Harbor Freight Tools 1 Ton Capacity Foldable Shop Crane Product manual
Add to my manuals
12 Pages
Harbor Freight Tools 1 Ton Capacity Foldable Shop Crane is a versatile tool designed to make lifting and moving heavy objects easier. With a capacity of 1 ton, it can handle a wide range of tasks, from automotive repairs to construction projects. The foldable design allows for easy storage and transportation, while the heavy-duty construction ensures durability and reliability. Its adjustable boom and multiple lifting positions provide flexibility to tackle various lifting scenarios.
advertisement
Safety ......................................................... 3
Specifications ............................................. 4
Setup .......................................................... 4
Operation .................................................... 7
Table of Contents
Maintenance ............................................... 8
Parts Lists and Diagrams .......................... 10
Warranty .................................................... 12
WARNING SYMBOLS AND DEFINITIONS
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Addresses practices not related to personal injury.
Page 2 For technical questions, please call 1-888-866-5797.
Item 61858
IMPORTANT SAFETY INFORMATION
Read all safety warnings and instructions.
Failure to follow the warnings and instructions may result in serious injury.
Save all warnings and instructions for future reference.
1. Study, understand, and follow all instructions before operating this device.
2. Do not exceed rated capacity.
3. Use only on hard, level surfaces.
4. Before moving, lower the load to the lowest possible point.
5. Use only sling or chains with a rated capacity greater than the weight of the load being lifted.
6. Do not allow load to swing or drop violently while lowering or moving.
7. No alterations shall be made to this product.
Do not adjust safety valve.
8. Properly extend leg extensions and secure boom in proper setting before use.
9. Follow capacities marked on boom; capacity decreases as boom lengthens.
10. Wear ANSI-approved safety goggles and heavy-duty work gloves during use.
14. Keep your work area clean and well lit.
Cluttered work areas invite accidents.
15. Keep bystanders, children, and visitors away while operating Engine Crane.
Distractions can cause you to lose control.
16. Stay alert. Watch what you are doing, and use common sense when operating a ram. Do not use a ram while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating rams may result in serious personal injury.
17. Follow instructions in the “Inspection, Maintenance,
And Cleaning” section of this manual.
Use of unauthorized parts or failure to follow maintenance instructions may create a risk of injury and may void any applicable warranty.
18. Maintain labels and nameplates on the
Engine Crane. These carry important information. If unreadable or missing, contact
Harbor Freight Tools for a replacement.
19. Before use, read manufacturer’s instruction manual for the object you will lift.
11. Verify replacement ram has same rating, mounting points and maximum length.
12. Do not use for aircraft purposes.
13. Inspect before every use; do not use if parts loose or damaged.
20. Industrial applications must follow
OSHA requirements.
21. The warnings, precautions, and instructions discussed in this manual cannot cover all possible conditions and situations that may occur. The operator must understand that common sense and caution are factors, which cannot be built into this product, but must be supplied by the operator .
SAVE THESE INSTRUCTIONS.
Item 61858 For technical questions, please call 1-888-866-5797.
Page 3
Specifications
Ram Capacity 3 Ton
1 Ton
3/4 Ton
1/2 Ton
1/4 Ton
Boom Positions
69-5/8"
73-3/4"
77-7/8"
82"
Meets 2005 ANSI/ASME PALD standards.
Package Contents
Box A
Part Description Qty
29 Leg
26 Support
25 Support Post
24 Boom
23 Boom Extension 1
27 Ram
31 Handle
1
1
1
1
2
2
Box B
Part Description Qty
28 Base
Assembly
Hardware and
Casters
1
Lot
Assembly
Bolt Shaft Identification Chart
Chain
Bolt
Part #20
14 x 80 mm
Frame
Bolt
Part #9
14 x 100 mm
Top Ram
Bolt
Part #16
16 x 80 mm
Bottom
Ram Bolt
Part #10
16 x 90 mm
Hinge
Bolt
Part #14
18 x 110 mm
Large
Caster Bolt
Part #1A
8 x 20 mm
Small
Caster Bolt
Part #1B
8 x 14 mm
Note: Match shaft of bolt with shapes to determine bolt part number and function.
