DURKOPP ADLER 745-34-1/-3 Program

Manual, complete

745 - 34 - 1, -3

Sewing Unit for Runstitching of Piped Flap and Welt Pocket Openings and Pocket Corners

Working Methods: A, B, D, F

Operating Instructions

Installation Instructions

Service Instructions

Instructions for Programming DAC

1

2

3

4

Postfach 17 03 51, D-33703 Bielefeld • Potsdamer Straße 190, D-33719 Bielefeld

Telefon + 49 (0) 5 21 / 9 25-00 • Telefax + 49 (0) 5 21 / 9 25 24 35 • www.duerkopp-adler.com

Ausgabe / Edition: Änderungsindex

11/2011 Rev. index: 03.0

Printed in Federal Republic of Germany

Teile-Nr./Part.-No.:

0791 745181

745 - 34 - 1, -3

Manual, complete

Content

Operating Instructions

Installation Instructions

Service Instructions

Instructions for Programming DAC

Interconnection Diagram

9870 745154 B

9890 745002 B

Pneumatic Circuit Plan

9770 745005

All rights reserved.

Property of Dürkopp Adler AG and copyrighted. Reproduction or publication of the content in any manner, even in extracts, without prior written permission of Dürkopp Adler AG, is prohibited.

Copyright © Dürkopp Adler AG - 2011

Foreword

This instruction manual is intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations.

The instruction manual contains important information on how to operate the machine securely, properly and economically. Observation of the instructions eliminates danger, reduces costs for repair and down-times, and increases the reliability and life of the machine.

The instruction manual is intended to complement existing national accident prevention and environment protection regulations.

The instruction manual must always be available at the machine/sewing unit.

The instruction manual must be read and applied by any person that is authorized to work on the machine/sewing unit. This means:

– Operation, including equipping, troubleshooting during the work cycle, removing of fabric waste,

– Service (maintenance, inspection, repair) and/or

– Transport.

The user also has to assure that only authorized personnel work on the machine.

The user is obliged to check the machine at least once per shift for apparent damages and to immediatly report any changes (including the performance in service), which impair the safety.

The user company must ensure that the machine is only operated in perfect working order.

Never remove or disable any safety devices.

If safety devices need to be removed for equipping, repairing or maintaining, the safety devices must be remounted directly after completion of the maintenance and repair work.

Unauthorized modification of the machine rules out liability of the manufacturer for damage resulting from this.

Observe all safety and danger recommendations on the machine/unit!

The yellow-and-black striped surfaces designate permanend danger areas, eg danger of squashing, cutting, shearing or collision.

Besides the recommendations in this instruction manual also observe the general safety and accident prevention regulations!

General safety instructions

The non-observance of the following safety instructions can cause bodily injuries or damages to the machine.

1. The machine must only be commissioned in full knowledge of the instruction book and operated by persons with appropriate training.

2. Before putting into service also read the safety rules and instructions of the motor supplier.

3. The machine must be used only for the purpose intended. Use of the machine without the safety devices is not permitted. Observe all the relevant safety regulations.

4. When gauge parts are exchanged (e.g. needle, presser foot, needle plate, feed dog and bobbin) when threading, when the workplace is left, and during service work, the machine must be disconnected from the mains by switching off the master switch or disconnecting the mains plug.

5. Daily servicing work must be carried out only by appropriately trained persons.

6. Repairs, conversion and special maintenance work must only be carried out by technicians or persons with appropriate training.

7. For service or repair work on pneumatic systems, disconnect the machine from the compressed air supply system (max. 7-10 bar).

Before disconnecting, reduce the pressure of the maintenance unit.

Exceptions to this are only adjustments and functions checks made by appropriately trained technicians.

8. Work on the electrical equipment must be carried out only by electricians or appropriately trained persons.

9. Work on parts and systems under electric current is not permitted, except as specified in regulations DIN VDE 0105.

10. Conversion or changes to the machine must be authorized by us and made only in adherence to all safety regulations.

11. For repairs, only replacement parts approved by us must be used.

12. Commissioning of the sewing head is prohibited until such time as the entire sewing unit is found to comply with EC directives.

13. The line cord should be equipped with a country-specific mains plug. This work must be carried out by appropriately trained technicians (see paragraph 8).

It is absolutely necessary to respect the safety instructions marked by these signs.

Danger of bodily injuries !

Please note also the general safety instructions.

Contents page:

Part 4: Instructions for Programming DACIII, class 745-34-1 and 745-34-3

Program version A 01

1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

4

4.1

4.2

5

5.1

5.2

2

3

Operating terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Selecting the language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Memory dongle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transferring data from the memory dongle to the control . . . . . . . . . . . . . . . . . . . . .

Transferring data from the control to the memory dongle . . . . . . . . . . . . . . . . . . . . .

Main operating screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sewing and test programs: menu structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Changing parameter values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

6.1

6.2

6.3

6.4

6.5

6.6

Sewing programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Calling sewing-program parameter screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Running a machine program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Main screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pocket programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Blower mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pocket sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

7.1

7.2

7.3

7.3.1

7.3.2

7.3.3

Setting and test programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Calling setting and test programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine-specific setting and test programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adjusting the looper-thread monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Initializing memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checking the smoother function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.4

Aligning the light barriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.4.1

Preparing the sewing unit and feed clamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.4.2

Sewing unit with two light barriers for automatic angle recognition . . . . . . . . . . . . . . .

7.3.4.3

Sewing unit with two light barriers, left or right flap positioning . . . . . . . . . . . . . . . . .

7.3.4.4

Sewing unit with one light barrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.4.5

Error Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.5

Checking the corner-blade settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.5.1

Checking the corner-blade station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.5.2

Checking the front left corner blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.5.3

Checking the rear left corner blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.5.4

Checking corner-blade motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.5.5

Corner-blade machine parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

8

9

6

6

6

4

5

49

50

51

52

53

55

57

38

38

40

48

59

60

61

62

62

62

63

64

10

10

11

12

14

34

36 4

Contents page:

8

8.1

8.2

8.3

7.5

7.6

7.7

7.8

7.4.2

7.4.3

7.4.4

7.4.5

7.4.6

7.4.7

7.4.8

7.3.6

7.3.7

7.3.8

Testing needle and center-blade activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checking the tape feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checking the gripper folder without feed clamp (versions B and F only) . . . . . . . . . . . .

7.3.9

Checking the insertion process with feed clamp . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.10

Checking and adjusting the piping knives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.10.1 Checking the piping knife motion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.10.2 Setting the piping knife reference position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.11

Step-by-step mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.12

Determining the cycle time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.13

Dongle Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.14

Testing the incremental encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.4

Multitest system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.4.1

Displaying the program version and checksum . . . . . . . . . . . . . . . . . . . . . . . . . . .

Testing RAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Selecting input elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checking input elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Selecting output elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CAN test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checking the sewing drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Error list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Terminal self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Display contrast value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Editing menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adjusting the serial interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sewing motor controller error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Stepping motor error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating indicator error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

88

89

90

91

78

79

81

82

85

86

87

71

72

73

74

75

76

77

66

67

68

69

70

70

92

92

93

93

1 General

This manual contains important information on the safe and correct use of the “DACIII” (Dürkopp Adler Control) new-generation controller.

Screen images in this brief description

The symbol display on the various screens depends on the sewing machine’s equipment and settings. The screen images illustrated in this brief description may therefore not always correspond exactly with the screens appearing in the controller display.

Operating terminal with graphic user guide

The operating terminal is fitted with an LCD display and a keyboard.

The user guide employs only internationally intelligible symbols, supplemented with textual information in the selected language. The various symbols are arranged in groups in the menu structure of the sewing and test programs.

Simplicity of operation ensures rapid familiarization.

Ease of programming

99 freely programmable pocket programs are available to the user, which can be combined with any number of seam patterns.

20 pocket sequences.

Each pocket sequence can be composed of a maximum of 8 pocket programs in any order.

On the “slanting-pocket version” of the class 745-34-3 all practical angles can be programmed by the operator, who can thus dispense with the need to spend time and effort readjusting the corner blades and programming seam displacements.

Setting and test programs

The MULTITEST comprehensive testing and monitoring system is integral to the DACIII control.

A microcomputer carries out the control functions, monitors the sewing process and displays incorrect operations and faults.

Errors and test results are shown in the LCD display.

If the machine is operating normally the display shows information relating to operation and sewing.

In the event of an operating error or fault the function sequence is interrupted. The display indicates the cause by means of the appropriate error symbol.

In most cases the error symbol disappears once the error has been rectified.

In some cases the main switch must be switched off for safety reasons when the error is rectified.

Special programs facilitate mechanical settings and enable receiver and transmitter elements to be rapidly tested without additional measuring devices.

Memory dongle

The dongle is used to memorize sewing programs and machine parameters and to transfer these data to other sewing units.

4

3

2 Operating terminal

Data input and output is done via an operating terminal with a colour

LCD display and a multipurpose keyboard.

RST (reset) key

Colour display

Decimal keypad

Cursor keys

ESC key

Key/key group

Function keys

Cursor keys

Decimal keypad

Escape key

OK key

RST key

Function keys

Function

Call sewing-program parameter screens

(from the main screen).

Call test programs (after pressing the RST key)

Switch functions on and off.

