Multiquip GB12BS Operation And Parts Manual


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Multiquip GB12BS Operation And Parts Manual | Manualzz

OperatiOn and parts Manual

GloBug series

MOdels:

GB12BW

SERIAL NO. G2700001 AND ABOVE

GB12Bs

SERIAL NO. G2800001 AND ABOVE

GB12Bp

SERIAL NO. G2900001 AND ABOVE

Revision #0 (06/24/13)

To find the latest revision of this publication, visit our website at: www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

notes

page 2 —gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13)

gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13) — page 3

Gb12bW/bs/bP lighting system

Table Of Contents .................................................... 4

Parts Ordering Procedures ...................................... 5

Safety Information ................................................ 6-9

Specifications ........................................................ 10

Dimensions (GB12BW) ......................................... 11

Dimensions (GB12BS) .......................................... 12

Dimensions (GB12BP) .......................................... 13

Footcandle Plot ...................................................... 14

General Information ............................................... 15

Components ..................................................... 16-17

Setup (GB12BW) .............................................. 18-20

Operation (GB12BW) ....................................... 21-23

Setup (GB12BS) ............................................... 24-25

Operation (GB12BS) ............................................. 26

Maintenance ..................................................... 27-31

Wiring Diagram ...................................................... 32

Troubleshooting ..................................................... 33

Explanation Of Code In Remarks Column............. 34

Suggested Spare Parts ......................................... 35

table of Contents

Component Drawings

Nameplate And Decals (GB12BW) .................. 36-37

Nameplate And Decals (GB12BS) ................... 38-39

Nameplate And Decals (GB12BP) ................... 40-41

Mast/Tripod Assy. .............................................. 42-43

Fan Blower/Lamp Assy. .................................... 44-45

Balloon/Lamp Guard Assy. ............................... 46-47

Offset Pole Assy. (GB12BS) ............................. 48-49

Terms And Conditions Of Sale — Parts ................ 50

NOTICE

Specifications and part numbers are subject to change without notice.

page 4 —gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13)

best deal!

Parts orDerinG ProCeDures ordering parts has never been easier!

Choose from three easy options:

Effective:

January 1 st , 2006 order via Internet (dealers only) :

Order parts on-line using Multiquip’s SmartEquip website!

n View Parts Diagrams

n Order Parts

n Print Specifi cation Information

If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.

com.

To obtain an MQ Account, contact your

District Sales Manager for more information.

Goto www.multiquip.com and click on

Order Parts

to log in and save!

Use the internet and qualify for a 5% discount on Standard orders for all orders which include complete part numbers.*

Note: Discounts Are Subject To Change order via Fax (dealers only) :

All customers are welcome to order parts via Fax.

domestic (us) Customers dial:

1-800-6-PARTS-7 (800-672-7877)

Fax your order in and qualify for a 2% discount on Standard orders for all orders which include complete part numbers.*

Note: Discounts Are Subject To Change order via phone:

domestic (us) dealers Call:

1-800-427-1244

Non-dealer Customers:

Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.

International Customers should contact their local Multiquip Representatives for

Parts Ordering information.

When ordering parts, please supply:

❒ dealer account Number

❒ specify preferred Method of shipment:

❒ dealer Name and address

❒ shipping address (if different than billing address)

❒ return Fax Number

❒ applicable Model Number

✓ UPS/Fed Ex n Priority One n Ground n Next Day n Second/Third Day

✓ DHL

✓ Truck

❒ Quantity, part Number and description of each part

NOTICE

All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST. we aCCepT aLL MaJor CredIT Cards!

gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13) — page 5

Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment.

Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.

saFeTY Messages

The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifi cally address the level of exposure to the operator and are preceded by one of four words:

daNger, warNINg, CauTIoN or NoTICe.

saFeTY sYMboLs

daNger

Indicates a hazardous situation which, if not avoided,

WiLL result in deaTH or serIous INJurY.

warNINg

Indicates a hazardous situation which, if not avoided,

CouLd result in deaTH or serIous INJurY.

CauTIoN

Indicates a hazardous situation which, if not avoided,

CouLd result in MINor or ModeraTe INJurY.

NOTICE

Addresses practices not related to personal injury.

safety information

Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.

page 6 —gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13)

geNeraL saFeTY

CauTIoN

Never operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.

Never operate this equipment when not feeling well due to fatigue, illness or when

 under medication.

Never operate this equipment under the infl uence of drugs or alcohol.

ALWAYS check the equipment for loosened threads or bolts before starting.

do NoT use the equipment for any purpose other than its intended purposes or applications.

safety information

NOTICE

 This equipment should only be operated by trained and qualifi ed personnel 18 years of age and older.

 Whenever necessary, replace nameplate, operation and safety decals when they become diffi cult read.

 Manufacturer does not assume responsibility for any accident due to equipment modifi cations. Unauthorized equipment modifi cation will void all warranties.

Never use accessories or attachments that are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

ALWAYS know the location of the nearest fi re extinguisher.

ALWAYS know the location of the nearest fi rst aid kit.

ALWAYS know the location of the nearest phone or keep

a phone on the job site. Also, know the phone numbers of the nearest ambulance, doctor and fi re department.

This information will be invaluable in the case of an emergency.

gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13) — page 7

LIgHTINg sYsTeM saFeTY

warNINg

Never disconnect any emergency or safety devices.

These devices are intended for operator safety.

Disconnection of these devices can cause severe injury,

bodily harm or even death. Disconnection of any of these devices will void all warranties.

CauTIoN

Never attempt service on a running machine.

NOTICE

 To prevent the lighting system from overturning, use in winds that exceed 22 mph (10 m/s).

Never

 The lighting system should only be used in temperatures between 23° to 104°F (-5° to 40° C). Failure to comply with these operating parameters could cause the lamp to malfunction and shorten the ballast life.

ALWAYS keep the lighting system in proper running condition.

 Fix damage to lighting system and replace any broken parts immediately.

ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.

LaMp saFeTY

warNINg

Never attempt to replace lamp with the power on.

Always unplug the power cord from the generator or power source when changing the lamp.

ALWAYS allow a suffi cient amount of time for the lamp to

cool before changing. The possibility exists of severe burns.

CauTIoN

Never use force when installing the lamp. Excessive force could cause the lamp to break, causing bodily harm.

safety information

NOTICE

Never leave any grease or oil residue on lamp surface when replacing or removing lamp. This can create hot spots, reducing the service life of the lamp.

ALWAYS make sure lamp surface is clean and dry.

ALWAYS replace with MQ recommended type lamp. See parts section of this manual.

 If applicable, ALWAYS make sure the lamp guard is installed correctly. Never deform the lamp guard.

