LIST No. E525

Jun. 2010

PRODUCT NAME

Hitachi Jig Saw

Model 90 mm (3-1/2”)

CJ 90VST

MARKETING OBJECTIVE

The new power jig saw Model CJ 90VST is made less expensive than existing jig saw Model CJ 110MV by limiting its functions.

(1) Fastest cutting speed among jig saws using a high-power motor

(2) Blade holder of the quick-fit chuck type with stronger blade-holding force

(3) 4-stage orbital action

With the features above, the new jig saw will be released in order to increase its market share and sales.

APPLICATIONS

● Cutting or cutting out shapes in various types of wood workpieces

● Cutting various types of metals such as mild steel, aluminum and copper

● Cutting various types of synthetic resin materials such as bakelite and vinyl chloride

● Cutting various decorative sheets and thin, soft construction materials

● Cutting stainless steel sheets

SELLING POINTS

[ NEW FEATURES ]

Fastest cutting speed among jig saws using a high-power motor

Tool-less blade changing system

[ SAME FEATURES AS THE CONVENTIONAL MODELS ]

4-stage orbital action

Soft grip handle

Blower mechanism for blowing away cutting dust

SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT.

C

　 International Sales Division

REMARK:

● For more information about HANDLING INSTRUCTIONS, visit our website at:

http://www.hitachi-koki.com/manual_view_export/

● Throughout this TECHNICAL DATA AND SERVICE MANUAL, a symbol(s) is(are) used in the place of company name(s) and model name(s) of our competitor(s). The symbol(s) utilized here is(are) as follows:

Competitors

Symbols Utilized

B

C

D

Company Name

BOSCH

RYOBI

RYOBI

Model Name

GST75BE

EJS-600QEO

JS550LK

CONTENTS

Page

SELLING POINTS --------------------------------------------------------------------------------------------------------------1

SPECIFICATIONS --------------------------------------------------------------------------------------------------------------3

1. Specifications -----------------------------------------------------------------------------------------------------3

2. Optional Accessories -------------------------------------------------------------------------------------------4

COMPARISON WITH SIMILAR PRODUCTS----------------------------------------------------------------------------5

1. Comparison of Specifications ---------------------------------------------------------------------------------5

ORBITAL MECHANISM AND BLADE ------------------------------------------------------------------------------------6

1. Blade Movement -------------------------------------------------------------------------------------------------6

2. Orbital Position Selection --------------------------------------------------------------------------------------6

3. Blades --------------------------------------------------------------------------------------------------------------7

PRECAUTIONS ON SALES PROMOTION -----------------------------------------------------------------------------8

1. Safety Instructions ----------------------------------------------------------------------------------------------8

REPAIR GUIDE -----------------------------------------------------------------------------------------------------------------9

1. Precautions on Disassembly and Reassembly ----------------------------------------------------------9

STANDARD REPAIR TIME (UNIT) SCHEDULES ------------------------------------------------------------------- 16

Assembly Diagram for CJ 90VST

SELLING POINTS

Fastest cutting speed among jig saws using a high-power motor

Comparison of power input

Model

Item

CJ 90VST

Power input

705 W

(*630 W)

* 120V and 127V model

(Reference)

CJ 110MV

720 W

B

650 W

C

600 W

D

(630 W)

Comparison of cutting speed (The cutting speed greatly depends on cutting conditions.)

● Material: Wood (24 mm thick), Blade: No.41, Orbital position: III, Thrust power: 1.5 (kg)

Maker Model

0 50

Cutting speed (cm/min)

100 150 200

CJ 90VST

HITACHI

CJ 110MV

B

C

D

187

231

117

68

165

● Material: Wood (49 mm thick), Blade: No.41, Orbital position: III, Thrust power: 2.0 (kg)

Maker Model

0 25

Cutting speed (cm/min)

50 75 100

CJ 90VST

HITACHI

CJ 110MV

B

C

D

● Material: Mild steel (2 mm thick), Blade: No.16, Orbital position: 0, Thrust power: 2.0 (kg)

Maker Model

0 10 20

Cutting speed (cm/min)

30 40 50

CJ 90VST

HITACHI

CJ 110MV

B

C

D

● Material: Stainless steel (3 mm thick), Blade: No.95,Orbital position: 0, Thrust power: 2.0 (kg)

Maker Model

0 2 4

Cutting speed (cm/min)

6 8 10

CJ 90VST

HITACHI

CJ 110MV

B

C

D

3.5

5.2

10

3.2

4.9

67

85

65

16

55

44

39

40

22

39

-1-

Tool-less blade changing system

The blade is easily replaceable because it can be attached and detached without using such tools as a spanner and wrench.

