advertisement
MF90-65, -80, -110, -126, -160 & -172
"U" & "AU" CONFIGURATIONS
Dean, a member of the Commercial Food Equipment Service Association, recommends using
CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
Price: $6.00
819-5808
10-00
Please read all sections of this manual and retain for future reference.
Installation, maintenance, and repairs should be performed by your Dean
Factory Authorized Service Center.
CAUTION
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN
THE VICINITY OF THIS OR ANY OTHER COOKING APPLIANCE.
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE, OR
MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE
INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THROUGHLY
BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
WARNING
SAFE AND SATISFACTORY OPERATION OF YOUR EQUIPMENT DEPENDS ON ITS
PROPER INSTALLATION. INSTALLATION
MUST CONFORM TO LOCAL CODES, OR IN
THE ABSENCE OF LOCAL CODES, WITH THE LATEST EDITION OF THE NATIONAL
ELECTRIC CODE, N.F.P.A. 70.
i
MF90 Series Portable Filters
TABLE OF CONTENTS
Page #
1. INTRODUCTION 1-1
2. IMPORTANT INFORMATION 2-1
3. INSTALLATION INSTRUCTIONS 3-1
4. FILTER OPERATION 4-1
5. CLEANING AND MAINTENANCE 5-1
6. TROUBLESHOOTING 6-1
7. PARTS LIST 7-1 ii
DEAN PORTABLE MICRO-FLO OIL FILTRATION SYSTEMS
CHAPTER 1: INTRODUCTION
1.1 Ordering Parts
Customers may order parts directly from their local Factory Authorized Service Center (FASC). See the numbers listed in section 1.2 for information of your nearest FASC.
To speed up your order, the following information is required:
Model Number
Serial Number
Optional Features
Item Part Number
Type
With/Without
Heater
Quantity Needed
1.2 Service Information
Call the 1-800-551-8633 or (318) 865-1711 Service Hotline number for the location of your nearest
Factory Authorized Service Center. Always give the model and serial numbers of your filter unit.
Also, identify if your unit is supplied with or without a heater.
To assist you more efficiently, the following information will be needed:
Type Model Number
Serial Number
With/Without
Heater
Optional Features
Nature of Problem:
Additional information (i.e. oil temperature at filter time, time of day and other pertinent information) may be helpful in solving your service problem. Communicate with your service technician.
1-1
1.3 After Purchase
In order to improve service, have the following chart filled in by the Dean Authorized Service
Technician who installed this equipment.
Authorized Service
Technician/FASC
Address
Telephone/Fax
Model Number
Serial Number
1.4 Safety Information
Before attempting to operate your unit, read the instructions in this manual thoroughly.
Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the ones below.
CAUTION boxes contain information about actions or conditions that may cause or result in a
malfunction of your system.
CAUTION
Example of a CAUTION box.
WARNING boxes contain information about actions or conditions that may cause or result in
damage to your system, and which may cause your system to malfunction.
WARNING
Example of a WARNING box.
DANGER boxes contain information about actions or conditions that may cause or result in injury
to personnel, and which may cause damage to your system and/or cause your system to malfunction.
DANGER
Example of a DANGER box.
1-2
DEAN PORTABLE MICRO-FLO OIL FILTRATION SYSTEMS
CHAPTER 2: IMPORTANT INFORMATION
2.1 General
The MF-90 portable oil filters may be used with a variety of Dean fryers, as well as other manufacturers’ equipment. Oil capacity ranges from 65 to 172 pounds of oil, depending on the model. Length, width, height and tank depth dimensions for all units are listed in the table below.
Model
MF-90/65
MF-90/80
MF-90/80 LP
MF-90/110
MF-90/160
MF-90/172
Unit Height
(inches)
26.87
24.12
24
26.37
25.25
31
Tank Width
(inches)
14
18.25
18
18.25
18.25
18
Tank Length
(inches)
29.5
24.75
34.75
24.75
37
29
Tank Height
(inches)
14
11.25
9.63
13.25
11.5
15
Oil Capacity
(pounds)
65
80
105
110
160
172
Unit Height
Tank Length
Tank Height
Tank Width
MF90 Series filter unit dimensions (unit and tank heights are measured from bottom of casters to top of unit and tank, respectively).
2-1
2.1 General (cont.)
The used oil may be drained by gravity from the fryer into the filter pan, or removed from the fryer by use of a suction/return hose, according to model. The oil is pumped back into the fryer vessel using the same suction/return hose.