Never unplug the lamp’s AC power cable during operation.

ALWAYS have a trained technician to install and remove lamp or replace any damaged fi xture wiring.

TraNsporTINg saFeTY

NOTICE

 When transporting the tripod lighting system, if applicable, always place in stow position and place tripod in its carrying case.

ALWAYS remove balloon/lamp assembly from the mast when transporting lighting system. This will prevent damage to the bulb due to vibration.

Never leave the balloon/lamp exposed during transport.

Exposure to excess wind or rain could damage the balloon’s nylon cover.

ALWAYS place balloon inside its protective cover during transport. Be sure the cover is secured tightly around the balloon/lamp assembly.

page 8 —gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13)

baLLooN saFeTY

warNINg

 To prevent serious burns, Never touch or unzip the balloon envelope when the lamp is on.

CauTIoN

ALWAYS keep the balloon away from sharp objects and excessive amounts of heat.

NOTICE

 To prevent balloon deformation, system in strong winds.

Never use lighting

do NoT place the balloon inside its protective cover until the lamp has had a suffi cient amount of time to cool down. This will prevent the balloon’s nylon cover from being burned (touching the lamp surface).

ALWAYS place the balloon inside its protective cover after each use. This will prolong the life of the balloon material, keeping it protected from harsh environmental elements.

 Replace balloon immediately if damaged. A damaged balloon will not infl ate properly, and may become more damaged by touching the hot lamp surface.

do NoT use excessive force when zipping and unzipping the balloon. Be gentle with the zipper mechanism. If the zipper is broken, the balloon will become unusable.

MasT saFeTY

CauTIoN

 When raising or lowering the mast, keep hands and fi ngers clear of the various mast sections, this will prevent hands and fi ngers from getting pinched.

Never attach anything to the mast.

MAST

PINCH

POINT

ALWAYS lower the mast when not in use, or if high winds or electrical storms are expected in the area.

safety information eLeCTrICaL saFeTY

daNger

 Lighting system is equipped with a ground pin on the power plug. For your protection, ALWAYS complete the grounding path. Never insert the AC power plug into a

2-prong receptacle to operate lighting system.

When applying power to the lighting system, ALWAYS connect the AC power plug to a 3-prong receptacle that is grounded. The possibility exists of electrical shock,

electrocution and even death if the lighting system is not grounded.

Never operate lighting system or handle any electrical equipment while standing in water, while barefoot, while hands are wet or in the rain. A dangerous

electrical shock could occur, causing severe bodily harm or even death.

ALWAYS make sure the area above the lighting system is open and clear of overhead power lines and other obstructions. Contact with overhead power lines or other obstructions could result in equipment damage, electrical shock, electrocution and even death.

power Cord/Cable safety

daNger

Never let power cords or cables lay in water.

Never use damaged or worn cables or cords. Inspect for cuts in the insulation

Never grab or touch a live power cord or cable with wet hands. The possibility exists of electrical shock, electrocution or death.

 Make sure power cables are securely connected.

Incorrect connections may cause electrical shock and damage to the lighting system.

NOTICE

ALWAYS make certain that proper power or extension cord has been selected for the job. See Cable Selection

Chart in this manual.

gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13) — page 9

sPeCifiCations

globug Lighting system

Model

Input Voltage

Ballast

Frequency

Max. Current

Lamp

Lamp Type

Lumens

Light Coverage (360°)

Surface Temperature (Longitudinal)

Surface Temperature (Transversal)

Fan Motor

Balloon Fan Motor

Max. Current

Pressure balloon

Diameter

Material

Heat Resisting Temperature

Melting Temperature

Internal Temperature of Balloon

Water Resistance

Mast (gb12bw)

Number of Stages

Maximum Height (Standard)

Extension Pole

Table 1. specifications

GB12BW/BS/BP

90-130,170-240 VAC

Electronic Ballast (50Hz/60Hz)

50 Hz/ 60 Hz Single-Phase

3.8 Amps

400 Watt Metal Halide

34,200

90 ft. (27.4 meters)

476.6°F (247°C) Max.

417.2°F (214°C) Max.

24 VDC

1.2 A

0.324 kPA (0.047 psi)

33 in. (850 mm)

Polyester

320 ~ 356°F (160 ~ 180°C)

500°F (260°C)

126°F (52°C) Average

1,500 mm H

2

0

2

10 feet (3 meters)

13 feet (4 meters) page 10 —gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13)

B

Dimensions (Gb12bW)

F

G H

I

J

A

D E

C

Figure 1. Dimensions (GB12BW) reference

Letter

A

B

C

D

E

Table 2. dimensions dimension in. (mm.) reference

Letter

Upper Position - 44.7 in. (1,135 mm.)

Lower Position - 52.4 in. (1,330 mm.)

Upper Position - 52.2 in. (1,325 mm.)

Lower Position - 62.0 in. (1,575 mm)

7.5 in. (190 mm.)

49.5 in. (1,258 mm.)

51.2 in. (1,300 mm.)

F

G

H

I

J dimension in. (mm.)

33.5 in. (850 mm.)

22 in. (560 mm.)

23.6 in. (600 mm.)

79.2 - 111 in. (1910 - 2820 mm.)

90.4 - 126.2 in. (2295 - 3205 mm.) gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13) — page 11

B

A

C

Dimensions (Gb12bs)

E

F

OFFSET POLE

D

I

H

G

STRAIGHT POLE

J

BALLOON

ASSEMBLY

Figure 2. Dimensions (GB12BS)

Table 3. dimensions reference Letter dimension in. (mm.) reference Letter

C

D

A

B

E

43.7 (1110)

33.4 (850)

21 (535)

74.6 (1895)

26.8 (683)

H

I

F

G

J dimension in. (mm.)

16.7 (425)

39.3 (1000)

8.7 (220)

7.8 (200)

23.6 (600) page 12 —gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13)

B

Dimensions (Gb12bP)

A

Figure 3. Dimensions (GB12BP) reference

Letter

A

B

Table 4. dimensions dimension in. (mm.)

23.6 in. (600 mm.)

33.0 in. (850 mm.) gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13) — page 13

footCanDle Plot

.5

1

2

5

10

Values listed as footcandles Scale: Grid = 50 ft. (15.25 meters)

Figure 4. Floodlight Candle Plot (BAL 85-Drum Shaped)

300-Degree Coverage page 14 —gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13)

The Multiquip GloBug GB12W, GB12BS and GB12BP are general purpose, portable, glare-free lighting systems.

