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INSTALLATION, OPERATION,
AND SERVICE MANUAL
DYNASTAR SERIES DOOR-TYPE DISHMACHINES
DynaStar Manual • 07610-004-66-53-D
MANUFACTURER'S LIMITED WARRANTY
(APPLICABLE ONLY IN THE UNITED STATES AND CANADA)
WARRANTY REGISTRATION:
To register your Jackson Dishmachine’s warranty go to www.jacksonwws-warranty.com or call 1-888-800-5672. Failure to register the Dishmachine will void the warranty.
ONE YEAR LIMITED PARTS AND LABOR WARRANTY
For a period of one (1) year from date of original installation of a new Jackson Dishmachine (but in no event to exceed eighteen (18) months from date of shipment from Jackson’s factory), Jackson WWS, Inc. (Jackson) will repair or replace, at its discretion, any original part that proves defective in materials or workmanship at the time the Dishmachine was purchased; provided that (i) the Dishmachine has not been altered, (ii) the Dishmachine has been properly installed, maintained, and operated under normal use conditions and in accordance with the applicable installation, operation and service manual available on the Jackson website, and (iii) a warranty claim is reported to a Jackson Authorized Service
Agency within the warranty period. This warranty includes replacement with Jackson specified genuine replacement parts, purchased directly from a Jackson Authorized Parts Distributor or Service Agency. Use of generic replacement parts may create a hazard and shall void this warranty.
THIS WARRANTY DOES NOT APPLY OUTSIDE THE UNITED STATES AND CANADA.
Jackson will pay the labor to repair or replace a defective original part as a part of the warranty, provided that a Jackson
Authorized Service Agency performs the labor. Any repair or replacement work by anyone other than a Jackson
Authorized Service Agency is the sole responsibility of the purchaser. Labor coverage is limited to regular hourly rates;
Jackson will not pay overtime premiums or emergency service charges.
Accessory components (such as table limit switches, pressure regulators, and drain water tempering kits) that are not installed by Jackson at the factory and are shipped with the Dishmachine carry only a (1) one-year parts warranty. Labor to repair or replace these components is not included in the warranty or covered by Jackson. Booster heaters not manufactured by Jackson are not covered by this warranty but are warranted by their respective manufacturers.
This warranty is void if any defect or failure is a direct result from shipping, handling, fire, water, accident, alteration, modification, misuse, abuse, flood, acts of God, burglary, casualty, attempted repair by unauthorized persons, use of replacement parts not authorized by Jackson, improper installation, installation not in accordance with local electrical and plumbing codes, if the serial number has been removed or altered, if the Dishmachine is used for any purpose other than originally intended, or if the equipment is installed for residential use.
Jackson does not authorize any other entity or person, including, without limitation, any entity or person who deals in
Jackson Dishmachines, to change this warranty or create any other obligation in connection with Jackson Dishmachines.
TRAVEL LIMITATIONS:
Jackson limits warranty travel time to the customer site within 50 miles of the Jackson authorized service agent’s office and during regular business hours. Jackson will not pay for travel time and mileage that exceeds these limits, or any fees such as those for air or boat travel without prior authorization.
REPLACEMENT PARTS WARRANTY:
For a period of (90) ninety days from the date of installation by a Jackson Authorized Service Agency (but in no event to exceed (180) one-hundred-eighty days from the date of purchase from a Jackson Authorized Parts Distributor or Service
Agency), Jackson will repair or replace, at its discretion, any Jackson genuine replacement parts that prove defective in materials or workmanship at the time the replacement parts were installed. This warranty does not include paying the labor to repair or replace the replacement part. This warranty is subject to all conditions, exclusions and limitations applicable to the Dishmachine.
MANUFACTURER'S LIMITED WARRANTY (CONT.)
(APPLICABLE ONLY IN THE UNITED STATES AND CANADA)
PRODUCT CHANGES:
Jackson reserves the right to make changes in design and specification of any component of the Dishmachine as engineering or necessity requires.
DISCLAIMER OF WARRANTIES:
THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, THAT ARE NOT SET FORTH
HEREIN, OR THAT EXTEND BEYOND THE DURATION HEREOF.
LIMITATION OF REMEDIES AND LIABILITIES:
YOUR SOLE AND EXCLUSIVE REMEDY UNDER THIS LIMITED WARRANTY SHALL BE PRODUCT REPAIR OR
REPLACEMENT AS PROVIDED HEREIN.
UNDER NO CIRCUMSTANCES WILL JACKSON BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES, OR FOR DAMAGES IN THE NATURE OF PENALTIES. JACKSON’S LIABILITY ON ANY CLAIM OF ANY
KIND WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER SHALL IN NO CASE EXCEED THE
PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM.
ITEMS NOT COVERED:
THIS WARRANTY DOES NOT COVER (1) ADJUSTMENTS INCLUDING, BUT NOT LIMITED TO, TIMER CAMS,
THERMOSTATS, DOORS, TANK HEATER ADJUSTMENTS OR CLUTCHES; (2) AIR FREIGHT OR OVERNIGHT
FREIGHT; (3) ANY AMOUNT EXCEEDING ORIGINAL PURCHASE PRICE; (4) CLEANING OF DRAIN VALVES,
GAS LINES, RINSE/WASH NOZZLES, STRAINERS, SCREENS, OR SPRAY PIPES; (5) CLEANING OR DELIMING
OF THE DISHMACHINE OR ANY COMPONENT INCLUDING, BUT NOT LIMITED TO, WASH ARMS, RINSE
ARMS AND STRAINERS; (6) CONDITIONS CAUSED BY THE USE OF INCORRECT (NON-COMMERCIAL)
GRADE DETERGENTS; (7) CORROSION FROM CHEMICALS DISPENSED IN EXCESS OF RECOMMENDED
CONCENTRATIONS; (8) COSMETIC DAMAGE, INCLUDING BUT NOT LIMITED TO, SCRATCHES, DENTS, CHIPS,
AND OTHER DAMAGE TO THE DISHMACHINE FINISHES, UNLESS SUCH DAMAGE RESULTS FROM DEFECTS IN
MATERIALS AND WORKMANSHIP AND IS REPORTED TO JACKSON WITHIN (30) THIRTY DAYS FROM THE DATE
OF INSTALLATION; (9) DAMAGE CAUSED BY LABOR DISPUTE; (10) DAMAGES RESULTING FROM IMPROPER
CONNECTION TO UTILITY SERVICE; (11) DAMAGES RESULTING FROM WATER CONDITIONS, INADEQUATE OR
EXCESSIVE WATER PRESSURE, ACCIDENTS, ALTERATIONS, IMPROPER USE, ABUSE, HANDLING, OVERLOADS,
TAMPERING, IMPROPER INSTALLATION OR FAILURE TO FOLLOW MAINTENANCE AND OPERATING
PROCEDURES; (12) DISCOLORATION, RUST OR OXIDATION OF SURFACES RESULTING FROM CAUSTIC
OR CORROSIVE ENVIRONMENTS, INCLUDING, BUT NOT LIMITED TO, HIGH SALT CONCENTRATIONS, HIGH
MOISTURE OR HUMIDITY, OR EXPOSURE TO CHEMICALS; (13) ELECTRIC BOOSTERS, FEED LINES, FLEX HOSE,
FUSES, GARBAGE DISPOSALS, OR GAS PILOTS; (14) EXCESSIVE LIME, MINERAL, OR ALKALINE BUILDUP; (15)
EXPENSES DUE TO DISCONNECTION, DELIVERY, RETURN AND REINSTALLATION; (16) FAILURE OF ELECTRICAL
COMPONENTS DUE TO CONNECTION OF CHEMICAL DISPENSING EQUIPMENT INSTALLED BY OTHERS; (17)
FAILURE OF FACILITY WATER HEATER TO MAKE TEMPERATURE; (18) FAILURE TO MAINTAIN WATER HARDNESS
LOWER THAN 3.0 GRAINS, PH BETWEEN 7.0 AND 8.5 AND TOTAL DISSOLVED SOLIDS BELOW 250 PPM; (19)
FAILURE TO COMPLY WITH LOCAL ELECTRICAL BUILDING CODES; (20) LEAKS OR DAMAGE RESULTING FROM
SUCH LEAKS CAUSED BY THE INSTALLER, INCLUDING THOSE AT MACHINE TABLE CONNECTIONS, OR BY
CONNECTION OF CHEMICAL DISPENSING EQUIPMENT INSTALLED BY OTHERS; (21) OPENING OR CLOSING OF
UTILITY SUPPLY VALVES OR SWITCHING OF ELECTRICAL SUPPLY CURRENT; (22) PERFORMANCE OF REGULAR
MAINTENANCE AND CLEANING AS OUTLINED IN THE OPERATOR’S GUIDE; (23) REMOVAL OR REINSTALLATION
OF INACCESSIBLE DISHMACHINES OR BUILT-IN FIXTURES THAT INTERFERE WITH SERVICING, REMOVAL OR
REPLACEMENT OF THE DISHMACHINE; (24) REPLACEMENT WEAR ITEMS INCLUDING, BUT NOT LIMITED TO,
CURTAINS, DRAIN BALLS, DOOR GUIDES, GASKETS, O-RINGS, SEALS, SQUEEZE TUBES, AND BEARINGS; (25)
RESIDENTIAL USE; (26) USE WITH UTILITY SERVICE OTHER THAN THAT DESIGNATED ON THE RATING PLATE.
REVISION HISTORY
Revision
Letter
A
Revision
Date
4-9-19
Made by
JH
B
C
D
11-26-19
10-27-20
1-12-21
JH
JH
JH
Applicable
ECNs
8681
8693
8700
8720
8724
N/A
Details
Initial release of the manual.
Added 460 V, NB, and VER models.
Added flow pressure range for pumped rinse model.
Revised F6 in Fault Codes section.
Changed table turndown to 1" ± 1/4".
Updated schematics.
Updated VER system.
Added 12 kW rinse heater.
Removed Exhaust Fan Timer section.
Revised flow pressure range for pumped rinse model.
Updated Control Box section.
Added F12 in Fault Codes section.
Updated P/N of item #19 on pgs. 42 and 46.
Updated schematics.
Added instructions for selecting Turbo rinse option.
Revised Deliming instructions.
Updated schematics.
i
NOMENCLATURE
DynaStar
®
Door-type machine; electrically-heated, high-temp, hot-water sanitizing, with booster heater.
DynaStar
®
NB
Door-type machine; electrically-heated, high-temp, hot-water sanitizing, without booster heater.