Oil or shortening is filtered through replaceable filter paper. Filter powder, which enhances the filtering process, is distributed over the paper prior to filtering.
All units are shipped completely assembled with accessories packed inside the frypots. All units are adjusted, tested and inspected at the factory before shipment.
CAUTION
The on-site supervisor is responsible for ensuring that operators are made aware of the inherent dangers of operating a hot oil filter system, particularly the aspects of oil filtration, and draining/cleaning procedures.
A 7-amp (115V-domestic), or 5-amp (230V-international) circuit breaker installed on the filter unit switches the power OFF if an overload occurs.
NOTE: If the circuit breaker is triggered, depress the reset button to activate the circuit after the failure has been detected and repaired.
2.2 Rating Plate
Information on the rating plate includes model and serial numbers, as well as electrical requirements.
Have the rating plate information handy when communicating with the factory about a unit or requesting special parts or information. Without this information, proper identification of the unit cannot be confirmed.
2.3 Pre-Installation
NOTE: Failure to use qualified service personnel will void the Dean warranty.
A. Standards: Use of this filter unit must be in accordance with all applicable state and local codes.
B. Electrical Connections: Domestic MF90 filter units require a 115V 60 Hz., 15 amp electrical supply. Units are equipped with a grounded male receptacle for use with a flexible six-foot,
16-3 SJT power cord set. If an extension cord is required, it must be a three-conductor, grounded power cord of at least 16 gauge.
2-2
2.4 Unpacking the Filter System
Ensure the container is upright. Unpack the filter carefully and remove all accessories from the carton. Do not discard or misplace parts and/or accessories; they will be needed. Any accessories or starter kits included with the unit will be packaged inside the filter tank strapped to the shipping frame.
After unpacking, immediately check the equipment for visible signs of shipping damage. If such damage has occurred, contact the carrier and file the appropriate freight claims. Do not contact the factory, as the responsibility of shipping damage is between the carrier and dealer or end-user.
If your equipment arrives damaged: a. File claim for damages immediately – Regardless of extent of damage.
b. Visible loss or damage – Be sure this is noted on the freight bill or express receipt and is signed by the person making the delivery.
c. Concealed loss or damage – If damage is unnoticed until equipment is unpacked, notify freight company or carrier immediately, and file a concealed damage claim. This should be done within 15 days of date of delivery. Retain the shipping container for inspection.
NOTE: Dean does not assume responsibility for damage or loss incurred in transit.
2-3
DEAN PORTABLE MICRO-FLO OIL FILTRATION SYSTEMS
CHAPTER 3: INSTALLATION INSTRUCTIONS
3.1 Assembling The Filter System
On initial installation and before each use, remove all loose parts from the filter, wash the filter pan and all accessories in hot, soapy water and dry thoroughly.
WARNING!
Water or boil-out solution
MUST not be allowed to drain into the filter pan or filter system. Irreversible damage will result if water is allowed into the system, and the warranty will be voided.
The MF90 filtration system uses a filter support grid, two sheets of filter paper and a holddown ring to secure the filter paper in place.
3.1.1 Filter Paper Configuration
See illustration for proper assembly.
1. Filter Pan Cover
2. Hold-Down Ring
3. Filter Paper (2 sheets)
4. Screen/Support Grid
5. Filter Pan Assembly
5 4 3 2 1
A. First, place the support grid in the bottom of filter pan.
B. Put two filter paper sheets on top of the support grid. Be sure the paper covers the whole filter pan bottom.
C. Position the hold-down ring on top of the filter papers and latch the hold-down ring and filter papers securely against the filter pan bottom, forming a tight seal.
3-1
3.1.1 Filter Paper Configuration (cont.)
D. Sprinkle 16 ounces of filter powder on the top filter sheet. Distribute the powder over the filter paper as evenly as possible. If filtering a second frypot immediately after the first, add only 8 ounces of filter powder for the second filtering.
E. Place the crumb catcher screen (if used) in the filter pan. Allow the crumb catcher to rest on the top edges of the hold-down ring.
F. Place filter pan cover onto the filter pan assembly.
G. Position filter under the fryer drainpipe for gravity drain operations, or nearby for suction operations. Lock rear casters to prevent filter from moving out of position during the filtering process.
MF-90 portable filter positioned correctly next to fryer drain valve, with rear casters locked in place.
