OPERATING & PARTS MANUAL

MODEL SG-40

Serial No: __________________________

DEALER:

Name: _____________________________

Address: ___________________________

City/State: __________________________

Phone No: __________________________

Delivery Date: _______________________

Engine Make: _______________________

Serial No: __________________________

Clutch Make: ________________________

Model: ___________ S/N _____________

Copyright 6/20

ATTENTION:

Depending on what replacement parts you are ordering, we will need the following information:

STUMP GRINDER COMPONENTS

Serial Number

Model Number of Stump Grinder

ENGINE COMPONENTS

Brand

Engine Serial Number

Engine Model Number

6750 Millbrook Rd. • Remus, MI 49340 • 1-989-561-2270

MANUFACTURED BY BANDIT INDUSTRIES, INC

PHONE: ( 989 ) 561-2270

PHONE: ( 800 ) 952-0178 IN USA

FAX: ( 989 ) 561-2273 ~ SALES DEPT.

FAX: ( 989 ) 561-2962 ~ PARTS/SERVICE

WEBSITE: www.banditchippers.com

CALIFORNIA PROPOSITION 65

!

WARNING

!

ADVERTENCIA

Breathing diesel engine exhaust exposes you to

chemicals known to the

State of California to cause cancer and birth defects or other reproductive harm.

Respirar gases de escape de diesel le expone a

qu Í micos conocidos por el estado de California como causales de cáncer y defectos congénitos u otros daños reproductivos.

• Always start and

operate the engine in a

well-ventilated area.

• If in an enclosed area, vent the exhaust to the outside.

• Do not modify or tamper with the exhaust system.

• Do not idle the engine

except as necessary.

• Siempre encienda y opere el

•

For more information go to: www.P65warnings.ca.gov/diesel

motor en áreas bien ventiladas.

• Si está en un área cerrada,

ventile escape hacia el exterior.

No modifi que ni altere el

sistema de escape.

• No deje el motor en ralent ser que sea necesario.

Í a no

Para mayor informaci Ó n visite: www.P65warnings.ca.gov/diesel

SPW-46 8/18

!

!

WARNING

ADVERTENCIA

Cancer and

Reproductive

Harm

Cáncer y daño

reproductivo

www.P65warnings.ca.gov

SPW-47 8/18

WARRANTY VALIDATION FORM

(STUMP GRINDER)

IMPORTANT - WARRANTY WILL BE DEEMED NULL AND

VOID IF THIS FORM IS NOT FILLED OUT COMPLETELY AND

ACCURATELY AND RETURNED TO THE CUSTOMER DATA

DEPARTMENT WITHIN 10 DAYS OF EQUIPMENT DELIVERY

PURCHASER / OWNER INFORMATION:

Customer Data Department

6750 Millbrook Road

Remus, MI, USA 49340

Phone: (800) 952-0178 in USA

Phone: (989) 561-2270

Fax: (989) 561-2273

Website: www.banditchippers.com

Company Name __________________________________ Contact Name _____________________

Mailing/Street Address _______________________________________ City _______________________

State ___________________ Zip Code _______ Country ______________ Telephone Number ( __ ) ________

E-mail ____________________________ Machine Model No. _______ Date Put Into Service ______

Machine Serial No. ____________________ Machine Work Order No. ________ Machine Hours _______

Engine Make _________________ Engine Serial No. __________________ Machine Color _______

DEALER / SELLER INFORMATION:

Dealer/Seller Name _______________________________ Contact Name _____________________

Mailing/Street Address _______________________________________ City _______________________

State ___________________ Zip Code _______ Country ______________ Telephone Number ( __ ) ________

1. _____ The customer has received instruction and fully understands all operational, safety and maintenance requirements of the equipment.

2. _____ The customer has received instruction and fully understands that everyone within 100 feet of the machine must wear proper personal safety equipment including hard hat, face shield, safety glass, gloves, ear protection and/or other items per OSHA and ANSI requirements.

3. _____ The customer has received instruction and fully understands the equipment maintenance schedules and procedures.

The customer understands that it is their responsibility to perform scheduled maintenance that includes periodic relief valve

­adjustments,­retightening­all­fasteners­as­needed,­periodic­cleaning­of­flow­divider,­clutch­and­belt­adjustments,­and­other­items.

4. _____ The customer has received instruction and fully understands not to reach near the cutter head with hands or feet or­to­be­located­near­debris­field­with­engine­running.­

5. _____ The customer has received instruction and fully understands that the operators must always be located within easy reach of all control and shut down devices.

6. _____ The customer has received instruction and fully understands to not start grinding a stump without checking for power lines, water lines, sewer lines, phone lines, etc.

7. _____ The customer has received instruction and fully understands the purpose of and how to operate the shut down/shut-off­devices,­and­will­not­attempt­to­override­any­safety­devices­or­guards.

8. _____ The customer has received instruction and fully understands that before performing any maintenance on the machine the ignition key must be removed, the cables must be completely disconnected from the battery, the cutter head must have come to a complete stop, and the cutter head lock must be installed. The customer understands they must allow the necessary time for the cutter head to come to a complete stop before opening the cutter head guard or start any maintenance or service procedures. If applicable the customer has received instruction and fully understands the purpose of the beltshield inspection hole and that they are never to attempt any maintenance or service procedures until visually confirming­the­belts­have­come­to­a­complete­stop.­

9. _____ The customer has received instruction and fully understands the machine is not to be operated without the factory approved cutter head guard in place, the machine is not to be operated with any type of make shift cutter head guard, and the machine is not to be operated under any circumstances with the cutter guard open or unsecured.

10. _____ The customer has reviewed and fully understands limited warranty, and all written and visual instructions.

11. _____ The customer has received instruction and fully understands that warranty will not apply if the machine is operated with replacement parts or equipment not manufactured or recommended by Bandit Industries, Inc.

12. _____ The customer has received, been advised, and understands the manuals, and the Safety/Service video supplied with the grinder. A video is supplied for equipment models as available.

13. _____ All Danger, Warning and Operational decals are properly displayed on equipment and fully understood by customer.

14. _____ The customer has been instructed, understands, and agrees that all potential operators must: See the supplied video, be instructed on all the Danger, Warning and Operational decals, read the manual and follow the procedures.

I have inspected this equipment and find it in correct working condition. To the best of my knowledge, the customer and his/her personnel are aware of, and agree to the above procedures.

Signed: ________________________________________________________ Date: ______________

(Dealer Representative)

The equipment has been thoroughly checked by the above named dealer representative, and I am satisfied with his/her instructions. I have also read, understand, and agree to reverse side of page.

Signed: ________________________________________________________ Date: ______________

Copyright 2/17 FORM #WV-124

(Customer)

Copyright 2/17 FORM #Q-112

TO BE RETURNED AFTER THIRTY (30)

DAYS OF OPERATION

DATE PURCHASE: ______________________

MODEL: ________________________________

Please return to: Customer Data Department

6750 Millbrook Road

Remus, MI 49340

SERIAL NUMBER: _______________________

DEALER NAME: ________________________

Phone: (800) 952-0178 in USA

Phone: (989) 561-2270

Fax: (989) 561-2273

Website: www.banditchippers.com

_______________________________________

STUMP GRINDER QUALITY REPORT

All of the employees that build your equipment strive to manufacturer the very best quality product on the­market.­­We­would­appreciate­your­efforts­in­letting­us­know­how­we­are­doing.

We­would­like­you­to­operate­your­machine­for­thirty­(30)­days­and­then­fill­out­this­questionnaire­and­mail­it­to­us.

This will help us to keep producing a good product and improving our products through your recommendations.

1. Did your machine perform to your expectations? _______________________________________

2. Was the machine delivered on schedule? _____________________________________________

3.­ Was­the­paint­color­and­finish­to­your­satisfaction?­______________________________________

4. Was machine equipment as ordered? ________________________________________________

5. Did all welds appear to be high quality? ______________________________________________

6. Was the overall machine to your liking? ______________________________________________

7. What problems have you experienced? ______________________________________________

8. Have any components regularly loosened that caused problems? __________________________

9. Does the hydraulic system seem to have adequate power? ______________________________

10. Is the machine manufactured to accommodate service in an adequate manner? If not, please explain:

_______________________________________________________________________________

11. General comments and/or suggestions: ________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________

12. Would you like to be contacted concerning more of our equipment? ________________________

YOUR COMPANY: ________________________________

NAME: __________________________________________

ADDRESS: ______________________________________

CITY: ___________________________________________

STATE & ZIP: _____________________________________

PHONE: ( ____ ) _________________________________

E-MAIL: _________________________________________

1

MODEL SG-40

TABLE OF CONTENTS

TABLE OF CONTENTS

Serial Number Locations ...........................................................................................5

Safety Procedures ......................................................................................................6

Equipment Specifications

........................................................................................10

Controls .....................................................................................................................11

Machine Operation ...................................................................................................14

Transportation Procedures......................................................................................16

Maintenance ..............................................................................................................18

Hydraulics .................................................................................................................29

Replacement Parts ...................................................................................................33

Decals .................................................................................................................34

Engine Side ........................................................................................................36

Cutter Wheel Side ..............................................................................................38

Green Teeth Cutter Wheel .................................................................................40

New River “Revolution” Cutter Wheel .............................................................41

Frame ..................................................................................................................42

Swing Out Console ............................................................................................44

Fuel & Hydraulic Tank........................................................................................46

Service Record .........................................................................................................48

Ogura Clutch Manual ...............................................................................................49

Bandit

MODEL SG-40 SERIAL NUMBER LOCATIONS

TYPICAL SERIAL NUMBER AND/OR

WORK ORDER NUMBER LOCATIONS

1

2

1. Serial Number on top of frame near the

bulkheads or between the tracks on the frame.