Leave test programs and parameter screens.

Change parameter values.

Change parameter values.

ï, ð : select the symbol of the required parameter

ñ, ò : switch the parameter function on and off, select the previous/next parameter-value stage, activate the test program

Enter parameter values.

: change the parameter-value sign

Display the old parameter value again.

Open window to set the selected parameter.

Accept the set parameter value.

Leave machine program.

Halt current program.

OK key

4

3 Selecting the language

– Switch on the main switch and keep pressing the “ ñ” key or

– Press the keys “RST” and “

ñ” in order to activate the language selection

– The different languages are memorized in the control.

– By pressing the cursor keys “ ñ“ or ”ò” the desired language can be selected (it will appear white on black).

– With the “F5” key the language that will be activated when switching on the automat the next time is marked with an asterisk.

4

5

4 Memory dongle

The dongle is used to memorize sewing programs and machine parameters and to transfer these data to other sewing units.

The transfer direction is selected with the keys ”F2” and “F4”. The data transfer is started with the “F5” key.

4.1

Transferring data from the memory dongle to the control

– Use the “

ð ” or “ï” cursor keys, to select the required parameter

(machine parameter, sequences or seam program).

– The pictogram representing the required parameter will then appear white on black.

– Start the data transfer by pressing the “F5” key.

F1 F2 F3 F4 F5

4.2

Transferring data from the control to the memory dongle

– When saving data on the dongle, all parameters, machine parameters, sequences and seam programs are memorized.

– After pressing the “F5” key, appears the question whether the dongle is to be overwritten.

F1 F2 F3 F4 F5

– The current type of the dongle being plugged in is determined and indicated on the display.

– Data transfer can be started by pressing the “F5” key and stopped with the “ESC” key.

– If no data dongle 745-34-3 is indicated but e. g. Boot 745-34-3, the dongle will first be formatted after pressing the “F5” key before the data are saved on the dongle.

6

– The dongle is formatted

– The data is saved onto the dongle

7

4

5 Main operating screen

5.1

Sewing and test programs: menu structure

The user interface exclusively employs internationally intelligible symbols.

In addition each function is briefly explained in an information line.

The individual parameters and setting and test programs are arranged in various groups.

Turn on main switch

Main screen

8

Sewing programs Setting and test programs

Calling sewing programs

– Turn on the main switch.

The controller is initialized.

The DÜRKOPP-ADLER logo briefly appears in the display.

– The display switches to the main screen.

Sewing-program parameter menus are called by pressing one of the function keys F1 and F2.

Calling setting and test programs




– While the logo is displayed press one of the function keys F1 to

F5 or cursor up, cursor down.

or with the machine switched on:

– press the RST key, then hold down one of the function keys F1 to

F5 or cursor up, cursor down.

The display switches to the corresponding group of setting or test programs.

5.2

Changing parameter values

Parameter values are changed in the individual parameter screens.

– Select the required parameter with the “ ï” or “ð” cursor keys.

A black background appears behind the symbol of the selected parameter.

– Press the OK key.

The settings window appears with the current values or to enable values to be entered.

– Change the parameters as described under 1 to 4 below.


The new parameter settings are saved.

When changing parameter values we must distinguish among four groups of parameters:

1. Functions that are switched on and off

– Switch the parameter function on and off with the “

ð” or “ï” cursor keys.

4

(on) (off)

2. Parameters with various functions

– Set the required parameter function with the “ ð” or “ï” cursor keys.

20

Entry:

10, 12, 14, 16, 18, 20, 22, 24, 26, 30

3. Parameters whose values are changed in stages

– Select the previous or next parameter-value stage with the “

ñ” or

“

ò” cursor keys.

[-20 ...+20]

4. Parameters whose values are entered with the decimal keypad

– Enter the required parameter value on the decimal keypad.

CAUTION:

The value must be within the set limits.

If the value entered is too large or too small, the upper or lower limit is displayed when the Enter key is pressed.

– If a plus or minus sign appears in front of the parameter value, it can be changed with the “ ” key.

9

6 Sewing programs

With Class 745-34-3 you can program up to 99 different sewing programs.

The individual sewing programs (pocket programs) are freely programmable.

20 independent pocket sequences are available. Each pocket sequence can be composed of a maximum of 8 pocket programs in any order.

6.1

Calling sewing-program parameter screens

You can switch from the main screen to the various sewing-program parameter screens with function keys F1 and F2. Function key F5 resets the piece counter to “0". Press F4 for the tape feed (if present).

10

Piece counter

Pocket Program

PP

Sequence

Seq

Parameters and sewing-program parameter screens

Pocket Program

Sequence

Piece counter

(PP) : parameters for programming the seam and the associated additional functions.

(Seq) : programming pocket sequences

: daily piece counter

6.2 Running a machine program



– The Dürkopp Adler Logo briefly appears in the display.

– The controller checks the position of the transport carriage.

The following display appears:

Info line:

Reference run

– Start the reference run by pushing the left pedal back.

– The display switches to the main screen of the sewing unit.

You can switch from the main screen to the various parameter screens with function keys F1 or F2.

– Press the RST key to leave the machine program.

The controller is re-initialized.

4

11

6.3 Main screen

The main screen displays the seam pattern, sewing program, selected pocket sequence and important parameters.

Parameters can be individually selected by the user.

12

Info line

Seam pattern

The left half of the display shows the seam pattern of the selected pocket program.

Sequence

A box indicating the sequence appears in the top right-hand corner.

Selecting program number and pocket sequence

The selected pocket sequence is displayed in the top right-hand corner.

If automatic pocket-program switching is on, arrows are displayed between the individual pocket programs of the sequence.

– Select a pocket sequence with cursor keys “ ñ” or “ò”.

“ ò” : select next pocket sequence

“ ñ” : select previous pocket sequence.

Selecting a pocket program in the current pocket sequence

In the pocket sequence the selected pocket program is shown in reverse video.

– Select a pocket program with cursor keys “

ð” or “ï”.

“

ð” : select next pocket program

“

ï” : select previous pocket program.

Parameters

The symbols in the center of the right half of the display give rapid access to important parameters.

Up to ten parameters can be selected by the operator for display on the main screen (see also section 6.7).

Parameters can be changed directly on the decimal keypad.

The number of the key to be pressed is displayed to the right of the parameter symbol.

Example:

0: carriage-return to stand-by position

1: slide-in velocity

2: flap sequence

3: holder

4: vacuum

5: breast welt

6: pocket-program name

7: save pocket program

8: smoother

9: smoother time

4

The functions and settings of individual parameters are described in more detail in section 5.4: Pocket programs.

The selection of the parameter symbols is described in section 6.7.

Info line

Text explaining the selected function is displayed in the information line.

Piece counter

The current piece count is displayed at bottom right

(e.g.

).

The piece counter shows the number of pieces completed since the counter was last reset.

The piece counter can be reset to “0" by pressing function key F5.

13

6.4

Pocket programs ( )

This menu item contains the parameters for programming the various pocket programs.

They are used to program the seam and its associated additional functions.

Pocket-program number

Info line:

Select pocket program

– While the main screen is displayed press function key F1.

The display switches to the pocket-program screen.

– The pocket program currently selected is shown in the upper part of the display (e.g. “PP : 01”).

The program name, if any, appears behind it (e.g. “<SAKKO>”).

– Select the required parameter with cursor keys “ ï” or “ð”.

A black box appears under the symbol of the selected parameter.

– Change the selected parameter as described in section 4.2.

– Press function key F1 to switch back to the main screen.

This parameter selects the pocket program that is to be changed.

On completion of the entry the new pocket program and its program name appear in the top left-hand corner of the display.

Entry: 1 .. 99

14

Programming the seam pattern

The actual pocket form is programmed under this menu item. The programmed pocket is shown with the corresponding information in the left half of the display.

The corresponding parameter symbols appear in the right half.

Seam-start flap shape

– Select the required parameter with cursor keys “ ï”, “ð”, “ñ” or

“ ò”.

The symbol of the parameter selected appears in reverse video.


The corresponding submenu is called.

This parameter is used to select the shape of the flap at the seam start. Three variants are available:

Straight flap

4

Slanting flap (left)

Slanting flap (right)

– Select the required flap shape with cursor keys “ ï”or “ð”.

– Press the “OK” key.

The flap-angle entry window appears.

Flap angle

Entry: 01 … 13 [mm]

15

Seam-start pattern

This parameter selects the form of the seam pattern at the seam start.

Straight seam pattern

Slanting seam pattern (left)

Slanting seam pattern (right)

– Select the required seam form with cursor keys “

ï”or “ð”.


The seam-angle entry window appears:

Seam angle

Entry: 01 … 13 [mm]

Seam-end flap shape

This parameter selects the form of the flap at the seam end. Three variants are available:

Straight flap

Slanting flap (left)

Slanting flap (right)

– Select the required flap shape with cursor keys “ ï”or “ð”.


The flap-angle entry window appears:

Flap angle

Entry: 01 … 13 [mm]

16

Seam-end pattern

This parameter selects the form of the seam pattern at the seam end.

Straight seam pattern

Slanting seam pattern (left)

Slanting seam pattern (right)

– Select the required seam form with cursor keys “ ï”or “ð”.


The seam-angle entry window appears:

Seam angle

Entry: 01 … 13 [mm]

NB:

The seam-angle entry is checked.

