Falcon T351, T381 Installation Instructions Manual

03079400070

INSTALLATION INSTRUCTIONS FOR INSTALLING

T-SERIES EXTRA HEAVY DUTY LEVER LOCKSET

IMPORTANT: THIS LOCK IS NON-HANDED. LOCK IS FACTORY PACKED PREADJUSTED FOR 1

³⁄₄

" (45 mm)

THICK DOORS. TO ADJUST LOCK FOR OTHER DOOR THICKNESS, SEE STEP 8, 9 & 10. SPACERS MUST BE

USED FOR DOORS THINNER THAN 1

³⁄₄

" (45mm) THICK. FOR FUNCTIONS T351, T381, T561 AND T571,

SEE STEPS 16 (STANDARD CYLINDER) OR 17 (IC CORE) FOR TIMING INSTRUCTIONS.

Set Screw

¹⁄₄ -20 x ¹⁄₄ "

Mounting Screws

#10-32 x 1"

Inner Lever

Outer Trim Assembly

Interchangeable Core Cylinder

Rose

Inner Trim Assembly

*Spacer

Flanged Nut

Inner Mounting Plate

INSIDE

Attaching Screws

#8 Combination

Latch Assembly

*Spacer

Chassis Assembly

Outer Trim Assembly

Standard Cylinder

OUTSIDE

INSIDE

*Spacer required for all doors less than 1 ³⁄₄ " thick.

LEFT HAND REVERSE SHOWN

LEFT H

AND

RIGHT

HAND

LEFT

HAND REVERSE

RIGHT

HAND REVERSE

OUTSIDE

DOOR HAND DETERMINED FROM OUTSIDE

STEP 1 MARK THE DOOR

Fold the template on the line indicated.

Place on HIGH EDGE of door bevel.

Position centerline of the template on heightline

(suggested height is 38" (965 mm) from floor).

x1/8"(3mm) DEEP

5/32"(4mm)

High Edge Of Bevel Door

5/32"(4mm)

A.

B.

C.

Locate and mark center for 2 ¹⁄₈ " (54 mm) hole.

Locate and mark positions for notches.

Caution : Notches must be horizontal.

Locate and mark center for two (2) ⁵⁄₁₆ " (8 mm) through-bolt holes.

B) Mark Notches

TO

LT

T OF

HOLES.

ALIGNMEN

ENSURE PROPER

FIXTURE

RECOMMENDED

030736-000-50 IS

USING DRILL

5/16"(8mm) HOLES

MARK CENTER FOR

BEFORE DRILLING

2 1/8"(54mm) HOLE

MARK CENTER FOR

T:

TAN BACKSET

CHECK LOCK FOR PROPER

IMPOR

2 3/4"(70mm) BACKSET

LATCH

LOCKS

(45mm)

1 3/4"

2 1/4"(57mm)

2"(51mm)

HOLE.

ATCH

DOOR

L 1"(25mm) DIA

DRIL

FOR CORRECT

MARK CENTERLINE OF L

EDGE OF DOOR

PLACE ON HIGH

FOLD HERE &

D) Mark Latch Hole

ALLING

TE FOR INST

T–SERIES LEVER

D. Locate and mark center for 1" (25 mm) latch bolt hole in the door edge.

Note: If steel frames are used, the latch centerline must be in line with the center of the strike preparation.

A) Mark 2 ¹⁄₈ " Hole

C) Mark Thru-Bolt Holes

TEMPLA

Hint: For retrofitting of existing 2 ¹⁄₈ " (54mm) holes, fold template in half to locate position for the two (2) ⁵⁄₁₆ " (8mm) holes.

STEP 2 BORE HOLES: INSTALL LATCH

When drilling through the door, be careful not to damage the door finish.

A. Bore a 2 ¹⁄₈ " (54 mm) hole and two (2) ⁵⁄₁₆ " (8 mm) holes from both sides of door to avoid splintering wood.

C) File Notches

B. Bore a 1" (25 mm) hole into door edge. Using the latch faceplate as a pattern, trace outline and mortise the door edge so the latch is flush with door. If ³⁄₄ " projection latch is to be installed see Step 19.

