Grizzly Lathe G0600 User manual


Add to my manuals
113 Pages

advertisement

Grizzly Lathe G0600 User manual | Manualzz
MODEL G0600
20" x 60" BIG BORE
LATHE
MANUAL INSERT
I]ZBdYZa<%+%%aVi]Z^hh]^eeZYl^i]djid^a#Ndjbjhi[^aai]Z]ZVYhidX`!\ZVgWdm!Vegdc!VcYaZVYhXgZl
]djh^c\ l^i] d^a! VcY XdbeaZiZ i]Z Lubrication egdXZYjgZh djia^cZY ^c i]Z MAINTENANCE hZXi^dc dc
Page 52#>[ndjgjci]^haVi]Zl^i]djid^a!ZkZc[dgVh]dgieZg^dYd[i^bZ!Yg^kZigV^ceVgihl^aaWZYVbV\ZY
VcYndjgaVi]ZlVggVcinl^aaWZkd^Y#LZgZXdbbZcYjh^c\>HD+-dgV\ddY\gVYZcdc"YZiZg\ZciH6:'%L
bdidgd^a^cndjgaVi]Z#BV`ZhjgZidX]Vc\Zi]Zd^a^bbZY^ViZanV[iZgaVi]ZWgZV`"^c#
If you have any questions about this manual insert or machine lubrication and break-in, please contact
Grizzly Technical Support at (570) 546-9663 or email [email protected].
GEARBOXES MUST
BE FILLED WITH OIL!
NO OIL SHIPPED WITH
MACHINE!
Requires ISO 68
or Non-Detergent
SAE 20W Motor Oil.
8DENG><=IB6G8=!'%%-7N<G>OOAN>C9JHIG>6A!>C8#
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
8G&%+%(EG>CI:9>C8=>C6
-/$%, '
X ")' "/2% ,!4(%
/7.%2g3 -!.5!,
8DENG><=I6EG>A!'%%,7N<G>OOAN>C9JHIG>6A!>C8#G:K>H:9H:EI:B7:G'%%,#
7!2.).' ./ 0/24)/. /& 4()3 -!.5!, -!9 "% 2%02/$5#%$ ). !.9 3(!0%
/2 &/2- 7)4(/54 4(% 72)44%. !002/6!, /& '2)::,9 ).$5342)!, ).#
8G.%,%EG>CI:9>C8=>C6
4HIS MANUAL PROVIDES CRITICAL SAFETY INSTRUCTIONS ON THE PROPER SETUP
OPERATION MAINTENANCE AND SERVICE OF THIS MACHINEEQUIPMENT
&AILURE TO READ UNDERSTAND AND FOLLOW THE INSTRUCTIONS GIVEN IN THIS
MANUAL MAY RESULT IN SERIOUS PERSONAL INJURY INCLUDING AMPUTATION
ELECTROCUTION OR DEATH
4HE OWNER OF THIS MACHINEEQUIPMENT IS SOLELY RESPONSIBLE FOR ITS
SAFE USE 4HIS RESPONSIBILITY INCLUDES BUT IS NOT LIMITED TO PROPER
INSTALLATION IN A SAFE ENVIRONMENT PERSONNEL TRAINING AND USAGE
AUTHORIZATION PROPER INSPECTION AND MAINTENANCE MANUAL AVAILABILITY
AND COMPREHENSION APPLICATION OF SAFETY DEVICES BLADECUTTER INTEG
RITY AND THE USAGE OF PERSONAL PROTECTIVE EQUIPMENT
4HE MANUFACTURER WILL NOT BE HELD LIABLE FOR INJURY OR PROPERTY DAMAGE
FROM NEGLIGENCE IMPROPER TRAINING MACHINE MODIFICATIONS OR MISUSE
3OME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND
OTHER CONSTRUCTION ACTIVITIES CONTAINS CHEMICALS KNOWN TO THE 3TATE
OF #ALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE
HARM 3OME EXAMPLES OF THESE CHEMICALS ARE
s
s
s
,EAD FROM LEAD BASED PAINTS
#RYSTALLINE SILICA FROM BRICKS CEMENT AND OTHER MASONRY PRODUCTS
!RSENIC AND CHROMIUM FROM CHEMICALLY TREATED LUMBER
9OUR RISK FROM THESE EXPOSURES VARIES DEPENDING ON HOW OFTEN YOU
DO THIS TYPE OF WORK 4O REDUCE YOUR EXPOSURE TO THESE CHEMICALS
7ORK IN A WELL VENTILATED AREA AND WORK WITH APPROVED SAFETY EQUIP
MENT SUCH AS THOSE DUST MASKS THAT ARE SPECIALLY DESIGNED TO FILTER
OUT MICROSCOPIC PARTICLES
4ABLE OF #ONTENTS
).42/$5#4)/. ;dgZldgY#################################################################################################################################### (
8dciVXi>c[d################################################################################################################################ (
<%+%%9ViVH]ZZi##################################################################################################################### )
>YZci^[^XVi^dc############################################################################################################################### ,
=ZVYhidX`8dcigdah#################################################################################################################### 3%#4)/. 3!&%49 6YY^i^dcVaHV[Zin[dgBZiVaAVi]Zh########################################################################################### &&
<adhhVgnd[IZgbh#################################################################################################################### &'
3%#4)/. #)2#5)4 2%15)2%-%.43 ''%K("E]VhZ########################################################################################################################## &(
DeZgVi^dc################################################################################################################################## &(
E]VhZ8dckZgiZg###################################################################################################################### &(
3%#4)/. 3%450 HZijeHV[Zin############################################################################################################################# &)
>iZbhCZZYZY[dgHZije########################################################################################################### &)
JceVX`^c\################################################################################################################################ &)
>ckZcidgn################################################################################################################################### &*
=VgYlVgZGZXd\c^i^dc8]Vgi#################################################################################################### &+
H^iZ8dch^YZgVi^dch################################################################################################################## &,
A^[i^c\Bdk^c\i]ZAVi]Z####################################################################################################### &8aZVcje#################################################################################################################################### &.
IZhiGjc################################################################################################################################### '%
8]Vc\^c\BdidgGdiVi^dc######################################################################################################### ''
6egdcVcYHe^cYaZ7gZV`"^c#################################################################################################### '(
He^cYaZ7VaVcX^c\################################################################################################################### '(
3%#4)/. /0%2!4)/.3 DeZgVi^dcHV[Zin###################################################################################################################### ')
<ZcZgVa##################################################################################################################################### ')
8]jX`VcY;VXZeaViZ############################################################################################################### '*
Bdjci^c\################################################################################################################################# '*
8VbadX`HijY6Y_jhibZci######################################################################################################## ',
GZkZgh^c\?Vlh######################################################################################################################## '<VeGZbdkVa########################################################################################################################### '.
IV^ahidX`################################################################################################################################### '.
6a^\c^c\IV^ahidX`##################################################################################################################### (%
9g^aa^c\l^i]IV^ahidX`################################################################################################################ (&
8jii^c\IVeZghl^i]IV^ahidX`################################################################################################### (&
8ZciZgh##################################################################################################################################### ('
HiZVYnGZhi############################################################################################################################## ((
;daadlGZhi############################################################################################################################## ()
HZii^c\8dbedjcYHa^YZ########################################################################################################## ()
Fj^X`8]Vc\Z########################################################################################################################## (*
IddaEdhi################################################################################################################################## (*
;ddi7gV`Z################################################################################################################################ (*
HZii^c\He^cYaZGEB################################################################################################################ (+
BVcjVa;ZZY############################################################################################################################ (EdlZg;ZZY############################################################################################################################## (;djg"Edh^i^dc6egdcHide######################################################################################################### (.
HiVgi^c\AVi]Z########################################################################################################################### )%
Jh^c\i]ZI]gZVY8]Vgi############################################################################################################ )&
9^bZig^VaVcYBdYjaVgE^iX]I]gZVY^c\#################################################################################### )'
>cX]VcYBZig^XE^iX]I]gZVY^c\############################################################################################## ))
I]gZVY9^Va############################################################################################################################### )+
3%#4)/. !##%33/2)%3 3%#4)/. -!).4%.!.#% HX]ZYjaZ################################################################################################################################## *'
8aZVc^c\################################################################################################################################### *'
AjWg^XVi^dc################################################################################################################################ *'
8ddaVciHnhiZb######################################################################################################################## *+
3%#4)/. 3%26)#% IgdjWaZh]ddi^c\######################################################################################################################## *,
8gdhhHa^YZAZVYhXgZl6Y_jhibZci######################################################################################### +%
AZVYhXgZl:cYeaVn6Y_jhibZci############################################################################################### +%
<^W6Y_jhibZci######################################################################################################################### +&
=Va[cji6Y_jhibZci################################################################################################################### +'
;ZZY8ajiX]6Y_jhibZci########################################################################################################### +'
K"7Zaih###################################################################################################################################### +(
7gV`ZVcYHl^iX]##################################################################################################################### +(
8dcigdaEVcZa:aZXig^XVa############################################################################################################ +)
Hl^iX]VcYBdidg:aZXig^XVa###################################################################################################### +*
BV^c:aZXig^XVa7dm################################################################################################################### ++
BdYZa<%+%%:aZXig^XVa9^V\gVb############################################################################################# +,
=ZVYhidX`<ZVgHnhiZb########################################################################################################## +=ZVYhidX`;VXZVcYH]^[iHnhiZb########################################################################################### +.
=ZVYhidX`H]^[iHnhiZb########################################################################################################### ,%
=ZVYhidX`D^aEjbeHnhiZb################################################################################################### ,&
Fj^X`8]Vc\Z<ZVgWdm<ZVgHnhiZb##################################################################################### ,*
Fj^X`8]Vc\Z<ZVgWdm;VXZ################################################################################################## ,+
Fj^X`8]Vc\Z<ZVgWdmH]^[iHnhiZb###################################################################################### ,,
Fj^X`8]Vc\Z<ZVgWdmH]^[iHnhiZb###################################################################################### ,8Vgg^V\Z#################################################################################################################################### -&
8gdhhHa^YZVcY8Vgg^V\Z######################################################################################################### -'
8dbedjcYGZhiVcYIddaEdhi################################################################################################ -(
8Vgg^V\ZD^aEjbeHnhiZb###################################################################################################### -)
6egdc;VXZ!I]gZVY9^Va!6jidHideHnhiZb########################################################################### -,
6egdc<ZVg^c\!=Va[cji!;ZZYHnhiZb##################################################################################### -6egdc;ZZYGdY!8ajiX]VcYAZkZgHnhiZb############################################################################ -.
IV^ahidX`################################################################################################################################### .'
7ZY6hhZbWan######################################################################################################################### .)
7gV`ZEZYVaVcY=ZVYhidX`EVcZah####################################################################################### .*
7gV`ZHnhiZbVcY8]Vc\Z<ZVgh########################################################################################### .+
BdidgVcY=ZVYhidX`Bdjci^c\############################################################################################### .,
:cY8dkZghVcYHeaVh]<jVgY################################################################################################ .8]Vc\Z<ZVgHnhiZb############################################################################################################### ..
HiZVYnVcY;daadlGZhih####################################################################################################### &%'
6XXZhhdg^Zh!8ddaVci!VcYA^\]i^c\HnhiZb########################################################################### &%)
BV^c:aZXig^XVa7dm################################################################################################################# &%*
7!22!.49 !.$ 2%452.3 ).42/$5#4)/.
&OREWORD
#ONTACT )NFO
LZVgZegdjYidd[[Zgi]ZBdYZa<%+%%'%m+%
7^\7dgZAVi]Z#I]^hbVX]^cZ^heVgid[V\gdl^c\
<g^ooan [Vb^an d[ [^cZ bZiValdg`^c\ bVX]^cZgn#
L]ZcjhZYVXXdgY^c\idi]Z\j^YZa^cZhhZi[dgi]^c
i]^hbVcjVa!ndjXVcZmeZXinZVghd[igdjWaZ"[gZZ!
Zc_dnVWaZ deZgVi^dc VcY egdd[ d[ <g^ooan»h Xdb"
b^ibZciidXjhidbZghVi^h[VXi^dc#
>[ndj]VkZVcnXdbbZcihgZ\VgY^c\i]^hbVcjVa!
eaZVhZlg^iZidjhVii]ZVYYgZhhWZadl/
LZ VgZ eaZVhZY id egdk^YZ i]^h bVcjVa l^i]
i]Z BdYZa <%+%%# >i lVh lg^iiZc id \j^YZ ndj
i]gdj\] VhhZbWan! gZk^Zl hV[Zin Xdch^YZgVi^dch!
VcYXdkZg\ZcZgVadeZgVi^c\egdXZYjgZh#>igZegZ"
hZcih djg Z[[dgi id egdYjXZ i]Z WZhi YdXjbZciV"
i^dcedhh^WaZ#
I]Z heZX^[^XVi^dch! YgVl^c\h! VcY e]did\gVe]h
^aajhigViZY ^c i]^h bVcjVa gZegZhZci i]Z BdYZa
<%+%% Vh hjeea^ZY l]Zc i]Z bVcjVa lVh egZ"
eVgZY#=dlZkZg!dl^c\id<g^ooan»heda^Xnd[Xdc"
i^cjdjh ^begdkZbZci! X]Vc\Zh bVn WZ bVYZ Vi
Vcni^bZl^i]cddWa^\Vi^dcdci]ZeVgid[<g^ooan#
;dg ndjg XdckZc^ZcXZ! lZ ValVnh `ZZe XjggZci
<g^ooanbVcjVahVkV^aVWaZdcdjglZWh^iZViWWW
GRIZZLYCOM#6cnjeYViZhidndjgbVX]^cZl^aaWZ
gZ[aZXiZY ^c i]ZhZ bVcjVah Vh hddc Vh i]Zn VgZ
XdbeaZiZ#K^h^idjgh^iZd[iZcidX]ZX`[dgi]ZaVi"
ZhijeYViZhidi]^hbVcjVa
<%+%%'%m+%7^\7dgZAVi]Z
<g^ooan>cYjhig^Va!>cX#
$DIZX]c^XVa9dXjbZciVi^dcBVcV\Zg
E#D#7dm'%+.
7Zaa^c\]Vb!L6.-'',"'%+.
:bV^a/bVcjVah5\g^ooan#Xdb
8
LZhiVcYWZ]^cYdjgbVX]^cZh#>[ndj]VkZVcn
hZgk^XZfjZhi^dchdgeVgihgZfjZhih!eaZVhZXVaadg
lg^iZjhVii]ZadXVi^dca^hiZYWZadl#
<g^ooan>cYjhig^Va!>cX#
&'%(AnXdb^c\BVaa8^gXaZ
BjcXn!E6&,,*+
E]dcZ/*,%*)+".++(
;Vm/-%%)(-"*.%&
:"BV^a/iZX]hjeedgi5\g^ooan#Xdb
LZWH^iZ/]iie/$$lll#\g^ooan#Xdb
"("
-!#().% $!4!
3(%%4
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
-/$%, ' 8 ")' "/2% ,!4(%
0RODUCT $IMENSIONS
LZ^\]i###########################################################################################################################################################*%,&aWh#
AZc\i]$L^Yi]$=Z^\]i############################################################################################################ &&%"($)m)*"&$)m*&^c#
;ddiEg^ciAZc\i]$L^Yi]############################################################################################################## &%."&$)m')"($)^c#
3HIPPING $IMENSIONS
IneZ######################################################################################################################################################## LddY;gVbZ
8dciZci############################################################################################################################################################BVX]^cZ
LZ^\]i############################################################################################################################################################*.*)aWh#
AZc\i]$L^Yi]$=Z^\]i############################################################################################################## &&)m)*"&$)m+-"&$'^c#
%LECTRICAL
Hl^iX]########################################################################################################BV\cZi^Xl^i]I]ZgbVaDkZgadVYEgdiZXidg
Hl^iX]KdaiV\Z##################################################################################################################################################### ''%K
8dgYAZc\i]########################################################################################################################################################### +[i#
8dgY<Vj\Z#################################################################################################################################################### -\Vj\Z
GZXdbbZcYZY7gZV`ZgH^oZ########################################################################################################################### )%Vbe
Eaj\##########################################################################################################################################################################Cd
-OTORS
-AIN
IneZ########################################################################################################################################## I:;8>cYjXi^dc
=dghZedlZg############################################################################################################################################## &%=E
KdaiV\Z####################################################################################################################################################### ''%K
EgZl^gZY##################################################################################################################################################### ''%K
E]VhZ######################################################################################################################################################## I]gZZ
6beh############################################################################################################################################################ '-6
HeZZY################################################################################################################################################ &,'*GEB
8nXaZ#########################################################################################################################################################+%=o
CjbWZgD[HeZZYh########################################################################################################################################## &
EdlZgIgVch[Zg#####################################################################################################################################<ZVgWdm
7ZVg^c\h###################################################################################################################### H]^ZaYZYVcYAjWg^XViZY
#OOLANT
")"
IneZ########################################################################################################################################## I:;8>cYjXi^dc
=dghZedlZg############################################################################################################################################# &$-=E
KdaiV\Z####################################################################################################################################################### ''%K
EgZl^gZY##################################################################################################################################################### ''%K
E]VhZ######################################################################################################################################################## I]gZZ
6beh########################################################################################################################################################### %#+6
HeZZY################################################################################################################################################ ()*%GEB
8nXaZ#########################################################################################################################################################+%=o
CjbWZgD[HeZZYh########################################################################################################################################## &
EdlZgIgVch[Zg############################################################################################################################### 9^gZXi9g^kZ
7ZVg^c\h###################################################################################################################### H]^ZaYZYVcYAjWg^XViZY
<%+%%'%m+%7^\7dgZAVi]Z
-AIN 3PECIFICATIONS
/PERATION )NFO
Hl^c\DkZg7ZY################################################################################################################################ '%"&$&+^c#
Hl^c\DkZg<Ve######################################################################################################################################## '.^c#
Hl^c\DkZg8gdhhHa^YZ############################################################################################################################ &'^c#
Hl^c\DkZgHVYYaZ################################################################################################################################### &'^c#
9^hiVcXZ7ZilZZc8ZciZgh############################################################################################################### *."&$&+^c#
BVm^bjbIdda7^iH^oZ############################################################################################################################### &^c#
8dbedjcYIgVkZa################################################################################################################################# *"&$-^c#
8Vgg^V\ZIgVkZa############################################################################################################################### *+"&&$&+^c#
8gdhhHa^YZIgVkZa############################################################################################################################### &'"($)^c#
(EADSTOCK )NFO
He^cYaZ7dgZ######################################################################################################################################### ("&$-^c#
He^cYaZIVeZg############################################################################################################################################ BI,
CjbWZgd[He^cYaZHeZZYh############################################################################################################################ &'
GVc\Zd[He^cYaZHeZZYh########################################################################################################### '*¶&+%%GEB
He^cYaZIneZ############################################################################################################################### 9&"-8VbadX`
He^cYaZ7ZVg^c\h######################################################################################################################## IVeZgZYGdaaZg
4AILSTOCK )NFO
IV^ahidX`IgVkZa########################################################################################################################################### ,^c#
IV^ahidX`IVeZg######################################################################################################################################### BI*
IV^ahidX`7VggZa9^VbZiZg############################################################################################################################ (^c#
4HREADING )NFO
CjbWZgd[>cX]I]gZVYh################################################################################################################################ +%
GVc\Zd[>cX]I]gZVYh######################################################################################################################'¶&&'IE>
CjbWZgd[BZig^XI]gZVYh############################################################################################################################# ),
GVc\Zd[BZig^XI]gZVYh################################################################################################################# %#'¶&)bb
CjbWZgd[BdYjaVgI]gZVYh########################################################################################################################## (.
GVc\Zd[BdYjaVgI]gZVYh#################################################################################################################%#&¶,BE
CjbWZgd[9^VbZig^XVaI]gZVYh##################################################################################################################### *%
GVc\Zd[BZig^XI]gZVYh################################################################################################################### )¶&&'9E
CjbWZgd[Adc\^ijY^cVa;ZZYh####################################################################################################################### (*
GVc\Zd[Adc\^ijY^cVa;ZZYh################################################################################################ %#%%''¶%#%+&'^c#
CjbWZgd[8gdhh;ZZYh################################################################################################################################# (*
GVc\Zd[8gdhh;ZZYh###################################################################################################### %#%%%)-¶%#%&(*)^c#
$IMENSIONS
7ZYL^Yi]########################################################################################################################################### &("($)^c#
AZVYhXgZlIE>################################################################################################################################################# )
AZVYhXgZl9^VbZiZg########################################################################################################################### &".$&+^c#
AZVYhXgZlAZc\i]############################################################################################################################### -)",$-^c#
HiZVYnGZhi8VeVX^in#################################################################################################################### ($)¶+"&$'^c#
;daadlGZhi8VeVX^in##################################################################################################################### *$-¶("($)^c#
;VXZeaViZH^oZ################################################################################################################################ &,"&&$&+^c#
;ZZYGdY9^VbZiZg############################################################################################################################## &*$&+^c#
;addgid8ZciZg=Z^\]i######################################################################################################################## ))"*$-^c#
#ONSTRUCTION
7VhZ#####################################################################################################################################################8Vhi>gdc
=ZVYhidX`############################################################################################################################################8Vhi>gdc
=ZVYhidX`<ZVgh########################################################################################################### ;aVbZ=VgYZcZYHiZZa
7ZY#######################################################################################################=VgYZcZY<gdjcYBZZ]Vc^iZ8Vhi>gdc
7dYn#####################################################################################################################################################8Vhi>gdc
HiVcY####################################################################################################################################################8Vhi>gdc
EV^ci########################################################################################################################################## EdlYZg8dViZY
<%+%%'%m+%7^\7dgZAVi]Z
"*"
/THER 3PECIFICATIONS
8djcignd[Dg^\^c################################################################################################################################################# 8]^cV
LVggVcin#############################################################################################################################################################&NZVg
HZg^VaCjbWZgAdXVi^dc################################################################################################################### BVX]^cZ>9AVWZa
&EATURES
=VgYZcZYVcYegZX^h^dc\gdjcYBZZ]Vc^iZXVhi^gdcWZYXVhi^c\
Jc^kZghVafj^X`X]Vc\Z\ZVgWdm[dg^cX]VcYbZig^Xi]gZVY!eajhbdYjaVgVcYY^VbZig^XVae^iX]Zh
=VgYZcZYVcYegZX^h^dc\gdjcY]ZVYhidX`!fj^X`X]Vc\ZVcYVegdc\ZVghgjc^cVcd^aWVi]
6Y_jhiVWaZVegdcXajiX]
3TANDARD %QUIPMENT
"+"
&'^c#("?VlX]jX`
&)^c#)"?VlX]jX`
&,"&&$&+[VXZeaViZ
I]gZVYX]Vh^c\Y^Va
DcZh]diajWg^XVi^dcdcVegdc
)"edh^i^dcVjidVegdchide
;jaaaZc\i]heaVh]\jVgY
9jVa^cX]$bZig^XY^Vah
Fj^X`X]Vc\ZiddaedhiVcY]daYZg
?dWVcYZbZg\ZcXnhideWjiidc
;ddiWgV`Z
8ZciZgh!hZgk^XZiddah!iddaWdm!aZkZa^c\eVYh!VcYbVcjVa
HiZVYngZhi
;daadlgZhi
8ddaVcihnhiZb
=Vad\Zcldg`a^\]i
<%+%%'%m+%7^\7dgZAVi]Z
)DENTIFICATION
6
7
;
9
<
?
:
>
=
8
@
A
B
M
J
L
K
H
I
G
F
E
D
C
&IGURE I]ZBdYZa<%+%%'%m+%7^\7dgZAVi]Z#
!
"
#
$
%
&
'
(
)
*
+
,
=ZVYhidX`
9&"-8VbadX`BI,He^cYaZ
<VeE^ZXZ
7Vaa7ZVg^c\HinaZHiZVYnGZhi
Fj^X`8]Vc\ZIdda=daYZg
;daadlGZhi
Ldg`AVbe
Jc^kZghVa8ddaVciCdooaZ
IV^ahidX`
IV^ahidX`=VcYl]ZZa
AZVYhXgZlGdY:cYXVe=djh^c\
I]gZVY9^Va
<%+%%'%m+%7^\7dgZAVi]Z
- )"Edh^i^dc6egdcHide9^Va
. He^cYaZGdiVi^dcDC$D;;AZkZg
/ 8dbedjcYGZhi=VcYl]ZZa
0 6egdcD^aAZkZaH^\]i<aVhh
1 =Va[cjiAZkZg
2 6egdcGZaZVhZ6gb
3 BVcjVaD^aEjbe
4 ;ZZY8ajiX]AZkZg
5 ;ZZY8ajiX]IZch^dc6Y_jhibZci
6# 8gdhhHa^YZ=VcYl]ZZa
7# 6egdc=VcYl]ZZa
8# 7gV`ZEZYVa
","
(EADSTOCK #ONTROLS
6
7
8
9
:
;
<
B
=
>
?
A
@
&IGURE =ZVYhidX`VcY\ZVgWdmXdcigdah#
! #UTTING #HART JhZY [dg h]^[i^c\ i]Z aVi]Z
]ZVYhidX`VcY\ZVgWdm^cidi]ZegdeZg\ZVg
XdbW^cVi^dch[dgi]gZVY^c\VcY[ZZY^c\deZg"
Vi^dch#
" 2ANGE 3PLITTING ,EVER JhZY id hZaZXi i]Z
[^cVahe^cYaZheZZY[gdbi]ZhZid[]^\]dgadl
gVc\ZheZZYhhZaZXiZYWni]ZgVc\ZaZkZg#
# 3PINDLE 3PEED $IAL Edh^i^dch i]Z ]ZVY"
hidX`\ZVgh^cdcZd[i]gZZheZZYbdYZh#>c
ZVX] bdYZ! i]ZgZ VgZ [djg he^cYaZ heZZYh#
I]Z [djg heZZY X]d^XZh VgZ ild heZZYh ^c
adlgVc\Z!VcYildheZZYh^c]^\]gVc\Z#I]Z
gVc\ZaZkZghZaZXih]^\]dgadlgVc\Z!VcYi]Z
gVc\Z hea^ii^c\ aZkZg hZaZXih dcZ d[ i]Z ild
gZbV^c^c\heZZYhl^i]^ci]VigVc\Z#
$ 2ANGE ,EVER JhZY id hZaZXi V hZi d[ ]^\]
dgadlgVc\Zhe^cYaZheZZYh[gdbdcZd[i]Z
i]gZZ he^cYaZ heZZY bdYZh h]dlc dc i]Z
he^cYaZheZZYY^Va#
% 'EARBOX (I,O ,EVER I]^h aZkZg ejih i]Z
\ZVgWdm ^c ]^\] dg adl gVc\Z VcY ]Vh cd
Z[[ZXidche^cYaZGEB#;^h=^gVc\Z!;;^hadl
gVc\Z#
"-"
&
*OG "UTTON Ijgch i]Z he^cYaZ bdidg /.
l]^aZWZ^c\egZhhZYVcY]ZaY#
' &EED,EAD $IALJhZY[dghZii^c\je[ZZYdg
i]gZVY^c\ \ZVg^c\ gVi^dh ^c Xdc_jcXi^dc l^i]
fj^X`X]Vc\Z\ZVgWdmaZkZgh#
( %MERGENCY 3TOP "UTTON HidehVaabVX]^cZ
[jcXi^dch#Il^hiXadX`l^hZidgZhZi#
)
,ATHE 0OWER 3WITCHIjgchedlZg/./&&
idi]ZaVi]ZhdaVi]ZdeZgVi^dchXVcWZ\^c#
*
0OWER ,IGHT >cY^XViZh i]Z aVi]Z ^h ZcZg"
\^oZYl]Zc^aajb^cViZY#
+ #OOLANT 0UMP 3WITCHIjgchXddaVciejbe
/./&&#
,
1UICK #HANGE 'EARBOX ,EVERS BdkZhi]Z
\ZVgWdm \ZVgh ^cid eVgi^XjaVg gVi^dh! l]^X]
i]Zc ijgc i]Z aZVYhXgZl VcY [ZZYgdY [dg
i]gZVY^c\VcYedlZg[ZZYdeZgVi^dch#
- ,EADSCREW&EEDROD $IRECTION ,EVER
8]Vc\Zh i]Z gdiVi^dc Y^gZXi^dc d[ i]Z
aZVYhXgZldg[ZZYgdYhdVegdcdgXgdhh[ZZY
l^aabdkZi]Zdeedh^iZY^gZXi^dc#
<%+%%'%m+%7^\7dgZAVi]Z
3%#4)/. 3!&%49
3%#4)/. 3!&%49
&OR 9OUR /WN 3AFETY 2EAD )NSTRUCTION
-ANUAL "EFORE /PERATING THIS -ACHINE
4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONS 4HIS
MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED TO CONVEY THE LEVEL OF IMPORTANCE
OF THE SAFETY MESSAGES 4HE PROGRESSION OF SYMBOLS IS DESCRIBED BELOW 2EMEMBER THAT SAFETY
MESSAGES BY THEMSELVES DO NOT ELIMINATE DANGER AND ARE NOT A SUBSTITUTE FOR PROPER ACCIDENT
PREVENTION MEASURES
)NDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED
7),, RESULT IN DEATH OR SERIOUS INJURY
)NDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED
#/5,$ RESULT IN DEATH OR SERIOUS INJURY
)NDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED
-!9 RESULT IN MINOR OR MODERATE INJURY )T MAY ALSO BE USED TO ALERT
AGAINST UNSAFE PRACTICES
./4)#%
4HIS SYMBOL IS USED TO ALERT THE USER TO USEFUL INFORMATION ABOUT
PROPER OPERATION OF THE MACHINE
3AFETY )NSTRUCTIONS FOR -ACHINERY
2%!$ 4(% %.4)2% -!.5!, "%&/2%
34!24).' -!#().%29 BVX]^cZgnegZh"
Zcih hZg^djh ^c_jgn ]VoVgYh id jcigV^cZY
jhZgh#
!,7!93 53% (%!2).' 02/4%#4)/.