DynaStar
®
VER
Door-type machine; electrically-heated, high-temp, hot-water sanitizing, with booster heater and
VER heat recovery system.
The manufacturer provides technical support for all of the machines detailed in this manual. We strongly recommend that you refer to this manual before making a call to our technical support staff.
Please have this manual open when you call so that our staff can refer you, if necessary, to the proper page.
Technical support is not available on holidays.
Contact technical support toll free at 1-888-800-5672.
Technical support is available for service personnel only. ii
TABLE OF CONTENTS
GUIDES
SPECIFICATIONS
INSTALLATION
Inspection 7
Unpacking 7
Leveling 7
Plumbing 7
Drain Line Connection 7
Water Supply Connection 8
Plumbing Check 8
Chemical Connections 9
Electrical Power Connections 10
Motor Rotation 10
Voltage Check 11
Surrounding Area 11
Temperature Setpoints 11
OPERATION
Preparation 12
Power Up 12
Filling the Wash Tub 12
Ware Preparation 13
Daily Machine Preparation 13
Washing a Rack of Ware 13
Turbo Rinse 14
Shutdown & Cleaning 14
Detergent Control 16
Deliming 17
Display Instructions 18
iii
TABLE OF CONTENTS
MAINTENANCE
TROUBLESHOOTING
PARTS
SCHEMATICS
ADDENDUM
iv
GUIDES
SYMBOLS
- Risk of Injury to Personnel
- Risk of Damage to Equipment
- Risk of Electrical Shock
- Caustic Chemicals i
- Reference Data Plate
- Lockout Electrical Power
NOTICE
- Important Note
- Instructions Hyperlink
ABBREVIATIONS & ACRONYMS
ANSI - American National Standards Institute
Btu/Hr - British Thermal Units per Hour
CFM - Cubic Feet per Minute
GHT - Garden Hose Thread
GPH - Gallons per Hour
GPM - Gallons per Minute
GPG - Grains per Gallon
HP - Horsepower
Hz - Hertz
ID - Inside Diameter kW - Kilowatts
MCA - Minimum Circuit Ampacity
MOP - Maximum Overcurrent Protection
NFPA - National Fire Protection Association
NPT - National Pipe Thread
OD - Outside Diameter
PRV - Pressure Regulating Valve
PSI Pounds per Square Inch
V - Volts
07610-004-66-53-D
GUIDES
1
SPECIFICATIONS
DynaStar & DynaStar NB
LEGEND
A - Drain Connection (1 1/2” NPT)
B - Water Inlet (1/2” NPT)
C - Electrical Connection
D - Detergent Connection
E - Rinse-aid Connection
All dimensions from the floor can be increased
2” using the machine’s adjustable feet.
MACHINE DIMENSIONS
8 5/16
[211 mm]
Distance from
Wall to Left
Rack Rail
28 3/4
[731 mm]
E
4 1/4
[108 mm]
MIN
8 5/16
[211 mm]
Distance from
Wall to Rear
Rack Rail
25 1/4
[641 mm]
D
4 1/4
[108 mm]
MIN
07610-004-66-53-D
E
D
34
[863 mm]
A C
B
4 1/2
[113 mm]
3 7/8
[100 mm]
E
3 1/4
[83 mm]
D
A
B
24 1/4
[616 mm]
C
3 1/4
[83 mm]
6 7/8
[174 mm]
2
SPECIFICATIONS
DynaStar VER
LEGEND
A - Drain Connection (1 1/2” NPT)
B - Water Inlet (1/2” NPT)
C - Electrical Connection
D - Detergent Connection
E - Rinse-aid Connection
All dimensions from the floor can be increased
2” using the machine’s adjustable feet.
MACHINE DIMENSIONS
8
[203 mm]
Distance from
Wall to Left
Rack Rail
29 1/4
[743 mm]
E
8 1/4
[210 mm]
Distance from
Wall to Rear
Rack Rail 25 1/4
[641 mm]
B
D
4 1/4
[108 mm]
MIN
3 7/8
[100 mm]
E
E
34 1/2
[876 mm]
07610-004-66-53-D
D
A C
B
4 1/2
[113 mm]
3 1/4
[83 mm]
D
A
B
24 1/4
[616 mm]
C
3 1/4
[83 mm]
6 7/8
[174 mm]
3
False Panel Option
05700-004-67-60
False Panel/Corner
Installation Instructions
SPECIFICATIONS
CORNER INSTALLATION
False Panel Option
05700-004-67-60
8 5/16
[211 mm]
Distance from
Wall to Left
Rack Rail
False Panel/Corner
Installation Instructions
8 5/16
[211 mm]
Distance from
Wall to Rear
Rack Rail
28 3/4
[731 mm]
TABLE DIMENSIONS
20 1/2
[521 mm]
OPENING
4 1/4
[108 mm]
MIN
Control Panel
4 1/4
[108 mm]
MIN
5 3/8
[137 mm]
Notch required for corner insallation only See False
Panel/Corner Installation
Instructions
5
[127 mm]
20 1/2
[521 mm]
OPENING
1 1/4
[32 mm]
STRAIGHT-THROUGH INSTALLATION
28 3/4
[731 mm]
1 ± 1/4
[25 ± 6 mm]
8 5/16
[211 mm]
Distance from
Wall to Rear
Rack Rail
20 1/2
[521 mm]
OPENING
4 1/4
[108 mm]
MIN
07610-004-66-53-D 4
SPECIFICATIONS
PERFORMANCE/CAPABILITIES
Operating Capacity:
DynaStar/DynaStar NB
Racks per Hour without Load Time
Racks per Hour with Load Time
Dishes per Hour without Load Time
Dishes per Hour with Load Time
Glasses per Hour without Load Time
Glasses per Hour with Load Time
DynaStar VER
Racks per Hour without Load Time
Racks per Hour with Load Time
Dishes per Hour without Load Time
Dishes per Hour with Load Time
Glasses per Hour without Load Time
Glasses per Hour with Load Time
Minimum Operating Cycle (seconds):
Cycle 1 Wash Time
Cycle 2 Wash Time
Cycle 3 Wash Time
Rinse Time (Econo)
Rinse Time (Turbo Option)
Dwell Time
Cycle 1 Total Time
Cycle 2 Total Time
Cycle 3 Total Time
VER Condensate Removal
Tank Capacity (gallons/liters):
Wash Tank
Rinse Tank
OPERATING CAPACITIES
WATER REQUIREMENTS
DynaStar
Wash Temperature (Minimum)
Rinse Temperature (Minimum)
Inlet Water Temperature
Water Line Size (NPT)
Drain Line Size (NPT)
150 °F/66 °C
180 °F/83 °C
110 °F/44 °C
1/2”
1 1/2”
62
57
1550
1425
2232
2052
40
38
1000
950
1440
1368
DynaStar NB
Wash Temperature (Minimum)
Rinse Temperature (Minimum)
Inlet Water Temperature
Flow Pressure (PSI)
Water Line Size (NPT)
Drain Line Size (NPT)
150 °F/66 °C
180 °F/83 °C
180 °F/83 °C
10 ± 2
1/2”
1 1/2”
DynaStar VER
Wash Temperature (Minimum)
Rinse Temperature (Minimum)
Inlet Water Temperature
Water Line Size (NPT)
Drain Line Size (NPT)
150 °F/66 °C
180 °F/83 °C
40-90 °F/4.4-32.2 °C
1/2”
1 1/2” 40
90
220
11
14
7
58
108
238
ENERGY SPECIFICATIONS
DynaStar VER
Latent Heat
Sensible Heat
6047 Btu/Hr
5834 Btu/Hr
30
ELECTRICAL LOADS
8.0/30.3
2.0/7.6
Wash Motor HP
Wash Heater kW
Rinse Heater kW
1
5.4
14
NOTICE i
07610-004-66-53-D
Always refer to the machine data plate for specific electrical and water requirements.
The material provided on this page is for reference only and may change without notice
5
SPECIFICATIONS
ELECTRICAL REQUIREMENTS
Local codes may require more stringent protection than what is displayed here Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes Numbers in this manual are for reference and may change without notice i
NOTICE
On three-phase machines, imbalanced wild leg goes to L3
Also see the Motor Rotation section
DynaStar & DynaStar VER
Volts Phase Freq
208 1 60 Hz
Wash
Motor
5.0 A
230
208
1
3
60 Hz
60 Hz
5.0 A
5.0 A
230
460
3
3
60 Hz
60 Hz
5.0 A
1.2 A
Wash
Heater
19.7 A
21.8 A
11.4 A
12.6 A
6.3 A
Rinse
Motor
0.8 A
0.8 A
0.8 A
0.8 A
0.8 A
Rinse
Heater
43.3 A
47.9 A
25.0 A
27.7 A
11.5 A
Total Load
68.8 A
75.5 A
42.2 A
46.0 A
19.8 A
MCA
70.1 A
76.7 A
43.4 A
47.3 A
20.2 A
MOP
75 A
80 A
45 A
50 A
25 A
DynaStar NB
Volts Phase
208
230
208
230
460
3
3
1
1
3
Freq
60 Hz
60 Hz
60 Hz
60 Hz
60 Hz
Wash
Motor
5.0 A
5.0 A
5.0 A
5.0 A
1.8 A
Wash
Heater
19.7 A
21.8 A
11.4 A
12.6 A
6.3 A
Rinse
Heater
N/A
N/A
N/A
N/A
N/A
Total Load
24.7 A
26.8 A
16.4 A
17.6 A
7.5 A
MCA
25.9 A
28.0 A
17.6 A
18.8 A
7.8 A
MOP
30 A
30 A
20 A
20 A
15 A
07610-004-66-53-D 6
INSTALLATION
INSTRUCTIONS
INSPECTION
Do not throw away the container if damage is evident!
Before installing the machine, check the packaging and machine for damage. If the packaging is damaged, the machine might also be damaged. If there is damage to both the packaging and machine, do not throw away the packaging. The machine has been inspected and packed at the factory and is expected to arrive to you in new, undamaged condition. However, rough handling by carriers or others might result in damage to the machine while in transit. If so, do not return the machine to the manufacturer; instead, contact the carrier and ask them to send a representative to the site to inspect the damage and complete an inspection report. You must contact the carrier within 48 hours of receiving the machine. Also contact the dealer that sold you the machine.
UNPACKING
Check for missing parts!
While removing the machine from the packaging, ensure there are no missing parts.
(reference the Parts section). If an item is missing, contact the manufacturer immediately.