3-2
DEAN PORTABLE MICRO-FLO OIL FILTRATION SYSTEMS
CHAPTER 4: FILTER OPERATION
4.1 General
The Dean Portable Filters are designed to operate primarily as an independent filter unit.
Operations always start by ensuring the unit is properly plugged in, then rolling the filter to the fryer to be filtered. The filter will work directly under the fryers’ drain valves. The general layout of a generic MF90 Series Portable Filter System with major components identified is illustrated below.
FRY VESSEL
WAND
OIL-RETURN HOSE
QUICK-DISCONNECT
COUPLING
PUMP
DRAIN VALVE WITH
EXTENSION
FILTER PAN
Arrows indicate direction of oil flow during the filtration process.
LOCKING
REAR
CASTERS
4-1
4.2 Filtering Tools
These tools are not required, but are recommended to make the filtering task easier.
A. Measuring Cup: Used to measure eight ounces by volume of filter powder.
B. Scrub Brush: To clean sediment and residue from the filter pan and fry vessel.
C. Appropriate Clothing.
4.3 Filter Preparation
1. Position the MF-90 filter next to the fryer. Remove filter pan lid and position filter unit under frypot drain-valve extension
2. Ensure the filter power switch is in “OFF” position prior to connecting to power supply.
3. Plug power cord into electrical outlet. The filter unit is ready for filtering. If equipped, turn on heater switch to allow pan to preheat. After filtering, follow instructions in Section 4.4, Changing Filter Paper.
CAUTION
The crumb tray (if equipped) in portable filter systems must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material.
4.4 Changing Filter Paper
The top sheet of filter paper should be replaced after each filter session, and most certainly at the beginning of each workday. If filter paper is replaced once per day, excess sediment should be scraped from the top filter paper after each frypot is filtered (see photo). Filter at closing if possible. This ensures the oil/shortening is at proper filtering temperature.
Scrape excess sediment from top filter paper sheet after filtering.
4-2
4.4 Changing Filter Paper (cont.)
Remove and replace the paper as follows:
1. Remove filter cover.
2. Open the locking clips of the holddown ring and lift the ring out of the filter tank.
3. Roll both ends of the top filter paper into the center, making sure no sediment falls out, and discard.
Remove the second sheet of filter paper and retain for re-use.
4-3
4.4 Changing Filter Paper (cont.)
4. Remove and check the support screen for cleanliness and scrub if necessary. Ensure there is no buildup of shortening around the nipple assembly.
5. Check the filter-pan for cleanliness and scrub if necessary; check the drain ports at the bottom rear of the filter pan also.
6. Replace the filter support screen and place a new sheet of filter paper on top of the screen. Place the previously used sheet of filter paper over the new sheet.
Solidified shortening build-up around and in nipple-pipe assembly.
4-4
4.4 Changing Filter Paper (cont.)
7. Replace the hold-down ring and secure.
8. Replace filter pan cover.
4.5 Unit Operation
1. When filtering, follow these steps:
2. Follow the appropriate Sections 4.3 and 4.4 to prepare your filter for operation.
3. Then position filter under fryer drain valve extension for gravity drain, or near the fryer if the unit is an “AU” unit.
4. Turn the fryer main power switch to the “OFF” position.
WARNING
Do not leave filter unit unattended during the filtering operation. Pressurized oil moving through the lines can cause the flexible return hose and wand assembly to pop loose and leak hot oil.
Avoid spilling hot oil onto floor surfaces. Never drain more than the maximum amount of oil listed on the filter pan.
5. If filter is equipped with an optional heater, turn the filter switch to the heater position for
20 minutes before filtering in order to melt any solid shortening in the pump lines.
4-5
4.5 Unit Operation (cont.)
6. Open the fryer door and ensure the filter is in the proper position under the fryer drain valve extension. Lock rear casters to prevent filter movement during the filtering process.
WARNING
The oil temperature of the fryer to be filtered should be approximately 350°F
(175°C). Position drain handles properly prior to operating the filter unit.
Failure to do this can result in burn injury to the user.
7. Open the drain-valve and allow the fry vessel oil to drain into the filter pan.
4-6
4.5 Unit Operation (cont.)
8. With oil return nozzle in the vessel, turn filter switch “ON” to begin pumping clean oil into the fryer. Allow the oil to recycle through the fryer for a few seconds to wash out sediment on the bottom of the cooking vessel before closing the drain valve.
9. Close the drain valve handle. It takes approximately 5 to 7 minutes for the filter to pump all the oil back into the fryer.
