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ADJUSTING INSTRUCTIONS / ILLUSTRATED PARTS LIST
0 8 / 2 6 / 0 3
36200 Class
36200UA52
36200UAE52
36200UAK52
36200UE52
36200UE60
MANUAL NO. PT0106
FOR STYLES
36200UH52
36200UJ60
36200UJE60
36200UM60
36200UX52
36200UX60
36200UY52
36200UY60
Manual No. PT0106 llustrated Parts List for 36200 Series Machines
Second Edition Copyright 2002
By
Union Special Corporation Rights Reserved In All Countries
Printed in U.S.A. May 2002
PREFACE
This parts manual has been prepared to assist you in locating individual parts or assemblies on 36200 Series machines.
It is the desire of Union Special that each machine run at its optimum performance. Parts listed in this manual are designed specifically for your machine and are manufactured with utmost precision to assure long lasting service.
This manual has been comprised on the basis of available information. Changes in design and/or improvements may incorporate a slight modification of configuration in illustrations or part numbers.
On the following pages are illustrations and terminology used in describing the parts used on 36200 Series machines.
TERMS
Prices are net cash and subject to change without notice. All shipments are forwarded F.O.B. shipping point. A charge is made to cover postage and insurance.
CONTENTS
PREFACE .................................................................................................................................................................................................... 2
TERMS ........................................................................................................................................................................................................ 2
IDENTIFICATION OF MACHINES .............................................................................................................................................................. 3
TORQUE REQUIREMENTS ........................................................................................................................................................................... 3
DESCRIPTION OF MACHINES ................................................................................................................................................................... 3
STYLE OF MACHINES ................................................................................................................................................................................ 4
SAFETY RULES: ........................................................................................................................................................................................... 5
IDENTIFYING PARTS .................................................................................................................................................................................. 6
NEEDLES ..................................................................................................................................................................................................... 6
APPLICATION ............................................................................................................................................................................................ 6
Threading .................................................................................................................................................................................................. 7
Oiling ......................................................................................................................................................................................................... 8
ADJUSTING INSTRUCTIONS ...................................................................................................................................................................... 9
SETTING THE NEEDLE BAR HEIGHT & ALIGNMENT ................................................................................................................................... 9
SETTING THE NEEDLE BAR HEIGHT & ALIGNMENT (CONT) .................................................................................................................. 10
ALIGNING THE CYLINDER ...................................................................................................................................................................... 10
SETTING THE LOOPER TRAVEL ................................................................................................................................................................ 10
INSTRUCTIONS FOR USING SYNCHRONIZING GAUGE 21277CG ....................................................................................................... 11
SETTING THE LOOPER TRAVEL ................................................................................................................................................................ 11
TIMING THE NEEDLES TO THE LOOPER .................................................................................................................................................. 11
TIMING THE NEEDLES TO THE LOOPER (CONT.) ................................................................................................................................... 12
LOOPER ADJUSTMENTS ......................................................................................................................................................................... 13
LOOPER ADJUSTMENTS (CONT.) ........................................................................................................................................................... 14
SETTING THE FRONT NEEDLE GUARD .................................................................................................................................................... 14
SETTING THE FEED DOGS ....................................................................................................................................................................... 14
SETTING THE REAR NEEDLE GUARD ....................................................................................................................................................... 15
SETTING THE STITCH LENGTH ................................................................................................................................................................. 15
DIFFERENTIAL FEED CONTROL ............................................................................................................................................................... 15
2
CONTENTS (CONT.)
SETTING THE PRESSER FOOT .................................................................................................................................................................. 15
SETTING THE PRESSER FOOT (CONT.) .................................................................................................................................................... 16
SETTING THE PRESSER FOOT (CONT.) .................................................................................................................................................... 17
SETTING THE KNIFE DRIVE LEVER ........................................................................................................................................................... 17
SETTING THE KNIFE DRIVE LEVER (CONT.) ............................................................................................................................................ 18
SETTING THE TRIMMING KNIVES FOR BUTT SEAMING (STYLES 36200UA52, UAE52, UAK52, UJ60, UJE60, UX52, UX60) ................ 18
SETTING THE TRIMMING KNIVES FOR LAP SEAMING (STYLES 36200UH52, UAE52, UE52, UE60, UJE60, UM60, UY52, UY60) ......... 18
SETTING THE TRIMMING KNIVES (ALL STYLES ) ..................................................................................................................................... 18
SETTING THE TRIMMING KNIVES (ALL STYLES ) (CONT.) ...................................................................................................................... 19
NEEDLE THREAD ADJUSTMENTS ............................................................................................................................................................ 19
LOOPER THREAD ADJUSTMENT ............................................................................................................................................................. 20
COVER THREAD ADJUSTMENT .............................................................................................................................................................. 20
TENSION RELEASE .................................................................................................................................................................................. 20
HUNG FOOT ADJUSTMENT .................................................................................................................................................................... 21
SETTING THE LAP FORMER (STYLES 36200UAE52, UE52, UE60, UH52, UJE60, UM60, UY52, UY60) .................................................... 21
LAP SEAMING ........................................................................................................................................................................................ 21
OIL SIGHT GAUGES, TOP COVERS & MISCELLANEOUS TAKEUP & EYELET PARTS .............................................................................. 23
MAIN FRAME, BUSHINGS & MISCELLANEOUS EYELET & COVER PARTS ............................................................................................. 25
MAIN SHAFT & MISCELLANEOUS OILING ............................................................................................................................................. 27
CRANKSHAFT & NEEDLE LEVER PARTS .................................................................................................................................................. 29
TENSION PARTS ...................................................................................................................................................................................... 31
DETACHABLE HEAD, HEAD COVERS, NEEDLE BAR & NEEDLE BAR HEAD ........................................................................................... 33
DETACHABLE HEAD, HEAD COVERS, NEEDLE BAR & NEEDLE BAR HEAD (CONT.) ............................................................................ 35
DIFFERENTIAL & MAIN FEED BARS, FEED DOGS & FEED LIFT ECCENTRIC ASSEMBLY ......................................................................... 37
FEED DRIVE ASSEMBLY, FEED ROCKER & LOOPER AVOID PARTS .................................................................................................... 39
KNIFE DRIVING PARTS ........................................................................................................................................................................... 41
LOOPER ROCKER SHAFT & LOOPER ROCKER DRIVE PARTS ................................................................................................................ 43
LAP FORMER, MISCELLANEOUS CYLINDER COVERS, THROAT PLATE, & CHAIN CUTTING KNIFE ..................................................... 45
CYLINDER BUSHINGS, DIFFERENTIAL FEED CONTROL ASSEMBLY & MISCELLANEOUS CYLINDER COVERS .................................. 47
PRESSER FEET .......................................................................................................................................................................................... 49
PRESSER FEET .......................................................................................................................................................................................... 51
PRESSER FOOT ........................................................................................................................................................................................ 53
PRESSER FOOT SHOE CHART ................................................................................................................................................................. 54
PRESSER FOOT SHOE CHART ................................................................................................................................................................. 55
THREAD STAND ....................................................................................................................................................................................... 57
MISCELLANEOUS GAUGES & TAPE REEL PARTS ................................................................................................................................... 59
THREAD LUBRICATOR ............................................................................................................................................................................. 61
NUMERICAL INDEX OF PARTS ............................................................................................................................................................... 62
NUMERICAL INDEX OF PARTS ............................................................................................................................................................... 63
IDENTIFICATION OF MACHINES
Each UNION SPECIAL machine is identified by a style number, which is stamped into the style plate affixed to the middle of the machine under the tension assembly.
The serial number is stamped in the casting at the right rear base of the machine.
TORQUE REQUIREMENTS
Torque (measured in inch-pounds) is a rotating force (in pounds applied through a distance by a lever (in inches or feet). This is accomplished by a wrench, screwdriver, etc. Many of these devices are available, which when set at the proper amount of torque will tighten the part to the correct amount and no tighter.
All straps and eccentrics should be tightened to 19-21 inch-pounds (22-24cm/kg) unless otherwise noted.
All other nuts, bolts, screws, etc. should be tightened by hand as tightly as possible, unless otherwise noted.
DESCRIPTION OF MACHINES
Universal style, Feed-off-the-arm, high speed, medium throw, five or six thread machine. There are four needles and one retainer abreast, one looper and a manually adjusted differential feed control. There is an enclosed automatic lubricating system, filter type oil return pump, visual sight oil action and supply gauges. The maximum work space in front of the needles is 8 inches
(203.2mm). Recommended maximum speed - 4200 R.P.M. for all Styles. Machines can be used on either table or pedestal mount.
3
36200UA52
36200UAE52
36200UAK52
36200UE52
36200UE60
36200UH52
36200UJ60
36200UJE60
36200UM60
36200UX52
36200UX60
36200UY52
36200UY60
STYLE OF MACHINES
FLATSEAMER: For simultaneously trimming right and left plies and flatseaming knit undergarments, infants clothing and similar light to medium weight materials where closing elastic is required.
Seam specifications 607-FSa-1. Components produce a .205" (5.2mm) wide seam.
FLATSEAMER AND LAP FLATSEAMER: Same as 36200UJE60 except fitted with components to produce a .205"
(5.2mm) wide seam.
LAP FLATSEAMER: For trimming right ply only and lapseaming knit undergarments, infants clothing and similar light to medium weight materials where closing elastic is required. Seam specifications 607-LSa-1.
Components produce a .205" (5.2mm) wide seam.
LAP FLATSEAMER: For simultaneously trimming right and left plies and lap seaming men's and woman's briefs, undergarments, sweatpants, sweatshirts, infant sleepers and similar garments. Flat sewing parts with lap seam presser foot and lapformer. Seam specifications 607LSa-1. Components produce a .205"(5.2mm) wide seam.
LAP FLATSEAMER: Same as 36200UE52 except fitted with components to produce a .236" (6.0mm) wide seam.
LAP FLATSEAMER: For simultaneously trimming right and left plies and lap seaming men's briefs shorts, and similar garments made of light to medium weight material where crossing elastic and heavy seams, such as leg bindings is necessary. The right section of the sewing parts are raised .050" (1.27mm) to assure a better lap seam.
Seam specifications 607-LSa-1. Components produce a .205" (5.2mm) wide seam.
FLATSEAMER: Same as 36200UA52 except fitted with components to produce a .236" (6.0mm) wide seam.
FLATSEAMER: For simultaneously trimming right and left plies and flatseaming knit undergarments, infants clothing and similar light to medium weight materials where closing elastic is required.
Seam specifications 607-FSa-1.
LAP FLATSEAMER: For simultaneously trimming right and left plies and lap seaming men's briefs shorts, and similar garments made of light to medium weight material where crossing elastic and heavy seams, such as leg bindings is necessary. Seam specifications 607-LSa-1. (Machine includes sewing parts to sew both FSa-1 Flat
(butt) seam and LSa-1 Lap seam.)
Components produce a .236" (6.0mm) wide seam.
LAP FLATSEAMER: Same as 36200UH52 except fitted with components to produce a .236" (6mm) wide seam.
TAPE SEAMER: Simultaneously trims right and left plies, joins and tapes the front of knit briefs in one operation. Fitted with a taping foot without coverthread that has the tape slot in front of the needle hole and folder that takes a
3/4" (19.0mm) knitted strip, cut with the wale, to produce a 7/16" (11.1mm) wide finished tape. Seam specifications 607(mod)-LSz-1(mod). Seam width is .205" (5.2mm).
TAPE SEAMER: Same as 36200UX52 except fitted with components to produce a .236" (6.0mm) wide seam.
LAP FLATSEAMER: For simultaneously trimming right and left plies and lap seaming operations on the leg openings of knitted boxer style briefs using wide knitted callerette material. Flat sewing parts with special lap seam presser foot and special lap former. Fitted with special thread bracket, long feed dogs," T" shaped yielding section with light weight spring, light presser bar spring and wear plates on presser foot.
Seam specifications 607LSa-1. Components produce a .205(5.2mm) wide seam.
LAP FLATSEAMER: Same as 36200UY52 except fitted with components to produce a .236" (6.0mm) wide seam.
4
SAFETY RULES:
1. Before putting the machines described in this manual into service, carefully read the instructions. The starting of each machine is only permitted after taking notice of the instructions and by qualified operators.
IMPORTANT!
Before putting the machine into service, also read the safety rules and instructions from the motor supplier.
2. Observe the national safety rules valid for your country.
3. The sewing machines described in this instruction manual are prohibited from being put into service until it has been ascertained that the sewing units which these sewing machines will be built into, have conformed with the EC Council Directives (89/392/EEC, Annex II B).
Each machine is only allowed to be used as foreseen. The foreseen use of the particular machine is described in paragraph “STYLES OF MACHINES” of this instruction manual. Another use, going beyond the description, is not as foreseen.
4. All safety devices must be in position when the machine is ready for work or in operation. Operation of the machine without the appertaining safety devices is prohibited.
5. Wear safety glasses.
6. In case of machine conversions and changes all valid safety rules must be considered. Conversions and changes are made at your own risk.
7. The warning hints in the instructions are marked with one of these two symbols:
8. When doing the following the machine has to be disconnected from the power supply by turning off the main switch or by pulling out the main plug:
8.1 When threading needle(s), looper, spreader etc.
8.2 When replacing any parts such as needle(s), presser foot, throat plate, looper, spreader, feed dog, needle guard, folder, fabric guide etc.
8.3 When leaving the workplace and when the workplace is unattended.
8.4 When doing maintenance work.
8.5 When using clutch motors without actuation lock, wait until the motor is stopped totally.
9.
Maintenance, repair and conversion work (see item 8) must be done only by trained technicians or special skilled personnel under consideration of the instructions.
10. Any work on the electrical equipment must be done by an electrician or under direction and supervision of special skilled personnel.
11. Work on parts and equipment under electrical power is not permitted. Permissible exceptions are described in the applicable sections of standard sheet DIN VDE 0105.
12. Before doing maintenance and repair work on the pneumatic equipment, the machine has to be disconnected from the compressed air supply. In case of existing residual air pressure, after disconnecting from compressed air supply (i.e. pneumatic equipment with air tank), the pressure has to be removed by bleeding.
5
ILLUSTRATIONS
This manual has been arranged to simplify ordering repair parts. Exploded views of various sections of the mechanism are shown so that the parts may be seen in their actual position in the machine. On the page opposite the illustration will be found a listing of the parts with their part numbers, description and the number of pieces required in the particular view being shown.
Numbers in the first column are reference numbers only, and merely indicate the position of the part in the illustration. The reference number should never be used in ordering parts. Always use the part number listed in the second column.
Component parts of sub-assemblies which can be furnished for repairs are indicated by indenting their descriptions under the description of the main sub-assembly. As an example refer to the following text.
9.
29126 EC Upper Looper Drive Shaft Assembly ................................................................................. 1
10.
22503 F
11.
39543 E
Screw .................................................................................................................................
1
Cam Follower Locking Clamp ..................................................................................... 1
It will be noted in the previous example that the cam follower, bushing and cam guide and the upper looper drive shaft are not listed. The reason is that replacement of these parts individually is not recommended, so the complete upper looper drive shaft assembly should be ordered.
