611
P0516612
P0516613
P0516614
P0516615
PRP73M
P0516617
P0516618
P0516619
PS07M
PK06M
P0516622
PS40M
PRP20M
P0516625
PRP59M
PRP42M
P0516628
P0516629
P0516630
P0516631
P0516632
PS07M
P0516634
BdYZa<%*&+B[\#-$%+ BdYZa<%*&+B[\#-$%+ "*&"
-),
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-)(
-))
-))6
-'%
-&*
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-&,
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-)+
-&%
-%. -&(
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-&'
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-*'
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-((
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-'.
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-''
-'&
-&.
-')
-'-%-%+
-%)
-%&
-)*
-',
-%'
-%,
-%*
-%(
-%'
-).
-*%
-*&
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
801
802
803
804
805
806
807
808
809
810
811
812
813
815
816
817
818
819
820
821
822
823
824
GEAR Z:72
GEAR Z:70
GEAR Z:68
GEAR Z:66
GEAR Z:60
GEAR Z:50
GEAR Z:48
GEAR Z:45
GEAR Z:90
PIVOT SHAFT SPACER
KNURLING BOLT 20 X 5 X 23
DRIVE/GEAR BOX COVER
GEAR Z:30T
ADJUSTABLE SHAFT
HEX NUT M12-1.75
OIL CUP 6MM
GEAR Z:80
GEAR Z:35
OPEN LOCK WASHER 25 X 7 X 5
BALL BEARING 6001ZZ
GEAR Z:40
EXT RETAINING RING 12MM
FRONT SHAFT SPACER
825
826
827
828
829
830
831
832
833
834
835
836
843
844
844A
845
846
847
848
849
850
851
852
FIXED-SHAFT BOLT 30 X 10 X 41
REAR SHAFT SPACER
SUPPORT PLATE
GEAR Z:40
FLAT WASHER 8MM
HEX BOLT M8-1.25 X 16
SLIDING BEARING 16 X 9 X 20
ADJ SHAFT SPACER
GEAR REST
ADJ SHAFT NUT 15 X 8 X 16
PHLP HD SCR M6-1 X 35
KEY 4 X 4 X 16
MACHINE ID LABEL
GEAR CHANGE LABEL V1.11.02
GEAR CHANGE LABEL V2.03.08
GEAR Z:75
GEAR Z:100
UNPLUG LABEL
MM CONVERSION CHART
HEX NUT M4-.7
PHLP HD SCR M6-1 X 4
HINGE
GEAR Z:65
"*'"
P0516801
P0516802
P0516803
P0516804
P0516805
P0516806
P0516807
P0516808
P0516809
P0516810
P0516811
P0516812
P0516813
P0516815
PN09M
P0516114
P0516818
P0516819
P0516820
P6001
P0516822
PR03M
P0516824
P0516825
P0516826
P0516827
P0516828
PW01M
PB03M
P0516831
P0516832
P0516833
P0516834
PS31M
PK37M
P0516843
P0516844
P0516844A
P0516845
P0516846
PLABEL-26
PLABEL-27
PN04M
PS63M
P0516851
P0516852
BdYZa<%*&+B[\#-$%+ .))
.&&
.&'
.&(
.'&
.)&
.)'
.',
.(.
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.&*
.''
.'&
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.&,
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.&-
.(%
.'&
.'(
.'.%'
.(*
.)%
.),
.(&
.'.
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.')
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.)-
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.&%
.'%
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.'+
.%,
.%+
.%*
.('
.(+
.).
.%)
.%&
.)(
.%'
.)."&
.)."'