10. Allow the pump to run for 10-15 seconds after air starts to flow through the wand, before shutting off the filter. Clearing residual shortening/oil from the return lines reduces the likelihood of clogged lines.
CAUTION
Operating the fryer without oil in the fryer vessel will cause damage to the fryer and the warranty will be voided.
4-7
4.5 Unit Operation (cont.)
NOTE: After filtering, scrape off debris and sediment accumulated on the filter paper and
discard.
CAUTION
If using solid shortening, the return hose must be completely drained after filtering, or the shortening will solidify and plug the hose or oil return lines as it cools.
NOTE: If filtration operations problems are encountered during use, please refer to
Chapter 6 in this manual.
4-8
DEAN PORTABLE MICRO-FLO OIL FILTRATION SYSTEMS
CHAPTER 5: CLEANING AND MAINTENANCE
5.1 General
Cleaning operations fall into three general categories: missed.
WARNING
Do not use water jets to clean this equipment.
CAUTION
Never operate the filter unit unless cooking oil is at operating temperature.
5.2 Each Filter Use
Every time your Portable Filter System is used:
Scrape sediment from the top sheet after each frypot is filtered within a filter session.
CAUTION
Do not run water or boil-out solution through the filtration system. Doing so will cause irreparable damage to the pump, and the warranty will be voided.
5-1
5.3 Daily- Close Of Business
At the close of a working day, the last order of business should be to filter the oil in all fryers.
When the last fryer is finished, follow these steps:
1. Ensure the flexible hose and pump lines are clear by running the filter pump for an additional 10–15 seconds after air bubbles start coming from the oil return line. Then drain the flexible hose.
2. Remove the filter pan cover and hold-down ring assembly, then remove the filter paper and filter support screen.
3. Discard the top filter paper sheet and retain bottom filter paper sheet for re-use.
4. Wash all filter components with soapy water and rinse.
5. Dry all filter parts and filter pan thoroughly before reassembling.
6. Check all fittings at the rear of the filter unit; ensure that all fittings are properly tightened.
CAUTION
The crumb tray in portable filter systems must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material.
5.4 Weekly
Follow the same procedure as for “Daily”, with these additional steps:
•
Wash the filter pan with hot, soapy water and a brush. Dry and reassemble with new filter paper.
•
Clean thoroughly under, around, and behind the fryers and filtering area.
•
Do not operate motor/pump until all traces of water have been removed from the pan. Under no circumstances should water or boil-out solution be allowed to enter the pump housing.
•
Check the connections of the inlet lines and tighten if lines become loose or start to leak oil.
5-2
DEAN PORTABLE MICRO-FLO OIL FILTRATION SYSTEMS
CHAPTER 6: TROUBLESHOOTING
6.1 Operating Problems
Plugged lines and plugged filter paper account for over 90% of filtration system malfunctions. Troubleshooting flowcharts included in this chapter, provide step-by-step instructions to assist the operator in diagnosing common malfunctions.
A. Plugged Lines
1. If solid shortening is used, and the portable filter is operated improperly, the motor may deactivate before hot shortening is completely pumped back into the fryer.
Solidification of shortening in the lines will occur as the shortening cools. It is very important to pump all hot shortening out of the lines to prevent plugging.
2. Hot oil/shortening drains from the frypot into the filter pan, then is drawn through the filter paper, exits the pan through the ports on the filter pan bottom, then flows through a rigid tube to the filter pump. From the pump, oil returns to the fryer through the flexible oil return hose.
3. A solid-shortening plug can exist anywhere in this path; locate the plug using the procedures found in the flowcharts at the end of this chapter
4. To guard against plugged lines when using solid shortening, follow these guidelines: a. At the end of the filtering cycle, let the filter bubble into the fryer through the flexible hose for about 10-15 seconds. If it is blowing bubbles, air is moving through the lines and the filter is less likely to be plugged.
b. If your filter is equipped with a pan heater, use it each time before you filter.
c. When pumping hot shortening back into the fryer, tilt the filter machine to the rear for about ten seconds at the end of the filtering cycle. This will remove about three cups of hot shortening remaining in the bottom port area.
d. When filtering is completed, disconnect the flexible line and drain any remaining shortening from the line.
B. Plugged Paper
Improper use of the filter pre-coat powder will cause a slow oil flow return rate. The first indication of paper plugging is a surging, jerking movement of the hose. To correct this, review the instructions for the correct use of filter powders, and change the filter paper more frequently. When filtering several fryers prior to changing paper, ensure that excess sediment is scraped off the filter paper after filtering each frypot. If plugged paper remains a problem, review the following flowcharts for proper diagnosis.