The blade can be attached and detached by simply pulling the lever. Pulling the lever pushes back the holder pin (via a built-in spring) that holds the blade in place. This allows the blade to be easily attached and detached.

The only usable competitive blade is BOSCH's blade having an attaching portion up to 1.7 mm thick or an equivalent blade of the same shape.

4-stage orbital action

The Model CJ 90VST is equipped with an orbital mechanism that allows the blade to move up and down, and back and forward. This mechanism allows the blade to cut deeply into wood and other soft materials, and also discharges cutting chips well to achieve speedy cutting. For details, see “Blade movement” on page 6.

Soft grip handle

The handle of the Model CJ 90VST is completely covered with soft-touch elastomer (a rubber-like soft resin). It is slip resistant and securely fits in into palm of even a sweaty hand.

Blower mechanism for blowing away cutting dust

The Model CJ 90VST is equipped with a dust blower mechanism that blows off cutting dust into the air from the motor cooling fan.

Refer to the Technical Data and Service Manual of the current Model CJ 110MV for the following:

CJ 110MV / List No. E511

-2-

SPECIFICATIONS

1. Specifications

Model

Item

Capacity Max. cutting size

No-load speed

Type of power source

Voltage and current

Power input

Length of stroke

Min. cutting radius

Max. cutting radius

Type of motor

Insulation method

Type of switch

Enclosure

Net

Weight

Gross

Overall length, overall height and overall length

Length of cord

Standard accessories

CJ 90VST

Wood 90 mm (3-1/2")

Mild Steel 8 mm (5/16”)

850 to 3,000 min -1

Single-phase AC 50/60 Hz

110 V 120 V 127 V 220 V 230 V 240 V

6.7 A 5.5 A 5.2 A 3.3 A 3.2 A 3.0 A

705 W (120 V, 127 V model: 630 W)

20 mm (3/4")

25 mm (1")

45° (right and left)

Single-phase AC commutator motor

Double insulation

Trigger switch

Housing ------------ Glass fiber reinforced nylon resin (black) and thermoplastic elastomer (green)

Side cover --------- Aluminum alloy die casting (painted silver)

Base ---------------- Aluminum alloy die casting (Ni-plated)

2.2 kg (4.9 lbs) (without cord)

3.5 kg (7.7 lbs) (with plastic case)

228 mm x 202 mm x 66 mm

(8-63/64” x 7-61/64” x 2-41/64”)

2.5 m (8.2 ft.)

● Blade for wood (No. 41) ------------------------------------------1

● 3 mm hex. bar wrench --------------------------------------------1

● Carrying Case -------------------------------------------------------1

-3-

2. Optional Accessories

(1) Blades

Blade shape Application

Wood

Blade No.

Pitch Code No. Per pkg.

No.1

(Super)

6 321878 3

No.11

8 879336 5

Wood, pulp, synthetic resin

No.12

No.15

20

8 Steel pulp, nonferrous metal, synthetic resin No.16

No.21

25

6

Wood, pulp, synthetic resin

No.22

10

Stainless steel No.97

21

NOTE: Standard blade No. 41 and optional blade No. 21 have the same shape.

879337

879338

879339

879340

879341

963400

5

5

5

5

5

5

(2) Guide

Code No.

321593

(3) Sub base (A) (steel)

(4) Sub base (B) (resin)

(5) Dust collector

Code No.

321992

Code No.

321993

Code No.