Note: For wood jambs, close the door and using a strike-locating tool or other pointed object, mark the position of the hole in the jamb.

Open the door and drill 1" (25 mm) hole in the jamb a minimum of

³⁄₄

"

19 mm) deep.

C. File two (2) ⁵⁄₃₂ " (4 mm) x ⁵⁄₃₂ " (4 mm) x ¹⁄₈ " (3 mm) deep notches into both sides of the door.

D. Insert the latch unit in the door, making certain that the latch bolt bevel faces the direction of the closing door. Attach with two (2)

#8 combination screws provided.

Note: Use of a drill guide is recommended to ensure straight and level holes.

A) 2-1/8" (54 mm)

A) 5/16" (8 mm)

A) 5/16" (8 mm)

Latch Unit

Use faceplate as pattern for mortise.

Backset

Locator

B) 1" (25 mm) Hole

5/32" (4 mm)

Latch

Bolt Bevel

IF USING THE FALCON OPTIONAL DRILL GUIDE

Install Drill Guide (M204-198) into the door. Make certain the correct backset locators are even with door edge. Drill two (2) ⁵⁄₁₆ " (8 mm) holes from both sides to the center.

Note: Drill guide replacement is recommended after ten (10) door preparations.

Lock Housing

STEP 3 INSTALL CHASSIS AND OUTER TRIM ASSEMBLY

Note: For ease of installation, the lock should be in the unlocked position.

Slide the chassis assembly into the door from outside making sure that the lock housing engages the latch prongs. Retractor must also engage the latch tail.

Important : The chassis assembly must be positioned in the center of the door for proper operation.

See Step 9 for door thickness adjustment.

Chassis Assembly

Latch Case

Latch Prong

Latch Tail

Retractor

Outside of Door

STEP 4 INSTALL INNER MOUNTING PLATE making sure that the plate tabs engage the horizontal notches in the door.

B. Position the flanged nut over the chassis assembly and tighten securely with hex wrench provided.

Notches

Chassis Assembly

Tab

Inner Mounting Plate

Tab

Flanged Nut

Black Hex Wrench

STEP 5 INSTALL INNER TRIM ASSEMBLY

Slide the inner trim assembly over the chassis spindle. Thru-posts will engage the inner trim asembly on 1 ³⁄₄ " (45 mm) thick doors.

Secure to the door with two #10-32 x 1" machine screws provided.

Thru Post

Inner Trim Asssembly

Thru Post

Chassis Spindle Mounting Screws

#10-32 x 1"

STEP 6 INSTALL INNER LEVER

A. Position the rose over the inner trim assembly making sure the rose detent engages the groove in the spindle assembly.

B. Install the lever handle and tighten the set screw with the hex key provided.

STOP! Test operation to be sure the latch bolt moves freely.

DO NOT FORCE. If the lockset does not operate properly, remove the lockset from the door and check the door preparation and door thickness adjustment. Go back to Step 3 to re-install the chassis.

Groove

Inner Trim Assembly

Rose

STEP 7 LOCATE AND INSTALL THE STRIKE hole in jamb. Trace the outline around the strike on the door jamb.

B.

C.

Mortise the door jamb to accommodate the strike box and the strike.

Insert the strike box if required and fasten the strike to the jamb with #12 or #8 combination screws provided.

Caution: Deadlocking plunger of the latch bolt must not enter the opening in the strike plate.

Note: When the strike box is not used, the recess in the jamb must be a minimum of ⁹⁄₁₆ " (14 mm) deep to allow the latch bolt to extend to its full projection.

Mortise for dust box and strike

Mortise for dust box and strike

Rose Detent

¹⁄₄ -20 x ¹⁄₄ "

Set Screw

Inner Lever

Jamb

ANSI Dust Box

ANSI Strike

#12 Combination Screw

Jamb

Dust Box

T-Strike

#8 Combination

Screw

STEP 8

A.

B.