6-1
6.2 Troubleshooting Flowcharts
The following flowcharts contain information to assist the user in diagnosing the most common malfunctions with portable filtration systems. Possible solutions and/or corrective actions are given for each scenario.
When utilizing these flowcharts, begin at the top of the diagram, then follow each step in sequence. Follow the arrows directing you through the sequence of steps, until you find the cause of the problem. If the malfunction cannot be diagnosed using the flowcharts, contact your Factory Authorized Service Agent for repairs.
DANGER
Use extreme care when working with or during electrical circuit tests. Live circuits will be exposed.
DANGER
Inspection, testing and repair of gas or electrical equipment should be performed by qualified personnel.
6-2
Filter Pump Fails To Pump Oil
Filter pump fails to pump oil.
If filter unit has a heater, turn heater
ON and allow to heat for 20 minutes.
Disconnect flexible oil return hose. Make sure it is cool before handling. Try blowing air through the hose.
Can you blow air through it?
No
Submerge hose in very hot water, keeping the water out of the hose.
Water in the hose will cause severe splattering when hot oil is circulated through the hose.
Yes
Insert flexible oil return hose into filter pan and turn pump motor ON.
Once shortening has had time to soften, reconnect hose to filter pump.
Does oil flow through oil return hose?
No
Blockage is between bottom of the filter pan and the flexible hose quick disconnect. Go to "Blockage Between
Filter Pan and Flex Hose Valve.
Yes
Proceed with normal operations.
6-3
Rate Of Oil Return Slowing
Rate of oil return to fryer is slowing.
Is this the first fryer being filtered during this filtering session?
No
Check for excess sediment build-up on filter paper
Disassemble unit and wipe excess sediment out of the bottom of filter pan "sump", and remove any sediment from drain ports in pick-up tube.
Yes
Check the condition of the filter paper in filter pan
Is filter paper properly secured in filter pan
No
If paper is incorrectly installed under hold-down ring, air may be getting into the system.
Yes
Replace filter paper, and reinstall hold-down ring.
Install new filter paper.
Add the correct amount of filter powder and reassemble filter.
Turn motor ON. Has the oil rate improved?
No
Blockage may be between the bottom of the filter pan and the flexible hose quick-connect
Yes
Proceed with filtration
Go to "Blockage Between Filter Pan and
Flex Hose Valve".
6-4
Blockage Between Filter Pan and Flex-Hose Valve
Possible blockage between filter pan bottom and flex-hose disconnect.
Disconnect oil line from filter pan to pump at the pump end.
Turn pump ON and allow it to operate for a few seconds to ensure it does not run backwards.
Put your finger over the pump inlet. Is suction present?
Yes
Pump is clear; plug is in the bottom of the filter pan or in the line from the pan to pump.
No
Blockage is in pump or in the discharge line.
Disconnect line at filter pan.
Can you blow air through line from pump to pan?
No
Line is blocked. Remove line, soften and clear solidified shortening.
Yes
Reconnect line and operate pump. If still no oil flow, blockage is in bottom of pan.
Remedy problem and continue filtration process.
6-5
6.3 Wiring Diagrams
MF90 Filter Wiring (AU)
PUMP REVERSING
SWITCH
OFF/ON HEATER SWITCH
(OPTIONAL)
OPTIONAL
BLK
CB
7 AMP
BLK 1
BLK 4
BLK 8
BLK 5
RED
2 AMP
FUSE
TIMER
SWITCH
SWITCH HOUSING
INDICATOR
LIGHT
BLK
GRN
WHT
T5
T8
T1
T4
MOTOR
TERMINAL BOX
BLK 5
BLK 8
BLK 4
BLK 1
WHT
RED
Junction
Box
OPTIONAL
OPTIONAL
WHT
Suction Sump
Heater One Way Valve
Heater
MF90 Filter Wiring (U)