321591

-4-

COMPARISON WITH SIMILAR PRODUCTS

1. Comparison of Specifications

Maker

Model

HITACHI

CJ 90VST

Item

(Reference)

CJ 110MV

Cutting capacity Mild steel

Length of stroke

Power input

Wood

90 mm

(3-1/2”)

8 mm

(5/16”)

20 mm

(3/4”)

705 W

(630 W)

110 mm

(4-5/16”)

10 mm

(3/8”)

26 mm

(1”)

720 W

( ): for 120V and 127V model

No-load speed

Orbital action min -1

(/min)

Tool-less blade attachment

Soft grip handle

850 to 3,000 850 to 3,100

Provided

Provided

Provided

Provided

Provided

Provided

Material of base

Length (A)

Height (B)

Width (C)

Weight

(excluding cord)

No-load noise level

Aluminum

228 mm

(8-63/64”)

202 mm

(7-61/64”)

66 mm

(2-41/64”)

2.2 kg

(4.9 lbs)

84.5 dB

Aluminum

246 mm

(9-41/64”)

206 mm

(8-7/64” )

68 mm

(2-11/16”)

2.2kg

(4.9 lbs)

86 dB

B

90 mm

(3-1/2”)

10 mm

(3/8”)

2 3 mm

(29/32”)

650 W

500 to 3,100

Provided

Provided

Provided

Steel plate

232 mm

(9-9/64”)

204 mm

(8-1/32”)

80 mm

(3-5/32”)

2.3 kg

(5.1 lbs)

84 dB

(Superior specifications: )

C

75 mm

(3”)

8 mm

(5/16”)

20 mm

(3/4”)

600 W

0 to 2,600

Provided

Provided

Provided

Aluminum

+ Resin plate

225 mm

(8-55/64”)

219 mm

(8-5/8”)

70 mm

(2-3/4”)

2.2 kg

(4.9 lbs)

87 dB

D

75 mm

(3”)

Not available

25 mm

(1”)

(630 W)

0 to 3,200

Provided

Provided

Provided

Aluminum

+ Steel plate

238 mm

(9-3/8”)

202 mm

(7-61/64”)

80 mm

(3-5/32”)

2.7 kg

(6.0 lbs)

87 dB

A

C

B

-5-

ORBITAL MECHANISM AND BLADE

1. Blade Movement

In the Model CJ 90VST, the orbital mechanism moves the blade up and down, and back and forward. The amount of fore-and-aft blade movement can be adjusted by simply switching the change knob to any of the four settings. The table below shows the modeled orbits of blade movement at each orbital position

(change knob position).

III II I 0

III

II

I

0

2.0 mm (5/64”)

1.2 mm

(3/64”) 0.6 mm (1/32”)

Perpendicular movement only

2. Orbital Position Selection

Selecting the most appropriate orbital position for each cutting job is essential to achieve the best possible cutting efficiency. However, as the best orbital position depends on workpiece hardness and thickness, the desired finish of the cut surface, and other factors, setting a single, simple standard for selecting the best orbital position is not practical. Table 1 below can be used as a general guide for the appropriate selection of orbital position based on various factors.

Factor

Material hardness

Material thickness

Cutting speed

Straight cutting or curved cutting

Table 1 General guide for appropriate selection of orbital position

Orbital position

III II I 0

Soft material

Thick

Hard material

Thin

Faster cutting Slower cutting

Straight cutting Curved cutting

Surface finish

Rough finish acceptable

(splintering, chipping acceptable)

Fine finish

Material stability Unstable Very stable

* Set the orbital position to "0" independently of the cutting speed when cutting a small arc or curved line by using a guide (sold separately).

-6-

3. Blades

Proper blade selection is very important for achieving maximum performance of the Model CJ 90VST. The table below can be used as a handy reference for selecting the optimum blade based on the type and thickness of material to be cut.

Material to be cut

Blade No.1

(Long)

No. 1

(Super Long)

No. 11

No. 12,

42

No. 15

No. 16,

46

No. 21 No. 22 No. 41 No. 97 123X

Material quality

Thickness of material (mm)

General lumber

Below

90

Below

90

10 to 55

Below

20

10 to 55 5 to 40 10 to 65

Lumber

Plywood 5 to 30

Below

10

5 to 30 3 to 20

Mild steel plate 3 to 6

Below

3

2 to 5 1.5 to 8

Iron plate

1.5 to 2.5

Nonferrous metal

Aluminum copper, brass

Aluminum sash

Plastics

Phenol resin, melamin resin, etc.