2. Work Order Number on top of frame near the

bulkheads or between the tracks on the frame.

NOTICE

The engine information is located on the

engine block.

5

Bandit

MODEL SG-40 SAFETY PROCEDURES

INTRODUCTION

The purpose of this manual is to provide the user with­specifications­and­procedures­for­the­­operation,­

maintenance and repair of this BANDIT product. As with any piece of equipment, safety should always be a constant thought while the machine is being operated, serviced or stored. In order to highlight this

consideration, the material which addresses safety is proceeded by the following signal words:

DANGER

DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury

(contains white letters on red background).

WARNING

It is the responsibility of the owner or employer to ensure that the operator is trained and practices safe operation while using and servicing the machine. It is also the owner’s responsibility to

provide and follow a regularly scheduled preventative maintenance and repair program on the product, using only factory approved replacement parts. Any unapproved­repairs­or­­modifications­may­not­only­ damage the machine and its performance, but could result in severe personal injury. Unapproved repairs or­ modifications­ will­ void­ warranty­ and­ eliminate­ manufacturer of any liability claims. Consult the equipment manufacturer with any questions.

WARNING

WARNING indicates a hazardous situation which, if not avoided, COULD result in death or serious injury (contains black letters on orange background).

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, COULD result in minor or moderate injury (contains black letters on yellow background).

Each machine is shipped with a manual, a customer’s check sheet on the product, and any

available parts & service manuals on component parts not produced by this manufacturer. Additional copies of these manuals and check sheets can be purchased from the manufacturer, or through the dealer. Engine parts, service and maintenance manuals MUST be purchased through the engine manufacturer or their dealer.

NOTICE

NOTICE indicates information considered important, but not hazard related (contains white italic letters on blue background).

NOTICE

The producer of this Bandit product reserves the­right­to­make­any­­modifications­or­revisions­to­ the­design­or­specifications­of­its­machine­without­ advance notice. The producer also reserves the right to change machine and part prices as needed without advance notice.

SAFETY INSTRUCTIONS

SAFETY INSTRUCTIONS indicate general instructions relative to safe work practices and reminders of proper safety procedures (contains white italic letters on green background).

The equipment is designed and manufactured in accordance with the latest product industry

standards. This alone does not prevent injury. It is the operator’s responsibility to use good judgement and follow the warnings and instructions as indicated in this manual, on the machine and follow all safety

standards per ANSI and OSHA instructions.

WARNING

Improper use of the product can result in severe personal injury. Personnel using the equipment must be­­qualified,­trained­and­familiar­with­the­operating­ procedures as defined in this manual, prior to operating the product.

6/20 6

MODEL SG-40 SAFETY PROCEDURES

WARNING

Before operating the machine, you must have all

potential operators read and follow manuals and decals, watch the video and follow the guidelines.

Read and follow all the instructions in this

manual thoroughly. Your safety is dependent on your knowledge of how to operate and maintain this

machine. You may obtain additional copies of this manual from your Bandit Dealer.

Always be cautious and careful when operating your equipment.

This equipment is intended for use by adults who have been properly trained and are physically

capable of operating the machine safely. Never

allow minors to operate this machine. Never operate any­­machine­while­under­the­influence­of­drugs­or­

alcohol. Never operate equipment that is in need of repair or adjustment. Keep children, bystanders and animals clear of working area.

There must be at least two qualified and trained operators at the work site. They must be

positioned in safe working locations, following safety

procedures and instructions, and aware of each

others whereabouts. There must, also, be at least two people on site during maintenance and service procedures in case an accident should occur.

This machine is equipped with safety decals, guards and designs for your protection.

Accidents are typically caused by making mistakes. The operator does not read the manual, overlooks safety decals, or fails to use lockouts provided for their safety. This occurs after the operator has become familiar with the machine.

The operator is very cautious in the initial start up and operation because they do not understand the machine.

NOTICE

Before starting the machine, take a minute to check a few things. The machine should be in an area restricted from people passing by. This area around the machine must be free of all objects that can obstruct your movement when working with the machine. The machine should be checked for loose tools or foreign objects. All tools not in use should be secured in a tool box.

must at all times be located within easy reach­of­all­control­and­shut-off­devices­when­the­unit­ is running. They must be attentive and prepared to activate the devices.

DANGER

Torn or loose clothing is more likely to get caught in moving machinery parts. Keep such items as long hair, shirt sleeves, and shirt tails properly contained.

Avoid wearing necklaces, rings, watches, and especially neckties while operating this machinery.

Wear all personal protection equipment (PPE) and follow all safety standards per ANSI and OSHA

instructions. Examples of equipment: hard hat, face shield, safety glasses, gloves, ear protection, high visibility vest, and steel toe boots. Do not wear

­gauntlet­or­secured­fit­gloves.­Always­keep­a­fully­ charged­ fire­ extinguisher­ with­ the­ machine­ while­

operating or servicing the machine. Failure to do this will cause severe injury or death.

DANGER

Do not go near the rotating cutter wheel for any reason. Do not go near the cutter wheel while the engine is running or the cutter wheel is coasting to a stop. Contact with a rotating cutter wheel will result in severe injury or death.

Avoid moving parts. Keep hands, feet, and clothing away from power driven parts. Keep all guards and shields in place and properly secured. Contact with moving parts will result in severe injury or death.

Never sit, stand, lay, climb or ride anywhere on this machine while it is running, operating, or in transit.

You will be injured.

Do not start the engine with the clutch or cutter wheel engaged. Any debris may become a dangerous projectile. Contact with the rotating cutter wheel will result in serious injury or death.

Do not operate this machine indoors. Exhaust fumes can be fatal.

Never refuel while the machine is running. Never refuel in the shop or building. Always refuel in a well ventilated­area,­away­from­sparks­or­open­flames.­

Do not smoke while refueling. Extinguish all smoking materials. Wipe up all spilled fuel before restarting the engine.

Keep hands clear of all pinch points. Failure to do this will result in serious injury or death.

7

Bandit

MODEL SG-40 SAFETY PROCEDURES

SAFETY PROCEDURES

Do not start to grind a stump unless you are

completely sure there are not any utility lines in the area above or below the ground level where you are grinding. Always contact the utility locating service in your area or local utility companies to mark underground utility lines. Failure to do so will result in severe injury or death.

DANGER

Make sure everyone is clear of machine before moving the machine. Stay clear of undercarriage travel system when the machine is moving. Contact with the undercarriage travel system will cause severe injury or death.

WARNING

Do not work on the machine if the engine is running with the clutch or cutter wheel disengaged.

Severe injury or death may occur if the cutter wheel was engaged.

­ Do­not­go­near­or­in-line­with­the­debris­field­of­ the stump grinder while in operation. While grinding stumps,­the­chips­and­portions­of­the­stump­fly­from­ the cutter wheel and can cause severe injury.

For optimum performance, the stump should be cut with the portion of the cutter wheel shown below. Never undercut the stump. Undercutting the stump may cause severe kickback, vibration and component damage. Never cut the stump from the top. The cutter wheel will throw debris up and toward the operator, instead of down and under the machine.

Do not go near hydraulic leaks. High pressure oil easily punctures skin causing serious injury, gangrene,­or­death.­Avoid­burns­from­fluid.­Hot­fluid­ under pressure can cause severe burns. Do not use fingers,­skin,­or­bare­hands­to­check­for­leaks.­Use­ an­object­such­as­a­piece­of­­cardboard­to­find­leaks.­

Lower load or relieve hydraulic pressure before loosening­fittings.­Relieve­all­pressure­in­the­system­ before disconnecting the lines, hoses, or performing other work. Allow system to cool down to ambient temperature before opening any coolant or hydraulic oil system.