If the fixed sewing length and the values entered cannot be sewn on the machine, an automatic adjustment of the seam angle is carried out for the seam end.

Sewing-length measurement

Three different possibilities can be selected.

Distance measurement, automatic recognition by light barrier and automatic recognition of the flap angle.

An interlock system prevents more than one possibility from being selected. The other are blocked.

Distance measurement

In distance measurement the sewing length is displayed on the main screen.

Automatic recognition of flap beginning and flap end

In this setting the reflecting light barrier for the recognition of the flap beginning and flap end is switched on for sewing with flaps.

Maximum flap length

Entry: 020 … 180 [mm] optional 220 mm

4

Automatic flap-angle recognition

Sewing with two light barriers for automatic flap-angle recognition.

Maximum flap length

Entry: 020 … 180 [mm] optional 220 mm

Stitch length

Entry: 2.0 … 3.0 [mm]

17

18

Select flap side

The sewing length is equipped with a reflecting light barrier for the recognition of the seam start and end when sewing with flaps.

The parameter indicates which side the flap is attached.

When the parameter is changed the flap side of the seam pattern automatically switches in the display.

Flap left

Flap right

Seam-start mode left/right needle

Four different seam locks are available for the seam start. They can be set separately for the right and left needles.

Single bartack

Stitch compaction

Number of bartack stitches

Entry: 01 … 05 [stitches]

Number of stitch-compaction stitches


Stitch-compaction stitch length / or bartack

Entry: 0.5 … 3.0 [mm]

Seam-end mode left/ right needle

Four different seam locks are available for the seam end. They can be set separately for the right and left needles.

Single bartack

Stitch compaction

Number of bartack stitches


NB:

In zip-fastener mode the bartack length at the seam end is limited to a maximum of 3 mm.

Number of stitch-compaction stitches


Stitch-compaction stitch length/ bartack

Entry: 0.5 … 3.0 [mm]

NB:

In a straight seam pattern only the left seam lock needs to be changed.

4

19

20

Selecting the positioning point

Depending on the type of piece being sewn, positioning takes place at the rear, center or front positioning point.

Rear positioning point (with respect to the operator)

Center positioning point head)

Front positioning point (with respect to the machine)

Distance from the center positioning point to the rear positioning point

Entry: 10 … 170 [mm]

NB:

The entry is checked.

If the fixed sewing length and the value entered cannot be sewn on the machine, suitable values are automatically used.

Initializing program memory

The program function is to load standardized factory setting for the seam-pattern parameters.

– Press function key F3.

“Initialize sewing program?” appears in the display.


The parameters are reset to the factory-set values.

Light-barrier adjustment

This parameter is used to adjust the light barrier for the seam start and seam end.

Seam-start adjustment

Entry:

Seam-end adjustment

-20.0 … + 20.0 mm

Selecting laser markings

A maximum of 16 lasers can be assigned to each pocket program.

With the number keys 1 to 8 on the numerical display the respective laser (1-8) can be switched on (with asterisk) or off (no asterisk).

With the “+” key and the number keys 1 to 8 on the number keypad the respective laser (+1-+8) can be switched on (with asterisk) or off

(no asterisk).

1 = *

2 = *

3 =

4 =

5 =

6 = *

7 =

8 =

+ 1 = *

+ 2 = *

+ 3 =

+ 4 =

+ 5 =

+ 6 =

+ 7 =

+ 8 =

4

21

22

Sewing head

This parameter is used to change values affecting the sewing head.

Sewing speed

Entry: 2000 … 3000 [rpm]

Soft start

Entry: on/off

Soft-start speed

Entry: 0500 … 900 [rpm]

Number of soft-start stitches


Reselect icon

Thread-clamp release stitches

Entry: 01 - 99

Sewing mode

Intermittent sewing

Continuous sewing

+

-

Center blade

Center blade

Entry: on/off

CAUTION:

Switching off the center blade automatically switches off the corner blades too.

However, switching the center blade back on does not automatically switch the corner blades back on again.

They must be switched on separately.

+

Center-blade rpm

Entry: 1700...3000 [rpm]

Select with the “ ñ” or “ò” keys.

Adjusting the center-blade incision at the seam start

Changing this value carries out the fine adjustment of the center-blade incision at the seam start.

Entry: - 9.9 … + 9.9

0 = no adjustment

+ = switch on center blade sooner

- = switch on center blade later

Adjusting the center-blade incision at the seam end

Entry: - 9.9 … + 9.9

0 = no adjustment

+ = switch off center blade sooner

- = switch off center blade later

4

23

24

Corner blades

Manual corner-blade station

Info line:

Switching corner blades on/off

Entry: on/off

Corner blades on/off

All four corner blades on/off

Left corner-blade incision at seam start on/off

Right corner-blade incision at seam start on/off

Left corner-blade incision at seam end on/off


Adjusting the corner-blade incision at the seam start

Changing this value carries out the fine adjustment of the corner-blade incision at the seam start.

Entry: -20,0 … +20,0 0 = no adjustment

+ = corner-blade position sooner

- = corner-blade position later

Adjusting the corner-blade incision at the seam end

Changing this value carries out the fine adjustment of the corner-blade incision at the seam end.

Entry: -20,0 … +20,0 0 = no adjustment



Automatic corner-blade station

Info line:

Switching corner blades on/off

Entry: on/off

Corner blades on/off

All four corner-blades on/off

Left corner-blade incision at seam start on/off


Left corner-blade incision at seam end on/off

Right corner-blade incision at seam end on/off

4

25

26

+

+

+

+

Adjusting the left-corner-blade incision at the seam start

Changing this value carries out the fine adjustment of the left-corner-blade incision at the seam start.

Entry: - 20.0 … + 20.0

0 = no adjustment



Adjusting the right-corner-blade incision at the seam start

Changing this value carries out the fine adjustment of the right-corner-blade incision at the seam start.

Entry: - 20.0 … + 20.0

0 = no adjustment



Adjusting the left-corner-blade incision at the seam end

Changing this value carries out the fine adjustment of the left-corner-blade incision at the seam end.

Entry: - 20.0 … + 20.0

0 = no adjustment



Adjusting the right-corner-blade incision at the seam end

Changing this value carries out the fine adjustment of the right-corner-blade incision at the seam end.

Entry: - 20.0 … + 20.0

0 = no adjustment



Tape feed

Switching the tape feed on/off

Entry: on/off

Seam-start tape-length

Entry: 00.0 … 99.9 mm

Seam-end tape-length

Entry: 00.0 … 99.9 mm

Flap sequence

No flap clamps

Close left flap clamp first, then right

Close right flap clamp first, then left

Close both flap clamps simultaneously

Only right flap clamp present

Only left flap clamp present

Switching the holder on/off

Entry: on/off

Switching the vacuum on/off

Entry: on/off

Smoother

Switching the smoother on/off

Entry: on/off

Smoother time

Entry: 010 … 1000 [strokes]

1 stroke = 0.001 s

Smoother velocity

Entry: 1 … 15

1 = minimum

15 = maximum

4

27

28

Transport-carriage settings

Info line: station

Return velocity

Return velocity (after sewing)

The return velocity from the needles to the insertion can be reduced.

Entry:

NB:

010 … 100 %]

Even if work is interrupted the carriage moves backwards at the same velocity.

Slide-in velocity

The slide-in velocity from the insertion station to the needle and corner station can be reduced.

Entry: 010 … 100 %]

Carriage return with material feed

After the return of the workpiece, make sure that the operator removes the material and make free the safety area before actuating the left pedal releasing and returning the transport unit.

Info line:

Carriage return to insertion position

No material feed after corner incision

Material feed/ Stacker position

After the corner incision the feed clamps transport the material to the set position.

Entry: 001 - 100 [mm]

Hint:

The smaller the entry, the further the carriage moves to the rear.

1 = rear position

100 = cutting position

Carriage return with material feed

After the corner incision the feed clamps automatically transport the material back to the positioning area.

Hint:

The icon is only active when the stacker/smoother is switched off.

Info line:

Return to insertion position

Carriage return to stand-by position measured from the rear reference switch

Entry: 001 - 515 [mm]

No carriage return

4

29

30

Switching the flap feed on/off (versions B and F only)

Entry: on/off

Mode 1

Flap feeders swivel out.

Mode 2

Flap feeders remain swivelled in.

Sewing patterned or plain material (versions “D” and “F” only)

Patterned material

Plain material

Switching the piping blade on/off (versions B and F only)

Entry: on/off

Cutting depth at the seam beginning

Cutting depth at the seam end

Selecting pedal mode

Two different variants of the insertion process with vacuum and / or holder can be selected.

Pedal mode 1

In this mode the insertion process is carried out by pressing and holding down the left pedal while operating the right pedal.

Pedal mode 2

For insertion, the pedal must be brought to its initial position, between the steps.

Pedal mode 3

The clamp goes in sewing position after actuating the pedal.

Breast-welt mode

Entry: on/off

Rapid clamp adjustment

Info line:

Rapid clamp adjustment

Rapid clamp adjustment

Clamp left outer, right outer

Clamp left outer, right inner

Clamp left inner, right outer

Clamp left inner, right inner

CAUTION: danger of breakage

If the single-piping folder is fitted do not select a double-piping program, i.e. do not select clamp left inner and right inner.