7(%. /0%2!4).' -!#().%29
BVX]^cZgn cd^hZ XVc XVjhZ eZgbVcZci
]ZVg^c\adhh#
!,7!93 53% !.3) !002/6%$
3!&%49 ',!33%3 7(%. /0%2!4).'
-!#().%29 :kZgnYVn ZnZ\aVhhZh dcan
]VkZ ^beVXi gZh^hiVci aZchZh·i]Zn VgZ
CDIhV[Zin\aVhhZh#
7%!2 02/0%2 !00!2%, 9D CDI
lZVgaddhZXadi]^c\!\adkZh!cZX`i^Zh!g^c\h!
dg _ZlZagn i]Vi XVc XViX] ^c bdk^c\ eVgih#
LZVg egdiZXi^kZ ]V^g XdkZg^c\ id XdciV^c
adc\]V^gVcYlZVgcdc"ha^e[ddilZVg#
!,7!93 7%!2 ! .)/3( !002/6%$
2%30)2!4/2 7(%. /0%2!4).'
-!#().%29 4(!4 02/$5#%3 $534
BdhiineZhd[YjhilddY!bZiVa!ZiX#XVc
XVjhZhZkZgZgZhe^gVidgn^aacZhhZh#
.%6%2 /0%2!4% -!#().%29 7(%.
4)2%$ /2 5.$%2 4(% ).&,5%.#% /&
$25'3 /2 !,#/(/, 7ZbZciVaanVaZgi
ViVaai^bZhl]Zcgjcc^c\bVX]^cZgn#
<%+%%'%m+%7^\7dgZAVi]Z
"."
3AFETY )NSTRUCTIONS FOR -ACHINERY
/.,9 !,,/7 42!).%$ !.$ 02/0
%2,9 350%26)3%$ 0%23/..%, 4/
/0%2!4% -!#().%29 BV`Z hjgZ
deZgVi^dc^chigjXi^dchVgZhV[ZVcYXaZVgan
jcYZghiddY#
+%%0 #(),$2%. !.$ 6)3)4/23 !7!9
@ZZe Vaa X]^aYgZc VcY k^h^idgh V hV[Z Y^h"
iVcXZ[gdbi]Zldg`VgZV#
-!+% 7/2+3(/0 #(),$02//& JhZ
eVYadX`h! bVhiZg hl^iX]Zh! VcY gZbdkZ
hiVgihl^iX]`Znh#
.%6%2 ,%!6% 7(%. -!#().% )3
25..).' IjgcedlZg/&&VcYVaadlVaa
bdk^c\ eVgih id XdbZ id V XdbeaZiZ hide
WZ[dgZaZVk^c\bVX]^cZjcViiZcYZY#
$/ ./4 53% ). $!.'%2/53
%.6)2/.-%.43 9D CDI jhZ bVX]^c"
Zgn ^c YVbe! lZi adXVi^dch! dg l]ZgZ Vcn
[aVbbVWaZdgcdm^djh[jbZhbVnZm^hi#
+%%0 7/2+ !2%! #,%!. !.$ 7%,,
,)'(4%$ 8ajiiZgVcYYVg`h]VYdlhbVn
XVjhZVXX^YZcih#
53% ! '2/5.$%$ %84%.3)/. #/2$
2!4%$ &/2 4(% -!#().% !-0%2!'%
<gdjcYZY XdgYh b^c^b^oZ h]dX` ]VoVgYh#
JcYZgh^oZY XdgYh XgZViZ ZmXZhh^kZ ]ZVi#
6alVnhgZeaVXZYVbV\ZYZmiZch^dcXdgYh#
!,7!93 $)3#/..%#4 &2/- 0/7%2
3/52#%
"%&/2%
3%26)#).'
-!#().%29# BV`Z hjgZ hl^iX] ^h ^c D;;
edh^i^dcWZ[dgZgZXdccZXi^c\#
-!).4!). -!#().%29 7)4( #!2%
@ZZeWaVYZhh]VgeVcYXaZVc[dgWZhiVcY
hV[ZhieZg[dgbVcXZ#;daadl^chigjXi^dch[dg
ajWg^XVi^c\VcYX]Vc\^c\VXXZhhdg^Zh#
-!+% 352% '5!2$3 !2% ). 0,!#%
!.$ 7/2+ #/22%#4,9 "%&/2%
53).' -!#().%29
"&%"
2%-/6% !$*534).' +%93 !.$
72%.#(%3BV`ZV]VW^id[X]ZX`^c\[dg
`Znh VcY VY_jhi^c\ lgZcX]Zh WZ[dgZ ijgc"
^c\bVX]^cZgn/.#
#(%#+ &/2 $!-!'%$ 0!243
"%&/2% 53).' -!#().%298]ZX`[dg
W^cY^c\dgb^hVa^\cZYeVgih!Wgd`ZceVgih!
addhZ Wdaih! VcY Vcn di]Zg XdcY^i^dch i]Vi
bVn ^beV^g bVX]^cZ deZgVi^dc# GZeV^g dg
gZeaVXZYVbV\ZYeVgihWZ[dgZdeZgVi^dc#
53% 2%#/--%.$%$ !##%33/2)%3
GZ[Zgidi]Z^chigjXi^dcbVcjVa[dggZXdb"
bZcYZY VXXZhhdg^Zh# >begdeZg VXXZhhd"
g^Zh^cXgZVhZg^h`d[^c_jgn#
$/ ./4 &/2#% -!#().%29 Ldg` Vi
i]ZheZZY[dgl]^X]i]ZbVX]^cZdgVXXZh"
hdgnlVhYZh^\cZY#
3%#52% 7/2+0)%#% JhZ XaVbeh dg
V k^hZ id ]daY i]Z ldg`e^ZXZ l]Zc egVXi^"
XVa# 6 hZXjgZY ldg`e^ZXZ egdiZXih ndjg
]VcYhVcY[gZZhWdi]]VcYhiddeZgViZi]Z
bVX]^cZ#
$/ ./4 /6%22%!#( BV^ciV^c hiVW^a^in
VcYWVaVcXZViVaai^bZh#
-!.9
-!#().%3
#!.
%*%#4
7/2+0)%#%3 4/7!2$ /0%2!4/2
@cdlVcYVkd^YXdcY^i^dchi]ViXVjhZi]Z
ldg`e^ZXZid`^X`WVX`#
!,7!93 ,/#+ -/"),% "!3%3
)& 53%$
"%&/2% /0%2!4).'
-!#().%29#
#%24!). $534 -!9 "% (!:!2$/53
id i]Z gZhe^gVidgn hnhiZbh d[ eZdeaZ VcY
Vc^bVah!ZheZX^Vaan[^cZYjhi#7ZVlVgZd[
i]Z ineZ d[ Yjhi ndj VgZ ZmedhZY id VcY
ValVnhlZVgVgZhe^gVidgYZh^\cZYid[^aiZg
i]ViineZd[Yjhi#
<%+%%'%m+%7^\7dgZAVi]Z
!DDITIONAL 3AFETY FOR -ETAL ,ATHES
2%!$ !.$ 5.$%234!.$ 4()3
-!.5!, "%&/2% /0%2!4).' 4()3
-!#().% 9/52 3!&%49 !.$ 4(%
02/0%2 53% /& 4()3 -!#().% )3
9/52 2%30/.3)"),)49
3!&%49 #,%!2!.#%3 BV`Z hjgZ
ldg`e^ZXZ ]Vh VYZfjViZ XaZVgVcXZ WZ[dgZ
hiVgi^c\ bVX]^cZ# 8]ZX` idda VcY idda edhi
XaZVgVcXZ! X]jX` XaZVgVcXZ! VcY hVYYaZ
XaZVgVcXZWZ[dgZhiVgi^c\i]ZaVi]Z#
#,%!2).' #()03 9d cdi XaZVg X]^eh Wn
]VcYdgl]^aZi]ZaVi]Z^hijgc^c\#
2!4%3 6alVnh jhZ i]Z Veegdeg^ViZ [ZZY
VcYheZZYgViZh#
#(5#+ +%9 3!&%49 6alVnh gZbdkZ
X]jX``Zn#CZkZglVa`VlVn[gdbi]ZaVi]Z
l^i]i]Z`Zn^ci]ZX]jX`#
34/00).' ,!4(%CZkZgViiZbeiidhadl
dg hide i]Z aVi]Z X]jX` Wn jh^c\ ndjg
]VcY#
4//, 3%,%#4)/.6alVnhhZaZXii]Zg^\]i
XjiiZg [dg i]Z _dW! VcY bV`Z hjgZ i]Zn VgZ
h]Vge# I]Z g^\]i idda YZXgZVhZh higV^c dc
i]ZaVi]ZXdbedcZcihVcYegdk^YZhVWZiiZg
[^c^h]#
!44%.$!.#% CZkZglVa`VlVn[gdbi]Z
aVi]Z l]^aZ ^i ^h gjcc^c\# 6c jchjeZgk^hZY
aVi]Zi]Vi^hgjcc^c\^ck^iZhVXX^YZcih#
3%#52).' 4(% 7/2+0)%#%BV`ZhjgZ
ldg`e^ZXZ ^h egdeZgan ]ZaY ^c X]jX` WZ[dgZ
hiVgi^c\aVi]Z#6ldg`e^ZXZi]gdlc[gdbi]Z
X]jX` bVn XVjhZ hZkZgZ ^c_jgn id ndjghZa[
dgdi]Zgh#
#(!.').' '%!23IjgcaVi]Z/&&WZ[dgZ
X]Vc\^c\ heZZYh# I]Z he^cYaZ bjhi WZ
Wgdj\]iidVXdbeaZiZhideWZ[dgZX]Vc\^c\
\ZVgh#
3500/24 ,/.' 34/#+HidX`ZmiZcY^c\
WZndcYi]Z]ZVYhidX`BJHIWZhjeedgiZY#
JchjeedgiZY hidX` l^aa WZ\^c id l]^e VcY
XVjhZhZg^djh^c_jgniddeZgVidg$WnhiVcYZgh
VcYXVjhZYVbV\Zidi]ZaVi]Z#6alVnhijgc
hjeedgiZYadc\hidX`VihadlGEBh#
0).#( (!:!2$3EgdiZXindjg]VcYhVcY
i]Z egZX^h^dc \gdjcY lVnh# 6alVnh jhZ V
X]jX` XgVYaZ dg e^ZXZ d[ eanlddY dkZg i]Z
lVnhd[i]ZaVi]Zl]ZchZgk^X^c\X]jX`h#
,!4(% -!).4%.!.#% CZkZg deZgViZ
i]Z aVi]Z l^i] YVbV\ZY dg ldgc eVgih#
BV^ciV^cndjgaVi]Z^cegdeZgldg`^c\XdcY^"
i^dc#EZg[dgbgdji^cZ^cheZXi^dchVcYbV^c"
iZcVcXZ egdbeian l]Zc cZZYZY# Eji VlVn
VY_jhibZciiddahV[iZgjhZ#
<%+%%'%m+%7^\7dgZAVi]Z
,/.' (!)2 I^Z je adc\ ]V^g# Adc\ ]V^g
edhZh V g^h` d[ ZciVc\aZbZci l^i] bdk^c\
eVgih#
!54/-!4)# &%%$3 GZaZVhZ Vcn Vjid"
bVi^X[ZZYhV[iZgXdbeaZi^c\V_dW#
452.).' 30%%$3 HZaZXi i]Z ijgc^c\
heZZY Veegdeg^ViZ [dg i]Z ineZ d[ ldg`!
bViZg^Va!VcYiddaW^i#6aadli]ZaVi]Zid\V^c
[jaaheZZYWZ[dgZWZ\^cc^c\VXji#
-/4/2 $)2%#4)/. CZkZggZkZghZbdidg
Y^gZXi^dcl]^aZi]ZaVi]Z^h^cbdi^dc#
'5!2$3 BV`Z hjgZ Vaa \jVgYh VgZ ^c
eaVXZVcYldg`^c\egdeZgan#
4//, 0/34 #,%!2!.#% 6Y_jhi idda
edhiidegdk^YZegdeZghjeedgi[dgi]Zijgc"
^c\ idda ndj l^aa WZ jh^c\# IZhi idda edhi
XaZVgVcXZ Wn gdiVi^c\ ldg`e^ZXZ Wn ]VcY
WZ[dgZijgc^c\aVi]Z/.#
#2!3(%3 BV`Z hjgZ cd eVgi d[ i]Z idda!
idda ]daYZg! XdbedjcY ha^YZ! Xgdhh ha^YZ!
dg XVgg^V\Z l^aa XdciVXi i]Z X]jX` Yjg^c\
deZgVi^dc#
"&&"
'LOSSARY OF 4ERMS
I]Z[daadl^c\^hVa^hid[XdbbdcYZ[^c^i^dch!iZgbhVcYe]gVhZhjhZYi]gdj\]djii]^hbVcjVaVhi]ZngZaViZ
idi]^haVi]ZVcYbZiValdg`^c\^c\ZcZgVa#7ZXdbZ[Vb^a^Vgl^i]i]ZhZiZgbh[dgVhhZbWa^c\!VY_jhi^c\dg
deZgVi^c\i]^hbVX]^cZ#NdjghV[Zin^hK:GN^bedgiVciidjhVi<g^ooan
!RBOR 6 bVX]^cZ h]V[i i]Vi hjeedgih V Xjii^c\
idda#
"ACKLASH LZVg ^c V hXgZl dg \ZVg bZX]Vc^hb
i]VibVngZhjai^cha^eeV\Z!k^WgVi^dcVcYadhh
d[idaZgVcXZ#
#OLLET 6 Xdc^XVa h]VeZY hea^i"haZZkZ Wjh]^c\
i]Vi ]daYh gdjcY dg gZXiVc\jaVg idda VcY$dg
ldg`e^ZXZhWni]Z^gdjih^YZY^VbZiZg#
#ROSS SLIDEBdkZbZcid[Xjii^c\iddaVXgdhhi]Z
ZcYd[i]Zldg`e^ZXZ#
#ROSS 3LIDE 6[^mijgZViiVX]ZYidi]ZaVi]ZXVg"
g^V\Zi]Vi]daYhi]ZXdbedjcYgZhiVcYXVc
WZbdkZY^cVcYdji#
#UTTING 3PEED I]ZY^hiVcXZVed^cidcVXjiiZg
bdkZh^cdcZb^cjiZ!ZmegZhhZY^cbZiZghdg
[ZZieZgb^cjiZ#
$IAL )NDICATOR 6c^chigjbZcijhZY^chZijeVcY
^cheZXi^dcldg`i]Vih]dlhdci]ZVbdjcid[
Zggdg^ch^oZdgVa^\cbZcid[VeVgi#
&ACING >caVi]Zldg`!Xjii^c\VXgdhhi]ZZcYd[V
ldg`e^ZXZ!jhjVaanidbVX]^cZV[aVihjg[VXZ#
&EED I]Z bdkZbZci d[ V Xjii^c\ idda ^cid V
ldg`e^ZXZ#
&IXTURE 6 YZk^XZ i]Vi hZXjgZan ]daYh i]Z
ldg`e^ZXZ ^c eaVXZ Yjg^c\ Xjii^c\ deZgVi^dc
Vh deedhZY id V *IG l]^X] ^h jhZY id ]daY
VcY \j^YZ V ldg`e^ZXZ i]gdj\] Vc deZgV"
i^dc#
"&'"
'IB 6 iVeZgZY lZY\Z adXViZY Vadc\ V ha^Y^c\
bZbWZg id iV`Z je lZVg dg id ZchjgZ V
egdeZg[^i#
(EADSTOCK I]Z bV_dg aVi]Z XdbedcZci i]Vi
]djhZh i]Z he^cYaZ VcY bdidg Yg^kZ hnhiZb
idijgci]Zldg`e^ZXZ#
,ATHE #ENTER 6 aVi]Z VXXZhhdgn l^i] V +%•
ed^cil]^X]^h^chZgiZY^cidi]Z]ZVYhidX`dg
iV^ahidX` d[ i]Z aVi]Z VcY ^h jhZY id hjeedgi
i]Zldg`e^ZXZ#
,EADSCREW I]Zadc\hXgZli]Vi^hYg^kZcWni]Z
ZcY \ZVgh VcY hjeea^Zh edlZg id i]Z XVg"
g^V\Z#
3PINDLE I]Z gZkdak^c\ h]V[i i]Vi ]daYh VcY
Yg^kZhi]Zldg`e^ZXZdgXjii^c\idda#
4AILSTOCK 6 bdkZVWaZ [^mijgZ deedh^iZ d[ i]Z
]ZVYhidX`dcVaVi]Zi]Vi]VhVhe^cYaZjhZY
id hjeedgi dcZ ZcY d[ V ldg`e^ZXZ VcY [dg
]daY^c\iddah#
4OOLPOST I]Z eVgi d[ i]Z XdbedjcY gZhi i]Vi
]daYhi]Zidda]daYZg#
4URRET 6bVX]^cZ[^mijgZi]Vi]daYhbjai^eaZiddah
VcY XVc WZ gZkdakZY VcY ^cYZmZY id edh^"
i^dc#
7AYS I]ZegZX^h^dcbVX]^cZYVcY[aViigVX`hdc
V aVi]Z dc l]^X] i]Z XVgg^V\Z VcY iV^ahidX`
ha^YZ#
<%+%%'%m+%7^\7dgZAVi]Z
3%#4)/. #)2#5)4 2%15)2%-%.43
6 0HASE
/PERATION
3ERIOUS PERSONAL INJURY COULD OCCUR IF YOU
CONNECT THE MACHINE TO THE POWER SOURCE
BEFORE YOU HAVE COMPLETED THE SET UP PRO
CESS $/ ./4 CONNECT THE MACHINE TO THE
POWER SOURCE UNTIL INSTRUCTED TO DO SO
'ROUNDING
>c i]Z ZkZci d[ Vc ZaZXig^XVa h]dgi! \gdjcY^c\
gZYjXZhi]Zg^h`d[ZaZXig^Xh]dX`#I]Z\gdjcY^c\
l^gZ^ci]ZedlZgXdgYbjhiWZegdeZganXdccZXiZY
idi]Z\gdjcY^c\egdc\dci]Zeaj\0a^`Zl^hZ!i]Z
djiaZi bjhi WZ egdeZgan ^chiVaaZY VcY \gdjcYZY#
6aaZaZXig^XVaXdccZXi^dchbjhiWZbVYZ^cVXXdg"
YVcXZl^i]adXVaXdYZhVcYdgY^cVcXZh#
%XTENSION #ORDS
LZYdcdigZXdbbZcYi]ZjhZd[ZmiZch^dcXdgYh#
>chiZVY!VggVc\Zi]ZeaVXZbZcid[ndjgZfj^ebZci
VcYi]Z^chiVaaZYl^g^c\idZa^b^cViZi]ZcZZY[dg
ZmiZch^dcXdgYh#
&ULL ,OAD !MPERAGE $RAW
<%+%%&%=E''%K("E]VhZ################# '-6beh
#IRCUIT 2EQUIREMENTS
LZ gZXdbbZcY XdccZXi^c\ ndjg bVX]^cZ id V
YZY^XViZY VcY \gdjcYZY X^gXj^i i]Vi ^h gViZY [dg
i]ZVbeZgV\Z\^kZcWZadl#CZkZggZeaVXZVX^gXj^i
WgZV`Zg dc Vc Zm^hi^c\ X^gXj^i l^i] dcZ d[ ]^\]Zg
VbeZgV\Z l^i]dji Xdchjai^c\ V fjVa^ÃZY ZaZXig^"
X^Vc id ZchjgZ Xdbea^VcXZ l^i] l^g^c\ XdYZh# )F
YOU ARE UNSURE ABOUT THE WIRING CODES IN YOUR
AREA OR YOU PLAN TO CONNECT YOUR MACHINE TO A
SHARED CIRCUIT CONSULT A QUALIFIED ELECTRICIAN
B^c^bjb8^gXj^i#######################################)%6be
6 #ONNECTION 4YPE
;dg ''%K ("e]VhZ XdccZXi^dc d[ i]^h aVi]Z! lZ
gZXdbbZcY]VgYl^g^c\ndjgbVX]^cZidVedlZg
hjeeanWdml^i]VhV[Zinh]jid[[#6fjVa^ÃZYZaZX"
ig^X^Vc h]djaY YZiZgb^cZ i]Z WZhi XdgY id jhZ ^c
ndjgZck^gdcbZci#
<%+%%''%K("E]VhZ############################=VgYl^gZ
<%+%%'%m+%7^\7dgZAVi]Z
%LECTROCUTION OR FIRE COULD
RESULT IF THIS MACHINE IS
NOT GROUNDED CORRECTLY
OR IF YOUR ELECTRICAL CON
FIGURATION DOES NOT COM
PLY WITH LOCAL AND STATE
CODES %NSURE COMPLIANCE
BY CHECKING WITH A QUALI
FIED ELECTRICIAN
0HASE #ONVERTER
>[ ndjg aVi]Z ^h XdccZXiZY id V e]VhZ XdckZgiZg
[dg("e]VhZedlZg!i]ZedlZg[gdbi]ZbVcj[VX"
ijgZYedlZgaZ\hdbZi^bZhXVaaZYi]Zl^aYl^gZdg
bVcj[VXijgZYaZ\XVc[ajXijViZ#
BV`ZhjgZi]Vil]ZcndjXdccZXii]ZaVi]Zidi]Z
e]VhZXdckZgiZgi]VindjXdccZXii]ZL^aYL^gZ
dg i]Z BVcj[VXijgZY AZ\ [gdb i]Z e]VhZ Xdc"
kZgiZgidi]ZaVi]Z^cejiaZVYA(#Di]Zgl^hZ!ndjg
aVi]ZbVncdihiVgiegdeZgan!VcYbV\cZi^Xhl^iX]
X]ViiZgVcYigVch[dgbZgYVbV\Zl^aadXXjg#
"&("
3%#4)/. 3%450
3ETUP 3AFETY
4HIS MACHINE PRESENTS
SERIOUS INJURY HAZARDS
TO UNTRAINED USERS 2EAD
THROUGH THIS ENTIRE MANU
AL TO BECOME FAMILIAR WITH
THE CONTROLS AND OPERA
TIONS BEFORE STARTING THE
MACHINE
7EAR SAFETY GLASSES DUR
ING THE ENTIRE SETUP PRO
CESS
4HE -ODEL ' IS
AN EXTREMELY HEAVY
MACHINE 3ERIOUS PER
SONAL INJURY MAY OCCUR IF
SAFE MOVING METHODS ARE
NOT FOLLOWED 4O BE SAFE
YOU WILL NEED ASSISTANCE
AND POWER EQUIPMENT
WHEN MOVING THE SHIP
PING CRATE AND REMOV
ING THE MACHINE FROM THE
CRATE
"&)"
)TEMS .EEDED FOR
3ETUP
I]Z [daadl^c\ ^iZbh VgZ cZZYZY id XdbeaZiZ i]Z
hZije egdXZhh! Wji VgZ cdi ^cXajYZY l^i] ndjg
bVX]^cZ/
$ESCRIPTION
1TY
™ ;dg`A^[idg8gVcZ*%%%aWXVeVX^in######### &
™ A^[i^c\HigVeh*%%%aWXVeVX^inZVX]######## '
™ HV[Zin<aVhhZh[dgZVX]eZghdc############## &
™ =ZaeZg[dgBdk^c\####################################### &
™ HdakZci[dg8aZVc^c\################################### &
™ H]deGV\h[dg8aZVc^c\############################# &
5NPACKING
I]Z BdYZa <%+%% lVh XVgZ[jaan eVX`ZY l]Zc ^i
aZ[i djg lVgZ]djhZ# >[ ndj Y^hXdkZg i]Z bVX]^cZ
^h YVbV\ZY V[iZg ndj ]VkZ h^\cZY [dg YZa^kZgn!
PLEASE IMMEDIATELY CALL #USTOMER 3ERVICE AT
FOR ADVICE
HVkZi]ZXdciV^cZghVcYVaaeVX`^c\bViZg^Vah[dg
edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci#
/THERWISE FILING A FREIGHT CLAIM CAN BE DIFFICULT
L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdc"
Y^i^dcd[ndjgh]^ebZci!ndjh]djaY^ckZcidgni]Z
XdciZcih#
<%+%%'%m+%7^\7dgZAVi]Z
)NVENTORY
>c i]Z ZkZci i]Vi Vcn cdcegdeg^ZiVgn eVgih VgZ
b^hh^c\ Z#\# V cji dg V lVh]Zg! lZ ldjaY WZ
\aVY id gZeaVXZ i]Zb! dg [dg i]Z hV`Z d[ ZmeZY^"
ZcXn!gZeaVXZbZcihXVcWZdWiV^cZYVindjgadXVa
]VgYlVgZhidgZ#
6[iZg ndj ]VkZ ^cheZXiZY ndjg aVi]Z VcY Vaa i]Z
eVgih ]VkZ WZZc gZbdkZY [gdb i]Z XgViZ! ndj
h]djaY]VkZi]Z[daadl^c\^iZbh/
-AJOR )NVENTORY &IGURE 1TY
! HiZVYnGZhi6hhZbWan############################### &
" &-;VXZeaViZ############################################# &
# &'I]gZZ?Vl8]jX`DcAVi]Z############## &
$ &);djg?Vl8]jX`################################### &
% ;djg"?Vl8]jX`A^[i^c\:nZ####################### &
& ;djg?Vl8]jX`@Zn################################## &
' 9&"-8VbadX`HijYHZi############################## +
( Fj^X`8]Vc\ZIdda=daYZgh####################### '
) 8Vhi>gdc;ddiEVYh################################### +
* ;daadlGZhi6hhZbWan################################ &
4OOL "OX )NVENTORY &IGURE 1TY
+ Idda7dm##################################################### &
, D^a7diiaZ##################################################### &
- 8Vgg^V\ZAdX`VcYIdda=daYZgLgZcX]##### &
. I]gZZ"?Vl8]jX`LgZcX]########################## &
/ <VeE^cEjaaZg############################################ &
0 8dbWdLgZcX]HZi+"(%bb################# &:6
1 =ZmLgZcX]HZi&#*"&%bb################### &:6
2 'HXgZl9g^kZgHZi!E]^aa^eh;aVi###### &:6
3 BI*9ZVY8ZciZgh################################### '
4 BI,"*IVeZgZYHe^cYaZHaZZkZ############### &
5 )'"Iddi]BZig^X8]Vc\Z<ZVg################### &
6 ++"Iddi]BZig^X8]Vc\Z<ZVg################### &
7 8VeHXgZlhB+"&m'*############################### (
8 Adc\^ijY^cVaVcY8gdhh;ZZY=VcYaZ#### &:6
9 6Y_jhiVWaZ;ddiEVYHijYhl$Cjih############ +
: <gVnVcY<gZZcHediEV^ci################## &:6
@
A
O
N
6
7
M
?