Vinyl chloride, acryl resin, etc.

Foamed polyethylene, foamed styrol

Card board, corrugated paper

Pulp Hardboard

3 to 12

Below

3

Height up to

25

5 to 20

Below

6

5 to 15

Below

6

5 to 30

Below

10

5 to 20

Below

5

5 to 30 3 to 20

10 to 55 3 to 25 5 to 25 3 to 25 10 to 55 3 to 40

10 to 55 3 to 25 10 to 55 3 to 40

Below

5

Height up to

25

Height up to

30

5 to 15

5 to 15

5 to 25

3 to 25

Fiberboard

3 to 25

Below

6

Below

6

NOTE: The minimum cutting radius of the No. 1 (Long), No. 1 (Super long), No. 21, No. 22, and No.

41 blades is 100 mm.

-7-

PRECAUTIONS ON SALES PROMOTION

1. Safety Instructions

In the interest of promoting the safest and most efficient use of the Model CJ 90VST Jig Saw by all of our customers, it is very important when concluding a sale that salesperson carefully ensure that the buyer seriously recognizes the importance of the Handling Instructions, and fully understands the precautions listed on the Caution Plate attached to each tool.

A. Handling Instructions

Although every effort is made in each step of design, manufacture, and inspection to provide protection against safety hazards, the dangers inherent in the use of any electric tool cannot be completely eliminated.

Accordingly, general precautions and suggestions on the use of electric power tools, and specific precautions and suggestions on the use of the jig saw are listed in the Handling Instructions to enhance the safe, efficient use of the tool by the customer. Salespersons must be thoroughly familiar with the Handling

Instructions in order to offer appropriate guidance to the customer during sales promotion activities.

B. Name Plate

Each tool is provided with a Name Plate which lists the following basic safety precautions on the use of the tool.

[For Australia and New Zealand]

[For the USA and Canada]

[For China]

[For Mexico and Panama]

[For Taiwan]

[For Europe and Russia]

-8-

REPAIR GUIDE

Before attempting disassembly or reassembly, always remember to turn off the power switch and disconnect the plug from the power source outlet. And be sure to remove the blade to prevent damage to its cutting edge or personal injury due to the blade.

1. Precautions on Disassembly and Reassembly

[Bold] numbers in the descriptions below correspond to numbers in the Parts List and exploded assembly diagrams for the Model CJ 90VST.

Disassembly

1. Disassembly of Base

Loosen Hex. Socket HD. Bolt M5 X

16 [69] and remove it together with

Base Locker [68] from Plate Nut

[64] mounted on Housing (A).(B)

Set [36].

● Disassembly of Base

Base [67]

Housing (A). (B) Set [36]

Plate Nut [64]

Base Locker [68]

Hex. Socket HD. Bolt M5 X 16 [69]

2. Disassembly of Side Cover (A)

Loosen two Tapping Screws (W/Flange) D4 X 12 (Black) [57] and Machine Screw M4 X 30 (Black) [40], and then remove Side Cover (B) [37]. To remove Side Cover (A) [58], open Housing (A).(B) Set [36], detach Retaining Ring (E-Type) For D5 Shaft [44], and then remove Change Knob [60], Spring (C) [61], and Steel Ball D3.97 [62]. Side Cover (A) [58] then comes off.

Be careful not to lose Spring (C) [61] and Steel Ball D3.97 [62].

● Disassembly of Side Cover (A)

Side Cover (A) [58] Side Cover (B) [37]

Tapping Screw (W/Flange) D4

X 12 (Black) [57]

Machine Screw

M4 X 30 (Black) [40]

Steel Ball D3.97 [62]

Spring (C) [61]

Change Knob [60]

Retaining Ring (E-Type) For D5 Shaft [44]

-9-

3. Disassembly of Housing (A).(B) Set

(1) Loosen eight Tapping Screws (W/Flange) D4 X 20 (Black) [38] and open Housing (A). (B) Set [36].

