Harbor Freight Tools 1/3 HP Submersible Clear Water Pump with Tethered Float 1670 GPH Product manual


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Harbor Freight Tools 1/3 HP Submersible Clear Water Pump with Tethered Float 1670 GPH Product manual | Manualzz

Before start-up, note the following:

The pump can be connected to any shockproof plug which has been installed according to regulations. The plug must have a supply voltage of 110-120 V~ at 60 Hz.

CAUTION

Item 69296:

This pump is intended for use with clear water only.

Items 69298, 69299, 69300, 69301:

These pumps are intended for use with clear or dirty water only.

WARNING

IMPORTANT! Before starting to run Pump, please have the following items checked by an expert:

1. Risk of electric shock – This pump is supplied with a grounding conductor and grounding-type attachment plug. To reduce the risk of electric shock, connect only to a properly grounded, grounding-type receptacle.

2. Risk of electric shock – This pump has not been investigated for use in swimming pool areas.

3. The electrical connections must be protected from moisture.

Do not submerge power cord connection.

4. If there is danger of flooding, the electrical connections must be taken to higher ground.

5. Circulation of caustic fluids, as well as the circulation of abrasive materials, must be avoided at all costs.

6. The pump must be protected from frost.

7. The pump must be protected from running dry.

8. Access by children should also be prevented with appropriate measures.

9. WARNING: Handling the Power Cord on this product will expose you to lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling.

(California Health & Safety Code § 25249.5, et seq.)

10. The warnings, precautions, and instructions discussed in this instruction manual cannot

Cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

Fluid Type

The Pump is designed for use with water with max. temperature of 77° F (25°C).

Do not use for other fluids, especially not fuels, cleaning fluids, or other chemical products.

Specifications

Electrical Rating

Rated Amperage

Model

Maximum Flow Rate

Power Cord Length*

Maximum Head Lift*

Discharge Size

Minimum Water Height

Certification

69296

2.5A

1670 GPH

20′*

1.25″ NPT

3/4″

69298

4A

2110 GPH

16′*

1.25″ NPT

2-1/2″

69299

110-120V~ / 60Hz

4.5A

2866 GPH

10′*

23′*

1.5″ NPT

3″

69300

5.5A

2910 GPH

26′*

1.5″ NPT

3″

E230946 E230946 E230946

*Do not submerge beyond power cord length. Do not submerge power cord connection.

Page 2 For technical questions, please call 1-800-444-3353.

69301

5.5A

2640 GPH

20′*

1.25″ NPT

3″

E230946

REV 12c

Submersible Pump

Installation

The submersible pump must be installed with either: a. A fixed pipeline or b. A flexible hose pipe.

Please note!

1. Do not install the pump by suspending it unsupported from its delivery pipe or power cord.

The pump must be suspended from the handle or be placed on the bottom of the area.

2. Make sure the Pump rests on flat, level and solid foundation. Do not operate it on earth, clay, sand or gravel surfaces.

3. Make sure the Pump’s inlet openings near the Base are free of debris.

4. Avoid installing Pump in areas of extreme heat or cold.

Power Supply

1. The pump is equipped with a shock-proof plug according to regulations. The pump is designed to be connected to 110-120 V~, 60 Hz safety socket.

2. Make sure that the socket is sufficiently secured and is in excellent condition.

3. When the plug is inserted into the socket the pump will start operating.

WARNING! If the power cord or plug is damaged, do not use the pump. The power cord or plug may only be repaired by a certified electrician.

Hose Connections

1. Connect a hose to the pump outlet using a step nipple and hose clamps (not included).

If the outlet hose is narrower than the pump outlet, output will be reduced.

2. Route the hose to the desired discharge area.

The hose should be kept as short as possible with a minimum number of turns. For best performance, the max. recommended hose length is 50 ft.

3. To reduce vibration and noise, a short section of rubber hose maybe be attached to the end of the discharge line with clamps.