LEVELING
Machine must be level before operating!
The machine must be level in its operating location to prevent damage during operation and to ensure the best results. The machine comes with four adjustable bullet feet, which can be turned using a pair of channel locks (or by hand if the machine can be raised safely). Ensure the machine is level from sideto-side and front-to-back before making any connections.
PLUMBING
The plumber must flush the incoming water line!
Plumbing connections must comply with all applicable local, state, and national plumbing codes. The plumber must flush the incoming water line thoroughly before connecting the plumbing. It is crucial to remove all foreign debris from the water line that might potentially get trapped in the valves or cause an obstruction. Any valves that are fouled as a result of foreign matter left in the water line—and any expenses resulting from this fouling—are not the responsibility of the manufacturer.
The manufacturer does NOT endorse "Tankless On-demand" water heaters for use with their dishmachines. The manufacturer DOES endorse, and highly recommends, the standard "Tank" style water heaters, sized to properly handle the water heating requirements of the facility.
DRAIN LINE
CONNECTION
The drain is a gravity-discharge drain. Pitch all piping from the 1 1/2” connection on the wash tank 1/4” per foot to the floor or sink drain. All piping from the machine to the drain must be a minimum 1 1/2” and must not be reduced.
There must be an air-gap between the machine drain line and the floor sink or drain.
The air-gap must be at least 1.5 times the diameter of the drain line. If a grease trap is required by code, ensure it has a flow capacity of 5 GPM.
07610-004-66-53-D 7
INSTALLATION
INSTRUCTIONS
WATER SUPPLY
CONNECTION
NOTICE Read the Plumbing section on the previous page before proceeding
Install the water supply line to the machine using copper pipe. Install a water shut-off valve in the water line between the main supply and the machine to allow access for service.
A water hardness test must be performed!
If water hardness tests greater than 3 GPG, install the Scaltrol Water Treatment system (see the Plumbing Options page) into the water line before the machine’s incoming water connection point. If water hardness tests at 3 GPG or less, install the water supply line directly to the machine’s incoming water connection point.
Facility
Water Line
Shut-off
Valve
Adapter
*
Scaltrol Adapter
*
Machine
Water Line
*Adapters needed will vary
DynaStar is equipped with a rinse pump, so a Pressure Regulating Valve (PRV) is not required unless flow pressure is outside of 15-65 PSI. DynaStar NB is not equipped with a rinse-pump, so a PRV is recommended (see the Plumbing Options page) and flow pressure is 10 ± 2 PSI. The PRV comes standard on the DynaStar VER but ships inside the machine. Click here for install instructions.
The manufacturer recommends the installation of a water hammer arrestor in the incoming water line and offers these devices as options. See the Plumbing Options page. This prevents line hammer/hydraulic shock—induced by the solenoid valve as it operates—from causing damage to the equipment.
PLUMBING
CHECK
1. Slowly turn on the water supply to the machine after the incoming fill line and drain line have been installed.
2. Check for any leaks and repair as required.
CAUTION!
Repair all leaks before operating machine!
07610-004-66-53-D 8
INSTALLATION
INSTRUCTIONS
CHEMICAL
CONNECTIONS
Detergent
Connect detergent by removing the bulkhead fitting on the back of the machine and replacing it with the appropriate dispensing equipment.
Chemical connections should be made by the chemical supplier.
Using deionized water or other aggressive fluids will result in corrosion and failure of components and will void the warranty.
Conductivity
Probe
Rinse-aid
Connect rinse-aid by removing one of the brass plugs on the side of the rinse injector and replacing it with the appropriate dispensing equipment.
WARNING!
Some of the chemicals used in dishwashing may cause chemical burns if they come in contact with skin.
Wear protective gear when handling these chemicals.
If any skin comes in contact with these chemicals, immediately follow the instructions provided with the chemicals for treatment.
07610-004-66-53-D
Dispenser Electrical Connections
The electrical connections for chemical dispensers are made on a fuse block on the control panel. Click here for a depiction of the fuse block and connection locations.
9
INSTALLATION
INSTRUCTIONS
ELECTRICAL POWER
CONNECTIONS
Electrical and grounding conductors must comply with the applicable portions of the
National Electric Code ANSI/NFPA 70 (latest edition) and/or other electrical codes.
Refer to the data plate for machine operating requirements, machine voltage, total amperage, and serial number. The data plate is located on the right side of the machine.
Disconnect electrical power supplies and lockout/tagout in accordance with appropriate procedures and codes at the disconnect switch.
1. Open the control box by using a phillips screwdriver to remove the four screws on the front cover.
2. Install 3/4” conduit into the pre-punched holes in the back of the control box.
3. Route incoming-power wires, and connect to power block and grounding lug.
4. Install the service wires (L3 for 3-Phase) to the appropriate terminals as they are marked on the terminal block.
If necessary, see
Heaters page for phase conversion kit.
NOTICE
Imbalanced wild leg goes to L3
L1
L2
5. Install the grounding wire into the lug provided.
6. Tighten the connections.
WILD
L3
LEG
3
Φ
NOTICE “DE-OX” or similar anti-oxidation agent should be used on all power connections
CAUTION!
Improperly connecting external devices can cause damage to the machine and/or electrical infrastructure! Click here for a wiring guide
MOTOR ROTATION
i
On 460 V, 3-Phase machines only, verify correct pump motor rotation before operating the machine. Failure to do so can result in damage to the machine and components and may void the warranty.
1. Follow Filling the Wash Tub section.
2. Remove the left side panel of the machine.
Pump Volute
CAUTION!
On 460 V,
3-Phase machines only, verify correct pump motor rotation before operating machine!
07610-004-66-53-D
Motor Fan
3. Locate the wash pump motor and identify the arrow decal which shows the correct motor rotation (if no decal is present, correct rotation is away from the pump volute).
4. Push the Delime Button on the display.
5. Observe the rotation of motor fan and quickly push the Delime Button again.
6. If rotation is incorrect, disconnect electrical power and reverse the L1 and L2 connections at terminal block shown in the section above.
10
INSTALLATION
INSTRUCTIONS
VOLTAGE CHECK
1. Ensure the power switch is in the OFF position and apply power to the machine.
2. Check the incoming power at the terminal block and ensure it corresponds to the voltage listed on the data plate. If not, contact a qualified service agency to examine the problem. i
CAUTION!
Do not run the machine if the voltage is too high or too low (refer to applicable electrical codes)
3. Shut off the service breaker and mark it as being for the machine.
4. Advise all proper personnel of any problems and of the location of the service breaker.
SURROUNDING
AREA
This is a commercial machine and reaches temperatures that can exceed those generated by a residential machine. Surrounding countertops, cabinets, flooring, and subflooring must be designed and/or selected with these higher temperatures in mind.
NOTICE Any damage to surrounding area caused by heat/moisture to materials that are not recommended for higher temperatures will not be covered under warranty or by the manufacturer
TEMPERATURE
SETPOINTS
The temperature setpoints on this machine have been set at the factory. They should only be adjusted by an authorized service agent.
07610-004-66-53-D 11
OPERATION
OPERATING INSTRUCTIONS
PREPARATION
Before operating the machine, verify the following:
1. The pan strainers and suction strainer are in place and are clean.
2. The standpipe and o-ring are installed.
3. The wash and rinse arms are screwed securely into place and the end-caps are tight. The wash and rinse arms should rotate freely.
07610-004-66-53-D
POWER UP
To energize the machine, turn on the power at the service breaker. The voltage should have been previously verified as being correct. If not, the voltage will have to be verified.
FILLING THE
WASH TUB
Press the Power Button and the display will come on. The machine will fill with water automatically until the appropriate water level is reached (just below the pan strainers).
The wash tub must be completely filled before operating the wash pump to prevent damage to components.
Power Button
12
OPERATION
OPERATING INSTRUCTIONS
WARE
PREPARATION
Proper ware preparation will help ensure good results and fewer re-washes. If not done properly, ware might not come out clean and the efficiency of the machine will be reduced. Putting unscraped dishes into the machine affects its performance, so always remove scraps from ware before loading into a rack. Pre-rinsing and presoaking are good ideas, especially for silverware and casserole dishes. Place cups and glasses upside-down in racks so they don't hold water during the cycle. The machine sanitizes as well as cleans, so always properly prepare ware before loading in the machine.
DAILY MACHINE
PREPARATION
Refer to the Preparation section and follow the instructions there. Afterward, ensure that chemicals are supplied to the machine. If not, contact your chemical supplier.
When the machine is first powered on for the day/shift, wash tank water must reach the set temperature before being operated:
1. Ensure the door is closed.
2. Press the Power Button.
3. The machine will fill automatically.
4. The display will show “Heating” until wash tank reaches the set temperature.
1 2 5 F
H E A T I N G
C Y C L E 1
WASHING A RACK
OF WARE
1. Ensure wash tank temperature has reached the set temperature and the display
shows "Ready."
1 5 0 F
R E A D Y
C Y C L E 1
2. Open the door.
3. Slide a loaded rack of ware into the machine.
4. Close the door. Cycle begins automatically and the cycle light comes on.
5. At the end of the cycle, the cycle light will turn off.
6. Open the door and remove the rack.
07610-004-66-53-D 13
OPERATION
OPERATING INSTRUCTIONS
TURBO RINSE
Turbo Rinse option is a longer rinse, ensuring optimal rinse and sanitization.
1. To select Turbo Rinse option, press and hold the I button for three seconds.
Econo = 11 seconds
Turbo Option = 14 seconds
T U R B O
2. Display will show "Turbo."
3. Press and hold I button for three seconds to revert to Econo Rinse. Machine reverts to Econo Rinse (default) when turned off.
SHUTDOWN &
CLEANING
1. Close the door.
2. When the machine completes the cycle, turn the machine off by pressing the
Power Button.
3. Open the door.
4. Remove and clean the pan strainers and set aside.
WARNING!
Wash tank water is hot!
07610-004-66-53-D
5. Pull the drain handle to the open position and allow the water to drain.
14
OPERATION
OPERATING INSTRUCTIONS
SHUTDOWN &
CLEANING
6. Once the wash tub is drained, remove the suction strainer, clean, and set aside.
7. Unscrew the wash and rinse arms from their manifolds.
07610-004-66-53-D
8. Verify the nozzles and arms are free from obstruction. If clogged, remove endcaps, clean nozzles with a brush (supplied with the machine), and flush with fresh water.