Typical applications for these types of lighting systems include construction sites, emergency road crews and backyard parties.

baLLooN eNveLopes

The GloBug lighting system can be configured with a variety of balloon envelopes (canopy). Please contact the

MQ sales department for the balloon of your choice. The

GloBug GB12BW, GB12BS and GB12BP are shipped from the factory with the drum type balloon.

Lighting

Multiquip's GloBug lighting system is comprised of one

"Metal Halide" 400-watt lamp. This lamp has an output of

34,200 lumens. Typical lighting coverage is in excess of

90 feet (27 meters) in a 360 degree pattern.

power

These GloBug lighting systems are powered by a light weight electronic ballast that is built inside the lamp housing.

The input power requirements for operating the lighting system is 120 VAC, 60 Hz @ 4.5 amps.

seTup (gb12bw)

The GB12BW lighting system can be setup quickly and easily. Tripod legs can be deployed in one quick easy step and can be adjusted to two different heights. The upper position will add an additional foot to the mast height. If desired, an optional 35-inch (900 mm) extension pole can be added to the mast height. Please contact the MQ sales department if you wish to add this feature to your system.

In addition the unit is equipped with an air-assist mast lowering system. This system allows the mast to be retracted slowly so that the mast will not fall rapidly when released. This feature reduces the amount of vibration or shock to the lamp.

seTup (gb12bs)

The GB12BS lighting system (offset pole) is designed to be attached to a external piece of a equipment such as a paver (Figure 5). This system is equally easy to assemble.

Simply attach the supplied support clamps to an external pole or support and you are ready.

gB12BP

When only a complete lamp assembly is required, please order Model GB12BP. This model number includes the

General information

lamp, protective guard, balloon protective covering and all other components that make up the lamp assembly.

Figure 5. GB12BS Attachment (Paver)

TraNsporT

The GB12BW lighting system can be transported (Figure 6) quite easily in two carrying cases. The first case (tripod) weighs 16 lbs. (7.25 kg) and the second case (lamp assembly) weighs 15 lbs. (6.8 kg) for a combined weight of about 31 lbs. (14 kg).

For ease of service or transport, the lamp assembly is equipped with a quick-disconnect connector that allows the lamp fixture to be removed quickly. This feature is extremely useful during transport of the lighting system. It is always best to remove the lamp and pack it safely so it will not be damaged.

LIGHT

ASSEMBLY

CARRYING

CASE

TRIPOD

CARRYING

CASE

Figure 6. GB12BW Transporting gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13) — page 15

ComPonents

COVER

CARRYING

CASE

3

11

2

8

GB12BP

9

10

GB12BW

1

12

4

5

GB12BS

13

14

6

7

1

16

15

Figure 7. Major Components page 16 —gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13)

Figure 7 shows the location of the components for the

GloBug lighting system. The function of each component is described below:

1. aC power Cable — Connect this cable to a 120 VAC,

60 Hz power source.

2. balloon — This balloon is made of heat-resistant polyester, with a diameter of 33 inches (850 mm).

3. balloon Cover/Carrying Case — When zipped, this protective cover acts like a carrying case. The complete lamp assembly is enclosed within the cover-carrying case. Allow a sufficient amount of time for the lamp to cool down before covering balloon. The possibility exists of the balloon getting burned.

4. Mast — Two stage air-assist mast. Maximum mast height is 10 ft. (3 meters) without optional extension pole. With optional extension pole, height increases to

13 ft. (4 meters). When raising the mast, always be on the lookout for overhead obstructions.

5. T-Handle bolt Lock — Always tighten this lock to hold the lamp/balloon securely in place before raising mast.

6. Tripod release Latch — Use this latch to deploy and lock tripod legs. For ease of use, the latch mechanism is attached to a velcro strap.

7. Tripod — Unbuckle velcro strap securing tripod legs

(3), push down on any tripod leg until all tripod legs are fully deployed. To place tripod legs in the stow position, pull upward on velcro strap while pushing down on tripod pole. Pull all legs upward and secure with velcro strap.

8. Lamp guard — This guard (cage) protects the lamp from being hit by objects.

ComPonents

9. Lamp — 400 watt metal-halide type lamp. Replace only with MQ recommended type lamp. Always allow a sufficient amount of time for the lamp to cool down before changing.

10. Fan Motor (blower) — This electric motor is responsible for inflating the balloon. It will supply a pressure of 0.6-inch H

2

0 (.0217 psi /0.149 kPA). Please note that the balloon will begin to inflate as soon as power is applied to the lighting system.

11. Tripod Carrying Case — Use this case when transporting of the tripod is required. ALWAYS store tripod in this carrying case when not in use.

12. weight support Hook — To add additional weight to the tripod and make the tripod more stable in windy conditions. Place a sandbag or similar weight onto this hook.

13. offset pole — Supports lamp assembly when attached to the straight pole.

14. Knob — Secures the offset pole to the straight pole when tightened.

15. straight pole — Used in conjunction with the offset pole to support the lamp assembly.

16. Clamps — Used to attach the straight pole to an external support. These clamps must be tightened securely to prevent the light assembly from falling off.

gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13) — page 17

TrIpod depLoYMeNT (gb12bw)

1. Place the tripod on a firm level surface so that it will not slide or turn over. Make sure there is enough space around the unit for the tripod legs to be deployed.

2. Remove tripod from its carrying case. The tripod legs are secured by a black velcro strap (Figure 8). Squeeze both tabs on each side of buckle to unlock strap and allow tripod legs (Figure 9) to be deployed.

DEPLOYMENT

setuP (Gb12bW)

SQUEEZE

VELCRO

STRAP

BUCKLE

Figure 8. Velcro Strap (Open)

TRIPOD

LEGS

Figure 9. Tripod Deployment

3. Next, pull upward on the mast and let the tripod legs deploy. Once the tripod legs have been fully deployed make sure the legs are locked by securing the latch.

The latch (Figure 10) has two positions, upper and lower. Placing the latch in the upper position will provide

1 ft. ( 305 mm) more height.

LATCH

UPPER

LOWER

MAST

Figure 10. Securing the Tripod page 18 —gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13)

baLLooN asseMbLY pLaCeMeNT (gb12bw)

1. Place balloon assembly (Figure 11) onto mast and tighten Upper T-handle.

PROTECTIVE

COVER

setuP (Gb12bW)

3. Next, fold the protective cover (Figure 13) into itself and zip.

ZIPPER

UPPER

T-HANDLE

MAST

PROTECTIVE

COVER

LOWER

T-HANDLE

Figure 11. Light Asembly Placement

2. Expose the balloon by pulling down on the velcro tab and unzip the protective cover as shown in Figure 12.

Also remove the AC power cord at this time.