When a part is common to all machines covered in this manual, no specific usage will be mentioned in the description. However, when the parts for the various machines are not the same, the specific usage will be mentioned in the description and, if necessary, the difference will be shown in the illustration.
A numerical index of all the parts shown in this manual is located at the back. This will facilitate locating the illustration and description when only a part number is known.
IDENTIFYING PARTS
Where the construction permits, each part is stamped with its part number. On some of the smaller parts and on those where construction does not permit, an identification letter is stamped in to distinguish the part from similar ones.
PLEASE NOTE: Part numbers represent the same part, regardless of which manual they appear. On all orders please include part number, name and style of machine for which the part was ordered.
NEEDLES
Each needle has both a type and size number. The type number denotes the kind of shank, point, length, groove, finish and other details. The size number, stamped on the needle shank, denotes the largest diameter of the blade measured between the shank and the eye. Collectively, the type number and size number represent the complete symbol which is given on the label of all needles packed and sold by Union Special.
TYPE DESCRIPTION
118GAS Extra short, double groove, struck groove, .060" diameter shank, chromium plated needle.
Sizes available 065/025, 070/027, 075/029, 080/032, 090/036.
118GBS Extra short, single groove, struck groove, spotted .060" diameter shank, chromium plated needle.
Sizes available 075/029, 080/032.
118GHS Same as 118GBS, except with ball point. Sizes available 070/027, 075/029, 080/032.
118GJS Same as 118GHS, except with tapered blade and ball point. Sizes available 065/025, 070/027, 075/029.
118GKS Round shank, round point, extra short, double groove, struck groove, spotted, chromium plated needle.
36211
Sizes available 070/027, 075/029, 080/032.
Retainer needle, no scarf, chromium plated. Sizes available 065/025, 070/027, 075/029.
APPLICATION
118GKS 075/029 Recommended for Styles: 36200UA52, UAE52, UE52, UE60, UH52, UJ60, UJE60, UM60, UY52, UY60.
118GKS 080/032 Recommended for Styles: 36200UX52, UX60.
118GAS 065/025 Recommended for Style: 36200UAK52.
When changing the needle, make sure it is fully inserted in the needle driving arm before the clamp screw is tightened.
To have needles promptly and accurately filled, an empty package, a needle sample, or the type and size number should be forwarded. Use the description on the label. A complete order should read as follows: "100 needles, type 118 GKS, size 075/029".
6
THREADING
7
OILING
Referring to Fig. 1, fill the machine at (A) and (B). Oil capacity of class 36200 is 2.5 ounces in the bottom reservoir and 2.5 ounces in the top reservoir. Use a straight mineral oil, Saybolt viscosity of 90 to 125 seconds at 100° Fahrenheit. The oil level is checked at gauges (C) and (D). Maintain oil level between the red lines of these gauges.
This machine is automatically lubricated by a continuously driven rotary pump. Oil flow can be observed through windows (A) and (B). When installing a new machine or starting a machine that has been idle for some time, priming may be necessary. Remove plug screws (E), fill holes with recommended oil and replace screws BEFORE operating. If oil does not flow while machine is running, pump is inoperative.
Remove screw 22733B (F, Fig. 1 inset) to drain oil from the top reservoir. To drain oil from bottom reservoir remove screw 999-196 (G).
Occasionally, it is necessary to oil the linkage of the presser foot, the knife holder shank (36273A), guide collar (36273K) and the various links and bearings of the presser foot lifting mechanism and thread tension release.
FIG. 1
8
ADJUSTING INSTRUCTIONS
Instructions stating direction or location, such as right, left, front or rear of the machine are given relative to the operator's position at the machine unless otherwise noted. The handwheel rotates clockwise in operating direction.
SETTING THE NEEDLE BAR HEIGHT & ALIGNMENT
Insert the first (left) and fourth needles into the needle head. The needles for this Class of machine are made with two flats on the front of the shank. This will enable you to correctly position the needles in the needle head. Make certain the needle shank is fully inserted and that the screw is seated firmly on the flat.
To position the needle head square with the throat plate, use the upper knife or a straight edge to align the needles with the cross grooves in the throat plate. (See Fig. 2)
Refer to table 1 for the dimension from the fourth (lowest) needle to the surface of the throat plate and for the number of the needle bar height gauge.
FIG. 2
S T Y L E
U A 5 2 , U A E 5 2 , U E 5 2 ,
U A K 5 2 , U H 5 2 ,
U X 5 2 , U Y 5 2
U E 6 0 ,
U M 6 0 ,
U J 6 0 , U J E 6 0 ,
U X 6 0 , U Y 6 0
D I M E N S I O N F R O M
4 T H ( L O W
N E E D L E
E
T
S T )
O
T H R O A T P L A T E
S U R F A C E
N E E D L E
B A R
H E I G H T
G A U G E
N U M B E R
1 7 / 3 2 " ( 1 3 .
5 M
1 / 2 " ( 1 2 .
7 M M )
TABLE 1
M ) 2
2
1
1
2 2
2 2
7 B
7 D
U
S
N E E D L E
H E I G H T
G A U G E
S T E P
M A R K E D
.
.
5
5
3
0
1
0
Position the needle bar at its highest point of travel. Loosen needle bar clamp screw (A, FIG.3) & use the specified needle bar height gauge (B) to achieve the desired height dimension from the fourth (lowest) needle (C) to the throat plate surface (D). Tighten clamp screw
(A) and recheck setting. Care must be taken not to disturb the needle head alignment while making the adjustment.
Add the two middle needles and the retainer.
NOTE: Styles 36200UH52 and 36200UM60 have a .050" (1.3mm) step on the right side of the throat plate. When setting the needle height measure from the left side or lowest part of the stepped plate.
CAUTION: If the needle head has been replaced it must be torqued to 17 in. lbs.
(20cm/kg). Or until torque bar (21227AR), inserted into cross hole in the needle bar, bends. It will not seat against the bottom of the needle bar. After tightening, check for expansion of the needle bar by positioning it up into the lower bushing hole. If the bar has expanded it will bind in the bushing. The bar must be replaced or lapped to reduce the bell shape. Align and set needle bar height as described above.
FIG. 3
9
FIG. 4
SETTING THE NEEDLE BAR HEIGHT & ALIGNMENT (CONT)
Correct spacing of the needles in the throat plate stitch tongue is imperative to proper sewing conditions. Improper relationship of the needles to the stitch tongue often results in malformed stitches.
When replacing the stitch tongue make sure needles are aligned properly (see Fig. 4).
If the stitch tongue and throat plate are properly seated and the needle position is not correct, the cylinder has probably been forced out of position. If realignment is necessary, refer to the section
"Centering the Cylinder".
When the needles are correctly positioned in the throat plate the space to the left of the needles in the stitch tongue slot is .006"
(0.15mm) more than the space to the right (see Fig. 4). Actually, the needle bar is centered to the throat plate and cylinder, however, to provide clearance on the left side of the needle for the needle loops passing around the looper during the down stroke of the needles, the slots in the stitch tongue are made off-center to the left. Accurate positioning of the needles may be obtained by repositioning the cylinder.
ALIGNING THE CYLINDER
Remove the top front cover and gasket from the main frame. Loosen cylinder holding screw (A, Fig. 5). Turn eccentric screw (B) clockwise to move the cylinder so the needles are closer to the right side of the stitch tongue. Turn the stud counterclockwise to locate the needles closer to the left. Tighten screw (A) and recheck settings.
NOTE: The cylinder may not move freely when the eccentric is turned because the joint sealant compound has set. Light tapping with a wooden block at the joint or midpoint of the arm may be necessary.
FIG. 5
SETTING THE LOOPER TRAVEL
Attach looper travel gauge plate (A, Fig. 6) to the rear of the cylinder arm. Set the bottom of the gauge so it is approximately horizontal and lock lightly in place with screw (B) directly underneath. Attach looper travel gauge pointer (C) to the looper using the left needle guard screw hole. Turn the handwheel in operating direction until the looper is positioned to the far right. Set pointer (C) at zero degrees by rotating gauge plate (A) and lock in place. Continue turning the handwheel until the pointer stops. If the looper travel is correct the pointer should indicate 55°40'.
FIG. 6
10
SETTING THE LOOPER TRAVEL
To adjust the looper travel remove the top front cover and the end cover. Loosen left-handed locknut (A, Fig. 7) and turn screw (B) clockwise to decrease the looper travel or counterclockwise to increase the looper travel. Tighten locknut (A) and recheck setting.
NOTE: After setting the looper travel the machine must be checked for synchronization.
FIG. 7
TIMING THE NEEDLES TO THE LOOPER
To visually check the timing of the needles to the looper, turn the handwheel in operating direction until the needle bar has reached its lowest position and has risen 5/32" (4.0mm). At this time the looper point should appear at the same relative position to the needles whether rotation of handwheel is clockwise or counterclockwise.
INSTRUCTIONS FOR USING
SYNCHRONIZING GAUGE 21277CG
Turn the handwheel until the needle bar is at its lowest point. Loosen presser bar regulating screw (A, Fig. 8) and insert needle bar setting block (B) under the head of the screw (A) with stop screw (C) above needle bar (D). Tighten screw (A).
The long portion of the looper clamp and height gauge (E, Fig. 8) laid on its side is the 5/32" (4.0mm) gauge used to set the distance between stop screw (C) and the top of the needle bar (D) at its lowest position. Tighten nut (F) to clamp stop screw (C) into place.
FIG. 8
11
FIG. 9
TIMING THE NEEDLES TO THE LOOPER (CONT.)
Attach the looper clamp and height gauge (A, Fig. 9) to the heal of the looper by tightening screw (B). Turn the handwheel slowly in a clockwise direction until needle bar (C) touches stop screw (D). Loosen screw (E) and set synchronizing gauge rod (F) so the flat end is on one of the lines in the center of the block (G). Tighten screw (E).
Turn the handwheel in the opposite direction until the needle bar touches stop screw (D, Fig. 9). Synchronizing rod (F) should come to the same line on block (G). The difference must not exceed one line.
If the setting cannot be achieved, main shaft coupling (A,
Fig. 10) must be repositioned. Remove the crank chamber cover and gasket. Loosen the three coupling screws (B). If synchronizing rod (F, Fig. 9) moves more to the right while the handwheel is rotated in a clockwise direction, the looper is too fast and the main shaft should be retarded. If the rod moves more to the right when the handwheel is rotated in a counterclockwise direction the looper is too slow and the mainshaft should be advanced. Tighten screws (B, Fig. 10).
NOTE: If the stationary Knife interferes with the synchronizing rod (F) remove the knife to make the adjustment.
FIG. 10
12
FIG. 13
FIG. 11
LOOPER ADJUSTMENTS
Looper Avoid
The looper avoid is set at .094" (2.4mm). Using gauge no.
21227BV (A, Fig. 11), position looper shaft (B) fully to the rear
(away from operator) and insert the gauge through the looper shaft hole in the end of the cylinder until the plunger is fully extended from the gauge. Tighten clamp screw (C). When the looper is positioned fully to the front, the end of the plunger should be flush with the end of the gauge. The motion of the plunger from the extended position to flush represents .094"
(2.4mm) travel. To adjust the looper avoid remove the cylinder cover and loosen screw (A, Fig. 12) with TT-85 wrench. Raise the ball joint to shorten the avoid motion or lower it to lengthen the avoid motion. Tighten screw (A). Reposition gauge (A, Fig. 11) and recheck the setting.
FIG. 12
Vertical Adjustment of Looper
A clearance of .018" to .025" (0.46mm to 0.64mm) should be maintained between the top of the looper and the bottom of the stitch tongue. Loosen screw (C, Fig. 13) and turn screw (D), directly under the looper, up or down as required. Make sure the looper is seated and tighten screw (C). Check for c l e a r a n c e .
NOTE: On machine style 36200UAK52 looper sits on looper holder.
13
FIG. 15
FIG. 16
FIG. 17
LOOPER ADJUSTMENTS (CONT.)
Looper Gauge
Turn the handwheel in operating direction until the looper has traveled fully to the left. Loosen screw (A, Fig. 15) and move the looper holder to the right or left until the distance from the point of the looper to the center of the first (left) needle is 3/16" (4.8mm). Clearance between the looper point and the scarf of the needle must not exceed
.002" (0.05mm). Turn screw (B) until the .002" (0.05mm) dimension is achieved. Tighten screw (A).
For all styles except 36200UAK52 which is 1/8" (3.1mm).
NOTE: Looper gauge may need to be increased or decreased slightly to obtain a proper stitch.
SETTING THE FRONT NEEDLE GUARD
Install needle guard (A, Fig. 16) and position it to touch but not deflect the first needle. Slowly turn the handwheel in operating direction and check the needles to make sure they are not pinched between the looper and the needle guard.
NOTE: On machine style 36200UAK52 may deflect slightly
SETTING THE FEED DOGS
Preliminary Setting:
Install the differential feed dog (A, Fig. 17) with screw (B).
Attach rear needle guard (C) to main feed dog (D), pushing in fully to the rear and tighten screw (E). Install main feed dog with screw (F).
As a starting point loosen screw (G) and set the slot in feed bar eccentric stud (H) in a horizontal position. Tighten screw (G). At the highest point of travel feed dogs (A and
D) should be the depth of one full tooth above throat plate
(J). Loosen screws (B and F) and adjust the height of each feed dog by moving them up or down in the elongated slot of the shank. Tighten screws (B and F). Loosen screw
(G) and turn stud (H) until the top of the feed dogs are parallel to the throat plate. Rotating stud (H) will simultaneously level both feed dogs.
NOTE: When setting eccentric stud (H) if turned clockwise feeddogs should go up if turned counterclockwise feed dogs should go down.
Final Setting:
Both the main and differential feed dogs may be individually adjusted to height. Main feed dog (D) at its highest position should rise above the top of the throat plate the depth of one full tooth when the normal presser spring pressure is applied. The differential feed (A) may then be raised to it.
14
FIG. 18
SETTING THE REAR NEEDLE GUARD
Set rear needle guard (A, Fig. 18) so it touches the first (left) needle (B) but does not deflect. Check the guard position to the other needles to avoid pinching. Loosen screw (C) and reposition guard (A) as necessary. Tighten screw (C).
SETTING THE STITCH LENGTH
This machine is designed to sew 10 to 16 stitches per inch. The normal factory setting is 12 stitches per inch. To change the stitch length remove the plug screw located directly above the cylinder side cover. Loosen screw (A, Fig. 19) in lever (B) and move up to increase the stitch length or down to decrease the stitch length. Tighten screw (A) and replace the plug screw.
CAUTION:
CAUTION:
If the stitch length is changed the rear needle guard setting must be checked and readjusted if necessary. Failure to do so may result in needle and/or parts breakage.
When making stitch length adjustment do not exceed maximum recomended stitch length due to possible part damage.
DIFFERENTIAL FEED CONTROL
The amount of differential feed is controlled by lever
(C, Fig. 19). The adjusting plate is numbered from 1 to
9. When the lever is set from numbers 1 to 4 reverse differential or stretching occurs. The numbers from 4 to 5 produce equal feed stitching while numbers 5 to
9 produce a gathering stitch. The two stop screws (D) can be set to limit the movement of lever (C) or lock the lever in one position.
FIG. 19
FIG. 20
SETTING THE PRESSER FOOT
Remove the presser bar regulating screw and the presser spring.