C
B
D
H
I
G
K
E
F
J
L
&IGURE Idda7dm>ckZcidgn#
9
=
>
./4)#%
;
<
:
&IGURE BV_dg^iZb^ckZcidgn#
<%+%%'%m+%7^\7dgZAVi]Z
3OME HARDWAREFASTENERS ON THE INVENTORY
LIST MAY ARRIVE PRE INSTALLED ON THE MACHINE
#HECK THESE LOCATIONS BEFORE ASSUMING THAT
ANY ITEMS FROM THE INVENTORY LIST ARE MISS
ING
"&*"
(ARDWARE 2ECOGNITION #HART
"&+"
<%+%%'%m+%7^\7dgZAVi]Z
3ITE #ONSIDERATIONS
&LOOR ,OAD
5NSUPERVISED CHILDREN AND
VISITORS INSIDE YOUR SHOP
COULD CAUSE SERIOUS PER
SONAL INJURY TO THEMSELVES
,OCK ALL ENTRANCES TO THE
SHOP WHEN YOU ARE AWAY AND
$/ ./4 ALLOW UNSUPERVISED
CHILDREN OR VISITORS IN YOUR
SHOP AT ANY TIME
GZ[Zgidi]Z-ACHINE $ATA 3HEET[dgi]ZlZ^\]i
VcY [ddieg^ci heZX^[^XVi^dch d[ ndjg bVX]^cZ#
HdbZ[addghbVngZfj^gZVYY^i^dcVagZ^c[dgXZbZci
idhjeedgiWdi]i]ZbVX]^cZVcYdeZgVidg#
7ORKING #LEARANCES
8dch^YZg Zm^hi^c\ VcY Vci^X^eViZY cZZYh! h^oZ d[
bViZg^VaidWZegdXZhhZYi]gdj\]ZVX]bVX]^cZ!
VcY heVXZ [dg Vjm^a^Vgn hiVcYh! ldg` iVWaZh dg
di]ZgbVX]^cZgnl]ZcZhiVWa^h]^c\VadXVi^dc[dg
ndjgcZlbVX]^cZ#HZZ&IGURE [dgi]Zb^c^bjb
ldg`^c\XaZVgVcXZh#
+-#,*
''#-
7daiEViiZgc[dg;addg
Bdjci^c\#
''#-
''#-
&++
''%K
("E]VhZ
:\gZhh
')
-'
6XXZhh
9ddg
@ZZe
Ldg`e^ZXZ
AdVY^c\6gZV
JcdWhigjXiZY
AVi]Z
)+
&&%
(+
&IGURE B^c^bjbldg`^c\XaZVgVcXZh#
<%+%%'%m+%7^\7dgZAVi]Z
"&,"
,IFTING -OVING
THE ,ATHE
4HIS LATHE IS AN EXTREMELY
HEAVY MACHINE 3ERIOUS
PERSONAL INJURY OR DEATH
MAY OCCUR IF SAFE LIFTING
AND MOVING METHODS ARE
NOT FOLLOWED 3EEK ASSIS
TANCE FROM A PROFESSIONAL
RIGGER IF YOU ARE UNSURE
ABOUT YOUR ABILITIES OR
MAXIMUM LOAD RATINGS OF
YOUR LIFTING EQUIPMENT
I]^haVi]ZXVcWZeaVXZYdci]Z^cXajYZYaZkZa^c\
hijYh VcY XVhi"^gdc [ZZi &IGURE # >[ i]Z aVi]Z
bjhiWZhZXjgZYidi]Z[addggZ[ZgidVegd[Zhh^dcVa
bVX]^cZ ^chiVaaZg [dg dei^dch# >c Z^i]Zg XVhZ! i]Z
aVi]ZbjhiWZh^ii^c\[aViViZVX]bdjci^c\ed^ci!
VcYi]ZlVnhbjhiWZeZg[ZXianaZkZa#I]ZWZYXVc"
cdiWZil^hiZYdgWZci#>[Vb^hVa^\cbZciXdcY^i^dc
Vg^hZh!h]^bi]ZaVi]Zl]ZgZ^ibdjcihidi]Z[addg!
dgVY_jhii]Z[ZZihijYhjci^ai]ZWZYVcYlVnhVgZ
^c Va^\cbZci Vh h]dlc Wn egZX^h^dc bVX]^c^hih
aZkZah#
&IGURE AZkZa^c\[ZZiVcYhXgZlh#
L]Zc a^[i^c\! ndj bjhi bdkZ i]Z XVgg^V\Z VcY
iV^ahidX`idi]Zg^\]iVcYadX`^cideaVXZVhh]dlc
^c&IGURE idegdk^YZXdjciZg"WVaVcXZ#
BV`Z hjgZ i]Z ha^c\h dg X]V^ch VgZ gdjiZY hd
l]Zc i]Z aVi]Z ^h a^[iZY VcY i]Z X]V^ch dg higVeh
VgZi^\]i!i]ZXdcigdagdY!aZVYhXgZl!dg[ZZYgdY
VgZ cdi WZci# GZbZbWZg! i]Z ]ZVYhidX` XVgg^Zh
bdhid[i]ZlZ^\]id[i]^hbVX]^cZhZZ&IGURE [dghV[ZX]V^cdghigVegdji^c\VcYXdccZXi^dc#
9djWaZX]ZX`lZ^\]igVi^c\hVcYXdccZXi^dchd[
i]Za^[i^c\hnhiZb!XVWaZh!X]V^che^ch!VcYXaZk^h
a^c`h WZ[dgZ a^[i^c\ VcY bdk^c\ i]Z aVi]Z id ndjg
egZeVgZYadXVi^dc#9dcdiViiZbeiida^[idgbdkZ
i]^haVi]Z^[ndjVgZjchjgZVWdjiVcnVheZXi#HZZ`
Vhh^hiVcXZ[gdbVegd[Zhh^dcVag^\\Zg^[gZfj^gZY#
&IGURE A^[i^c\ZnZadXVi^dch[dgi]Z<%+%%aVi]Z#
"&-"
<%+%%'%m+%7^\7dgZAVi]Z
#LEANUP
I]Z jceV^ciZY hjg[VXZh VgZ XdViZY l^i] V lVmn
d^a id egdiZXi i]Zb [gdb Xdggdh^dc Yjg^c\ h]^e"
bZci#GZbdkZi]^hegdiZXi^kZXdVi^c\l^i]Vhda"
kZci XaZVcZg dg X^igjh"WVhZY YZ\gZVhZg hjX] Vh
<g^ooan»h<,-.*9Z\gZVhZg#IdXaZVci]dgdj\]an!
hdbZ eVgih bVn cZZY id WZ gZbdkZY# &OR OPTI
MUM PERFORMANCE FROM YOUR MACHINE MAKE
SURE YOU CLEAN ALL MOVING PARTS OR SLIDING
CONTACT SURFACES THAT ARE COATED 6kd^Y X]ad"
g^cZ"WVhZY hdakZcih! hjX] Vh VXZidcZ dg WgV`Z
eVgihXaZVcZg!Vhi]Znl^aaYVbV\ZeV^ciZYhjg[VX"
Zh VcY hig^e bZiVa h]djaY i]Zn XdbZ ^c XdciVXi#
6alVnh [daadl i]Z bVcj[VXijgZg»h ^chigjXi^dch
l]Zcjh^c\VcnineZd[XaZVc^c\egdYjXi#
<%+%%'%m+%7^\7dgZAVi]Z
'ASOLINE AND PETROLEUM
PRODUCTS HAVE LOW FLASH
POINTS AND COULD CAUSE
AN EXPLOSION OR FIRE IF
USED TO CLEAN MACHINERY
$/ ./4 USE GASOLINE OR
PETROLEUM PRODUCTS TO
CLEAN THE MACHINERY
-ANY OF THE SOLVENTS
COMMONLY USED TO CLEAN
MACHINERY CAN BE TOXIC
WHEN INHALED OR INGEST
ED ,ACK OF VENTILATION
WHILE USING THESE SOL
VENTS COULD CAUSE SERI
OUS PERSONAL HEALTH RISKS
OR FIRE 4AKE PRECAUTIONS
FROM THIS HAZARD BY ONLY
USING CLEANING SOLVENTS
IN A WELL VENTILATED AREA
"&."
4EST 2UN
./4)#%
#HECK ALL OIL LEVELS AND LUBRICATION POINTS
BEFORE STARTING LATHE 0REMATURE WEAR WILL
RESULT ON MOVING PARTS NOT LUBRICATED
DcXZ ndj ]VkZ gZVY i]^h bVcjVa VcY iV`Zc Vaa
hV[ZinegZXVji^dch!ndjVgZgZVYnidXdbeaZiZi]^h
iZhigjc#>[!Yjg^c\i]ZiZhigjc!ndjXVccdiZVh^an
adXViZi]ZhdjgXZd[VcjcjhjVacd^hZdgk^WgVi^dc!
hide gjcc^c\ i]Z bVX]^cZ ^bbZY^ViZan! VcY gZ[Zg
4ROUBLESHOOTINGdc0AGE [dgVhdaji^dc#
>[ndjhi^aaXVccdigZbZYnVegdWaZb!XdciVXidjg
IZX]HjeedgiVi*,%*)+".++([dgVhh^hiVcXZ#
# BV`ZhjgZi]Vii]ZX]jX`VcY_VlhVgZhZXjgZ
gZ[Zgid#HUCK AND &ACEPLATE -OUNTING dc
0AGE VcY2EVERSING *AWSdc0AGE #
# ;^aa i]Z XddaVci ejbe gZhZgkd^g! VcY hl^iX]
i]Zejbehl^iX]idi]Z/&&edh^i^dcgZ[Zgid
#OOLANT 3YSTEMdc0AGE #
# GdiViZ i]Z gZY :B:G<:C8N hide hl^iX]
`cdWXadX`l^hZjci^a^iedehdji#
# 9^hZc\V\Z i]Z ]Va[cji VcY i]Z edlZg [ZZY
aZkZgh&IGURE #
=Va[cjiAZkZg9^hZc\V\ZY
CZjigVa
4O SETUP THE LATHE FOR THE TEST RUN
9>H8DCC:8II=:A6I=:;GDBEDL:G
BV`ZhjgZi]Vii]ZWZaihVgZVY_jhiZYgZ[Zgid
6 "ELT 3ERVICEdc0AGE #
BV`ZhjgZi]Vii]ZWgV`Za^c`V\Z^hVY_jhiZY
gZ[Zgid"RAKE AND 3WITCHdc0AGE #
# BdkZi]ZaZVYhXgZl$[ZZYgdYY^gZXi^dcaZkZgid
cZjigVa&IGURE #
CZjigVaEdh^i^dc
&IGURE #EdlZg[ZZYVcY]Va[cjiaZkZgh#
# BdkZ i]Z he^cYaZ /./&& aZkZg id i]Z cZj"
igVaedh^i^dc#
# 6ii]ZgZVgd[i]Z]ZVYhidX`!ijgci]ZbVhiZg
edlZghl^iX]idi]Z&edh^i^dc&IGURE #
&IGURE AZVYhXgZl$[ZZYgdYY^gZXi^dcaZkZg#
BV`Z hjgZ i]Vi i]Z ]ZVYhidX`! \ZVgWdm!
Vegdc!VcYaZVYhXgZlgZhZgkd^gd^aaZkZahVgZ
[jaa# ;daadl Vaa ajWg^XVi^dc egdXZYjgZh ]^\]"
a^\]iZY^c,UBRICATION^ci]Z-!).4%.!.#%
hZXi^dcdc0AGE d[i]^hbVcjVa#
"'%"
&IGURE #BVhiZgedlZghl^iX]#
<%+%%'%m+%7^\7dgZAVi]Z
# BV`Z hjgZ i]Vi Vaa WnhiVcYZgh VgZ dji d[ i]Z
lVn! cd iddah VgZ ^c i]Z lVn! VcY i]Z X]jX`
`Zn^hgZbdkZY[gdbi]ZX]jX`#
# Eji dc hV[Zin \aVhhZh! i^ZWVX` adc\]V^g!
haZZkZhVcYaddhZXadi]^c\#
DWhZgkZ i]Z d^a ejbe ijWZ h^\]i \aVhh! VcY
bV`ZhjgZd^a^hWZ^c\ejbeZYdjid[i]ZijWZ
VhhZZci]gdj\]i]Zh^\]i\aVhh&IGURE #
>[cdd^a^hhZZc!h]jiYdlci]ZaVi]Z^bbZY^"
ViZan#
HZi i]Z aVi]Z id i]Z hadlZhi GEB# GZ[Zg id
3PINDLE 3PEEDdc0AGE #
4O TEST RUN THE LATHE
.OTE )F ANY OF THESE TESTS FAIL STOP THE LATHE
IMMEDIATELY AND REFER TO THE 4ROUBLESHOOTING
SECTION ON 0AGE FOR CORRECTIONS
Ijgci]Zldg`aVbe/. VcY/&&
Ed^ci i]Z XddaVci cdooaZ ^cid i]Z X]^e eVc!
ijgci]Zejbehl^iX]/.! bV`ZhjgZXddaVci
[adlh!VcYi]Zcijgci]Zejbehl^iX]/&&#
BdkZ i]Z he^cYaZ DC$D;; aZkZg &IGURE YdlclVgYidhiVgii]ZaVi]Z#
He^cYaZDC$D;;AZkZg
&IGURE #D^aejbeh^\]i\aVhh#
DWhZgkZ i]Z X]jX` [dg gdiVi^dc# >i h]djaY WZ
gdiVi^c\ idlVgY ndj Vi i]Z ide# >[ ^i ^h gdiVi"
^c\ VlVn [gdb ndj! i]Zc ndj bjhi XdbeaZiZ
i]Z#HANGING -OTOR 2OTATIONegdXZYjgZdc
0AGE # I]Zc gZeZVi i]Z Zci^gZ 4EST 2UN
egdXZYjgZ#
DWhZgkZ VcY a^hiZc [dg Vcn VWcdgbVa cd^hZh
dg k^WgVi^dc# I]Z aVi]Z h]djaY gjc hbddi]an
l^i]a^iiaZdgcdk^WgVi^dcdggjWW^c\cd^hZh#
Ejh] i]Z [ddi WgV`Z! VcY i]Z aVi]Z h]djaY
XdbZidVfj^X`hide#>[^i]VhcdZ[[ZXidci]Z
aVi]Z!bdkZi]Zhe^cYaZDC$D;;aZkZgidi]Z
/&&edh^i^dcidhidei]ZaVi]Z#
&IGURE #He^cYaZDCD;;AZkZg#
HiVgi i]Z aVi]Z V\V^c! VcY ejh] i]Z
:B:G<:C8N Hide hl^iX] VcY i]Z aVi]Z
h]djaYhide#
8dbeaZiZi]Z3PINDLE "RAKE )NegdXZYjgZdc
0AGE #I]ZiZhigjc^hXdbeaZiZ#
<%+%%'%m+%7^\7dgZAVi]Z
"'&"
#HANGING -OTOR
2OTATION
>[i]ZX]jX`ijgchVlVn[gdbndjVii]Zided[i]Z
X]jX`l]Zci]Zhe^cYaZaZkZg^h^ci]ZYdlcedh^"
i^dc! Wji Vaa aZkZgh VgZ ^c i]Z XdggZXi edh^i^dc [dg
cdgbVa he^cYaZ gdiVi^dc! bdidg gdiVi^dc bjhi WZ
gZkZghZY#7nhlVee^c\i]Zedh^i^dcd[ildd[i]Z
i]gZZbdidgedlZghjeeanl^gZh#
$ISCONNECT THE LATHE FROM
POWER BEFORE WORKING ON
WIRING AND GET HELP FROM AN
%LECTRICIAN IF YOU ARE UNSURE
ABOUT YOUR WIRING SKILLS AND
CODES %LECTROCUTION OR FIRE
COULD RESULT IF THIS WARNING
IS IGNORED
4O CHANGE THE DIRECTION OF THE MOTOR
9>H8DCC:8IA6I=:;GDBEDL:G
GZbdkZi]ZbV^cZaZXig^XVaWdmXdkZg&IGURE
Vii]ZgZVgd[i]ZaVi]Z#
·>[ndjgaVi]Z^hXdccZXiZYid''%K("e]VhZ
hjeea^ZYWni]ZedlZgXdbeVcn!hlVeVcn
ildd[i]Z&A&!&A'!dg&A(^cejil^gZh#
·>[ ndjg aVi]Z ^h XdccZXiZY id V e]VhZ
XdckZgiZg [dg ("e]VhZ edlZg! hlVe &A&
VcY &A' ^ceji l^gZh &IGURE # &A(
^h eVgi d[ i]Z igVch[dgbZg ^ceji X^gXj^i
iZgb^cVah '& dg '' VcY h]djaY cdi WZ
hlVeeZY#I]^h^hWZXVjhZi]ZL^aYL^gZ
dgi]ZBVcj[VXijgZYAZ\[gdbi]Ze]VhZ
XdckZgiZg bjhi CDI WZ XdccZXiZY id i]Z
igVch[dgbZg^cejiX^gXj^idgigVch[dgbZgVcY
XdciVXidgYVbV\Zl^aadXXjg#
"''"
EdlZg>cejiL^gZ
AdXVi^dc&A&!&A'!dg&A(#
&IGURE #BdidgedlZghjeean_jcXi^dcWadX`#
<%+%%'%m+%7^\7dgZAVi]Z
!PRON AND 3PINDLE
"REAK IN
./4)#%
&AILURE TO FOLLOW BEAK IN PROCEDURES WILL
LIKELY CAUSE RAPID DETERIORATION OF BEARINGS
AND OTHER RELATED PARTS
>i^hZhhZci^VaidXadhZan[daadli]ZegdeZgWgZV`"^c
egdXZYjgZh id ZchjgZ igdjWaZ [gZZ eZg[dgbVcXZ#
8dbeaZiZi]^hegdXZhhdcXZndj]VkZ[Vb^a^Vg^oZY
ndjghZa[ l^i] Vaa ^chigjXi^dch ^c i]^h bVcjVa VcY
XdbeaZiZYi]ZiZhigjc#
4O BREAK IN THE SPINDLE
BV`Z hjgZ i]Vi i]Z ]ZVYhidX`! \ZVgWdm!
Vegdc!VcYaZVYhXgZlVcY[ZZYgdYd^aWVi]
d^a aZkZah h]dl [jaa# ;daadl Vaa ajWg^XVi^dc
egdXZYjgZh]^\]a^\]iZY^c,UBRICATION^ci]Z
-!).4%.!.#% hZXi^dc dc 0AGE d[ i]^h
bVcjVa#
BV`ZhjgZi]ZgZVgZcddWhigjXi^dchVgdjcY
dg jcYZgcZVi] i]Z X]jX` VcY i]Vi i]Z X]jX`
^hhZXjgZYidi]Zhe^cYaZ#GZ[Zgid#HUCK AND
&ACEPLATE -OUNTINGdc0AGE #
HZi i]Z he^cYaZ heZZY id i]Z adlZhi GEB0
gZ[ZgidhZXi^dc3ETTING 20-dc0AGE #
3PINDLE "ALANCING
6[iZgi]Zhe^cYaZ]VhWZZcWgd`Zc^c!dg^[i]ZaVi]Z
]VhWZZcjhZY[dgVXdch^YZgVWaZVbdjcid[i^bZ!
ndjh]djaYVY_jhii]Zhe^cYaZlZ^\]ihidb^c^b^oZ
he^cYaZk^WgVi^dc#
4O MINIMIZE SPINDLE VIBRATION
Gjci]ZaVi]Z[dg[^kZb^cjiZhdci]Z[VhiZhi
GEB#
9>H8DCC:8IA6I=:;GDBEDL:G
DeZc i]Z h^YZ XdkZg! addhZc i]Z XdjciZg
lZ^\]ihZihXgZlh&IGURE !VcYgZedh^i^dc
dcZ dg Wdi] XdjciZglZ^\]ih id V cZl edh^"
i^dcVgdjcYi]ZX^gXjb[ZgZcXZd[i]ZheVccZg
cji#
8adhZ i]Z h^YZ XdkZg! gZXdccZXi id edlZg!
gZhiVgii]ZaVi]Z!VcYgjcVi&+%%GEB#
EaVXZndjg]VcYdci]Z]ZVYhidX`XdkZgVcY
[ZZa[dg]Vgbdc^Xk^WgVi^dc#
GZeZVi3TEPS i]gdj\]jci^aVcnk^WgVi^dc
^hgZYjXZYid^ihb^c^bjb#
Cdl!gZeZVi3TEPS i]gdj\]Vi&&%%GEB
jci^aVcnk^WgVi^dc^hgZYjXZYid^ihb^c^bjb#
BdkZ i]Z ]ZVYhidX` VcY \ZVgWdm aZkZgh hd
i]Z [ZZYgdY VcY aZVYhXgZl VgZ Zc\V\ZY#
GZ[Zg id hZXi^dc 5SING THE 4HREAD #ART dc
0AGE [dgaZkZgXdbW^cVi^dch#
BV`Z hjgZ i]Vi i]Z ]Va[cji aZkZg ^h Y^hZc"
\V\ZY! VcY i]Vi i]Z Vegdc VcY Xgdhh [ZZY
[ZZY aZkZg ^h ^c cZjigVa# GZ[Zg id hZXi^dc
0OWER &EEDdc0AGE [dgaZkZgXdbW^cV"
i^dch#
Ijgci]ZaVi]Z/.VcYaZi^igjc[dgVb^c^bjb
d[&%b^cjiZh#
Ijgc i]Z aVi]Z /&&! h]^[i i]Z aZkZgh id i]Z
cZmi ]^\]Zhi GEB VcY gZeZVi 3TEPS [dg
ZVX]GEBhZii^c\^cWdi]Y^gZXi^dch#9DCDI
A:6K:I=:6G:6
<%+%%'%m+%7^\7dgZAVi]Z
&IGURE #He^cYaZXdjciZglZ^\]ih#
"'("
3%#4)/. /0%2!4)/.3
/PERATION 3AFETY
'ENERAL
./4)#%
$AMAGE TO YOUR EYES LUNGS AND EARS COULD
RESULT FROM USING THIS MACHINE WITHOUT
PROPER PROTECTIVE GEAR !LWAYS WEAR SAFETY
GLASSES A RESPIRATOR AND HEARING PROTECTION
WHEN OPERATING THIS MACHINE
,OOSE HAIR AND CLOTH
ING COULD GET CAUGHT IN
MACHINERY AND CAUSE SERI
OUS PERSONAL INJURY +EEP
LOOSE CLOTHING AND LONG
HAIR AWAY FROM MOVING
MACHINERY
"')"
&AILURE TO FOLLOW TEST RUN AND BRAKE IN PRO
CEDURES WILL LIKELY CAUSE RAPID DETERIORA
TION OF BEARINGS AND OTHER RELATED PARTS
I]Z BdYZa <%+%% l^aa eZg[dgb bVcn ineZh d[
deZgVi^dchi]ViVgZWZndcYi]ZhXdeZd[i]^hbVc"
jVa#BVcnd[i]ZhZdeZgVi^dchXVcWZYVc\Zgdjh
dgYZVYan^[eZg[dgbZY^cXdggZXian#
I]Z ^chigjXi^dch ^c i]^h hZXi^dc VgZ lg^iiZc l^i]
i]Z jcYZghiVcY^c\ i]Vi i]Z deZgVidg ]Vh i]Z
cZXZhhVgn `cdlaZY\Z VcY h`^aah id deZgViZ i]^h
bVX]^cZ# )F AT ANY TIME YOU ARE EXPERIENCING
DIFFICULTIES PERFORMING ANY OPERATION STOP
USING THE MACHINE
>[ndjVgZVc^cZmeZg^ZcXZYdeZgVidg!lZhigdc\an
gZXdbbZcY i]Vi ndj gZVY Wdd`h! igVYZ Vgi^XaZh!
dghZZ`igV^c^c\[gdbVcZmeZg^ZcXZYaVi]ZdeZgV"
idg WZ[dgZ eZg[dgb^c\ Vcn jc[Vb^a^Vg deZgVi^dch#
!BOVE ALL YOUR SAFETY SHOULD COME FIRST
<%+%%'%m+%7^\7dgZAVi]Z
#HUCK AND &ACEPLATE
-OUNTING
I]ZBdYZa<%+%%^hh]^eeZYl^i]i]Z("_VlX]jX`
^chiVaaZY#I]^h^hVhXgdaa"ineZX]jX`!bZVc^c\i]Vi
Vaai]gZZ_VlhbdkZ^cjc^hdcl]ZcVY_jhiZY#
I]Z )"_Vl X]jX`! dc i]Z di]Zg ]VcY! [ZVijgZh
^cYZeZcYZci_Vlh#I]^hX]jX`^hjhZY[dghfjVgZ
dgjcZkZcan"h]VeZYhidX`#
4O REMOVE A CHUCK OR FACEPLATE
9>H8DCC:8IA6I=:;GDBEDL:G
EaVXZ V e^ZXZ d[ eanlddY VXgdhh i]Z aVi]Z
lVnh VcY edh^i^dc ^i _jhi jcYZg i]Z X]jX`#
I]ZWdVgYh]djaYWZViaZVhi-l^YZVcY&%
adc\#
>[ Z^i]Zg X]jX` XVccdi ]daY ndjg ldg`e^ZXZ! i]Z
XVhi"^gdc [VXZeaViZ ]Vh hadih [dg I"Wdaih i]Vi ]daY
hiVcYVgYdgXjhidbXaVbe^c\]VgYlVgZ#L^i]i]Z
XdggZXiXaVbe^c\]VgYlVgZ!i]^h[VXZeaViZl^aa]daY
cdc"Xna^cYg^XVaeVgihhjX]VhXVhi^c\h#
IjgcVXVbl^i]i]ZX]jX``Znjci^ai]ZXVb
adX`bVg`Va^\chl^i]i]ZXVbgZaZVhZYVijb
a^cZh]dlc^c&IGURE /&&
8VbGZaZVhZ9VijbA^cZ
8Vb
AdX`
BVg`
I]Z X]jX`h VcY [VXZeaViZ ]VkZ V 9"- 8VbadX`
bdjci#EaZVhZcdiZi]Vii]ZgZVgZa^cZhhiVbeZY
^cidi]ZXVbVcYdci]ZX]jX`WdYn#6X]jX``Zn
^h jhZY id ijgc i]Z adX`^c\ XVbh &IGURE id
hZXjgZ$jchZXjgZi]ZX]jX`$[VXZeaViZ#
&IGURE 8VbVcYadX`bVg`h#
4HE CHUCK IS HEAVY AND IS AWKWARD TO HAN
DLE !LWAYS PROTECT THE WAYS WHEN REMOV
ING OR INSTALLING A CHUCK AND MAKE SURE
THAT YOU MAKE A SUPPORT CRADLE &IGURE
LIFTING HOIST OR THAT YOU HAVE AN ASSIS
TANT WHEN INSTALLING OR REMOVING CHUCKS
)GNORING THIS WARNING MAY LEAD TO A SEVERE
CRUSHING OR AMPUTATION INJURY
JcadX`i]Zdi]ZgXVbh^ci]ZhVbZbVccZg#
BV`ZhjgZidhjeedgii]ZX]jX`VhndjVa^\c
i]ZaVhiXVb#I]ZX]jX`bVnXdbZd[[Vii]^h
ed^ci! hd IT IS IMPORTANT THAT THE WEIGHT IS
SUPPORTED BY AN ADEQUATE CHUCK CRADLE
GZbdkZi]ZX]jX``Zn#
·>[ i]Z X]jX` ^h hi^aa i^\]i dc i]Z he^cYaZ!
iVei]ZWVX`d[i]ZX]jX`l^i]VgjWWZgdg
lddYbVaaZil]^aZhjeedgi^c\i]ZWdiidbd[
i]ZX]jX`#
·>[i]ZX]jX`YdZhcdi^bbZY^ViZanXdbZd[[!
gdiViZ i]Z he^cYaZ Veegdm^bViZan +%ß VcY
iVeV\V^c#BV`ZhjgZVaai]ZbVg`hdci]Z
XVbhVcYhe^cYaZVgZ^cegdeZgVa^\cbZci#
&IGURE #LddYZcX]jX`hjeedgiXgVYaZ#
<%+%%'%m+%7^\7dgZAVi]Z
"'*"
4O INSTALL A CHUCK OR FACEPLATE
9>H8DCC:8IA6I=:;GDBEDL:G
EaVXZ V e^ZXZ d[ eanlddY VXgdhh i]Z aVi]Z
lVnhVcYedh^i^dc^i_jhijcYZgi]ZX]jX`#
6a^\c i]Z X]jX`"id"he^cYaZ i^b^c\ bVg`h
&IGURE ! VcY ha^YZ i]Z X]jX` dcid i]Z
he^cYaZ#
IjgcVXVbadX`l^i]i]ZX]jX``Znjci^ai]Z
XVba^cZ[VaahWZilZZci]Z6bVg`h&IGURE
L^i]i]Z]Zaed[V]d^hidgl^i]VcVhh^hiVci!
eaVXZi]ZX]jX`dci]ZXgVYaZ#
/&&
.OTE )F INSTALLING THE JAW CHUCK USE THE
PROVIDED LIFTING EYE &IGURE TO ATTACH A
LIFTING CABLE OR CHAIN
8VbGZaZVhZ9VijbA^cZ
8Vb
AdX`
BVg`
Kh
&IGURE 8VbVcYadX`bVg`h#
AdX`i]Zdi]ZgXVbh^cVhiVgeViiZgchdi]Z
X]jX`^hYgVlcjeZkZcandcVaah^YZhl^i]dji
VcnX]VcXZd[b^hVa^\cbZci#
.OTE)F ANY OF THE CAM LOCK MARKS &IGURE DO NOT FALL BETWEEN THE 6 MARKS WHEN THE
CAM LOCK IS TIGHT YOU MUST ADJUST THE OFFEND
ING CAMLOCK STUD AS DISCUSSED IN #AMLOCK
3TUD !DJUSTMENT ON 0AGE GZbdkZi]ZX]jX``Zn#
&IGURE #A^[i^c\ZnZ#
BV`ZhjgZi]ZX]jX`iVeZgVcYhe^cYaZiVeZg
bVi^c\hjg[VXZhVgZeZg[ZXianXaZVc#
>cheZXiVcYbV`ZhjgZi]ViVaaXVbadX`hijYh
VgZ jcYVbV\ZY! VgZ XaZVc VcY a^\]ian d^aZY!