31

4

32

Feed-clamp sequence right/left

Both clamps descend simultaneously

Lower left clamp first

Lower right clamp first

Entering the program name

This parameter assigns a name to any pocket program.

The program name is limited to 18 letters.

– Select the parameter with cursor keys “

ð” or “ï”.

– Function keys F2 and F3 browse the alphabet.

F2: forwards

F3: backwards

0 .. 9: digit entry

– Pressing cursor keys “

ï” or “ð” moves the cursor one place to the left or right.

– Press the “OK” key to terminate entry.

The program name entered is assigned.

Press the “ESC” key to use the old program name again.

Press F5 to delete the name.

Copying pocket programs

This parameter is used to copy the selected pocket program into another program.

The number that must be entered is that of the sewing program into which the selected pocket program is to be copied.

On completion of the entry the number and name of the pocket program appear in the display.

Entry: 1 … 99

Switching the zip-fastener scissors on/off

Entry: on/off

Initializing program memory

The program loads a standardized factory setting, including seam pattern, for the sewing-program parameters.


“Initialize sewing program?” appears in the display.


The parameters are restored to the factory settings.

Switching the waistband clamp on/off

Entry: on/off

Fabric holder mode (versions A and B only)

The choice of fabric holder, vacuum and waistband clamp sequence is selected when loading the fabric holder mode.

4

7

8

5

6

2

3

4

Mode Fabric Holder

1 1

1

1

1

2

2

1

2

Vacuum

2

1

2

1

1

2

3

3

Waistband clamp

1

2

3

0

2

1

2

1

33

6.5

Blower mode

Entry:

0, 1, 2, 3, 4. 5. 6, 7

Mode 0

Valve YC108 Valve YC109

Position blowing on blowing off Position blowing on blowing off

Application

active active function off

Mode 1 blower pipe in flap clamps flap clamps closed needles on blower pipe in the folding sheet folding sheet closed needles on Blow pocket bag and/or piping to the seam beginning simultaneously

Mode 2 blower pipe in flap clamps flap clamps closed



Mode 5 Short blower pipe in left flap clamp

5 mm after the loading position


Mode 7 blower pipe in flap clamps

10 mm after the loading position needles on blower pipe in the folding sheet

10 mm after the loading position blower pipe in the folding sheet folding sheet closed

Stamp sink up flap clamp closed

10 mm after

Feedingposition

Blow pocket bag and piping to the seam beginning alternately

Shortly blow pocket bag and/or piping simultaneously.

Blow piping during the lowering of the stamp already needles on blower pipe in the folding sheet

Stamp sink up needles on blower pipe in right flap clamp flap clamp closed flap clamp closed

Blow pocket bag and piping to the seam beginning alternately. Blow piping during the lowering of the stamp already needles on Blow pocket bag on flap needles on blower pipe in the folding sheet folding sheet closed

180 mm after

Feedingposition

180 mm after the loading position blower pipe in the folding sheet

20 mm after the loading position

180 mm after

Feedingposition

Blow pocket bag and/or piping simultaneously.

Blow piping after path.

Blow pocket bag and/or piping after paths.

34

Notes:

35

4

6.6

Pocket sequence ( )

This menu item is used to assemble individual pocket programs into callable sequences.

A total of 20 independent pocket sequences are available.

Each pocket sequence can consist of up to 8 pocket programs in any order.

36

Info line:

Sequence programming

Programming a pocket sequence

– When the main screen is displayed press function key F2.

The display switches to the pocket-sequence screen.

– Move the cursor to the required pocket sequence with the “

ñ” or

“

ò” keys.

The number of the selected pocket sequence appears in reverse video.

– Programming a pocket sequence.

Enter the numbers (01 ...99) of the required pocket programs one after another using the decimal keypad.

Single-digit pocket-program numbers must be preceded by a zero.

Once the eighth pocket program has been entered the programmed pocket sequence is automatically stored.

– Press the “OK” key to store the pocket sequence.

Pressing the “ESC” key during programming restores the old pocket sequence.


The display switches back to the main screen.

Switching automatic pocket-program sequencing on/off

If this function is switched on, when one pocket program has been completed the controller automatically moves to the next pocket program in the sequence.

– Automatic pocket-program sequencing is switched on and off by pressing function key F5.

Automatic sequencing is indicated in the display by arrows between the individual pocket programs of the sequence.

Entering a sequence name

– While the sequence screen is displayed press function key “F2”.

The display switches to the sequence-name screen.

Info line:

Entering sequence name

– Press function key “F2” or “F3” to enter the first letter.

– Press the “

ð” key to move to the next position.

– Press function key “F2” or “F3” to enter the next letter.

– Press “OK” to store the name.

Pressing function key “F5” erases the whole name.

4

37

7 Setting and test programs

The machine software includes various machine-specific setting and test programs, together with the well-known MULTITEST system.

A terminal self-test checks the individual components of the operating terminal.

7.1

Calling setting and test programs

Once the machine has been switched on, pressing certain keys opens the various groups of setting and test programs.

Turn on the main switch

Main screen

Functions when keys are pressed and held down:

“F1”

“F2”

“F3”

“F4”

“F5”

“Cursor-up”

“Cursor-down”

Machine parameters

Machine test and setting programs

MULTITEST

Terminal self-test

Contrast value of the display

Language selection

Edit menu

38

– The key for the required setting or test program should be pressed and held down.




The display switches to the corresponding group of setting and test programs.

or

– Press the “RST” key.

– Press and hold down the key for the required setting or test program.

4

39

7.2

Machine parameters ( + or main switch on + )

The machine parameters describe the machine’s technical configuration as well as its settings and their adjustment values.

CAUTION:

Changes to machine settings usually entail mechanical conversion.

For this reason this program section is only accessible after the entry of code number “25483”.

Code

Info line: with/without automatic corner blade

– Press the “RST” key or turn the main switch on and press function key “F1”.

The code-number entry box appears in the display.

– Enter code number “25483” on the decimal keypad.

Once the correct code number has been entered the display switches to the machine-parameter screen.

If an incorrect code number is entered the display switches to the main screen.

– Select the required parameter with cursor keys “

ð”, “ï”, “ò” or

“ ñ”.

A black background appears behind the symbol.

– Activate the selected parameter with the “OK” key.


– To leave machine parameters press the “RST” key or turn off the main switch.

40

Corner-blade settings for angles

This parameter indicates to the control unit whether the corner blades are to be set manually or automatically.

Manual corner-blade positioning

Automatic corner-blade positioning

Maximum sewing length

Entry: 180, 200, 200 , 220 [mm]

Select with the “ ò” or “ñ” keys.

Folder unit

Entry: A, B, D, F

A: piped pockets, manual positioning of piping strip, flaps and other items

B: piped pockets, automatic piping-strip feed with incision of the ends

D: breast-welt pockets, automatic breast-welt feed and alignment

F: piped pockets, automatic piping-strip feed, automatic flap feed and alignment, incision of piping ends

Needle distance

Entry: 10, 12, 14, 16, 18, 20, 22, 24, 26, 28, 30 [mm]

Switching the thread monitor on/off

This parameter switches the needle-thread and looper-thread monitor on and off.

Entry: on/off

4

41

42

Selecting the flap feed mode (versions B and F only)

Tape Feed

Info line: without flap feed without Flap Feed

Flap Feed switched off

Flap Feed Mode 1

Step forward on the right pedal, left flap feed opens.

Step back on the right pedal, right flap feed opens.

Flap Feed Mode 2

Step forward on the right pedal, flap feed on both sides open.

Step back on the right pedal, right flap feed opens.

Info line: with/without tape feed

without Tape Feed

Tape feeding switched off

Tape Feed with Step Motor

Equipment: electromotor driven tape feeder

Electro-pneumatic Tape Feeding

Equipment: electro-pneumatic driven tape feeder

Switching the vacuum system on/off

This parameter indicates to the control unit whether the machine is fitted with a vacuum system.

The vacuum system is switched on and off in the pocket-program menu item (F1) on the main screen.

Entry: on/off

Switching the holder on/off

This parameter indicates to the control unit whether the machine is fitted with a holder.

The holder is switched on and off in the pocket-program menu item

(F1) on the main screen.

Entry: on/off

4

Switching the stacker/blower pipe on/off

This parameter indicates to the control unit whether the machine is fitted with a stacker/ blower pipe.

The stacker/ blower pipe is switched on and off in the pocket-program menu item (F1) on the main screen.

Entry: on/off

43

44

Switch waistband clamp on/off

This parameter indicates to the control unit whether the sewing unit is equipped with a waistband clamp or not.

Pocket bag over flap mode

Any change concerning the pocket bag over flap mode should be done here i.e. in which position the raised feed clamp goes for the inserting position.

Info line:

Pocket bag over flap

Switch piping cutter on/off

This parameter indicates to the control unit whether the sewing unit is equipped with a piping incision device.

Entry: on/off left piping cutter, with motor right piping cutter, with motor

Equipment sewing machine head

This parameter indicates to the control unit whether the sewing machine head is equipped with separate needle switching.

without separate needle switching (only straight pockets) with separate needle switching (straight and slanted pockets)

Pedalconfiguration

This parameter indicates to the control unit whether the sewing unit is equipped with one or two pedals.