Raise the needle bar to its highest position and remove the retainer. As the foot is slipped under the needles, swing the upper knife into the opening on the right side of the foot and slide the linkage onto the hook driving sleeve. Insert the presser bar through the linkage and into the presser foot shank. Tighten presser foot screw. With the presser bar inserted properly into the presser foot, position the foot left to right so the finger of cover thread carrier (A, Fig. 20) is between the first and second needles.
Set presser bar guide (B, Fig. 20 Inset) so foot will not move. Set right presser foot guide (C) and left presser foot guide (D) to maintain setting. Loosen presser bar guide screw (E Fig. 20 Inset) and check to see that foot has vertical freedom with no right to left play, no bind. Put the needle bar is in its lowest position, and set
1/32"(0.8mm) above head of presser bar guide stud. Tighten presser bar guide screw (E).
15
SETTING THE PRESSER FOOT (CONT.)
Turn the handwheel in operating direction until link (A,
Fig. 20) has traveled fully to the front. There must be a
1/64" (0.4mm) clearance between link (A) and the back of needle head (B) when link (A) starts to jackknife.
Loosen screw (C) and rotate driving sleeve (D) to position link (A). Tighten screw (C).
Add the cover thread hook(F) and cover thread carrier(E) if they are not in place. Position carrier so the thread loop will be carried behind the first two needles. There should be a minimum 1/64"(0.4mm) clearance between the hook and the carrier at their closest position.
FIG. 21
Replace the presser spring and the presser bar regulating screw.
Loosen screws (A, Fig. 22) in lifter lever link assembly (B) and position lever (C) so there is 1/32" (0.8mm) clearance between it and presser bar guide (D) when the feed dogs are below the throat plate.
FIG. 22
FIG. 23
When the hook swings to the left it will pass over the cover thread. On its return travel, the thread will "pop" into the slot on the underside of the hook and is carried to the right. This thread forms a triangle for the third and forth needle threads to pass through. As the cover thread "pops" into the slot it must cast-off the high point of take-up (A,
Fig. 23) at the same time. Loosen the two screws in the cover thread take-up and reposition if necessary. If there is difficulty in making this adjustment, check the thread tension and make sure the hook point has an extremely high polish and the angle is correct. Due to clearance requirements bending the hook is not recommended.
16
FIG. 24
SETTING THE PRESSER FOOT (CONT.)
FIG. 25
The presser foot lifter stop plunger must be set so the cover thread hook will not hit t h e b o t t o m o f t h e n e e d l e head as the presser foot is being lifted. Position the needle bar to its lowest point of travel. Loosen nut (A, Fig.
2 4 ) a n d t u r n p l u n g e r ( B ) clockwise until it strikes the crankshaft counterweight.
While applying pressure to lifter (C) to lift the foot, back out of the plunger until the distance between the hook a n d t h e u n d e r s i d e o f t h e needle head is 1/64" (0.4mm)
(see Fig. 25). Tighten nut (A,
Fig. 24).
To adjust the position and tension of frame chip guard (A, Fig. 26), slightly loosen screw (B) and turn washer (C) with 21388Y spanner wrench until spring (D) snaps the guard into the closed position.
Tighten screw (B). A light resistance should be felt when opening the guard.
FIG. 26
SETTING THE KNIFE DRIVE LEVER
FIG. 27
Position the needle bar at the bottom of its stroke. Measure from the top of the needle bar to the top of the casting to obtain dimension "A"
(see Fig. 27).
Position the needle bar at the top of its stroke. Measure from the top of the needle bar to the top of the casting to obtain dimension "B".
Subtract dimension "A" from dimension "B" and divide by two. Add this number to dimension "A" to obtain "C". Set a caliper to the "C" dimension and turn the handwheel in operating direction until the height of the needle bar is at the
"C" dimension
17
SETTING THE KNIFE DRIVE LEVER (CONT.)
At this time the knife drive lever should be in the 6 o'clock position.
If adjustment is necessary, loosen screws (A, Fig. 28) in the needle lever and reposition knife drive lever (B) to the 6 o'clock position.
Tighten screws (A). The dimension between the centerline of right and left knife drive connection ball joints (C and D) must be 2 27/32"
(72.2mm). Loosen left hand thread nut (E), right hand thread nut (F) and turn connecting rod (G) until dimension is achieved. Tighten nuts (E and F).
FIG. 28
SETTING THE TRIMMING KNIVES FOR BUTT SEAMING
(STYLES 36200UA52, UAE52, UAK52, UJ60, UJE60, UX52, UX60)
FIG. 29
To make the adjustments for a flat, butt seam, position lower knife (A, Fig. 29) in the foot so it extends 1/32" to
1/16" (0.8mm to 1.6mm) past the right side of the left toe
(B) (approximately between the second and third needles). Loosen screw (C) and move knife in or out as required. Tighten screw (C) securely.
SETTING THE TRIMMING KNIVES
FOR LAP SEAMING
(STYLES 36200UH52, UAE52, UE52, UE60, UJE60,
UM60, UY52, UY60)
To make the adjustments for a lap seam, position lower knife (A, Fig. 29) in the foot so it extends 1/64" (0.4mm) past the right side of the left toe (B) (approximately even with the first needle). Loosen screw (C) and move knife in or out as required. Tighten screw (C) securely.
(ALL STYLES )
Turn handwheel in operating direction until knife driving bracket (D) is positioned to the extreme left. At this time the front edge of both knives should be parallel with each other and the upper knife cutting edge should overlap lower knife cutting edge by 1/64" (0.4mm)
18
FIG. 30
SETTING THE TRIMMING KNIVES
(ALL STYLES) (CONT.)
NOTE:
FIG. 31
If necessary loosen screw (A,
Fig. 30) and move knife (B) to the right or left as required.
Tighten screw (A).
If the shear angle between the knives has to be changed, raise or lower screw (C, Fig.
30) in knife holder shank (D).
To set spring pressure bet w e e n t h e k n i v e s l o o s e n screw (A, Fig. 31) and raise knife holder guide collar (B)
1/8" (3.2mm) from knife drivi n g b r a c k e t ( C ) . T i g h t e n screw (A).
More or less spring pressure may be required depending on the type of material being sewn. Also, both knives may have to be repositioned after a trial seam is made so there is an equal margin from the edges of the two plies to the center rows of stitching.
FIG. 32
NEEDLE THREAD ADJUSTMENTS
Four needle thread strike-off pins (A, Fig. 32) are provided for independent needle thread control. Level the take-ups to the height of the thread in the needle lever eyelet at its lowest position. Raise the first take-up (nearest the operator) 1/8" (3.2mm) and the second take-up 1/16" (1.6mm). Further adjustment may be necessary to obtain proper needle loop size so skipped stitches may be avoided.
Set the four frame needle thread eyelets (B, Fig. 32) eye with the eyelets in holder (C). Adjust as necessary so the needle thread loops around the looper will remain firm and not seek random positions when the needle bar descends.
Unlocking spring (A, Fig. 33) provides a propor tional amount of pull-up of the needle threads when the machine is reversed for unlocking the stitch so the loops will not form on the front of the needles and become caught by the looper.
FIG. 33
NOTE: Unlocking spring is only used when starting and stopping on the material.
Turn screw (B) up or down so unlocking spring (A) will have 1/8" (3.2mm) drop from the bottom of the thread holes to the top of screw (B). Loosen screw (C) and turn knurled knob (D) to adjust the spring tension. Tighten screw (C).
Tension of the six threads is individually controlled. The needle tension is seldom uniform; the first needle thread having more tension than the other three. Use only enough tension to pull up the stitch. A wellbalanced stitch will have the first and fourth needle loops pulled up and the second and third needle loops small and even.
19
LOOPER THREAD ADJUSTMENT
Loosen screws (A, Fig. 34) and position looper thread cast-off (B) flush with the right end of cast-off support plate (C). Tighten screws
(A). Loosen screws (D, Fig. 34 inset) and time take-up (E) so the thread will cast-off when the needle bar has descended 7/64" (2.8mm) from its highest position. When thread eyelets (F) are moved further to the left the amount of thread pull-off will increase.
FIG. 34
FIG. 35
COVER THREAD ADJUSTMENT
Loosen screw (A, Fig. 35) and set the lower edge of cover thread take-up eyelet (B) so its 3/32" (2.4mm) above the surface of cast-off plate (C). Tighten screw (A). As the cover thread hook moves to the left over the cover thread and the needle bar starts to rise, the cover thread must "cast-off" from the high point of take-up (D). Loosen screws (E) and adjust take-up (F) accordingly. make sure that takeup (F) is centered in cast-off plate slot (C) and take-up eyelet (B) is centered to take-up (F). Tighten screws (E).
TENSION RELEASE
The tension releaseshould start to function when the presser foot has raised approximately 1/32" (0.8mm) above the surface of the throat plate and be entirely released when the presser foot has reached its highest position. Insert a large screwdriver into slot on the right end of shaft (A, Fig. 36), loosen screw (B) in lifter lever (C) and turn the screwdriver to raise or lower pins (D). Tighten screw (B).
NOTE: Make sure the 1/32" (0.8mm) clearance between the presser bar lifter lever and presser bar guide has been maintained. Refer to Fig. 22 if readjustment is necessary.
FIG. 36
20
HUNG FOOT ADJUSTMENT
When sewing on extremely lightweight material and/or feed cutting is a problem, the presser foot may be
"hung" by raising stud (B) until guide (A) rests on the shoulder of stud (B). This adjustment will raise the presser foot slightly, so only the pressure of the presser foot shoes contact the material. Turn handwheel in operating direction until the feed dogs are below the throat plate surface. At this time there should be a 1/32" (0.8mm) clearance between the bottom of presser bar guide (A, Fig. 37A&B) and presser bar guide stud (B). On
36200UY52&UY60 to hang presser foot, loosen lock nut (C Fig. 37A) and turn thumbscrew (D Fig. 37A) so that the foot comes up slightly, tighten nut (C Fig. 37A). On all other 36200 machines loosen screw (C Fig. 37B) and turn nut (D Fig. 37B) so that foot comes up slightly, tighten screw (C Fig. 37B).
SETTING THE LAP FORMER
(STYLES 36200UAE52, UE52, UE60, UH52, UJE60, UM60, UY52, UY60)
Attach gibs (A, Fig. 38) to the cylinder cover but do not tighten screws (B); leave them snug for further adjustment. Fasten spring (C, Fig. 38 inset) to the bottom of slide block (D) and insert between gibs (A).
Attach lap former (E) to slide block (D) with screws (F) and position it in the center of the presser foot. Position the slide block so it has a snug (but not tight) fit the entire length of the gibs. Tighten screws (B).
FIG. 37A FIG. 37B FIG. 38
LAP SEAMING
Lap Seaming on the 36200UAE52, UE52, UE60, UJE60, UY52, UY60 can be accomplished using three methods:
1. Lap Seaming cutting two plies of material.
A. Remove butt seam presser foot and replace with lap seam presser foot. Refer to pages 15, 16,
& 17 for presser foot adjustments.
B. Attach lap former and slide block with spring. See above for adjustments.
2. Lap seaming cutting only right ply of material.
A. Use butt seam presser foot.
B. Remove front right throat plate screw and attach 36203 edge guide with 22849 screw, and adjust left or right for proper coverage on bottom.
C . Adjust knives left or right for proper trimming and coverage on top.
3. Lap seaming cutting only left ply of material.
A. Use butt seam presser foot.
B. Remove left front throat plate screw and attach 36203 edge guide with 22849 screw, and adjust left or right for proper coverage on bottom.
C . Adjust knives left or right for proper trimming and coverage on top.
M A C H I N E S T Y L E
B U T T
P R E S S
S E A M I N G
E R F O O T
L A
P R E S
P
S E
S E A M I N G
R F O O T F O R
C U T T I N G T W O P L I E S
3 6 2 0 0 U A E 5 2 3 6 2 2 0 A 3 6 2 2 0 E
3 6 2 0 0 U J E 6 0 3 6 2 2 0 K 3 6 2 2 0 W
21
22
OIL SIGHT GAUGES, TOP COVERS & MISCELLANEOUS TAKEUP & EYELET PARTS
Ref.
No.
Part No.
Description
Amt.
Req.
29476XC
22KH
36204
73A
52958F
52958C
36204A
36256A
22839
35887AG
22564B
35887R
41071G
35887M
12934A
35888T
93
35888N
B3530555000
660-212
22516A
93A
90
35887X
35887AE
B3530555000
660-212
22539M
22516A
73C
36256
22569B
36290D
56390E
LA528
660-935
CL21
CO67E
35889H
6042A
22759A
22711
22539AA
36293B
36293E
39593C
93
35890P
35893G
35893H
24.
25.
26.
27.
28.
29.
30.
31.
16.
17.
18.
19.
20.
21.
22.
23.
8.
9.
10.
11.
12.
13.
14.
15.
4.
5.
6.
7.
1.
2.
3.
40.
41.
42.
43.
44.
45.
46.
47.
32.
33.
34.
35.
36.
37.
38.
39.
48.
49.
50.
Screw, for crank chamber cover ....................................................................
Crank Chamber Cover ...................................................................................
Oil Sight Gauge ........................................................................................
"O"Ring .....................................................................................................
Screw ..............................................................................................................
Screw, for middle top cover ............................................................................
Screw, for spring .............................................................................................
Top Cover, middle ..........................................................................................
Top Cover, front ..............................................................................................
Oil Sight Gauge ........................................................................................
"O"Ring .....................................................................................................
Plug Screw ......................................................................................................
Screw, for front top cover ................................................................................
Screw ..............................................................................................................
Cover Thread Take-up Eyelet ..........................................................................
Cast-Off Plate Assembly .................................................................................
Screw, for cast-off ....................................................................................
Cast-off ....................................................................................................
Screw, for cast-off plate eyelets ...............................................................
Cast-off Plate Eyelet, rear .........................................................................
Cast-off Plate Eyelet, front ........................................................................
Cast-off Plate ............................................................................................
Cover Thread Take-up Eyelet Holder ..............................................................
Screw ..............................................................................................................
Gasket, for front top cover ..............................................................................
Screw, for middle cover hinge ........................................................................
Middle Cover Hinge ........................................................................................
Nut, for top middle cover spring screw ............................................................
Spring, for middle top cover ............................................................................
Nut, for top middle cover spring screw ............................................................
Gasket, for crank chamber .............................................................................
Screw, for bushing housing .............................................................................
Bushing Housing, includes bushing .................................................................
Gasket, for bushing housing ...........................................................................
Directional Label ............................................................................................
"O"Ring ...........................................................................................................
Oil Wick ..........................................................................................................
Cork ................................................................................................................
Oil Shield ........................................................................................................
Washer, for screw ............................................................................................
Screw, for connecting head to main frame .....................................................
Screw, for oil wick ...........................................................................................
Plug Screw ......................................................................................................
Oil Sight Gauge ...............................................................................................
Oil Level Indicator ...........................................................................................
Oil Gauge Float ...............................................................................................
Screw, for oil pump housing ............................................................................
Bushing ...........................................................................................................
Seal, Upper .....................................................................................................
Seal, Lower .....................................................................................................