VcYi]Vii]ZXVbadX`hijYXVehXgZlhVgZ^c
eaVXZVcYhcj\#
./4)#%
.EVER INSTALL A CHUCK OR FACEPLATE WITHOUT
HAVING THE CAMLOCK CAP SCREWS IN PLACE
OR FULLY TIGHTENED )F YOU IGNORE THIS NOTICE
ONCE INSTALLED THE CHUCK MAY NEVER BE ABLE
TO BE REMOVED SINCE THE CAMLOCK STUDS WILL
TURN WITH THE CAMLOCKS AND NEVER RELEASE
"'+"
<%+%%'%m+%7^\7dgZAVi]Z
#AMLOCK 3TUD
!DJUSTMENT
>[ i]^h ^h i]Z XVhZ! ndj l^aa ]VkZ id gZbdkZ i]Z
X]jX`VcY[^cZ"ijcZi]ZXVbadX`hijYVY_jhibZci#
HZZ &IGURE [dg l]^X] Y^gZXi^dc id ijgc i]Z
XVbadX`hijYh#
L]Zc [^ii^c\ V X]jX` dg [VXZ eaViZ l^i] XVbadX`
hijYh! dg l]Zc bdjci^c\ V cZl X]jX` dg [VXZ"
eaViZ!^ibVnWZcZXZhhVgnidVY_jhii]ZXVbadX`
hijYh#
DcXZndj]VkZVY_jhiZYi]ZXVbadX`hijYh!^chiVaa
i]Z X]jX` dg [VXZeaViZ Vh djia^cZY ^c Id ^chiVaa
X]jX`dg[VXZeaViZdc0AGE #
>cdgYZgidegdeZgan^chiVaadgVY_jhidcZdgbdgZ
XVbadX` hijYh! ndj bjhi gZbdkZ V hijY adX`^c\
XVehXgZl!i]Zci]gZVYi]ZXVbadX`hijY^cdgdji
jci^ai]Za^cZdci]Zh^YZd[i]ZhijY^h[ajh]l^i]
i]Zided[i]ZX]jX`XVhi^c\ &IGURE #I]^h^h
Vc^c^i^VaVY_jhibZci#
./4)#%
.EVER INSTALL A CHUCK OR FACEPLATE WITHOUT
HAVING THE CAMLOCK CAP SCREWS IN PLACE
OR FULLY TIGHTENED )F YOU IGNORE THIS NOTICE
THE CHUCK MAY NEVER BE ABLE TO BE REMOVED
SINCE THE CAMLOCK STUDS WILL TURN WITH THE
CAMLOCKS AND NEVER RELEASE
L]ZcndjeaVXZi]ZX]jX`dcidi]ZaVi]Zhe^cYaZ!
ndj bVn [^cY i]Vi dcZ dg bdgZ XVbadX`h Yd cdi
[jaaned^ciWZilZZci]Z6bVg`hdci]ZX]jX`#
>c^i^Va6Y_jhibZci/
8VbadX`HijY
6a^\cbZci<gddkZ
^h;ajh]l^i]8]jX`
Hjg[VXZ
8=J8@
8VbadX`
HijY
8]jX`"id"He^cYaZ
I^b^c\BVg`
8VbadX`8VeHXgZl^hI^\]i7ji8VbadX`
HijY8VcHi^aaGdiViZ7VX`VcY;dgi]Ha^\]ian
).#/22%#4
#/22%#4
).#/22%#4
IjgcHijYDji
DcZIjgc
8Vb
GZaZVhZ
9Vijb
IjgcHijY
>cDcZIjgc
7ZilZZc
6ggdlh
&IGURE #8VbadX`hijYVa^\cbZci#
<%+%%'%m+%7^\7dgZAVi]Z
"',"
2EVERSING *AWS
4O REVERSE THE JAWS
9>H8DCC:8IA6I=:;GDBEDL:G
JcWdai!i]Zc[a^ei]Z_VlVhh]dlc^c&IGURES
!i]ZcgZ"i^\]iZc#
&IGURE GZkZgh^c\_VlhiZe(#
&IGURE GZkZgh^c\_VlhiZe&#
&IGURE GZkZgh^c\_VlhiZe)#
GZeZVii]ZhZhiZeh[dgi]Zdi]Zgild_Vlh#
&IGURE GZkZgh^c\_VlhiZe'#
"'-"
<%+%%'%m+%7^\7dgZAVi]Z
'AP 2EMOVAL
Ndjg aVi]Z ]Vh V \Ve hZXi^dc WZadl i]Z he^cYaZ
i]Vi XVc WZ gZbdkZY [dg ijgc^c\ aVg\Z Y^VbZiZg
eVgih#I]^h\VelVh^chiVaaZY!i]Zc\gdjcYVii]Z
[VXidgn Yjg^c\ aVi]Z VhhZbWan [dg egZX^hZ [^i VcY
Va^\cbZci# ;VXidgh Yjg^c\ i]Z gZbV^c^c\ VhhZb"
Wan Veean VYY^i^dcVa [dgXZh id i]Z \Ve0 i]ZgZ[dgZ!
gZeaVX^c\ i]Z \Ve id i]Z dg^\^cVa edh^i^dc l^aa WZ
kZgn Y^[[^Xjai# 7E DONgT RECOMMEND REMOVING
THE GAP 2EINSTALLATION TO EXACT FACTORY ALIGN
MENT IS NEARLY IMPOSSIBLE 4HE ONLY OPTION IS
TO THEN LEAVE THE GAP OUT
4AILSTOCK
IV^ahidX`AdX`
Fj^aaAdX`
Fj^aa;ZZY
4O REMOVE THE GAP
GZbdkZ[djgXVehXgZlh[gdbi]ZWdiidbd[
i]Z \Ve VcY ild [gdb i]Z ZcYh d[ i]Z lVnh
hZZ&IGURE #
7ZYVcYLVn8VeHXgZlh
&IGURE IV^ahidX`VcYfj^aaadX`]VcYaZh^c
adX`ZYedh^i^dc#
I]Z iV^ahidX` &IGURE d[ i]Z BdYZa <%+%%
aVi]Z XVc WZ jhZY id hjeedgi ldg`e^ZXZh l^i]
i]Z jhZ d[ V a^kZ dg YZVY XZciZg# >i XVc Yg^aa dg
WdgZ]daZh^ci]ZXZciZgd[VeVgi!jh^c\VYg^aaW^i
VcY X]jX`! dg BI* iVeZgZY h]Vc` Yg^aa W^i# I]Z
iV^ahidX` XVc Vahd WZ jhZY [dg Xjii^c\ h]Vaadl
iVeZghWnjh^c\i]Zd[[hZiVY_jhibZci#
4O USE THE TAILSTOCK
Ejaajedci]ZadX`]VcYaZ#
Ha^YZi]ZiV^ahidX`idi]ZYZh^gZYedh^i^dc#
&IGURE AVi]Z\VeVcYe^cejaaZghZije#
GZbdkZi]ZhZihXgZleaj\!VcYVhhZbWaZVc
B+"&m(%XVehXgZl!+bb[aVilVh]Zg!VcY
i]Z\Vee^cejaaZg]jWh]dlc^c&IGURE #
I]gZVYi]ZXVehXgZl^cidi]Zi]gZVYZY]daZ
VcYi^\]iZcjci^ai]Ze^c^hejaaZY[gZZ d[ i]Z
\VeVcYWZY#
GZeZVidci]ZgZbV^c^c\e^c#
IVei]Zdjih^YZd[i]Z\Vel^i]VYZVYWadl
]VbbZgidaddhZc!VcYgZbdkZi]Z\VehZX"
i^dc#
<%+%%'%m+%7^\7dgZAVi]Z
Ejh] i]Z iV^ahidX` adX` ]VcYaZ id adX` i]Z
iV^ahidX`^ceaVXZ#
4O USE THE TAILSTOCK QUILL
L^i]i]ZiV^ahidX`adX`ZY!ejaajedci]Zfj^aa
adX`aZkZgidjcadX`#
Ijgci]Zfj^aa[ZZY]VcYaZXadX`l^hZid[ZZY$
bdkZ i]Z fj^aa idlVgYh i]Z he^cYaZ! dg ijgc
XdjciZgXadX`l^hZ id bdkZ i]Z fj^aa VlVn
[gdbi]Zhe^cYaZ#
Ejh]i]Zfj^aaadX`aZkZgYdlcidadX`i]Zfj^aa
^ceaVXZ#
"'."
!LIGNING 4AILSTOCK
EaVXZi]Za^kZXZciZg^ci]ZiV^ahidX`#
6iiVX] V aVi]Z Yd\ id i]Z gdjcY hidX` VcY
bdjci^iWZilZZci]ZXZciZgh
4O ALIGN THE TAILSTOCK
IjgcVeegdm^bViZan%#%&%d[[i]ZY^VbZiZg#
Jh^c\ V egZX^h^dc aZkZa! bV`Z hjgZ i]Z
WZYlVnh VgZ aZkZa h^YZ"id"h^YZ VcY [gdci"id"
WVX`#>[i]ZaVi]Z^hcdiaZkZa!h]^bi]ZaVi]Z
WVhZVhgZfj^gZYWZ[dgZegdXZZY^c\#
<Ziilde^ZXZhd[hiZZagdjcYhidX`i]ViVgZ
'Y^VbZiZgm+^cX]Zhadc\#
8ZciZg Yg^aa Wdi] ZcYh d[ dcZ e^ZXZ d[ i]Z
gdjcY hidX`# HZi i]Z gdjcY hidX` Vh^YZ [dg
jhZ^c3TEP Jh^c\i]Zdi]Zge^ZXZd[hidX`!bV`ZVYZVY
XZciZg Wn ijgc^c\ V h]djaYZg id bV`Z V
h]Vc`# ;a^e i]Z e^ZXZ dkZg ^c i]Z X]jX` VcY
ijgcV+%§ed^ci&IGURE BdjciVY^Va^cY^XVidghdi]Zeajc\Zg^hdci]Z
iV^ahidX`WVggZaWZ[dgZbdk^c\i]ZiV^ahidX`#
BZVhjgZ i]Z hidX` Y^VbZiZg l^i] V b^Xgdb"
ZiZg#
·>[ i]Z Y^VbZiZg ^h i]^X`Zg Vi i]Z iV^ahidX`
ZcY!bdkZi]ZiV^ahidX`idlVgYndj]Va[d[
i]ZY^VbZiZg&IGURES #
·>[ i]Z Y^VbZiZg ^h i]^ccZg Vi i]Z iV^ahidX`
ZcY!bdkZi]ZiV^ahidX`VlVn[gdbndj]Va[
i]ZY^hiVcXZd[i]ZY^VbZiZg&IGURE #
.OTE!S LONG AS THE DEAD CENTER REMAINS IN
THE CHUCK THE POINT OF YOUR CENTER WILL REMAIN
TRUE TO THE SPINDLE AXIS "UT REMEMBER THE
POINT WILL HAVE TO BE REFINISHED WHENEVER IT IS
REMOVED AND RETURNED TO THE CHUCK
&IGURE IV^ahidX`VY_jhibZcidei^dc&#
&IGURE 8]jX`XZciZg^c\i]ZYZVYXZciZg#
&IGURE IV^ahidX`VY_jhibZcidei^dc'#
Ijgc Vcdi]Zg %#%&% d[[ d[ i]Z Y^VbZiZg VcY
X]ZX` [dg V iVeZg# GZeZVi jci^a i]Z YZh^gZY
Vbdjcid[VXXjgVXn^hVX]^ZkZY#
"(%"
<%+%%'%m+%7^\7dgZAVi]Z
$RILLING WITH
4AILSTOCK
4O INSTALL THE TAPERED DRILL CHUCK
L^i]i]ZiV^ahidX`adX`ZY!ejaajeidjcadX`i]Z
fj^aaadX`aZkZg#
Ijgci]Zfj^aa[ZZY]VcYaZXadX`l^hZidZmiZcY
i]Zfj^aaVWdjidcZ^cX]#
>chZgiViVeZgZYYg^aaVgWdg&IGURE !dgi]Z
iVeZgZYYg^aah]Vc`&IGURE !^cidi]Zfj^aa
jci^ai]ZiVeZg^h[^gbanhZViZY#I]ZbViX]^c\
iVeZgh]daYi]ZVgWdg#
Ijgc i]Z fj^aa [ZZY ]VcYaZ XadX`l^hZ id [ZZY
i]ZYg^aaW^i^cidi]ZgdiVi^c\ldg`e^ZXZ#
IdgZbdkZi]ZX]jX`iVeZg!ijgci]Zfj^aa[ZZY
]VcYaZ XdjciZgXadX`l^hZ jci^a i]Z X]jX` ^h
ejh]ZYdji[gdbi]ZiV^ahidX`iVeZg#
#UTTING 4APERS WITH
4AILSTOCK
I]ZiV^ahidX`XVcWZd[[hZiidXjiViVeZg#
4O OFFSET THE TAILSTOCK
AdX`i]ZiV^ahidX`^cedh^i^dc!VcYaddhZci]Z
_VX`hXgZladXViZY_jhiVWdkZi]ZVY_jhibZci
hXgZl&IGURES VcY #
L]Zc i]Z d[[hZi ^h VX]^ZkZY! hcj\ i]Z _VX`
hXgZl i]Vi ndj ]VkZ WZZc ijgc^c\ XdjciZg"
XadX`l^hZ! VcY i]Zc hcj\ deedh^iZ _VX`"
hXgZl#
AZ[iH^YZ
?VX`HXgZl
&IGURE Ine^XVaiV^ahidX`X]jX`^chiVaaVi^dc#
HXVaZ
&IGURE #IV^ahidX`d[["hZiVY_jhibZcih#
&IGURE Ine^XVaiV^ahidX`iVeZgZYYg^aaW^i
^chiVaaVi^dc#
Ijgc
88L
Ijgc
8L
Ijgc
8L
Ijgc
88L
&IGURE #?VX`hXgZlVY_jhibZcikZghZh
iV^ahidX`bdkZbZci#
<%+%%'%m+%7^\7dgZAVi]Z
"(&"
#ENTERS
I]ZYZVYXZciZg^hjhZY^ci]ZiV^ahidX`idhjeedgi
ldg`e^ZXZh# L]Zc jhZY ^c i]Z iV^ahidX`! bV`Z
hjgZ id `ZZe i]Z YZVY XZciZg i^e VcY ldg`e^ZXZ
ajWg^XViZY#
I]^h aVi]Z ^h hjeea^ZY l^i] ild BI* YZVY XZc"
iZgh¶dcZ^h=HHVcYdcZ^hXVgW^YZi^eeZY#I]Z
hjeea^ZY BI*", haZZkZ [^ih ^cid i]Z he^cYaZ
iVeZgid]daYi]ZBI,XZciZg#
4O INSTALL A DEAD OR LIVE CENTER
;ZZYi]Zfj^aadjiVWdji&hdi]Vii]ZYZVY
XZciZgXVcWZ^chZgiZY#
>chZgii]ZYZVYXZciZg^cidi]Zfj^aadeZc^c\#
BViX]^c\ iVeZgh egdk^YZ i]Z adX`^c\ VXi^dc
hZZ&IGURE #
I]ZYZVYXZciZgXVcVahdWZjhZY^ci]Zhe^cYaZ#
I]ZbdhiXdbbdcVeea^XVi^dc^hl]Zcjh^c\i]Z
[VXZeaViZhZZ&IGURE #
4O INSTALL THE DEAD CENTER IN THE SPINDLE
GZbdkZi]ZX]jX`[gdbi]Zhe^cYaZ#
>chiVaai]ZYZVYXZciZg^ci]Zhe^cYaZhaZZkZ#
>chiVaai]ZhaZZkZVcYXZciZg^cidi]Zhe^cYaZ
deZc^c\#
6iiVX]i]Z[VXZeaViZidi]Zhe^cYaZ#
.OTE 7HEN USING THE DEAD CENTER IN THE
SPINDLE USE A LATHE DOG SO THAT YOUR PART WILL
ROTATE WITH THE SPINDLE AND NOT SPIN ON THE
DEAD CENTER TIP
&IGURE Ine^XVa[VXZeaViZVcYYZVYXZciZg
hZije#
&IGURE >chZgi^c\YZVYXZciZg#
BdkZ i]Z iV^ahidX` ^cid edh^i^dc VcY adX` ^c
eaVXZl^i]i]ZiV^ahidX`adX`aZkZg#
;ZZYi]Zfj^aa^cidi]Zldg`e^ZXZ#
./4)#%
&AILURE TO KEEP DEAD CENTER POINT WELL
LUBRICATED WILL DAMAGE DEAD CENTER AND
WORKPIECE
.OTE-AKE SURE THERE IS A CENTER DRILLED HOLE
IN THE END OF WORKPIECE FOR THE DEAD CENTER
AdX`i]Zfj^aa^cideaVXZdcXZi]Za^kZXZciZg
VcY i]Z eVgi gdiViZ id\Zi]Zg# I]Z fj^aa bVn
cZZYidWZVY_jhiZYYjg^c\deZgVi^dc#
Id gZbdkZ i]Z YZVY XZciZg! gZigVXi i]Z fj^aa
jci^ai]ZYZVYXZciZgedeh[gZZ#
"('"
<%+%%'%m+%7^\7dgZAVi]Z
3TEADY 2EST
AddhZc i]Z ]VcY adX` `cdW VcY deZc i]Z
hiZVYn gZhi hd V ldg`e^ZXZ XVc [^i ^ch^YZ d[
i]Z[^c\ZghhZZ&IGURE #
I]Z hiZVYn gZhi hZgkZh Vh V hjeedgi [dg adc\
h]V[ihaZc\i]idY^VbZiZggVi^dd[(/&dg\gZViZg#
I]Z hiZVYn gZhi XVc WZ eaVXZY Vcnl]ZgZ Vadc\
i]ZaZc\i]d[i]Zldg`e^ZXZ#
4O INSTALLUSE THE STEADY REST
L^i] V ]ZaeZg! XVgZ[jaan eaVXZ i]Z hiZVYn
gZhi dc i]Z aVi]Z WZYlVnh hd i]Z ig^Vc\jaVg
cdiX][^ihdkZgi]ZVc\aZYedgi^dcd[i]ZgZVg
WZYlVn#
=VcY
AdX`
@cdW
AddhZci]Zi]gZZi]jbW`cdWhhdi]Z[^c\Zg
edh^i^dchXVcWZVY_jhiZYhZZ&IGURE #
&IGURE =VcYadX``cdW#
=VcY@cdW
;^c\Zg
I]jbW@cdWh
Edh^i^dc i]Z hiZVYn gZhi l]ZgZ YZh^gZY#
I^\]iZci]Z]ZmcjiVii]ZWVhZd[i]ZhiZVYn
gZhiidhZXjgZ^i^ceaVXZ#
8adhZi]ZhiZVYngZhihdi]Vii]Zldg`e^ZXZ^h
^ch^YZi]Z[^c\ZghVcYi^\]iZci]Z]VcY`cdW#
HZi[^c\Zghhcj\idi]Zldg`e^ZXZVcYhZXjgZ
Wni^\]iZc^c\i]Zi]gZZi]jbW`cdWh#;^c\Zgh
h]djaY WZ hcj\ VcY Vaadl gdiVi^dcVa bdkZ"
bZci d[ i]Z ldg`e^ZXZ# AjWg^XViZ i]Z [^c\Zg
WZVg^c\hl^i]d^aYjg^c\deZgVi^dc#
&IGURE HiZVYngZhiVY_jhibZcih#
<%+%%'%m+%7^\7dgZAVi]Z
"(("
&OLLOW 2EST
I]Z [daadl gZhi ^c &IGURE ^h bdjciZY dc i]Z
hVYYaZVcY[daadlhi]ZbdkZbZcid[i]Zidda#I]Z
[daadl gZhi gZfj^gZh dcan ild [^c\Zgh Vh i]Z Xji"
i^c\iddaVXihVhi]Zi]^gY#I]Z[daadlgZhi^hjhZY
dc adc\! haZcYZg eVgih id egZkZci [aZm^c\ d[ i]Z
ldg`e^ZXZ [gdb i]Z egZhhjgZ d[ i]Z Xjii^c\ idda#
>i h]djaY WZ jhZY l]Zc i]Z ldg`e^ZXZ aZc\i] id
Y^VbZiZggVi^d^h(/&dg\gZViZg#
I]Zha^Y^c\[^c\ZghVgZhZih^b^aVgidi]dhZd[i]Z
hiZVYngZhi·[gZZd[eaVnWjicdiW^cY^c\#6alVnh
ajWg^XViZYjg^c\deZgVi^dc#GZbdkZi]Z[daadlgZhi
[gdbi]ZhVYYaZl]Zccdi^cjhZ#6[iZgegdadc\ZY
jhZ! i]Z [^c\Zgh l^aa cZZY id WZ b^aaZY dg [^aZY id
XaZVcjei]ZXdciVXihjg[VXZ#
3ETTING #OMPOUND
3LIDE
I]ZXdbedjcYha^YZ^hjhZYidXjiiVeZghdceVgih
dgidhZii]ZegdeZg^c[ZZYVc\aZl]Zci]gZVY^c\#
>ibVnVahdWZjhZYidXjiheZX^[^XaZc\i]hadc\^ij"
Y^cVaan!l]ZchZieVgVaaZaidi]Zhe^cYaZVm^h#
I]ZXdbedjcYha^YZ]VcYl]ZZa]VhV\gVYjViZY
Y^Va [dg egZX^hZ ^cX] [ZZY ^cXgZbZcih# I]Z WVhZ
d[i]ZXdbedjcYha^YZ]VhV\gVYjViZYhXVaZ[dg
Vc\jaVghZije#
4O SET THE ANGULAR POSITION
AddhZci]ZildXVehXgZlh!dcZdcZVX]h^YZ
d[i]ZXdbedjcYha^YZhZZ&IGURE #
8VeHXgZl
8dbedjcYHa^YZ
&IGURE ;daadlgZhiViiVX]bZci#
&IGURE 8dbedjcYha^YZhZiViVcVc\aZ#
GdiViZ i]Z XdbedjcY ha^YZ id i]Z YZh^gZY
Vc\jaVg edh^i^dc# JhZ i]Z hXVaZ Vi i]Z WVhZ
d[ i]Z ha^YZ VcY i]Z ^cY^XVidg bVg`h dc i]Z
XVgg^V\ZidhZii]Zedh^i^dc#
I^\]iZc i]Z ild XVe hXgZlh# 7Z hjgZ id cdi
dkZgi^\]iZc!VhndjbVnhig^ei]gZVYh#
"()"
.OTE)T IS NESSARY TO INSTALL YOUR — DEGREE
TOOL BIT AND SET IT AND THE COMPOUND REST SO
IT IS PERFECTLY PERPENDICULAR TO A WORKPIECE
4HEN USING A PROTRACTOR OFFSET THE COMPOUND
REST TO — DEGREES AND MARK THE LOCATION
ON THE CROSS SLIDE 9OU WILL THEN HAVE A QUICK
REFRENCE POINT FOR SETTING THE OFSET ANGLE FOR
CUTTING THREADS
<%+%%'%m+%7^\7dgZAVi]Z
1UICK #HANGE
4OOL 0OST
I]^h*%%hZg^Zhfj^X`X]Vc\ZiddaedhiVaadlh[dg
heZZYniddaX]Vc\Zh#IddagZ\^higVi^dcVcY^cYZm"
^c\ ^h Vahd [Vhi VcY ZVhn l^i] i]Z `cjgaZY _VX`
hXgZlVhhZbWan#I]Ziddaedhi^hegZX^h^dc\gdjcY
VcY]VgYZcZY#I]Z^ciZgcVabZX]Vc^hb^hVe^hidc
ineZYZh^\ci]ViadX`hi]Zidda]daYZg^ceaVXZl^i]
hjeZg^dgg^\^Y^in&IGURE #
&OOT "RAKE
I]Z BdYZa <%+%% aVi]Z XdbZh Zfj^eeZY l^i]
V [ddi WgV`Z hZZ &IGURE # I]Z [ddi WgV`Z ^h
^ciZcYZY id WZ jhZY eg^bVg^an Vh V i^bZ hVk^c\
idda#I]ZWZhibZi]dY[dgjh^c\i]Z[ddiWgV`Z^h
ijgci]Zhe^cYaZaZkZg/&& i]ZchiZedci]Z[ddi
WgV`ZeVgi^Vaanidhidei]Zhe^cYaZ#
;jaan ejh]^c\ i]Z [ddiWgV`Z l]^aZ i]Z he^cYaZ ^h
/.l^aa`^aai]ZedlZgidi]ZbdidgVcYWg^c\i]Z
he^cYaZ id V hide# Hidee^c\ i]Z he^cYaZ ^c i]^h
bVccZg^h]VgYZgdci]ZaVi]Z\ZVgWdm!WgV`ZeVY!