Clean machine of all debris. Do not leave this machine­ unattended­ until­ all­ potential­ fire­ debris­ is­ removed,­ no­ fire­ or­ ­smoldering­ exists,­ and­ hot­ spots are cold. The engine creates many hot spots

including: exhaust manifold, exhaust, turbo (if equipped),­etc.­Remove­all­flammable­debris­such­ as wood, chips, leaves, oils, fuels, etc. from engine exhaust, engine turbo (if equipped), beside, around, and under engine, around and under tanks, inside belt shields and guards, inside battery and tool boxes, inside cabinets (if equipped), and anywhere

­materials­collect.­Always­keep­several­type­A:B:C­fire­

extinguishers operational and on the job at all times.

Before performing maintenance on the machine remove all debris, oil, grease, water, snow, ice, etc. from all machine surfaces.

90°

CUTTING AREA

Do not touch hot machine surfaces. The machine surfaces may be hot due to the machine operating recently or the machine setting in the sunlight.

Contact with hot machine surfaces may cause severe injury.

Never grind materials that might contain wires, stones, nails, or other metal objects which may

damage the teeth. Damaged teeth and foreign objects may become dangerous projectiles and can cause severe injury or death. Remove all foreign objects from stump grinding area.

Sparks can occur if cutter teeth strike rocks, metal, or other hard objects. Do not use in high or very high fire­hazard­­severity­zones.

Operation of this equipment may create sparks that­can­start­fires­around­dry­vegetation.­A­spark­ arrester may be required. The operator should

­contact­local­fire­agencies­for­laws­or­regulations­ relating­to­fire­prevention­requirements.

6/20 8

25° MAX.

MODEL SG-40 SAFETY PROCEDURES

SAFETY PROCEDURES

Maximum Slope Grade

Ascending or Descending Slope

25° MAX.

100 FT. (30.5 m)

WARNING

Do not attempt to operate the machine on an ascending or descending slope of more than 25° or

46% or a side slope of more than 17° or 30%, it is dangerous and could be fatal. This is the maximum slope grade the machine can be operated on if the hydraulic system, self propelled undercarriage, and engine are running at maximum performance and good traction is sustained.

46 FT.

(14 m)

(46%)

Use extreme caution when traveling over non-level surfaces. This machine can tip over or tip backwards on non-level surfaces. You will cause engine damage, machine damage and possible personal injury or death.

17° MAX.

Side Slope The machine should never be parked on a slope at any time. The machine can coast or creep causing

equipment damage and/or personal injury.

17° MAX.

30 FT.

(9.1 m)

(30%)

100 FT. (30.5 m)

Diagram shows percentage to degree of slope.

Percentage is in vertical feet for every 100 horizontal feet.

NOTICE

Do not attempt to start the engine or engage the cutter wheel on this machine if the cutter wheel is jammed or frozen in place. If you do, you will damage the cutter wheel drive system, which will not be covered under warranty and will cost you down time and money.

Engage and disengage the cutter wheel at idle.

Failure to do this will damage the cutter wheel drive system.

Keep the machine in good condition. Be sure the

machine is in good operating condition and that all

safety devices, including guards and shields are

installed and functioning properly. Visually inspect the machine daily before starting the machine.

Refer to the “Daily Start Up & Maintenance”. Do not make­any­modifications­to­your­­equipment­unless­ specifically­recommended­or­requested­by­Bandit­

Industries Inc.

Any increase from the specified maximum

operating angles may cause loss of lubrication function and damage the engine.

Do not continue to operate the machine if the cutter wheel stalls. Immediately lift cutter wheel out of the stump, dirt, etc. and start again with less bite.

Prolonged cutter wheel stall will ruin the cutter wheel drive­system,­creating­extreme­heat­and­possible­fire­ hazard.

SAFETY INSTRUCTIONS

Before attempting any type of maintenance,

disengage clutch or cutter wheel engagement, wait for the cutter wheel to come to a complete stop, turn off­engine,­remove­the­ignition­key,­make­sure­the­ ignition key is in your possession, disconnect the battery, and install the cutter wheel lock pin.

9

Bandit

MODEL SG-40 EQUIPMENT SPECIFICATIONS

EQUIPMENT SPECIFICATIONS

Approximate Dimensions & Weights

(Dimensions & Weights will vary depending on optional equipment)

SG-40

Height

Length

Width

Weight

Cutter Wheel Height

Cutter Wheel Depth

Cutter Wheel Swing

Cutter Wheel Diameter

Number of Teeth

Fuel Tank Capacity

Hydraulic Tank Capacity

48” (1.2 m)

101” (2.5 m)

29” (0.7 m)

1600 lbs. (726kg)

22” (0.6 m)

12” (0.3 m)

47” (1.2 m)

18” (0.5 m)

8

7 gal. (26L)

7 gal. (26L)

6/20 10

MODEL SG-40

MACHINE ORIENTATION REFERENCE

CONTROLS

BACK

RIGHT

LEFT

FRONT

11

Bandit

MODEL SG-40 CONTROLS

ENGINE OPERATING SPEEDS

NOTICE

Refer to the Completion/Check Sheet, that is shipped with the machine for the correct engine RPM. If needed, contact your local dealer or Bandit Industries.

Some Current Engine Types Maximum RPM

Kohler CH980 38 Hp EFI 3600

CONTROLS & COMPONENTS

4

5

6

7

8

# Control

1 Cutter Wheel Up/Down & Swing Left/Right

2

3

Left Track Forward/Reverse

Right Track Forward/Reverse

Emergency Stop Button

Cutter­Wheel­On/Off­Switch

Swing Out Console Lock

Tach/Hour Meter

Swing Speed Control

12

13

14

15

16

#

9

10

11

Control

Ignition Switch

Throttle Up/Down Lever

Level Gauge

Hydraulic Tank

Fuel Tank

Cutter Wheel

Cutter Wheel Teeth

Cutter Wheel Bar

16

14

15

12

8

11

10

9

4

13

5

3

2 1

7

6

6/20 12

MODEL SG-40 CONTROLS

CONTROLS

1. A. Cutter Wheel Up/Down: To­move­the­cutter­wheel­up;­pull­the­joystick­on­the­valve­bank­towards­the­back­of­ the­machine.­To­move­the­cutter­wheel­down;­push­the­joystick­on­the­valve­bank­towards­the­front­of­the­machine.

B. Swing Left/Right: To­move­the­cutter­wheel­to­the­left;­push­the­joystick­on­the­valve­bank­towards­ the­left­side­of­the­machine.­To­move­the­cutter­wheel­to­the­right;­push­the­joystick­on­the­valve­bank­ towards the right side of the machine.

2. Left Track Forward/Reverse: To­move­the­left­track­forward;­push­the­handle­on­the­valve­bank­labelled­

“L.Track­Forward”­towards­the­front­of­the­machine.­To­reverse­the­left­track;­pull­the­handle­on­the­valve­ bank labelled “L. Track Reverse” towards the back of the machine.

3. Right Track Forward/Reverse: To­move­the­right­track­forward;­push­the­handle­on­the­valve­bank­ labelled­“R.­Track­Forward”­towards­the­front­of­the­machine.­To­reverse­the­right­track;­pull­the­handle­ on the valve bank labelled “R. Track Reverse” towards the back of the machine.

4. Emergency Stop Button: When the emergency stop button is pressed the entire machine will shut down.

The cutter wheel will not stop immediately stop, it will coast to a stop.

5. Cutter Wheel On/Off Switch: Before turning the cutter wheel on, make sure the engine is at low idle.

Flip the switch to the “On” position, then throttle the machine up.

6. Swing Out Console Lock: To change the swing out position, pull the swing out console lock handle towards the back of the machine and move the console swing arm to the left or right side, and release the handle. Continue to move the console swing arm until it locks into place.

7. Tach/Hour Meter: The tach/hour meter keeps track of the amount of hours on the machine.

8. Swing Speed Control: To control the swing speed so the swing speed is increased, loosen the swing speed valve. To control the swing speed so the swing speed in decreased, tighten the swing speed valve.

9. Ignition Switch: To start the machine, insert the ignition key, and turn towards the front of the machine.

To­turn­the­machine­off,­turn­the­key­to­the­back­of­the­machine,­and­remove­the­key.­

10. Throttle Up/Down Lever: To throttle the machine up move the lever to the high RPM symbol. To throttle the machine down move the low RPM symbol.

NOTICE

­ Refer­to­engine­manufacturer’s­manual­for­specific­ engine controls and operation.

13

Bandit

MODEL SG-40 MACHINE OPERATION

MACHINE OPERATION

DANGER

Do not start to grind a stump unless you are

completely sure there are not any utility lines in the area above or below the ground level where you are grinding. Always contact the utility locating service in your area or local utility companies to mark underground utility lines.