2
1
2
1
3
1
2
1
1
1
1
1
1
2
1
2
1
1
1
6
1
1
1
1
2
2
1
4
5
1
1
1
2
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
23
24
MAIN FRAME, BUSHINGS & MISCELLANEOUS EYELET & COVER PARTS
Ref.
No.
Part No.
Description
Amt.
Req.
22539T
35761D
35860D
36260A
660-206
22733B
36271A
73A
22768B
22799B
36271G
36271E
36271H
36271
28C
22569D
CL21
35887AF
35887Z
22564B
36290B
22791D
22829
29105BH
35866A
SS7110510SP
35866B
35883AL
35781D
62271B
36290A
35890E
24.
25.
26.
27.
28.
29.
30.
31.
32.
16.
17.
18.
19.
20.
21.
22.
23.
8.
9.
10.
11.
12.
13.
14.
15.
4.
5.
6.
7.
1.
2.
3.
Gasket, end cover ..........................................................................................
End Cover .......................................................................................................
Screw, end cover ...........................................................................................
Main Shaft Bushing, front .................................................................................
Screw, for looper drive lever shaft ...................................................................
Screw, looper thread shield ............................................................................
Looper Thread Shield ......................................................................................
Tube .........................................................................................................
Screw .......................................................................................................
Tube Clamp ..............................................................................................
Support ....................................................................................................
Looper Thread Guide Wire ..............................................................................
Thread Guide ..................................................................................................
Main Shaft Bushing, rear .................................................................................
Crankshaft Bushing, front ................................................................................
Plug Screw ......................................................................................................
Bushing Cap ...................................................................................................
Needle Lever Shaft Bushing, front ...................................................................
Needle Lever Shaft Bushing, rear ....................................................................
Rubber “O” Ring .............................................................................................
Oil Drain Screw ...............................................................................................
Frame Needle Thread Eyelet ..........................................................................
Screw, for needle thread eyelet .....................................................................
Screw, for unlocking spring height adjusting ..................................................
Screw .............................................................................................................
Stitch Unlocker Mounting Bracket ..................................................................
Unlocking Spring ............................................................................................
Spring Holder ..................................................................................................
Needle Thread Eyelet .....................................................................................
Screw .......................................................................................................
Screw, for needle thread eyelet .....................................................................
Oil Wick ..........................................................................................................
4
1
1
1
1
1
1
1
2
4
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
4
25
26
MAIN SHAFT & MISCELLANEOUS OILING
Ref.
No.
Part No.
Description
Amt.
Req.
1096
36293L
50393-140
90
36261A
35894L
666-338
36293K
671B3
11550209
29101J
22587E
22894W
29103T
22587E
22894W
660-207
35897BU
35894J
29472Y
22585A
21756G
35897BW
36297J
35897BV
29472AC
36297M
22571B
41071G
22565A
36293M
660-219P
36222C
22801
36223
22580
36223A
22580
35895Y
22894AM
35895X
22519F
22894J
22894K
24.
25.
26.
27.
28.
29.
30.
31.
16.
17.
18.
19.
20.
21.
22.
23.
8.
9.
10.
11.
12.
13.
14.
15.
4.
5.
6.
7.
1.
2.
3.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
Oil Seal Ring ....................................................................................................
Reservoir Outlet Tube ......................................................................................
Oil Reservoir, back .........................................................................................
Pump Assembly ..............................................................................................
Screw, for housing cover ..........................................................................
Vent Screw ...............................................................................................
Gasket ......................................................................................................
Housing Cover and Oil Tube, rear .............................................................
Intake Filter ........................................................................................
Pump Body and Gear Assembly ...............................................................
Housing Cover and Oil Tube, front ............................................................
Plug Screw .........................................................................................
Nut .....................................................................................................
Screw .................................................................................................
Oil Splitter .......................................................................................................
Screw .......................................................................................................
Oil Tube ....................................................................................................
Tubing ......................................................................................................
Screw, for take-up shield ................................................................................
Take-up Shield Assembly ...............................................................................
Oil Reservoir, front ...........................................................................................
Oil Seal Ring ....................................................................................................
Oil Tube Bypass ...............................................................................................
Air Tube ....................................................................................................
Tension Spring ..........................................................................................
Feed Drive Eccentric Assembly ......................................................................
Screw .......................................................................................................
Set Screw ..................................................................................................
Feed Lift Eccentric Assembly ..........................................................................
Screw .......................................................................................................
Set Screw ..................................................................................................
Roll Pin ............................................................................................................
Main Shaft .......................................................................................................
Screw ..............................................................................................................
Double Disc Take-up .......................................................................................
Screw .......................................................................................................
Cover Thread Take-up ....................................................................................
Screw .......................................................................................................
Crankshaft Thrust Collar ..................................................................................
Screw .......................................................................................................
Main Shaft Coupling .......................................................................................
Screw .......................................................................................................
Set Screw ..................................................................................................
Spot Screw ................................................................................................
2
2
2
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
5
1
1
1
2
1
2
1
2
1
1
1
3
4
2
1
2
27
28
CRANKSHAFT & NEEDLE LEVER PARTS
Ref.
No.
Part No.
35763G
35862A
22587B
22894W
36222A
35763F
35847X
77
36264D
51054A
22564
51254K
22562A
56354D
77
35815C
22596B
36221K
22574
61321L
61321J
36221D
22894E
660-202
35895Y
22894AM
22797
35897BY
22766
36251N
36251M
36263
24.
25.
26.
27.
28.
29.
30.
31.
32.
16.
17.
18.
19.
20.
21.
22.
23.
8.
9.
10.
11.
12.
13.
14.
15.
4.
5.
6.
7.
1.
2.
3.
Description
Amt.
Req.
Pulley Assembly ..............................................................................................
Screw ........................................................................................................
Clamp Plate ..............................................................................................
Handwheel ...............................................................................................
Pulley ........................................................................................................
Screw, for adjustable pulley ...............................................................
Oil Seal Ring ....................................................................................................
Crankshaft Thrust Collar ..................................................................................
Screw ........................................................................................................
Screw ..............................................................................................................
Pump Driving Gear ..........................................................................................
Screw ..............................................................................................................
Needle Bearing Retaining Plate ......................................................................
Eccentric Bearing ...........................................................................................
Needle Bearing Rollers ....................................................................................
Needle Bearing Retaining Ring .......................................................................
Needle Lever Connecting Rod ........................................................................
Screw ........................................................................................................
Screw ........................................................................................................
Crankshaft ......................................................................................................
Needle Bearing Rollers ....................................................................................
Needle Lever Connecting Rod Pin ...................................................................
Screw ........................................................................................................
Needle Lever Thread Eyelet ............................................................................
Link Pin ............................................................................................................
Screw ..............................................................................................................
Needle Bar Connection ..................................................................................
Screw ........................................................................................................
Needle Bar Link ...............................................................................................
Screw ..............................................................................................................
Needle Lever ..................................................................................................
Screw ........................................................................................................
1
1
1
1
2
1
1
1
2
1
28
1
2
2
1
4
1
1
28
2
1
3
1
1
2
2
1
1
1 l1
3
1
29
30
TENSION PARTS
Ref.
No.
Part No.
Description
Amt.
Req.
660-254C
22517
36280N
255
36298H
36298G
94
22517
36292M
22585A
35792T
36292K
36292N
22784F
C50092S
39592AK
35880M
22894J
36280V
22585C
36280U
86
36280A
36280C
36280D
258A
22519
36280W
22839D
36280T
36280S
51292F-2
51292F-4
51292F-5
W56392F
35792
109
36292Q
36266A
22894BK
94
36283R
SS7090910TP
36266
36283U
SS7110840SP
36283T
36283S
B3319704L00
24.
25.
26.
27.
28.
29.
30.
31.
16.
17.
18.
19.
20.
21.
22.
23.
8.
9.
10.
11.
12.
13.
14.
15.
4.
5.
6.
7.
1.
2.
3.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
32.
-
-
33.
34.
35.
36.
37.
Lift Lever Link Connection ...............................................................................
Screw .......................................................................................................
Lifter Lever Link Assembly ...............................................................................
Screw .......................................................................................................
Lifter Lever Link .........................................................................................
Screw ..............................................................................................................
Presser Foot Lifter Stop Plunger ........................................................................
Stop Plunger Segment ....................................................................................
Stop Plunger Segment Pin ...............................................................................
Nut ..................................................................................................................
Screw, for stop plunger segment pin ...............................................................
Presser Bar Lifter Lever ....................................................................................
Screw ..............................................................................................................
Lifter Lever Connecting Link ............................................................................
Presser Foot Connection Lifter Lever ...............................................................
Retaining Ring .................................................................................................
Screw, for presser foot lifter bearing bracket ..................................................
Presser Foot Lifter Bearing Bracket ..................................................................
Screw ..............................................................................................................
Tension Support ..............................................................................................
Tension Thread Eyelet .....................................................................................
Screw, for tension support ...............................................................................
Screw, for tension plate bracket .....................................................................
Tension Plate Bracket ......................................................................................
Screw, for tension post ....................................................................................
Tension Disc Release Pin .................................................................................
Spring, for tension release shaft ......................................................................
Tension Release Shaft .....................................................................................
Screw .......................................................................................................
Tension Nut .....................................................................................................
Tension Spring Ferrule .....................................................................................
Tension Spring, for cover thread .....................................................................
Tension Spring, for looper thread ....................................................................
Tension Spring, for needle thread ...................................................................
Shield, for tension spring .................................................................................
Tension Disc, large ..........................................................................................
Tension Disc, small ..........................................................................................
Tension Post ....................................................................................................
Thread Guide Assembly ..................................................................................
Screw Post ................................................................................................
Screw .......................................................................................................
Mounting Bracket .....................................................................................
Screw .......................................................................................................
Eyelet Tube ...............................................................................................
Eyelet Tube Holder ....................................................................................
Screw .......................................................................................................
Bracket, Tube ...........................................................................................
Eyelet Plate ..............................................................................................
Eyelet .......................................................................................................
6
6
1
1
7
1
2
6
2
2
1
3
1
1
2
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
4
1
2
2
1
6
2
2
1
2
6
1
6
6
4
6
1
1
31
32
DETACHABLE HEAD, HEAD COVERS, NEEDLE BAR & NEEDLE BAR HEAD
Ref.
No.
Part No.
35859D
22524
35767
35859J
36251D
660-261
22777B
36279L
36279B
36279N
36279M
36279A
22513
8372A
36294C
22881A
36278K
36278S
35817E
36278
36289B
36280J
36289H
36289
22524
36264B
28
36264E
36264F
22738C
28
51259
28A
36229B
36229F
36278A
-
24.
25.
-
26.
27.
28.
29.
16.
17.
18.
19.
20.
21.
22.
23.
30.
-
31.
32.
9.
10.
11.
12.
13.
14.
-
15.
5.
6.
7.
8.
1.
2.
3.
4.
Description
Baffle Plate ......................................................................................................
Presser Bar Lifter Lever ....................................................................................
Gasket, for front head cover ...........................................................................
Head Cover, front ...........................................................................................
Screw, for front head cover .............................................................................
Needle Thread Strike-off Pin ...........................................................................
Screw, for needle thread take-up ...................................................................
Needle Thread Take-up, complete .................................................................
Strike-off Pin Holder ........................................................................................
Screw, for needle thread take-up ...................................................................
Screw, for cover thread eyelet ........................................................................
Cover Thread Eyelet, for all styles except 36200UX52, UX60 ...........................
Screw, for needle thread take-up ...................................................................
Detachable Sewing Head ...............................................................................
Detachable Sewing Head, for styles 36200UY52, UY60 ....................................
Presser Bar Bushing ...................................................................................
Needle Bar Bushing, upper .......................................................................
Screw .......................................................................................................
Sewing Head Key .....................................................................................
Needle Bar Bushing, lower ........................................................................
Cover Thread Carrier and Hook Driving Sleeve Bushing ...........................
Retaining Ring ....................................................................................
Screw, for frame chip guard ............................................................................
Spring, for frame chip guard, for all styles except 36200UX52, UX60 ...............
Spring, for frame chip guard, for styles 36200UX52, UX60 ................................
Frame Chip Guard, for all styles except 36200UX52, UX60 ..............................
Washer, for frame chip guard, for all styles except 36200UX52, UX60 ..........
Washer, for frame chip guard, for styles 36200UX52, UX60 ..............................
Screw, for oil deflector ....................................................................................
Washer ...........................................................................................................
Oil Deflector ...................................................................................................
Screw, for right presser foot guide ...................................................................
Presser Foot Guide, right .................................................................................
Presser Foot Guide, right, for styles 36200UY52, UY60 ......................................
Needle Bar ......................................................................................................
Presser Bar ......................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
4
1
1
1
1
2
2
1
2
4
1
1
1
1
33. thru 72. See Following page
Amt.
Req.
33
34
DETACHABLE HEAD, HEAD COVERS, NEEDLE BAR & NEEDLE BAR HEAD
Ref.
No.
Part No.
Description
1. thru 32. See Preceding page
-
49.
50.
51.
52.
53.
43.
44.
45.
46.
47.
48.
37.
38.
39.
40.
41.
42.
33.
-
34.
35.
-
36.
62.
63.
64.
65.
66.
67.
68.
69.
54.
55.
56.
57.
58.
59.
60.
61.
70.
71.
72.
36278L
36278R
22653B-8
36218
36218J
22738H
CQ200000000
35897CK
22524
36289A
36289J
6042A
318
664F-16
36278H
22560A
12538
36278F
36278U
36278M
36294B
22585C
660-1131
28C
660-1130
36290E
36237M
36278T
29476YN
PS0200062KH
36296C
WZ0641510KP
22758E
36283M
9937
29476YP
9937
35896D
666-340A
22758E
WZ0641510KP
36283P
22585B
Presser Foot Guide, left ...................................................................................
Presser Foot Guide, left, for styles 36200UY52, UY60 ........................................
Screw, for left presser foot guide .....................................................................
Needle Head, for styles36200UA52, UAE52, UE52, UAK52, UH52, UX52, UY52 ......
Needle Head, for styles36200UE60, UJ60, UJE60, UM60, UX60, UY60 ................
Screw, for needles and retainer ................................................................
Yarn, Oil Wick ..................................................................................................
Oil Wick Hook .................................................................................................
Screw, for left head cover ...............................................................................
Head Cover, left ..............................................................................................
Gasket, for left head cover .............................................................................
Washer ...........................................................................................................
Screw, for connecting head to main frame .....................................................
Taper Pin .........................................................................................................
Presser Bar Guide Stud ....................................................................................
Screw, for presser bar guide stud ....................................................................
Nut, for presser bar guide stud ........................................................................
Spring, for presser bar .....................................................................................
Spring, for presser bar, for styles 36200UY52, UY60 ..........................................
Presser Bar Regulating Screw ..........................................................................
Lifter Lever Link Connection ............................................................................
Screw .......................................................................................................
Knurled Knob, for styles 36200UY52, UY60 .......................................................
Screw .......................................................................................................
Knurled Nut, for styles 36200UY52, UY60 ..........................................................
Threaded Sleve, for Hanging Foot, for styles 36200UY52, UY60 ........................
Collar Bumper, for styles 36200UY52, UY60 ......................................................
Screw Stud, for Hanging Foot, for styles 36200UY52, UY60 ...............................