End-caps
Nozzles
9. Wipe the inside of the machine out, removing all soil and scraps.
10. Reassemble the wash and rinse arms.
11. Reinstall the wash and rinse arms in the machine. Ensure the end-caps have been tightened.
12. Push the drain handle to the closed position.
13. Replace the pan strainers and suction strainer.
14. Leave the door open so the machine can dry.
15
OPERATION
OPERATING INSTRUCTIONS
DETERGENT
CONTROL
Detergent usage and water hardness are two factors that greatly contribute to the machine's operating efficiency. Using the proper amount of detergent can become a source of substantial savings. A qualified water-treatment specialist can determine what is needed for maximum efficiency from the detergent. i
• Hard water greatly affects the performance of the machine, causing the amount of detergent required for washing to increase. If the machine is installed in an area with hard water, the manufacturer recommends the installation of the
Scaltrol Water Treatment system.
• Deposited solids from hard water can cause spotting that will not be removed with a drying agent. Treated water will reduce this occurence.
• Treated water might not be suitable for use in other areas of operation and it might be necessary to install a water treatment system for the water going to the machine only. Discuss this option with a qualified water treatment specialist.
• Properly train operators on how much detergent is to be used per cycle. Meet with a water treatment specialist and chemical supplier to discuss a complete training program for operators.
• This machine requires chemicals for proper operation and sanitization. Thirdparty chemical feeders are required to pump these chemicals into the machine.
Contact a chemical supplier with any questions.
• Water temperature is an important factor in ensuring the machine functions properly. The machine's data plate details what the minimum temperatures must be for the incoming water supply, the wash tank, and the rinse tank. If minimum requirements are not met, it's possible that dishes will not be clean or sanitized.
• Instruct operators to observe the required temperatures and to report when they fall below the minimum allowed. A loss of temperature can indicate a larger problem.
07610-004-66-53-D 16
OPERATION
OPERATING INSTRUCTIONS
DELIMING
To maintain the machine at its optimum performance level, lime and corrosion deposits must be removed. Water conditions will determine the frequency for deliming. A deliming solution is available from your chemical supplier. Read and follow all instructions on the label.
To delime the machine:
1. Disconnect or turn off all chemical feeder equipment.
2. Remove rinse arms and place in sink with deliming solution.
3. Verify standpipe is in position, turn the machine on, and allow the
machine to complete a fill cycle.
4. Open door and verify water level is above standpipe. Add deliming
solution per the solution manufacturer’s recommendation (the water capacity
of the tank can be verified on the specification page of this manual).
5. Close door and push Delime Button on the display.
07610-004-66-53-D
6. Delime cycle runs for eight minutes.
7. Once delime cycle stops, the pump will automatically stop.
8. Open door and lift the standpipe.
9. Wait five minutes, then inspect inside of the machine. If the machine is
not delimed/free of scale, run again.
10. When clean, drain and refill the machine.
11. Run a cycle to remove residual deliming solution.
12. Reinstall rinse arms.
13. Drain and refill the machine.
17
OPERATION
DISPLAY INSTRUCTIONS
SETTING CYCLES
Press and release the I Button to set cycle 1.
Press and release the II Button to set cycle 2.
Press and release the III Button to set cycle 3.
CHECKING
CYCLE COUNT
While the machine is powered off, press and hold the Power Button. The total cycle count will display for several seconds, followed by a “power-on” condition.
GENERAL
1. When the machine is first connected to the power mains, the display will go through a sequence to show all LEDs are working.
2. The machine will then go into standby mode with the display turned off.
3. Press the Power Button.
4. The display will show “Heating” until the wash tank reaches the set temperature.
Cycle Light
Delime Button
1 2 5 F
H E A T I N G
C Y C L E 1
Power Button
Cycle Buttons
5. The display will show “Ready” when the machine is ready to use.
1 5 0 F
R E A D Y
C Y C L E 1
OPERATIONAL
MESSAGES
DISPLAY INDICATOR
"Check for open door" Door is open when the machine needs to fill (float switch is down).
"Filling"
"Heating"
"Delime"
"Ready"
"Washing"
"Rinsing"
"Sanitizing"
Indicates the initial fill after the machine is first powered on.
The wash tank and booster have not reached operating temperature during the machine’s initial heating phase.
The Delime Button has been pressed.
The machine is not in a cycle and ready for the next load.
The machine is in the wash phase of a cycle with power to the wash pump.
The machine is in the rinse phase of a cycle with power to the rinse valve; wash pump is turned off.
The machine is in the sanitizing phase of a cycle. Neither wash pump nor rinse valve are turned on.
07610-004-66-53-D 18
MAINTENANCE
PREVENTATIVE MAINTENANCE
PREVENTATIVE
MAINTENANCE
The manufacturer highly recommends that only qualified service personnel perform any maintenance and repairs not specifically discussed in this manual.
WARNING! Unqualified personnel performing maintenance on the machine may void the warranty, lead to larger problems, or cause harm to the operator i
CAUTION!
Do NOT beat strainers to remove debris!
Following the operating and cleaning instructions in this manual will result in the most efficient results from the machine. As a reminder, here are some steps to take to ensure the machine is being used the way it was designed to work:
1. Ensure the water temperatures match those listed on the machine data plate. A loss of temperature can indicate a larger problem.
2. Ensure all strainers are clean and securely in place before operating the machine.
When cleaning out strainers, do NOT beat them on waste cans. Wipe out strainers with a rag and rinse with water if necessary. Use a toothpick to dislodge any stubborn debris.
3. Ensure all wash and rinse arms are secure in the machine before operating.
4. Ensure the standpipe is in position before operating.
5. Remove as much soil from dishes by hand as possible before loading into racks.
6. Do not overfill racks.
7. Ensure glasses are placed upside-down in the rack.
8. Ensure all chemicals being injected into the machine are at the correct concentrations.
9. Clean the machine at the end of every day/shift per the Shutdown and Cleaning section of this manual.
10. Follow all safety procedures, whether listed in this manual or put forth by local, state, or national codes/regulations.
PSI CHECK
If low-water rinse is observed, the rinse pump might not be working properly. To verify, check the PSI.
1. Press PSI Check Button during the wash cycle.
A transparent guide to locating the PSI Check button is included with the machine. Lay the guide over the display and press where indicated. There is also a printable guide at the end of this manual.
1 5 0
C Y C L E 1
W A S H I N G
F
2. When the rinse cycle begins, the display will show the PSI value. It should be
6–8 PSI (10 ± 2 for NB). If not, contact a qualified service agency.
3. The display will go back to default on the next cycle.
07610-004-66-53-D 19
TROUBLESHOOTING
PROGRAMMING
PROGRAMMING
To access programming, the machine should be on and not in cycle
A transparent guide to locating the programming buttons is included with the machine. Lay the guide over the display and press where indicated. There is also a printable guide at the end of this manual.
The programming buttons (Up-arrow, Down-arrow, and Select) are hidden on the display and are shown below as red outlines
Factory Setup (Model Selection)
1. Press and hold I and III Buttons until “Program” starts flashing (2–3 seconds).
P R O G R A M
2. Press Select Button.
3. Use Up-arrow or Down-arrow Button to change the program number to the correct number in the table, based on model.
P R O G R A M
S E E T A B L E
3
4
Pgrm #
2
Model
DynaStar VER
DynaStar
DynaStar NB
4. Press Select Button.
5. “Program” will flash.
6. Press Delime Button to exit.
1 5 0 F
R E A D Y
C Y C L E 1
07610-004-66-53-D 20
TROUBLESHOOTING
PROGRAMMING
PROGRAMMING
To access programming, the machine should be on and not in cycle
A transparent guide to locating the programming buttons is included with the machine. Lay the guide over the display and press where indicated. There is also a printable guide at the end of this manual.
The programming buttons (Up-arrow, Down-arrow, and Select) are hidden on the display and are shown below outlined with red dots
User Setup
1. Press and hold Up-arrow and Down-arrow Buttons until “Setup” starts flashing
(2–3 seconds).
S E T U P
2. The display will then change to “Version” and show the firmware versions of the
I/O module and PCB, Digital Display.
3. Use Up-arrow Button to cycle through the categories (will be flashing).
• Language
• Temperature Scale
• Wash Temperature
• Boost Temperature
• Wash Offset
• Rinse Offset
• Boost Offset
• Spare Offset
L A N G U A G E
07610-004-66-53-D
4. Press Select Button to choose the category you want to change.
• Regardless of the category, Steps 5–7 remain the same.
5. Use Up-arrow Button to change the options (will be flashing). Numerical options are shown in the top window.
L A N G U A G E
E N G L I S H
6. Press Select Button to accept the changes.
7. Press Delime Button to exit.
21
TROUBLESHOOTING
FAULT CODES
DISPLAY SHOWS POSSIBLE CAUSE
“F1 Service needed,”
“No water in Booster”
1. Low or no water pressure.
2. Faulty pressure switch.
3. Faulty inlet valve or fill relay.
4. Contactor to booster heater not turning off.
5. Faulty temperature input (P12) on IO module.
6. Faulty temperature probe (T3).
7. Faulty float switch allows heaters to operate with no water in tank.
“F2 Service needed,”
“Check booster thermostat”
1. Contactor to booster heater not turning off.
2. Faulty temperature input (P12) on IO module.
3. Faulty temperature probe (T3).
“F3 No water in wash tank,” “Check inlet water and door”
"F4 Service needed,"
"Check incoming power"
1. Malfunction of fill solenoid or fill relay.
2. Door is open, which inhibits fill mode.
3. Faulty door switch.
1. Incoming power not properly connected.
2. L3 is missing (3-phase machines only).
REMEDY
1. Perform PSI check (see Preventative Maintenance page).
2. Replace pressure switch.
3. Verify that fill relay is supplying voltage to fill solenoid.
Replace faulty component.
4. Check for welded contacts. Verify that output from IO module turns off when above the set temperature.
5. Substitute a 1.2 kΩ resistor for T3, and verify that booster heater turns off. If not, replace IO module.
6. Verify that the booster-probe resistance is correct with respect to temperature (see table on pg. 23). If not, replace
T3.
7. Replace float switch.
1. Check for welded contacts. Verify that output from IO module turns off when above the set temperature.
2. Substitute a 1.2 kΩ resistor for T3, and verify that booster heater turns off. If not, replace IO module.
3. Verify that the booster probe resistance is correct with respect to temperature (see table on pg. 23). If not, replace
T3.