TO PREVENT SERIOUS INJURY AND DEATH: The correct bolts must be used during assembly. Carefully compare bolts to Bolt Identification illustration above and the measurements shown in the parts list and assembly diagrams near the end of this manual to make sure that the correct bolts are used in the correct place.
For safety and ease of assembly, use two people to assemble the Shop Crane.
CAUTION: DO NOT TIGHTEN ANY BOLTS UNTIL YOU ARE FULLY FINISHED WITH ASSEMBLY.
OTHERWISE PARTS WILL NOT LINE UP PROPERLY.
Page 4 For technical questions, please call 1-888-866-5797.
Item 61858
Base
Lock
Washer
Nut
Base
Washer
Large
Caster
1.
Large Caster Bolt (1B)
Figure A
To attach two Large Casters to the rear section of the
Base, align the four mounting holes in each Large
Caster with the four mounting holes on the underside of each Base end. Secure in place using four Large
Caster Bolts, Washers, Lock Washers and Nuts.
Figure D
4. Slide Legs into front of the Base.
Legs
Base
Small
Caster
Washer
Lock Washer
Small Caster Bolt (1B)
Figure B
2. To attach two Small Casters to the front section of the Base, align the four mounting holes in each
Small Caster with the four mounting holes on the underside of each base end. Secure in place using four Small Caster Bolts, Washers and Lock Washers.
Rear
Lock Pin
Front
Lock Pin
R-Pins
Figure E
5. Lock Legs in place using the Lock Pins. To insert the Lock Pins, lift up on front of Base until holes line up. After all four Lock Pins are inserted, insert one R-Pin through small hole at end of each Lock Pin until it snaps into place.
Note: Make sure Lock Pins are secure before proceeding.
Post
Frame Bolt (9)
Leg
Nut
Lock
Washer
Large
Caster
Washer
Large Caster Bolt (1B)
Figure C
3. To attach one Large Caster to the end of each Leg, align the four mounting holes in each Large Caster with the four mounting holes on the underside of each Leg. Secure in place using four Large
Caster Bolts, Washers, Lock Washers and Nuts.
Base
Washers
Nuts
Figure F
6. Use the Frame Bolts, Washers, and Nuts to secure the bottom of the Post to the Base.
Item 61858 For technical questions, please call 1-888-866-5797.
Page 5
Nut
Washer
Lock Washer
Washer
Nut
Bolt
(9)
Post
Leg Leg
Post
Support
The bends of the
Supports face out at the top and in at the bottom as shown above.
Bolt (9)
Supports
Nut
Bolt (9)
Washer
Lock
Washer
Figure G
7. Use two Frame Bolts, Washers and Nuts to fasten the lower ends of the Supports to the inside of the
Frame, then use one Frame Bolt, Washer and Nut to fasten the top ends of the Supports to the Post.
Bolt (16)
R-Pin
Ram
Nut
Washer
Bolt (10)
Figure I
9. Use a Bottom Ram Bolt, Washer and Nut to attach lower end of the Ram to the Post and a Top Ram Bolt, Washer and Nut to attach the top of the Ram to the Boom.
Boom
Boom Pin
Boom Extension
Nut
Lock Washer
Washer
Nut
Lock Washer
Washer
Bolt
Figure H
8. Use the Hinge Bolt, Washer, Lock Washer and
Nut to attach the Boom to the top of the Post.
Figure J Chain Bolt (20)
10. Slide the Boom Extension into the Boom and use the
Bolt, Washer and Nut to secure at the desired load rating. Use the Bolt, Washer and Nut to attach the
Hook and Chain to the end of the Boom Extension.
Page 6 For technical questions, please call 1-888-866-5797.
Item 61858
Operating Instructions
Read ENTIRE IMPORTANT SAFETY INFORMATION section at beginning of this manual including all text under subheadings therein before set up or use of this product.
Note: Once Assembly is complete, tighten ALL Bolts before initial operation.
Lifting and Lowering
3/8 Ton Load
Figure K
1. Locate the hole on the Boom with a weight limit higher than the weight you will be lifting.
For example: Locate the 1/2 TON hole on the Boom for a load that is under 1/2 Ton. See Figure K.