Sewing Guard Assembly, for style 36200UX52 ................................................
Roll Pin ......................................................................................................
Sewing Guard ...........................................................................................
Spring Washer ..........................................................................................
Screw .......................................................................................................
Mounting Bracket .....................................................................................
Nut ............................................................................................................
Sewing Guard Assembly, for all styles except 36200UX52 ..............................
Nut ............................................................................................................
Sewing Guard ...........................................................................................
Bumper Plug .......................................................................................
Screw .......................................................................................................
Spring Washer ..........................................................................................
Mounting Bracket .....................................................................................
Screw ..............................................................................................................
Amt.
Req.
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
5
1
1
1
1
1
1
1
1
2
1
2
1
2
1
1
1
1
1
1
35
36
DIFFERENTIAL & MAIN FEED BARS, FEED DOGS & FEED LIFT ECCENTRIC ASSEMBLY
Ref.
No.
Part No.
Description
Amt.
Req.
4.
5.
6.
7.
1.
2.
3.
8.
9.
10.
11.
-
12.
13.
-
-
-
-
-
-
-
-
22845M
36236F
36234M
660-220
36234F
36234G
22587H
22528
36226A
36226B
36226K
36226H
36226J
87U
36225
36225A
22528
36205A
36205B
36205N
36205H
36205J
21.
22.
23.
24.
25.
26.
27.
28.
14.
15.
16.
17.
18.
19.
20.
29.
30.
31.
32.
33.
34.
36234E
22578H
36234G
CQ00000000
36234C
36236H
36236G
33174B
36236E
62238A
29478CS
29103T
22894W
22587E
269
36244
18
36244A
22729C
41255B
22747
Screw, for differential feed bar driving link ......................................................
Differential Feed Bar Driving Link .....................................................................
Feed Bar Eccentric Stud ..................................................................................
"O"Ring .....................................................................................................
Differential Feed Bar ........................................................................................
Feed Bar Plate ...........................................................................................
Screw ........................................................................................................
Screw, for differential feed dog .......................................................................
Differential Feed Dog, marked “FV”, 14 teeth per inch, for Styles 36200UA52,
UAE52, UAK52, UE52, UE60, UJ60, UJE60, UX52, UX60 ........................................
Differential Feed Dog, marked “PB”, 16 teeth per inch ....................................
Differential Feed Dog, 16 teeth per inch, for styles 36200UY52, UY60 ...............
Differential Feed Dog, marked “PQ”, 14 teeth per inch, .050" (1.27mm) step on right side, for styles 36200UH52 ...................................................................
Differential Feed Dog, marked “VU”, 16 teeth per inch, .050" (1.27mm) step on right side, for styles 36200UM60 ..................................................................
Screw, for needle guard ..................................................................................
Needle Guard all styles except 36200UAK52 ..................................................
Needle Guard for style 36200UAK52 ................................................................
Screw, for main feed dog ................................................................................
Main Feed Dog, marked “PK”, 14 teeth per inch, for Styles 36200UA52,
UAE52, UAK52, UE52, UE60, UJ60, UJE60, UX52, UX60 ........................................
Main Feed Dog, marked “PL”, 16 teeth per inch ..............................................
Main Feed Dog, 16 teeth per inch, for styles 36200UY52, UY60 .........................
Main Feed Dog, marked “PR”, 14 teeth per inch, .050" (1.27mm) step on right side, for styles 36200UH52 ........................................................................
Main Feed Dog, marked “VV”, 16 teeth per inch, .050" (1.27mm) step on right side, for styles 36200UM60 .......................................................................
Main Feed Bar .................................................................................................
Screw ........................................................................................................
Feed Bar Plate ...........................................................................................
Yarn ................................................................................................................
Feed Bar Slide Block ........................................................................................
Bushing ...........................................................................................................
Driving Link Stud ..............................................................................................
Screw ..............................................................................................................
Main Feed Bar Drive Link ..................................................................................
Link Pin ............................................................................................................
Feed Lift Eccentric Assembly ...........................................................................
Feed Lift Eccentric Assembly Ball Joint ......................................................
Set Screw ............................................................................................
Screw .................................................................................................
Nut, left thread ..........................................................................................
Connecting Rod ........................................................................................
Nut, right thread ........................................................................................
Ball Joint, complete ..................................................................................
Screw .................................................................................................
Ball Fork ....................................................................................................
Screw, for ball fork ....................................................................................
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
2
2
2
1
2
1
1
1
1
2
1
1
1
1
37
38
FEED DRIVE ASSEMBLY, FEED ROCKER & LOOPER AVOID PARTS
Ref.
No.
Part No.
269
43246
18
35846
22729C
35846B
35866
36236B
22733G
35766B
35842J
36236A
660-207
35836C
36236H
258
6042A
36236C
62238A
35851S
35851P
660-207
36236A
36237
36237A
22504C
36236J
36236K
36236
77
36236B
22733G
29478CT
29101J
22587E
22894W
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
16.
17.
18.
19.
20.
21.
22.
23.
8.
9.
10.
11.
12.
13.
14.
15.
4.
5.
6.
7.
1.
2.
3.
Description
Amt.
Req.
Oil Seal Ring ....................................................................................................
Feed Rocker Shaft ...........................................................................................
Differential Feed Adjusting Lever ....................................................................
Differential Feed Adjusting Link .......................................................................
Screw ..............................................................................................................
Differential Driving Link Stud ............................................................................
Differential Feed Driving Link Slide Block .........................................................
Feed Rocker ....................................................................................................
Screw ..............................................................................................................
Bushing ...........................................................................................................
Screw ..............................................................................................................
Feed Drive Assembly .......................................................................................
Feed Drive Eccentric Assembly ................................................................
Screw .................................................................................................
Set Screw ............................................................................................
Nut, left thread ..........................................................................................
Connecting Rod ........................................................................................
Nut, right thread ........................................................................................
Ball Joint ...................................................................................................
Screw .................................................................................................
Washer ............................................................................................................
Nut ..................................................................................................................
Bushing ...........................................................................................................
Screw ..............................................................................................................
Nut ..................................................................................................................
Feed Drive and Looper Avoid Drive Lever ........................................................
Feed Drive Shaft ..............................................................................................
Oil Seal Ring ....................................................................................................
Screw, for feed rocker driving link ...................................................................
Bushing ...........................................................................................................
Nut ..................................................................................................................
Washer ............................................................................................................
Feed Rocker Driving Link .................................................................................
Link Pin ............................................................................................................
Connecting Rod ..............................................................................................
Screw ..............................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
2
2
1
1
1
1
1
2
1
1
1
1
1
1
1
39
40
KNIFE DRIVING PARTS
Ref.
No.
Part No.
23.
24.
25.
26.
27.
28.
29.
30.
16.
17.
18.
19.
20.
-
21.
22.
31.
32.
33.
34.
35.
36.
37.
38.
8.
9.
10.
11.
12.
13.
14.
15.
4.
5.
6.
7.
1.
2.
3.
22729C
269
12934A
4761
36251C
36251V
22585
36273M
36273F
36273N
605A
36273J
660-219D
36273C
36273K
22729M
36251B
12934A
52848B
22729C
18
36251P
97A
36278J
22569G
36278H
52841H
660-202
36261
52848C
36G
22799N
36273D
36270B
36273G
22894X
22767A
36273A
1096B
Description
Cover Thread Carrier and Hook Driving Sleeve ......................................
Nut ..........................................................................................................
Knife Drive Connection Ball Joint, left .....................................................
Screw ...............................................................................................
Nut, right thread .....................................................................................
Cover Thread Carrier and Hook Driving Connection Rod Ball Joint ....................
Screw ...............................................................................................
Presser Bar Guide ...................................................................................
Screw ...............................................................................................
Presser Bar Guide Stud, except UY52, UY60 .............................................
Nut ..........................................................................................................
Oil Seal Ring ............................................................................................
Knife Drive Lever .....................................................................................
Knife Drive Connection Ball Joint, right ...................................................
Washer .............................................................................................
Screw ...............................................................................................
Nut, left thread ........................................................................................
Nut ..........................................................................................................
Knife Drive Connecting Rod ....................................................................
Sleeve Driving Lever, for styles 36200UA52, UAE52, UAK52, UE52, UH52, UX52, UY52
Sleeve Driving Lever 36200UJ60, UJE60, UM60, UX60, UY60 .....................
Screw ...............................................................................................
Knife Driving Bracket ..............................................................................
Bushing ............................................................................................
Bushing ............................................................................................
Screw ...............................................................................................
Knife Holder Guide Plate ..................................................................
Roll Pin ....................................................................................................
Knife Holder Spring .................................................................................
Knife Holder Guide Collar .......................................................................
Screw ...............................................................................................
Screw .....................................................................................................
Knife Support ..........................................................................................
Knife, upper ............................................................................................
Knife Holder ............................................................................................
Screw .....................................................................................................
Screw .....................................................................................................
Knife Holder Shank .................................................................................
Screw ...............................................................................................
1
1
2
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
Amt.
Req.
41
42
LOOPER ROCKER SHAFT & LOOPER ROCKER DRIVE PARTS
Ref.
No.
Part No.
36253B
660-221
29478CU
35851L
22729C
269
4761
18
39145A
22729C
12865
88
15037A
36253A
258A
77
36210
604
36208A
22585A
36248
1096B
22564D
22652A-6
36249
35751G
22572B
36249B
36278C
41255B
22747
52336
660-215
22795B
36253G
36245B
97A
53636C
269
24.
25.
26.
27.
28.
29.
30.
31.
16.
17.
18.
19.
20.
21.
22.
23.
32.
33.
34.
35.
36.
37.
38.
39.
8.
9.
10.
11.
12.
13.
14.
15.
4.
5.
6.
7.
1.
2.
3.
Description
Amt.
Req.
Looper Mounted Needle Guard, marked “FZ” ................................................
Screw, for needle guard .................................................................................
Looper ............................................................................................................
Screw .............................................................................................................
Looper Holder .................................................................................................
Looper Adjusting Screw ...........................................................................
Screw .......................................................................................................
Screw .......................................................................................................
Looper Rocker Shaft .......................................................................................
Looper Shaft Collar .........................................................................................
Screw .......................................................................................................
Looper Shaft Sleeve ........................................................................................
Guide Stud ......................................................................................................
Ball Fork ..........................................................................................................
Screw .............................................................................................................
Looper Drive Lever Shaft .................................................................................
Oil Seal Ring ....................................................................................................
Looper Drive Connecting Rod Assembly ........................................................
Ball Joint, upper ........................................................................................
Screw .................................................................................................
Nut, left thread .........................................................................................
Connecting Rod .......................................................................................
Nut, right thread .......................................................................................
Ball Joint, lower ........................................................................................
Screw .................................................................................................
Collar .............................................................................................................
Screw .............................................................................................................
Nut ..................................................................................................................
Looper Drive Lever ..........................................................................................
Nut ..................................................................................................................
Screw .............................................................................................................
Link Pin ............................................................................................................
Retaining Ring ................................................................................................
Screw .............................................................................................................
Looper Drive Crank Stud .................................................................................
Looper Drive Connecting Rod and Ferrule Sub-Assembly ..............................
Screw .......................................................................................................
Washer ...........................................................................................................
Nut, left thread ................................................................................................
1
1
1
1
2
2
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
43
44
LAP FORMER, MISCELLANEOUS CYLINDER COVERS, THROAT PLATE, & CHAIN CUTTING KNIFE
Ref.
No.
Part No.
Description
Amt.
Req.
22798
22562A
22849
36203
C36224A
C36224J
C36224P
C36224Q
22716A
36240
36240J
22KH
36296B
36296A
22801
36251K
36283C
36283B
22585C
35884K
531
40-107
22571A
667D-16
22596
36229A-1
36224H
36224K
36240
36240J
22716A
23420DB
23420DH
22738B
73A
36283J
23423X
36283H
23424Z
22716A
36283G
36283F
36284E
22798
22653E-24
35876U
36284
98A
36283E
36283F
36284E
28.
29.
-
30.
31.
32.
33.
34.
23.
24.
25.
26.
27.
-
-
-
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
17.
18.
19.
20.
21.
22.
11.
12.
13.
14.
15.
16.
8.
9.
10.
5.
6.
7.
3.
4.
4A.
1.
-
2.
-
Throat Plate, .050" (1.27mm) step on right side, Styles36200 UH52 ..................
Throat Plate, .050" (1.27mm) step on right side, Styles 36200 UM60 ..................
Stitch Tongue, marked “D”, for Throat Plate 36224H ..................................
Stitch Tongue, marked “AC”, for Throat Plate 36224K ................................
Screw, stitch tongue .................................................................................
Lap Former, for styles 36200UE52, UE60, UH52, UM60 .......................................
Lap Former, for styles 36200UY52, UY60 ...........................................................
Screw, for lap former .......................................................................................
Screw, for lap former .......................................................................................
Gib, right, for styles 36200UE52, UE60, UH52, UM60, UY52, UY60 .......................
Lap Former Slide Block, for styles 36200UE52, UE60, UH52, UM60, UY52, UY60 ......
Gib, left, for styles 36200UE52, UE60, UH52, UM60, UY52, UY60 .........................
Spring, for lap former slide block, for styles 36200UE52, UE60, UH52, UM60, UY52, UY60..
Screw, for lap former slide block spring, for styles 36200UE52, UE60, UH52, UM60, UY52, UY60
Cylinder Cover, for styles 36200UE52, UE60, UH52, UM60, UY52, UY60 ..........
Gasket, for cylinder cover, all styles ...............................................................
Upper Lint Shield, all styles ..............................................................................
Screw, upper lint shield ...................................................................................
Screw, for joining cylinder to main frame ........................................................
Washer ...........................................................................................................
Gasket ............................................................................................................
Screw, for cylinder cover ................................................................................
Cylinder Cover, for all Styles except 36200UH52, UM60 ..................................
Gasket, for cylinder cover ..............................................................................
Upper Lint Shield .............................................................................................
Screw, for upper lint shield ..............................................................................
Screw, for throat plate .....................................................................................
Screw, for edge guide .....................................................................................
Edge Guide, for Styles 36200UA52, UAE52, UAK52, UE52, UE60, UJ60, UJE60 .......
Throat Plate, for Styles 36200UA52, UAE52, UAK52, UE52, UX52 ........................
Throat Plate, for Styles 36200UE60, UJ60, UJE60, UX60 ......................................
Throat Plate, for Style 36200UY52 .....................................................................
Throat Plate, for Style 36200UY60 .....................................................................
Screw, for stitch tongue ............................................................................
Stitch Tongue, marked “D”, for Throat Plates C36224A, C36224P .......................
Stitch Tongue, marked “AC”, for Throat Plates C36224J, C36224Q ........
Screw, for chain cutting knife .........................................................................
Guard, for chain cutting knife .........................................................................
Chain Cutting Knife .........................................................................................
Screw, for chain cutting knife .........................................................................
Dowel Pin ........................................................................................................
Cylinder Hinged Spring Support Stud ..............................................................
Spring .............................................................................................................
Screw, spring ..................................................................................................
Lower Lint Shield .............................................................................................
Screw ..............................................................................................................
Washer ...........................................................................................................
Plug Screw ......................................................................................................
Dowel Pin ........................................................................................................