VcY WZaih# I]^h ineZ d[ WgV`Z Veea^XVi^dc h]djaY
WZ gZhZgkZY [dg eVc^X h^ijVi^dch# DcXZ hideeZY!
i]Zhe^cYaZaZkZgl^aai]ZccZZYidWZgZijgcZYid
i]ZcZjigVaedh^i^dc#
.OTE$O NOT CONFUSE THIS FEATURE WITH THE EMER
GENCY STOP BUTTON 4HE EMERGENCY STOP BUTTON
CUTS POWER TO THE MACHINE AND DOES NOT APPLY THE
BRAKE 4HIS BUTTON MUST BE RESET TO RESTORE POWER
TO THE LATHE
He^cYaZDC$D;;AZkZg
&IGURE Idda]daYZgVcYiddaedhi#
;ddi7gV`Z
&IGURE ;ddiWgV`ZVcYhe^cYaZ/./&&
aZkZg#
<%+%%'%m+%7^\7dgZAVi]Z
"(*"
3ETTING 3PINDLE 20I]Z he^cYaZ heZZY Y^Va edh^i^dch i]Z ]ZVYhidX`
\ZVgh ^c dcZ d[ i]gZZ heZZY bdYZh# >c ZVX]
bdYZ!i]ZgZVgZildheZZYh^cadlgVc\ZVcYild
heZZYh ^c ]^\] gVc\Z# I]Z gVc\Z aZkZg hZaZXih
]^\] dg adl gVc\Z! VcY i]Z gVc\Z hea^ii^c\ aZkZg
hZaZXih dcZ d[ i]Z ild gZbV^c^c\ heZZYh l^i]^c
i]VigVc\Z#
9ZiZgb^cZ i]Z [^cVa Y^VbZiZg! ^c ^cX]Zh! [dg
i]ZXjindjVgZVWdjiidiV`Z#
JhZ i]Z [daadl^c\ [dgbjaV id YZiZgb^cZ i]Z
cZZYZYGEB[dgndjgdeZgVi^dc/
I]Z gVc\Z aZkZg ^h jhZY id hZaZXi V hZi d[ ]^\]
dg adl gVc\Z he^cYaZ heZZYh [gdb dcZ d[ i]Z
i]gZZhe^cYaZheZZYbdYZhh]dlcdci]Zhe^cYaZ
heZZYY^Va#
I]ZgVc\Zhea^ii^c\aZkZg^hjhZYidhZaZXii]Z[^cVa
he^cYaZ heZZY [gdb i]Z hZi d[ ]^\] dg adl gVc\Z
heZZYhhZaZXiZYWni]ZgVc\ZaZkZg#
4O FIND AND SET THE SPINDLE 20-
JhZi]ZiVWaZ^c&IGURE idYZiZgb^cZi]Z
Xjii^c\heZZY[dgndjgldg`e^ZXZ#
#UTTING 3PEEDS FOR (IGH 3PEED 3TEEL (33
#UTTING 4OOLS
Ldg`e^ZXZBViZg^Va
.OTE &OR THIS STEP YOU WILL NEED TO AVER
AGE OUT THE DIAMETERS OR WORK WITH THE FINISH
DIAMETER FOR YOUR CALCULATIONS
L^i]i]ZXVaXjaViZYGEB!aZijhhVn^icZZYh
idWZ-%GEB Hdi]Z]ZVYhidX`aZkZghbjhi
WZbdkZYidi]ZVeegdeg^ViZ8dg9VcY(dg
,edh^i^dch#
.OTE9OU MAY NEED TO ROTATE THE SPINDLE BY
HAND OR USE THE JOG BUTTON TO GET THE LEVERS TO
PROPERLY ENGAGE
BdkZ i]Z he^cYaZ heZZY Y^Va hd i]Z gZY Y^V"
bdcY dc i]Z Y^Va a^cZh je l^i] i]Z gZY Y^V"
bdcYed^cidci]Z]ZVYhidX`#7di]Y^VbdcYh
h]djaY WZ Vi i]Z &'/%% DXadX` edh^i^dc
&IGURE # I]Z GEBh VkV^aVWaZ cdl VgZ
adl/'*!-%0VcY]^\]/'(*!,%%#
8jii^c\HeZZYh[b
6ajb^cjb6aadnh
(%%
7gVhh7gdcoZ
&*%
8deeZg
&%%
8Vhi>gdc!Hd[i
-%
8Vhi>gdc!=VgY
*%
B^aYHiZZa
.%
8VhiHiZZa
-%
6aadnHiZZa!]VgY
)%
IddaHiZZa
*%
HiV^caZhhHiZZa
+%
I^iVc^jb
*%
EaVhi^Xh
(%%"-%%
BdkZ i]Z he^cYaZ gVc\Z aZkZg id , Adl
GVc\Z Vh h]dlc ^c &IGURE # I]Z GEBh
VkV^aVWaZcdlVgZadl/'*!-%#
BdkZi]ZgVc\Zhea^ii^c\aZkZgid8Vhh]dlc
^c&IGURE #I]Z[^cVahe^cYaZGEBh^h-%#
&AILURE TO FOLLOW 20- AND FEED RATE GUIDE
LINES MAY THREATEN OPERATOR SAFETY FROM
EJECTED PARTS OR BROKEN TOOLS
LddY
(%%"*%%
.OTE&OR CARBIDE CUTTING TOOLS DOUBLE THE CUT
TING SPEED 4HESE VALUES ARE A GUIDELINE ONLY
2EFER TO THE -!#().%29g3 (!.$"//+ FOR
MORE DETAILED INFORMATION
&IGURE 8jii^c\heZZYiVWaZ[dg=HHXjii^c\
iddah#
"(+"
<%+%%'%m+%7^\7dgZAVi]Z
&IGURE GVc\ZaZkZgh#
8
, 20-
&IGURE He^cYaZheZZYaZkZg^caZ[iedh^i^dc#
&IGURE He^cYaZheZZYaZkZg^cXZcigVa
edh^i^dc·**!&,%!*'*!&+%%GEBhVkV^aVWaZ#
<%+%%'%m+%7^\7dgZAVi]Z
&IGURE He^cYaZheZZYaZkZg^cg^\]i
edh^i^dc·(*!&'%!(*%!&&%%GEBhVkV^aVWaZ#
"(,"
-ANUAL &EED
Ndj XVc bVcjVaan bdkZ i]Z Xjii^c\ idda VgdjcY
i]Z aVi]Z Wn i]gZZ bZi]dYh# I]^h hZXi^dc l^aa
gZk^Zli]Z^cY^k^YjVaXdcigdahdci]ZXVgg^V\ZVcY
egdk^YZ YZhXg^ei^dch d[ i]Z^g jhZh hZZ &IGURE
#
8dbedjcY
Ha^YZ
=VcYl]ZZa
8gdhhha^YZ
=VcYl]ZZa
Adc\^ijY^cVa=VcYl]ZZa
&IGURE 8Vgg^V\Z8dcigdah#
0OWER &EED
./4)#%
&EED RATE IS BASED ON SPINDLE 20- (IGH
FEED RATES COMBINED WITH HIGH SPINDLE
SPEEDS RESULT IN A RAPIDLY MOVING CARRIAGE OR
CROSS SLIDE 0AY CLOSE ATTENTION TO THE FEED
RATE YOU HAVE CHOSEN AND KEEP YOUR HAND
POISED OVER THE /./&& SWITCH &AILURE TO
TAKE THIS PRECAUTION CAN LEAD TO CARRIAGE
AND CHUCK CRASH
;dg Z^i]Zg Xgdhh dg adc\^ijY^cVa [ZZY! bdkZ i]Z
edlZg [ZZY aZkZg dc i]Z Vegdc ^c i]Z Y^gZXi^dch
^cY^XViZY Wn i]Z eaVXVgY &IGURE ! VcY i]Zc
bdkZi]Z[ZZYY^gZXi^dcaZkZg&IGURE idhZaZXi
[ZZY Y^gZXi^dc# GZbZbWZg! Vaa Y^gZXi^dch gZkZghZ
l]Zc he^cYaZ gdiVi^dc ^h gZkZghZY# GZ[Zg id i]Z
5SING THE 4HREAD #HART dc 0AGE id aZVgc
]dl id h]^[i i]Z aVi]Z ^c dgYZg id \Zi V heZX^[^X
[ZZYgViZ#
8gdhh;ZZY
,ONGITUDINAL (ANDWHEEL
I]Z adc\^ijY^cVa ]VcYl]ZZa bdkZh i]Z XVgg^V\Z
aZ[i dg g^\]i Vadc\ i]Z WZY# I]^h Xdcigda ^h ]Zae"
[ja l]Zc hZii^c\ je i]Z bVX]^cZ [dg ijgc^c\ dg
l]ZcbVcjVabdkZbZci^hYZh^gZYYjg^c\ijgc^c\
deZgVi^dch#
#ROSS 3LIDE (ANDWHEEL
I]Z Xgdhh ha^YZ ]VcYl]ZZa bdkZh i]Z ide ha^YZ
idlVgYVcYVlVn[gdbi]Zldg`#Ijgc^c\i]ZY^Va
XadX`l^hZbdkZhi]Zha^YZidlVgYi]Zldg`e^ZXZ#
I]Z\gVYjViZYY^VaXVcWZVY_jhiZYWn]daY^c\i]Z
]VcYl]ZZal^i]dcZ]VcYVcYijgc^c\i]ZY^Val^i]
i]Zdi]Zg#
CZjigVa
Adc\^ijY^cVa;ZZY
&IGURE #EdlZg[ZZYaZkZgedh^i^dch#
#OMPOUND 3LIDE (ANDWHEEL
I]ZXdbedjcYha^YZ]VcYl]ZZaXdcigdahi]Zedh^"
i^dc d[ i]Z Xjii^c\ idda gZaVi^kZ id i]Z ldg`e^ZXZ#
I]Z XdbedjcY ha^YZ ^h VY_jhiVWaZ [dg Vcn Vc\aZ
l^i]^c^ihgVc\Z#I]Z\gVYjViZYY^Va^hVY_jhiVWaZ
jh^c\ i]Z hVbZ bZi]dY Vh i]Z Y^Va dc i]Z Xgdhh
ha^YZ#6c\aZVY_jhibZci^hhZXjgZYWnXVehXgZlh
dci]ZWVhZd[i]ZXdbedjcYha^YZ#
"(-"
&IGURE ;ZZYY^gZXi^dcaZkZg#
<%+%%'%m+%7^\7dgZAVi]Z
&OUR 0OSITION !PRON
3TOP
JhZi]Z[djg"edh^i^dcVegdchide[dgY^hZc\V\^c\
i]Z Vegdc VjidbVi^XVaan Vi je id [djg Y^[[ZgZci
VegdcadXVi^dch#
Ndj XVc i^\]iZc i]Z ZXXZcig^Xh ^c eaVXZ dc i]Z
gdY! ZVX] Vi Y^[[ZgZci gdiViZY edh^i^dch! hd ZVX]
ZXXZcig^XXdggZhedcYhl^i]VcjbWZgdci]ZY^Va#
I]Zc!YZeZcY^c\l]^X]cjbWZgndjijgci]Zhide
hZaZXi^dc Y^Va &IGURE id! i]Z gdY l^aa Va^\c
i]Z idZ d[ i]Z hide ZXXZcig^X l]ZgZ ndj lVci
i]ZVegdcidhide#L]Zci]ZVegdcgZVX]Zhi]Vi
ed^ci!i]ZXgdlcd[i]ZhideZXXZcig^Xl^aaYZegZhh
i]ZXajiX]gZaZVhZaZkZgVcYY^hZc\V\Zi]ZVegdc
[gdbi]Z[ZZYgdY!i]jhhidee^c\i]ZVegdc#
6egdc
8ajiX]
GZaZVhZ
./4)#%
%VERY TIME YOU READJUST THE STOP ECCEN
TRICS ALWAYS MANUALLY TEST YOUR APRON STOP
SETTING BEFORE YOU RELY ON APRON STOP SYS
TEM TO AUTOMATICALLY DISENGAGE THE APRON
./4)#%
4HIS FOUR POSITION APRON STOP SYSTEM IS
ONLY MADE TO DISENGAGE THE APRON FROM THE
FEED ROD 7HEN THE LEAD SCREW IS ENGAGED
FOR THREADING OPERATIONS THE FOUR POSITION
APRON STOP WILL NOT DISENGAGE THE APRONˆ
YOU MUST MANUALLY DISENGAGE THE APRON
FROM THE FEED ROD WITH THE HALF NUT LEVER OR
THE APRON WILL CRASH INTO THE CHUCK
Hide
:XXZcig^X
HideHZaZXi^dc9^Va
&IGURE #;djg"edh^i^dcVegdchide#
<%+%%'%m+%7^\7dgZAVi]Z
"(."
3TARTING ,ATHE
HiVgi^c\VcYhidee^c\i]ZaVi]ZgZfj^gZhVXdjeaZ
d[ hiZeh# ;^ghi! i]Z bVhiZg hl^iX] &IGURE dc
i]Z WVX` d[ i]Z aVi]Z bjhi WZ ijgcZY id i]Z edh^i^dc/.!i]Z\gZZcedlZgaVbe&IGURE l^aaa^\]i#
BdkZ i]Z he^cYaZ DC$D;; aZkZg &IGURE id
hiVgiVcYhidehe^cYaZVcYX]jX`gdiVi^dc#
He^cYaZDC$D;;AZkZg
&IGURE He^cYaZDC$D;;AZkZg#
&IGURE BVhiZghl^iX]#
.OTE )F YOU PRESS THE EMERGENCY STOP BUTTON
NOW THE POWER LIGHT WILL GO OUT AND CUT POWER TO
THE MOTOR AND SPINDLE /./&& LEVER 4WISTING THE
EMERGENCY STOP BUTTON AND LETTING IT POP OUT WILL
RESTORE POWER FOR ALL LATHE OPERATIONS
Id hadl V [gZZ l]ZZa^c\ X]jX` id V hide l^i]dji
Xjii^c\ edlZg id i]Z bdidg! eVgi^Vaan egZhh i]Z
[ddi WgV`Z &IGURE Ydlc# Id hide i]Z X]jX`
VcY `^aa Vaa edlZg id i]Z bdidg VcY Xdcigdah Vh
[VhiVhedhh^WaZ^cVcZbZg\ZcXnh^ijVi^dc!ejh]
i]Z WgV`Z Ydlc XdbeaZiZan# DcXZ hideeZY! i]Z
he^cYaZaZkZgl^aai]ZccZZYidWZgZijgcZYidi]Z
cZjigVaedh^i^dc#
:bZg\ZcXnHide
;ddi7gV`Z
EdlZgAVbe
&IGURE ;ddiWgV`Z#
&IGURE EdlZga^\]i#
")%"
<%+%%'%m+%7^\7dgZAVi]Z
5SING THE 4HREAD
#HART
)-
)I]^h aVi]Z XdbZh l^i] dcZ )-"iddi] VcY ild *,"
iddi] X]Vc\Z \ZVgh ^chiVaaZY [dg Xjii^c\ ^cX] dg
bZig^X i]gZVYh# ;dg Xjii^c\ Y^bZig^Va dg bdYjaVg
e^iX] i]gZVYh! XZgiV^c \ZVgh bjhi WZ gZeaVXZY
VcYgZedh^i^dcZYgZ[Zgid$IMETRIAL AND -ODULAR
0ITCH 4HREADINGdc0AGE #
:mVbeaZ/IdXjiVbdYjaVge^iX]i]gZVYd[%#*!i]Z
i]gZVY^c\ X]Vgi ^c &IGURE ^cY^XViZh i]Vi ndj
bjhiX]Vc\Zi]Z\ZVgh^cidi]Z7bdYZh]dlc!
VcYbdkZi]ZaZkZghVcYY^Vahidedh^i^dch;!# &
3 AND &IGURES VcY #
*,
*,
++
*,
)'
IdXji^cX]VcYbZig^Xi]gZVYh!dgidjhZi]ZX]Vgi
[dg i]Z 8 VcY 9 edlZg [ZZY gViZh! i]Z X]Vc\Z
\ZVghbjhiWZX]Vc\ZYidi]Z6bdYZ#GZ[Zgid
)NCH AND -ETRIC 0ITCH 4HREADINGdc0AGE #
&IGURE =ZVYhidX`Xdcigdah#
&IGURE <ZVgWdmXdcigdah#
<%+%%'%m+%7^\7dgZAVi]Z
%#*
BdYjaVg
E^iX]
I]gZVY^h
6X]^ZkZY
&IGURE I]gZVY^c\X]Vgi#
")&"
$IMETRIAL AND -ODULAR
0ITCH 4HREADING
Eji dc ndjg hV[Zin \aVhhZh! VcY jh^c\ V
&)bb lgZcX]! gZbdkZ i]Z XZciZg he^cYaZ
VcY\ZVgVhhZbWan&IGURE #
He^cYaZ
*,"Iddi]
./4)#%
3OME THREADING OPERATIONS MAY DAMAGE
THE LEAD SCREW IF PERFORMED AT HIGH SPEEDS
!LWAYS USE THE SLOWEST SPEED POSSIBLE FOR
YOUR PARTICULAR OPERATION
++"Iddi]
7dai=daZ
I]^haVi]ZXdbZhl^i]dcZ)-"Iddi]VcYild*,"
Iddi] X]Vc\Z \ZVgh ^chiVaaZY [dg Xjii^c\ ^cX] dg
bZig^X i]gZVYh# =dlZkZg [dg Xjii^c\ Y^bZig^Va dg
bdYjaVgi]gZVYhi]ZadlZg*,"Iddi]\ZVgbjhiWZ
gZeaVXZYl^i]i]Z^cXajYZY)'"Iddi]\ZVg!VcYi]Z
++"Iddi]\ZVgbjhiWZ^chiVaaZYdcidi]Zh]djaYZg
d[ i]Z XZciZg *,"Iddi] \ZVg &IGURE # <ZVg
edh^i^dchbjhiVahdWZX]Vc\ZY#
&IGURE 8ZciZghe^cYaZ!*,"iddi]\ZVg!VcY
++"iddi]\ZVg#
Jh^c\gZiV^c^c\g^c\ea^Zgh!gZbdkZi]ZgZiV^c"
^c\g^c\[gdbi]Zhe^cYaZ&IGURE #
8ZciZgGVXZ
4O SETUP THE LATHE TO CUT DIMETRIAL OR MODULAR
PITCH THREADS
H]djaYZg
GZiV^c^c\G^c\
9>H8DCC:8IB68=>C:;GDBEDL:G
DeZc i]Z h^YZ XdkZg VcY [Vb^a^Vg^oZ ndjg"
hZa[l^i]i]Zdg^ZciVi^dcd[i]ZX]Vc\Z\ZVgh
&IGURE#
He^cYaZ
*,"Iddi]
)-"Iddi]<ZVg
JeeZgHe^cYaZ
++"Iddi]
6Y_jhibZci
6gb
AdX`cji
&IGURE He^cYaZVcYXZciZg\ZVgVhhn#
JhZVegZhhidgZbdkZVcY[a^ei]ZY^gZXi^dc
d[i]Zhe^cYaZ!i]Zc^chiVaai]ZgZiV^c^c\g^c\#
.OTE 9OU MUST USE A PRESS AND A COLLAR
THAT WILL SUPPORT THE INNER BEARING RACE WHEN
REMOVING THE SPINDLE FROM THE GEAR $O NOT
USE A HAMMER AND PUNCH TO DRIVE THE SPINDLE
FROM THE GEAR ASSEMBLY OR YOU WILL DAMAGE
THE BALL BEARINGS
.OTE 7HEN FINISHED AND INSTALLED BACK ON
THE LATHE THE SPINDLE MUST HOLD THE TOOTH
GEAR OUTWARD AS SHOWN IN &IGURE *,"Iddi]<ZVg
8ZciZgHe^cYaZ
*,"Iddi]<ZVg
AdlZgHe^cYaZ
&IGURE 8]Vc\Z\ZVghZije[dg^cX]VcY
bZig^Xi]gZVYXjii^c\#
")'"
EaVXZi]ZWdgZd[i]Z++"iddi]\ZVgdcidi]Z
h]djaYZg d[ i]Z *,"iddi] \ZVg! VcY Va^\c i]Z
i]gZZWdai]daZh&IGURE d[i]Z\ZVgh#
<%+%%'%m+%7^\7dgZAVi]Z
I]gZVYi]Zi]gZZB+"&m'*XVehXgZlh^cid
i]Z \ZVgh hd i]Z XVe hXgZlh VXi Vh \j^YZ
YdlZah Vaadl^c\ i]Z \ZVgh id ha^YZ id\Zi]Zg
l^i]djiW^cY^c\#9dcdijhZV]VbbZgidhZVi
i]Z\ZVg#
Jh^c\ V ')bb lgZcX]! addhZc i]Z VY_jhi"
bZci Vgb adX`cji &IGURE ! VcY aZi i]Z
VY_jhibZciVgbhl^c\VlVn#
EgZhhi]Zild\ZVghid\Zi]ZgVcYi^\]iZci]Z
i]gZZXVehXgZlh&IGURE #
GZbdkZi]Z*,"iddi]\ZVg&IGURE #
Ha^YZ i]Z )'"iddi] \ZVg dcid i]Z adlZg he^c"
YaZ!^chiVaai]Zh]djaYZglVh]Zgdci]Zhe^cYaZ
hd i]Z h]djaYZg [VXZh i]Z \ZVg &IGURE !
VcY^chiVaai]ZXVehXgZl#
8ZciZg
<ZVg
6hhZbWan
8ZciZg
He^cYaZ
6Y_jhibZci
6gbVcY
AdX`cji
H]djaYZg
&IGURE 8ZciZg\ZVgVY_jhibZciVgb#
&IGURE H]djaYZglVh]Zgedh^i^dc^c\#
>chiVaa i]Z XZciZg \ZVg VcY he^cYaZ dcid i]Z
VY_jhibZciVgb!i]Zc[^c\Zgi^\]iZci]Zhe^c"
YaZ#
Jh^c\ i]Z +bb ]Zm lgZcX]! gZbdkZ i]Z
jeeZghe^cYaZXVehXgZl!heVXZglVh]Zg!i]Z
)-"iddi]\ZVg!VcYi]ZheVXZg&IGURE #
BdkZ i]Z XZciZg \ZVg VcY VY_jhibZci Vgb
VhhZbWan!i]Zci^\]iZci]Zhe^cYaZVcYVY_jhi"
bZci Vgb adX` cji hd Vaa \ZVgh bZh] VcY
]VkZ%#%%&*id%#%%)d[WVX`aVh]#
L^i] i]Z h]djaYZg d[ i]Z )-"iddi]ZY \ZVg
[VX^c\ i]Z WZVg^c\ hZVa &IGURE ! ha^YZ
i]Z\ZVgWVX`dcidi]Zh]V[i!i]Zc^chiVaai]Z
heVXZg!heVXZglVh]ZgVcYXVehXgZl#
GdiViZ i]Z \ZVgh Wn ]VcY id bV`Z hjgZ cd
W^cY^c\dXXjgh!VcYi]ZceV^cii]Z\ZVgiZZi]
l^i]\ZcZgVaejgedhZVjidbdi^kZ\gZVhZ#
H]djaYZg
HZVa
L]Zc ndj VgZ [^c^h]ZY! bV`Z hjgZ i]Z \ZVg
VggVc\ZbZcibViX]Zhi]Z7bdYZVggVc\Z"
bZcih]dlc^c&IGURE 8adhZ i]Z h^YZ XdkZg VcY gZ[Zg id i]Z
4HREADING #HARTdc0AGE [dg]dlidh]^[i
ndjg aVi]Z id i]Z Veegdeg^ViZ [ZZY dg i]gZVY
e^iX]#
&IGURE JeeZghe^cYaZ\ZVgedh^i^dc^c\#
<%+%%'%m+%7^\7dgZAVi]Z
")("
)NCH AND -ETRIC 0ITCH
4HREADING
Eji dc ndjg hV[Zin \aVhhZh! VcY jh^c\ V
&)bb lgZcX]! gZbdkZ i]Z XZciZg he^cYaZ
VcY\ZVgVhhZbWan&IGURE #
Jh^c\gZiV^c^c\g^c\ea^Zgh!gZbdkZi]ZgZiV^c"
^c\g^c\[gdbi]Zhe^cYaZ&IGURE #
./4)#%
!LWAYS USE THE SLOWEST SPEED POSSIBLE FOR
THREADING AND AVOID DEEP CUTS OR YOU MAY
NOT BE ABLE TO DISENGAGE THE HALF NUT TO
PRVENT AN APRON CRASH
>[ i]Z aVi]Z ]Vh WZZc egZk^djhan hZije id Xji
Y^bZig^VadgbdYjaVge^iX]i]gZVYh!ndjbjhigZ^c"
hiVaa i]Z *,"Iddi] \ZVg dc i]Z adlZg he^cYaZ VcY
gZbdkZi]Z++"Iddi]\ZVgdci]Zb^YYaZhe^cYaZ!
VcYX]Vc\ZXZgiV^c\ZVgedh^i^dch#
JhZVegZhhidgZbdkZVcY[a^ei]ZY^gZXi^dc
d[i]Zhe^cYaZVcYgZ^chiVaai]ZgZiV^c^c\g^c\#
.OTE 9OU MUST USE A PRESS AND A COLLAR
THAT WILL SUPPORT THE INNER BEARING RACE WHEN
REMOVING THE SPINDLE FROM THE GEAR $O NOT
USE A HAMMER AND PUNCH TO DRIVE THE SPINDLE
FROM THE GEAR ASSEMBLY OR YOU WILL DAMAGE
THE BALL BEARINGS
8ZciZgGVXZ
GZiV^c^c\G^c\
4O SETUP THE LATHE TO CUT INCH AND METRIC PITCH
THREADS
$)3#/..%#4 -!#().% &2/- 0/7%2
DeZc i]Z h^YZ XdkZg VcY [Vb^a^Vg^oZ ndjg"
hZa[l^i]i]Zdg^ZciVi^dcd[i]ZX]Vc\Z\ZVgh
&IGURE #
)-"Iddi]
<ZVg
JeeZg
He^cYaZ
8VeHXgZl
*,"Iddi]
++"Iddi]
&IGURE He^cYaZVcYXZciZg\ZVgVhhn#
*,"Iddi]
<ZVg
8ZciZg
He^cYaZ
++"Iddi]
<ZVg
8ZciZg
He^cYaZ
*,"Iddi]<ZVg
AdlZgHe^cYaZ
He^cYaZ
GZbdkZi]Zi]gZZB+"&m'*XVehXgZlhi]Vi
]daYi]Zild\ZVghid\Zi]Zg#
EgdiZXii]Zhe^cYaZVcYXaVbe^i^cVk^hZ#
6Y_jhibZci
6gb
AdX`cji
8VgZ[jaan! jh^c\ ild ( [aVi i^e hXgZlYg^k"
Zgh ^chZgiZY WZilZZc i]Z \ZVgh Vi deedh^c\
Y^gZXi^dch! ldg` i]Z ++"iddi] \ZVg d[[ d[ i]Z
h]djaYZg d[ i]Z *,"iddi] \ZVg# 9d cdi jhZ V
]VbbZgidhZeVgViZi]Z\ZVgh#
JhZ i]Z +bb ]Zm lgZcX] VcY gZbdkZ i]Z
adlZg he^cYaZ XVe hXgZl! h]djaYZg lVh]Zg!
VcYi]Z)'"iddi]\ZVg&IGURE #
&IGURE 8]Vc\Z\ZVghZije[dgY^bZig^VaVcY
bdYjaVgi]gZVYXjii^c\#
"))"
<%+%%'%m+%7^\7dgZAVi]Z
Ha^YZ i]Z *,"iddi] \ZVg dcid i]Z adlZg he^c"
YaZ!^chiVaai]Zh]djaYZglVh]Zgdci]Zhe^cYaZ
hd i]Z h]djaYZg [VXZh i]Z \ZVg &IGURE !
VcY^chiVaai]ZXVehXgZl#
Jh^c\ V ')bb lgZcX]! addhZc i]Z VY_jhi"
bZci Vgb adX`cji &IGURE ! VcY aZi i]Z
VY_jhibZciVgbhl^c\VlVn#
H]djaYZg
6Y_jhibZci6gbAdX`cji
6Y_jhibZci6gb
&IGURE H]djaYZglVh]Zgedh^i^dc^c\#
Jh^c\ i]Z +bb ]Zm lgZcX]! gZbdkZ i]Z
jeeZghe^cYaZXVehXgZl!heVXZglVh]Zg!i]Z
)-"iddi]\ZVg!VcYi]ZheVXZg&IGURE #
He^cYaZ
Ha^YZ i]Z heVXZg dcid i]Z he^cYaZ! i]Zc i]Z
)-"iddi]ZY\ZVgl^i]i]Zh]djaYZg[VX^c\i]Z
heVXZg&IGURE #>chiVaai]ZheVXZglVh]"
Zg!VcYhZXjgZl^i]i]ZXVehXgZl#
H]djaYZg
HeVXZg
8ZciZg<ZVg6hhZbWan
&IGURE 8ZciZg\ZVgVY_jhibZciVgb#
>chiVaa i]Z XZciZg \ZVg VcY he^cYaZ dcid i]Z
VY_jhibZciVgb!i]Zc[^c\Zgi^\]iZci]Zhe^c"
YaZ#
BdkZ i]Z XZciZg \ZVg VcY VY_jhibZci Vgb
VhhZbWan!i]Zci^\]iZci]Zhe^cYaZVcYVY_jhi"
bZci Vgb adX` cji hd Vaa \ZVgh bZh] VcY
]VkZ%#%%&*id%#%%)d[WVX`aVh]#
&IGURE JeeZghe^cYaZ\ZVgVcYheVXZg
edh^i^dc^c\#
GdiViZ i]Z \ZVgh Wn ]VcY id bV`Z hjgZ cd
W^cY^c\dXXjgh!VcYi]ZceV^cii]Z\ZVgiZZi]
l^i]\ZcZgVaejgedhZVjidbdi^kZ\gZVhZ#
L]Zc ndj VgZ [^c^h]ZY! bV`Z hjgZ i]Z \ZVg
VggVc\ZbZcibViX]Zhi]Z6bdYZVggVc\Z"
bZcih]dlc^c&IGURE 8adhZ i]Z h^YZ XdkZg VcY gZ[Zg id i]Z
4HREADING #HARTdc0AGE [dg]dlidh]^[i
ndjg aVi]Z id i]Z Veegdeg^ViZ [ZZY dg i]gZVY
e^iX]#
<%+%%'%m+%7^\7dgZAVi]Z
")*"
4HREAD $IAL
I]^h aVi]Z ^h Zfj^eeZY l^i] V i]gZVY Y^Va i]Vi
aZih ndj `cdl l]ZgZ dc i]Z aZVYhXgZl ndj XVc
gZ"Zc\V\Z i]Z ]Va[cji id gZhjbZ ^cX] i]gZVY^c\#
=dlZkZg! h^cXZ i]Z aZVYhXgZl ^h V ) IE>! i]Zc
i]Z i]gZVY Y^Va ^h cdi cZZYZY [dg Vcn i]gZVY i]Vi
^h Y^k^h^WaZ Wn )# GZ[Zg id i]Z >cY^XVidg IVWaZ ^c
&IGURE VcYhZZ&IGURE [dgY^VaadXVi^dch#
;dg bZig^X Y^bZig^Va VcY bdYjaVg i]gZVY^c\! i]Z
i]gZVY Y^Va ^h cdi jhZY VcY ndj bjhi aZVkZ i]Z
]Va[cji aZkZg Zc\V\ZY jci^a i]Z i]gZVY^c\ _dW ^h
XdbeaZiZ#
&OR FRACTIONAL 40) AND 40)
.UMBERS OR OR OR ANY TWO
OPPOSING MARKS CAN BE USED
./4)#%
!LWAYS USE THE SLOWEST SPEED POSSIBLE FOR
THREADING AND AVOID DEEP CUTS OR YOU MAY
NOT BE ABLE TO DISENGAGE THE HALF NUT TO PRE
VENT AN APRON CRASH
&OR ODD
40) AND EVEN 40) !NY FOUR
GROUPED NUMBERS OR MARKS CAN
BE USED
&IGURE >cY^XVidg8]Vgi#
.UMBER OF TEETH ON THE
THREAD DIAL DRIVE GEAR
")+"
&OR ALL OTHER EVEN NUMBERED
40) !NY NUMBER OR MARK CAN BE
USED .OTE 3INCE THE LEADSCREW
IS A 40) THEN THE THREAD DIAL IS
NOT NEEDED FOR ANY THREAD THAT IS
DIVISIBLE BY &IGURE I]gZVYY^VajhZ#
<%+%%'%m+%7^\7dgZAVi]Z
688:HHDG>:H
3%#4)/. !##%33/2)%3
I]^h hZXi^dc ^cXajYZh i]Z bdhi Xdbbdc VXXZhhdg^Zh VkV^aVWaZ [dg i]^h aVi]Z i]gdj\] i]Z <g^ooan XViVad\!
dca^cZViWWWGRIZZLYCOM!dgWnXVaa^c\&"-%%"*'("),,,#
'ˆ#ITRUS $EGREASER
I]^hX^igjhWVhZYYZ\gZVhZg^heZg[ZXi[dgXaZVc"
^c\ XdhbdaZcZ d[[ d[ cZl Zfj^ebZci# >i Vahd
ldg`h[dgXaZVc^c\VjideVgih!iddah!XdcXgZiZ!VcY
edgXZaV^chjg[VXZh#CVijgVa!hV[Z[dgi]ZZck^gdc"
bZci!VcYXdciV^chcd8;8»h#
'ˆ"OESHIELD ® 4 OZ 3PRAY
'ˆ"OESHIELD® 4 OZ 3PRAY
I]^h dodcZ [g^ZcYan egdiZXi^kZ hegVn eZcZigViZh
YZZeVcYgZVaan]daYhjeV\V^chiXdggdh^kZZck^"
gdcbZcih# AjWg^XViZh bZiVah [dg bdci]h VcY ^h
hV[Z[dgjhZdcbdhieV^cih!eaVhi^Xh!VcYk^cnah#
&IGURE <,-.*8^igjh9Z\gZVhZg#
&IGURE 7dZh]^ZaYœI".hegVn#
'ˆ&ACE 3HIELD
(ˆ$UST 3EALED 3AFETY 'LASSES
(ˆ56 "LOCKING #LEAR 3AFETY 'LASSES
(ˆ5VEX® 3PITFIRE 3AFETY 'LASSES
(ˆ3HOP &OX® 3AFETY 'LASSES
HV[Zin <aVhhZh VgZ ZhhZci^Va id ZkZgn h]de# >[
ndj VagZVYn ]VkZ V eV^g! Wjn ZmigVh [dg k^h^idgh
dg ZbeadnZZh# Ndj XVci WZ idd XVgZ[ja l]Zc ^i
XdbZhidh]dehV[Zin
(ˆ'® 'UN 4REATMENT OZ 3PRAY
(ˆ'® 'UN 4REATMENT OZ 3PRAY
I]^hig^eaZVXi^dc\jcigZVibZciXaZVch!ajWg^XViZh!