Boom Pin
R-Pin
Figure L
2. Adjust the Boom Extension so the hole farthest from the hook-end aligns with the chosen hole on the
Boom. Secure into place by inserting the Boom
Pin through all aligned holes and securing in place with the R-Pin. See Figure L above.
WARNING! Keep clear of the object that is being
lifted by the Engine Crane. Be aware of the possibility of a load slipping off the Hook and Chain. An item that falls from the Crane can cause serious injury.
3. Move the Crane so that the Hook and Chain are directly above the item to be lifted.
4. Securely attach the Hook and Chain to the item.
5. To raise the Boom, turn the Ram’s release valve fully clockwise (right). Insert the Handle into the
Ram and pump (up and down) repeatedly until the item has been lifted to the desired height.
WARNING! Fully tighten the release valve or else the Ram may lower or may not be able to reach the full height.
6. To lower the Crane, SLOWLY turn the Ram’s release valve counterclockwise (left).
Folding the Frame
WARNING! Do not fold the Crane while loaded.
1. Lower the Crane all the way.
2. Remove R-Pins from the Front Lock Pins. Remove the front Lock Pins. Leave rear Lock Pins in.
3. Raise the Legs, then reinsert Front
Lock Pins and reinsert R-Pins.
Bleeding Instructions
IMPORTANT! Before first use, check for proper hydraulic oil level and thoroughly test the equipment. If it does not work properly, bleed excess air from its hydraulic system as follows:
1. Open Release Valve and lower Ram completely.
2. Remove Oil Plug and fill with hydraulic oil (sold separately) to full level.
3. Apply downward pressure to the Boom and
Pump the Ram Handle quickly several times.
4. Check the Oil Fill Hole and, if necessary, top off the Oil Fill Hole with hydraulic oil.
5. Replace the Oil Plug and close the Release Valve.
6. Test the equipment several times for proper operation before attempting to lift a load. If, after bleeding, the equipment still does not appear to be working properly, do not use the equipment until it has been repaired by a qualified service technician.
Item 61858 For technical questions, please call 1-888-866-5797.
Page 7
Maintenance and Servicing
Procedures not specifically explained in this manual must be performed only by a qualified technician.
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use.
Cleaning, Maintenance, and Lubrication
1. BEFORE EACH USE, inspect the general condition of the tool. Check for:
• loose hardware,
• misalignment or binding of moving parts,
• cracked or broken parts, and
• any other condition that may affect its safe operation.
2. Before each use, thoroughly test the Ram for proper operation prior to its actual use.
If the Ram appears to not be working properly, follow Bleeding instructions on page 7.
3. Change the hydraulic oil at least once every three years: a. With the Ram fully lowered, remove the Oil
Filler Plug on the side of the Housing.
b. Tip the Ram to allow the old hydraulic oil to drain out of the Housing completely, and dispose of the old hydraulic oil in accordance with local regulations.
c. With the Ram upright, completely fill the Housing with a high quality hydraulic oil (not included) until the oil just begins to run out of the Oil Fill Hole.
d. Open the valve Release Screw and pump the Handle to bleed air from the system. e. Reinstall the Oil Filler Plug.
4. Wipe dry with a clean cloth. Then, store the
Ram in a safe, dry location out of reach of children and other non-authorized people .
Page 8 For technical questions, please call 1-888-866-5797.
Item 61858
Troubleshooting
TO PREVENT SERIOUS INJURY: Use caution when troubleshooting malfunctioning
ram. Stay clear of supported load. Completely resolve all problems before use.
If solutions presented in Troubleshooting guide do not solve the problem, have a qualified technician inspect and repair ram before use. After ram is repaired: Test it carefully without a load by raising and lowering it fully, checking for proper operation, BEFORE RETURNING RAM TO OPERATION.
DO NOT USE A DAMAGED OR
MALFUNCTIONING RAM!
Ram will not lift at its weight capacity
POSSIBLE SYMPTOMS
Hook lowers under load
Pump stroke feels spongy
Hook will not lift all the way
Handle moves up when
Ram is under load
Oil leaking from
Filler
Plug
PROBABLE SOLUTION
(Make certain that the Ram is not supporting a load while attempting a solution.)