C.

D.

E.

INSTRUCTIONS FOR REMOVING OUTSIDE TRIM

Remove the outside trim retaining screw (A).

Slide the outside trim (B) from the chassis assembly.

See Step 9 for chassis adjustment procedure, or Step 10 for spacer installation.

Slide the outside trim (B) onto the chassis.

Replace the outside trim retaining screw (A).

A

B

STEP 9 ADJUST LOCK FOR DOOR THICKNESS

The lock is factory packed preadjusted for 1 special ordered.

³⁄₄ " (45 mm) doors unless

5/32"(4mm)

5/32"(4mm) x1/8"(3mm) DEEP

PROPER

ENSURE

RECOM-

MENDED TO

ALIGNMENT

030736-000-50 IS

FIXTURE

USING DRILL

5/16"(8mm) HOLES

MARK CENTER FOR

2 1/8"(54mm) HOLE

MARK CENTER FOR

CHECK LOCK FOR PROPER

2 3/4"(70mm) BACKSET

T–SERIES LEVER

:

LATCH

LOCKS

INSTALLING

TEMPLATE FOR

IMPORTANT

BACKSET BEFORE DRILLING

(45mm)

1 3/4"

2"(51mm)

2 1/4"(57mm)

THICKNESS.

FOR CORRECT DOOR

MARK CENTERLINE OF LA TCH

PLACE ON HIGH

FOLD HERE &

B.

C. the mark for door thickness.

If adjustment is necessary, use hex wrench provided and rotate flanged nut counterclockwise to adjust.

Chassis Assembly

Again, use the template markings to measure adjustment before installing lock on door.

Hint: Three full turns of the nut equals (=) ¹⁄₈ " (3 mm) adjustment.

Pinch the button mount legs together and move the cap to the desired position.

Button Mount Legs

Cap

Flanged Nut

Black Hex Wrench

2

¹⁄₄

"

(57 mm)

2"

(51 mm)

1 ³⁄₄ "

(45 mm)

STEP 10 INSTALLING SPACER FOR DOORS THINNER

THAN 1

³⁄₄

" (45 mm)

A. Remove flanged nut with the black hex wrench provided, and remove the outer mounting plate.

B.

C.

D.

Place the spacer on over the outer chassis spindle as shown.

Re-install the outer mounting plate and flanged nut.

Using the adjusting gage provided, adjust the flanged nut for proper door thickness as shown.

Go back to Step 3 for chassis installation.

E. Place the second spacer over the inner chassis spindle before installing the inner mounting plate and flanged nut. Continue at Step 5.

Flanged Nut

DOOR CENTERING

ADJUSTMENT GAGE

NT FALCON T-SERIES LEVER

LOCKS FOR DOORS LESS THAN

1 3/4 (45mm) THICK

NT FALCON LOCK

P/N 030793-001-70

PRINTED IN U.S.A.

Spacer

Gage

Outer Mounting Plate

Inner Mounting Plate

Flanged Nut

Spacer

Outer Mounting Plate

Chassis Assembly

Outs ide

Inside

STEP 11 TO REMOVE ALL LEVERS WITH INTERCHANGEABLE CORE CYLINDERS

A.

B.

C.

Insert the control key into the core and rotate 15 degrees clockwise.

Pull the key to remove the core.

Insert a screwdriver into the “figure 8” core hole and into the lever retainer.

Depress the retainer and slide the lever off the spindle.

TO RE-INSTALL THE LEVER

D.

E.

F.

Slide the lever over the spindle and push on over the retainer.

Pull on the lever to be sure the retainer is engaged with the lever.

Re-install the core with the tailpiece pushed into the core.

Control Key

A

Spacer

B

Push

Retainer

STEP 12 IC CORE AND TAILPIECE

Be certain to use the correct tailpiece with the core.

Six pin cores should only use the "6P" tailpiece.

Seven pin cores should only use the "7P" tailpiece.

FALCON

6 Pin Core

STEP 13

A.