VcY egdiZXih Vaa bZiVa eVgih# 8dciV^ch hdakZcih
i]ViXdbeaZiZangZbdkZVaaigVXZhd[gjhiVcYXdg"
gdh^dcVcYaZVkZhcd\jbbngZh^YjZ#
(
(
'
&IGURE <.+œ<jcIgZVibZcihegVn#
(
&IGURE DjgbdhiedejaVghV[Zin\aVhhZh#
<%+%%'%m+%7^\7dgZAVi]Z
"),"
(ˆ1UICK #HANGE #OLLET #LOSER
I]^h Fj^X` 8]Vc\Z 8daaZi 8adhZg Vaadlh ndj id
fj^X`an ^ciZgX]Vc\Z eVgih dc ndjg BdYZa <%+%%
BZiVa"8jii^c\ AVi]Z# I]Z edh^i^kZ"adX`^c\ ]VcYaZ
XaVbeh hiVcYVgY *"8 XdaaZih hV[Zan VcY hZXjgZan
[dgegZX^h^dcijgc^c\#
'ˆ0RECISION # #OLLET 3ET
I]^h &* e^ZXZ *"8 XdaaZi hZi ^h bVYZ [gdb ]^\]
\gVYZXdaaZihiZZaVcYegZX^h^dc\gdjcYidZmVXi"
^c\idaZgVcXZh#
3EE THE CURRENT 'RIZZLY CATALOG FOR A FULL LINE OF
# COLLETS
&IGURE &*E^ZXZ*"88daaZiHZi#
&IGURE =,.(-Fj^X`8]Vc\Z8daaZi8adhZg#
(ˆ4APER !TTACHMENT FOR THE '
,ATHE
I]ZBdYZa=,.(,bdjcihidi]ZWVX`d[i]ZXVg"
g^V\Z VcY WZY lVn id egdYjXZ VXXjgViZ iVeZgh
l^i]djigZedh^i^dc^c\#
&IGURE =.,(,IVeZg6iiVX]bZci#
")-"
(ˆ (0 (0 3TART 0HASE #ONVERTER
6YY ("e]VhZ ZaZXig^XVa hjeean l^i] i]^h gdiV"
gn e]VhZ XdckZgiZg DeZgViZ h^c\aZ dg bjai^eaZ
bdidgh! igVch[dgbZgh! VcY gZh^hiVcXZ adVYh Vi
&%%edlZgVcY.*Z[[^X^ZcXnl]^aZhVk^c\W^\
YdaaVgh Vi X]ZVean bZiZgZY! h^c\aZ"e]VhZ ZaZXig^"
XVa gViZh# ;dg Veea^XVi^dc Vhh^hiVcXZ! eaZVhZ XVaa
djgiZX]c^XVahjeedgi\gdjeVi*,%*)+".++(#
&IGURE GdiVgnE]VhZ8dckZgiZg
<%+%%'%m+%7^\7dgZAVi]Z
(ˆ(33 3QUARE 4OOL "ITS X X Djg \gdjcY idda W^ih VgZ B"' =HH! bV`^c\ i]Zb
hdbZd[i]ZbdhiYjgVWaZiddaW^ihVgdjcY#BV`Z
ndjg dlc heZX^Va^oZY XjiiZgh ^c Vcn h]VeZ jh^c\
V h^a^Xdc XVgW^YZ \g^cY^c\ l]ZZa <-'(*"(, dc
ndjg\g^cYZg#
'ˆ 0C #ARBIDE 4IPPED 4OOL "IT 3ET
6c ZmXZei^dcVa kVajZ [dg XVgW^YZ aVi]Z idda W^ih
I]^hilZcin"e^ZXZhZid[[ZghigZbZcYdjhhVk^c\h
dkZgW^ihhdaY^cY^k^YjVaan!eajhZkZgnineZ^hYjea^"
XViZY VcY gZVYn Vi ]VcY l]Zc ndj cZZY ^i# I]Z
XVgW^YZ^h8"+\gVYZ[dgXjii^c\hiZZaVcYVaadnh#
&IGURE ='+,%=HHHfjVgZIdda7^ih#
&IGURE <.,,,'%EX#8VgW^YZIddaHZi#
(ˆ 0C 0RE 'ROUND 4OOL "IT 3ET
I^gZYd[\g^cY^c\ndjgWaVc`]^\]heZZYhiZZaidda
W^ih4LZkZYdcZ^i[dgndj-"eXhZiXdbZhl^i]
i]ZhZh]VgeZcZYegd[^aZh/d[[hZig^\]iVcYaZ[i]VcY
iddahl^i]X]^eWgZV`Zg!higV^\]iVcYX]^eWgZV`Zg
hinaZi]gZVY^c\iddah!^ciZgcVai]gZVY^c\idda!eVgi"
^c\ idda! Wdg^c\ idda VcY ijgc^c\ idda# I]ZhZ idda
W^ihVgZZkZcan]VgYZcZYidWZiiZgi]Vc+)8#
'ˆ 0C )NDEXABLE #ARBIDE 4OOL 3ET 'ˆ2EPLACEMENT 4I. #OATED #ARBIDE
)NDEXABLE )NSERT
;^kZ"e^ZXZijgc^c\iddahZi[ZVijgZh^cYZmVWaZXVg"
W^YZ ^chZgih l^i] hea^cZ ineZ ]daY"Ydlc hXgZl
i]Vi Vaadl ^cYZm^c\ l^i]dji gZbdk^c\ i]Z hXgZl#
:VX] hZi ^cXajYZh 6G! 6A! 7G! 7A! VcY : hinaZ
iddahl^i]XVgW^YZ^chZgih!]ZmlgZcX]!ZmigV]daY"
YdlchXgZlhVcYVlddYZcXVhZ#
&IGURE =*+-,EgZ"<gdjcYIdda7^iHZi#
&IGURE <*+)%*EX#>cYZmVWaZIddaHZi#
<%+%%'%m+%7^\7dgZAVi]Z
")."
(ˆ(33 #ENTER $RILL 3ET —
(ˆ(33 #ENTER $RILL 3ET —
9djWaZ ZcYZY =HH XZciZg Yg^aah! VgZ egZX^h^dc
\gdjcY [dg jchjgeVhhZY VXXjgVXn# :VX] hZi
^cXajYZhh^oZh&")#
(ˆ 0C 3QUARE # #OLLET 3ET
(ˆ 0C (EX # #OLLET 3ET
L]Zi]Zgndj»gZjh^c\Vhe^c^cYZmZg!XdaaZiXadhZg
dcVaVi]Zdg\g^cY^c\ÃmijgZdcndjghjg[VXZ\g^cY"
Zg!ZkZcijVaanndjVgZ\d^c\idcZZYid]daY]Zm
dghfjVgZhidX`#I]ZhZildhZih[ZVijgZ]VgYZcZY
VcY\gdjcYWdY^ZhVcYh^oZhi]ViÃibdhicZZYh#
I]Z=,*%)hfjVgZhZi]Vhh^oZh/ &¿-! &¿)! (¿-! &¿'!
*
¿- VcY (¿)# I]Z =,*%* ]Zm XdaaZi hZi ]Vh h^oZh/
&
¿-!&¿)!(¿-!&¿'!*¿-!(¿)VcY,¿-#
(
0)%#% 315!2%
&IGURE =HH8ZciZg9g^aah#
(ˆ"RASS # %MERGENCY #OLLET
(ˆ.YLON # %MERGENCY #OLLET
(ˆ3TEEL # %MERGENCY #OLLET
:bZg\ZcXn XdaaZih id i]Z gZhXjZ LZ d[[Zg i]gZZ
hinaZh d[ XdaaZih id \Zi ndj dji d[ V W^cY VcY
WVX`idldg`6kV^aVWaZ^chiZZa!WgVhhVcYcnadc!
djg *"8 XdaaZih VgZ ZVhn id bVX]^cZ id i]Z
h^oZ ndj cZZY [dg ]daY^c\ YZa^XViZ eVgih! dYY
h^oZY idda^c\ dg ndjg \gZViZhi X]VaaZc\Z# I]Z
hiZZa XdaaZih ]VkZ VccZVaZY [VXZh VcY WdgZh#
B^c^bjb Y^VbZiZgh VgZ aZhh i]Vc %#%-*# :kZgn
Wjhnh]deh]djaY]VkZV[Zld[i]ZhZdc]VcY#
(
(
0)%#% (%8
&IGURE *"8=ZmVcYHfjVgZ8daaZih#
(ˆ "ENT ,ATHE $OG
(ˆ "ENT ,ATHE $OG
(ˆ "ENT ,ATHE $OG
(ˆ "ENT ,ATHE $OG
(ˆ "ENT ,ATHE $OG
?jhi i]Z i]^c\ [dg egZX^h^dc bVX]^c^c\ WZilZZc
XZciZgh I]ZhZ WZci iV^a aVi]Z Yd\h VgZ bVYZ d[
YjgVWaZXVhi^gdcVcY[ZVijgZhfjVgZ]ZVYWdaih#
(
(
&IGURE *"8:bZg\ZcXn8daaZih
&IGURE ='.-,".&AVi]Z9d\h#
"*%"
<%+%%'%m+%7^\7dgZAVi]Z
-/$%,
3):%
"/$9
$)!
(
(
(
(
$2),,
$)!
/6%2!,,
,%.'4(
b b
b
b
(
(
(
(
b b
b
b
b
b
b
b
b
b
b b
b b b
b
'ˆ-4 ,IVE #ENTER 3ET
6 hjeZg WaZcY d[ fjVa^in VcY XdckZc^ZcXZ! i]^h
a^kZ XZciZg hZi d[[Zgh hZkZc ^ciZgX]Vc\ZVWaZ i^eh#
=^\]"fjVa^in cZZYaZ WZVg^c\h egdadc\ idda a^[Z
VcYheZX^VaiddahiZZaWdYnVcYi^ehVgZegZX^h^dc
\gdjcY#Hjeea^ZY^clddYZcWdm#
b
b
I]ZhZ]^\]heZZYhiZZaXZciZgYg^aahVgZegZX^h^dc
\gdjcY[dgjchjgeVhhZYVXXjgVXn#
&IGURE <.')*A^kZ8ZciZgHZi#
&IGURE =))*+"+(=HH<gdjcY8ZciZg9g^aah#
<%+%%'%m+%7^\7dgZAVi]Z
"*&"
3%#4)/. -!).4%.!.#%
,UBRICATION
!LWAYS DISCONNECT POWER
TO THE MACHINE BEFORE
PERFORMING MAINTENANCE
&AILURE TO DO THIS MAY
RESULT IN SERIOUS PERSON
AL INJURY
3CHEDULE
'ENERAL ,UBRICATION
@ZZe bVX]^cZY bZiVa hjg[VXZh a^`Z i]Z X]jX`!
lVnh WdgZh! Xdcigdah! X]Vc\Z \ZVgh! gdaaZgh! VcY
jceV^ciZY XVhi ^gdc gjhi"[gZZ l^i] Veea^XVi^dch d[
egdYjXih a^`Z <.+œ <jc IgZVibZci! HA>E>Iœ! dg
7dZh]^ZaYœI".hZZ3%#4)/. !##%33/2)%3
dc0AGE [dgbdgZYZiV^ah#
(EADSTOCK
;dg dei^bjb eZg[dgbVcXZ [gdb ndjg bVX]^cZ!
[daadli]^hbV^ciZcVcXZhX]ZYjaZVcYgZ[ZgidVcn
heZX^[^X^chigjXi^dch\^kZc^ci]^hhZXi^dc#
$AILY #HECKS AND -AINTENANCE
™ AddhZbdjci^c\Wdaih#
™
:bZg\ZcXnhideVcYWgV`ZdeZgVi^dc#
™
LdgcdgYVbV\ZYl^gZh#
™ 8ddaVciaZkZa#
™ AjWg^XVi^dcaZkZah#
™ GZbdkZX]^eh#
™
6cndi]ZgjchV[ZXdcY^i^dc#
I]Z ]ZVYhidX` \ZVgWdm ^h ajWg^XViZY l^i] Vc d^a
ejbe VcY '%L cdc"YZiZg\Zci d^a! >HD +-! dg Vc
Zfj^kVaZci\ZVgWdmbVX]^cZd^a#@ZZei]Zd^aaZkZa
[jaa Vh hZZc ^c i]Z h^\]i \aVhh h]dlc ^c &IGURE
#L]Zci]ZaVi]Z^hgjcc^c\!eZg^dY^XVaanbV`Z
hjgZi]VindjhZZd^aejbe^c\djid[i]Zd^aijWZ
^ci]Zejbe"X]ZX`h^\]i\aVhh &IGURE #>[d^a^h
cdi hZZc ejbe^c\! h]ji i]Z aVi]Z Ydlc ^bbZY^"
ViZanVcYXdciVXi<g^ooanIZX]c^XVaHjeedgi#
-ONTHLY #HECK
™ 8]Vc\ZXddaVciVhcZZYZY#
#LEANING
8aZVc^c\ i]Z BdYZa <%+%% ^h gZaVi^kZan ZVhn#
BV`ZhjgZidjceaj\i]ZaVi]ZWZ[dgZXaZVc^c\^i#
8aZVcndjgbVX]^cZZkZgnYVndgbdgZd[iZcVh
cZZYZY#GZbdkZX]^ehVhi]ZnVXXjbjaViZ#LZi
X]^eh aZ[i dc i]Z bVX]^cZ l^aa ZkZcijVaan ^ck^iZ
dm^YVi^dcVcY\jbbngZh^YjZidWj^aYjeVgdjcY
bdk^c\eVgih#8aZVc^c\l^aa]Zae`ZZendjgaVi]Z
gjcc^c\hbddi]an#6alVnhWZhV[ZVcYgZhedch^WaZ
l^i]i]ZjhZVcYY^hedhVad[XaZVc^c\egdYjXih#
"*'"
=ZVYhidX`
D^aH^\]i
<aVhh
&IGURE #D^aejbeh^\]i\aVhh#
<%+%%'%m+%7^\7dgZAVi]Z
6[iZg i]Z [^ghi bdci] d[ YV^an deZgVi^dc! YgV^c i]Z
d^ai]gdj\]i]ZYgV^ceaj\Vii]ZWVX`d[i]Z]ZVY"
hidX` &IGURE ! deZc i]Z h^YZ XdkZg VcY gZ[^aa
i]Z ]ZVYhidX` i]gdj\] i]Z [^aa eaj\ &IGURE #
8]Vc\Z i]Z ]ZVYhidX` d^a nZVgan! dg bdgZ [gZ"
fjZcian^[]ZVknbVX]^cZjhZgZfj^gZh^i#
1UICK #HANGE 'EARBOX
I]Zfj^X`X]Vc\Z\ZVgWdm^hajWg^XViZYl^i]'%L
cdc"YZiZg\Zci d^a! >HD +-! dg Vc Zfj^kVaZci \ZVg
WdmbVX]^cZd^a#@ZZei]Zd^aaZkZa[jaaVhhZZc^c
i]Zh^\]i\aVhh&IGURE #
6[iZgi]Z[^ghibdci]d[YV^andeZgVi^dc!YgV^cVcY
gZ[^aa i]Z \ZVg Wdm# HZZ &IGURE [dg eaj\ adXV"
i^dch# 8]Vc\Z i]Z \ZVgWdm d^a nZVgan! dg bdgZ
[gZfjZcian^[]ZVknbVX]^cZjhZgZfj^gZh^i#
=ZVYhidX`D^a9gV^c
<ZVg
7dm
D^a
H^\]i
<aVhh
&IGURE D^ah^\]i\aVhhadXVi^dch#
&IGURE =ZVYhidX`d^aYgV^c#
<ZVgWdmD^a;^aa
=ZVYhidX`D^a;^aa
<ZVgWdm
D^a9gV^c
&IGURE <ZVgWdmd^a[^aa#
&IGURE =ZVYhidX`d^a[^aa#
<%+%%'%m+%7^\7dgZAVi]Z
"*("
!PRON
I]Z Vegdc \ZVgWdm ^h ajWg^XViZY l^i] '%L cdc"
YZiZg\Zcid^a!>HD+-!dgVcZfj^kVaZci\ZVgWdm
bVX]^cZd^a#@ZZei]Zd^aaZkZa[jaaVhhZZc^ci]Z
h^\]i\aVhhh]dlc^c&IGURE #
6[iZgi]Z[^ghibdci]d[YV^andeZgVi^dc!YgV^ci]Z
Vegdcd^ai]gdj\]i]ZYgV^ceaj\&IGURE !VcY
gZ[^aa i]Z Vegdc i]gdj\] i]Z [^aa eaj\ aVWZaZY D>A
&IGURE #6iVb^c^bjb!X]Vc\Zi]ZVegdcd^a
nZVgan dg bdgZ [gZfjZcian ^[ ]ZVkn bVX]^cZ jhZ
gZfj^gZh^i#
!PRON /IL 0UMP
IdajWg^XViZi]ZhVYYaZha^YZVcYi]ZXgdhhha^YZ
lVn \j^YZh! ejaa i]Z d^a ejbe `cdW &IGURE djiVcY]daY^i[dgilddgi]gZZhZXdcYh!i]Zejbe
l^aa YgVl d^a [gdb i]Z Vegdc gZhZgkd^g! VcY i]Zc
ejh] i]Z `cdW ^c hd i]Z d^a ^h ejbeZY i]gdj\]
Yg^aaZY eVhhV\Zh id i]Z lVn \j^YZh# GZeZVi i]^h
egdXZhh jci^a i]Z lVn \j^YZh VgZ ajWg^XViZY#
AjWg^XViZi]Z\j^YZhdcXZWZ[dgZVcYdcXZV[iZg
jh^c\i]ZaVi]Z#>[i]ZaVi]Z^h^cVcZck^gdcbZci
i]Vi ]Vh ]^\] bd^hijgZ dg ^h kZgn Y^gin! ^cXgZVhZ
i]ZajWg^XVi^dc^ciZgkVa#
;^aaEaj\
6egdcD^aEjbe
H^\]i<aVhh
9gV^cEaj\
&IGURE 6egdcajWg^XVi^dcXdbedcZcih#
AZVYhXgZl7ZVg^c\D^aGZhZgkd^g;^aaEaj\
,EAD 3CREW AND &EED 2OD
Id ajWg^XViZ i]Z aZVY hXgZl! XaZVc l^i] b^cZgVa
he^g^ih VcY gZajWg^XViZ l^i] V kZgn a^\]i bVX]^cZ
d^ahdgjhil^aacdi[dgbdci]Zi]gZVYh#9DCDI
jhZ\gZVhZ!Vh\gZVhZl^aae^X`jebZiVaX]^ehVcY
VWgVh^kZhVcYXVggni]Zb^cidi]Z]Va[cji!XVjh^c\
egZbVijgZlZVg#
&IGURE AZVYhXgZlajWg^XVi^dc#
;^aai]ZaZVYhXgZlVcY[ZZYgdYWZVg^c\]djh^c\
i]gdj\]i]Zd^aeaj\&IGURE jci^ai]Z]djh^c\
^h[jaa#JhZi]ZhVbZd^aVhjhZY^ci]ZVegdc#
"*)"
<%+%%'%m+%7^\7dgZAVi]Z
"ALL /ILERS
I]^haVi]Z]Vh&&WVaad^aZgadXVi^dch#IdajWg^XViZ
WVaad^aZgh!XaZVci]Zdjih^YZd[i]ZWVaad^aZg!ejh]
i]ZWVaal^i]i]Zi^ed[i]Zd^aXVccdooaZVcYhfj^gi
dcZdgildYgdehd[d^a^ch^YZi]Zd^aZgWZ[dgZVcY
V[iZgjh^c\i]ZaVi]Z#>[i]Zh]deZck^gdcbZci]Vh
]^\] bd^hijgZ dg ^h kZgn Y^gin! ^cXgZVhZ i]Z d^a^c\
^ciZgkVa#JhZi]ZhVbZd^aVhndjVgZjh^c\[dgi]Z
]ZVYhidX`# I]Z adXVi^dch a^hiZY WZadl h]dl i]Z
WVaad^aZgh^c&IGURES TO /
&IGURE 8gdhhha^YZaZVYhXgZlZcYWZVg^c\
WVaad^aZgadXVi^dc/&WVaad^aZgdci]ZXgdhhha^YZ
aZVYhXgZlZcYXVe#
&IGURE 6egdcVcYha^YZWVaad^aZgadXVi^dch/
)WVaad^aZghdci]ZXdbedjcYgZhi!&WVaad^aZg
dci]ZXgdhhha^YZ]VcYaZ]jW!&WVaad^aZgdci]Z
Vegdc[ZZY]VcYaZ]jW#
&IGURE IV^ahidX`WVaad^aZgadXVi^dch/&WVaa
d^aZgdci]ZiV^ahidX`]VcYl]ZZa]jWVcY
'WVaad^aZghdci]ZiV^ahidX`]djh^c\ide#
&IGURE 8gdhhha^YZWVaad^aZgadXVi^dc/&WVaa
d^aZgdci]ZXgdhhha^YZ#
<%+%%'%m+%7^\7dgZAVi]Z
"**"
#OOLANT 3YSTEM
")/,/')#!,!.$0/)3/.