(2) Loosen two Tapping Screws (W/Flange) D4 X 16 [49], disconnect Cord [56], and then remove Spring

[13], Plate Nut [64], Roller Holder [46], Needle Roller [47], Brush Holder [32], and Carbon Brush [33] from Housing (A).(B) Set [36]. The other half of Housing (A).(B) Set [36] can then be removed from the main body.

● Disassembly of Housing (A).(B) Set

Tapping Screw (W/Flange) D4 X

20 (Black) [38]

Spring [13]

Needle Roller [47]

Roller Holder [46]

Plate Nut [64]

Cord [56]

Tapping Screw (W/Flange) D4 X 16 [49]

Brush Holder [32]

Carbon Brush [33]

-10-

4. Disassembly of Plunger Holder (A) and Blade Holder Assembly

(1) Remove Plunger [15], Plunger Holder (A) [14], Plunger Holder (B) [16], and Packing [17] together.

(2) Loosen two Seal Lock Hex. Socket HD. Bolts M3 X 10 [1], remove Blade Holder Ass'y [2], and then pull out Packing [17] and Plunger Holder (B) [16].

● Disassembly of Plunger Holder (A) and Blade Holder Assembly

Seal Lock Hex. Socket HD. Bolt M3 X 10 [1]

Spring (D) [7]

Lever (A) [6]

Blade Holder (A) [3]

Blade Holder Ass’y [2]

Pin D3 [4]

Plunger Holder (A) [14]

Special Bolt M4 [5]

Plunger [15]

Holder Pin (B) [8]

Spring (B) [9]

Blade Holder (B) [10]

Holder Plate [11]

Seal Lock Hex. Socket HD. Bolt M3 X 6 [12]

Plunger Holder (B) [16]

Packing [17]

5. Disassembly of Gear Holder Assembly and Armature

(1) Pull out Connecting Piece (A) [19] and Needle Bearing [20] from Gear [21].

(2) Remove Retaining Ring For D7 Shaft [18] at the tip of the spindle.

(3) Remove Gear [21], Balance Weight [23], Orbital Cam [24], and Washer (A) [25] in this order.

(4) Pull out press-fitted Armature [31] from Gear Holder Ass'y [28].

● Disassembly of Gear Holder Assembly and Armature

Connecting Piece (A) [19]

Needle Bearing [20]

Gear [21]

Balance Weight [23]

Retaining Ring For D7

Shaft [18]

Orbital Cam [24]

Washer (A) [25]

Gear Holder Ass’y [28]

-11-

Reassembly

Reverse the disassembly procedures above to reassemble the jig saw. However, pay particular attention when reassembling the jig saw.

1. Reassembly of Change Knob

(1) Reassemble Spring (C) [61] and Steel Ball D3.97 [62] in Change Knob [60] as shown in the following diagram:

● Reassembly of Change Knob

Steel Ball D3.97 [62] Spring (C) [61]

Change Knob [60]

Retaining Ring (E-Type) For

D5 Shaft [44]

2. Checking Insulator length

Do not strip too much insulation from the end of each lead wire for connection.

Be careful not to let the lead wire be clamped by the joint of Housing (A).(B) Set [36].

3. Other precautions

(1) Make sure Earth Terminal [54] is completely inside Housing (A).(B) Set [36] before closing the set.

Otherwise, the set will be deformed.

(2) Be sure to reassemble Spring [13] and Plate Nut [64], which are often overlooked and not mounted.

-12-

Application of Lubricant

(1) Apply Nippeco SEP-3A grease to the following:

● Entire Gear [21], particularly its teeth

● Both sides of Washer (A) [25]

● Both sides of Orbital Cam [24]

● Both sides of Balance Weight [23]

● Periphery of Connecting Piece (A) [19]

● Tooth plane of Armature [31]

● Contacting parts of Spindle [26] and Steel Ball D3.97 [62]

● Entire Plunger [15]

● Sliding part of Roller Holder [46] and Needle Roller [47]

(2) Apply Molub-Alloy No.777-1 grease to the following:

● Inner diameter part of the gear assembly (metal part, grease stopper groove, and needle bearing part: 1.0 g)

● Inner periphery of Connecting Piece (A) [19] (0.5 g)

Screw Tightening Torque

● Tapping Screw (W/Flange) D4 [38][49][57] ---------------------------- 1.96 ± 0.49 N • m (20 ± 5 kgf • cm)