Areas of use

This pump can be used to transfer water

(e.g. household, farming, plumbing).

Submersible Pump For technical questions, please call 1-800-444-3353.

Page 3

Operation

1. After reading these instructions, consider the following points before starting the pump: a. Verify that the pump rests on the floor of the shaft, if it is not suspended by the handle.

b. Verify that the delivery pipe is properly connected.

c. Verify that the electrical connection is 110-120 V~, 60 Hz.

d. Verify that the electrical socket is in good condition.

e. Verify that water and moisture cannot get near the power supply socket or power cord connection.

2. Snap the cord for the Float Switch into the cable Clip on the side of the handle. Once the cord is snapped into place, adjust the level that the Pump turns on by adjusting the length of the Float Switch’s cord.

3. The Float Switch will automatically turn off the Pump when the level of water drops below the Switch.

4. Verify that the pump is installed so as to prevent running dry.

NOTE: The float must be allowed to move freely and must shut off the Pump before it runs dry.

5. CAUTION: Do not run the Pump dry. Doing so will increase wear on the unit and lead to

Seal damage. Water must be deeper than the minimum water level (shown on specifications chart) for the Pump to operate properly.

6. NOTE: The Pump has a built-in thermal protector for the motor, which automatically shuts it off to avoid overheating. After it cools, it will cycle back on.

Wait for the cycle to continue-do not try to manually turn on Pump after it has cut off.

7. Plug power cord into an outlet fitted with a GFCI.

8. Verify that the discharge water travels several feet from the foundation.

9. NOTE: It is normal for air bubbles from trapped air to appear around the handle or pressure Switch.

The pump is equipped with a de-aerating device with removes air locked in the Pump. Also, if the water level drops below the vent valve, some water might purge from Pump via the vent valve.

Page 4 For technical questions, please call 1-800-444-3353.

Submersible Pump

Maintenance

TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:

Unplug the Pump from its electrical outlet before performing any inspection, maintenance, or cleaning procedures.

If the pump is moved during operation, flush it out with clean water after every use.

Quarterly Maintenance

The below maintenance must be performed at least once every 3 months under optimal conditions.

For frequent use, or dirty areas, more frequent maintenance is required.

1. Clean sludge and debris from the Base of the Pump.

2. Rinse the housing off with clean water.

3. Clean fibers from inside the pump housing with a clean cloth, then store Pump in a dry and clean location away from children.

4. If the pump housing cannot be cleaned from the outside, it must be thoroughly cleaned.

Unplug the power cord before maintenance.

Dismantle the bottom part of the pump as follows: a. Remove Screws and Base.

b. Rinse the impeller with clean water.

c. To prevent damage, do not rest the pump on the impeller or pry against the impeller.

d. Reassemble in reverse order.

Submersible Pump For technical questions, please call 1-800-444-3353.

Page 5

Troubleshooting

Problem

Pump runs, but will not deliver any water.

Pump won’t start or run.

Excessive noise or vibration.

Pump starts and stops too frequently.

Possible Causes

1. Impeller clogged.

2. When starting, the water height falls below the minimum water level.

3. Low line voltage.

4. Check valve (if installed) stuck or installed backwards.

1. Check power connections and circuits/fuses.

2. Water level too low to activate float Switch.

3. Impeller clogged.

4. Defective motor.

1. Worn Bearings.

2. Debris in impeller.

3. Discharge hose restricted.

1. Water temperature too high.

2. Back flow of water from discharge hose.

Possible Solutions

1. Clean out dirt and debris from impeller.

2. Water must be deep enough for the

Pump to operate properly.

3. Consult with an electrician.

4. Remove and examine check valve.

1. Consult with an electrician.

2. Allow water level to rise or move Pump to a lower location.

3. Clean out dirt and debris from impeller.

4. Have a qualified service technician repair or replace.

1. Have a qualified service technician repair or replace.

2. Clean impeller.

3. Clean Pump and discharge hose.

1. Do not exceed 77° Fahrenheit water temperature.

2. Install or inspect check valve.

Follow all safety precautions whenever diagnosing or servicing the tool.