PUMP
SWITCH
BLK
CB 7 AMP
P1
P2
T3
T5
T2
T4
T8
BLK
BLK
WHT
TIMER
SWITCH
BLK
GRN
WHT
POWER CORD
AWG 16-3 SJT
6-6
DEAN PORTABLE MICRO-FLO OIL FILTRATION SYSTEMS
CHAPTER 7: PARTS LIST
7.1 MF-90/65, U and AU Configuration
7-1
1057-SC
1011
1076
44291
1644
1798
1799
1043
44-0379
1100A
55-0004
1010
2124
1985
1989
1014
55016
1350
44287
55220
1687
1061
1765
1012
PART #
44272-1
44-0409
1004
1008
1005
2376
2736
1832
1709
44267
44267-2
44267-1
1025
1892-2
1726-1
1059
1013
2083
7.1 MF-90/65, U and AU Configuration (cont.)
*
31
32
33
34
35
36
37
25
26
27
28
29
30
16
17
18
19
20
*
21
22
23
24
9
10
*
*
11
12
*
13
14
15
ITEM
1
2
3
4
7
8
5
6
COMPONENT
Frame Assembly
Caster Channel
Bolt, ¼ - 20 x ½-inch Hex
Washer, Flat ¼-inch
Nut, Nylock ¼-20
Caster, 3-inch, w/o Brake
Caster, 3-inch w/Brake
Washer, Flat, ½-inch
Nut, ½-13 Hex
Electric Box Assembly (U65 w/o Heater)
Electric Box Assembly (AU/65 w/Heater)
Electric Box Assembly (U/65 w/Heater)
Screw, #8 x ½ Type B
Motor, 1/3HP 230/120V/50/60Hz
Pump, 5 GPM (18 LPM)
Nipple, Black Pipe ½ x 1-½-inch
Elbow, ½ x 3/8-inch 90° Black Pipe
Nipple, 3/8 x 3-½ -inch
Elbow, 3/8 x 45°
Nipple, Black Pipe, 3/8" x Close
Couple Assembly (Snap-Tight)
Seal, Viton Quick-Disconnect
Nozzle and Hose Assembly, Complete
Nozzle and Hose Assembly
Elbow, Street, Black Pipe, ½-inch x 90°
Union, Black Pipe, ½-inch
Tee, Black Pipe, ½ x 3/8 x ½-inch
Nipple, Black Pipe [ ½ NPT x 6-inch]
Check Valve, Swing ½-(Plated)
Elbow, Black Pipe, ½-inch x 90°
Nipple, Black Pipe ½NPT x 3-½-inch
Hose Assembly w/Fitting (L= 11.75-inch)
Quick-Disconnect Male ½-inch
Nipple, Black Pipe, [3/8NPT x 2-inch]
Nipple, Black Pipe [3/8NPT x2-½-inch ]
Elbow, 3/8-inch x 90°
Holder, Power Cord
Valve, Ball- 3/8-inch
Bolt, Hold-down Handle
Nipple, Black Pipe, ½-inch x Close
Nipple, Black Pipe[3/8 NPT x 7-inch]
Flare Fitting 3/8-inch NPT
7-2
1391
1075
55191
1645-1
55156
1334-PK
1334
55127
55-0011
44262
1092
1098
2053
2059
2036
2175
44282
44285
1033
2009
1016
55228-SC
55-0121
44-0450
55-0264
44286
44-0447
1039
PART #
1036
1037
1034
55-0007
1081
1678
1385
1083
1541
44-0443
1856
44268
1032
2081
1096
7.1 MF-90/65, U and AU Configuration (cont.)
58
59
60
61
62
63
*
64
65
66
67
68
69
70
71
72
*
73
49
50
51
52
53
*
54
55
56
57
ITEM
38
39
40
41
*
*
42
*
*
43
44
45
46
47
48
COMPONENT
Nut, ½-inch Flare 37°
Tubing Sleeve ½-inch 37°
Tube, SS, [ ½-inch Diameter x Feet]
Plate, IN-OFF-OUT (AU Only)
Plate, PUMP-OFF-HEAT (with Heater Option)
Plate, ON-OFF (U Only)
Switch, 3PDT 90 Amp Push ON
Switch, Toggle SPDT (U Only, With Heater Option)
Switch, Toggle (U Only, No Heater Option)
Handle, Ball Valve, (3/8-inch)
Clamp, Pipe ½-inch (Jiffy H-40)
Holster, Hose Assembly
Screw, 10-32 x ½-inch Round Slotted Head
Clamp, Draw (HR-1)
Connector, 3/8-inch x 45°
Connector, 3/8-inch x 90°
Conduit, 3/8-inch Flex
Inlet Flanged Base 120V
Power Cord,1613 SJTO
Circuit Breaker (7 Amp- 120V Applications)
Circuit Breaker (5 Amp- 230V Applications)
Motor/Pump Cover Assembly (AU-65)
Filter Pan Assembly (U/AU-65 /Clamp)
Screw, ¼-28 x ½ Round Phillips Head
Nipple, Black Pipe [ ½ NPT x 2-½ -inch]
Elbow, ½-inch, 45° Black Pipe
Nipple, Black Pipe ½NPT x 3-inch
Quick Disconnect Assembly ( ½-inch)
O-Ring
Wire Grid and Channel Assembly (#12)
Filter Paper, 11 x 22-5/8 (20 Sheets/Pack)
Filter Paper, 11 x 22-5/8 (100 Sheets/Pack)
Hold-Down Ring w/Handle Assembly
Lever, Hold-Down Ring
Pan Assembly, w/o clamps
Connector, Male 3/8”
Handle Assembly
Nozzle, Threaded (One End)
Nozzle, Threaded (Both Ends)
Pipe Screen
Pan, Lid Assembly
Pan Lid Only
Handle, Filter Pan Lid (w/Screws)