● Machine Screw (W/Washer) M4 X 8 (Black) [65] --------------------- 1.96 ± 0.49 N • m (20 ± 5 kgf • cm)

● Machine Screw M4 X 30 (Black) [40] ------------------------------------ 1.96 ± 0.49 N • m (20 ± 5 kgf • cm)

● Seal Lock Hex. Socket HD. Bolt M3 [1][12] ---------------------------- 2.45 ± 0.49 N • m (25 ± 5 kgf • cm)

● Hex. Socket HD. Bolt M5 X 16 [69]--------------------------------------- 3.43 to 6.37 N • m (35 to 65 kgf • cm)

● Special Bolt M4 [5]------------------------------------------------------------ 4.4 ± 1.0 N • m (45 ± 10 kgf • cm)

● Machine Screw (W/Washer) M3.5 X 6 [42]----------------------------- 0.6 ± 0.15 N • m (6 ± 1.5 kgf • cm)

Checking after Reassembly

Check the following after reassembly:

(1) Confirm normal switching operation of Switch (E) (1p Screw Type) W/Lock [41].

(2) Confirm that the stroke speed changes depending on the turning amount of Controller [43].

(3) Confirm that the blade can be attached securely.

Insulation Test

Upon completing disassembly and repair, measure the insulation resistance and conduct an insulation test

(dielectric strength test).

Insulation resistance: 7 MΩ or more with 500 V DC megohm tester.

Dielectric strength: AC 4,000 V for 1 minute, with no abnormalities ---- 110 V, 220 V, 230 V, 240 V

AC 2,500 V for 1 minute, with no abnormalities ---- 120 V

No-load Current

After no-load operation for 30 minutes, the no-load current value should be as specified below at a frequency of 50/60 Hz.

Voltage (V)

Current (A) Max.

110

4.0

120

3.0

220

1.8

230

1.8

240

1.8

-13-

Wiring Diagram

Carefully ensure that wiring is accomplished as illustrated below, because incorrect wiring will result in inadequate or reverse rotation.

● Circuit diagram

Varistor [50] Controller [43]

Connector 50091 [53]

Switch (E) (1p Screw Type) W/Lock [41]

-14-

● Wiring diagram

Varistor [50]

Switch (E) (1p Screw Type) W/Lock [41]

Connector 50091 [53]

Controller [43]

Cord [56]

Connection to the switch (Viewed from A) with the varistor ass’y

Cord [56] (black, brown)

+ Terminal [45] (red)

Cord [56] (white, blue)

+ Terminal [45] (red)

Varistor [50] (red)

+ Stator [35] (gray)

+ Terminal [51] (blue)

Controller [43] (white, blue)

Varistor [50] (white)

+Terminal (A) M3.5 [52] (red)

Controller [43] (red)

-15-

STANDARD REPIR TIME (UNIT) SCHEDULES

MODEL

Fixed

Variable

10 20 30 40 50

Work Flow

60 min.

Base

Base Locker

Side Cover (A)

Side Cover (B)

Change Knob

Armature Ass'y

Ball Bearing

608VVC2PS2L

Ball Bearing

608VVC2PS2L

Stator

Housing

(A). (B) Set

CJ 90VST General Assembly

Blade Holder (A)

Blade Holder (B)

Lever (A)

Holder Plate

Switch (E)

Controller

Cord

Cord Armor

Connecting

Piece (A)

Needle Bearing

Gear

Balance Weight

Orbital Cam

Washer (A)

Gear Holder Ass'y

Roller Holder

Plunger Holder (A)

Plunger

Plunger Holder (B)

Packing

Blade Holder Ass'y

-16-

LIST NO. E525

30

JIG SAW

Model CJ 90VST

18

19

20

21

22

1 2

3

23

24

5

25

26

27

28

6

7

8

9

10

12

11

4

13

31

32

33

2010㨯6㨯14

(E1)

14

15

16

17

34 29

35

36 37

39

38

40

57

58

59

60

61

62

63

64

65

66

41

42

43

44

45

46

47

48

49

50

54

55

56

51

52

53

501

502

503

67

68

69

PARTS

ITEM

NO.