(!:!2$ 5SE THE CORRECT
PERSONAL
PROTECTION
EQUIPMENT WHEN HANDLING
CUTTING FLUID AND BY
FOLLOW FEDERAL
STATE
AND FLUID MANUFACTURER
REQUIREMENTS TO PROPERLY
DISPOSE OF CUTTING FLUID
I]ZXddaVciejbeVcYgZhZgkd^gVgZadXViZY^ci]Z
WVhZWZ]^cYi]ZkZciZYXdkZgdci]ZiV^ahidX`ZcY
d[i]ZaVi]Z#
Ejbe i]Z daY Xjii^c\ [aj^Y dji d[ i]Z gZhZg"
kd^g VcY Y^hedhZ d[ VXXdgY^c\ id HiViZ VcY
;ZYZgVa:ck^gdcbZciVaAVlh#
Jh^c\ V bV\cZi! Wgjh]! VcY gV\h XaZVc dji
bZiVaX]^eh[gdbi]ZWdiidbd[i]ZgZhZgkd^g#
;ajh]l^i]]dihdVenlViZg^[gZfj^gZY#
GZ[^aa i]Z gZhZgkd^g l^i] Veea^XVWaZ lViZg"
hdajWaZ Xjii^c\ [aj^Y# 8adhZan [daadl i]Z [aj^Y
bVcj[VXijgZgh^chigjXi^dch[dgb^m^c\#
DeZci]ZkVakZdci]ZXddaVcicdooaZ#
Ijgc i]Z XddaVci ejbe /. &IGURE id
eg^bZ i]Z XddaVci hnhiZb VcY id hZZ ^[ i]Z
XddaVci^hXnXa^c\egdeZgan#
GZeaVXZi]ZVXXZhhXdkZg#
4O PERFORM REGULAR MAINTENANCE ON THE CUT
TING FLUID SYSTEM
GZbdkZ i]Z VXXZhh XdkZg Vi i]Z gZVg d[ i]Z
aVi]Z&IGURE #
&IGURE 8ddaVciejbehl^iX]#
&IGURE 8ddaVciejbeVcYgZhZgkd^g#
"*+"
<%+%%'%m+%7^\7dgZAVi]Z
3%#4)/. 3%26)#%
GZk^Zli]ZigdjWaZh]ddi^c\VcYegdXZYjgZh^ci]^hhZXi^dcid[^mndjgbVX]^cZ^[VegdWaZbYZkZadeh#>[ndj
cZZYgZeaVXZbZcieVgihdgndjVgZjchjgZd[ndjggZeV^gh`^aah!i]Zc[ZZa[gZZidXVaadjgIZX]c^XVaHjeedgi
Vi*,%*)+".++(#
4ROUBLESHOOTING
/&&
-OTOR %LECTRICAL
Hnbeidb
Edhh^WaZ8VjhZ
BVX]^cZYdZhcdi &# ;ddiWgV`Z^hZc\V\ZY#
hiVgi dg V X^gXj^i '# :bZg\ZcXn hide ejh]"Wjiidc ^h Zc\V\ZY$
WgZV`Zgig^eh#
[Vjain#
(# EdlZghjeean^hVi[Vjai$hl^iX]ZYD;;#
)# ;jhZ]VhWadlc#
*# Eaj\$gZXZeiVXaZ^hVi[Vjaidgl^gZY^cXdggZXian#
+# HiVgiXVeVX^idg^hVi[Vjai#
,# BdidgXdccZXi^dcl^gZY^cXdggZXian#
-# I]ZgbVadkZgadVYgZaVn]Vhig^eeZY#
Edhh^WaZHdaji^dc
&#8]ZX`idhZZi]Vi[ddiWgV`Z^hje#
'# GdiViZXadX`l^hZha^\]ianjci^a^iedehdji$gZeaVXZ^i#
(#
)#
*#
+#
,#
-#
EdlZghjeean^hVi[Vjai$hl^iX]ZYD;;#
8dggZXih]dgi$gZeaVXZ[jhZ^cbV^cZaZXig^XVaWdm#
IZhi[dg\ddYXdciVXih0XdggZXii]Zl^g^c\#
IZhi$gZeaVXZ^[[Vjain#
8dggZXibdidgl^g^c\XdccZXi^dch#
IjgcXji"djiY^Vaid^cXgZVhZldg`^c\VbehVcYejh]
i]ZgZhZie^c#GZeaVXZ^[ig^eeZYbjai^eaZi^bZhlZV`
gZaVn#
.# 8dciVXidgcdi\Zii^c\ZcZg\^oZY$]VhWjgciXdc"
.# IZhi [dg edlZg dc Vaa aZ\h VcY XdciVXidg deZgVi^dc#
iVXih#
GZeaVXZjc^i^[[Vjain#
&%#:chjgZXdggZXih^oZ[dgbVX]^cZadVY0gZeaVXZlZV`
&%#LVaa[jhZ$X^gXj^iWgZV`Zg^hWadlc$ig^eeZY#
WgZV`Zg#
&&#BdidgDCWjiidcdgDC$D;;hl^iX]^hVi[Vjai# &&#GZeaVXZ[VjainDCWjiidcdgDC$D;;hl^iX]#
&'#8]ZX` [dg Wgd`Zc l^gZh dg Y^hXdccZXiZY$XdggdYZY
&'#L^g^c\^hdeZc$]Vh]^\]gZh^hiVcXZ#
XdccZXi^dch!VcYgZeV^g$gZeaVXZVhcZXZhhVgn#
&(#IZhi$gZeV^g$gZeaVXZ#
&(#Bdidg^hVi[Vjai#
&)#Ijgchl^iX]id;L9$G:K0gZeaVXZWVYhl^iX]#
&)#He^cYaZgdiVi^dchl^iX]^hVi[Vjai#
&*#IZhi!gZeaVXZ^[cZZYZY#
&*#;ddiWgV`ZhV[Zinhl^iX]^h[Vjain#
AdjY! gZeZi^i^djh &# EjaaZn hZihXgZlh dg `Znh VgZ b^hh^c\ dg &# >cheZXi `Znh VcY hZihXgZlh# GZeaVXZ dg i^\]iZc ^[
addhZ#
cZXZhhVgn#
cd^hZ
Xdb^c\
'# I^\]iZc[Vcdgh]^bXdkZg!dggZeaVXZ^iZbh#
[gdb bVX]^cZ '# Bdidg[Vc^h]^ii^c\i]ZXdkZg#
Vi dg cZVg i]Z
bdidg#
BdidgdkZg]ZVih#
&# BdidgdkZgadVYZY#
'# 6^gX^gXjaVi^dci]gdj\]i]ZbdidggZhig^XiZY#
&# GZYjXZadVYdcbdidg#
'# 8aZVcdjibdidgidegdk^YZcdgbVaV^gX^gXjaVi^dc#
Bdidg^hadjY
l]ZcXjii^c\#
DkZg]ZVihdg
Wd\hYdlc^ci]Z
Xji#
&#
'#
(#
)#
&#
'#
(#
)#
:mXZhh^kZYZei]d[Xjidg[ZZYgViZ#
GEBdg[ZZYgViZlgdc\[dgXjii^c\deZgVi^dc#
8jii^c\idda^hYjaa#
<ZVghZije^hiddi^\]i!XVjh^c\i]ZbidW^cY#
<%+%%'%m+%7^\7dgZAVi]Z
9ZXgZVhZYZei]d[Xjidg[ZZYgViZ#
GZ[ZgidGEB[ZZYgViZX]Vgi[dgVeegdeg^ViZgViZh#
H]VgeZcdggZeaVXZi]ZXjii^c\idda#
GZVY_jhii]Z\ZVghZijel^i]VhbVaaVbdjcid[
WVX`aVh]hdi]Z\ZVghbdkZ[gZZanVcYhbddi]an
l]Zci]ZX]jX`^hgdiViZYWn]VcY#
"*,"
/PERATION AND 7ORK 2ESULTS
Hnbeidb
:ci^gZ bVX]^cZ
k^WgViZh ZmXZh"
h^kZan jedc hiVgi"
jeVcYl]^aZgjc"
c^c\#
Edhh^WaZ8VjhZ
&# Ldg`e^ZXZ^hjcWVaVcXZY#
'#
(#
)#
*#
AddhZdgYVbV\ZYWZaih#
K"WZaiejaaZnhVgZcdiegdeZganVa^\cZY#
LdgcdgWgd`Zc\ZVgegZhZci#
8]jX`dg[VXZeaViZ]VhWZXdbZjcWVaVcXZY#
+# He^cYaZWZVg^c\hWVYanldgc#
7VY hjg[VXZ [^c" &# Lgdc\GEBdg[ZZYgViZ#
^h]#
'# 9jaaidda^c\dgeddgiddahZaZXi^dc#
(# IddbjX]eaVn^c\^Wh#
)# Iddaidd]^\]#
Edhh^WaZHdaji^dc
&# GZ^chiVaa ldg`e^ZXZ hd ^i ^h Vh XZciZgZY l^i] i]Z
he^cYaZWdgZVhedhh^WaZ#
'# I^\]iZc$gZeaVXZi]ZWZaiVhcZXZhhVgn#
(# 6a^\ci]ZK"WZaiejaaZnh#
)# >cheZXi\ZVghVcYgZeaVXZ^[cZXZhhVgn#
*# GZWVaVcXZ X]jX` dg [VXZeaViZ0 XdciVXi V adXVa
bVX]^cZh]de[dg]Zae#
+# GZeaVXZhe^cYaZWZVg^c\h#
&# 6Y_jhi[dgVeegdeg^ViZGEBVcY[ZZYgViZ#
'# H]VgeZcidda^c\dghZaZXiVWZiiZgidda[dgi]Z^ciZcY"
ZYdeZgVi^dc#
(#I^\]iZc\^Wh#
)# AdlZgi]Ziddaedh^i^dc#
8Vci
gZbdkZ &# Fj^aa]VYcdigZigVXiZYVaai]ZlVnWVX`^cidi]Z &# Ijgc i]Z fj^aa ]VcYl]ZZa jci^a ^i [dgXZh iVeZg dji d[
fj^aa#
iV^ahidX`#
iVeZgZY idda [gdb
'# 9ZWg^h lVh cdi gZbdkZY [gdb iVeZg WZ[dgZ '#6alVnhbV`ZhjgZi]ViiVeZghjg[VXZhVgZXaZVc#
iV^ahidX`fj^aa#
^chZgi^c\^cidfj^aa#
&# I^\]iZc\^WhXgZlh#
8gdhhha^YZ!Xdb" &# <^WhVgZdjid[VY_jhibZci#
'# I^\]iZc]VcYl]ZZa[VhiZcZgh#
edjcY ha^YZ! dg '#=VcYl]ZZa^haddhZ#
XVgg^V\Z[ZZY]Vh (# AZVYhXgZlbZX]Vc^hbldgcdgdjid[VY_jhi" (# I^\]iZc Vcn addhZ [VhiZcZgh dc aZVY hXgZl bZX]V"
c^hb#
bZci#
hadeendeZgVi^dc#
8gdhhha^YZ!Xdb" &# <^Wh VgZ adVYZY je l^i] h]Vk^c\h! Yjhi! dg &# GZbdkZ \^Wh! XaZVc lVnh$YdkZiV^ah! ajWg^XViZ! VcY
gZVY_jhi\^Wh#
\g^bZ#
edjcY ha^YZ! dg
'# AddhZc \^W hXgZlh ha^\]ian! VcY ajWg^XViZ
XVgg^V\Z
[ZZY '#<^WhXgZlhVgZiddi^\]i#
WZYlVnh#
]VcYl]ZZa
^h
(# Ha^\]ian addhZc WVX`aVh] hZii^c\ Wn addhZc^c\ i]Z
]VgYidbdkZ#
(# 7VX`aVh]hZii^c\iddi^\]iXgdhhha^YZdcan#
adX`^c\hXgZlVcYVY_jhi^c\i]ZheVccZgg^c\Vii]Z
ZcYd[i]Z]VcYaZ#
)# AjWg^XViZWZYlVnhVcY]VcYaZh#
)# 7ZYlVnhVgZYgn#
8jii^c\ idda dg
bVX]^cZ Xdb"
edcZcih k^WgViZ
ZmXZhh^kZan Yjg"
^c\Xjii^c\#
&# Idda]daYZgcdii^\]iZcdj\]#
'# 8jii^c\ idda hi^X`h idd [Vg dji d[ idda ]daYZg0
aVX`d[hjeedgi#
(# <^WhVgZdjid[VY_jhibZci#
)# 9jaaXjii^c\idda#
*# >cXdggZXihe^cYaZheZZYdg[ZZYgViZ#
&# 8]ZX`[dgYZWg^h!XaZVc!VcYgZi^\]iZc#
'# GZ^chiVaaXjii^c\iddahdcdbdgZi]Vc &$(d[i]ZidiVa
aZc\i]^hhi^X`^c\djid[idda]daYZg#
(# I^\]iZc\^WhXgZlhViV[[ZXiZYXdbedcZci#
)# GZeaVXZdggZh]VgeZcXjii^c\idda#
*# JhZi]ZgZXdbbZcYZYhe^cYaZheZZY#
>cVXXjgViZ ijgc" &# =ZVYhidX` VcY iV^ahidX` VgZ cdi egdeZgan &# GZVa^\c i]Z iV^ahidX` id i]Z ]ZVYhidX` he^cYaZ WdgZ
Va^\cZYl^i]ZVX]di]Zg#
XZciZga^cZ#
^c\ gZhjaih [gdb
dcZ ZcY d[ i]Z
ldg`e^ZXZ id i]Z
di]Zg#
8]jX`_Vlhldci &# 8]^ehadY\ZY^ci]Z_Vlh#
bdkZ dg Ydci
bdkZZVh^an#
&# GZbdkZ _Vlh! XaZVc VcY ajWg^XViZ X]jX` i]gZVYh!
VcYgZeaVXZ_Vlh#
8Vgg^V\Z
[ZZY#
&# 6Y_jhi\ZVgedh^i^dch#
'# GZeaVXZ#
(# I^\]iZc#
"*-"
ldci &# <ZVghVgZcdiVaaZc\V\ZY#
'# <ZVghVgZWgd`Zc#
(# AddhZhXgZldci]Z[ZZY]VcYaZ#
<%+%%'%m+%7^\7dgZAVi]Z
/PERATION AND 7ORK 2ESULTS
Hnbeidb
Edhh^WaZ8VjhZ
Edhh^WaZHdaji^dc
8Vgg^V\Z]VgYid
bdkZ#
&# 8Vgg^V\ZadX`^hi^\]iZcZYYdlc#
'# 8]^eh]VkZadVYZYjedcWZYlVnh#
&# 8]ZX`idbV`ZhjgZi]ZXVgg^V\ZadX`Wdai^h[jaan
gZaZVhZY#
'# ;gZfjZcianXaZVcVlVnX]^ehi]ViadVYjeYjg^c\
ijgc^c\deZgVi^dch#
(# AjWg^XViZWZYlVnhVcY]VcYaZh#
)# 8]ZX`idbV`ZhjgZi]VihidehVgZ[adVi^c\VcYcdi
]^ii^c\i]ZXZciZghide#
*# AddhZc\^WhXgZlhha^\]ian#
(# 7ZYlVnhVgZYgnVcY^ccZZYd[ajWg^XVi^dc#
)# Adc\^ijY^cVahidehVgZ^ciZg[Zg^c\#
*# <^WhVgZiddi^\]i#
<ZVgX]Vc\Z
aZkZghl^aacdi
h]^[i^cidedh^i^dc#
&# <ZVghcdiVa^\cZY^c]ZVYhidX`#
&# GdiViZhe^cYaZWn]VcYjci^a\ZVg[Vaah^cideaVXZ#
AdjY!gZeZi^i^djh &# <ZVghcdiVa^\cZY^c]ZVYhidX`dgcdWVX`"
cd^hZXdb^c\
aVh]#
[gdbbVX]^cZ#
'# 7gd`Zc\ZVgdgWVYWZVg^c\#
(# Ldg`e^ZXZ^h]^ii^c\hiVi^dcVgndW_ZXi#
&# 6Y_jhi\ZVghVcYZhiVWa^h]WVX`aVh]#
IV^ahidX`fj^aal^aa &# Fj^aaadX``cdW^hi^\]iZcZYYdlc#
cdi[ZZYdjid[
iV^ahidX`#
&# Ijgc`cdWXdjciZgXadX`l^hZ#
<%+%%'%m+%7^\7dgZAVi]Z
'# GZeaVXZWgd`Zc\ZVgdgWZVg^c\#
(# HideaVi]Z^bbZY^ViZanVcYXdggZXi^ciZg[ZgZcXZ
egdWaZb#
"*."
#ROSS 3LIDE
,EADSCREW
!DJUSTMENT
7VX`aVh] ^h i]Z Vbdjci d[ eaVn [djcY ^c V aZVY
hXgZl#>iXVcWZ[djcYWnijgc^c\i]ZXgdhhha^YZ
]VcYl]ZZa ^c dcZ Y^gZXi^dc! i]Zc ijgc^c\ i]Z
]VcYl]ZZa i]Z di]Zg Y^gZXi^dc# L]Zc i]Z Xgdhh
ha^YZ WZ\^ch id bdkZ! i]Z WVX`aVh] ]Vh WZZc
iV`Zcje#
.OTE !VOID THE TEMPTATION TO OVERTIGHTEN THE
CROSS SLIDE BACKLASH SCREW /VERTIGHTENING WILL
CAUSE EXCESSIVE WEAR TO THE SLIDING BLOCK AND
LEAD SCREW 2EDUCING BACKLASH TO LESS THAN IS IMPRACTICAL AND REDUCES CROSS SLIDE LIFE
7VX`aVh] ^h VY_jhiZY Wn i^\]iZc^c\ dg addhZc"
^c\ i]Z XVe hXgZlh h]dlc ^c &IGURE # I]ZhZ
hXgZlh YgVl V lZY\Z"ineZ cji V\V^chi i]Z aZVY
hXgZl VcY bV^c cji# >[ ndj \Zi i]Z \^W idd i^\]i!
addhZci]ZXVehXgZlhV[Zlijgch!iVei]ZXgdhh
ha^YZV[Zli^bZhl^i]VgjWWZgdglddYZcbVaaZi!
VcY ijgc i]Z ]VcYaZ hadlan WVX` VcY [dgi] jci^a
i]Z]VcYaZijgch[gZZan#IdgZVY_jhii]ZWVX`aVh]!
gdX` i]Z ]VcYaZ WVX` VcY [dgi] VcY i^\]iZc i]Z
hXgZlhadlanjci^ai]ZWVX`aVh]^hViVeegdm^bViZan
%#%%&Vh^cY^XViZYdci]Z]VcYl]ZZaY^Va#
,EADSCREW %NDPLAY
!DJUSTMENT
6[iZgVadc\eZg^dYd[i^bZ!ndjbVn[^cYi]Vii]Z
aZVYhXgZl[dgi]gZVY^c\deZgVi^dchbVnYZkZade
V W^i d[ ZcY eaVn# I]^h aVi]Z ^h YZh^\cZY hd i]Vi
eaVnXVcWZgZbdkZY#
4O REMOVE LEADSCREW END PLAY
9>H8DCC:8IA6I=:;GDBEDL:G#
Jh^c\V)bb]ZmlgZcX]!gZbdkZi]Zi]gZZ
XVehXgZlhVcYi]ZXdkZg&IGURE #
Jh^c\V(bb]ZmlgZcX]!addhZci]ZgZiV^cZg
hZihXgZl&IGURE #
:c\V\Zi]Z]Va[cjiaZkZgVcYbVcjVaangdiViZ
i]ZbVcjVaVegdc[ZZY]VcYl]ZZaWVX`VcY
[dgi] ha^\]ian id iZhi [dg ZcY eaVn# L]^aZ ndj
VgZ Yd^c\ i]^h! i^\]iZc i]Z gZiV^cZg jci^a Vaa
aZVYhXgZlZcYeaVn^hgZbdkZY#
I^\]iZci]ZhZihXgZl!gZ^chiVaai]ZXdkZg!VcY
gZ[^aai]Z]djh^c\l^i]d^a#
D^a;^aa
GZiV^cZg
8VeHXgZlh
&IGURE AZVYhXgZlZcYeaVnVY_jhibZci
adXVi^dc#
&IGURE 8gdhhha^YZWVX`aVh]VY_jhibZci
hdX`Zi]ZVYXVehXgZlh#
"+%"
<%+%%'%m+%7^\7dgZAVi]Z
'IB !DJUSTMENT
L]ZcVY_jhi^c\i]ZXgdhhha^YZ!iV^ahidX`!hVYYaZ!
VcY XdbedjcY gZhi \^W hXgZlh &IGURES ! `ZZe ^c b^cY i]Vi i]Z \dVa ^h id gZbdkZ
hadee^cZhh^ci]ZlVnhl^i]djiXVjh^c\i]Zha^YZh
id W^cY# AddhZ \^Wh l^aa XVjhZ V eddg [^c^h] dc
i]Zldg`e^ZXZVcYbVnXVjhZjcYjZlZVgdci]Z
ha^YZ#DkZg"i^\]iZc^c\bVnXVjhZegZbVijgZlZVg
dci]Zha^YZ!aZVYhXgZl!VcYcji#
I]ZXgdhhha^YZ!iV^ahidX`!hVYYaZ!VcYXdbedjcY
gZhi\^WhjhZViVeZgZYe^ZXZd[^gdcl]^X]^h]ZaY
^c edh^i^dc Wn ild \^W hXgZlh Vi deedh^c\ ZcYh
d[ i]Z \^W# L]Zc i]ZhZ deedh^c\ [gdci VcY gZVg
\^W VY_jhibZci hXgZlh VgZ ijgcZY ^c deedh^iZ
Y^gZXi^dch[gdbZVX]di]Zg!DcZhXgZlXadX`l^hZ
VcY i]Z di]Zg XdjciZgXadX`l^hZ! dg k^hV kZghV
i]Zh^c\aZ\^Wl^aaWZejh]ZY[dgZdgV[iid[^aai]Z
addhZkd^Y^ci]ZlVn#I]jh!i]ZeaVn^ci]Zha^YZ^h
gZbdkZY#>[bdgZeaVn^hcZZYZYVY_jhii]ZhXgZlh
hdi]Z\^W^hbdkZYVcY]ZaY^ci]Zdeedh^iZY^gZX"
i^dc#
AZ[i<^W
HXgZl
&IGURE ;gdciXgdhhha^YZVcYXdbedjcY
gZhi\^WhXgZladXVi^dch#
8dbedjcYGZhiGZVg<^WHXgZl
AZ[i<^W
HXgZl
&IGURE IV^ahidX`\^WhXgZladXVi^dc#
Ha^YZGZVg<^WHXgZl
&IGURE GZVgXgdhhha^YZVcYXdbedjcYgZhi
\^WhXgZladXVi^dch#
AZ[i<^W
HXgZl
&IGURE AZ[ihVYYaZ\^WhXgZl#
<%+%%'%m+%7^\7dgZAVi]Z
"+&"
(ALFNUT !DJUSTMENT
L]Zc VY_jhi^c\ i]Z ]Va[cji \^Wh gZbdkZ i]Z
i]gZVYY^VaidZmedhZi]Zild\^WhXgZlh&IGURE
# Ndjg \dVa ^h id gZbdkZ hadee^cZhh ^c i]Z
lVnhl^i]djiXVjh^c\i]Z]Va[cjiidW^cY#Ndjl^aa
addhZci]Z_VbcjihVcYijgci]ZildhZihXgZlh
XadX`l^hZ jci^a ha^\]i iZch^dc ^h [Zai ^c i]Z hZi
hXgZl# I]Z \^Wh l^aa i]Zc WZ ha^\]ian egZ"adVYZY#
I^\]iZci]Z_Vbcjihl]Zc[^c^h]ZY#
&EED #LUTCH
!DJUSTMENT
I]^h aVi]Z ^h YZh^\cZY l^i] V [ZZY XajiX]# I]^h
XdcZ ineZ XajiX] ]Zaeh egdiZXi i]Z Vegdc [ZZY
hnhiZb[gdbdkZgadVY#I]Z[ZZYXajiX]XdbZhhZi
[gdbi]Z[VXidgn#=dlZkZg!V[iZgi]ZaVi]ZWZXdbZh
Wgd`Zc^c!ndjbVn]VkZidgZVY_jhii]^hhZii^c\#
4O ADJUST THE CLUTCH RELEASE POINT
Jh^c\ V *bb ]Zm lgZcX]! ijgc i]Z XZciZg
XVe hXgZl XadX`l^hZ id ^cXgZVhZ i]Z XajiX]
]daY^c\ edlZg! VcY ijgc XdjciZgXadX`l^hZ id
YZXgZVhZ i]Z XajiX] ]daY^c\ edlZg &IGURE
#
6egdc
HiVgii]ZaVi]Z#
=Va[Cji<^W
6Y_jhibZcih
Ed^cih
I]gZVY9^Va
GZbdkZY
AZVYhXgZl
&IGURE =Va[cji\^WVY_jhibZci#
:c\V\Z i]Z edlZg [ZZY VcY ]daY i]Z adc"
\^ijY^cVa [ZZY ]VcYl]ZZa l^i] dcZ ]VcY#
I]Z XajiX] h]djaY gZaZVhZ l^i]^c V [Zl hZX"
dcYhl^i]djindj[^\]i^c\]VcYl]ZZagdiVi^dc#
L]Zc ^i YdZh! i]Z ]daY^c\ [dgXZ ^h Veegdm^"
bViZan&'`\#
GZVY_jhi i]Z XajiX] hXgZl Vh gZfj^gZY id
VX]^ZkZi]Z&'`\hZii^c\#
8ajiX]
HXgZl
&IGURE ;ZZYXajiX]#
"+'"
<%+%%'%m+%7^\7dgZAVi]Z
6 "ELTS
"RAKE AND 3WITCH
6[iZgXdch^hiZciaVi]ZjhV\Z!^il^aaWZcZXZhhVgn
idXdbeZchViZ[dgWZailZVg#
6[iZgXdch^hiZciaVi]ZjhV\Z!^il^aaWZcZXZhhVgn
idXdbeZchViZ[dgWgV`Za^c^c\lZVg#
4O ADJUST OR REPLACE THE 6 BELTS ON THE LATHE
4O ADJUST THE BRAKE AND BRAKE SWITCH
9>H8DCC:8IA6I=:;GDBEDL:G
9>H8DCC:8IA6I=:;GDBEDL:G
DeZc gZVg XdkZg dc i]Z aVi]Z WVhZ &IGURE
#
GZbdkZi]Zh^YZbdidgXdkZg#
JhZ V ')bb lgZcX] VcY VY_jhi i]Z WZai
iZch^dc ]Zm cjih hZZ &IGURE i]ZgZ ^h
Veegdm^bViZan&%bbWZaiYZ[aZXi^dcdcZVX]
WZai l]Zc egZhhZY [^gban ^c i]Z XZciZg ^c
WZilZZci]ZejaaZnh#
.OTE 2EPLACE ALL THREE BELTS AS A MATCHED
SET EVEN IF ONE SHOWS CRACKING GLAZING OR
FRAYING
JhZ V &+bb lgZcX] VcY VY_jhi i]Z WgV`Z
gdY&IGURE hd!l]Zci]Z[ddieZYVa^h
egZhhZY! i]Z WgV`Z WVcY [^gban XaVbeh i]Z
Ygjb#L]ZcgZaZVhZYi]ZWgV`ZWVcYh]djaY
WZaddhZdci]ZYgjb#
.OTE2EPLACE THE BRAKE BAND WHEN THE FRIC
TION MATERIAL IS WORN DOWN TO APPROXIMATELY
MM THICK
GZ^chiVaai]ZgZVgXdkZg#
EjaaZn
9Z[aZXi^dc
7ZaiIZch^dc6Y_jhibZci
("*bb
<Ve
7gV`ZGdY
EjaaZn
7gV`ZHl^iX]8Vb
VcY8VehXgZl
&IGURE 7gV`ZWVcYVcYhl^iX]#
&IGURE K"WZaiVY_jhibZci#
JhZV*bb]ZmlgZcX]VcYVY_jhii]ZWgV`Z
hl^iX]XVbhdl]Zc^ci]ZgZaZVhZYedh^i^dc!
i]ZgZ^h(id*bb\VeWZilZZci]ZXVbVcY
i]ZWgV`Zhl^iX]ejh]gdY&IGURE #
GZ^chiVaa hV[Zin XdkZg VcY iZhi [ddi WgV`Z
deZgVi^dc#
<%+%%'%m+%7^\7dgZAVi]Z
"+("
#ONTROL 0ANEL %LECTRICAL
3"
?d\Hl^iX]
3"
:bZg\ZcXnHideHl^iX]
3!
EdlZgDC$D;;Hl^iX]
EdlZgAVbe
3!
EjbeHl^iX]
&IGURE 8dcigdaeVcZahl^iX]Zh#
"+)"
<%+%%'%m+%7^\7dgZAVi]Z
3WITCH AND -OTOR %LECTRICAL
&IGURE Ejbel^g^c\B'#
&IGURE He^cYaZbdidgl^g^c\B&#
&IGURE He^cYaZgdiVi^dchl^iX]HF&!HF'#
&IGURE BV^cedlZghl^iX]H#
&IGURE 7gV`Zhl^iX]HF)#
&IGURE <ZVgXdkZga^b^ihl^iX]HF(#
<%+%%'%m+%7^\7dgZAVi]Z
"+*"
-AIN %LECTRICAL "OX
He^cYaZBdidg
8dciVXidg@B&
He^cYaZBdidg
8dciVXidg@B'
EjbeBdidg
8dciVXidg@B(
He^cYaZBdidg
I]ZgbVaGZaVn
;G&
EjbeBdidg
I]ZgbVaGZaVn
;G'
<gdjcY7adX`
*%6BVhiZg
EdlZgHl^iX]$
GZaVnH
He^cYaZBdidg
IZgb^cVa7adX`
BVhiZgEdlZg
8dciVXidg
@B)
&IGURE #:aZXig^XVaWdm#
"++"
IgVch[dgbZgI8
*6;jhZ
;J'
(6;jhZ
;J(
BV^cIZgb^cVa
7adX`
<%+%%'%m+%7^\7dgZAVi]Z
-ODEL ' %LECTRICAL $IAGRAM
@]Xg_Xj\Zfem\ik\i`j
Y\`e^lj\[#Zfee\Zkk_\
ÈN`c[N`i\Éfi
ÈDXel]XZkli\[
C\^ÉkfC*fi
ZfekXZkfiXe[
kiXej]fid\i
]X`cli\dXp
i\jlck%
<%+%%'%m+%7^\7dgZAVi]Z
"+,"
(EADSTOCK 'EAR 3YSTEM
3ERIES 0ARTS
&+
&*
&)
&'
&(
&&
&, &- &. '% '& '' '( ') '*
&%
'+ ', '- '. (% (& (' (( ()
(*
(+
,
(,
((.
+
)%
.!-
&',
*
&'-
)&
&'.
)'
)
)(
(!'
;L98dciVXidg
))
G:K8dciVXidg
&'+
&
)*
)+
),
&%- &%.
&%+
&%)
.&
.( .) .* .+ ., .- .. &%% &%&&%'
&%,
&%(
&%*
.'
&'(
&&'
&&%
&'* &') &'' &'& &'% &&. &&- &&, &&+ &&* &&)
&&(
&&&
.%
&(& &(%
).
8dcigda
HnhiZb
HiZe9dlc
IgVch[dgbZg
-.!--,
&('
-+
)-
*%
*,
*+
** *)
*(
*&
*'
*-*!-)
IZgb^cVa7Vg
-(
&((
8dcigdaHnhiZb;jhZh
&() &(*
&(+ &(,
*.
+%
-'
BV^cEdlZgHl^iX]
-&
-%
+&
+'
,.!,-
+(
,,
+)
,+
,*
"+-"
,)
,(
,'
,&
,%
+.
+- +, ++
+*
<%+%%'%m+%7^\7dgZAVi]Z
(EADSTOCK &ACE AND 3HIFT 3YSTEM
3ERIES 0ARTS
&)%
'&.
''%
&(.
&)&
&)'
).
&)*
&)+
&),
''(
'''
''&
&(-
&)-
&).
&*%
'(%
&)(
&))
<%+%%'%m+%7^\7dgZAVi]Z
"+."
(EADSTOCK 3HIFT 3YSTEM
3ERIES 0ARTS
&-)
&-*
&-+
&-,
&-&-.
&-%
&.%
&.&
&-(
&-'
&.'
&.+ &.*
&,%
&+.
&,&
&.)
''.
''&.(
&,' &,(
&,)
&,*
&+,
&,+
&++!'')
&+*
&+)
&+(
&,,
&,-
&+'
&,.
&+&
&-(
&+%
&-%
&*.