NOTICE

The stump must be cut as low to the ground as possible to reduce the amount of grinding material, debris,­and­lessen­the­chance­of­flying­debris­in­the­ work area.

DO NOT operate machine with extremely worn or broken teeth.

Keep clear of cutting wheel, moving machine parts and­grinder­debris­field.

WARNING

Wear all personal protective equipment per ANSI,

OSHA and manuals.

DO NOT operate machine without a full set of teeth. Operating the machine without a full set of teeth can cause excessive vibration and premature bearing failure.

Use only original equipment manufacturer’s teeth.

The use of any other aftermarket teeth may cause damage or premature failure to the drive train.

1. Before­ starting­ the­ machine­ check­ all­ fluids,­ and follow all daily maintenance procedures.

2. Make sure the lock pin is not in the frame lock hole or the cutter wheel lock hole.

3. Start the engine.

4. Test the following controls to make sure they function properly.

a. Swing Left/Right b. Cutter Wheel Up/Down c. Travel Forward/Reverse

5. Make sure the machine is at low idle.

6. Engage the cutter wheel.

7. Throttle the machine up to ensure the cutter wheel rotates properly (if the cutter wheel does not rotate properly shut the machine down and diagnose the issue).

8. Throttle the machine down.

9. Disengage the cutter wheel.

10. Throttle the machine up.

11. Move­the­machine­to­the­first­stump.

12. Raise the cutter wheel above the stump.

13. Swing the cutter wheel all the way to the left and to the right to ensure there are no obstructions.

14. Make sure the cutter wheel is positioned on the right side of the stump.

15. Throttle the machine down.

16. Engage the cutter wheel.

17. Throttle the machine up.

18. Lower the cutter wheel to the stump and make a few light passes at the stump to get a feel for the cutting action.

19. Gradually increase the cutting action and work away at the stump by swinging the cutter wheel left-to-right-to-left through the stump in a side-to-side motion. The cutting actions should be­smooth­and­effortless.­If­it­is­not­either­back­ the machine up or lift the cutter wheel up to take a smaller bite.

20. Continue cutting the stump by adjusting the cutter wheel progressively lower until the stump is cut well below ground level.

21. Raise the cutter wheel above the ground.

22. Swing the cutter wheel back to the right side of the stump.

23. Move the machine closer to the stump for the next series of passes and continue cutting.

24. Repeat steps 19 through 23 until the stump has been fully removed.

25. If working with a large stump, you may need to reposition the machine in order to fully remove the stump.

26. Repeat steps 8 through 25 until all required stumps are removed.

27. When all stumps are removed, return the cutter wheel to the center position

28. Insert the lock pin in the frame lock hole.

29. Load the machine according to the instructions in the Transportation Procedures.

6/20 14

MODEL SG-40 MACHINE OPERATION

MACHINE OPERATION

If the grinding material starts to interfere with the machine operation, follow the steps below before removing any grinding material. Never remove any grinding material with cutter wheel running. Contact with a rotating cutter wheel will result in serious bodily injury or death.

1. Disengage the cutter wheel.

2. Position the machine away from the stump.

3. Before attempting any type of maintenance, disengage clutch or cutter wheel engagement, wait for the

­cutter­wheel­to­come­to­a­complete­stop,­turn­off­engine,­remove­the­ignition­key,­make­sure­the­ignition­ key is in your possession, install the cutter wheel lock pin, wait 2 minutes then disconnect the battery.

4. Clear the grinding material away from the stump.

5. Start the machine and reposition it at the stump before engaging the cutter wheel.

CUTTING AREA

DANGER

For optimum performance, the stump should be cut with the portion of the cutter wheel shown below. Never undercut the stump. Undercutting the stump may cause severe kickback, vibration and component damage.

Never cut the stump from the top. The cutter wheel will throw debris up and toward the operator, instead of down and under the machine.

15

90°

CUTTING AREA

Bandit

MODEL SG-40 TRANSPORTATION PROCEDURES

LOADING & UNLOADING

WARNING

BEFORE LOADING OR UNLOADING THE MACHINE, INSPECT AND CONFIRM THE FOLLOWING

STEPS: When loading or unloading the self-propelled machine on the trailer, use care and caution. The maneuvering of the equipment must be slow, smooth, and intentional, not fast and jerky.

1. Make sure the trailer and towing vehicle are parked­ on­ a­ flat­ surface.­ They­ must­ be­ stable­ on the surface with the brakes locked and/or the wheels chocked to avoid unwanted movement.

2. Position the loading ramps or loading gate securely between the trailer and the ground level. Have them located so that they are in line with the tires or tracks of the machine when it moves.

3. Remove and store the chains and binders used for transporting.

4. Before loading or unloading the machine remove all debris, oil, grease, water, snow, ice, etc. from all trailer surface and loading ramp.

5. Confirm­that­there­are­not­any­obstacles­on­the­ trailer bed, around the trailer that may cause restricted movement of the machine or the operator.

6. The only person in the area should be the one that is operating the machine controls, and they should be very experienced with the controls on this machine.

7. If you are on streets, roads or public areas, position the warning cones etc, per your company’s safety policy.

8. Check and make sure the frame lock pin is installed correctly. If the frame lock pin is not installed correctly, start up the machine and raise or lower the frame until the frame lock holes line up and install the frame lock pin.

9. Load­or­unload­the­machine­on­or­off­the­trailer.­

10. Follow the trailer manufacturer's recommendations for the amount of weight on the tongue or hitch according to the total machine package weight to correctly position the machine on the trailer bed.

11. Align the machine with the trailer bed, and the loading ramps. The only equipment movement should­be­slowly,­straight­on­or­straight­off­the­ trailer.

12. With the engine and the machine at as low of speed as possible, move the machine toward the ramp system. Make sure the alignment is correct throughout the travel and the cutter wheel clears obstacles as it is going up or down the ramp system.

13. Properly secure the equipment and the area to avoid any possible accidents or dangers.

14. The trailer should be constructed with appropriate chain down positions for the specific­sized­machine.­You­must­have­binders­ that will withstand the strain of the machine trying to move while it is being transported.

15. The loading ramps or loading gate of the trailer must be constructed to withstand the weight and forces involved in loading and unloading the machine.

6/20 16

MODEL SG-40 TRANSPORTATION PROCEDURES

TRANSPORTATION PROCEDURES

BEFORE TRANSPORTING THE MACHINE, INSPECT AND CONFIRM THE FOLLOWING STEPS

1. The trailer must have a cargo weight rating capacity for the weight of the stump grinder.

The combined weight of the trailer and the stump grinder can not exceed the load capacity of the tires, axles, hitch coupler system or the

GVWR (Gross Vehicle Weight Rating) of the trailer.

2. The towing vehicle must be rated for and have the towing capabilities to haul the stump grinder package ( includes the stump grinder and a trailer). The towing vehicle must be mechanically sound and capable of handling the towing job.

3. The hitch on the towing vehicle and the coupler on the trailer must match in size, type, and needed capacity.

4. Make sure both the towing hitch and the coupler are in good mechanical and wear condition, that they are joined together securely, and the coupler/hitch is locked in place.

5. The safety chains must have the correct capacity for the equipment being towed.

6. The safety chains are crossed under the coupler/hitch then securely attached to the towing vehicle. The safety chains are long enough to not restrict the turning movement, but short enough to not drag on the road.

7. The electrical plug-in on the towing vehicle and the trailer must be wired for the same functions and­ they­ fi­t­ ­securely­ together.­ The­ plug-in­ wire is long enough to not restrict the turning movement, but short enough to not drag on the road. The trailer must have a lighting system and braking system to match and perform correctly off­­the­towing­vehicles­system.­You­must­meet­ the Federal and your States’ Department of

Transportation Code of Regulations concerning lights, brakes, and highway transit.

8. The break-away actuator (if equipped) that is installed on the trailer correctly works and is appropriately attached to the towing vehicle.

9. All lights and brakes on the trailer must correctly function when activated by the systems in the towing vehicle.

10. The tires must be checked for cuts or damaged rims, air pressure is correct, and the axle lug nuts have been checked for correct torque

(refer to trailer manual).

11. When the stump grinder is on the trailer, the trailer must have the right load capacity, with the stump grinder positioned on the trailer for the correct weight distribution (follow the trailer manufacturer’s recommendations for the amount of weight on the tongue or hitch according to the total stump grinder package weight), the stump grinder brakes, if equipped, are­ locked,­ the­ ­cutter­ wheel­ is­ ­raised­ off­­ the­ trailer bed with the lock pin installed, and the stump grinder is securely bound down to the trailer bed per your States binding requirements.