Sewing unit has two pedals

Sewing unit has only one pedal

Sewing unit has two pedals and their mode of functioning has been inversed

4

45

46

Activating the smoother

This parameter tells the controller whether the machine is fitted with a smoother.

The smoother is switched on and off in the pocket-program menu item

(F1) on the main screen.

Entry: on/off

Selecting light barriers for flap scanning

Info line: distance measurement… mm

No light barrier present

Flap scanning with one light barrier

Two light barriers for flap side left/right

NB:

Flap side left/right is determined by the seam program.

Automatic angle recognition

4

Tape cutter present

Entry: on/off

47

7.3

Machine-specific setting and test programs

( + or main switch on + )

The machine-specific test programs test and adjust individual machine components.

Info line:

Adjusting the looper-thread monitor

– Press the “RST” key or turn the main switch on and press function key “F2”.

The display switches to the machine-specific test-program screen.

– Select the required test program with cursor keys “

ð”, “ï”, “ò” or

“

ñ”.


– Press “OK” to run the selected test program.



48

7.3.1

Adjusting the looper-thread monitor

This program aligns the reflecting light barriers of the looper-thread monitor.

Info line:

Adjusting the looper-thread monitor

– Press OK to run the test program.

Two looper-thread bobbins and the light-barrier reflecting heads appear in the display.

When the light barriers are correctly aligned a reflection occurs when an empty bobbin turns.

The black bar and a figure between 1 and 15 will show the intensity of the reflection.

If the minimal value (=8) is shown, an arrow will be displayed between the reflecting head and the looper-thread bobbin. You will hear a beep at the same time.

Hint:

If the light-barrier is set properly, the maximal value of 15 must be attained when the infrared beam reaches the bobbin (black bar in the green zone).

– To leave test programs press function key F1.

4

49

7.3.2

Initializing memory

The program loads a standardized factory setting for the sewing-program parameters, e.g. for a new controller:

50

Code

Info line:

Initializing memory

CAUTION:

Once one of these three programs has been run the parameters set are overwritten with a standardized factory setting.

For this reason this program section can only be run after the entry of code number “25483”.




Once the correct code number has been entered the display switches to the four parameters listed below.

If an incorrect code number is entered, the display switches to the machine-specific parameter screen.

Initializing the machine parameters

Initializing pocket programs

Initializing pocket sequences

Initializing all programs and parameters

Hint:

After initialization, the machine parameters (RST + F1) must be rechecked.

– Select the required test program with cursor keys “ ï” or “ð”.


– Press OK to run the selected program.


7.3.3

Checking the smoother function

This program tests the function of the smoother.

Info line:

Testing smoother


The symbol appears with the entry fields.

smoother time (t) smoother velocity (v)

– Enter the required values for “t” and “v”.

Entry:

Active period:

Velocity stage: t = 10...1000

Increment: 1 stroke = 0.001 s v = 1...15

– Press the “F5“ key.

The smoother runs for the selected period at the set velocity.

– To leave the test program press function key F1.

4

51

7.3.4

Aligning the light barriers

This program aligns the reflecting light barriers for recognition of the seam start and end.

First light barrier

Second light barrier for flap scanning

Info line:

Aligning the light barriers

The light barriers are adjusted with two templates.

Left template = for straight pockets.

Right template = for slanting pockets.

52

7.3.4.1

Preparing the sewing unit and feed clamps

1 3 2

Caution: danger of injury

The light barriers are adjusted with the machine switched on.

The utmost care must be taken when carrying out adjustments and function-testing.

CAUTION: danger of breakage

It is essential for the folder station to be swivelled out for the light barriers to be adjusted.

– Swivel out the folder station 1.

– Lay material under the feed clamps.

– Run the test program.

Close the flap clamp and folding plates, the feed clamps descend.

– Pull the feed clamps forwards.

– Align the light barriers to the center of the reflecting foils 2.

The area from seam start to seam end must be checked on the clamp.

Orange LED: on = reflection available off = no reflection

Green LED: on = stable switching signal

If the green LED does not shine, the light-barrier should be cleaned, readjusted, replaced or a new reflecting foil should be fitted.

Proceed as follows:

- Attach a reflecting strip 2 on the left and on the right over the whole length so that a strip of approx. 2 mm remains uncovered in the middle.

- Push the feeding clamps to the back until they are centrally underneath the light barriers.

- Loosen screws 3 and align the light barriers to the strip of the reflecting foils 2. Tighten screws 3.

- Push the feeding clamps in the rear and front position and check the alignment of the light barriers.

4

53

54

1

Check of the light barrier position with swung-in folder

– When the feeding clamps are in the rear position, swing the folding station 1 in.

– Press key “7“.

Folder (A) or pick-up folder (B/F) are made pressureless.

– Press the folder on the sliding sheet manually and pull the feeding clamps to the front.

Make sure that the folder sole is guided under the folding sheets.

– Check switching of the light barriers with swung-in folder.

– Swing the folding station out again.

Hint:

If the light barriers do not switch at the seam beginning and seam end, the parallel position of the feeding clamps has to be checked

(see Service Instructions).

– Remove adhesive tapes from the reflecting strips.

Danger of breakage !

When the light barrier adjustment has been finished, the folding station has to be swung out again in any case.

7.3.4.2

Sewing unit with two light barriers for automatic angle recognition

3 2 1 6 5 4


During the reference run the feed clamps move forwards or back and forth several times.

Do not reach into the path of the feed clamps.

Folding station must be swung out

– Press function key “F3”.

The reference run is carried out.

– Press “8” and select clamp position (see page 33).

Hint:

The light barriers must be aligned to the clamp position.

– Press “9”.

The flap clamp opens.


The needles are switched on.

– Turn the hand-wheel in the direction of rotation to lower the needles to about 2 mm above the material.

– Insert the straight-pocket template 1 so that line 2 points to the left needle and is parallel to the right feed clamp.

– Press “9” to close the flap clamp.

– Stick the left, proud side of the template to the clamp with a strip of adhesive tape 3.


The needles are switched off.

– Turn the handwheel in the opposite direction to the direction of rotation to bring the needle back to top dead center.

4

55

56


During template scanning the feed clamps move back and forth several times.



The straight-pocket template is scanned.

The scanned parameters appear in the display. They are automatically passed to the controller.

7 8 9

Info line:

Aligning light barriers

– Press “9”.


– Remove the straight-pocket template.

Insert the slanting-pocket template 4 so that line 5 points to the left needle and is parallel to the right feed clamp.

– Press “9”.

The flap clamp closes.



The slanting-pocket template is scanned.


– Press “9”.


– Remove the slanting-pocket template.

– Press function key “F1” to terminate the test program.

– Push feed clamps backwards by hand.

– Swivel folding station back and lock in place.

– Press the “RST” key or switch the machine off and on again.

7.3.4.3

Sewing unit with two light barriers, left or right flap positioning

3 2 1







– Press “8” and select the clamp position (see page 33).

Hint:

The light barriers must be aligned to the clamp position

– Press “9”.





– Insert the straight-pocket template 1 so that line 2 points to the left needle and is parallel to the right feed clamp. Both reflecting foils must be covered.





– Turn the hand-wheel in the opposite direction to the direction of rotation to bring the needle back to upper dead center.

4

57

58






The template is scanned.


7 8 9

Info line:


– Press “9”.


– Remove the template.



– Swivel folding station back.


Hint:

Light barrier S1 for left clamp

Light barrier S2 for right clamp

7.3.4.4

Sewing unit with one light barrier

3 2 1







– Press “8” and select the clamp position (see page 33).

Hint:

The light barriers must be aligned to the clamp position

– Press “9”.





– Insert the straight-pocket template 1 so that line 2 points to the left needle and is parallel to the right feed clamp. Both reflecting foils must be covered.

Hint:

Place the template under the clamp on which the light barrier is mounted, left or right.





– Turn the hand-wheel in the opposite direction to the direction of rotation to bring the needle back to upper dead center.

4

59






The template is scanned.


7 8 9

7.3.4.5

Error Display

Info line:


– Press “9”.


– Remove the template.



– Swivel folding station back.


Error 1:

– Incorrect alignment of the light barrier.

– Incorrect sensitivity setting.

– Template inserted in a wrong way.

Error 2:

– Wrong / Damaged template for “straight pockets”.

Error 3:

– Wrong / Damaged template for “slanting pockets”.

60

7.3.5

Checking the corner-blade settings

This program checks the corner-blade distances.

Info line:

Adjusting corner blades

– Select the required parameter with cursor keys “

ï” or “ð” .


– Press OK to run the selected program.

Corner-blade machine parameters

Corner-blade distance

Seam-start corner-blade adjustment

(automatic corner-blade station only)

Seam-end corner-blade adjustment


Corner-blade frames reference run

4

61

7.3.5.1

Checking the corner-blade station

1 5 4 3 2


Serious cuts may result from reaching into the vicinity of the corner blades.

The utmost care must be taken when carrying out tests on the machine when it is running.


The corner-blade frames carry out a reference run.

– Select the “corner-blade distance” symbol with cursor keys “ ï” or “ ð” .

– Enter a corner-blade distance and press the “OK” key to move the corner blade.

Example: corner-blade distance entry = 100 mm.

– Check the distance between the corner-blade frames 1 and 6.

7.3.5.2

Checking the front left corner blade (automatic corner-blade station only)

– Select the “seam-start corner-blade correction” symbol with cursor keys “

ï” or “ð”.