Figure 13. Folding Protective Cover

4. Attach the S-type hook (Figure 14) on the AC power cable onto the washer-eylet located on the bottom plate of the light assembly.

S-TYPE

HOOK

BOTTOM

PLATE

WASHER

EYELET

VELCRO

TAB

Figure 12. Removing Balloon/AC Power Cord

Figure 14. Securing Power Cord gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13) — page 19

raIsINg THe MasT (gb12bw)

1. Before raising the mast, make sure the upper T-handle bolt lock (Figure 15) is securely tightened. This will prevent the balloon/lamp assembly from falling off.

In addition make sure that the lamp power cable is connected to the mating end of the 15 ft (4.5 meters) power source cable.

daNger

ALWAYS make sure the area above the lighting system is open and clear of overhead power lines and other obstructions. The mast extends in excess of

13 ft. (4 meters) when an optional extension is used. Contact with overhead power lines or other obstructions could result in equipment damage, serious Injury or death!

setuP (Gb12bW)

2. To improve stability and to prevent tipping of the light unit, place sand bags or similar type weight over the tripod legs or weight hook as shown in Figure 15.

SAND

BAGS

UPPER

T-HANDLE

MAST

RAISE

LOWER

T-HANDLE

WEIGHT

HOOK

CauTIoN

When raising mast, ALWAYS be on the lookout for overhead obstructions such as high voltage power lines.

The possibility exists of electrocution, even death! if the lighting system comes in contact with high voltage power lines.

daNger

When raising mast, ALWAYS be on the lookout for overhead obstructions such as high voltage power lines. The possibility exists of electrocution, even death! if the lighting system comes in contact with high voltage power lines.

Figure 15. Sand Bags

3. Raise mast to desired height and tighten lower T-handle

(Figure 15) securely.

page 20 —gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13)

appLYINg power (gb12bw)

1. Before applying power, make sure that the Power

oN/oFF switch (Figure 16) is in the OFF position.

POWER

ON/OFF

SWITCH

0

1

oPeration (Gb12bW)

2. Press the dimmer switch lightly (Figure 19). The LED will blink. The lamp should dim to about 75% brightness.

DIMMER

SWITCH

0

1

Figure 16. ON/OFF Switch

2. Connect the AC power cable to the 120 VAC receptacle on the generator used. See Figure 17.

120 VAC

RECEPTACLE

20A

POWER

CABLE

TYPICAL

GENERATOR

FRONT PANEL

120V

Figure 19. Dimmer Switch

3. To turn back the lamp to its original brightness, press the dimmer switch again. The LED will turn off.

4. Tor turn off the lamp while keeping the balloon inflated, press and hold the dimmer switch for three seconds.

The LED will light red.

5. Zip up the bottom of the balloon completely after use of the dimmer switch.

NOTICE

To turn on lamp again, after it was turned off with the dimmer switch, turn off the Power oN/oFF switch. Wait three to five minutes then turn the oN/oFF switch back on. The lamp will now light back to 100% brightness.

Figure 17. Connecting to Power Source

3. Start the generator as indicated in the generator manual.

4. Turn on the Power oN/oFF switch (Figure 16). The balloon will start to inflate and the lamp will turn on.

dIMMINg THe LaMp

1. Slightly unzip the bottom of the balloon to gain access to the dimmer switch (Figure 18).

BALLOON

ZIPPER

Figure 18. Unzipping Balloon

NOTICE

If the power cable is accidentally unplugged from the power source, wait three to five minutes before reconnecting the power. This will allow time for the fan to reset and ensure balloon will inflate properly when power is reconnected.

sHuTdowN

1. Turn off the power switch of the generator.

2. Turn off the Power oN/oFF switch. The balloon should start to deflate and the lamp will turn off.

3. Disconnect the AC power cable from the generator.

CauTIoN

Allow a sufficient amount of time (15-20 minutes) for the lamp to cool down. The possibility exists of the balloon getting burned (touching the lamp).

gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13) — page 21

sTorage

1. Loosen the lower T-handle by turning handle counterclockwise (Figure 20). Push down on mast until mast is fully inserted into mast housing. Tighten

T-handle fully.

oPeration (Gb12bW)

PROTECTIVE

COVER

VELCRO

TAB

AC-POWER

CABLE

LOWER

T-HANDLE

Figure 20. Lowering the Mast

2. Unzip the zipper on the protective cover (Figure 20), and pull down cover over balloon/lamp assembly.

Figure 22. Zipping the Protective Cover

4. Loosen upper T-handle by turning counterclockwise and lift lamp assembly from mast.

5. Store lamp assembly enclosed with its protective cover (Figure 23) in a safe location where it will not be damaged.

PROTECTIVE

COVER

ZIPPER

PROTECTIVE

COVER

Figure 21. Unzipping the Protective Cover

3. Unhook lamp AC power cable from washer eyelet

(Figure 14). Fully zip protective cover and fold velcro tab in place (Figure 22).

Figure 23. Storing Lamp Assembly

6. To retract tripod legs (Figure 24) and place in the stow position, lift up on mast while pulling up on the velcro strap. Continue pulling upward on the mast until the tripod legs are fully retracted and are in the stow position.

LATCH

MAST

UPPER

LOWER

Figure 24. Retracting Tripod Legs page 22 —gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13)

7. Once tripod legs are in the stow position, place velcro strap (Figure 25) around all three tripod legs. Secure tripod legs by inserting the male and female connector ends of the strap into each other.

VELCRO

STRAP

BUCKLE

TRIPOD

LEGS

CLICK

Figure 25. Velcro Strap (Closed)

8. Place tripod (Figure 26) inside protective carrying case.

PROTECTIVE

CARRYING

CASE

Figure 26. Carrying Case

TRIPOD

oPeration (Gb12bW)

gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13) — page 23

poLe seTup (gb12bs)

1. Attach one of the clamps that come with the GBS to the external support pole. The clamps may be attached to vertical, horizontal, or angled pole. See Figure 27.

VERTICAL

EXTERNAL

SUPPORT

POLE

setuP (Gb12bs)

4. Attach the straight pole to the clamps. Tighten locknuts on both clamps. See Figure 29.

STRAIGHT

POLE

CLAMPS

CLAMP

LOCKNUT

CLAMP

ANGLED

EXTERNAL

SUPPORT

POLE

HORIZONTAL

EXTERNAL

SUPPORT

POLE

LOCKNUT

Figure 27. Clamp Attachment

2. Using a 19 mm wrench, tighten the locknut securely.

See Figure 11.

3. Attach the other clamp to the external support pole about 7 inches (140 mm) lower than the previously installed clamp. See Figure 28 If using horizontal external support poles, a second pole is needed.