&-&
''*
'',
''+
&*-
",%"
&*,
&*+
&**
&*) &*'
&*&
&*(
<%+%%'%m+%7^\7dgZAVi]Z
(EADSTOCK /IL 0UMP 3YSTEM
3ERIES 0ARTS
'&&
'&'
'&(
'&)
'&*
'(& '&+
'%%
&..
'&, '&-
'&%
'%.
'%-
'%,
'%+
'%*
'%)
'%(
'%'
<%+%%'%m+%7^\7dgZAVi]Z
'%&
&.-
&.,
",&"
",'"
" #
!
!
" #
#
"
$ # #
$
" #
#
#
$ # # #
#
#
#
#
#
"
# !
"
# !
# #
"
" #
!
!
#
#
#
#
$ # # #
$ # #
#
#
#
#
" #
$ # # " #
!
!
" #
!
!
" #
" #
#
$ # #
#
$## <%+%%'%m+%7^\7dgZAVi]Z
%!! !%
&%% ! $ %
!%
! $ %
&%%
"!
" "!
" %!! !%
&%% !%
!%
!% !%
!
#
# ! $ %
"!$!
%!! !%
!%
&
&%%
!%
%!! & % % !%
&%%
!%
$ %
!!
!!
#!% !!
#
!
!!
!!
!%
!%
<%+%%'%m+%7^\7dgZAVi]Z
!
#
% !
"
! $ %
% $ $
! $ %
#
!
& % %
"
!
#
% ! $ %
% !%
!%
"!
!#
!
"
% #
!
!%
!%
"
!
#
& % %
%
#
& % %
"
!
#
% #
!" % ",("
",)"
$ %
#
!!
!"% !%
$ %
$ %
!
#
!!
$ "
!!
!"% !!
$
$
#
$ "
!"!!
$ $ %
% $ %
"
%
"
! $ %
!!
<%+%%'%m+%7^\7dgZAVi]Z
1UICK #HANGE 'EARBOX 'EAR 3YSTEM
3ERIES 3ERIES 0ARTS
&%),
&%+,
&%,%
&%)+ &%)&%++
&%*. &%,(
&%,&
&%%&
&%).
&%*%
&%+.
&%*&
&%*'
&%*(
&%*)
&%**
&%*+
&%'%
&%(&
&%+%
&%&,
&%+(
&%(&%(&
&%(&
&&&,
&%+)
&%,(
&%+&%)*
&%)(
&%))
&%)%
&%.(
&%.(
&%*&%(.
&%('
&%(.
&%)'
&%)&
&%(+
&%*,
&%''
&%(*
&%()
&%'(
&%'%
&%')
&%'*
&%()
&%('
&%(&%((
&%(&
&%'+
&%&+
&%&*
&%&(
&%&&
&%&'
&%&) &%&%
<%+%%'%m+%7^\7dgZAVi]Z
&%(%
&%'.
&%%.
&%'&%%-
&%&&%%+
&%%,
&%',
&%'*
&%%(
",*"
1UICK #HANGE 'EARBOX &ACE
3ERIES 0ARTS
&&%&%,)
&%,,
&%,'
&%%'
&%(,
&&&(
&&'+
&&%.
&&&%
&&'&&%(
&&&+
&&&'
&%&.
&&',
&%+&
&&&&
&&%(
&&&)
&%'&
&&&*
&%.-
",+"
<%+%%'%m+%7^\7dgZAVi]Z
1UICK #HANGE 'EARBOX 3HIFT 3YSTEM
3ERIES 0ARTS
&%.'
&%&&%-)
&&%&
&%-*
&&'&
&%..
&&%(
&&%)
&%'(
&%.,
&&'.
&&''
&%-&%-+
&%.%
&%.)
&%-&
&%-(
&%.&
&%.*
&%.+
&%,&&')
&%-'
&%,.
<%+%%'%m+%7^\7dgZAVi]Z
",,"
1UICK #HANGE 'EARBOX 3HIFT 3YSTEM
3ERIES 0ARTS
&%-.
&&&-
&%%)
&%%*
",-"
&%..
&&%*
&%-%
&%.,
&%+*
&%-,
&%,+
&&%+ &&%,
&%+' &%..
&&%% &%,*
&&&.
&&%'
&&'%
<%+%%'%m+%7^\7dgZAVi]Z
! "" ! "" " ! " !'
!#%!
%!
'#
#&"!
"#!&
"#!&
"#!&
"#!&
"#!&
! ' "#!
!#!
"#"!& ' ! ' "#
! ' "#"!& ' !%!$
"!& ' !#
"
! ! #' '#!#! ! #' ! #' ! #' ! #' ! #' ! '#!#! ! #' ('' "#
! %!
"!& '
! ' "#
! #' #' ! "#
('' ! #' ! #'
! #' ! #' ! #' ! #' !
! " " " " " ! #' ! #' ! #' ! #'
! #' ! #' ! #' #'
"#
'#!#! #!$"#! "# "#
! #' #'
!
( ' ' ! "#
! #' #' ! #'
! #' #' "#
$#
!
!
" !
! ' %!
" $
%!$
" !
"#"%
! ' "#!
$
( ' ' !
"!& '
"!& '
"!& '
"!& ' ( ' ' "!& ' # ! ' " "!&
"!& '
## #
<%+%%'%m+%7^\7dgZAVi]Z
",."
"-%"
" # "
#
#
" #
" #
!# #
!
#
#
# !
<%+%%'%m+%7^\7dgZAVi]Z
#ARRIAGE
3ERIES 0ARTS
'%*+
'%)'%,.
'%-%
'%,-
'%))
'%)*
'%.%
'%*'
'%-&
'%)+
<%+%%'%m+%7^\7dgZAVi]Z
'%.&
"-&"
#ROSS 3LIDE AND #ARRIAGE
3ERIES 0ARTS
'%%(
'%+.
'%,(
'%*%
'%).
'%-.
'%(,
'%%%
'%)&
'&''
'%--
'%)(
'%)'
'&'(
'%)%
'%(&
'%.'
'%(.
'%.(
'%.)
'%-,
'%+-
'%()
'%(- '%,&
'%-+
'%-)
'%'.
'%-*
"-'"
'%,%
'%,'
'%(+
'%+'
'%+(
'%+&
'%,*
'%*'%&(
'%+,
'%,)
'%++
'%*.
'%+)
'%%,
'%-- '%+%
'%+*
'%&*
<%+%%'%m+%7^\7dgZAVi]Z
#OMPOUND 2EST AND 4OOL 0OST
3ERIES 0ARTS
'%%(
'%+.
'%,(
'%*%
'%).
'%-.
'%(,
'%%%
'%)&
'&''
'%--
'%)(
'%)'
'&'(
'%)%
'%(&
'%.'
'%(.
'%.(
'%.)
'%-,
'%+-
'%()
'%,&
'%('%-+
'%-)
'%'.
'%-*
'%,%
'%,'
'%(+
<%+%%'%m+%7^\7dgZAVi]Z
'%+'
'%+(
'%+&
'%,*
'%*'%&(
'%+,
'%,)
'%++
'%*.
'%+)
'%%,
'%-- '%+%
'%+*
'%&*
"-("
#ARRIAGE /IL 0UMP 3YSTEM
3ERIES 0ARTS
'&%-
'%,+
'&&%
'&%.
'&&&
'%.*
'%,,
'&%,
'&%+
'%.+
'&%*
'%.,
'&%)
'%.'&%(
'%..
'&%%
'&%'
'&%&
'&&(
'&&'
"-)"
'&&*
'&&)
'&&,
'&&-
'%),
'&&+
<%+%%'%m+%7^\7dgZAVi]Z
%$ #
"%"' "
%$
""
#"'
#"'
# #"' (
"%"' "
' "
#
#"' (
#$#"' # "%$
"$
$"%#$" $"%#$" ## #$#"' ( (%$
""%$
"###"'
'&)'#"
"## %"#$
# #"' ( %$
"$
%#
%$
## #$#"' (
#"'
%$
$ #$#$
"
"##
% '&)'#"
#&
""%$
"### "
"
# #"' ( #
#"' ##
#$#"' (
# #"' (
$"$
#
#"' ( (
$
"
# #"' (
$ " (
#
#"' (
%
""
#
%"'#"
# #"' ( "###&"
"$
#
#"' # "
"%"' "
(%$
"%"' "
# #"' ( $"# #"#
%"#$
(%$
$ #$# #"#
#
#"' #!%"$
"%"' "
""#&
"%"' "
%
#$%
&"
"%"' "
#"' (
"%"' "
$#" ( "%"' "
"### "
#
#" (
$$ $
# #" (
$%$$
#
$%%$
( ( #"' ( ( #"' ( #" (
( (
#$$
#$ <%+%%'%m+%7^\7dgZAVi]Z
"-*"
!
!!
"
" " !
" "
"
#
"
"
" # " "
"
"-+"
<%+%%'%m+%7^\7dgZAVi]Z
!PRON &ACE 4HREAD $IAL !UTO 3TOP 3YSTEM
3ERIES 0ARTS
(%%(
(%'I]gZVY
9^Va
(&&. (%%&
(%%,
(%.+
(%.,
(%.(%..
(&&%
(%&-
(&%)
(&%(
(&%.
(&%'
(&%&
(%&.
(&%%
(&%+ (%%- (&%,
(&%-
(%'%
(%'.
(%(%
(%).
(%+)
(%,*
(%+%
(%*+
(%+&
(%*.
(%*'
(%*% (%%+
(%''
(%)-
<%+%%'%m+%7^\7dgZAVi]Z
(%',
(%-'
(%'+
(%-*
(%*,
(%*(%%+
(%')
(%'&
(%'(
(%'*
"-,"
"--"
(%&(
(%&&
(%&%
(%%&
(%%)
(&&)
(&&*
(%%'
(%%+
(%%*
(%%+
(%&,
(%,%
(&&&
(%+*
(%,(
(%%(
(%(&
(%&'
(%,& (%((
(%,'
(&&, (&&-
(&&( (%('
(%.'
(%(,
(%-+
(%%(
(%-(
(%-)
(%&*
(%),
(%.*
(%.(
(%-'
(%.)
(%,+ (%,- (%,, (%-.
(%+.
(%-%
(%,*
(%-&
(%,)
(%,.
(%*,
(%+)
(%+(
(%+'
(%++
(%%.
(&%*
(&&'
(%.&
(%-,
(&&+
(%.%
(%--
(%-*
!PRON 'EARING (ALFNUT &EED 3YSTEM
3ERIES 0ARTS
<%+%%'%m+%7^\7dgZAVi]Z
!PRON &EED 2OD #LUTCH AND ,EVER 3YSTEM
3ERIES 0ARTS
(%+-
(%*(
(%&'
(%&,
(%**
(%*&
(%&+
(%&*
(%*'
(%)+
(%*%
(%&)
(%*)
(%*&
(%%(
(%(-
(%(.
(%&'
(%&'
(%()
(%(*
(%(+
(%()
(%)&
(%)*
(%)'
(%))
(%)(
(%)'
(%).
(%)%
<%+%%'%m+%7^\7dgZAVi]Z
"-."
" " "" " !
" "" "
" !"
"!& '
$#""(
#$#
"!& ' !%# ' $
(
"#
! ' "#"!& ' "#"%
"# !""" !
"!& ' %!
#! #
! ' "#
$ ##%!
"
!#
& ' "!& '
%!
" !
"#"!& ' '$# %!$
"%
"! ' "
$"
!"%
$
('' ! #'
&!"#
"#
#!$"#! &!!
#&"! " !$# "!& ' "# #&"!
& ' ! " " "" !
" "
"#
$!
! ' "%
%!$
'#!#! %!"#
"!& '
" "!&
"! '
!""" !
%!
! &!!
! #'
('' "#
$ "%
%!
"#"!& ' ! %!
'#!#! ! #' #'
"#
('' "!& '
" !
"!& '
! #'
! %!
"#
('' "#
"!& '
! ! !
&
#&"!
" "!&
#!"#
#!(
"!& '
".%"
<%+%%'%m+%7^\7dgZAVi]Z
! !
" !" "
! "
"
<%+%%'%m+%7^\7dgZAVi]Z
" ! "
"
!
".&"
4AILSTOCK
3ERIES 0ARTS
)%%&
)%%'
)%%)
)%%*
)%%+
)%%,
)%%-
)%),
)%&%
)%%.
)%&'
)%&&
)%&(
)%&)
)%&*
)%))%%(
)%''
)%&+
)%',
)%')%'.
)%'(
)%')
)%'*
)%*(
)%'+
)%*'
)%)*
)%(& )%(%
)%&,
)%&)%*& )%*%
)%). )%&.
)%'%
)%'&
)%))
)%(*
)%('
)%((
)%(,
)%)+
)%()%*)
)%(.
)%**
)%)%
)%)&
)%)'
)%)(
".'"
<%+%%'%m+%7^\7dgZAVi]Z
"
"
"
& "
" & $
#"#(
"
!
"!&
"!& '
$#
#!$"#!
"!& '
( ' '
"! '
#&"!
&
'$#
&"!
&!!#!
!$!&!
"! '
"!& '
"#
'# ' #"#"
&"!
#
"" & ! "" " "" <%+%%'%m+%7^\7dgZAVi]Z
"%
$"##
""!&
"#
%!
%!
"#
""!&
"#"!& '
"#
"
&"!
'# ' '# '
! ' !
"#"!& '
"#
!%#' "#
!$!&!
&!#
"!& '
"#"!& '
".("
".)"
*&)&
*%'*
*%(%
*%)'
*%)( *%',
*%'*%'+
*&+.
*&&, *&&- *%%)
*%')
*&'(
*%%(
*%()
*&''
*&'&
*&'%
*&&* *&&+ *&,& *&&. *%%*
*%%& *&'.
*&,(
*&,%
*&,'
*&)%
*&(.
*&(-
*&(+
*%'(
*&&&
*%'.
*%%,
*&(%
*&(&
*%%.
*%%-
*%&)
*%&*
*&()
*%&(
*%(&
*%&'
*%&%
*&((
*&('
*%'' *%(( *%'& *%&*&(*
*%&+
*%(' *%'% *%&.
*%%'
*&'-
*%%+
*&',
*&'+
*&(,
*&')
*&'*
"ED !SSEMBLY
3ERIES 0ARTS
<%+%%'%m+%7^\7dgZAVi]Z
"RAKE 0EDAL AND (EADSTOCK 0ANELS
3ERIES 0ARTS
*&,)
*&,+
*&)) *&)*
*%-(
<%+%%'%m+%7^\7dgZAVi]Z
*%-)
*%-*
".*"
"RAKE 3YSTEM AND #HANGE 'EARS
3ERIES 0ARTS
*%-'
*%-&
*%-%
*%,.
*%,-
*%(*
*%(+
*%,,
*%(,
*%(*%(.
*%%+
*%,(
*%,'
*%,&
*%(,
*%+.
*%(,
*%)%
*%+-
*%)&
*%+,
*%)'
*%++
*%)(
*%+*
*%))
*%)*
*%+(
*%+'
*%+&
*%+%
*%)- *%).
*%*%
*%),
*%*+
*%,%
*%**
*%*&
*%*)
*%+)
*%*' *%*(
*%)+
".+"
*%*.
*%**%*,
<%+%%'%m+%7^\7dgZAVi]Z
-OTOR AND (EADSTOCK -OUNTING
3ERIES 0ARTS
*&,*
*%,+
*%(,
,%'&
*&++
*&+,
*&+)
*&+*
*&++ *&+)
*&')
*&'(
*&(,
*%(+
*&+(
*%++
*%)'
*&+'
*&+*
*%&,
*&+&
*%*&
*&+%
*%+*%(,
*%*'
*%*(
*%*)
*&**&*.
<%+%%'%m+%7^\7dgZAVi]Z
*&**
*&*,
*%)*&*+
*%**
*&*&
*%-*
*&*'
*%-) *&*( *&*)
".,"
%ND #OVERS AND 3PLASH 'UARD
3ERIES 0ARTS
*%-+
*%--
*%-.
*%-,
*&).
*%.&
".-"
*&)*&*%
*%-, *%.%
*%,&
<%+%%'%m+%7^\7dgZAVi]Z
#HANGE 'EAR 3YSTEM
3ERIES 0ARTS
*%-'
*%.(
*%.)
*%.(
*&&&
*%.*
*&%-
*%-&
*&&'
*%.,
*&%*
*&%.
*&&)
*%,.
*%-%
*&%+
*%.-
*&&%
*&&(
*%..
*&%%
*&%&
*%,(
*&%'
*%,*%,*
*%,)
*&)+
*&%)
<%+%%'%m+%7^\7dgZAVi]Z
*&%(
*&), *%-+
".."
$
$
$ "&%%"
$! !
$
% $ %
!% $ % " "!
!" !
"
" "
" !
%"!
! !
$ %
!!
!
!
! $!
% ! !
$ %
$ %
"! !
#!
"!
%
$ %! %
!#
!
"$ $
%"! !$ $ %! %
! !
$ !
! !
#
!
! !!
! $!
#
"! ! !"
%
%"! ! $! !
%
!$ &
"&
!
!#
! $!
%
! $! !
!"
!%
%"! !"
!#
$!
!"
!%
!%
!
!"
!&
" &
#
"
!%
$ %
$ %
<%+%%'%m+%7^\7dgZAVi]Z
% $ $
#
#
$
$ $
$
$
$
$
$ !
$
# $ $ $! # $
# $
# $
$! !
!
$
"
# $
# $
# $
"
!
#
#
#
# # #
<%+%%'%m+%7^\7dgZAVi]Z
!
# $
# $
# # # # $
# $
$
# $
# $
$! # $
# $
#
# $
$
$
# $
#
# $
$
$! # $
!
# $
# $
%
!"
#!
"&%&"
3TEADY AND &OLLOW 2ESTS
3ERIES 0ARTS
+%&-
+%&,
+%&+
+%&*
+%&)
+%&(
+%&'
+%'%
+%&.
+%'&
+%&&
+%&%
+%%.
+%%-
+%%,
+%''
+%'(
+%')
+%%+
+%'*
+%%*
+%%(
+%%) +%%'
+%'+
+%%&
+%',
+%'+%'.
+%(%
+%(&
+%('
"&%'"
<%+%%'%m+%7^\7dgZAVi]Z
# $ $
! #
% #
#$ !
! # $
"
! $ !
# <%+%%'%m+%7^\7dgZAVi]Z
! # $
#
#$ $ #
#
"
!
#
$ $
#
"&%("
!CCESSORIES #OOLANT AND ,IGHTING 3YSTEM
3ERIES 0ARTS
,%%&
,%%.
,%&'
,%%+
,%&&
,%&(
,%%'
,%&,%%(
,%%)
,%&*
,%%,%&+
,%%*
,%%,
,%&)
,%&%
,%&."&
,%&,
,%'&
,%'*
,%&."'
,%&."(
,%')
,%'%
,%'(
,%''
*&,+
,%&.
"&%)"
#'
##
!" # #
$##(" # #
# "#&!
&$&!
&$&!
&$#(
#
&$
# # !" "%
# #!
!"!&"! '&!"# " "#!"!&!%!
""!&!%!
&!"# $!$
""(
"!""(
"
$ % &
"!& '
#! $ ""(
"$ ('#$
"# &%%
))'#$
<%+%%'%m+%7^\7dgZAVi]Z
-AIN %LECTRICAL "OX
3ERIES 0ARTS
-%%'
-%%&
-%%*
-%%(
-%%)
-%%+
-%%,
-%%-%&)
-%%.
-%&(
-%&'
##! # ##! # #!!&"## ##! #
#!!&"##
#!"!! %#
##! #
!$#!! %
<%+%%'%m+%7^\7dgZAVi]Z
-%&%
-%&&
!$#!! %
#!!
#!#!!
!$#!!
$# "#!!$#!!
%
"&%*"
7!22!.49 !.$ 2%452.3
<g^ooan>cYjhig^Va!>cX#lVggVcihZkZgnegdYjXi^ihZaah[dgVeZg^dYd[ YEARidi]Zdg^\^cVaejgX]VhZg[gdb
i]ZYViZd[ejgX]VhZ#I]^hlVggVcinYdZhcdiVeeanidYZ[ZXihYjZY^gZXiandg^cY^gZXianidb^hjhZ!VWjhZ!
cZ\a^\ZcXZ!VXX^YZcih!gZeV^ghdgVaiZgVi^dchdgaVX`d[bV^ciZcVcXZ#I]^h^h<g^ooan»hhdaZlg^iiZclVggVcin
VcYVcnVcYVaalVggVci^Zhi]VibVnWZ^bea^ZYWnaVl!^cXajY^c\VcnbZgX]VciVW^a^indg[^icZhh![dgVcneVg"
i^XjaVgejgedhZ!VgZ]ZgZWna^b^iZYidi]ZYjgVi^dcd[i]^hlg^iiZclVggVcin#LZYdcdilVggVcidggZegZhZci
i]Vii]ZbZgX]VcY^hZXdbea^Zhl^i]i]Zegdk^h^dchd[VcnaVldgVXihjcaZhhi]ZbVcj[VXijgZghdlVggVcih#
>ccdZkZcih]Vaa<g^ooan»ha^VW^a^injcYZgi]^hlVggVcinZmXZZYi]ZejgX]VhZeg^XZeV^Y[dgi]ZegdYjXiVcY
VcnaZ\VaVXi^dchWgdj\]iV\V^chi<g^ooanh]VaaWZig^ZY^ci]ZHiViZd[LVh]^c\idc!8djcind[L]ViXdb#
LZh]Vaa^ccdZkZciWZa^VWaZ[dgYZVi]!^c_jg^ZhideZghdchdgegdeZgindg[dg^cX^YZciVa!Xdci^c\Zci!heZX^Va!
dgXdchZfjZci^VaYVbV\ZhVg^h^c\[gdbi]ZjhZd[djgegdYjXih#
IdiV`ZVYkVciV\Zd[i]^hlVggVcin!XdciVXijhWnbV^adge]dcZVcY\^kZjhVaai]ZYZiV^ah#LZl^aai]Zc
^hhjZ ndj V ¸GZijgc CjbWZg!»» l]^X] bjhi WZ XaZVgan edhiZY dc i]Z djih^YZ Vh lZaa Vh i]Z ^ch^YZ d[ i]Z
XVgidc# LZ l^aa cdi VXXZei Vcn ^iZb WVX` l^i]dji i]^h cjbWZg# Egdd[ d[ ejgX]VhZ bjhi VXXdbeVcn i]Z
bZgX]VcY^hZ#
I]ZbVcj[VXijgZghgZhZgkZi]Zg^\]iidX]Vc\ZheZX^[^XVi^dchViVcni^bZWZXVjhZi]ZnXdchiVcianhig^kZid
VX]^ZkZWZiiZgfjVa^inZfj^ebZci#LZbV`ZZkZgnZ[[dgiidZchjgZi]VidjgegdYjXihbZZi]^\]fjVa^inVcY
YjgVW^a^inhiVcYVgYhVcYlZ]deZndjcZkZgcZZYidjhZi]^hlVggVcin#
EaZVhZ[ZZa[gZZidlg^iZdgXVaajh^[ndj]VkZVcnfjZhi^dchVWdjii]ZbVX]^cZdgi]ZbVcjVa#
I]Vc`ndjV\V^c[dgndjgWjh^cZhhVcYXdci^cjZYhjeedgi#LZ]deZidhZgkZndjV\V^chddc#
"&%+"
<%+%%'%m+%7^\7dgZAVi]Z
7!22!.49 #!2$
CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT
8^in TTTTTTTTTTTTTTTTTTTTTTT HiViZTTTTTTTTTTTTTTTTTTTTTTTTT O^e TTTTTTTTTTTTTTTTTTTTT
E]dcZTTTTTTTTTTTTTTTTTTTT :bV^a TTTTTTTTTTTTTTTTTTTTTTTT >ckd^XZTTTTTTTTTTTTTTTTT
BdYZaTTTTTTTTTTTTTTTTTTTT DgYZgTTTTTTTTTTTTTTTTTTTTTTT HZg^VaTTTTTTTTTTTTTTTTTT
4HE FOLLOWING INFORMATION IS GIVEN ON A VOLUNTARY BASIS )T WILL BE USED FOR MARKETING PURPOSES TO HELP US DEVELOP
BETTER PRODUCTS AND SERVICES /F COURSE ALL INFORMATION IS STRICTLY CONFIDENTIAL
=dlY^YndjaZVgcVWdjijh4
TTTT 6YkZgi^hZbZci
TTTT 8VgY9ZX`
TTTT ;g^ZcY
TTTT LZWh^iZ
TTTT 8ViVad\
TTTT Di]Zg/
8JI6ADC<9DII:9A>C:
L]^X]d[i]Z[daadl^c\bV\Vo^cZhYdndjhjWhXg^WZid4
TTTT
TTTT
TTTT
TTTT
TTTT
TTTT
TTTT
TTTT
TTTT
TTTT
8VW^cZiBV`Zg
;Vb^an=VcYnbVc
=VcYAdVYZg
=VcYn
=dbZH]deBVX]^c^hi
?djgcVad[A^\]i8dci#
A^kZHiZVb
BdYZa6^geaVcZCZlh
BdYZaiZX
DaY=djhZ?djgcVa
TTTT
TTTT
TTTT
TTTT
TTTT
TTTT
TTTT
TTTT
TTTT
TTTT
EdejaVgBZX]Vc^Xh
EdejaVgHX^ZcXZ
EdejaVgLddYldg`^c\
EgVXi^XVa=dbZdlcZg
EgZX^h^dcH]ddiZg
Egd_ZXih^cBZiVa
G8BdYZaZg
G^ÄZ
H]deCdiZh
H]di\jcCZlh
TTTT
TTTT
TTTT
TTTT
TTTT
TTTT
TTTT
TTTT
TTTT
IdYVn»h=dbZdlcZg
LddY
LddYZc7dVi
LddYh]deCZlh
LddYhb^i]
LddYldg`
LddYldg`ZgLZhi
LddYldg`Zg»h?djgcVa
Di]Zg/
L]Vi^hndjgVccjVa]djhZ]daY^cXdbZ4
TTTT '%!%%%"'.!%%%
TTTT (%!%%%"(.!%%%
TTTT *%!%%%"*.!%%%
TTTT +%!%%%"+.!%%%
TTTT )%!%%%").!%%%
TTTT ,%!%%%
L]Vi^hndjgV\Z\gdje4
TTTT '%"'.
TTTT *%"*.
TTTT )%").
TTTT ,%
TTTT (%"(.
TTTT +%"+.
=dladc\]VkZndjWZZcVlddYldg`Zg$bZiValdg`Zg4
TTTT %"'NZVgh
TTTT '"-NZVgh
TTTT -"'%NZVgh
TTTT '% NZVgh
=dlbVcnd[ndjgbVX]^cZhdgiddahVgZ<g^ooan4
TTTT %"'
TTTT ("*
TTTT +".
TTTT &%
9dndji]^c`ndjgbVX]^cZgZegZhZcihV\ddYkVajZ4
TTTTT NZh
TTTTTCd
LdjaYndjgZXdbbZcY<g^ooan>cYjhig^VaidV[g^ZcY4
TTTTT NZh
TTTTTCd
LdjaYndjVaadljhidjhZndjgcVbZVhVgZ[ZgZcXZ[dg<g^ooanXjhidbZgh^cndjgVgZV4
.OTE 7E NEVER USE NAMES MORE THAN TIMES
TTTTT NZh
TTTTTCd
8dbbZcih/ ?????????????????????????????????????????????????????????????????????
?????????????????????????????????????????????????????????????????????????????????
?????????????????????????????????????????????????????????????????????????????????
;DA96ADC<9DII:9A>C:
EaVXZ
HiVbe
=ZgZ
'2)::,9 ).$5342)!, ).#
0/ "/8 "%,,).'(!- 7! ;DA96ADC<9DII:9A>C:
HZcYV<g^ooan8ViVad\idV[g^ZcY/
CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT
HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT
8^inTTTTTTTTTTTTTTHiViZTTTTTTO^eTTTTTT
I6E:6ADC<:9<:H""EA:6H:9DCDIHI6EA:
"UY $IRECT AND 3AVE WITH 'RIZZLY® n 4RUSTED 0ROVEN AND A 'REAT 6ALUE
6ISIT /UR 7EBSITE 4ODAY !ND $ISCOVER
7HY 'RIZZLY® )S 4HE )NDUSTRY ,EADER
s 3%#52% /2$%2).'
s /2$%23 3()00%$ 7)4(). (/523
s % -!), 2%30/.3% 7)4(). /.% (/52
/2
#ALL 4ODAY &OR ! &2%%
&ULL #OLOR #ATALOG

advertisement

Was this manual useful for you? Yes No
Thank you for your participation!

* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project

Related manuals

advertisement