12. Any loose debris, tools or parts must be cleared off­­or­are­put­away.

13. Make sure to close and secure any of the following if equipped: tool box, battery box, engine cowl doors and side panels, radiator debris screens, inspection doors, cabinet doors, housing covers, tank caps and covers, vise, etc.

14. Make sure the load ramps are securely stored for transport.

15. Make sure the stump grinder’s engine is not running, the ignition key is in your possession, and all controls are stored correctly and locked in place for transport.

16. The stump grinder package must be hauled level and the towing vehicle must be sized to handle hitch weight and towing weight. The towing vehicle or the combination of towing package must have enough braking capacity to meet the Federal and your State Department of Transportation

requirements.

17. The stump grinder package is now ready for transport. Make sure to obey all local regulation and laws regarding the transporting of this type of stump grinder.

18. Do not drive too fast for road conditions or exceed speed regulations for equipment towing.

17

Bandit

MODEL SG-40 MAINTENANCE

MACHINE ORIENTATION REFERENCE

BACK

RIGHT

LEFT

FRONT

6/20 18

MODEL SG-40

What to Check

Safety decals

Safety equipment

Loose bolts, nuts parts or components

Safety guards

Cutter wheel, pockets, pocket bolts, & teeth

Grease cutter wheel bearings

Grease jack shaft bearings

Clear debris from beltshields

Adjust belt tension/ alignement

Hydraulic oil level

Fluid leaks

Hydraulic control valves

Fuel level

Engine oil & coolant level

Cooling fan & debris screen

Air cleaner & precleaner

Track Assembly

Safety procedures reviewed

Grease cylinder lug pins

Steel friction areas

Set screws in bearings

Grease swing spindle assembly

Grinder bearings & sheaves

Bearing lock collars

Hydraulic function pressure

Hydraulic­oil­filter

Inspect swing spindle assembly

Dismantle & repack swing spindle assembly

Swing out console pivot

Fuel tank

Hydraulic oil

Hydraulic suction screen

X

X

X

X

X

X

X

X

X

Daily

(10 hrs.)

X

X

MAINTENANCE

How often to check

Weekly

(50 hrs.)

Monthly

(200 hrs.)

Quarterly

(500 hrs.)

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

MAINTENANCE

Yearly

(2000 hrs.)

Procedure

Page #

ü

20

20

20

20

20, 24

Semi Yearly

(1000 hrs.)

X

X

X

X

20

20

20

21

21

21

21

21

21

34

25

21

21

21

21

26 - 27

20

20

20

20

20

21

21

21

21

21

19

REMEMBER TO CHECK EVERYTHING ON THE CHECKLIST!

Bandit

MODEL SG-40 MAINTENANCE

BOLT TORQUE CHART

(THESE TORQUES ARE BASED ON DRY, CLEAN THREADS)

DESCRIPTION

Cutter Wheel Green Tooth Pocket Bolts

Cutter Wheel Green Tooth Nut

Cutter Wheel Sheave Bushing

Jack Shaft Sheave Bushing - Cutter Wheel Side

Jack Shaft Sheave Bushing - Engine Side

Engine Sheave Bushing

Hydraulic Pump Sheave Bushing

Cutter Wheel Bearing Bolts

Cutter Wheel Bearing Set Screws

Track Drive Sprocket

BOLT SIZE TORQUE (FT.-LBS.) TORQUE (Nm)

5/8” - 18 NF

7/16” - 14 NC

3/8” - 16 NC

3/8” - 16 NC

5/16” - 18 NC

3/8” - 16 NC

3/8” - 16 NC

5/8” - 11 NC

1/2” - 20 Lug Nut

180

35

30

30

15

30

30

80

14

90

Before tightening bolts be sure you have the correct size bolt for the correct amount of torque.

Use only factory approved teeth and hardware.

244

47

41

41

20

41

41

108

19

122

DAILY MAINTENANCE

SAFETY DECAL & CONTROL GAUGES

Replace any missing or damaged decals and/or any gauges (if equipped) in the control panel.

SAFETY EQUIPMENT

Check for proper operation. Repair or replace as

needed.

LOOSE BOLTS, NUTS, PARTS OR

COMPONENTS

Check entire machine for any loose parts or

components. Check for loose nuts or bolts. Torque, tighten, or replace any of the loose components. See page­20­for­specific­bolt­torques.

SAFETY GUARDS

Check to make sure all guards are in place and

installed correctly. Make sure they are secure.

CUTTER WHEEL, POCKETS, POCKET

BOLTS AND TEETH FOR WEAR

GREASE JACK SHAFT BEARINGS

Use an EP-2 Lithium type grease only for all

bearings. Purge jack shaft bearings with grease.

You can not over grease these bearings. This type of bearing is designed with a relief system that will not allow over greasing. In other words, you can not hurt the bearing seals by pumping in too much grease. Most of the failures related to bearings are diagnosed as “Contamination”. Contamination is caused­ by­ ­improper­ lubrication.­ Wipe­ off­ excess­ grease. Excessive grease will attract dirt.

CLEAN DEBRIS FROM BELTSHIELDS

Inspect the drive side beltshield and the cutter wheel beltshield for debris and clean out any chips.

HYDRAULIC OIL LEVEL

The hydraulic oil reservoir tank level should always remain at 7/8 full. Remember to check DAILY to avoid excessive heat build up.

Check for elongated bolt holes, secure welds, torqued bolts, excessive wear, and impact cracks.

Check the condition of cutter teeth, pockets, and hardware. Rotate cutter teeth to keep them sharp.

Replace if necessary. All cutter wheel pockets must be factory approved. Pocket bolts must be replaced after a maximum of 5 rotations/changes to ensure safe clamping ability.

GREASE CUTTER WHEEL BEARINGS

FLUID LEAKS

Inspect for any oil, fuel, hydraulic oil, or engine coolant­leaks.­Check­all­hoses,­fittings,­lines,­and­ tanks.­ DO­ NOT­ use­ fingers­ or­ skin­ to­ check­ for­

hydraulic leaks. Repair or replace any damaged or leaking components.

HYDRAULIC CONTROL VALVES

Inspect all hydraulic control valves and ensure they operate smoothly and shift correctly.

Use an EP-2 Lithium type grease only for all

bearings. Purge cutter wheel bearings with grease.

You can not over grease these bearings. This type of bearing is designed with a relief system that will not allow over greasing. In other words, you can not hurt the bearing seals by pumping in too much grease. Most of the failures related to bearings are diagnosed as “Contamination”. Contamination is caused­ by­ ­improper­ lubrication.­ Wipe­ off­ excess­ grease. Excessive grease will attract dirt.

FUEL LEVEL

Check the fuel level, running out and repriming is time­consuming.­Do­not­over­fill,­and­you­must­leave­ fuel expansion space in the top of the tank.

ENGINE OIL & COOLANT LEVEL

Follow the engine manufacturer manual

­recommendations­for­fluid­levels.­You­ MUST follow specific­ENGINE­MFG.­manual­recommendations­ for radiator coolant, additives, lubrication, correct engine speed, ETC.

6/20 20

MODEL SG-40 MAINTENANCE

DAILY MAINTENANCE

COOLING FAN & DEBRIS SCREEN

Refer to the engine manufacturer’s manual.

Clean cooling fan, shroud on air cooled engines, and the debris screen (if equipped). Improper service, maintenance, or neglect will cause overheating problems and/or engine failure.

AIR CLEANER & PRECLEANER

Clean or replace element following engine

manual recommendations. Also, check and clean the vacuator valve.

REVIEW ALL SAFETY PROCEDURES ON

DECALS, FROM MANUAL, & FROM VIDEO

WEEKLY MAINTENANCE

GREASE CYLINDER LUG PIN BUSHING

Grease cylinder lug pin bushings with 1 to 2 shots of­EP-2­Lithium­type­grease.­Wipe­off­excess­grease.­

Excessive grease will attract dirt.

CUTTER WHEEL BEARING LOCK

COLLARS

Check set screws in cutter wheel and jack shaft bearings for tightness.

ALL STEEL FRICTION AREAS

Lubricate all steel friction areas including , but not limited to pivoting, hinged, sliding, rotating areas on the machine (i.e. cutter wheel guard, control box doors, etc.).

MONTHLY MAINTENANCE

GREASE SWING SPINDLE ASSEMBLY

Grease cylinder lug pin bushings with 2 to 3 shots of­EP-2­Lithium­type­grease.­Wipe­off­excess­grease.­

Excessive grease will attract dirt.

JACK SHAFT BEARING LOCK COLLARS

Check and retighten bearing lock collars to correct torque.

GRINDER BEARINGS & SHEAVES

Check and retighten all bearing bolts and belt sheave bushings to correct torque.