Figure 29. Straight Pole Attachment

warNINg

Always securely tighten the locknuts when assembly is used to prevent the lighting system from falling off which can cause injury or equipment damage.

5. Place the offset pole (or an optional straight pole, if desired) on top of the straight pole. Tighten knob or bolt securely. See Figure 30.

KNOB

OFFSET

POLE

STRAIGHT

POLE

BOLT

7.0 INCHES

(140 MM)

Figure 30. Offset Pole Attachment

warNINg

Always securely tighten the knob on the offset or the bolt on the straight pole when assembly is used to prevent the lighting system from falling off which can cause injury or equipment damage.

Figure 28. Distance Between Clamps page 24 —gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13)

reMovINg THe proTeCTIve CoverINg (gb12bs)

1. Expose the balloon by pulling down on the velcro tab and unzipping the protective cover as shown in

Figure 31.

PROTECTIVE

COVER

setuP (Gb12bs)

3. Attach both S-type hooks (Figure 33) on the AC power cable into the cable support holes on the offset pole.

POWER

CABLE

OFFSET

POLE

S-TYPE

HOOK

VELCRO

TAB

B

Figure 33. Attachment of S-Hooks

Figure 31. Removing Balloon/AC Power Cord

2. Next, fold the protective cover (Figure 32) into itself and zip.

ZIPPER

PROTECTIVE

COVER

Figure 32. Folding Protective Cover gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13) — page 25

raIsINg THe MasT (gb12bs)

1. Before raising the mast, make sure the T-handle bolt lock is securely tightened. This will prevent the balloon/ lamp assembly from falling off.

2. Raise extension pole to desired height. Watch out for any overhead obstructions.

3. Tighten extension clamp bolt securely.

daNger

ALWAYS make sure the area above the lighting system is open and clear of overhead power lines and other obstructions. The mast extends in excess of

13 ft. (4 meters) when an optional extension is used. Contact with overhead power lines or other obstructions could result in equipment damage, serious Injury or death!

daNger

oPeration (Gb12bs) appLYINg power (gb12bs)

1. If using a portable generator, start the generator as referenced in the "Start-up Section" of the supplied generator manual.

2. Once the generator has started, plug the AC power cord from the lamp into a GFCI receptacle on the generator.

3. If using a power source (Figure 34) other than a portable generator, plug the AC power cord from the lamp into a 120 VAC, 60 Hz receptacle that is protected by a at least a 15 amp circuit breaker.

POWER CABLE

RECEPTACLE

EXTERNAL

SINGLE-PHASE

(120 VAC)

POWER SOURCE

Figure 34. 120 VAC Receptacle

NOTICE

Refer to previous sections on Applying Power

(GB12BW), Dimming the Lamp, and Shutdown for procedures in operating the lamp.

When raising mast, ALWAYS be on the lookout for overhead obstructions such as high voltage power lines. The possibility exists of electrocution, even death if the lighting system comes in contact with high voltage power lines.

page 26 —gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13)

repLaCINg THe LaMp

1. Allow lamp (Figure 35) 15-20 minutes to cool before changing.

maintenanCe

6. Release the lamp guard locking tabs (Figure 37).

LOCK

TAB

LAMP

GUARD

Figure 35. Hot Lamp Surface

2. If lamp assembly is attached to mast, loosen upper

T-handle bolt lock that secures the lamp to the mast and remove.

3. Unzip the zipper at the bottom of the balloon. do NoT use excessive force when unzipping the balloon.

4. Place lamp/balloon assembly on a suitable work bench that is free of dirt, and sharp objects that could damage the balloon.

NOTICE

do NoT use excessive force when zipping or unzipping the balloon. The possibility exists of the zipper tearing, which would make the balloon unusable.

LOCK

TAB

Figure 37. Releasing Lamp Guard Locking Tabs

7. Remove lamp guard (Figure 38).

LAMP

GUARD

LAMP

HOLDER

5. Roll the balloon envelope (Figure 36) upwards to expose the lamp.

Figure 38. Lamp Guard Removal

8. Press tabs on the lamp holder and lift up holder to release lamp. Remove lamp (Figure 39) from lamp socket by turning lamp in a counterclockwise direction.

BALLOON

ENVELOPE

LAMP

ZIPPER

SOCKET

Figure 36. Rolling up Balloon Envelope

Figure 39. Removing Lamp gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13) — page 27

9. Install replacement lamp (Figure 40) into lamp socket and turn lamp in a clockwise direction until tight. Press tabs on the lamp holder and slowly bring down the holder to secure lamp in place.

maintenanCe

3. Slide the new balloon (Figure 43) envelope over the top of the lamp guard assembly.

LAMP

GUARD

BALLOON

ENVELOPE

LAMP

SOCKET

Figure 40. Installing Lamp

repLaCINg baLLooN eNveLope

1. Unzip the zipper (Figure 38) at the top and bottom of the balloon envelope (cover).

BOTTOM

ZIPPER

Figure 43. Installing New Balloon Envelope

4. Zip up the zipper (Figure 44) at the top and bottom of the balloon envelope (cover).

BOTTOM

ZIPPER

BALLOON

ENVELOPE

TOP

ZIPPER

Figure 41. Unzipping the Balloon Envelope

2. Slide the old or worn balloon envelope (Figure 42) over the top of the lamp guard assembly.

LAMP

GUARD

BALLOON

ENVELOPE

BALLOON

ENVELOPE TOP

ZIPPER

Figure 44. Zipping the Balloon Envelope

Figure 42. Removing the Balloon Envelope page 28 —gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13)

FILTer repLaCeMeNT

1. Remove the balloon as described in the STORAGE section.

2. Turn the balloon/lamp assembly upsidedown to access the filter. See Figure 45.

maintenanCe

6. Turn the three locking tabs inwards to lock the air plate in place. See Figure 47.

LOCK TAB

AIR PLATE

LOCKING

TAB

Figure 47. Locking Air Plate

Figure 45. Accessing Filter

3. Turn the three locking tabs outwards to release the air plate. See Figure 45.

4. Remove the air plate and filter. See Figure 46.

AIR PLATE

FILTER

Figure 46. Filter Removal

5. Install a new filter and reinstall the air plate.

gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13) — page 29

B2

B1

E1

GB12BW

T2

B2

B2

T4

L3

L2

B3

L1

B4

B1

E1

maintenanCe

GB12BP

B1

B2

E2

B2

P2

P3

E2

E1

P4

P1

T1

E2

Figure 48. Maintenance Check Points page 30 —gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13)

Figure

Lamp

Balloon

Electric

Tripod

Pole

P2

P3

P4

T2

T3

T4

P1

B4

E1

E2

T1

L1

L2

L3

B1

B2

B3

maintenanCe

For a prolonged life cycle an extended quality follow the recommended GloBug lighting system service guidelines as referenced in Figure 48 and Table 6.

part

Lamp (Base)

Pipe Frame

Table 5. periodic Check and Maintenance

Check Item

Lamp base loose?