7-3
7.1 MF-90/65, U and AU Configuration (cont.)
ITEM
74
75
76
77
*
79
*
*
PART #
44273
44561
44-0425
1031
44274
44-0828
44-0837
55546
COMPONENT
Heater Junction Box
8" Strip Heater w/Bracket Weld Assembly**
Pan Slide, Electric Motor
Nut, Nylock (#10-32
Rear Heater Guard Assembly
Pipe Support
Back , Filter Cover
Crumb Basket, MF90/65
*
*
*
*
2174
8030002
1049
55030
Glove, Neoprene, (Hot-oil)
Filter Powder
Measuring Cup, 16 Oz.
Scoop Assembly (Small)
* Not Illustrated
** For probe heater components, see Section 7.2.1.
7.2 MF-90/80, 80-LP, 110, 126, 160 and 172 Series, U and AU
Configurations
22
23
16
14
11
10
24
13
20
21
17
18
19
26
12
25
6
5 4
27 28
8
15 9 7
3
2 1
7-4
*
*
7
*
*
*
*
*
*
*
*
*
8
*
*
9
*
10
11
12
13
*
*
14
*
4
5
6
ITEM
1
*
*
*
2
3
*
PART #
55084
55086
55135
55438
1039
55083
55033
55308
55-0011
55-0004
1038
1054
1053
55120
55121
55190
55437
55189
55059
55187
55186
55019
55020
55021
55046
55022
1003
2734
2175
1026
1026-1
1385
1083
55-0007
55-0029
7.2 MF-90/80, 80-LP, 110, 126, 160 and 172 Series, U and AU
Configurations (cont.)
COMPONENT
Lid, Filter Pan Assembly, (80 and 110 Series Only)
Lid, Filter Pan Assembly, (126 and 172 Series Only)
Lid, Filter Pan Assembly (160 Series Only)
Lid, Filter Pan Assembly (80-LP Series Only)
Handle, Cover
Hold-Down Ring with Handle Assembly Standard (80
and 110 Series Only)
Hold-Down Ring with Handle Assembly, Jumbo (126,
160 and 172 Series Only)
Hold-Down Ring with Handle Assembly (80-LP Series
Only)
Locking Lever, Hold Down Ring
Latch Bolt
Filter Paper 16-3/8 x 18-3/8" (80, 80-LP And 110
Only)
Filter Paper, 16-3/8 x 24-3/8 (126, 160 And 172)
Filter Powder, 22,7kg (50 lb.) bag
Grid and Channel Assembly, Standard [80, 80-LP (UL
AND CE Only) and 110 Series Only]
Grid and Channel Assembly, Jumbo (80-LP, 126, 160
and 172 Only)
Pan Assembly (80 Series Only)
Pan Assembly (80-LP Series Only)
Pan Assembly (110 Series Only)
Pan Assembly (126 Series Only)
Pan Assembly (160 Series Only)
Pan Assembly (172 Series Only)
Filter Frame Assembly (80 Series Only)
Filter Frame Assembly (110 Series Only)
Filter Frame Assembly (80-LP and 126 Series Only)
Filter Frame Assembly (160 Series Only)
Filter Frame Assembly (172 Series Only)
Caster, Filter Pan— 2-inch
Caster, Filter Pan— 2-inch w/Brake
Circuit Breaker (5 Amp)
Switch, Timer (60 Min.)