– Enter a correction value (+ or -) and press the “OK” key to move the corner blades.

– Check the distance between corner blades 2 and 3.

7.3.5.3

Checking the rear left corner blade (automatic corner-blade station only)

– Select the “seam-end corner-blade correction” symbol with cursor keys “

ï” or “ð”.

– Enter a correction value (+ or -) and press the “OK” key to move the corner blades.

– Check the distance between corner blades 4 and 5.

62

7.3.5.4

Checking corner-blade motion


Do not reach into the vicinity of the corner blades.

When rising they can inflict serious cuts.

The utmost care must be taken when testing the corner blades when the machine is in operation.

The individual corner blades are tested in sequence.

The test sequence is commenced by pressing function key “F5” and then continued by pressing it again.

Pressing function key “F4” moves back one step in the test sequence.


The following steps are carried out:

· step 1 = front corner blades rise and stay up

· step 2 = rear corner blades rise and stay up

· step 3 = only front left corner blade rises and stays up

· step 4 = front right corner blade rises and stays up

· step 5 = rear left corner blade rises and stays up

· step 6 = rear right corner blade rises and stays up

· step 7 = complete cut with all four blades

4

63

7.3.5.5

Corner-blade machine parameters

Basic positioning of the corner blades to the seam is carried out in the machine-parameter program.

Code

– Select “corner-blade machine parameters ” with cursor keys

“ ï” or “ð”.


– Press OK to start the program.



The corner-blade correction screen appears.

Info line:

Seam-end corner-blade correction value

To correct the corner incisions and the center-blade cut a sewing piece should first be prepared and sewn. The procedure is as follows:

– Set up a test program on the controller and set all corner- and center-blade corrections to “0".

– Iron a piece of Vlieseline

â onto the sewing piece.

This shows up the corner incisions better.

– Sew a test seam.

– Check the seam and cut pattern.


64

4

Seam-end corner-blade correction value

Entry: -99.9 … 99.9

Seam-start corner-blade correction value

Entry: -99.9 … 99.9

Hint:

The value entered is valid for all pocket programs.

If the seam-end value is changed, the seam-start value is automatically corrected.

Distance from the center-blade incision to the seam ends (x)

(see the illustration at the foot of page 62)

Entry: - 99.9 … 99.9

Hint:

This value depends on the needle distance and the relevant corner blade.

Left-corner-blade seam-start zero-point correction


Entry: -13 … 13

Hint:

The blade brackets 1 and 2 must be parallel.

Left corner blade seam-end zero-point correction


Entry: - 13 … 13

Hint:

The blade brackets 3 and 4 must be parallel.

4

1

3

2

65

7.3.6

Testing needle and center-blade activation

This program tests the activation of the needles and the center blade with the machine running.

Info line:

Activating needle, center blade

– Press OK to start the program.

– Press function key F3: once to start the sewing drive at 1000 rpm, a second time to increase the sewing-drive speed to 3000 rpm and a third time to stop in position 2 (thread lever up)

– The center blade is switched on and off with function key F4.

– The needles are switched on and off with function key F5.

– Press function key F1 to leave the test program.

CAUTION:

Before leaving the program the machine head must be run for a short time with the needles and center blade switched off otherwise the next seam will not be properly executed.

66

7.3.7

Checking the tape feed

This program tests the feed and trimming function of the tape feed

Info line:

Checking tape feed



The tape feed starts.

The tape is fed and the brake released.

The key is blocked.


The tape is automatically cut, advanced and clamped.


4

67

7.3.8

Checking the gripper folder without feed clamp (versions B and F only)

This program tests the function of the gripper folder.

The feed clamps remain in their rear end position.

F3

Info line:

Testing gripper folder

F5



The gripper folder swivels to the vertical position.


The gripper folder swivels to the vertical position and descends onto the material slide plate.

– For setting purposes, the gripper folder can be swayed to the vertical position, pivoted and unpressurized above the piping support table, through the key 9.


68

7.3.9

Checking the insertion process with feed clamp

This program tests the insertion process.

Info line:

Testing insertion process


A reference run must be executed.

The following appears in the display:

– Push the left pedal down.

The feed carriage moves to the insertion station.

The insertion process is executed as in a sewing program.

After the last pedal stage has been completed an arrow appears in the display.

4

– Push down the right pedal in inching mode.

The feed carriage moves to its rear position.

The feed carriage waits in this position until the pedal is in its rest position.

The feed clamps rise, the flap clamps open.


The program restarts.

– To leave the test program press the RST key or switch the machine off.

69

7.3.10.

Checking and adjusting the piping knives

In the test program “Checking and adjusting the piping knives” you can check the knife and step motor motion and adjust the reference position of the piping knives.

– Press key “F3“ :

Make reference run.

The reference run has to be made before the further functions are accessible.


Quit the test program for piping knives.

7.3.10.1 Checking the piping knife motion

Caution: Danger of injury !

Danger of cuts !

Do not reach in the piping knife zone.

Exercise utmost caution when making tests with the machine running.

Check the knife motion


Switch both piping knives on and off again.

– Press key “F4“:

Switch the piping knife for the seam beginning on and off again.


Switch the piping knife for the seam end on and off again

Check the step motor



Select the symbol with the cursor keys “

ï” and “ð”

Enter the path (max. 120 mm) via the numeric keyboard and confirm with the “OK” key.

The cutting unit moves to the entered position.

70

7.3.10.2 Setting the piping knife reference position

Code

– Select the symbol with the cursor keys “

ï” and “ð”

– Start the program with the “OK” key.

The display shows the input prompt for the code number.

Enter the code number “25483" via the numeric keyboard.

The screen menu for the piping knife reference position appears.

1 2

– Loosen 4 screws and remove the lower cover at the piping cutter.

Select icon , enter the correction value “Piping knife reference” via the numeric keyboard and confirm with the “OK” key. The cutting unit moves to the entered reference position.

Set the reference position in such a way that the distance between roller guide 1 and plate 2 is 0.7 +/- 0.2 mm (measure with feeler gauge).

– Quit the menu (key F1), move the cutting unit by 120 mm (see chapter 6.3.12.1 “Checking the step motor”) and check the distance between the roller guide and the plate at the opposite.

– Fasten the lower cover at the piping cutter again.

4

71

7.3.11

Step-by-step mode

In the step-by-step mode the sewing cycle is halted at important positions so that individual processes can be checked.


The main screen appears with a reminder to execute a reference run.

Info line:

Reference run


The feed carriage moves to the insertion position.

– The insertion process is completed as in the set program. After the final stage of the insertion process the following screen appears.

– Press the right pedal to call the next step. After the final step in inching mode the program can be restarted with the left pedal.


72

7.3.12

Determining the cycle time

This program determines the machine’s cycle time.


The cycle time appears on the main screen.

Info line:

Reference run

Cycle time

– Execute a reference run.

– When the set sewing program has been completed the cycle time appears in the display.


4

73

7.3.13

Dongle-Menu

The dongle is used to memorize sewing programs, sequences and automat parameters and to transfer these data to other sewing automats.

The transfer direction is selected with the keys ”F2” and “F4”.

The data transfer is started with the “F5” key.

The exact procedure is described in chapter 4 “Memory dongle”.

74

7.3.14

Testing the incremental encoder

This program checks the proper functioning of the incremental encoder.

– Start the test program with the OK key.

– Press the “F3" key.

A reference run will be executed


The feed clamp drives to the 2nd position. After the run the target position (Position (mm): __) and the effective value of the incremental encoder (Encoder (mm): __) are displayed.


The feed clamp goes to the first position.

– In order to leave the test program press the “F1" key.

4

By pressing the “F2" key the motor is switched off and feed clamp can be moved manually (the effective value of the incremental encoder is displayed).

The feed clamps are lifted or lowered by effectuating the key “9".

The position of the feed clamps can be altered after effectuating the key “8".

The speed of the feed clamp can be altered.

The positions 1. and 2. of the feed clamp can be altered.

75

7.4

MULTITEST system ( + or main switch on + )

The MULTITEST system programs enable input and output elements to be tested quickly.

No additional instruments are required.

– Press and hold down key “F3”.

– Press the “RST” key.

The controller is re-initialized and the MULTITEST system screen is loaded.

– Select the required test program with cursor keys “

ï” or “ð”.


– Press “OK” to run the selected test program.

76

7.4.1

Displaying the program version and checksum

This program tests the microcomputer’s read-only memory (ROM).

Program version

Where program versions are of the same class and have the same code letter the higher version replaces all lower versions.

Checksum

The checksum is only intended for factory servicing.

It enables our specialists to establish whether the controller’s program memory (EPROM) contains the whole program with no errors.


4

Hint:

Verifying the checksum takes some considerable time.

77

7.4.2

Testing RAM (Random-Access Memory)

This program tests the microcomputer’s working memory (RAM).


The test result appears in the display.

Display

RAM OK

RAM ERROR

Explanation random-access memory is operating perfectly error in random-access memory

Hint:

If the message RAM ERROR occurs during the RAM test, the control must be replaced.

78

7.4.3

Selecting input elements

This program adjusts the input elements.

CAUTION:

The input elements are factory-set with great care.

Adjustment and correction may only be undertaken by trained service personnel.