Disconnect power supply before service.

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM

IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR

MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS

QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE

ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY

STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND

LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY

ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS

THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Page 6 For technical questions, please call 1-800-444-3353.

Submersible Pump

Parts Lists and Diagrams

Record Product’s Serial Number Here:

Note: If product has no serial number, record month and year of purchase instead.

Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts.

69296 Parts List and Diagram

Part Description

7

8

5

6

3

4

1

2

Cross Head Screw ST4.2×16

Plain Washer 4

Base Plate

Cross Head Screw ST4.2×22

Base

O-ring 148.8×3.1

Plain Washer 4

“Y” - Screw YST4.7×35

9 Pump Body

10 O-ring 34.8×3.1

11 Junction

12 Flange Nut M8

13 Impeller 60Hz

14 C-Clip Ø12

15 Plain Washer Ø12×Ø20×0.5

16 Mechanical Seal 301-12B

17 O-ring 90×4.4

18 Stator Cover

19 Gasket

Qty

1

1

1

1

1

1

1

1

1

1

1

4

4

1

1

1

6

3

9

Part Description

20 Bearing Base

21 Winding 56#B 25

22 Framework Seal 12×26×4

23 Adjustable Gasket

24 Handle

25 O-ring 2.5×1.8

26 Cross Head Screw ST3.5×11

27 Float Switch

28 Power Cord

29 Upper Cover

30 Capacitor 16μF/250V

31 Cable Jacket

32 Cable Jacket

33 Cable Clip (H05)

34 Cable Clip

35 Capacitor Clip

36 Cross Head Screw ST4.2×30

37 Cross Head Bolt M4×6

38 Spring Lock Washer 4

Qty

1

1

2

1

1

1

1

1

3

2

2

1

1

1

2

1

1

1

1

Part Description

39 Terminal Ø4.2

40 Lock Washer, Tooth 4

41 Pipe Ø5

42 Pipe Ø4

43 Fiberglass Pipe Ø2

44 Fiberglass Pipe Ø2.5

45 Lug Plate (large)

46 Lug Plate (small)

47 Grommet

48 Upper Plate

49 Steel ball SØ6

50 Supporting Plate

51 Cross Head Screw ST3×10

52 Wave Spring Washer D32

53 Ball Bearing 6201

54 C-Clip Ø12

55 Rotor

Qty

2

2

1

1

1

1

1

1

1

5

1

5

1

1

5

2

2

For technical questions, please call 1-800-444-3353.