HYDRAULIC FUNCTION PRESSURE

Check, reset and maintain all hydraulic function pressure­ settings­ to­ a­ maximum­ of­ the­ specified­

PSI (bar). This will give you the best performance from the hydraulic system.

QUARTERLY

MAINTENANCE

HYDRAULIC OIL FILTER

­ Replace­hydraulic­oil­filter­after­the­first­10­hours­ of­operation.­Use­a­10­Micron­filter.­After­the­first­ change,­ replace­ oil­ filter­ every­ 3­ months­ or­ 400­ hours. Located in the hydraulic tank

INSPECT SWING SPINDLE ASSEMBLY

Remove the swing spindle access cover and inspect the grease. If grease is contaminated, dismantle and repack the grease according to the

“Dismantle & Repack Swing Spindle Assembly” instructions in the Semi Yearly section.

FUEL TANK

Drain and clean the fuel tank yearly.

SEMI YEARLY

MAINTENANCE

DISMANTLE & REPACK SWING SPINDLE

ASSEMBLY

Remove the swing spindle access cover, inspect and clean the swing spindle bearings, cups, and seals. Replace seals if ever removed. Replace bearings and cups as needed. Grease the bearings with an EP-2 Lithium type grease. Remove rubber plug and pump grease into E-Z Lube zerk until all of the old grease is pumped out of the dust cap. Wipe off­excess­grease.­ Excessive grease will attract dirt.

YEARLY MAINTENANCE

SWING OUT CONSOLE PIVOT

Grease swing out console pivot once every year

1 to 2 shots with an EP-2 Lithium type grease. Wipe off­excess­grease.­ Excessive grease will attract dirt.

HYDRAULIC OIL

Change hydraulic oil and flush the hydraulic reservoir tank.

HYDRAULIC SUCTION SCREEN

Change hydraulic suction screen yearly or every

2000 hours.

21

Bandit

MODEL SG-40 MAINTENANCE

PAINT & DECAL CARE

PAINT CARE

To help keep up the appearance of your Bandit equipment and reduce the possibility of surface rust follow these steps:

DECAL CARE

Decals located on your Bandit equipment contain useful information to assist you in operating your

equipment safely. The safety decals are shown and explained in this section along with decal locations.

1. The machine should be washed by hand with water­for­the­first­30­days­when­the­paint­is­fresh.­

Afterwards, the machine should be washed on a regular basis with an automotive wash soap

(not degreaser) and then rinsed thoroughly.

2. Do not pressure wash sensitive areas like: decals, gauges, electronic devices, near chips in the paint, etc. If a pressure washer is used after­the­first­3­months­after­painting,­be­aware­ they are capable of extreme pressures and can damage­paint­finishes.­Also,­only­use­1500­to­

2000 psi with a round pattern nozzle (not a pin point or knife style nozzle) and hold the gun/wand a minimum of 24” (0.6 m) away from the machine.

3. Always wash the machine immediately upon delivery , when the machine is new.

4. If shipping or towing the machine in conditions that include road salt/brine, any other ice melt or dust control products, always wash the machine immediately upon arrival or at the end of the work day.

5. Park the machine inside or under a roof when not in use.

6. Do­not­allow­fuel,­antifreeze,­DEF­fluid,­or­any­ other­motor­fluid­to­set­on­the­machine.­Remove­ immediately.

7. If a stone chip, paint scratch, or paint crack occurs - it should be repaired immediately.

Simply sand the edges of the damaged paint area,­mask­off­the­surrounding­area,­and­apply­ primer and paint to the dry, clean, and warm area.

This will keep the damaged area from spreading or getting worse.

8. If you are unable to sand and mask the area, there are containers of primer and paint available. A small brush can be used to touch up the area after it is cleaned, dry, and warmed.

Also, primer and most colors of paint are available in aerosol spray cans.

9. Keep­good­mud­flaps­on­towing­trucks­to­reduce­ stone chips.

10. Use an automotive wax on a regular basis after the­first­3­months­after­painting.­

It is very important that all decals remain in place and in good condition on your machine. Please follow the care and instructions given below.

1. You should use soap and water to keep your decals clean. Never use mineral spirits or any other abrasive cleaners.

2. Immediately replace any missing or damaged decals. The location the decal is going to be

applied to must be clean and dry, and at least

40°F (5°C) before applying decal.

3. When the need arises to replace a machine component with a decal attached, be sure and replace the decal.

4. Replacement decals are available, and can be purchased from the manufacturer or your

Bandit Dealer.

5. Peel back about half of the backer paper on the decal.­Position­it­on­the­flat,­dry,­clean­surface­so­ it­is­smooth­and­secure.­Peel­off­the­remainder­ of the backer paper as you continue to stick the

decal on the surface.

6. Rub decal from the center outward to remove air bubbles and to secure contact.

7. English/Spanish decals are typically standard.

Other foreign language decals are available and may be purchased. Mail translated decals required to Bandit Industries, Inc.

6/20 22

MODEL SG-40 MAINTENANCE

# DESCRIPTION

1 Jack Shaft Bearings

2 Cutter Wheel Bearings

3 Cylinder Lug Pin Bushings

5 Swing Spindle Assembly

6 Swing Out Console Pivot

LUBRICATION CHART

CHECK

DAY WEEK MONTH PROCEDURE

X Purge­bearings­daily­-­wipe­off­excess

X

X

X

Purge­bearings­daily­-­wipe­off­excess

1­-­2­shots­of­grease­-­wipe­off­excess

Lubricate (i.e. cutter wheel guard, control box doors, etc.)

X 2­-­3­shots­of­grease­-­wipe­off­excess

Yearly 1­-­2­shots­of­grease­-­wipe­off­excess

A­right­angle­grease­fitting­may­need­to­be­used­to­grease­some­of­the­lubrication­ points.­This­type­of­grease­fitting­can­be­obtained­from­most­local­automotive­ parts stores.

3

3

2

1

6

5

1

2

3

3

NOTICE

23

Use as a reference only, locations may vary depending on options or component manufacturer.

Lubrication point instructions are described on the machine, in the Lubrication & Coolant

Section and Maintenance Section of this manual, or component manufacturer’s manual.

Bandit

MODEL SG-40 MAINTENANCE

CUTTER WHEEL

SAFETY INSTRUCTIONS

Before attempting any type of maintenance,

disengage clutch or cutter wheel engagement, wait for the cutter wheel to come to a complete stop, turn off­engine,­remove­the­ignition­key,­make­sure­the­ ignition key is in your possession, disconnect the battery, and install the cutter wheel lock pin.

NOTICE

DO NOT operate machine with extremely worn or broken teeth.

DO NOT operate machine without a full set of teeth. Operating the machine without a full set of teeth can cause excessive vibration and premature bearing failure.

DANGER

DO NOT go near the rotating cutter head for any reason. DO NOT go near the cutter head while the engine is running or the cutter head is coasting to a stop. Contact with a rotating cutter head will result in serious bodily injury or death.

Use only original equipment manufacturer’s teeth.

The use of any other aftermarket teeth may cause damage or premature failure to the drive train.

A locking pin is provided to hold the cutter wheel in position during tooth removal and reinstallation.

Locking pin will only lock on outer teeth.

Never use hand on cutter wheel to hold in place while changing teeth. Be sure to remove locking pin before operating the machine.

GREEN TEETH MAINTENANCE

See Page 40 for Cutter Wheel Setup & Part Numbers

Inspect pockets, teeth and bolts for damage and

replace as required.

When replacing pockets, always replace new

pockets across from each other (180°) in order to prevent vibration.

Replacement teeth must be carbide tipped and of like design as provided with the machine.

Use anti-seize on threads to help prevent bolts from “freezing up” in cutter wheel pockets.

When replacing complete set of teeth, be sure to

duplicate original factory tooth arrangement, with the carbide tip facing the cutter wheel rotation. Typically a

1/2” socket is required to change or torque the teeth.

See­page­20­for­torque­specifications.­

When the tooth has 1/16” of wear on the carbide tip, it is time to rotate or replace the tooth.

6/20 24

MODEL SG-40 MAINTENANCE

TRACK TENSION

SAFETY INSTRUCTIONS

Before attempting any type of maintenance,

disengage clutch or cutter wheel engagement, wait for the cutter wheel to come to a complete stop, turn off­engine,­remove­the­ignition­key,­make­sure­the­ ignition key is in your possession, disconnect the battery, and install the cutter wheel lock pin.

DANGER

Avoid moving parts. Keep hands, feet, and clothing away from power driven parts. Keep all guards and shields in place and properly secured.

Keep hands clear of pinch points.

1. Measure­the­deflection­with­40­-­50­lbs.­(18.1­-­

22.7­kg)­of­force­with­1/2”­deflection.­

2. If­ the­ deflection­ is­ not­ 1/2”­ tighten­ or­ loosen­ the nuts on the adjuster bolt (shown in green in Figure 1). Note: you will need to adjust the adjuster bolt on the opposite side of the track.