Frame pipe skewed?

Lamp

Balloon (Envelope)

Zipper

Fan Motor (Blower)

Defective lamp?

Defective or dirty?

Broken?

Not working properly?

T-Handle bolt (Balloon)

Power Cable

Plug

Tripod

Mast

Latch

T-Handle bolt (Mast)

Clamp

Offset pole

Knob

Straight pole

Broken?

Defective or worn cable?

Damaged?

Damaged or not working properly?

Damaged or not working properly?

Damaged?

Damaged?

Broken?

Offset pole bent or damaged?

Loose?

Straight pole bent or damaged?

v - Daily Check n - Every 20 Hours solution

Screw in securely v

Replace v

Replace

Replace n v

Replace v

Repair or replace v

Replace

Replace.

Replace

Replace

Replace

Replace

Replace

Replace v v v n v v v v

Replace v

Tighten securely v

Replace v gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13) — page 31

L1

J1

GRN/YEL

BLACK

WHITE

M1

WirinG DiaGram

BLACK

WHITE

SW1

Switch

RED

BLACK

BLACK

WHITE

BLACK

RED

WHITE

SW2

Dimming SW

C1

GRN/YEL

RED

WHITE

S1

Figure 49. Electrical Wiring Diagram reference designator

J1

C1

S1

L1

SW1

SW2

Table 6. reference designations on electrical wiring diagram description part Number

Cable CP

E-Ballast

Socket Assy

Lamp, 400 W

ON/OFF Switch

Dimming Switch

A300181901

A300275800

A300273200

E000125500

A300269500

N/A (included with C1) page 32 —gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13)

troubleshootinG

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Lamp Troubleshooting (Table 7)and Mast

Troubleshooting (Table 8) information shown below.

If the problem cannot be remedied, please leave the unit just as it is and consult or company's service department.

L i a m p d o e s n o t il g h .t

L s a m h o tr p it o n m l y e .

il g h t s f o r a

B a n lf a ll o t

S o n e .

Y M P d o e s

T O n

M o t

I s

I s p l u g l a m p d i p

T A B L E 7 .

L A M P T R O U B L E S H O O T I N G

P O S S I B L E P R O B L E M s c o o w n n e c e r s w t e d ?

ti c h e d o ff ?

I s l a m p l o o s e ?

I s p o w e r c o n n e c t o r d i s c o n n e c t e d o r l o o s e ?

A r e a n y t h s o a n u il g r c e ?

h t o t h e r t o w e e l e c

)r p l t u ir c g g a p p e d il a i n t o n c p e s o w

( o e r t h e r

I s m o d e l o f l a m p i n c o m p a it b l e ?

I s l a m p n o b

I( e n t e r f o r e v a t l u r o f n i t

2 n c o

0 g o l t o o n e

3 l n a

0 o u m m g p i h t o il g n a u g t e s a i n ) i s h t a g r e q u a i n ?

ri e d

P l u g i n c o rr e c lt .y

T u r n o n s w ti c h .

S c r e w l a m p s e c u r e l y i n t o s o c k e .t

C o n n e c t d i s c o n n e c t e d c o n n e c t o .r

U

U

W s n a p e ti l u g f g e o r n a l u i ll o t n e a m p h e r

M t o

Q

S O L U T I O N a p p c l a m o o l il a n c e s .

p .

d o w n .

I

I

I s

1 0 a

4 m b

° F i e

( n t

4 0 t e

° C ) m p

?

e r a t u r e t o o h i g h ( m o r e t h a n s s f b a n a ll o m o t o r o n e n

( b l o w e v e l o p e

)r d n o t e f e c w o r k it v e ?

i n g p r o p e lr y ?

M o v e n t v e li a l it a o m n p

.

w h e r e t h e r e i s p r o p e r

C h e c k o r r e p a ri f a n m o t o r ( b l o w e r .)

R e p a ri o r r e p l a c e b a ll o o n e n v e l o p e .

S Y M P T O M r

M a i a s s e t d c a

.

n n o t b e l

T o h e w e m a s t r e d .

c a n n o t b e

I s M a s t L o

P O S S I B L E c k

T A B L E 8 .

M A S T T R O U B L E S H O O T I N G

L e v e r l o c

P R O B L E M k e d ?

I s M a s t L o c k L e v e r l o c k e d ?

S O L U T I O N

R e l e a s e M a s t L o c k L e v e .r

R e l e a s e M a s t L o c k L e v e .r

gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13) — page 33

exPlanation of CoDe in remarks Column

The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.

NOTICE

The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.

Sample partS liSt

NO. part NO. part Name QtY. remarKS

1 12345 BOLT ......................1 .....INCLUDES ITEMS W/%

2% WASHER, 1/4 IN. ...........NOT SOLD SEPARATELY

2% 12347 WASHER, 3/8 IN. ...1 .....MQ-45T ONLY

3 12348 HOSE ..................A/R ...MAKE LOCALLY

4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE

NO. Column

Unique Symbols — All items with same unique symbol

(@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the

“Remarks” column.

Duplicate item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.

NOTICE

When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.

part NO. Column

Numbers Used — Part numbers can be indicated by a number, a blank entry, or TBD.

TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.

A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.

QtY. Column

Numbers Used — Item quantity can be indicated by a number, a blank entry, or A/R.

A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.

A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the “Remarks”

Column.

remarKS Column

Some of the most common notes found in the “Remarks”

Column are listed below. Other additional notes needed to describe the item can also be shown.

assembly/Kit — All items on the parts list with the same unique symbol will be included when this item is purchased.

Indicated by:

“INCLUDES ITEMS W/(unique symbol)”

Serial Number Break — Used to list an effective serial number range where a particular part is used.

Indicated by:

“S/N XXXXX AND BELOW”

“S/N XXXX AND ABOVE”

“S/N XXXX TO S/N XXX”

Specific model Number Use — Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.

Indicated by:

“XXXXX ONLY”

“NOT USED ON XXXX”

“make/Obtain locally” — Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.

“Not Sold Separately” — Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.

page 34 —gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13)

gLobug LIgHTINg sYsTeM

1 To 3 uNITs

Qty. p/N description

2............E000125500 .........LAMP

2............A300275800 .........ELE-BALLAST ASSY

2............A100015901 .........BALLOON CLOTH

suGGesteD sPare Parts

gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13) — page 35

namePlate anD DeCals (Gb12bW)

1

3

4

2

15

14

5

12

9

10

16 MODEL

SERIAL NO.