Knob, Timer Switch
Switch, IN/OFF/OUT (MF90-AU)
Switch, ON/OFF (MF90-U)
Plate, Switch IN-OFF-OUT
Switch Housing
7-5
7.2 MF-90/80, 80-LP, 110, 126, 160 and 172 Series, U and AU
Configurations (cont.)
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
26
27
28
*
*
*
*
*
*
23
24
*
25
ITEM
15
*
16
17
18
19
20
21
22
1011
1013
1014
1019
1020
1022
1025
1027
1028
1029
1030
1031
1032
1035
1058
1059
PART #
55217
55246
1057-SC
55-0064
55016
1016
1726-1
1892-2
1021
6136
2563
55-0070
55-0065
55-0066
55-0068
55210
55228-SC
55115
55220
55245
1004
1005
1008
1009
1010
COMPONENT
Suction Tube, Pan to Filter Pump ("U" Series Only)
Suction Tube, Pan to Check Valve ("AU" Series Only)
Valve, Swing Check 1/2"(Plated) ("AU" Series Only)
Motor Mount Tray
Coupler Assembly (Snap-Tight)
Male Coupler
Pump, 5 GPM (18 LPM)
Motor, 1/3HP 230/120V/50/60Hz
Power Cord 10' 16/3 SJTO Black
Power Cord 16/3 SJTO(W)
Receptacle, 230V, 3-Prong
Bracket, Handle Cord
Housing, Top Cover
Housing, Back Cover
Motor Housing
Hose Only, with Fittings
Handle Assembly
Nozzle with Handle
Nozzle and Hose Assembly, Portable Filter
Harness Assembly, "A" Type Filter
Bolt, ¼ - 20 x ½-inch Hex
Nut, Nylock ¼-20
Washer, Flat ¼-inch
Washer, Lock ¼-inch
Nipple, Black Pipe, ½-inch x Close
Elbow, Black Pipe, ½-inch x 90°
Elbow, ½ x 3/8-inch 90° Black Pipe
Nipple, Black Pipe, 3/8" x Close
Ring Terminal #8
Connector, Romex— 3/8"
Ring Terminal #10
Screw, #8 x ½ Type B
Screw 8-32 x ½ Round Slotted Head
Lock-nut, #8-32 Hex
Plug Button ½-inch Nickel-Plated
Wire Joint RC-6
Nut, Nylock, #10-32
Screw, 10-32 x ½-inch Round Slotted Head
Fitting, 37°, Flare, ½-inch
Tee, Black Pipe ½
Nipple, Black Pipe ½ x 1-½-inch
7-6
7.2 MF-90/80, 80-LP, 110, 126, 160 and 172 Series, U and AU
Configurations (cont.)
ITEM
*
*
*
*
*
*
*
*
PART #
1061
1063
1074
1173
2165
2174
55030
55218
*
*
*
*
* Not Illustrated
8030002
55-0130
55089-1
55089-2
COMPONENT
Union, Black Pipe, ½-inch
Wire 16 AWM/TEW Black
Nipple, Black Tube— ½ x 5-inch
Push-On Terminal, RB 250
Kep-Nut #10-32 Hex
Glove, Neoprene, Hot-Oil
Scoop Assembly, Small
Tubing Assembly (80, 80-LP, 126 and 160 Series
Only)
Filter Powder, FM/Dean Filters
Bracket, Strain Relief
Housing Assembly, Filter— MF-90
Housing Assembly, Filter— MF-90A
7.2.1 Probe Heater Components, All MF90 U and AU
ITEM
*
*
*
*
*
*
*
*
*
*
*
*
* Not Illustrated
PART #
1957
X-424-1
X-424-2
X-424-3
1095
1098
1096
1678
1082
1541
1960
1081
COMPONENT
Probe Heater ¼ x 6 x ¼ NPT 120V
Support, Probe Heater Housing
Housing, Probe Heater
Cover, Probe Heater Housing
Connector, Lt, 3/8" Straight
Conduit, 3/8 Flex Lt
Connector, Lt, 3/8" x 45°
Plate, ON-OFF
Light, Indicator (Red)
Switch, Toggle
Tee, Black Pipe, ½ x ¼ x ½
Plate, PUMP-OFF-HEAT
7-7
Dean, 8700 Line Avenue, Shreveport, Louisiana 71135
TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 (Tech Support) 1-318-219-7135
PRINTED IN THE UNITED STATES
SERVICE HOTLINE
1-800-551-8633
Price: $6.00
819-5808 10-00
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