.%(
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
901
902
903
904
905
906
907
908
909
910
911
912
913
914
915
916
917
918
919
920
921
922
923
924
925
926
HEX BOLT M8-1.25 X 30
FLAT WASHER 8MM
AC MOTOR
KEY 5 X 5 X 40
MOTOR SHAFT SPACER
DRIVE PULLEY
KEYWAY SHAFT SPACER 37 X 16 X 2.5
MOTOR PULLEY
CHECK RING
PHLP HD SCR M6-1 X 30
OIL CUP 6MM
GREAT WASHER 26 X 12 X 3
COUNTER PULLEY
SLIDE BEARING 30.1 X 16 X 62
ARM SHAFT
BEARING ARBOR
TENSION PULLEY
BALL BEARING 6001ZZ
SPACER
LOCK WASHER 6MM
EXT RETAINING RING 12MM
EXT RETAINING RING 28MM
PIVOT
PIVOT SPACER
FLAT WASHER 10MM
HEX NUT M10-1.5
927
928
929
930
931
932
933
934
935
936
937
938
939
940
941
942
943
944
945
946
947
948
949
949-1
949-2
PHLP HD SCR M3-.5 X 14
HEX BOLT M8-1.25 X 25
PHLP HD SCR M5-.8 X 8
FAN-SUPPORT
ADJ SLOT SPACER
PHLP HD SCR M6-1 X 35
HEX BOLT M10-1.5 X 25
HEX NUT M5-.8
PULLEY SUPPORT
MOTOR COVER
PHLP HD SCR M6-1 X 12
ARM SHAFT NUT M12
SOCKET OUTLET
SUPPORT SPACER
PHLP HD SCR M3-.5 X 6
ELECTRIC TOP COVER
LOCK WASHER 8MM
TIMING BELT 1.5 X 124 X 15MM
V-BELT M-30 3L300
HEX NUT M5-.8
MAIN POWER SOCKET
ELECTRICITY LABEL
QUICK CHANGE COLLET SET
COLLET NUT
COLLET SHAFT
PB26M
PW01M
P0516903
PK02M
P0516905
P0516906
P0516907
P0516908
P0516909
PS62M
P0516114
P0516912
P0516913
P0516914
P0516915
P0516916
P0516917
P6001
P0516919
PLW03M
PR03M
PR19M
P0516923
P0516924
PW04M
PN02M
BdYZa<%*&+B[\#-$%+ PS59M
PB07M
PS05M
P0516930
P0516931
PS31M
PB32M
PN06M
P0516935
P0516936
PS14M
P0516938
P0516939
P0516940
PS12M
P0516942
PLW04M
P0516944
PVM30
PN06M
P0516947
PLABEL-14
P0516949
P0516949-1
P0516949-2
"*("
&&+)
&&%'
&&%(
&&*%
&&&%
&%)+
&%), &%++
&%+.
&&*+
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&%(%
&%+*
&&**
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&%)) &%)(
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&%)*
&%)&
&%)%
&%)%"&
&&+'
&&*,
&%)'
&%,%
&%,&
&'%%
&%,'
&%&,
&%(.
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&%(."'
&'%'
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&'%)
&'%*
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"*)"
BdYZa<%*&+B[\#-$%+ &&))
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&%**
&%*)
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&%+)
&%+%
&%(%
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&&+,
&&(-
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&%-(
&%)(
&%*(
&%*,
&%*-
&%*.
&%*'
&%*&
&%*%
&&'*
&%-'
&&'&
&%.+
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&%+(
&%+'
&%+&
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&%-*
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&%-,&%--
&%.*
&%.-
&%).
&%-.
&%..
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&%.(
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&&&-
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&%,-
&%-%
&&&+
&&,%
&&'(
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&&,%"&
&%,.
&&+.