7

6

8

13

11 page 36 —gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13)

4

5

2

3

No. parT No.

1 A400324800

A400166701

8

9

6

7

A400324100

A400194100

A400324300

A400326300

A400290900

A400324200

A400084300

10 A400323900

11 A400325000

12 A400325100

13 A400206000

14 A400193300

15 A400290801

16

namePlate anD DeCals (Gb12bW)

parT NaMe QTY. reMarKs

DECAL; GLOBUG INFORMATION, ELECTRIC SHOCK 1

DECAL; LATCH, RIGHT

DECAL; LATCH, LEFT

DECAL; DANGER, WORKSTAND DEPLOYMENT (ENGLISH) 1

DECAL; DANGER, WORKSTAND DEPLOYMENT (FRENCH) 1

1

1

DECAL; CAUTION, LAMP TYPE

DECAL; CAUTION, LAMP INFORMATION (ENGLISH)

DECAL; CAUTION, LAMP INFORMATION (FRENCH)

DECAL; GROUND

DECAL; LIGHT CONTROL SWITCH

DECAL; CAUTION, AC ONLY

DECAL; ELECTRIC SHOCK, HIGH VOLTAGE, BURN HAZ. 1

DECAL; DIMMER SWITCH

1

1

1

2

1

1

DECAL; GLOBUG LIGHTING SYSTEM

DECAL; GB12BW-003

1

1

1

NAMEPLATE ............................................................................1 .......CONTACT MQ PARTS gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13) — page 37

namePlate anD DeCals (Gb12bs)

1

2

2A

(back of item 2)

10

6

7

8 MODEL

SERIAL NO.

4

3

5

11

9 page 38 —gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13)

No. parT No.

1

2

2A A400204701

3

4

A400193300

A400323800

5

6

A400326300

A400290900

A400324200

A400084300

7 A400323900

8

9 A400325000

10 A400325100

11 A400206000

namePlate anD DeCals (Gb12bs)

parT NaMe

DECAL; GLOBUG LIGHTING SYSTEM

QTY. reMarKs

1

DECAL; GLOBUG INFO, ELECTRIC SHOCK(FRENCH) 1

DECAL; GLOBUG INFO, ELECTRIC SHOCK(ENGLISH) 1

DECAL; LAMP TYPE 1

DECAL; CAUTION, LAMP INFORMATION (ENGLISH) 1

DECAL; CAUTION, LAMP INFORMATION (FRENCH) 1

DECAL; GROUND

DECAL; LIGHT CONTROL SWITCH

2

1

NAMEPLATE .........................................................................1 .... CONTACT MQ PARTS DEPT.

DECAL; CAUTION, AC ONLY 1

DECAL; ELECTRIC SHOCK, HIGH VOLTAGE, BURN HAZ. 1

DECAL; DIMMER SWITCH 1 gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13) — page 39

9

4

10

16

namePlate anD DeCals (Gb12bP)

12

2

3

1

11 page 40 —gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13)

4

5

2

3

No. parT No.

1 A400326300

A400290900

7

8

9

A400324200

A400084300

A400323900

6

A400325000

A400325100

A400206000

namePlate anD DeCals (Gb12bP)

parT NaMe

DECAL; LAMP TYPE

QTY. reMarKs

1

DECAL; CAUTION, LAMP INFORMATION (ENGLISH) 1

DECAL; CAUTION, LAMP INFORMATION (FRENCH) 1

DECAL; GROUND

DECAL; LIGHT CONTROL SWITCH

DECAL; CAUTION, AC ONLY

2

1

NAMEPLATE .........................................................................1 .... CONTACT MQ PARTS DEPT.

1

DECAL; ELECTRIC SHOCK, HIGH VOLTAGE, BURN HAZ. 1

DECAL; DIMMER SWITCH 1 gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13) — page 41

mast/triPoD assy.

8

1

10

12

9

27

16

16

7

2

19

20

18

26

5

4

3

25

24

21

22

23

11

15

16

17

14

6

6 page 42 —gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13)

No. parT No.

1

4

5

2

3

A300131500

A300106500

A300108700

A300199600

A300199500

1641000330 parT NaMe

TRIPOD COVER

TRIPOD BAND

SHACKLE CP

BASE PIPE 2

BASE PIPE 1

6 RUBBER FOOT

7 2212780310 LEVER

8

9

A300200600

A300200300

SECOND MAST ASSY

FIRST MAST ASSY

10 A400187600 KNOB

11 A400229900

12 0024705008

13 A400200500

14 A400200700

15 A400110200

16 0043108000

17 0013108030

18 A400112700

19 0023104008

20 0043104000

21 0023105008

22 0043105000

BOTTOM PLATE

SET SCREW, M5x8

WASHER, SECOND MAST

RUBBER, MAST

WASHER, MAST

WASHER, M8

BOLT, M8x30

LEAF VALVE

SCREW, M4x8

WASHER, M4

SCREW, M5x8

WASHER, M5

23 A400199700 PLUG

24 A300171601 PIPE, BASE

25 A300113103 STAY

26 A400205901

27 0033206000

SPRING, SHACKLE

SELFLOCK NUT, M8

1

1

1

1

1

1

3

1

1

1

3

3

1

1

2

1

1

1

1

1

3

1

1

1

QTY.

1

1

1

mast/triPoD assy.

reMarKs gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13) — page 43

fan bloWer/lamP assy.

35

22

18

21

22

20

11

25

33

34

31

30

19

22

43

32

12

37

16

41

26

44

45

25

28

22

29

27

40

39

38 page 44 —gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13)

No. parT No.

11 A300275800

12 2214500230

16 A300162400

18 A300264500

19 0023304012

20 0023204006

21 A300164900 parT NaMe

ELE-BALLAST ASSY

SEAL, FLAT

SEAL, PACKING

FAN MOTOR ASSY

SCREW & WASHER, M4x12

SCREW, M4x6

PLATE, FAN

22 0024304008

25 0033104000

26 A300145801

27 A400030700

SCREW, M4x8

NUT, M4

PLATE, BOTTOM

STOPPER, FILTER

28 E000119300 WAVE WASHER, M6

29 E000077500 SPACER

30 A200057603 FLANGE

31 E000114400 SPACER

32 A300181901

33 A300269500

34 A300180500

35 A300180600

POWER CABLE

SWITCH CP

VESSEL 1

VESSEL 2

37 A300148200

38 0014710035

SHEET, BOTTOM

BUTTON SCREW, M10x35

39 0043210000 SPRING WASHER, M10

40 2204510110 WASHER

41 0043110000

43 A400209801

WASHER, M10

KNOB, KSM-50-M10x30

44 A300174401 FILTER

45 A300175300 PLATE, AIR

fan bloWer/lamP assy.