DESCRIPTION

NO.

USED

1 332-446 SEAL LOCK HEX. SOCKET HD. BOLT M3 X 10 2

REMARKS

CJ 90VST

2 332-443 BLADE HOLDER ASS'Y

3 332-429 BLADE HOLDER (A)

4 332-436 PIN D3

5 332-434 SPECIAL BOLT M4

6 332-432 LEVER (A)

7 332-438 SPRING (D)

8 332-435 HOLDER PIN (B)

9 332-439 SPRING (B)

10 332-430 BLADE HOLDER (B)

11 332-426 HOLDER PLATE

12 325-077 SEAL LOCK HEX. SOCKET HD. BOLT M3 X 6 2

13 332-437 SPRING 1

14 332-427 PLUNGER HOLDER (A)

1

1

1

15 332-422 PLUNGER

16 332-428 PLUNGER HOLDER (B)

17 332-441 PACKING

18 994-251 RETAINING RING FOR D7 SHAFT

19 332-829 CONNECTING PIECE (A)

1

1

1

1

1

1

1

1

1

1

1 INCLUD. 3-12

1

2

20 325-242 NEEDLE BEARING

21 332-445 GEAR

22 332-983 NEEDLE BEARING

23 332-424 BALANCE WEIGHT

24 332-423 ORBITAL CAM

25 957-540 WASHER (A)

26 332-828 SPINDLE

27 998-426 NEEDLE ROLLER

28 332-444 GEAR HOLDER ASS'Y

29 943-364 NEEDLE ROLLER D4 X 20

1

2

1

1

1

1

1

1

1 INCLUD. 26, 27, 29

1

30 608-VVM BALL BEARING 608VVC2PS2L

* 31 360-893C ARMATURE 110V

* 31 360-893U ARMATURE ASS'Y 120V-127V

* 31 360-893E ARMATURE 220V-240V

32 955-203 BRUSH HOLDER

33 999-041 CARBON BRUSH (1 PAIR)

34 608-VVM BALL BEARING 608VVC2PS2L

* 35 340-773C STATOR 110V

* 35 340-774C STATOR 110V

1

1

1 INCLUD. 30, 34

1

2

2

1

1

1 FOR TPE, GBR (110V)

1 * 35 340-773D STATOR 120V

*

*

35

35

340-774E STATOR 220V-240V

340-773E STATOR 220V-240V

36 332-442 HOUSING (A). (B) SET

37 332-419 SIDE COVER (B)

38 301-653 TAPPING SCREW (W/FLANGE) D4 X 20 (BLACK) 8

39 NAME PLATE 1

40 332-447 MACHINE SCREW M4 X 30 (BLACK)

41 325-085 SWITCH (E) (1P SCREW TYPE) W/LOCK

1

1 INCLUD. 42

42 305-499 MACHINE SCREW (W/WASHER) M3.5 X 6

* 43 332-831 CONTROLLER 110V

4

1

1

1

1

1 FOR BRA, PAN (220V), THA, INA, SIN,

HKG, KUW, IND

- 2 *ALTERNATIVE PARTS 6 - 10

PARTS

ITEM

NO.

CODE NO.

DESCRIPTION

* 43 332-834 CONTROLLER 120V-127V

* 43 332-832 CONTROLLER 220V-230V

* 43 332-833 CONTROLLER 240V

44 673-489 RETAINING RING (E-TYPE) FOR D5 SHAFT

45 980-063 TERMINAL

46 332-448 ROLLER HOLDER

47 332-433 NEEDLE ROLLER

48 960-266 CORD CLIP

49 984-750 TAPPING SCREW (W/FLANGE) D4 X 16

* 50 332-835 VARISTOR

* 51 311-741 TERMINAL

CJ 90VST

1

1

2

1

NO.

USED

1

1

1

1

REMARKS

2

1 FOR TPE, NZL, AUS, GBR, SAF, EUROPE,

FIN, NOR, SWE, DEN, AUT, TUR, SUI, CHN, LIB

1 FOR TPE, NZL, AUS, GBR, SAF, EUROPE,

FIN, NOR, SWE, DEN, AUT, TUR, SUI, CHN, LIB

1

1

1 FOR TPE, NZL, AUS, GBR, SAF, EUROPE,

52 960-356 TERMINAL (A) M3.5 (10 PCS.)