1. Replace faulty component.
2. Close door to activate door switch.
3. Replace or adjust door switch.
1. Check connections to heater.
2. Verify that L3 is present and connected properly.
“F5 Service needed,”
“Check booster thermostat and high limit”
1. Faulty temperature input (P12) on IO module.
2. Faulty temperature probe (T3).
3. Faulty high-limit switch.
4. Faulty booster heater.
5. Booster-heater contactor not energizing.
1. Substitute a 1.8 kΩ resistor for T3, and verify that booster heater turns on. If not, replace IO module.
2. Verify that T3 resistance is consistent with the table on pg. 23. If not, replace T3.
3. Replace high-limit switch.
4. Check booster heater for proper resistance. Replace if incorrect.
5. Verify that drive voltage to contactor coil is present during a call for heat and that contactor closes. If voltage is present, replace contactor. If voltage is not present, check wiring.
07610-004-66-53-D 22
TROUBLESHOOTING
FAULT CODES
DISPLAY SHOWS POSSIBLE CAUSE
1. Low or no water pressure.
2. Faulty inlet valve or fill relay.
3. Contactor to wash heater not turning off.
“F6 Service needed,”
“No water in wash tank”
4. Faulty temperature input (T1) on IO
module.
5. Faulty temperature probe (T1).
6. Faulty float switch allows heaters to
operate with no water in tub.
“F7 Service needed,”
“Check wash tank thermostat”
“F8 No water in wash tank,” “Check inlet water and door”
“F9 Service needed,”
“Check incoming power”
1. Contactor to wash heater not turning off.
2. Faulty temperature input (P10) on IO
module.
3. Faulty temperature probe (T1).
1. Malfunction of fill solenoid or fill relay.
2. Door is open, which inhibits fill mode.
3. Faulty door switch.
1. Incoming power not properly connected.
2. L3 is missing (3-phase machines only).
1. Faulty temperature input (T1) on I/O
module.
“F10 Service needed,”
“Check wash tank thermostat and high limit”
2. Faulty temperature probe (T1).
3. Faulty high-limit switch.
4. Faulty wash heater.
5. Wash-heater contactor not energizing.
F11 Service needed
–check wash tank thermostat
Faulty temperature probe (T1).
REMEDY
1. Perform PSI check (see Preventative Maintenance page).
2. Verify that fill relay is supplying voltage to fill solenoid.
Replace faulty component.
3. Check for welded contacts. Verify that output from IO module turns off when above the set temperature.
4. Substitute a 1.2 kΩ resistor for T1, and verify that wash heater turns off. If not, replace IO module.
5. Verify that T1 resistance is correct with respect to temperature (see table on pg. 23). If not, replace T1.
6. Replace float switch.
1. Check for welded contacts. Verify that output from IO module turns off when above the set temperature.
2. Substitute a 1.2 kΩ resistor for T1, and verify that wash heater turns off. If not, replace IO module.
3. Verify that T1 resistance is correct with respect to temperature (see table on pg. 23). If not, replace T1.
1. Replace faulty solenoid or fill relay.
2. Close door to activate door switch.
3. Replace or adjust door switch.
1. Check connections to heater.
2. Verify that L3 is present and connected properly.
1. Substitute a 1.8 kΩ resistor for T1, and verify that wash heater turns on. If not, replace I/O module.
2. Verify that T1 resistance is correct with respect to temperature (see table on pg. 23). If not, replace T1.
3. Replace high-limit switch.
4. Check wash heater for proper resistance. Replace if incorrect.
5. Verify that drive voltage to contactor coil is present during a call for heat and that contactor closes. If voltage present, replace contactor. If voltage not present, check wiring.
Replace probe that connects to P10.
07610-004-66-53-D 23
TROUBLESHOOTING
FAULT CODES
DISPLAY SHOWS POSSIBLE CAUSE
F12 Service needed – check booster thermostat
Faulty temperature probe (T3).
"F13 Communication error," "Check 6-pin cable"
1. Loose connection in 6-pin cable between display board and I/O module.
2. Faulty 6-pin cable between display board and I/O module.
3. Faulty communication port on I/O module or display board.
REMEDY
Replace probe that connects to P13.
1. Fully disconnect 6-pin cable at each end, and reconnect each end until a click is heard.
2. Inspect for broken wire or unseated terminal by gently pulling on each wire at each end of the cable. Reseat any loose terminals by inserting it fully into the housing using long-nosed pliers. Replace cable if broken wire is found.
3. Temporarily substitute a verified good display board, and check if F13 message recurs. If so, repeat substitution with a good I/O module.
"F14 Service needed,"
"Check incoming water pressure or pressure switch"
1. Low or no water pressure.
2. Faulty pressure switch.
3. Faulty fill valve or fill valve not receiving
power.
1. Perform PSI check (see Preventative Maintenance page).
2. Replace pressure switch.
3. Check continuity and replace if faulty.
RESISTANCE-TO-TEMPERATURE VALUES
2.18
1.58
1.45
1.33
1.16
0.96
R (kΩ)
11.58
10.37
9.30
7.78
3.05
2.54
159.8
179.6
185.0
190.4
199.4
212.0
°F
69.8
75.2
80.6
89.6
140.0
150.8
07610-004-66-53-D 24
TROUBLESHOOTING
TROUBLESHOOTING
OBSERVATION
Digital display does not illuminate after power button is pressed.
WARNING!
Inspection, testing, and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the machine have power to it and live electrical components be exposed USE EXTREME CAUTION WHEN TESTING THE MACHINE
POSSIBLE CAUSE REMEDY
1. Service breaker tripped.
1. Reset breaker. If it trips, again, contact an electrician to verify the amp draw of the machine.
2. Machine not connected to power source.
2. Verify that the machine has been properly connected to the power source.
3. Faulty power source.
3. Verify the wiring to the breaker switch.
1. Tank already full.
1. N/A
2. Repair or replace valve as required.
Machine does not fill when powered on (door must be closed.)
2. Faulty rinse solenoid valve.
3. Faulty door switch.
3. Verify the wiring of the switch; if correct, replace switch.
4. Faulty float switch.
4. Verify the wiring of both float switches; if correct, replace switch.
Machine will not begin wash cycle upon closing the door.
Machine continuously washes.
1. Wash motor faulty/damaged.
2. Wash motor contactor faulty.
3. Timer Module is faulty.
4. I/O Module is faulty.
1. Machine is in Delime mode, which will be indicated in the display.
2. Timer Module is faulty.
1. Verify that the wash motor is receiving power; if so, replace the motor.
2. Verify that contactor energizes; if so, then, with contactor energized, verify continuity across poles; if contacts are open, then replace the contactor.
3. Verify that module is receiving power (red LED is on); if so, replace it.
4. Verify that module is receiving power (green LEDs are on); if so, replace it.
1. Turn off Delime mode by pressing Delime key.
2. Verify that module is receiving power (green LEDs are on); if so, replace it.
Wash or rinse heater does not work.
1. Faulty heater element.
2. Faulty heater contactor.
3. Faulty temperature probe (T1- wash tank, T3-rinse tank).
4. High-limit thermostat is tripped.
Machine fills slowly.
1. Y-strainer is clogged
1. Verify that element has very low resistance (< 20 Ω) across terminals. If high resistance or open, replace the heater.
2. Verify that contactor energizes; if so, then, with contactor energized, verify continuity across poles; if contacts are open, then replace the contactor.
3. Measure probe’s resistance with ohmmeter, which should be
~10 kΩ at 77 °F. Replace probe if much different than this value.
Reference: resistances at 70 °F & 85 °F are ~11.9 kΩ & 7.4 kΩ, respectively.
4. Contact a qualified service agency.
1. Clean Y-strainer.
07610-004-66-53-D 25
TROUBLESHOOTING
TROUBLESHOOTING
OBSERVATION
Rinse water is heated, but not reaching required temperature.
WARNING!
Inspection, testing, and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the machine have power to it and live electrical components be exposed USE EXTREME CAUTION WHEN TESTING THE MACHINE
POSSIBLE CAUSE
1. Faulty rinse heater.
2. Faulty temperature probe (T2- rinse injector, T3-rinse tank).
3. I/O Module is faulty.
REMEDY
1. Verify that element has very low resistance (< 20 Ω) across terminals. If high resistance or open, replace the heater.
2. Measure probe’s resistance with ohmmeter, which should be
~10 kΩ at 77 °F. Replace probe if much different than this value.
Reference: resistances at 70 °F & 85 °F are ~11.9 kΩ & 7.4 kΩ, respectively.
3. Verify that module is receiving power (green LEDs are on); if so, replace it.
Low-water rinse.
1. Rinse pump not performing properly.
2. Clogged or obstructed rinse arms.
1. Perform PSI check (see Preventative Maintenance page).
2. Remove and clean the rinse arms.
Wash water is not reaching required temperature.
Doors will not close completely.
Water leaks at the wash pump.
1. Faulty wash heater.
2. Faulty temperature probe (T1).
3. I/O Module is faulty.
1. Improper spring tension.
2. Obstruction in door slide channel.
1. Wash pump seal defective.
2. Loose hoses (hose clamps) on the wash pump.
1. Verify that element has very low resistance (< 20 Ω) across terminals. If high resistance or open, replace the heater.
2. Measure probe’s resistance with ohmmeter, which should be
~10 kΩ at 77 °F. Replace probe if much different than this value.
Reference: resistances at 70 °F & 85 °F are ~11.9 kΩ & 7.4 kΩ, respectively.
3. Verify that module is receiving power (green LEDs are on); if so, replace it.
1. Adjust spring tension to desired stiffness by loosening (not removing) spring bolt nuts near bottom of machine, and adjusting the tension. Tighten nuts back when done.
2. Remove the obstruction.
1. Replace the seal.
2. Tighten the hose clamps.
Will not rinse during the cycle.
1. Defective rinse solenoid.
2. Timer Module is faulty.
1. Repair or replace the rinse solenoid.
2. Verify that module is receiving power (green LEDs are on); if so, replace it.
1. Machine temperatures are below minimum requirements.
Dishes are not coming clean.
2. No detergent or too much detergent.
3. Solid dispenser canister is empty.
1. Verify that incoming water, rinse water, and wash water match the required temperatures as listed on the machine data plate.