X
X
X
X
X
X X
X
X
Check that Release Valve is closed fully.
Bleed air from the system.
Valves may be blocked and may not close fully. To flush the valves:
1. Lower the Chain / Hook and securely close the
Release Valve.
2. Manually lift the Chain /
Hook several inches.
3. Open the release valve and force the Chain / Hook down as quickly as possible.
Ram may be low on oil. Check the oil level and refill if needed.
Ram may require bleeding - see instructions on page 7.
Unit may have too much hydraulic oil inside, check fluid level and adjust if needed.
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Item 61858 For technical questions, please call 1-888-866-5797.
Page 9
Parts Lists and Diagrams
Crane Parts List and Diagram
Part Description Qty
1a Large Caster Bolt M8 x 20 16
1b Small Caster Bolt M8 x 14 8
2 Washer M8
3 Lock Washer M8
4 Nut M8
5 Lock Pin 110mm
6 Washer M14
7 Lock Washer M14
8 Nut M14
9 Frame Bolt M14 x 100
10 Bottom Ram Bolt M16 x 90 1
6
5
6
6
24
24
16
4
Part Description
11 Washer M16
12 Lock Washer M16
13 Nut M16
14 Hinge Bolt M18 x 110
15 Boom Pin 95mm
16 Top Ram Bolt M16 x 80
17 Nut M18
18 Lock Washer M18
19 Washer M18
20 Chain Bolt M14 x 80
21 Large Caster
24 32
12 13
9
1a
2
3
4
9
26
14
15
31
21
16
25
10
9
5
11
17
19
18
6 7
26
27
8
13
12
11
28
8
7
6
6
7
8
32
1b
2
3
29
22 29
1
1
1
1
Qty
2
2
2
1
4
1
1
Part Description
22 Small Caster
23 Boom Extension
24 Boom
25 Support Post
26 Support Brace
27 Ram
28 Base
29 Leg
30 Chain/Hook Assembly
31 Handle
32 R-Pin
23
7
20
30
6
8
1
1
1
2
Qty
2
1
1
1
5
2
1
21
Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts.
Page 10 For technical questions, please call 1-888-866-5797.
4
3
1a
2
Item 61858
Ram Parts List and Diagram
Part Description
1A Screw
2A O-Ring
3A Spring
4A Ball Cup
5A Steel Ball
6A Screw Cover
7A Release Valve
8A Rectangle Seal Ring
9A Steel Ball
10A Base
11A Pin
1
1
1
1
Qty
1
1
1
1
2
1
1
Part Description
13A Pin Shaft
14A Connecting Bar
15A Handle Sleeve
16A Steel Ball
17A Washer
18A O-Ring
19A Shield Ring
20A Pump Core
21A Washer
22A Hydraulic Cylinder
23A Pump Body
1
1
2
1
Qty
2
1
1
1
1
1
1
Part Description
24A Seal Ring
25A Oil Tank
26A Oil Plug
27A Rectangle Seal Ring
28A O-Ring
29A Top Nut
30A O-ring
31A Bowl Washer
32A Piston Rod
1
1
1
1
Qty
1
1
1
1
1
Note: When re-ordering parts from this list, use the part number with the “A” suffix.
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts.
Item 61858 For technical questions, please call 1-888-866-5797.
Page 11
Limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • 1-888-866-5797
advertisement
* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project
Key Features
- 1-ton lifting capacity for handling heavy loads
- Foldable design for easy storage and portability
- Adjustable boom with multiple lifting positions for versatility
- Heavy-duty construction for durability and reliability
- Meets ANSI/ASME PALD standards for safety
- Easy to assemble and operate
Related manuals
Frequently Answers and Questions
What is the maximum weight capacity of the shop crane?
Can the shop crane be used to lift vehicles?
How do I assemble the shop crane?
What safety precautions should I take when using the shop crane?
How do I maintain the shop crane?
advertisement
Table of contents
- 3 Safety
- 4 Specifications
- 4 Setup
- 7 Operation
- 8 Maintenance
- 10 Parts Lists and Diagrams
- 12 Warranty