3. Check the tension again and adjust as needed.

Figure 1

1/2”­(12.7­mm)­deflection­at­

40 - 50 lbs. (18.1 - 22.7 kg) of force.

25

Adjuster Nuts

NOTICE

Make sure the distance on the track roller adjuster bolt is the same on both sides of each track.

Same distance on both sides

Bandit

MODEL SG-40 MAINTENANCE

BELT TENSION

SAFETY INSTRUCTIONS

Before attempting any type of maintenance,

disengage clutch or cutter wheel engagement, wait for the cutter wheel to come to a complete stop, turn off­engine,­remove­the­ignition­key,­make­sure­the­ ignition key is in your possession, disconnect the battery, and install the cutter wheel lock pin.

NOTICE

Do not over tighten the hydraulic pump belt. For best results use a good belt tension tester. Most all pump failures result from too much side load on the pump shaft. Too much belt tension is very easy to detect inside a failed pump. Pumps with this condition will not be covered under warranty.

DANGER

Keep hands clear of pinch points.

DO NOT IGNORE THIS MAINTENANCE RULE

New belts stretch very soon and must be adjusted several­ times­ in­ the­ first­ few­ hours­ of­ operation.­

Adjust after one hour of operation, then every four hours until the belts quit stretching.

GENERAL RULES FOR TENSIONING

1. Check­tensioning­during­the­first­2­through­48­ hours of run-in operation especially.

2. Over tensioning or under tensioning shortens belt and bearing life.

3. Keep belts free from foreign materials that may cause the belt to slip.

4. Make V-drive inspection on a periodic basis.

Never use belt dressing as this will damage the belt and cause early failure.

5. Belts should never be forced over the sheave.

Allow enough room for belts to slip on.

6. Always make sure sheaves are aligned properly.

CUTTER WHEEL BELT

1. Follow all pre maintenance shut down procedures.

2. Remove the cutter wheel side beltshield.

3. Locate the center of the belt span between the jack shaft sheave and the cutter wheel sheave.

4. Push up on the bottom side of the cutter wheel belt (highlighted in blue in Figure 1) with a double barrel belt tension gauge until the belt has­deflected­7/16”­(11.1­mm).

5. Record the push force. The force should be 27 lbs. (12.2 kg) for a used belt or 32 lbs. (14.5 kg) for a new belt.

6. Adjust the belt tension if the force falls out of this range.

CUTTER WHEEL BELT ADJUSTMENT

1. Follow all pre maintenance shut down procedures.

2. Remove the cutter wheel side beltshield.

3. Loosen the tensioner bolts (shown in green in

Figure 1).

4. Loosen or tighten the adjuster bolt (highlighted purple in Figure 1) to achieve the correct tension.

5. Tighten the tensioner bolts (shown in green in

Figure 1).

6. Once the correct tension is achieved, reinstall the cutter wheel beltshield.

The idler sheave moves up as the adjuster bolt & nut are tightened.

6/20

The­deflection­must­be­27­lbs.­(12.2­kg)­at­7/16”­

(11.1­mm)­for­a­used­belt;­or­32­lbs.­(14.5)­at­7/16”­

(11.1 mm) for a new belt

26

MODEL SG-40 MAINTENANCE

BELT TENSION

ENGINE BELT

1. Follow all pre maintenance shut down procedures.

2. Remove the engine side beltshield.

3. Locate the center of the belt span between the jack shaft sheave and the engine sheave.

4. Push up on the bottom side of the engine belt with a double barrel belt tension gauge until the belt­has­deflected­1/4”­(6.4­mm).

5. Record the push force. The force should be 16 lbs. (7.3 kg) for a used belt or 17.5 lbs. (7.9 kg) for a new belt.

6. Adjust the belt tension if the force falls out of this range.

ENGINE BELT ADJUSTMENT

1. Follow all pre maintenance shut down procedures.

2. Remove the engine side beltshield.

3. Loosen all four tensioner plate bolts (shown in green in Figure 1).

4. Loosen or tighten the adjuster bolt (shown in blue in Figure 1) to achieve the correct tension.

5. Tighten all four tensioner plate bolts (shown in green in Figure 1).

6. Once the correct tension is achieved, reinstall the engine beltshield.

PUMP DRIVE BELT

1. Locate the center of the span between sheaves.

2. Push or pull down on the belt until the belt has deflected­3/16”­(4.8­mm).

3. Record push or pull down force. The force should be 4.7 - 5 lbs (2.1 - 2.3 kg) for a used belt or

5.5 lbs (2.5 kg) for a new belt.

4. Adjust the belt tension if the force falls outside of this range.

5. If adjustment is needed, loosen both pump mount bolts.

6. Adjust the pump to achieve the required force and­deflection

7. Tighten the pump mount bolts.

PUMP BELT ADJUSTMENT

1. Follow all pre maintenance shut down procedures.

2. Remove the engine side beltshield.

3. Loosen the pump bolts (shown in green in Figure 1).

4. Loosen or tighten the pump adjuster bolt (shown in orange in Figure 1) to achieve the correct tension.

5. Tighten the pump bolts (highlighted green in

Figure 1).

6. Once the correct tension is achieved, reinstall the engine beltshield.

SINGLE BARREL GAUGE

(UP TO 30 lbs.) 900-1919-23

DOUBLE BARREL GAUGE

(UP TO 66 lbs.) 900-1917-02

View behind pump sheave

Pump bolts

(QTY 2)

Tensioner plate bolts

(QTY 4)

27

Engine Belt adjuster bolt

Pump Belt adjuster bolt

The­deflection­must­be­4.7­-­5­lbs.­(2.1­-­2.3­kg)­at­

3/16”­(4.8­mm)­for­a­used­belt;­or­5.5­lbs.­(2.5­kg)­at­

7/16” (4.8 mm) for a new belt

The­deflection­must­be­16­lbs.­(7.3­kg)­of­force­at­

1/4”­(6.4­mm)­for­a­used­belt;­or­17.5­lbs.­(7.9­kg)­of­ force at 1/4” (6.4 mm) for a new belt

Bandit

MODEL SG-40 MAINTENANCE

TROUBLE SHOOTING

Engine will not start (See engine manufacturer’s manual for more information)

Cutter wheel vibration.

Cutter wheel throwing teeth.

grease.

PROBLEM

Breaking teeth.

Cutter wheel stops turning.

Belt squeal.

Belt jumping off.

Roar in machine when cutter wheel is engaged.

Bearing will not take

POSSIBLE CAUSE SOLUTION

Loose ground cable.

Loose hot cable.

Dead battery.

Cutter wheel was engaged before the machine was started.

Emergency stop activated.

Tooth missing.

Pocket out of balance.

Do not mix new & worn out teeth.

Improper tooth arrangement.

Do not mix new & worn out teeth.

Bad pocket.

Belt guards rubbing on cutter wheel shaft.

Cutter wheel bearings going bad.

Clean and tighten.

Clean and tighten.

Recharge or replace.

Make­sure­the­ignition­switch­is­off,­ disengage cutter wheel and restart the machine.

Pull or twist the emergency stop to deactivate.

Replace missing teeth.

Always replace pockets in pairs across from each other.

Install correctly with like pairs of teeth directly across from each other.

Replace pocket.

Clean pocket and replace teeth.

Always replace pockets in pairs Dirt in pocket.

Operator hitting rocks.

Cutter wheel belt loose or broke.

across from each other.

Avoid rocks, stones, etc.

Adjust or replace.

Debris wedged around cutter wheel.

Clean out debris.

Belt tension too loose.

Belt out of alignment.

Engaging or disengaging belt at high engine RPM.

Belt tensioners are too loose.

Sheaves out of alignment.

Tighten or replace.

Align sheaves.

Engage/disengage belts at low engine speed or replace.

Adjust belt tension. Refer to belt tension of the maintenance section.

Make sure sheaves are aligned properly.

Reposition­guards­off­of­shafts.

Replace bearings.

Grease­fitting­clogged.­ Replace.

6/20 28

MODEL SG-40 HYDRAULICS

HYDRAULICS

SAFETY INSTRUCTIONS

Before attempting any type of maintenance,

disengage clutch or cutter wheel engagement, wait for the cutter wheel to come to a complete stop, turn off­­engine,­remove­the­ignition­key,­make­sure­the­ ignition key is in your possession, disconnect the battery, and install the cutter wheel lock pin.