Screw, for feed bar eccentric stud ..................................................................
Cylinder Alignment Eccentric Pin ...................................................................
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
3
1
8
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
45
46
Ref.
No.
Part No.
36286
36286B
87A
29478CZ
36237E
660-220
36238F
60078Z
36237H
36238
36237J
36237K
538
36283K
35883G
36237L
35884R
36284C
J87J
36249A
660-1115
22539AL
22560A
531
36284F
36293G
661-150
999-196
22596
36282
22766
35850F
36256B
22849
22894W
22791E
660-1117
24.
25.
26.
27.
28.
29.
30.
31.
16.
17.
18.
19.
20.
21.
22.
23.
32.
33.
34.
35.
36.
37.
8.
9.
10.
11.
12.
13.
14.
15.
4.
5.
6.
7.
1.
2.
3.
CYLINDER BUSHINGS, DIFFERENTIAL FEED CONTROL ASSEMBLY & MISCELLANEOUS
CYLINDER COVERS
Description
Amt.
Req.
Gasket, for front cylinder cover and oil gauge ...............................................
Cylinder Cover and Oil Gauge, front ..............................................................
Screw, for front cylinder cover and oil gauge .................................................
Bushing, for looper shaft, front ........................................................................
“O” Ring ..........................................................................................................
Plug Screw ......................................................................................................
Screw, for guide stud ......................................................................................
Screw .............................................................................................................
Gasket, for bottom cover ................................................................................
Screen, for bottom cover ................................................................................
Rubber “O” Ring, for screen ............................................................................
Oil Drain Plug Screw ........................................................................................
Screw, for bottom cover .................................................................................
Bottom Cover .................................................................................................
Screw, for cylinder side cover ........................................................................
Cylinder Side Cover ........................................................................................
Gasket, for cylinder side cover .......................................................................
Screw, for differential feed control assembly .................................................
Differential Feed Control Assembly, complete ...............................................
Adjusting Lever ........................................................................................
Oil Seal Ring .............................................................................................
Gasket .....................................................................................................
Nut ...........................................................................................................
Stop Screw ...............................................................................................
Adjusting Plate .........................................................................................
Spring Washer ..........................................................................................
Operating Lever .......................................................................................
Screw .......................................................................................................
Cylinder Hinged Cover ...................................................................................
Pin ..................................................................................................................
Bushing, for feed bar eccentric stud ...............................................................
Bushing, for looper shaft, rear .........................................................................
Looper Thread Guide Wire ..............................................................................
Screw, for looper thread guide wire ................................................................
Screw, for cylinder hinged spring support stud ...............................................
Screw Pin ........................................................................................................
Oil Seal ...........................................................................................................
1
1
1
1
2
1
2
1
1
2
1
1
3
1
1
1
1
1
1
1
1
2
1
4
1
4
1
1
2
1
1
1
1
1
1
1
4
47
48
PRESSER FEET
Ref.
No.
Part No.
150
36250
36250B
36250G
36250J
22738G
36232BA
36231BA
36230D
36230J
22565A
36230C
36230G
94
36251FA
22562A
36230U
94
36251H
22738P
36251J
36251K
36251L
36251G
36220B
22731
36279D
36279H
36220A
36220K
36220L
22731
36279D
36279C
36251E
36251W
22565A
150
36250
36250B
36250G
36250J
22738G
36232AY
36231AY
36230D
36230J
36230P
22565A
36230C
36251F
*33.
* -
* -
34.
#35.
#36.
37.
38.
39.
40.
41.
42.
25.
26.
27.
28.
29.
30.
31.
32.
-
18.
19.
20.
21.
22.
23.
24.
*9.
* -
* -
10.
#11.
#12.
13.
14.
-
15.
16.
17.
4.
5.
-
6.
7.
8.
1.
-
-
2.
3.
Description
Amt.
Req.
Presser Foot, complete, for Styles 36200UA52, UAE52 .....................................
Presser Foot, complete, for Styles 36200UJ60, UJE60 .......................................
Presser Foot, complete, for Style 36200UAK52 ................................................
Screw, for chip guard ...............................................................................
Spring, for chip guard ...............................................................................
Chip Guard ..............................................................................................
Cover Thread Carrier, for 36220 A, L presser foot ......................................
Cover Thread Carrier, for 36220 K presser foot ..........................................
Screw, cover thread carrier .....................................................................
Screw, for stationary knife clamp .............................................................
Stationary Knife ........................................................................................
Stationary Knife Clamp, .213" (5.41mm) ID Mark"A" .................................
Stationary Knife Clamp, .222" (5.64mm) ID Mark "B" .................................
Stationary Knife Clamp, .226" (5.74mm) ID Mark "J" ..................................
Screw, for presser foot shoe ......................................................................
Presser Foot Shoe, right, for 36220 A, K, L presser foot ................................
Presser Foot Shoe, left, for 36220 A, K, L presser foot ..................................
Shoe Holding Wire ....................................................................................
Yielding Section, for 36220 A, K presser foot .............................................
Yielding Section, for 36220 L presser foot ..................................................
Screw, for yielding section .......................................................................
Spring, for yielding section .......................................................................
Cover Thread Hook, for 36220 A, L presser foot .........................................
Cover Thread Hook, for 36220 K presser foot .............................................
Screw, for cross thread hook ..............................................................
Presser Foot Base, for 36220 A, K, L presser foot .........................................
Screw, for presser foot base .....................................................................
Cover Thread Hook Driving Lever and Shaft ..............................................
Screw .......................................................................................................
Link, for ref. no. 21, 25 and 26 ....................................................................
Link Pin .....................................................................................................
Cover Thread Carrier and Hook Driving Segment .....................................
Cover Thread Carrier Driving Lever and Shaft ...........................................
Presser Foot, complete, for Styles 36200UX52, UX60 .......................................
Screw, for chip guard ...............................................................................
Spring, for chip guard ...............................................................................
Chip Guard ..............................................................................................
Screw, for stationary knife clamp .............................................................
Stationary Knife ........................................................................................
Stationary Knife Clamp, .213" (5.41mm) ID Mark"A" .................................
Stationary Knife Clamp, .222" (5.64mm) ID Mark "B" .................................
Stationary Knife Clamp, .226" (5.74mm) ID Mark "J" ..................................
Screw, for presser foot shoe ......................................................................
Presser Foot Shoe, right, for 36220 B presser foot .......................................
Presser Foot Shoe, left, for 36220 B presser foot .........................................
Shoe Holding Wire ....................................................................................
Yielding Section .......................................................................................
Screw, for yielding section .......................................................................
Spring, for yielding section .......................................................................
Presser Foot Base, for 36220 B presser foot ................................................
Screw, for presser foot base ...............................................................
* When replacing the stationary knife clamp, order the clamp that has the same I. D. mark as the one being replaced.
#See page 50-51 for other presser foot shoes available.
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
49
50
PRESSER FEET
Ref.
No.
Part No.
Description
Amt.
Req.
36250J
36250
150
36230D
36230R
22716A
36230C
36230P
22565A
36251F
36251FA
22562A
36230S
36230V
36230M
94
36220E
36220H
36220M
36220W
36279D
36279C
22731
22738G
36232AM
36232AP
36232AW
36231AM
36231AP
36231AW
36250B
36250G
36251H
22738P
36251J
36251K
36251L
36251G
36251E
36251W
22565A
16.
17.
-
18.
19.
-
-
20.
* -
9.
10.
11.
12.
13.
14.
15.
21.
22.
23.
24.
25.
26.
27.
-
28.
#6.
# -
# -
#7.
# -
# -
*8.
* -
2.
3.
4.
5.
1.
-
-
-
Presser Foot, complete, for Style 36200UAE52, UE52 ........................................
Presser Foot, complete, for Style 36200UH52 ...................................................
Presser Foot, complete, for Style 36200UM60 ...................................................
Presser Foot, complete, for Style 36200UE60, UJE60 .........................................
Spring, for chip guard ...............................................................................
Chip Guard ...............................................................................................
Screw, for chip guard ................................................................................
Screw, for presser foot shoe ......................................................................
Presser Foot Shoe, right, for Style 36220 H presser foot ..............................
Presser Foot Shoe, right, for Style 36220 M presser foot ..............................
Presser Foot Shoe, right, for Style 36220 E, 36220 W presser foot .................
Presser Foot Shoe, left, for Style 36220 H presser foot .................................
Presser Foot Shoe, left, for Style 36220 M presser foot ................................
Presser Foot Shoe, left, for Style 36220E, 36220 W presser foot ...................
Stationary Knife Clamp, .213" (5.41mm) ID Mark"A" .................................
Stationary Knife Clamp, .222" (5.64mm) ID Mark "B" .................................
Stationary Knife Clamp, .226" (5.74mm) ID Mark "J" ..................................
Stationary Knife ........................................................................................
Screw, for stationary knife clamp ..............................................................
Shoe Holding Wire .....................................................................................
Cloth Guide Plate ......................................................................................
Screw, for cloth guide plate ......................................................................
Spring, for yielding section .......................................................................
Yielding Section ........................................................................................
Screw, for yielding section ........................................................................
Cover Thread Hook, for 36220H and 36220E presser foot ...........................
Cover Thread Hook, for 36220M, 36220 W presser foot ..............................
Screw, for cross thread hook ..............................................................
Presser Foot Base, for 36220 H presser foot ................................................
Presser Foot Base, for 36220 M presser foot ................................................
Presser Foot Base, for 36220 E, 36220 W presser foot ..................................
Screw, for presser foot base ................................................................
Cover Thread Hook Driving Lever and Shaft ..............................................
Screw ........................................................................................................
Link, for ref. no. 21, 25 and 26 .....................................................................
Link Pin ......................................................................................................
Cover Thread Carrier and Hook Driving Segment .....................................
Cover Thread Carrier Driving Lever and Shaft ...........................................
Cover Thread Carrier, for 36220H and 36220E presser foot ........................
Cover Thread Carrier, for 36220M, 36220 W presser foot ............................
Screw, for cover thread carrier .................................................................
1
2
1
1
1
1
1
1
1
1
1
2
4
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
* When replacing the stationary knife clamp, order the clamp that has the same I. D. mark as the one being replaced.
#See page 50-51 for other presser foot shoes available.
51
52
PRESSER FOOT
Ref.
No.
Part No.
Description
Amt.
Req.
36230AP
36230AH
36251E
36251W
22565A
150
22731
36279D
36279C
36250K
36250M
36250L
36250
22738G
36232BD
36231BD
36230D
36230AQ
36230AJ
36230AL
36220X
36220Y
22-331
36251K
22738P
36251G
36251J
36251L
36251H
36251F
36251FA
22562A
36230AN
94
22716A
21.
22.
-
-
23.
24.
#25.
#26.
14.
15.
16.
-
17.
18.
19.
20.
27.
28.
29.
30.
10.
11.
12.
13.
7.
8.
9.
-
3.
4.
5.
6.
1.
-
2.
Presser Foot, complete, for Style 36200UY52 ...................................................
Presser Foot, complete, for Style 36200UY60 ...................................................
Pin .............................................................................................................
Link Pin, for 5, 6 and 8 .................................................................................
Screw ........................................................................................................
Cross Thread Lever ....................................................................................
Driving Lever Link ......................................................................................
Driving Segment .......................................................................................
Cross Thread Hook Lever ...........................................................................
Cross Thread Hook, For 36200UY52 ...........................................................
Cross Thread Hook, For 36200UY60 ...........................................................
Screw .................................................................................................
Presser Foot ...............................................................................................
Screw .................................................................................................
Screw ........................................................................................................
Plate, Right ................................................................................................
Plate, Left ..................................................................................................
Cover Thread Carrier, For 36200UY52 ........................................................
Cover Thread Carrier, For 36200UY60 ........................................................
Screw ........................................................................................................
Screw ........................................................................................................
Screw ........................................................................................................
Spring, Chip Guard ...................................................................................
Chip Guard ...............................................................................................
Stationary Knife Clamp, .213"(5.14mm) ID Mark"D" ..................................
Stationary Knife Clamp, .222"(5.64mm) ID Mark"F" ...................................
Stationary Knife Clamp, .226"(5.74mm) ID Mark"E" ...................................
Stationary Knife ........................................................................................
Screw ........................................................................................................
Presser Foot Shoe, Right ............................................................................
Presser Foot Shoe, Left ...............................................................................
Shoe Holding Wire .....................................................................................
Cloth Guide Block .....................................................................................
Spring, Yielding Section ............................................................................
Yielding Section ........................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
5
1
1
1
1
1
1
1
2
4
4
1
1
1
#See page 50-51 for other presser foot shoes available.
53
PRESSER FOOT SHOE CHART
S T A N D A R D P R E S S E R F E E T
3
4
5
1
2
8
9
6
7
1 0
1 1
1 2
3 6 2 2 0
3 6 2 2 0 A
3 6 2 2 0 B
3 6 2 2 0 E
3 6 2 2 0 H
3 6 2 2 0 J
3 6 2 2 0 K
3 6 2 2 0 L
3 6 2 2 0 M
3 6 2 2 0 W
3 6 2 2 0 X
3 6 2 2 0 Y
SELECTING THE PROPER PRESSER FOOT SHOES
THICKNESS OF SHOES
.014 THICK Used when sewing lightweight material, when light presser foot pressure is essential.
.020 THICK Used when sewing medium to heavyweight material, requiring more foot pressure.
WIDTH OF SHOES
NARROW SHOES Used for medium to heavier material.
WIDE SHOES Used for light weight material.
LENGTH OF SHOE TOE
SHORT TOE Adapts easily to a variety of operations and material.
EXTENDED TOE Gives more feeding surface to the front of the presser foot, and may allow the operator to start the seam without raising the presser foot.
LONG SHOE SHORT SHOE
3 6 2 3 1 B A
3 6 2 3 2 B A
3 6 2 3 1 B B
3 6 2 3 2 B B
3 6 2 3 2 B D
3 6 2 3 2 B D
3 6 2 3 1 A W
3 6 2 3 2 A W
3 6 2 3 1 A Y
3 6 2 3 2 A Y
3 6 2 3 1 A Z
3 6 2 3 2 A Z
3 6 2 3 1 A J
3 6 2 3 2 A J
3 6 2 3 1 A K
3 6 2 3 2 A K
3 6 2 3 1 A L
3 6 2 3 2 A L
3 6 2 3 1 A M
3 6 2 3 2 A M
3 6 2 3 1 A P
3 6 2 3 2 A P
P R E S S E R
F O O T S H O E
3 6 2 3 1 A D
3 6 2 3 2 A D
R I G H T
O
3 6 2 3 1 A E
3 6 2 3 2 A E O
3 6 2 3 1 A F
3 6 2 3 2 A F
3 6 2 3 1 A G
3 6 2 3 2 A G
3 6 2 3 1 A H
3 6 2 3 2 A H
O
O
O
O
O
O
O
O
O
O
O
O
O
L E F T
O
M A T E R I A L T H I C K N E S S
.
0 1 4 .
0 2 0
O
O
O
O O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O O
O
54
PRESSER FOOT SHOE CHART
O
O
O
O
O
O
S H O R T
T O E
E X T E N D E D
T O E
S H O E W I D T H
S T A N
P R E S
D A
S
R
E R
D O N
F O O T
O
O
1
3
1
/
/
8
3 2
N O N E
C A N A L S O B E
U S E D O N
1 * 2 * 3 * 6 * 7 * 8
F U R N I S H E D
O N M A C H .