&&'&
BdYZa<%*&+B[\#-$%+ "**"
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1017
1029
1030
1039
1039-1
1039-2
1040
1040-1
1041
1042
1043
1044
1045
1046
1047
1048
1049
1050
1051
1052
1053
1054
1055
1056
1057
1058
1059
1060
1061
1062
1063
1064
PSB01M
PN01M
P05161030
P05161039
P05161039-1
PK70M
PLW06M
PW04M
PSB72M
P05161042
PSS46M
P05161044
P05161045
P05161046
PSB26M
P05161048
P05161049
P05161050
PK30M
P05161052
PR03M
P05161054
P05161055
PS03M
P05161057
P05161058
P05161059
PSB31M
P05161061
PSB06M
P05161063
P05161064
CAP SCREW M6-1 X 16
HEX NUT M6-1
HANDLE
FUSELAGE SEAT
SHAFT
KEY 8 X 8 X 12
LOCK WASHER 10MM
FLAT WASHER 10MM
CAP SCREW M10-1.5 X 30
GUIDE FINGER
SET SCREW M6-1 X 22
RULER
WEDGE
GEAR RACK 8 5/8"
CAP SCREW M6-1 X 12
HIGH/LOW NOTICE
SPINDLE BOX
PINION
KEY 4 X 4 X 25
BEVEL GEAR
EXT RETAINING RING 12MM
BALL 5MM
SPRING 0.8 X 0.8 X 10MM
PHLP HD SCR M6-1 X 8
HANDLE STOCK
OPERATING LEVER
LEVER CAP
CAP SCREW M8-1.25 X 25
GUIDE FINGER
CAP SCREW M6-1 X 25
SPINDLE BOX SEAT
WEDGE
1065
1066
1067
1068
1069
1070
1071
1072
1075
1078
1079
1080
1081
1082
1083
1084
1085
1086
1087
1088
1089
1090
1091
1092
1093
1094
1095
1096
1097
1098
1099
P05161065
P05161066
P05161067
P05161068
P05161069
PLN09M
P05161071
P05161072
PSB02M
PK02M
P05161079
P8689080
P05161081
PS06M
PRP60M
P05161084
P05161085
PRP61M
PRP61M
P05161088
P05161089
PS22M
P05161091
P05161092
P05161093
PS40M
P05161095
P05161096
PS17M
P8689098
PS40M
LIMIT BLOCK
WEDGE
RULER
RIVET
ELECTRIC BOX
LOCK NUT M12-1.75
BIG WASHER 95 X 25 X 12
CONNECTING STRUT
CAP SCREW M6-1 X 20
KEY 5 X 5 X 40
SPINDLE
TRANSMISSION GEAR (WIDE)
SUPPORT BLOCK
PHLP HD SCR M5-.8 X 20
ROLL PIN 4 X 15
WORM
SLEEVE
ROLL PIN 3 X 12
ROLL PIN 3 X 12
ADJUSTABLE UNION
BRACKET
PHLP HD SCR M5-.8 X 25
DIAL
SPRING STEEL 1MM
SMALL HAND WHEEL
PHLP HD SCR M5-.8 X 16
SMALL SHAFT
COVER
PHLP HD SCR M4-.7 X 6
DUST COVER SUPPORT
PHLP HD SCR M5-.8 X 16
"*+"
BdYZa<%*&+B[\#-$%+ REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1100
1101
1102
1103
1104
1105
1106
1107
1108
1109
1110
1111
1112
1113
1114
1115
1116
1117
1118
1119
1120
1121
1122
1123
1124
1125
1126
1127
1128
1129
1130
1131
1132
1133
1134
1135
1136
1137
1138
P8689100
P05161101
P05161102
P05161103
PSS02M
P05161105
P05161106
P05161107
P05161108
P05161109
PLABEL-14
P8689111
P05161112
P05161113
PK71M
PR49M
P05161116
P05161117
P05161118
P05161119
PK12M
PSB03M
P05161122
P6206
PLABEL-11
P05161125
P05161126
P05161127
P05161128
PR16M
P05161130
PFH02M
PS05M
P05161133
P05161134
P05161135
P05161136
P05161137
P05161138
CHIP GUARD
CLAMP BOLT M6-1.0 X 12
UPPER END WASHER 16 X 7 X 11
END SCREW M6-1 X 16MM
SET SCREW M6-1 X 6
SPRING .8 X 4.8 X 10MM
BALL 5MM
HANDLE SEAT
DOUBLE HD BOLT M8-1.25 X 70
KNOB
ELECTRICITY LABEL
CONTROLLER
LABEL ON CONTROLLER