– Use the key

CAN node.

to select between the basic module and the

– Enter the code number of the required input element on the decimal keypad.

The code numbers are the abbreviations used in the circuit diagram (see table below).

– The display shows the circuit-diagram designation and the switching status of the input element selected (e.g. “+S17").

The display changes if the switching status of the input element is altered.

A switching status of ”-" means: proximity switch = metal in front of the switch reflecting light barrier = reflection

4

– Move the input element until the display shows the required switching status.


79

Input elements DACIII

Function Input element

S01

S02

S05

S06

S07

S08

S09

S10

S11

S12

S14

S15

S16

S17

S20

S21

S24

S111

S101

S102

S110

S100

Needle-thread monitor left

Needle-thread monitor right

Folder down

Folding station swung in

Simple piping right

Simple piping left

Knife bracket monitoring

Remove material/ cover monitoring

Pressure monitor

Right pedal forward

Left pedal forward

Left pedal back

Right pedal back

Flap scanning 1

Flap scanning 2

Tape control

Piping knife adjustment reference

Residual-thread monitor right

Feed-device reference

Seam-start corner-blade reference

Residual-thread monitor left

Sewing motor reference

Function

Folder on top

Folder on piping table

Folder vertical

Folder inclined

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

Insertion method

A B D F

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

*) Input elements can only be tested by means of the test program 6.3.1 “Adjusting the looper-thread monitor”

Input elements CAN node 0

Input element

SC001

SC003

Function Insertion method

A B D F

Seam-start blade-adjustment reference X

Seam-end blade-adjustment reference X

X

X

X

X

X

X

Input elements CAN node 1

Input element

SC001

SC002

SC003

SC004


A B

X

X

X

X

D F

X

X

X

X

80

7.4.4

Checking input elements

This program tests automatically the input elements.


– Select the input element to be tested.

– The display shows the circuit diagram designation and the switching status of the input element selected (e.g. “+s17”).

The display changes if the switching status is altered or another input element is changed. A change in the switching status is indicated by an audible signal.

– To leave the test program press the function key F1.

4

81

7.4.5

Selecting output elements

This program checks the function of the output elements.

One (single mode) or several (multi-mode) output elements can be tested simultaneously.

82

Caution: danger of injury !

Do not reach into the machine while it is running and the function of the output elements is under test.

– Press Enter to run the test program.

– Use the decimal keypad to select between single mode and multi-mode .

1 = single mode:

2 = multi-mode: only one output element is tested.

a group of output elements is tested.

– Press the “F5” key to switch from DACIII control to the output elements of the CAN node.

DACIII

CAN 1

DACIII = maximum of 16 outputs from YC001 to YC016

CAN 1 = maximum of 56 outputs from YC101 to YC156

– Enter the code number of the required output element with “F3”

(forwards) or “F2” (backwards).

The code numbers are the abbreviations used in the circuit diagram (see tables below).

– The display shows the switching status (ON/OFF) of the output element selected.

– Switch the selected output element on (ON) and off (OFF) by pressing function key “F4”.


Output elements head unit (DACIII)

Output element

Y1

Y6

Y7

Y8

Y2

Y3

Y4

Y5

Function

Upper thread cutter on/

Close thread clamp

Center blade on

Blow away fluff/advance thread

Open thread clamp

Lower thread cutter on

Thread tension on

Needle left on

Needle right on

Output elements transport unit (DACIII)

Output element

Y 9

Y10

Y11

Y12

Y13

Y14

Y15

Y16

Function

Folder lowered

Folder lift off

Empty

Empty

Knife bracket seam-start left

Knife bracket seam-start right

Knife bracket seam-end left

Knife bracket seam-end right

Output elements method module system (CAN-node1)

Output element

YC101

YC102

YC103

YC104

YC105

YC106

YC107

YC108

YC109

YC110

YC111

YC112

YC113

YC114

Function

Open left flap clamp

Open right flap clamp

Close folding plate

Lower left feed clamp

Lower right feed clamp

Turn left feed clamp inside

Turn right feed clamp inside

Blow on (flap clamp)

Blow on (folding plate)

Vacuum on

Stacker on

Lower smoother

R (only cable harness)


X

X

X

X

X

X

X


A B D F

X X X X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X


A B D

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

F


A B D F

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

4

83

YC126

YC127

YC128

YC129

YC130

YC131

YC132

YC133

YC134

YC135

YC136

YC137

YC138

YC139

YC140

Output element

YC119

YC120

YC121

YC122

YC123

YC124

YC125

Function

Close tape cutter

Pull tape to the front

Loosen tape

Zip-fastener scissors forward

Piping knife forward

Open zip-fastener scissors

Piping knife forward

Swivel positioning device

Lift stop motion device

Swivel positioning device

Drive out waistband-clamp needles

Lift pocket bag

Swivel flap-turning device

Open waistband-clamp

Feed pocket bag

Lower flap-turning device

Close waistband-clamp

Clamp breast welt

Close flap-turning clamp

Close fabric holder

Lateral shift on

Spread needles

Lift folder

Swivel folder

Blow tube

Swivel in flap feed

Open left flap feed

Open right flap feed

Close left flap feed

Close right flap feed

Lift flap feed


Lift right flap feed


X

X

X

X

X

X

X

X

X

X

X

X

X

X

X


A B D F

X

X

X

X

X

X

X

X

X

X X

X

X X

X

X X

X

X X

X

X

X X

X

X

X X

X

X

X X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

Output elements laser lamp

Output element

YC141 to

YC142

Function

Laser lamp


A

X

B

X

D

X

F

X

84

7.4.6

CAN test

Press “OK” to run the test program.

Hint:

Displaying the OK message takes some considerable time.

CAN modules work with no errors.

4

85

7.4.7

Checking the sewing drive

This program tests the needle position and the various speed stages of the sewing drive.


– Select the required parameter with cursor keys “ ï” or “ð”.


– Set the parameter with cursor keys “

ñ” or “ò”.

Show sewing-drive program version.

Select needle position

Needle in down position

Needle in up position

Needle in any position

86

Set sewing-drive speed

7.4.8

Error list minimum = 70 rpm maximum = 3000 rpm

Checking the sewing drive key F2 = start key F3 = stop


The program shows the 10 last error messages.

4



87

7.5

Terminal self-test ( + or turn on main switch + )

Service personnel use the terminal self-test to check the individual components of the operating terminal.

– RAM test

The RAM test checks the operating terminal’s working memory

(“video RAM”).

On completion of the RAM test the self-test automatically switches to the EPROM test.

– EPROM test

The EPROM test checks the controller’s program memory.

– RAM-card test

RAM-cards are no longer used with the present machine.

– Keyboard test

The keyboard test checks the operating terminal’s keyboard.

Press any key, and if it is working properly a tick appears beside it in the display.

Pressing the “ESC” key terminates the keyboard test.

The display switches to the interface test.

– Interface test

The interface test checks the operating terminal’s interface (a special cable is required!)

On completion of this test the self-test automatically switches to the display test.

– Display test

The display test shows the available character set and graphics.

Pressing function key F2 switches the display to the main screen of the terminal self-test (see illustration above).

– Main screen

When the main screen is displayed pressing function key F2 generates a full test report.

To leave the terminal self-test press the “RST” key.

88

7.6

Display contrast value ( + or turn on main switch +

This program sets the contrast value of the display.

)

– Set the contrast value with cursor keys “

ñ” or “ò”.

– Press the “ESC” key to store the value and leave the program.

4

89

7.7

Editing menus ( + or turn on main switch + )

This determines which parameters can be directly edited on the main screen with keys 0 to 9.

– Pressing function key F5 switches to the next screen with other parameters.

– Select the required parameter with cursor keys

“ ï”, “ð”, “ñ” or “ò”.


– Select the required position by pressing keys 0 to 9.

– Select the next parameter.

– To leave the menus press function key F1.

Hint:

Do not define a symbol twice with the numeric keys.

90

7.8

Adjusting the serial interface ( + )

This test program sets the correct transfer speed (baud rate) for the serial interface.

The correct baud rate for the serial interface is:

Com 0 = n, 8, WA, 1 - 125 K Baud

CAUTION:

If the machine is switched on with one of the following keys pressed, baud rates incompatible with the operating panel of the controller will be set: key “0" key ”1" key “2" key ”3" key “4" key ”5" key “6" key ”7" key “8" key ”9".

4

91

8.

Error messages

In the event of an error in the control system or the machine program the error number appears in the display.

The following tables will enable the cause of the error to be identified and remedied.