TO REMOVE ALL CYLINDER LEVERS

(Except Interchangeable Core)

Insert the key and rotate clockwise approximately 60 degrees.

B. Depress lever retainer with tool provided.

C. Slide lever off spindle.

TO RE-INSTALL THE LEVER

D. Insert cylinder into spindle.

E.

F.

G.

Slide lever onto spindle.

Insert key into cylinder and rotate clockwise approximately

60 degrees and push lever over retainer.

Pull on lever to be sure the retainer is engaged with the lever.

C

Cylinder STEP 14 TAILPIECE INSTALLATION

For proper function of the lock, the tailpiece must be installed correctly.

All T-Series tailpieces should be installed

VERTICALLY in the cylinder.

Spring

A

Pin

FALCON

7 Pin Core

Tailpiece

B

Cap

STEP 15 SINGLE DUMMY TRIM, T12

A.

B.

Using the template described in Step 1, locate and mark the center for two (2) mounting holes.

For Wood Door - Drill two (2) pilot holes

⁵⁄₃₂ " (4 mm) x ⁷⁄₈ " (22 mm) deep for #12 wood screws.

For Metal Door - Drill and tap two (2) holes for #12-24 machine screws.

C. Position the spindle assembly over the

D. See Step 6 for lever installation.

Inside of Door

Screws for Metal Doors

#12-24 x ³⁄₄ "

Screws for Wood Doors

#12 x 1 ¹⁄₂ "

Inner Trim Assembly

Groove

STEP 16

A.

TIMING INSTRUCTIONS FOR STANDARD CYLINDER LOCKS FOR THE FOLLOWING FUNCTIONS:

T351, T381, T561, T571

RH Shown

If the cylinder and lever are installed, refer to Step 13 for lever removal instructions. Action

B. Using a thin flat screw driver, turn the action bar slot clockwise bar slot

(cw) until it stops at about 2:00.

C. Then turn the action bar counterclockwise (ccw) to the 9:00 position. NOTE: There is no physical stop at this location.

Door edge

D.

E.

With the key out, install the standard cylinder into the spindle.

Refer to Step 13 for lever re-installation.

F. Operate the key to test for proper operation.

STEP 17 TIMING INSTRUCTIONS FOR IC CORE LOCKS FOR THE FOLLOWING FUNCTIONS:

T351, T381, T561, T571

A.

B.

If the core is installed, refer to Step 11 for IC core removal instructions.

Using a thin flat screw driver, turn the action bar slot clockwise

(cw) until it stops at about 11:00.

Action bar slot

C. Then turn the action bar counterclockwise (ccw) to the 7:00 position. NOTE: There is no physical stop is at this location.

Door edge

D.

E.

Using the control key, insert IC core into the lever and spindle.

Remove the control key.

F. Operate the key to test for proper operation.

RH Shown

STEP 18 TAILPIECE INSTALLATION INSTRUCTIONS FOR T381 FUNCTION

LONG TAILPIECE SEE STEP 14 FOR STANDARD CYLINDER

TAILPIECE INSTALLATION

OUTER STANDARD CYLINDER ASSEMBLY

SHORT TAILPIECE

INNER STANDARD CYLINDER ASSEMBLY

CLUTCH

ON

OUTSIDE

SEE STEP 12 FOR IC CORE

TAILPIECE INSTALLATION

LONG TAILPIECE SHORT TAILPIECE

OUTER IC CORE ASSEMBLY

STEP 19

A.

INSTALLATION INSTRUCTIONS FOR OPTIONAL

³⁄₄

" PROJECTION LATCH

Determine the hand of the door.

B.

C.

D.

On the side closest to the door stop, remove the shaded area as shown.

Use a standard rotary file ³⁄₈ " diameter maximum.

Try the latch for fit and function.

Secure the latch with two (2) #8-32 machine screws provided.

INNER IC CORE ASSEMBLY

Door stop on this side

1"

MIN

REF

1 ¹⁄₁₆ " MIN REF

©2010 Schlage Lock Company 800-266-4456 Printed in Country 030794-000-70 Rev. 05/10-d