S T Y L E
S A M E A S
N O N E
O
O
1 3 /
3
3
/ 8
2
(
( 1
8 .
0 .
3 m
8 m m ) m )
N O N E 2 * 3 * 7 * 8 N O N E
3
3
6
6
2
2
3
3
1
2
B
B
B
B
O
O
1 3 /
3
3
/ 8
2
(
( 1
9 .
0 .
3 m
5 m m ) m )
N O N E 1 * 2 * 3 * 6 * 7 * 8 N O N E
O
O
1 3 /
3
3
/ 8
2
(
( 1
9 .
0 .
3 m
5 m m ) m )
N O N E 1 * 2 * 3 * 6 * 7 * 8 N O N E
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
1 1 / 3 2 ( 8 .
7 m m )
1 1 / 3 2 ( 8 .
7 m m )
1 1 / 3 2 ( 8 .
7 m m )
1 1 / 3 2 ( 8 .
7 m m )
1 / 2 ( 1 2 .
7 m m )
9 / 3 2 ( 7 .
1 m m )
1 3 / 3 2 ( 1 0 .
3 m m )
3 / 8 ( 9 .
5 m m )
N
N
N
N
O
O
O
O
N
N
N
N
E
E
E
E
1 * 2
1
1
*
*
* 3 * 6
2
3
5
*
*
*
6
6
9
*
* 7
* 7
8
* 8
* 8
N
N
N
N
O
O
O
O
N
N
N
N
E
E
E
E
1 / 2 ( 1 2 .
7 m m )
5 / 1 6 ( 7 .
9 m m )
1 / 2 ( 1 2 .
7 m m )
9 / 3 2 ( 7 .
1 m m )
1 3 / 3 2 ( 1 0 .
3 m m )
3 / 8 ( 9 .
5 m m )
1 3 / 3 2 ( 1 0 .
3 m m )
3 / 8 ( 9 .
5 m m )
3
3
3
3 6
6 2
2 2
2
0
0 J
1 * 2 * 6 * 7 * 8
3
3
6 2 0
6 2 0
0 U H 5
0 U M
2
6 0
1
9
/ 2
/ 3 2
( 1 2
(
.
7
7 .
m
1 m m ) m )
3
3
6 2 2
6 2 2
0 E
0 W
1 1 / 3 2 ( 8 .
7 m m )
1 1 / 3 2 ( 8 .
7 m m )
3 6 2 2 0 A , 3 6 2 2 0 K ,
3 6 2 2 0 L
1 1 / 3 2 ( 8 .
7 m m )
1 1 / 3 2 ( 8 .
7 m m )
N O N E 1
4 * 5 * 9
1 * 2 * 3 * 6 * 7
* 2 * 3 * 6 * 7 * 8
3 6 2 0 0 U A E 5 2
3 6 2 0 0 U E 5 2
3 6 2 0 0 U E 6 0
3 6 2 0 0 U J E 6 0
3 6 2 3 1 A K
3 6 2 3 2 A K
3
3
6
3
6 2
2 0
6 2
0
0
0
0
U
0 U
U
A
J
5
A K
6
2
5 2
0
3
3
6
6
2
2
3
3
1
2
A
A
H
H
3 6 2 0 0 U A K 5 2
3 6 2 3 1 A J
3 6 2 3 2 A J
3
6
6
6
2
2
2
2
2
2
0
0
0
H
M
B
4
4
2 *
*
*
9 *
5 *
3 *
1 0
1 0
7 * 8
3 6 2 0 0 U X 5 2
3 6 2 0 0 U X 6 0
3 6 2 3 1 A L
3 6 2 3 2 A L
N O N E
3 6 2 3 1 A E
3 6 2 3 2 A E
3 6 2 3 1 A Y
3 6 2 3 2 A Y
3 6 2 3 1 A Z
3 6 2 3 2 A Z
3 6 2 3 1 A W
3 6 2 3 2 A W
3 6 2 3 1 B A
3 6 2 3 2 B A
3 5 / 6 4 ( 1 4 .
1 m m )
1 / 4 ( 6 .
3 5 m m )
3
3
6
6
2
2
2
2
0
0
X
Y
3
3
6
6
2
2
0
0
0
0
U Y
U Y
5 2
6 0
55
56
THREAD STAND
Ref.
No.
Part No.
Description
Amt.
Req.
1.
2.
-
3.
-
21101-S-7
21233AJ
21233KS
22651CD-5
22651CD-5
Thread Stand, complete .................................................................................
Bracket Connection, marked “AJ”, for Style 36200UAK52 ...............................
Bracket Connection, marked “KS”, for all other Styles ....................................
Screw, for bracket connection (21233AJ) ................................................
Screw, for bracket connection (21233KS) ................................................
1
4
1
1
2
57
58
MISCELLANEOUS GAUGES & TAPE REEL PARTS
Ref.
No.
Part No.
Description
Amt.
Req.
1347A
TT85
21227BV
21227CV
23279D
753
188D
51292F-8
21178
88
161
21114W
258A
21171Z
22729A
21171AA
21227CN
21227CM
21227CS
21388AZ
21227BU
21227DS
21225F-3/16
21388Y
21227CG
21227CK
21227CJ
22738
22703A
21227CH
14087
23401P-7/16
357
28
36279E
22777B
36279B
36279A
21227AR
39899A
*23.
*24.
*25.
*26.
*27.
*28.
*29.
*30.
15.
16.
17.
18.
*19.
*20.
*21.
*22.
*31.
*32.
*33.
*34.
*35.
*36.
*37.
38.
39.
7.
8.
9.
10.
11.
12.
13.
14.
4.
5.
-
6.
1.
2.
3.
Looper Travel Gauge, complete .....................................................................
Looper Travel Gauge Pointer ....................................................................
Looper Travel Gauge Plate .......................................................................
Wrench, for driving link stud ............................................................................
Needle Height Gauge, for all Styles except 36200UJ60, UM60, UY60 ...............
Needle Height Gauge, for Styles 36200UJ60, UM60, UY60 ................................
Looper Gauge .................................................................................................
Spanner Wrench .............................................................................................
Synchronizing Gauge, for looper and needle timing, complete .....................
Synchronizing Gauge Rod ........................................................................
Looper Clamp and Height Gauge .............................................................
Screw .................................................................................................
Screw .................................................................................................
Needle Setting Block ................................................................................
Thumbscrew .......................................................................................
Nut ......................................................................................................
Wrench, for 3/16" square nut on screw ............................................................
Looper Avoid Gauge .......................................................................................
Cover Thread Hook Gauge .............................................................................
Folder Threader ...............................................................................................
Adjustable Axle Cone .....................................................................................
Screw, for adjustable axle cone ......................................................................
Spring, for tape holder disc .............................................................................
Tape Holder Disc .............................................................................................
Screw, for collar ..............................................................................................
Collar ..............................................................................................................
Tape Reel Axle ................................................................................................
Nut, for tape reel axle ......................................................................................
Tape Reel Frame ..............................................................................................
Screw, for tape reel frame ...............................................................................
Tape Guide .....................................................................................................
Tape Folder .....................................................................................................
Screw, for tape folder ......................................................................................
Screw, for tape guide ......................................................................................
Frame Chip Guard ...........................................................................................
Screw, for Frame Chip Guard ..........................................................................
Spring, for Frame Chip Guard ..........................................................................
Washer, for Frame Chip Guard ........................................................................
Torque Rod, for Needle Head ..........................................................................
Threading Wire ................................................................................................
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
*Indicates tape holder parts for Styles 36200UX52, UX60
59
60
THREAD LUBRICATOR
Ref.
No.
Part No.
Description
Amt.
Req.
9.
10.
-
5.
6.
7.
8.
1.
2.
3.
4.
29480AZY
35893J
666-339
22826
660-342
660-219AX
50358M
8372A
35874W
35893K
28604W
Needle Thread Lubricator Complete ..............................................................
Reservoir Cover ........................................................................................
Reservoir Wick ..........................................................................................
Screw .......................................................................................................
Washer .....................................................................................................
Pin ............................................................................................................
Eyelet .......................................................................................................
Washer .....................................................................................................
Spacer ......................................................................................................
Reservoir ..................................................................................................
Bottle of Silicone (not shown) ....................................................................
8
2
2
1
1
2
1
1
2
1
1
61
Part No.
Page No.
Part No.
109 ...................
31
1096 .................
27
1096B .........
41 , 43
11550209 ..........
27
12538 ...............
35
12865 ...............
43
1 2 9 3 4 A . . . . .
23 , 4 1
1347A ...............
59
14087 ...............
59
150 .....
49 , 51 , 53
1 5 0 3 7 A . . . . . . . . . . .
43
161 .................
59
1 8 . . . . . . . . . . .
3 7 , 3 9
1 8 . . . . . . . . . . .
4 1 , 4 3
1 8 8 D . . . . . . . . . . . . .
5 9
21101-S-7 ........
57
2 1 1 1 4 W . . . . . . . . .
5 9
211 71A A . . . . . . . . .
59
2 1 1 7 1 Z . . . . . . . . . . .
59
2 1 1 7 8 . . . . . . . . . . . . .
59
21225F-3/16 .....
59
21227AR ...........
59
21227BU ...........
59
21227BV ...........
59
21227CG ...........
59
21227CH ...........
59
21227CJ ...........
59
21227CK ...........
59
21227CM ...........
59
21227CN ...........
59
21227CS ...........
59
21227CV ...........
59
21227DS ...........
59
21233AJ ...........
57
21233KS ...........
57
21388AZ ...........
59
21388Y .............
59
21756G .............
27
22-331 ............
53
22504C ...........
39
2 2 5 1 3 . . . . . . . . . . . . .
33
2 2 5 1 6 A . . . . . . . . . . .
23
2 2 5 1 7 . . . . . . . . . . . . .
31
2 2 5 1 9 . . . . . . . . . . . . .
31
22519F ............
27
2 2 5 2 4 . . . . . . .
33 , 3 5
2 2 5 2 8 . . . . . . . . . . . . .
37
225 39AA . . . . . . . . .
23
2 2 5 3 9 A L . . . . . . . . .
4 7
22539M ...........
23
2 2 5 3 9 T . . . . . . . . . . .
25
22560A ......
35 , 47
22562A ......
29 , 45
22562A ......
49 , 51
22562A ............
53
2 2 5 6 4 . . . . . . . . . . . . .
29
2 2 5 6 4 B . . . . .
23 , 2 5
22564D ...........
43
22565A ......
27 , 49
22565A .....
51 , 53
22569B ...........
23
22569D ...........
25
22569G ...........
41
22571A ...........
45
22571B ...........
27
22572B ...........
43
22574 .............
29
22578H ...........
37
22580 .............
27
22585 .............
41
22585A ...........
27
22585A .....
31 , 43
22585B ...........
35
22585C .....
31 , 35
22585C ...........
45
22587B ...........
29
22587E .....
27 , 37
22587E ...........
39
22587H ...........
37
22596 .......
45 , 47
22596B ...........
29
22651CD-5 ......
57
22652A-6 ........
43
22653B-8 ........
35
22653E-24 .......
45
22703A ...........
59
22711 .............
23
22716A .....
45 , 51
22716A ...........
53
22729A ...........
59
22729C .....
37 , 39
22729C .....
41 , 43
22729M ...........
41
22731 .....
49 , 51 , 53
22733B ...........
25
22733G ...........
39
22738 .............
59
22738B ...........
45
22738C ...........
33
22738G .....
49 , 51
22738G ...........
53
22738H ...........
35
22738P .....
49 , 51
22738P ...........
53
22747 .......
37 , 43
22758E ...........
35
22759A ...........
23
22766 ........
29 , 47
22767A ...........
41
22768B ...........
25
22777B .....
33 , 59
22784F ...........
31
22791D ...........
25
22791E ...........
47
22795B ...........
43
22797 .............
29
22798 .............
45
22799B ...........
25
22799N ...........
41
22801 .......
27 , 45
22826 .............
61
2 2 8 2 9 . . . . . . . . . . . .
25
2 2 8 3 9 . . . . . . . . . . .
2 3
22839D ..........
31
22845M ...........
37
22849 .......
45 , 47
22881A ...........
33
22894AM .........
27
22894AM .........
29
22894BK .........
31
22894E ...........
29
22894J .....
27 , 31
22894K ...........
27
22894W ..........
27
22894W .....
29 , 37
22894W .....
39 , 47
22894X ............
41
22KH ..........
23 , 45
23279D .............
59
23401P-7/16 .....
59
23420DB ..........
45
23420DH ..........
45
23423X .............
45
23424Z .............
45
2 5 5 . . . . . . . . . . . . . . .
3 1
2 5 8 . . . . . . . . . . . . .
3 9
2 5 8 A . . . . . . .
3 1 , 4 3
2 5 8 A . . . . . . . . . . . .
5 9
2 6 9 . . . . . . . .
3 7 , 3 9
2 6 9 . . . . . . . .
4 1 , 4 3
2 8 . . . . . . . . .
3 3 , 5 9
28604W ...........
61
28A . . . . . . . . . . . . . . .
3 3
2 8 C . . . . . . . . .
25 , 3 5
29101J ......
27 , 39
29103T ......
27 , 37
29105BH .........
25
29472AC .........
27
29472Y ...........
27
29476XC .........
23
29476YN .........
35
29476YP .........
35
29478CS .........
37
29478CT .........
39
29478CU .........
43
29478CZ .........
47
29480AZY .......
61
3 1 8 . . . . . . . . . . . . . . .
3 5
3 3 1 7 4 B . . . . . . . . .
3 7
3 5 7 . . . . . . . . . . . . . . .
5 9
35751G ...........
43
35761D ...........
25
35763F ...........
29
35763G ...........
29
35766B ...........
39
35767 .............
33
35781D ...........
25
NUMERICAL INDEX OF PARTS
Page No.
Part No.
Page No.
Part No.
Page No.
Part No.
Page No.
36205J ...........
37
36205N ...........
37
36208A ...........
43
36210 .............
43
36218 .............
35
36218J ...........
35
36220A ...........
49
36220B ...........
49
36220E ...........
51
36220H ...........
51
36220K ...........
49
36220L ...........
49
36220M ............
51
36220W ...........
51
36220X ............
53
36220Y ............
53
36221D ............
29
36221K ............
29
36222A ............
29
36222C ............
27
36223 .............
27
3 6 2 2 3 A . . . . . . . . .
2 7
3 6 2 2 4 H . . . . . . . .
4 5
3 6 2 2 4 K . . . . . . . .
4 5
3 6 2 2 5 . . . . . . . . . .
3 7
36225A ...........
37
36226A ...........
37
36226B ...........
37
36226H ...........
37
36226J ...........
37
36226K ...........
37
36229A-1 ........
45
36229B ...........
33
36229F ...........
33
36230AH .........
53
36230AJ .........
53
36230AL .........
53
36230AN .........
53
36230AP .........
53
36230AQ .........
53
36230C .....
49 , 51
36230D ...........
49
36230D .....
51 , 53
36230G .............
49
36230J .............
49
36230M .............