53 959-140 CONNECTOR 50091 (10 PCS.)

* 54 302-488 EARTH TERMINAL

FIN, NOR, SWE, DEN, AUT, TUR, SUI, CHN, LIB

*

*

55

55

930-487

930-026

CORD ARMOR D8.2

CORD ARMOR D10.2

* 56 500-234Z CORD

* 56 500-247Z CORD

* 56 500-240Z CORD

1

1

1 (CORD ARMOR D8.2)

1 (CORD ARMOR D8.2) FOR FIN, NOR, SWE, DEN

1 (CORD ARMOR D8.2) FOR USA, CAN,

PAN (120V), MEX

1 (CORD ARMOR D8.2) FOR NZL, AUS * 56 500-439Z CORD

*

*

*

*

*

56

56

56

56

56

500-455Z CORD

500-450Z CORD

500-423Z CORD

323-974 CORD

500-461Z CORD

1 (CORD ARMOR D8.2) FOR THA, CHN

1 (CORD ARMOR D8.2) FOR GBR (230V), HKG

1 (CORD ARMOR D8.2) FOR SIN, KUW

1 (CORD ARMOR D10.2) FOR VEN, TPE

1 (CORD ARMOR D8.2) FOR GBR (110V)

* 56 500-447Z CORD

* 56 500-487Z CORD

57 325-083 TAPPING SCREW (W/FLANGE) D4 X 12 (BLACK) 2

58 332-418 SIDE COVER (A) 1

59 332-440 GUARD BAR

1 (CORD ARMOR D8.2) FOR SUI

1 (CORD ARMOR D8.2) FOR BRA

1

60 332-421 CHANGE KNOB

61 982-454 SPRING (C)

62 959-155 STEEL BALL D3.97 (10 PCS.)

63 HITACHI LABEL

64 332-425 PLATE NUT

65 315-500 MACHINE SCREW (W/WASHER) M4 X 8 (BLACK) 1

66 321-576 RUBBER BUSHING 1

67 321-573 BASE

68 321-575 BASE LOCKER

69 949-821 HEX. SOCKET HD. BOLT M5 X 16 (10 PCS.) 1

1

1

1

1

1

1

1

6 - 10 *ALTERNATIVE PARTS - 3 -

STANDARD ACCESSORIES

ITEM

NO.

CODE NO.

DESCRIPTION

501 879-357 JIG SAW BLADES NO. 41 (5 PCS.)

502 944-458 HEX. BAR WRENCH 4MM

* 503 332-420 CASE

NO.

USED

1

REMARKS

1

1 EXCEPT FOR VEN, TPE, THA, INA,

SIN, HKG, KUW, CHN, IND, LIB

CJ 90VST

OPTIONAL ACCESSORIES

ITEM

NO.

CODE NO.

DESCRIPTION

601 879-336 JIG SAW BLADES NO. 11 (5 PCS.)

602 879-337 JIG SAW BLADES NO. 12 (5 PCS.)

603 879-338 JIG SAW BLADES NO. 15 (5 PCS.)

604 879-339 JIG SAW BLADES NO. 16 (5 PCS.)

NO.

USED

1

1

1

1

605 879-340 JIG SAW BLADES NO. 21 (5 PCS.)

606 879-341 JIG SAW BLADES NO. 22 (5 PCS.)

607 963-400 JIG SAW BLADES NO. 97 FOR STAINLESS (5PCS) 1

608 321-593 GUIDE 1

609 321-992 SUB BASE (A) SET (STEEL)

1

1

1 INCLUD. 611

REMARKS

610 321-993 SUB BASE (B) SET (PLASTIC)

611 321-996 SPECIAL BOLT

612 321-591 DUST COLLECTOR

613 325-149 GREASE (MOLUB-ALLOY NO. 777-1) 75G

614 321-590 TABLE INSERT

1

1

1 INCLUD. 611

4

1

- 4 *ALTERNATIVE PARTS Printed in Japan 6 - 10

(100614N)