SHAFT I
KEY 4 X 4 X 45
INT RETAINING RING 12MM
SPACING RING
SMALL SHAFT
SPACING RING
SPINDLE NUT 42 X 36 X 6
KEY 5 X 5 X 30
CAP SCREW M5-.8 X 8
BEARING COVER
BALL BEARING 6206
SAFETY GLASSES LABEL
FINE FEEDING LABEL
PROTECTING COVER
MOTOR
MOTOR GEAR
EXT RETAINING RING 9MM
MOTOR SEAT
FLAT HD SCR M6-1 X 12
PHLP HD SCR M5-.8 X 8
LAMP
SPEED CONTROL KNOB
SWITCH
MILL FUSE F5A L 250V
STOP SWITCH
GEAR 30T
1139
1140
1141
1142
1143
1144
1145
1146
1147
1148
1150
1151
1152
1153
1154
1155
1156
1157
1158
1159
1160
1161
1162
1163
1164
1165
1166
1167
1168
1169
1170
1170-1
1200
1201
1202
1203
1204
1205
1206
P6001
P05161140
P05161141
P05161142
PSS31M
P05161144
P05161145
P05161146
P05161147
PS68M
P05161150
P05161151
P05161152
PK72M
P05161154
P05161155
P05161156
PN03M
P05161158
P05161159
P05161160
P05161161
P05161162
P05161163
P05161164
PS12M
PS03M
PW02M
P05161168
P05161169
P05161170
P05161170-1
PRP08M
PS58M
PRP08M
PS03M
P05161204
P05161205
P05161206
BALL BEARING 6001
GEAR 12T/20T
BAR
LINKING BOARD
SET SCREW M5-.8 X 8
TAPPING SCREW 2.9 X 8MM
H/L LABEL
MOTOR COVER
MOTOR FLANGE
PHLP HD SCR M6-1 X 10
PC BOARD
LOCK SLEEVE
ROTOR SHAFT
KEY 4 X 4 X 6
SPRING SUPPORT
TORSION SPRING 100 X 13.7
COVER
HEX NUT M8-1.25
PROP
SUPPORTING SHANK
SHANK SCREW 20 X 10 X 30
ROTOR SHAFT SPACER
SHANK COVER SPACER
SHANK COVER
TOP COVER
PHLP HD SCR M3-.5 X 6
PHLP HD SCR M6-1 X 8
FLAT WASHER 5MM
DEPTH STOP NOTICE
ARBOR MT#3~B16
DRILL CHUCK B16 1-13MM
DRILL CHUCK KEY
ROLL PIN 6 X 30
PHLP HD SCR M10-1.5 X 40
ROLL PIN 6 X 30
PHLP HD SCR M6-1 X 8
SUPPORT
SUPPORT BOLT 25.4 X 16 X 140
SUPPORT PLATE
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Safety labels warn
about machine
hazards and how to
prevent injury. If a
label is removed or
damaged, REPLACE
that label immediately.
Contact Grizzly at
(800) 523-4777 for new
labels.
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REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1301
1302
1303
1304
1305
1306
1307
1308
1309
G0516 MACHINE ID LABEL
GEAR/SPEED CHANGE LABEL
FEED SPEED LABEL
13TPI THREADING LABEL
FWD/REV LABEL
READ MANUAL LABEL
MILL CONTROLS LABEL
SAFETY GLASSES LABEL
COLORED GRIZZLY LABEL
1310
1311
1312
1313
1314
1315
1316
1317
DEPTH STOP NOTICE
INCH/MM CONVERSION CHART
CARRIAGE FEED NOTICE
HIGH/LOW NOTICE
DISCONNECT POWER LABEL
LATHE/MILL LABEL
ELECTRICITY LABEL
LATHE CONTROLS LABEL
"*-"
P0516843
P0516844A
P05161303
P05161304
P05161305
PLABEL-12A
P05161307
PLABEL-11
PLABEL-10
P05161168
PLABEL-27
P0516634
P05161048
PLABEL-26
P05161315
PLABEL-14
P05161317
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~Since 1983~
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Current Specials!
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1-800-523-4777