51
36230P ......
49 , 51
36230R ...........
51
36230S ...........
51
36230U ...........
49
36230V ...........
51
36231AM .........
51
36231AP .........
51
36231AW .........
51
36231AY .........
49
36231BA .........
49
36231BD .........
53
36232AM .........
51
36232AP .........
51
35792 .............
31
35792T ...........
31
35815C ...........
29
35817E ...........
33
35836C ...........
39
35842J ...........
39
35846 .............
39
35846B ...........
39
35847X ...........
29
35850F ...........
47
35851L ...........
43
35851P ...........
39
35851S ...........
39
35859D ...........
33
35859J ...........
33
35860D ...........
25
35862A ...........
29
35866 .............
39
35866A ...........
25
35866B ...........
25
35874W ...........
61
35876U ...........
45
35880M ...........
31
35883AL .........
25
35883G ...........
47
35884K ...........
45
35884R ...........
47
35887AE .........
23
35887AF .........
25
35887AG .........
23
35887M ...........
23
35887R ...........
23
35887X ...........
23
35887Z ...........
25
35888N ...........
23
35888T ...........
23
35889H ...........
23
35890E ...........
25
35890P ...........
23
35893G ...........
23
35893H ...........
23
35893J ...........
61
35893K ...........
61
35894J ...........
27
35894L ...........
27
35895X ...........
27
35895Y .....
27 , 29
35896D ...........
35
35897BU ........
27
35897BV ........
27
35897BW .......
27
35897BY ........
29
35897CK ........
35
36203 .............
45
36204 .............
23
36204A ...........
23
36205A ...........
37
36205B ...........
37
36205H ...........
37
62
Part No.
Page No.
Part No.
36232AW .........
51
36232AY .........
49
36232BA .........
49
36232BD .........
53
36234C ...........
37
36234E ...........
37
36234F ...........
37
36234G ...........
37
36234M ...........
37
36236 .............
39
36236A ...........
39
36236B ...........
39
36236C ...........
39
36236E ...........
37
36236F ...........
37
36236G ...........
37
36236H .....
37 , 39
36236J ...........
39
36236K ...........
39
36237 .............
39
36237A ...........
39
36237E ...........
47
36237H ...........
47
36237J ...........
47
36237K ...........
47
36237L ...........
47
36237M ...........
35
36238 .............
47
36238F ...........
47
36240 .............
45
36240J ...........
45
36244 .............
37
36244A ...........
37
36245B ...........
43
36248 .............
43
36249 .............
43
36249A ...........
47
36249B ...........
43
36250 ........
49 , 51
36250 .............
53
36250B .....
49 , 51
36250G .....
49 , 51
36250J .....
49 , 51
36250K ...........
53
36250L ...........
53
36250M ...........
53
36251B ...........
41
36251C ...........
41
36251D ...........
33
36251E ...........
49
36251E .....
51 , 53
36251F ...........
49
36251F .....
51 , 53
36251FA ..........
49
36251FA .....
51 , 53
36251G ...........
49
36251G .....
51 , 53
36251H ...........
49
36251H .....
51 , 53
NUMERICAL INDEX OF PARTS
Page No.
Part No.
Page No.
Part No.
36279C .....
51 , 53
36279D ...........
49
36279D .....
51 , 53
36279E ...........
59
36279H ...........
49
36279L ...........
33
36279M ...........
33
36279N ...........
33
36280A ...........
31
36280C ...........
31
36280D ...........
31
3 6 2 8 0 J . . . . . . . . . . .
33
36280N ...........
31
36280S ...........
31
36280T ...........
31
36280U ...........
31
36280V ...........
31
36280W ...........
31
36282 .............
47
36283B ...........
45
36283C ...........
45
36283E ...........
45
36283F ...........
45
36283G ...........
45
36283H ...........
45
3 6 2 8 3 J . . . . . . . . . . .
45
36283K ...........
47
36283M ...........
35
36283P ...........
35
36283R ...........
31
36283S ...........
31
36283T ...........
31
36283U ...........
31
36284 .............
45
36284C ...........
47
36284E ...........
45
36284F ...........
47
36286 .............
47
36286B ...........
47
36289 .............
33
36289A ...........
35
36289B ...........
33
36289H ...........
33
3 6 2 8 9 J . . . . . . . . . . .
35
36290A ...........
25
36290B ...........
25
36290D ...........
23
36290E ...........
35
36292K ...........
31
36292M ...........
31
36292N ...........
31
36292Q ...........
31
36293B ...........
23
36293E ...........
23
36293G ...........
47
36293K ...........
27
36293L ...........
27
36293M ...........
27
36294B ...........
35
36251J ...........
49
36251J .....
51 , 53
36251K .....
45 , 49
36251K .....
51 , 53
36251L ...........
49
36251L .....
51 , 53
36251M ...........
29
36251N ...........
29
36251P ...........
41
36251V ...........
41
36251W ...........
49
36251W .....
51 , 53
36253A ...........
43
36253B ...........
43
36253G ...........
43
36256 .............
23
36256A ...........
23
36256B ...........
47
36260A ...........
25
36261 .............
41
36261A ...........
27
36263 .............
29
36264B ...........
33
36264D ...........
29
36264E ...........
33
36264F ...........
33
36266 .............
31
36266A ...........
31
36270B ...........
41
36271 .............
25
36271A ...........
25
36271E ...........
25
36271G ...........
25
36271H ...........
25
36273A ...........
41
36273C ...........
41
36273D ...........
41
36273F ...........
41
36273G ...........
41
36273J ...........
41
36273K ...........
41
36273M ...........
41
36273N ...........
41
36278 .............
33
36278A ...........
33
36278C ...........
43
36278F ...........
35
36278H .....
35 , 41
36278J ...........
41
36278K ...........
33
36278L ...........
35
36278M ...........
35
36278R ...........
35
36278S ...........
33
36278T ...........
35
36278U ...........
35
36279A .....
33 , 59
36279B .....
33 , 59
36279C ...........
49
Page No.
Part No.
Page No.
36294C ...........
33
36296A ...........
45
36296B ...........
45
36296C ...........
35
36297J ...........
27
36297M ...........
27
36298G ...........
31
36298H ...........
31
36G ................
41
39145A ...........
43
39592AK .........
31
39593C ...........
23
39899A ...........
59
4 0 - 1 0 7 . . . . . . . . . . .
4 5
41071G .....
23 , 27
41255B .....
37 , 43
43246 .............
39
4761 .........
41 , 43
50358M ...........
61
5 0 3 9 3 - 1 4 0 . . . . . .
27
51054A ...........
29
51254K ...........
29
51259 .............
33
5 1 2 9 2 F - 2 . . . . . . .
3 1
5 1 2 9 2 F - 4 . . . . . . .
3 1
5 1 2 9 2 F - 5 . . . . . . .
3 1
5 1 2 9 2 F - 8 . . . . . . .
5 9
52336 .............
43
52841H ...........
41
52848B ...........
41
52848C ...........
41
52958C ...........
23
52958F ...........
23
5 3 1 . . . . . . . . .
4 5 , 4 7
53636C ...........
43
5 3 8 . . . . . . . . . . . . . . .
4 7
56354D ...........
29
56390E ...........
23
60078Z ...........
47
604 .................
43
6042A ..............
23
6 0 4 2 A . . . . . .
3 5 , 3 9
605A ...............
41
61321J ...........
29
61321L ...........
29
62238A .....
37 , 39
62271B ...........
25
660-1115 ........
47
660-1117 ........
47
660-1130 ........
35
660-1131 ........
35
660-202 .....
29 , 41
660-206 ...........
25
660-207 .....
27 , 39
660-212 ...........
23
660-215 ...........
43
660-219AX .......
61
660-219D .........
41
660-219P .........
27
6 6 0 - 2 2 0 . . . . .
3 7 , 4 7
6 6 0 - 2 2 1 . . . . . . . . . . .
4 3
6 6 0 - 2 5 4 C . . . . . . . . .
3 1
6 6 0 - 2 6 1 . . . . . . . . . . .
3 3
6 6 0 - 3 4 2 . . . . . . . . . . .
6 1
6 6 0 - 9 3 5 . . . . . . . . . . .
2 3
6 6 1 - 1 5 0 . . . . . . . . . . .
4 7
6 6 4 F - 1 6 . . . . . . . . . . .
3 5
6 6 6 - 3 3 8 . . . . . . . . . . .
2 7
6 6 6 - 3 3 9 . . . . . . . . . . .
6 1
6 6 6 - 3 4 0 A . . . . . . . . .
3 5
6 6 6 - 3 4 1 . . . . . . . . . . .
4 5
6 6 7 D - 1 6 . . . . . . . . . . .
4 5
6 7 1 B 3 . . . . . . . . . . . . .
2 7
7 3 A . . . . . . .
2 3 , 2 5 , 4 5
7 3 C . . . . . . . . . . . . . . .
2 3
7 5 3 . . . . . . . . . . . . .
5 9
7 7 . . . . . . .
2 9 , 3 9 , 4 3
8 3 7 2 A . . . . . . . . .
3 3 , 6 1
8 6 . . . . . . . . . . . . . . .
3 1
8 7 A . . . . . . . . . . . . .
4 7
8 7 U . . . . . . . . . . . . .
3 7
8 8 . . . . . . . . .
4 3 , 5 9
9 0 . . . . . . . . .
2 3 , 2 7
9 3 . . . . . . . . . . . . . . .
2 3
9 3 A . . . . . . . . . . . . .
2 3
9 4 . . . . . . . . .
3 1 , 4 9
9 4 . . . . . . . . .
5 1 , 5 3
9 7 A . . . . . . . .
4 1 , 4 3
9 8 A . . . . . . . . . . . . .
4 5
9 9 3 7 . . . . . . . . . . .
3 5
9 9 9 - 1 9 6 . . . . . . . . .
4 7
B3319704L00 ......
31
B3530555000 ......
23
C 3 6 2 2 4 A . . . . . . . . .
4 5
C 3 6 2 2 4 J . . . . . . . . .
4 5
C 3 6 2 2 4 P . . . . . . . . .
4 5
C 3 6 2 2 4 Q . . . . . . . . .
4 5
C 5 0 0 9 2 S . . . . . . . . .
3 1
C L 2 1 . . . . . . . . .
2 3 , 2 5
C O 6 7 E . . . . . . . . . . . .
2 3
C Q 0 0 0 0 0 0 0 0 . . . . . .
35
C Q 0 0 0 0 0 0 0 0 . . . . . .
37
J 8 7 J . . . . . . . . . . . . .
4 7
L A 5 2 8 . . . . . . . . . . . . .
2 3
PS0200062KH ......
35
SS7090910TP ......
31
SS7110510SP ......
25
SS7110840SP ......
31
T T 8 5 . . . . . . . . . . . . . . . .
5 9
W 5 6 3 9 2 F . . . . . . . . .
3 1
W O 3 . . . . . . . . . . . . . . . .
3 5
WZ0641510KP ......
35
63
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Table of contents
- 2 PREFACE
- 2 TERMS
- 3 IDENTIFICATION OF MACHINES
- 3 TORQUE REQUIREMENTS
- 3 DESCRIPTION OF MACHINES
- 4 STYLE OF MACHINES
- 5 SAFETY RULES
- 6 IDENTIFYING PARTS
- 6 NEEDLES
- 6 APPLICATION
- 7 Threading
- 8 Oiling
- 9 ADJUSTING INSTRUCTIONS
- 9 SETTING THE NEEDLE BAR HEIGHT & ALIGNMENT
- 10 SETTING THE NEEDLE BAR HEIGHT & ALIGNMENT (CONT)
- 10 ALIGNING THE CYLINDER
- 10 SETTING THE LOOPER TRAVEL
- 11 INSTRUCTIONS FOR USING SYNCHRONIZING GAUGE 21277CG
- 11 SETTING THE LOOPER TRAVEL
- 11 TIMING THE NEEDLES TO THE LOOPER
- 12 TIMING THE NEEDLES TO THE LOOPER (CONT.)
- 13 LOOPER ADJUSTMENTS
- 14 LOOPER ADJUSTMENTS (CONT.)
- 14 SETTING THE FRONT NEEDLE GUARD
- 14 SETTING THE FEED DOGS
- 15 SETTING THE REAR NEEDLE GUARD
- 15 SETTING THE STITCH LENGTH
- 15 DIFFERENTIAL FEED CONTROL
- 15 SETTING THE PRESSER FOOT
- 16 SETTING THE PRESSER FOOT (CONT.)
- 17 SETTING THE KNIFE DRIVE LEVER
- 18 SETTING THE KNIFE DRIVE LEVER (CONT.)
- 18 SETTING THE TRIMMING KNIVES FOR BUTT SEAMING (STYLES 36200UA52, UAE52, UAK52, UJ60, UJE60, UX52, UX60)
- 18 SETTING THE TRIMMING KNIVES FOR LAP SEAMING (STYLES 36200UH52, UAE52, UE52, UE60, UJE60, UM60, UY52, UY60)
- 18 SETTING THE TRIMMING KNIVES (ALL STYLES )
- 19 SETTING THE TRIMMING KNIVES (ALL STYLES ) (CONT.)
- 19 NEEDLE THREAD ADJUSTMENTS
- 20 LOOPER THREAD ADJUSTMENT
- 20 COVER THREAD ADJUSTMENT
- 20 TENSION RELEASE
- 21 HUNG FOOT ADJUSTMENT
- 21 SETTING THE LAP FORMER (STYLES 36200UAE52, UE52, UE60, UH52, UJE60, UM60, UY52, UY60)
- 21 LAP SEAMING
- 23 OIL SIGHT GAUGES, TOP COVERS & MISCELLANEOUS TAKEUP & EYELET PARTS
- 25 MAIN FRAME, BUSHINGS & MISCELLANEOUS EYELET & COVER PARTS
- 27 MAIN SHAFT & MISCELLANEOUS OILING
- 29 CRANKSHAFT & NEEDLE LEVER PARTS
- 31 TENSION PARTS
- 33 DETACHABLE HEAD, HEAD COVERS, NEEDLE BAR & NEEDLE BAR HEAD
- 35 DETACHABLE HEAD, HEAD COVERS, NEEDLE BAR & NEEDLE BAR HEAD (CONT.)
- 37 DIFFERENTIAL & MAIN FEED BARS, FEED DOGS & FEED LIFT ECCENTRIC ASSEMBLY
- 39 FEED DRIVE ASSEMBLY, FEED ROCKER & LOOPER AVOID PARTS
- 41 KNIFE DRIVING PARTS
- 43 LOOPER ROCKER SHAFT & LOOPER ROCKER DRIVE PARTS
- 45 LAP FORMER, MISCELLANEOUS CYLINDER COVERS, THROAT PLATE, & CHAIN CUTTING KNIFE
- 47 CYLINDER BUSHINGS, DIFFERENTIAL FEED CONTROL ASSEMBLY & MISCELLANEOUS CYLINDER COVERS
- 49 PRESSER FEET
- 53 PRESSER FOOT
- 54 PRESSER FOOT SHOE CHART
- 57 THREAD STAND
- 59 MISCELLANEOUS GAUGES & TAPE REEL PARTS
- 61 THREAD LUBRICATOR
- 62 NUMERICAL INDEX OF PARTS