2. Adjust detergent concentration as required for the amount of water held by the machine.
3. Replace the canister.
07610-004-66-53-D 26
PARTS
2
11
12
3
CONTROL PANEL, 208-230 V
12
5
5
21
10
9
10
9
1
10
9
17 8 15
18 19 4
EXHAUST FAN
CONTROL
MAXIMUM LOAD
1 AMP , 240/120 VAC
INPUT L1
(EXTERNAL)
OUTPUT TO
EXT. RELAY
WARNING: DISCONNECT POWER TO MACHINE BEFORE SERVICING
CONSTANT VOLTAGE
CONNECTION
LIVE WHEN MACHINE
POWER SWITCH IS ON
RINSE-AID DISPENSER
CONNECTION
LIVE WHEN RINSE
VALVE IS OPEN
DETERGENT
DISPENSER
CONNECTION
LIVE WHEN WASH
PUMP MOTOR IS ON
FUSE: 3 AMP SLOW-ACTING
L1 OUT L2 OUT
FUSE: 3 AMP SLOW-ACTING
L1 OUT L2 OUT
FUSE: 3 AMP SLOW-ACTING
L1 OUT L2 OUT
16
6 7
14
13
9
20
07610-004-66-53-D 27
ITEM
1
2
3
4
19
20
21
15
16
17
18
11
12
13
14
5
6
7
8
9
10
PARTS
QTY
1
1
1
1
2
1
1
2
3
6
1
1
1
5
1
2
1
1
1
10
10
DESCRIPTION
Bracket, Timer & I/O Board
I/O Module
Relay
Contactor, 240 V 30 A
Contactor, 4-Pole, 208-240 V 30 A
Fuse Holder, 6-pole
Bracket, Fuse Strip
Fuse Holder, 2-pole
Locknut, 10-24 Hex with Nylon Insert
Washer, Flat
Locknut, 10-24 Hex with Nylon Insert
Panel, Electrical Main
Fuse Holder, Single
Fuse, 10 A
Fuse, Slow-acting, 3 A
Decal, Dispenser Connection
Fuse, Fast-acting, 1 A
Fastener, 10-32
Screw, 10-32 x 1/2"
Terminal Board
Power Supply (VER Only)
CONTROL PANEL, 208-230 V
PART NUMBER
05700-004-60-47
06401-004-76-13
05945-111-89-75
05945-002-74-20
05945-004-43-74
05920-002-42-13
05700-002-42-03
05920-401-03-14
05310-373-01-00
05311-173-02-00
05310-373-03-00
05700-004-84-06
05920-011-72-89
05920-004-89-65
05999-004-44-34
09905-003-34-09
05999-004-47-87
05340-111-47-27
05305-011-44-52
05940-002-78-97
05950-004-81-79
07610-004-66-53-D 28
PARTS
4
CONTROL PANEL, 460 V
8
9
4
10
3
2
24
07610-004-66-53-D
11
8
23
1
11 8 17 18 20 9 12 14
19
16
21
ACTING SLOW-
OR IS ON
240 VAC OUT
CONNECTION
DISPENSER
DETERGENT
LIVE WHEN WASH
FUSE: 200 mA
PUMP MOT
ACTING
240 VAC OUT
SLOWFUSE: 200 mA
VALVE IS OPEN
LIVE WHEN RINSE
CONNECTION
RINSE-AID DISPENSER
O MACHINE BEFORE SERVICING
LIVE WHEN MACHINE
POWER SWITCH IS ON
TAGE
ACTING
240 VAC OUT
SLOW-
CONNECTION
FUSE: 200 mA
CONSTANT VOL
WARNING: DISCONNECT POWER T
Y EXT. RELA
OUTPUT TO
, 240/120 VAC
CONTROL
MAXIMUM LOAD
1 AMP
INPUT L1
(EXTERNAL)
EXHAUST FAN
13
22
6
8
9
5
7 15
29
PARTS
ITEM
1
2
3
15
16
17
18
11
12
13
14
19
20
21
22
23
24
4
5
6
7
8
9
10
QTY
1
1
1
1
1
2
1
1
1
1
1
6
1
1
1
3
2
2
1
1
1
10
10
3
DESCRIPTION
Bracket, Timer & I/O Board
I/O Module
Relay
Contactor, 4-Pole, 208-240 V 30 A
Fuse Holder, 6-pole
Bracket, Fuse Strip
Fuse Holder, 2-pole
Locknut, 10-24 Hex with Nylon Insert
Washer, Flat
Locknut, 10-24 Hex with Nylon Insert
Panel, Electrical Main
Fuse Holder, Single
Transformer, 150 V
Fuse, 10 A
Fuse, Fast-acting, 1 A
Overload
Motor, Contactor
Din-rail, 3"
Fastener, 10-32
Screw, 10-32 x 1/2"
Fuse, Slow-acting, 200 mA
Decal, Dispenser Connection, 460 V
Terminal Board
Power Supply (VER Only)
CONTROL PANEL, 460 V
PART NUMBER
05700-004-60-47
06401-004-76-13
05945-111-89-75
05945-004-43-74
05920-002-42-13
05700-002-42-03
05920-401-03-14
05310-373-01-00
05311-173-02-00
05310-373-03-00
05700-004-84-06
05920-011-72-89
05950-004-71-04
05920-004-89-65
05999-004-47-87
05945-002-65-02
05945-002-65-00
05700-011-84-65
05340-111-47-27
05305-011-44-52
05999-004-44-33
09905-004-43-81
05940-002-78-97
05950-004-81-79
07610-004-66-53-D 30
PARTS
HOOD
07610-004-66-53-D
16
12
13
11
12
11
14
14
15
31
PARTS
7a
7b
7c
7d
8
8a
8b
9
10
11
12
13
13a
13b
13c
14
15
16
4
5
2
3
6
7
ITEM
1
1
1
1
1
1
1
2
1
2
1
2
4
2
4
2
6
6
1
QTY
1
2
4
8
16
12
1
DESCRIPTION
Hood
Brace, Hood Front Corner
Guide Block, Front
Washer, 1/4-20
Locknut, 1/4-20 with Nylon Insert
Screw, 1/4-20 x 1/2" Button Head Hex
Complete Rear Guide Rail Assembly, Left
Complete Rear Guide Rail Assembly, Right
Locknut, 10-32 with Nylon Insert
Bracket, Door Guide, Left
Bracket, Door Guide, Right
Rear Guide Rail
Screw, 10-32 x 5/8"
Complete Door Stop Assembly
Bumper, Door Stop
Bracket, Door Stop
Locknut, 1/4-20 Hex with Nylon Insert
Complete Door Magnet Assembly
Bracket, Manifold
Hood Top
Complete Pressure Switch Assembly
Cover, Pressure Switch (Not Shown)
Wrap, Pressure Switch (Not Shown)
Pressure Switch (Not Shown)
Hood Support
Shield, Air-gap
Door Switch Assembly
HOOD
PART NUMBER
05700-004-57-60
05700-004-58-91
09330-004-57-97
05311-174-01-00
05310-374-02-00
05305-004-62-33
05700-004-65-73
05700-004-65-74
05310-373-02-00
05700-004-58-03
05700-004-58-01
09330-004-57-96
05305-003-02-12
05700-004-65-61
05700-004-14-25
05700-004-58-61
05310-374-01-00
05700-004-67-96
05700-004-58-88
05700-004-58-12
05700-004-65-60
05700-004-61-40
05700-004-65-58
05945-004-61-43
05700-004-66-10
05700-002-13-35
05700-004-65-67
07610-004-66-53-D 32
PARTS
Arm shown in raised position
10c
10d
10d
10a
10e
CANTILEVER ARM
10b
07610-004-66-53-D
Complete Pivot Assembly, Left
05700-004-67-89
Complete Pivot Assembly, Right
05700-004-67-88
33
PARTS
ITEM
1
16
17
18
19
12
13
14
15
7
8
5
6
2
3
4
9
10
10a
10b
10c
10d
10e
11
QTY
1
4
2
1
2
2
2
2
4
1
1
2
4
4
8
2
4
2
1 per
1 per
1 per
2 per
1 per
2
DESCRIPTION
Cantilever Arm
Locknut, 1/4-20 Low Profile with Nylon Insert
Screw, 1/4-20 x 1 1/2" Button Head Hex
Link, Hood to Handle
Spacer, PB Bolt
Screw, 1/4-20 x 1/2" Button Head Hex
Pivot, Left
Bracket, Door Pivot, Left
Locknut, 1/4-20 Hex with Nylon Insert
Complete Yoke Assembly
Cotter Pin
Yoke
Clevis Pin, 5/16” x 1 3/8”
Nylon Washer
Bushing
Spring Pin, 1 1/4"
Door Spring
Washer, 1/4-20
Bolt, Cantilever Hang Eye
Nut, Hex 3/8-16
Washer, Impeller 3/8" Flat SS
Locknut, 3/8-16 with Nylon Insert
Pivot, Right
Spring Rod
CANTILEVER ARM
PART NUMBER
05700-004-58-62
05310-374-02-00
05305-004-66-43
05700-004-58-64
05700-000-29-40
05305-004-62-33
09515-004-58-53
09515-004-59-98
05310-374-01-00
05700-000-75-77
05315-207-01-00
05700-000-75-78
05315-700-01-00
05311-369-03-00
03120-100-03-00
05315-407-06-00
05340-004-66-19
05311-174-01-00
05306-956-05-00
05310-276-01-00
05311-176-02-00
05310-011-72-55
09515-004-58-52
05700-004-63-28
07610-004-66-53-D 34
18
5
3
PARTS
07610-004-66-53-D
22
25
4
2
1
TUB
6
8
7
9
23 12
10
11
14 13
24
21
19
15
16
17
20
35
PARTS
7
8
9
10
11
12
13
14
15
16
4
5
6
2
3
ITEM
1
17
18
19
20
21
22
23
24
25
1
1
1
1
1
1
1
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
QTY
1
DESCRIPTION
Wash Motor
Wash Lower Manifold Nipple
Clamp
Discharge Hose
Lower Wash Manifold
Strainer
Standpipe Bracket
Standpipe
Suction Strainer
Standpipe Lift Handle
Standpipe Support
Suction Strainer Bracket
Dual Float Switch
O-ring
Thermostat
Probe Fitting
Thermistor Probe
Plug (NB Only) (Not Shown)
Gasket, Manifold
Wash Heater Gasket
Wash Heater
Thermostat Bracket
Door Stop, Left
Door Stop, Right
Door Stop, Front
Bushing, Snap
TUB
PART NUMBER
See Wash Motors page.
05700-021-34-84
04730-719-18-00
05700-011-88-24
09515-004-60-33
05700-004-26-21
05700-004-26-24
05700-001-25-69
05700-001-22-23
05700-004-26-23
05700-001-27-55
05700-001-22-24
06680-121-70-71
05330-400-05-00
05930-004-33-12
05310-924-02-05
06685-004-17-26
05700-004-47-32
05700-111-35-03
05330-011-47-79
See Heaters page.