8

1

1

4

1

1

1

1

1

1

3

1

1

4

3

3

1

3

9

5

3

1

1

4

QTY.

1

1

1 reMarKs gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13) — page 45

balloon/lamP GuarD assy.

36

46

41

15

39

17

16

14

42

13

12

9

19

17

8

23

10

7

1

6 24

25

4

5

3

2

7

6

10

8 page 46 —gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13)

No. parT No.

1 E000125500 parT NaMe

LAMP, MP400

2 E000038200 RUBBER

3

4

A300273200

0023304015

SOCKET ASSY

SCREW AND WASHER, M4x15

5 A300160602 PLATE, LAMP

6 A400195200 STOPPER

7

8

0024304004

0023405012

9 A300174000

10 A300171902

12

13

14

15

16

17

19

23

24

25

36

39

41

42

46

2214500230

A300160301

A100048003

0014710025

A300162400

A300165100

0023304012

A400199500

0043104000

0033104000

A100015901

0043210000

0043110000

A100061300

A300067700

SCREW, M4x4

SCREW, M5x12

LAMP HOLDER

MAIN POLE

SEAL, FLAT

SHEET, TOP

BALLOON COVER

BUTTON SCREW, M10x25

SEAL, PACKING

PLATE, TOP

SCREW AND WASHER, M4x12

PACKING, LAMP

WASHER, M4

NUT, M4

BALLOON CLOTH

SPRING WASHER, M10

WASHER, M10

LAMP GUARD

BLANK MESSAGE STRIP

balloon/lamP GuarD assy.

4

1

1

1

4

1

4

1

4

8

2

1

QTY.

1

1

1

8

4

4

1

1

1

4

4

2

4 reMarKs gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13) — page 47

1

offset Pole assy. (Gb12bs)

7

3

2

4

6

5 page 48 —gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13)

offset Pole assy. (Gb12bs)

No. parT No.

1# A200056702 parT NaMe

OFFSET POLE

2# A300166600 POLE

3# E000077100 KNOB

4# E000093401 CLAMP

5# 0013112040

6#

7

0033112000

A000028100

BOLT, M12x40

NUT, M12

QTY.

1

1

1 reMarKs

2

1

1

POLE MOUNT KIT .............................................1................INCLUDES ITEMS W/ #

CONTACT MQ UNIT SALES gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13) — page 49

terms anD ConDitions of sale — Parts

paYMeNT TerMs

Terms of payment for parts are net 30 days.

FreIgHT poLICY

All parts orders will be shipped collect or prepaid with the charges added to the invoice.

All shipments are F.O.B. point of origin.

Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.

MINIMuM order

The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.

reTurNed goods poLICY

Return shipments will be accepted and credit will be allowed, subject to the following provisions:

1. A Returned Material Authorization must be approved by Multiquip prior to shipment.

2. To obtain a Return Material Authorization, a list must be provided to Multiquip

Parts Sales that defi nes item numbers, quantities, and descriptions of the items to be returned.

a. The parts numbers and descriptions must match the current parts price list.

b. The list must be typed or computer generated.

c. The list must state the reason(s) for the return.

d. The list must reference the sales order(s) or invoice (s) under which the items were originally purchased.

e. The list must include the name and phone number of the person requesting the RMA.

3. A copy of the Return Material Authorization must accompany the return shipment.

4. Freight is at the sender’s expense. All parts must be returned freight prepaid to

Multiquip’s designated receiving point.

5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.

6. The following items are not returnable: a. Obsolete parts. (If an item is in the price book and shows as being replaced by another item, it is obsolete.) b. Any parts with a limited shelf life

(such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.

c. Any line item with an extended dealer net price of less than

$5.00.

d. Special order items.

e. Electrical components.

f. Paint, chemicals, and lubricants.

g. Decals and paper products.

h. Items purchased in kits.

7. The sender will be notifi ed of any material received that is not acceptable.

8. Such material will be held for five working days from notifi cation, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.

9. Credit on returned parts will be issued at dealer net price at time of the original purchase, less a 15% restocking charge.

10. In cases where an item is accepted, for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.

11. Credit issued will be applied to future purchases only.

prICINg aNd rebaTes

Prices are subject to change without prior notice. Price changes are effective on a specifi c date and all orders received on or after that date will be billed at the revised price.

Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.

Multiquip reserves the right to quote and sell direct to Government agencies, and to

Original Equipment Manufacturer accounts who use our products as integral parts of their own products.

speCIaL eXpedITINg servICe

A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.

LIMITaTIoNs oF seLLer’s LIabILITY

Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profi t or good will or for any other special, consequential or incidental damages.

LIMITaTIoN oF warraNTIes

No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.

Effective: February 22, 2006 page 50 —gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13)

notes

gb12bw/bs/bp LIgHTINg sYsTeM • operaTIoN aNd parTs MaNuaL — rev. #0 (06/24/13) — page 51

OperatiOn and parts Manual

HERE’S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER ON-HAND WHEN CALLING

United StateS

Multiquip Corporate Office

18910 Wilmington Ave.

Carson, CA 90746

Contact: [email protected]

Service Department

800-421-1244

310-537-3700

Technical Assistance

800-478-1244

Tel. (800) 421-1244

Fax (310) 537-3927

Fax: 310-537-4259

Fax: 310-943-2238 mexico

MQ Cipsa

Carr. Fed. Mexico-Puebla KM 126.5

Momoxpan, Cholula, Puebla 72760 Mexico

Contact: [email protected]

Tel: (52) 222-225-9900

Fax: (52) 222-285-0420

MQ Parts Department

800-427-1244

310-537-3700

Warranty Department

800-421-1244

310-537-3700

Fax: 800-672-7877

Fax: 310-637-3284

Fax: 310-943-2249

United Kingdom

Multiquip (UK) Limited Head Office

Unit 2, Northpoint Industrial Estate,

Globe Lane,

Dukinfield, Cheshire SK16 4UJ

Contact: [email protected]

Tel: 0161 339 2223

Fax: 0161 339 3226

Canada

Multiquip

4110 Industriel Boul.

Laval, Quebec, Canada H7L 6V3

Contact: [email protected]

Tel: (450) 625-2244

Tel: (877) 963-4411

Fax: (450) 625-8664

© COPYRIGHT 2013, MULTIQUIP INC.

Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

This manual MUsT accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.

Your Local Dealer is:

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