Page 7

69298 Parts List and Diagram

Part Description

7

8

5

6

3

4

1

2

Cross Head Screw ST4.2×16

Plain Washer 4

Base Plate

Cross Head Screw ST4.2×22

Base

O-ring 148.8×3.1

Plain Washer 4

“Y” - Screw YST4.7×35

9 Pump Body

10 O-ring 34.8×3.1

11 Junction

12 Flange Nut M8

13 Impeller

14 Mechanical Seal 301-12

15 O-ring 90×4.4

16 Stator Cover

17 Gasket

18 Bearing Base

Qty

1

1

1

1

1

1

1

1

1

1

4

4

1

1

1

6

3

9

Part Description

19 Winding 56#B 36

20 Framework Seal 12×26×4

21 Adjustable Gasket

22 Handle

23 O-ring 2.5×1.8

24 Cross Head Screw ST3.5×11

25 Float Switch

26 Power Cord

27 Upper Cover

28 Capacitor 20μF/250V

29 Cable Jacket

30 Cable Jacket

31 Cable Clip (H05)

32 Cable Clip

33 Capacitor Clip

34 Cross Head Screw ST4.2×30

35 Cross Head Bolt M4×6

36 Spring Lock Washer 4

Qty

1

3

1

1

2

2

1

2

1

1

1

1

2

1

1

1

1

1

Part Description

37 Terminal Ø4.2

38 Lock Washer, Tooth 4

39 Steel ball SØ6

40 Supporting Plate

41 Cross Head Screw ST3×10

42 Pipe Ø5

43 Pipe Ø4

44 Fiberglass Pipe Ø2

45 Fiberglass Pipe Ø2.5

46 Lug Plate (large)

47 Lug Plate (small)

48 Grommet

49 Upper Plate

50 Wave Spring Washer D32

51 Ball Bearing 6201

52 C-Clip Ø12

53 Rotor

Qty

2

2

1

1

1

1

1

1

5

5

5

1

1

1

1

2

2

Page 8 For technical questions, please call 1-800-444-3353.

69299 Parts List and Diagram

Part Description

7

8

5

6

3

4

1

2

Cross Head Screw ST4.2×16

Plain Washer 4

Base Plate

Pump Body

O-ring 34.8×3.1

Junction

Junction

Gasket

9 Supporter

10 Gasket

11 Supporter

12 “Y” - Screw YST4.7×35

13 Plain Washer

14 Supporter

15 Flange Nut M8

16 Impeller

17 Mechanical Seal 301-12

18 O-ring 90×4.8

19 Stator Cover

20 Gasket

21 Bearing Base

22 Winding 56#B 44

Qty

1

1

6

1

1

6

1

1

1

1

1

1

1

1

9

3

1

1

1

1

1

1

Part Description

23 Framework Seal 12×26×4

24 Adjustable Gasket

25 Handle

26 Nut M5

27 Cross Head Bolt M5×8

28 Handle Bracket

29 Exhaust Valve Cap

30 Plain Washer

31 Steel ball SØ6

32 Exhaust Valve

33 “Y” - Screw YST4.7×16

34 Barrel

35 O-ring 2.5×1.8

36 Cross Head Screw ST3.5×11

37 O-ring 15×2.65

38 Upper Cover

39 Cable Jacket

40 Cable Jacket

41 Capacitor 20μF/250V

42 Cable Clip (H05)

43 Cable Clip

44 Capacitor Clip

Qty

2

1

2

1

3

1

1

1

1

1

3

2

1

2

1

1

1

1

1

2

1

1

Part Description

45 Cross Head Bolt M4×6

46 Spring Lock Washer 4

47 Terminal Ø4.2

48 Lock Washer, Tooth 4

49 Upper Plate

50 Wave Spring Washer D32

51 Ball Bearing 6201

52 C-Clip Ø12

53 Rotor

54 Grommet

55 Pipe Ø5

56 Pipe Ø4

57 Fiberglass Pipe Ø2

58 Fiberglass Pipe Ø2.5

59 Lug Plate (large)

60 Lug Plate (small)

61 Cross Head Screw ST4.2×30

62 Float Switch

63 Power Cord

64 Wire Clip Jacket

65 Wire Clip

66 Cross Head Bolt M5×10

Qty

1

5

5

1

1

5

1

1

2

2

1

1

2

2

2

2

1

1

3

1

1

1

For technical questions, please call 1-800-444-3353.