05700-004-36-37
05700-004-58-92
05700-004-57-78
05700-004-57-79
05975-210-09-00
07610-004-66-53-D 36
PARTS
NOTICE
Punch-outs are provided on both panels, to be used if necessary during installation
6
FRAME
1
5
11
13
12
07610-004-66-53-D
2
14
4
3
16
21
20
15
18
19
17
Complete Display
Assembly
05700-004-56-49
10
5
7
8
9
37
PARTS
18
19
20
21
13
14
15
16
17
6
7
8
4
5
9
10
11
12
2
3
ITEM
1
1
1
1
1
1
1
1
1
1
1
4
1
1
2
4
1
QTY
1
1
1
4
1
DESCRIPTION
Frame
Foot, Adjustable
Panel, Left
Bracket, Control Panel Stop
Decal, Warning-Disconnect Power
Panel, Right
Nut, Thumb, 6-32 Nylon
PCB, Digital Display
Spacer, Unthreaded, 9/32" Nylon
Panel and Membrane Switch Assembly
Communication Cable, Display
Panel, Front
Panel, Front Left
Shield, Control Panel
Bracket, Lock
Terminal Block, 3-pole
Cover, Terminal Block
Lug, Ground
Decal, Ground
Decal, Copper Conductors
Decal, L1 L2 L3 (Wild Leg)
FRAME
PART NUMBER
05700-004-60-61
05340-108-02-06
05700-004-64-73
05700-004-65-45
09905-100-75-93
05700-004-64-74
05310-002-83-12
05945-004-52-53
05975-004-47-89
05700-004-58-72
05700-004-33-64
05700-004-66-47
05700-004-57-93
05700-004-60-62
05700-004-68-47
05940-011-48-27
05700-004-69-49
05940-200-76-00
09905-011-86-86
09905-011-47-35
09905-004-37-05
07610-004-66-53-D 38
PARTS
5
1
6
2
3
4 7
WASH & RINSE ARMS
8
9
3*
4*
5
ITEM
1
2
6
7
8
9
10
2
2
4
QTY
1
1
2
2
2
1
1
07610-004-66-53-D
10
DESCRIPTION
Wash Manifold
Rinse Manifold
Retaining Ring, Rinse Head Bushing
Bearing Assembly, Rinse Arm
End-cap, Rinse Arm
Complete Rinse Arm Assembly
Rinse Arm
Complete Wash Arm Assembly
Wash Arm
Wash Arm Bearing Assembly
End-cap, Wash Arm
O-ring (Not Shown)
*Rinse Arm Bearing Kit
(Includes items 3 and 4)
06401-004-57-50
PART NUMBER
05700-004-57-86
05700-004-57-83
05340-112-01-11
05700-004-54-71
05700-004-34-62
05700-004-32-58
05700-004-27-62
05700-004-32-59
05700-004-24-81
05700-021-35-97
05700-011-35-92
05330-111-35-15
39
PARTS
Complete Rinse Tank Assembly
208-230 V, 12 kW 70◦ Rise
05700-004-66-09
RINSE TANK
4
5
6
7
8
2
3
ITEM
1
4
4
1
1
1
1
1
QTY
1
DESCRIPTION
Tank, Rinse
Bracket, High-limit
Thermostat, High-limit
Lockwasher, Split 5/16”
Nut, Hex 5/16-18
Gasket, Heater
Heater, Rinse
Thermistor Probe
07610-004-66-53-D
PART NUMBER
05700-004-60-37
05700-004-66-08
05930-004-33-12
05311-275-01-00
05310-275-01-00
05330-011-47-79
See Heaters page.
06685-004-17-26
40
PARTS
HEATERS
Wash Heater
Rinse Heater
The models covered in this manual come supplied with various heaters, depending on the characteristics of the machine.
To ensure you order the correct heater for the model you are servicing, please refer to the following tables:
MODEL
DynaStar/VER
DynaStar/VER
DynaStar/VER
DynaStar/VER
DynaStar/VER
MODEL
DynaStar NB
DynaStar NB
DynaStar NB
DynaStar NB
DynaStar NB
VOLTS Hz
208 60
208
230
230
460
60
60
60
60
VOLTS Hz
208
208
230
230
460
60
60
60
60
60
PHASE WASH HEATER
1 04540-121-47-39
3
1
3
3
04540-121-47-39
04540-121-47-39
04540-121-47-39
04540-121-65-99
PHASE
1
3
1
3
3
WASH HEATER
04540-121-47-39
04540-121-47-39
04540-121-47-39
04540-121-47-39
04540-121-65-99
RINSE HEATER
04540-004-75-04
04540-004-75-04
04540-004-75-04
04540-004-75-04
04540-002-29-82
Heater Phase Conversion Kit
06401-004-00-22
07610-004-66-53-D 41
PARTS
Complete Assemblies
(See next page for parts.)
MOTORS
460 V: See Motor
Rotation section
The models covered in this manual come supplied with various wash motor assemblies (a wash motor assembly includes the wash motor and the pump end), depending on the characteristics of the machine. To ensure you order the correct wash motor assembly for the model you are servicing, please refer to the following table:
MODEL
All
All
All
All
All
VOLTS
208
208
230
230
460
Hz
60
60
60
60
60
PHASE
1
3
1
3
3
WASH MOTOR ASSEMBLY
06105-004-24-80 1
06105-004-24-80 1
06105-004-24-80 1
06105-004-24-80 1
06105-121-64-21 2
1 Use P/N 06105-004-32-04 to order the motor only
2 Use P/N 06105-002-62-71 to order the motor only
NOTICE
When servicing a wash motor, it is important to refer to the wiring schematic found on the motor to ensure the motor is wired correctly
Different manufacturers of motors might not use the same wire color codes and your new motor might not connect using the same wires Always refer to the wiring diagrams on the motor you are installing If the motor you are installing has had the schematic removed, contact the manufacturer immediately for technical support
07610-004-66-53-D 42
PARTS
5
Parts
(See previous page for complete assemblies.)
1
4
3
2
6
MOTORS
5
6
The models covered in this manual come supplied with various wash motors (see previous page), depending on the characteristics of the machine. To ensure you order the correct parts for the model you are servicing, please refer to the following table:
ITEM
1
2
3
4
1
1
1
1
1
1
1
1
1
1
QTY
1
DESCRIPTION
Seal Plate, 208/230 V
Seal Plate, 460 V
Case O-ring,
Case O-ring,
208/230 V
460 V
Mechanical Seal, 208/230 V
Mechanical Seal, 460 V
Impeller Assembly, 208/230 V
Impeller Assembly, 460 V
Pump Casing 208/230 V
Pump Casing 460 V
Case Capscrew, 208/230 V
PART NUMBER
05700-002-81-87
05700-002-06-22
05330-002-81-83
05330-002-87-02
05330-002-34-22
05330-002-87-16
05700-002-81-86
05700-002-06-19
05700-002-85-01
05700-002-06-20
05305-002-81-88
07610-004-66-53-D 43
A
G
A
B
C
D
B
C
D
E
F
E
F
G
A
DYNASTAR PLUMBING
34*
C
D
E
F
To order complete assemblies:
Inlet
Plumbing
05700-004-62-60
Pressure Switch
Plumbing
05700-004-68-16
Vacuum Breaker
Plumbing
05700-004-65-63
Rinse Pump
Outlet Plumbing
05700-004-66-83
Rinse Pump
Plumbing
05700-004-67-86
*Part must be ordered separately
07610-004-66-53-D 44
PARTS
ITEM
1
2
21
22
23
18
19
20
15
16
17
12
13
14
24
25
25a
26
27
31
32
33
28
29
30
7
8
9
5
6
3
4
10
11
34*
35
07610-004-66-53-D
1
1
QTY
5
1
1
1
1
3
2
1
1
1
1
1
2
2
2
1
1
4
4
1
1
1
1
1
1
3
1
2
2
1
1
5
1
1
DESCRIPTION
Elbow, 90-Degree 1/2" Street Brass
Vacuum Breaker, 1/2" Brass
Tee
Nipple, 1/2" Close Brass
Gasket, Rinse Manifold
Pressure Transducer
Plug, 1/8" NPT Brass
Elbow, 90-Degree 1/4" x 1/4"
Screw, 1/4-20 x 1"
Injector, Rinse Manifold
Adapter
Fitting, Thermostat Brass
Elbow, 90-Degree 1/2" Brass
Clamp, Hose, 3/4" x 1 1/2"
Hose, Black, 1" ID, 1 1/2" Long
Fitting, 1" x 1/2" Brass
Tee, 1/2" Brass
Probe Fitting
Fast-acting Probe
Solenoid Valve, 1/2"
Y-strainer, 1/2"
Union, 1/2" x 1/2" Brass
Nipple, 1/2" x 2" Long
Flow Limiter, 1/2"
Bracket, Plumbing
Screw, 1/4-20 x 1/2" (Not Shown)
Casting, 1/2" Flanged Coupling
Hose, 1/2" x 33-1/2" Red
Hose, 1/2" x 42" Red
Hose, 1/2" x 10" Blue
Hose, 1/2" x 7 3/4" Red
Rinse Pump
Nipple, 1/2" x 6" Brass
Tube, 1/4" OD, 2 1/2" Long
Harness
Cable, Braided (Not Shown)
Tube, 3/16" ID x 3/8" OD, Silicone, 36"
DYNASTAR PLUMBING
PART NUMBER
04730-206-08-00
04820-003-06-13
04730-002-22-56
04730-207-15-00
05330-003-75-91
05945-004-17-01
04730-209-07-37
04730-003-77-83
05305-011-81-58
09515-004-45-96
05700-002-29-75
05700-011-73-73
04730-011-42-96
04730-004-66-22
05700-004-68-24
04730-004-68-25
04730-211-27-00
05700-004-36-74
06685-004-75-99
04810-003-71-56
04730-217-01-10
04730-003-62-44
04730-207-19-00
04730-004-67-76
05700-004-67-50
05305-004-62-33
05700-004-47-97
05700-004-66-86
05700-004-66-89
05700-004-66-87
05700-004-67-85
05700-004-67-91
04730-003-62-38
05700-004-67-93
05700-004-33-62
05700-004-33-59
05700-004-68-26
45
PARTS
DYNASTAR NB PLUMBING
1
10
8
6 2
7
5
12
4
3
9
11
13
23*
22
21
18
18
20
18
17
16
To order complete assemblies:
Rinse Injector Plumbing
05700-004-46-48
19
15
14
Inlet Plumbing
05700-004-62-60
07610-004-66-53-D 46
PARTS
DYNASTAR NB PLUMBING
QTY
1
3
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
3
1
1
ITEM
1
18
19
20
21
22
13
14
15
15a
16
17
6
7
8
4
5
2
3
9
10
11
12
23*
DESCRIPTION
Vacuum Breaker, 1/2" Brass
Elbow, 90-Degree 1/2" Street Brass
Injector, Rinse Manifold
Adapter
Tee
Nipple, 1/2" Close Brass
Gasket, Rinse Manifold
Pressure Transducer
Plug, 1/8" NPT Brass
Elbow, 90-Degree 1/4" x 1/4"
Thermistor Probe
Probe Fitting
Red Hose, NB Inlet, 1/2"
Elbow, 90-Degree 1/2"
Bracket, Plumbing
Screw, 1/4-20 x 1/2" (Not Shown)
Nipple, 1/2" x 2" Brass
Union, 1/2" x 1/2" Brass
Nipple, 1/2" Close Brass
Solenoid Valve, 1/2"
Flow Limiter, 1/2"
Y-Strainer, 1/2"
Coupling, 1/2"
Harness
Cable, Braided (Not Shown)
PART NUMBER
04820-003-06-13
04730-206-08-00
05700-004-26-98
05700-002-29-75
04730-002-22-56
04730-207-15-00
05330-003-75-91
05945-004-17-01
04730-209-07-37
04730-003-77-83
06685-004-34-58
05310-924-02-05
05700-004-70-90
04730-011-42-96
05700-004-67-50
05305-004-62-33
04730-207-19-00
04730-003-62-44
04730-207-15-00
04810-003-71-56
04730-004-67-76
04730-217-01-10
05700-004-47-97
05700-004-33-62
05700-004-33-59
NOTICE
When servicing plumbing components, take care not to damage the threads of each individual item Damaged threads can cause leaks and loss of pressure, which could adversely affect the performance of the DynaStar machine. It is strongly recommended that teflon thread tape—used in conservative amounts—be applied to threads when joining components together It is not advised to use thread sealing compounds, sometimes referred to as “pipe dope” Compounds can be ejected from the threads during the tightening process and become lodged in key components, rendering them useless, including solenoid valves and pressure gauge isolation ball valves
*Part must be ordered separately
07610-004-66-53-D 47
L
J
G
H
D
E
A
F
B
C
37
K
38
39
40
F
36
41
J
DYNASTAR VER PLUMBING
L Complete Plumbing Assembly
05700-004-73-74
(Everything below except items 34.)