8.1

Sewing motor controller error messages

Error number

Error 1051

Error 1052

Error 1053

Error 1055

Error 1056

Error 1058

Error 1062

Error 1302

Error 1342

-

Error 1344

Meaning

Sewing motor timeout

- Faulty cable to the sewing motor reference switch

- Faulty reference switch

Sewing motor excess current

- Faulty sewing motor cable

- Faulty sewing motor

- Faulty control

Too high mains voltage

Sewing motor overload

- Sewing motor blocked / seized up


- Control faulty

Sewing motor overheat

- Sewing motor seized up


- Faulty control

- Sewing motor speed


- Failure sewing motor IDMA

Autoincrement

Sewing motor error

- Control receives no impulse from the impulse transmitter in the motor

Sewing motor error

Internal error

Remedy

- Replace the cable

- Replace the reference switch

- Replace the sewing motor cable

- Replace the sewing motor

- Replace the control

Check the mains voltage

- Eliminate the blocking / seizing

- Replace the sewing motor


- Eliminate seizing

- Replace sewing motor

Replace control

- Replace sewing motor

- Switch the machine off/on again

- Check the cable from the impulse transmitter in the motor to the control


- Software update

- Inform the DA-Service

92

8.2

Stepping motors error messages

Error number

Error 2101

Error 2103

Error 2152

Error 2153

Error 2156

Error 2201

Error 2253

Error 2256

Error 2353

Error 2356

Error 2401

Error 2501

Error 2601

Meaning Remedy

Step motor feed clamp timeout reference

- Faulty cable to the reference switch


- Replace cable

- Replace reference switch

Step motor feed clamp has step loss - Check seizing of the feed clamp

Step motor feed clamp excess current

Step motor feed clamp excess voltage

- Too high mains voltage

Step motor feed clamp overheat

- Step motor feed clamp seized up

- Faulty step motor feed clamp

- Faulty control

Step motor corner-blade frames timeout reference

- Faulty cable to the reference switch


Step motor corner-blade frames excess voltage


Step motor corner-blade frames overheat

- Step motor corner-blade frames seized up

- Faulty step motor corner-blade frames

- Faulty control

Step motor tape feeder excess voltage


Step motor tape feeder overheat

- Step motor tape feeder seized up

- Faulty step motor tape feeder

- Faulty control

- Failure step motor seam-start corner-blade

- Failure step motor seam-end corner-blade

- Failure step motor piping cutter

- Replace step motor feed clamp

- Replace control


- Eliminate seizing

- Replace step motor feed clamp

- Replace control

- Replace cable

- Replace reference switch


- Eliminate seizing

- Replace step motor corner-blade frames

- Replace control


- Eliminate seizing

- Replace step motor tape feeder

- Replace control

Faulty cable to the reference switch

Faulty reference switch

Faulty step motor, seized up.







4

8.3

Operating indicator error messages

Error number

Error 3100

Error 3101

Error 3102

Error 3103

Error 3107

Meaning

Machine Control Voltage

- Temporary mains voltage drop

Machine Power Voltage


Machine Voltage Sewing Motor


Machine Voltage Step Motors


Machine Temperature

- Vent holes closed

- Ventilation grid soiled

Remedy

- Check the mains voltage




- Check the vent holes

- Clean the ventilation grid

93

Error 7201

Error 7202

Error 7209

Error 7210

Error 7211

Error 7215

Error 7219

Error 7260

Error 7551

-

7555

7558

7559

94

Error number

Error 3121

Error 3210

Error 3220

Error 3500

-

3507

3520

-

3530

3540

3545

3721

3722

Info 4301

Info 4304

Error 6551

-

6554

6651

-

6653

6751

-

6761

Error 6952

Error 7200

Meaning

Insufficient or missing compressed air pressure

Thread breakage

Empty bobbin

Error Command Interpreter /

Motor synchronization

Internal error

Remedy

Increase the flow or stabilize the air pressure

Re-thread the machine again

Insert full bobbin


- Software update


No dongle plugged in

Wrong dongle type

Error machine head position /

AD-Converter / Processor error

Internal error


- Software update


Error step motor driver

Internal error

Error in the CAN - Module

Knife-bracket unit (AC001).

No module has been recognized at the address.



Power-fail.



Power amplifier overheating.



Wrong module has been recognized at the address.


Transport unit (AC101).

No module has been recognized at the address.



Power-fail.



Output: Overload / Short circuit



Wrong module has been recognized at the address.

General error in the CAN - Modules


- Software update


Check cable, jumper setting, power supply


Check cable, jumper setting, power supply, motors and power amplifier.

Check jumper setting/DIP switches



Check the output cable / plug.

Check jumper setting/DIP switches

Check cable

Communication Control Panel interface

- Internal error


- Software update


Error number

Error 7556

7557

Error 8151

8156

-

8159

Error 8152

-

8154

Error 8151

8155

Error 8252

8257

/

8258

8253

8254

8256

Error 8351

8801

-

8805

8806

8890

8891

Meaning

Communication Control Panel interface

- Interference

- Faulty control panel interface cable

IDMA error

- Failure

- Faulty control

Remedy

- Switch off the source of interference

- Replace the cable



IDMA error

- Internal error

Error booting ADSP / Booting Xilinx /

Booting


- Software update



- Software update


Booting ADSP / Booting Xilinx /

Booting

Failure - Switch the machine off/on again

Error Testpins / Signals / Event processing / Memory Wrapper / List of functions

Internal error


- Software update


4

95

Error number

Info 9000

Info 9001

Error 9001

Info 9002

Error 9002

Info 9013

Info 9014

Info 9015

Error 9601

Error 9604

Error 9700

Error 9701

Error 9702

Error 9703

Error 9704

Meaning

Reminder to execute the reference run after switching on

Corner-blade station is swivelled out

Corner-blade station swivelled out during sewing.

Push the left pedal backwards: the feed carriages moves backwards and a reference run is executed.

Folder station is swivelled out

Folder station swivelled out during sewing.

Push the left pedal backwards: the feed carriage moves backwards and a reference run is executed.

Tape missing

The adjusted position for the feed clamp does not fit the built-in stamp.

Remedy

Push left pedal backwards

Swivel corner-blade station in

Check/adjust the fastening of the corner-blade station.

Swivel folder station in

Check/adjust the fastening of the folder station.

Insert tape

Adjust the position of the feed clamp to match the one displayed in the pocket parameters.

Incorrect setting of the flap scanning in the pocket program

Correct the pocket program

Left pedal pushed backwards during sewing

Light barrier (s10) for material removal not active

To clear this error, operate the pedal again; the feed clamp then moves to its rear position

Adjust the light barrier (s10) for material removal

Folder not up

Folder not down

Folder not vertical

Folder not slanted

Folder not on piping table

Correct the folder setting (mechanical collision; check switch)





96

Error number

Info 9720

Info 9721

Info 9722

Info 9723

Info 9725

Info 9726

Info 9727

Error 9800

Error 9810

Error 9900

Error 9901

Error 9902

Meaning

Error at the light barrier for flap scanning

Flap has been positioned in front of the front positioning point

Flap protrudes from the maximum sewing area (behind the rear positioning point)

Fluff at the flap beginning

Flap angle is too great / Flap minimum size

Flap too large or reflecting foil dirty or faulty

Stop section insufficient for the flap angle

Center blade not ready for use

Smoother not ready for use

Remedy

Check the reflecting foil; Check the alignment of the light barriers

Position the flap correctly

Check the flap size; Position the flap correctly

Feed flaps with smooth edges; Check the reflecting foil

Check flap angle; Check light barrier alignment; Adjust the seam parameters

(eventually the seam protection too long for small flaps).

Check the flap size and reflecting foil

Reduce the slide-in speed

Check cable

Check cable

Defective Machine Parameters

(Checksum error)

Defective Pocket Sequences

(Checksum error)

Defective Pocket Programs

(Checksum error)

Re-initialize machine parameters (test program); Set machine parameters or read them from the RAM-Card / Dongle.

Re-initialize pocket sequences (test program); Set pocket sequences or read them from the RAM-Card / Dongle.

Re-initialize the defective pocket programs

(test program); Set pocket programs or read them from the RAM-Card / Dongle.

4

97

DURKOPP ADLER 745-34-1/-3 Program

Sewing Unit for Runstitching of Piped Flap and Welt Pocket Openings and Pocket Corners

Working Methods: A, B, D, F

Operating Instructions

Installation Instructions

Service Instructions

Instructions for Programming DAC

Manual, complete

Content

Foreword

General safety instructions

The non-observance of the following safety instructions can cause bodily injuries or damages to the machine.

Danger of bodily injuries !

Contents page:

Part 4: Instructions for Programming DACIII, class 745-34-1 and 745-34-3

Program version A 01

Contents page:

1 General

2 Operating terminal

3 Selecting the language

4 Memory dongle

4.1

Transferring data from the memory dongle to the control

4.2

Transferring data from the control to the memory dongle

5 Main operating screen

5.1

Sewing and test programs: menu structure

5.2

Changing parameter values

6 Sewing programs

6.1

Calling sewing-program parameter screens

6.2 Running a machine program

6.3 Main screen

6.4

Pocket programs ( )

Flap feeders swivel out.

Flap feeders remain swivelled in.

Cutting depth at the seam beginning

Cutting depth at the seam end

6.5

Blower mode

Valve YC108 Valve YC109

Position blowing on blowing off Position blowing on blowing off

Application

6.6

Pocket sequence ( )

7 Setting and test programs

7.1

Calling setting and test programs

7.2

Machine parameters ( + or main switch on + )

7.3

Machine-specific setting and test programs

( + or main switch on + )

7.4

MULTITEST system ( + or main switch on + )

DACIII

7.5

Terminal self-test ( + or turn on main switch + )

7.6

Display contrast value ( + or turn on main switch +

)

7.7

Editing menus ( + or turn on main switch + )

7.8

Adjusting the serial interface ( + )

8.

Error messages

8.1

Sewing motor controller error messages

8.2

Stepping motors error messages

8.3

Operating indicator error messages

Related manuals

Adler

745-34

DURKOPP ADLER