Page 9

69300 Parts List and Diagram

Part Description

7

8

5

6

3

4

1

2

Pump Body

O-ring 42.5×2.65

Junction

Junction

Gasket

Supporter

“Y” - Screw YST4.7×30

Washer

9 Supporter

10 Flange Nut M8

11 Impeller

12 Mechanical Seal 301-12

13 O-ring 90×4.8

14 Stator Cover

15 Gasket

16 Bearing Base

17 Winding 56#B 54

18 Framework Seal 12×26×4

19 Adjustable Gasket

20 Handle

21 Nut M5

Qty

1

1

1

1

1

1

1

1

1

1

1

1

2

6

6

1

1

1

1

1

2

Part Description

22 Cross Head Bolt M5×8

23 Handle Bracket

24 Exhaust Valve Cap

25 Plain Washer

26 Steel ball SØ6

27 Exhaust Valve

28 “Y” - Screw YST4.7×16

29 Cross Head Bolt M4×12

30 Barrel

31 Cross Head Screw ST3.5×11

32 O-ring 2.5×1.8

33 O-ring 15×2.65

34 Upper Cover

35 Cable Jacket

36 Cable Jacket

37 Capacitor 20μF/250V

38 Cable Clip (H05)

39 Cable Clip

40 Capacitor Clip

41 Cross Head Bolt M4×6

42 Spring Lock Washer 4

Qty

1

1

1

1

1

2

1

1

1

2

1

1

2

3

6

1

1

1

1

3

2

Part Description

43 Terminal Ø4.2

44 Lock Washer, Tooth 4

45 Upper Plate

46 Wave Spring Washer D32

47 Ball Bearing 6201

48 C-Clip Ø12

49 Rotor

50 Grommet

51 Pipe Ø5

52 Pipe Ø4

53 Fiberglass Pipe Ø2

54 Fiberglass Pipe Ø2.5

55 Lug Plate (large)

56 Lug Plate (small)

57 Cross Head Screw ST4.2×30

58 Float Switch

59 Power Cord

60 Wire Clip Jacket

61 Wire Clip

62 Cross Head Bolt M5×10

Qty

3

1

1

5

1

5

1

5

1

1

1

1

1

1

2

2

1

1

2

2

Page 10 For technical questions, please call 1-800-444-3353.

69301 Parts List and Diagram

Part Description

7

8

5

6

3

4

1

2

Cross Head Screw ST4.2×16

Plain Washer 4

Base Plate

Cross Head Screw ST4.2×22

Base

O-ring 150×2.65

Supporter

O-ring 148.8×3.1

9 Plain Washer 4

10 “Y” - Screw YST4.7×35

11 Pump Body

12 O-ring 34.8×3.1

13 Junction

14 Flange Nut M8

15 Impeller

16 Mechanical Seal 301-12

17 O-ring 90×4.4

18 Stator Cover

19 Gasket

Qty

1

1

1

1

1

1

4

4

1

1

1

1

1

1

1

1

10

3

9

Part Description

20 Bearing Base

21 Winding 56#B 54

22 Handle

23 O-ring 2.5×1.8

24 Cross Head Screw ST3.5×11

25 Float Switch

26 Power Cord

27 Upper Cover

28 Capacitor 20μF/250V

29 Cable Jacket

30 Cable Jacket

31 Cable Clip(H05)

32 Cable Clip

33 Capacitor Clip

34 Cross Head Bolt M4×6

35 Spring Lock Washer 4

36 Terminal Ø4.2

37 Lock Washer, Tooth 4

38 Steel ball SØ6

Qty

2

2

1

1

2

1

1

1

2

2

1

1

1

1

1

1

2

1

1

Part Description

39 Supporting Plate

40 Cross Head Screw ST3×10

41 Cross Head Screw ST4.2×60

42 Cross Head Screw ST4.2×30

43 Pipe Ø5

44 Pipe Ø4

45 Fiberglass Pipe Ø2

46 Fiberglass Pipe Ø2.5

47 Lug Plate (large)

48 Lug Plate (small)

49 Grommet

50 Upper Plate

51 Wave Spring Washer D32

52 Ball Bearing 6201

53 C-Clip Ø12

54 Rotor

55 Framework Seal 12×26×4

56 Adjustable Gasket

Qty

1

5

5

2

3

1

1

2

2

1

1

1

1

1

5

1

1

1

For technical questions, please call 1-800-444-3353.

Page 11

Limited 90 Day Warranty

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.

If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

3491 Mission Oaks Blvd. • PO Box 6009 Camarillo, CA 93011 • (800) 444-3353

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