H
10
34*
12
G
35
L
J
K
G
H
B
A
D
23
E
D
E
C
A
F
B
C
29
To order complete assemblies:
Inlet
Plumbing
05700-004-62-60
Pressure Switch
Plumbing
05700-004-68-16
Vacuum Breaker
Plumbing
05700-004-65-63
Rinse Pump
Outlet Plumbing
05700-004-66-83
Rinse Pump
Plumbing
05700-004-67-86
Drain
Plumbing
05700-004-67-86
*Part must be ordered separately
07610-004-66-53-D 48
PARTS
31
32
33
34*
35
36
37
38
39
40
41
ITEM
1
2
26
27
28
29
30
13
14
15
16
17
21
22
23
18
19
20
24
25
25a
8
9
10
11
12
3
4
5
6
7
07610-004-66-53-D
1
1
1
1
1
1
1
1
1
1
1
QTY
5
1
1
1
1
3
2
1
4
4
2
2
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
5
2
1
3
DESCRIPTION
Elbow, 90-Degree 1/2" Street Brass
Vacuum Breaker, 1/2" Brass
Tee
Nipple, 1/2" Close Brass
Gasket, Rinse Manifold
Pressure Transducer
Plug, 1/8" NPT Brass
Elbow, 90-degree 1/4" x 1/4"
Screw, 1/4-20 x 1"
Injector, Rinse Manifold
Adapter
Fitting, Thermostat Brass
Elbow, 90-degree 1/2" Brass
Clamp, Hose, 3/4" x 1 1/2"
Hose, Black, 1" ID, 1 1/2" Long
Fitting, 1" x 1/2" Brass
Tee, 1/2" Brass
Probe Fitting
Fast-acting Probe
Solenoid Valve, 1/2"
Y-strainer, 1/2"
Union, 1/2" x 1/2" Brass
Nipple, 1/2" x 2" Long
Flow Limiter, 1/2"
Bracket, Plumbing
Screw, 1/4-20 x 1/2" (Not Shown)
Casting, 1/2" Flanged Coupling
Hose, 1/2" x 33-1/2" Red
Hose, 1/2" x 42" Red
Hose, 1/2" Blue
Hose, 1/2" x 7 3/4" Red
Rinse Pump with Bracket
Rinse Pump Only
Nipple, 1/2" x 6" Brass
Tube, 1/4" OD, 2 1/2" Long
Harness
Cable, Braided (Not Shown)
Hose, 1/2" Red
Fitting, Drain Coupling
Hose, 1/2" x 26" Red
Tee, 1/2" Brass
Nipple, 1/2" Brass
Elbow, 90-degree, 1 1/2" Brass
Tube, 3/16" ID x 3/8" OD, Silicone, 36"
DYNASTAR VER PLUMBING
PART NUMBER
04730-206-08-00
04820-003-06-13
04730-002-22-56
04730-207-15-00
05330-003-75-91
05945-004-17-01
04730-209-07-37
04730-003-77-83
05305-011-81-58
09515-004-45-96
05700-002-29-75
05700-011-73-73
04730-011-42-96
04730-004-66-22
05700-004-68-24
04730-004-68-25
04730-211-27-00
05700-004-36-74
06685-004-75-99
04810-003-71-56
04730-217-01-10
04730-003-62-44
04730-207-19-00
04730-004-67-76
05700-004-67-50
05305-004-62-33
05700-004-47-97
05700-004-66-86
05700-004-66-89
05700-004-73-77
05700-004-67-85
05700-004-67-91
06105-004-62-68
04730-003-62-38
05700-004-67-93
05700-004-33-62
05700-004-33-59
05700-004-73-79
05700-004-41-00
05700-004-74-45
04730-011-69-93
04730-207-40-00
04730-206-32-00
05700-004-68-26
49
PARTS
VER SYSTEM
7
13
5
6
3
4
8
9
2
14
1
11
12
10
9
8
9
5
6
7
3
4
ITEM
1
2
10
11
12
13
14
07610-004-66-53-D
6
6
1
1
1
4
4
QTY
1
2
2
1
1
1
2
DESCRIPTION
Wrap, Coil Box Fans
Fan, 24 V DC
Screw, 6-32 x 1 3/4"
Nut, 6-32 Plated
Air Transfer Seal
Plate, Air-gap
Cover, Coil
Insert, Threaded Hex 1/4-20
Screw, 1/4-20 x 1/2" Hex
Wrap, Coil
Washer, 1/4-20
Locknut, 1/4-20 Hex with Nylon Insert
Coil, VER
Gasket, Air Transfer Seal
PART NUMBER
05700-004-73-94
05999-004-73-32
05305-004-19-80
05340-118-04-00
05700-004-40-24
05700-004-70-32
05700-004-70-33
05310-004-23-96
05305-004-62-33
05700-004-73-67
05311-174-01-00
05310-374-01-00
05700-004-70-38
05330-004-83-38
50
PARTS
5
4
12
DOOR INTERLOCK
Complete Interlock Assembly
05700-004-82-84
3
1
8
14
15
9
10
2
12
16
15
7
14
6
11
10
4 3
5
7
7
2
14
Complete Interlock Box Assembly
05700-004-82-83
7
13
18
07610-004-66-53-D
19
51
PARTS
6
7
8
4
5
2
3
ITEM
1
9
13
14
15
16
17
18
19
10
11
12
1
2
1
1
1
1
1
QTY
1
2
2
2
5
8
1
1
1
2
2
2
DESCRIPTION
Plate, Interlock
Link, Interlock Connector
Interlock Cam
Interlock Guide
Pin, Interlock
Motor, Interlock
Switch, Interlock
Set Screw, 6-32 x 1/4"
Shoulder Screw, 10-32
Screw, 10-32 x 1/2"
Screw, 6-32 x 3/8"
Locknut, 10-32 with Nylon Insert
Locknut, 4-40
Insert, Threaded Hex 1/4-20
Bushing, Lock
Locknut, 6-32 with Nylon Insert
Harness, Door Interlock (Not Shown)
Box, Door Interlock
Fitting
DOOR INTERLOCK
PART NUMBER
05700-004-82-79
05700-004-71-37
05700-004-71-39
05700-004-71-50
05700-004-71-49
06105-004-70-04
05930-004-71-36
05305-004-71-42
05305-004-71-40
05305-011-39-36
05305-171-02-00
05310-373-02-00
05310-279-06-00
05310-004-23-96
05975-210-05-00
05310-373-03-00
05700-004-92-05
05700-004-82-85
05975-011-49-03
07610-004-66-53-D 52
PARTS
PLUMBING OPTIONS
WATER HAMMER ARRESTOR OPTION
Water Hammer Arrestor, 1/2”
04730-004-58-56
PRESSURE REGULATING VALVE OPTION
Water Pressure Regulator, 1/2”
04820-100-04-07
Scaltrol System
04730-003-05-76
NOTICE
Must be installed vertically The provided bracket is secured to the wall Observe proper inlet/outlet water directions (flow directions are molded into the top of the head) Release line pressure before changing cartridges Delime machine before installation
07610-004-66-53-D
WATER TREATMENT OPTION
Replacement Cartridge
(inspect at least every 6 months)
RSC-100
53
SCHEMATICS
DYNASTAR/DYNASTAR VER 208/230/460 V
07610-004-66-53-D 54
SCHEMATICS
DYNASTAR NB 208/230 V
07610-004-66-53-D 55
ADDENDUM
DISPLAY GUIDE
This page can be printed and the display guides cut-out.
Lay the cut-out over the display and use the red-dotted lines to locate the hidden buttons.
07610-004-66-53-D
PSI
Check
PSI
Check
56
57
Jackson WWS, Inc. • 6209 N. US Hwy 25E • Gray, KY 40734 USA
1.888.800.5672 • www.jacksonwws.com
DynaStar Manual • 07610-004-66-53-D
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