WARNING

Do not go near hydraulic leaks. High pressure oil easily punctures skin causing serious injury,

­gangrene,­ or­ death.­Avoid­ burns­ from­ fl­uid.­ Hot­ fl­uid­under­pressure­can­cause­severe­burns.­Do­ not­ use­ fi­ngers­ or­ skin­ to­ check­ for­ leaks.­ Lower­ load or relieve hydraulic pressure before loosening fi­ttings.­ Relieve­ all­ pressure­ in­ the­ system­ before­

disconnecting the lines, hoses, or performing other work.­Use­a­piece­of­­cardboard­to­fi­nd­leaks.­Never­ use your bare hands. Allow system to cool down to ambient temperature before opening any coolant or hydraulic oil system.

It is very important after you have operated a new machine for approximately an hour to shut down the machine­and­recheck­all­hydraulic­fi­ttings.­Relieve­all­ pressure and retighten as needed.

WARNING

Do not operate this machine unless all hydraulic control devices operate properly. They must function, shift and position smoothly and accurately at all times. Faulty controls can cause personal injury.

NOTICE

Some equipment and components including fluid engagement clutches (PTO’s) have their own lubrication requirements. Consult their manufacturer’s manual for that information.

After the initial start-up of the machine and after any­replacement­of­­hydraulic­components,­fi­ttings­ and hoses must be re-checked for leaks and clearances.

When returning hydraulic components for warranty make sure to box up all warranted parts to avoid additional damage while shipping.

Do not disassemble any hydraulic components which are to be warrantied. Anything which has been disassembled or tampered with will not be warrantied. Items being returned must be clean. All hydraulic components must have all hosing ports plugged. Failure to plug ports will allow debris to enter components which will void warranty.

In cold weather situations let your hydraulic system idle for approximately 15 minutes to allow the system to warm up to operating temperature.

This­machine­is­equipped­with­a­very­effi­­cient,­simple­hydraulic­system.­Each­component­is­capable­of­ withstanding­a­specifi­ed­pressure­and­still­operate­for­a­very­long­time.

If the simple rules mentioned below are followed, the hydraulic components will last for years:

• Avoid hydraulic pump cavitation. Low oil levels or cold start-ups will cause the hydraulic pump to cavitate. Cavitation will ruin the pump and possibly the entire hydraulic system. Cavitation only has to happen once. This will start the pump on its way to ruin. Allow hydraulic system to turn slowly for several minutes in cold weather in order for hydraulic system to warm up. Cavitation is not covered under warranty.

• Keep hydraulic oil clean. Dirty oil will cause

excessive wear and loss of hydraulic power.

• Replace­ the­ hydraulic­ oil­ fi­lter(s)­ after­ fi­rst­ 10­ hours and with each 400 hours of operation or 3 months.

• Replace hydraulic oil & suction screen(s) at least once­yearly.­This­is­also­a­very­good­time­to­fl­ush­and­ clean the tank. Replace hydraulic oil immediately if it is contaminated or looks “milky”. See “Hydraulic

Oil Requirements”.

• If the machine’s hydraulic system is kept clean and the hydraulic pressures are not increased beyond the specifi­ed­pressure,­the­maximum­use­and­life­should­ be received from the hydraulic system.

• If a problem is encountered, it will more than likely be located in the relief valve or something as simple as­belts­or­clutch­slipping,­check­these­fi­rst.

• Do­not­close­the­hydraulic­shut-off­­valve­for­more­ than­3­to­4­seconds.­Hydraulic­shut-off­­valve­handle­ must be completely turned on (in line with hose) at all times unless checking hydraulic pressure. Pressure gauge should be safely stored and installed only when checking pressure. Follow above instructions or this will cause unwarranted damage to the hydraulic components.

• Never close the ball valves on the hydraulic tank suction ports (if equipped) while the machine is running, this will ruin the hydraulic pump and

components.

29

Bandit

MODEL SG-40 HYDRAULICS

HYDRAULIC FLUID REQUIREMENTS

This machine is equipped with “Petro-Canada

Hydrex­XV”­hydraulic­fl­uid­and­it­is­­recommended­to­ be replaced with the same. “Petro-Canada Hydrex

XV”­is­an­all­season­hydraulic­fl­uid.­This­is­a­premium­ performance,­ long­ life­ anti-wear,­ hydraulic­ fl­uid,­ designed for all season use in heavy duty hydraulic systems. “Petro-Canada Hydrex XV” allows year round use under wide extremes of temperature. It allows the hydraulic system to start at temperatures as low as -40°C/-40°F, under no load conditions and it improves lubrication of hydraulic components at high operating temperatures. It will also help protect against hydraulic failures during the wide temperature swings of spring and fall.

Multi Viscosity motor oils are not recommended to mix with “Petro-Canada Hydrex XV” hydraulic oil. AW oils may mix with “Petro-Canada Hydrex

XV”­ hydraulic­ oil.­The­ following­ are­ specifi­cations­ and authorizations of compatible oils. Only a high quality anti-wear (AW) hydraulic oil containing foam, corrosion, rust and oxidation inhibitors should be used. This viscosity grade depends on the oil temperature in service, based on the climate and operating conditions.

Alternative hydraulic oils are available, but they do not equal the performance or longevity of the “Hydrex

XV” oil. Consult the following information supplied by the oil distributor.

Viscosity Index

Hydrex XV ISO 22, AW ISO 32, AW ISO 46, AW ISO 68, AW ISO 100, AW

245

Cold Start-up °C (°F) -40 (-40)

110

-37 (-29)

110

-31 (-14)

104

-26 (-3)

106

-22 (16)

102

-16 (24)

CELSIUS (°C) -40 -20 -18 -13 -5 0 1 7 15 25 35 45 55 65 75 85 95

FAHRENHEIT (°F) -40 4 0 9 23 32 34 45 59 77 95 113 131 149 167 185 203

ANTI-WEAR ISO 100

ANTI-WEAR ISO 68

ANTI-WEAR ISO 46

ANTI-WEAR ISO 32

ANTI-WEAR ISO 22

PETRO-CANADA HYDREX XV

NOTICE

The above chart is a suggested guide for viscosity­ of­ hydraulic­ fl­uids­ at­ start­ up­ ambient­

temperature. The load, demand, and cleanliness of­the­equipment­will­aff­ect­actual­oil­temperatures­ which can increase dramatically above ambient air temperatures during operation. The actual viscosity needed is based on oil temperature during operation and not air temperature. Compare your fl­uid­specifi­cations­with­the­specifi­cations­below­ to verify compliance.

Hydraulic fluids vary in their resistance to oxidation at elevated temperatures, their ability to protect against metal-to-metal contact under increasing temperature, and their ability to separate water­ from­ the­ fl­uid.­ Viscosity­ is­ temperature­ dependent. Fluids with high viscosity-index (VI) will thin out slower at higher temperature and thicken slower at colder temperatures allowing a­wider­operating­range.­Choose­a­fl­uid­that­has­ test results in these areas for best results.

Based on the varying temperatures of the area where Bandit equipment is used, and the high demand and loads placed on this equipment,

Bandit has filled each hydraulic system with

Petro-Canada’s Hydrex XV All Season Hydraulic

Fluid for maximum protection and performance.

When­choosing­a­hydraulic­fl­uid­-­these­maximum­ and­minimum­specifi­cations­must­be­met :

Minimum Viscosity during operation = 12 cSt

Maximum No-Load Viscosity at start-up = 2000 cSt

Go to: lubricants.petro-canada.com and click on “Contact Us” then click “Request

A­Quote”­to­fi­nd­your­nearest­Petro-Canada­dealer.

6/20 30

MODEL SG-40 HYDRAULICS

HYDRAULICS

TYPICAL HYDRAULIC RELIEF

PRESSURE SETTINGS

(Approximate, For Reference Only,

Engine At Full RPM)

NOTICE

Do not under any circumstances over-set these relief pressures, it will cause damage to component parts and hydraulic parts.

CHECKING HYDRAULIC

PRESSURE

The relief valve is typically located internally in the valve bank. Do not adjust the relief valves above the

­specified­psi­(bar).­The­relief­valve­system­is­a­simple­ spring tension design but small pieces of debris can stick the valve partially open which weakens the hydraulic power. The relief as well as hydraulic oil, and suction screen must be kept clean.

­ These­typical­hydraulic­flows­and­relief­pressure­ settings are with the engine at full RPM. All settings are subject to change.

After the initial start-up of the machine and after any­replacement­of­­hydraulic­components,­fittings­ and hoses must be re-checked for leaks and clearances.

Equipment

Model

Track Drive

PSI (bar)

Swing Setting - Right

PSI (bar)

Swing Setting - Left

PSI (bar)

Cutter Wheel Up / Down

PSI (bar)

SG-40

2950

(203)

1000

(68)

1200

(82)

1800

(124)

SWING LEFT/RIGHT &

CUTTER WHEEL UP/DOWN

PROCEDURE

1. Make­sure­all­the­controls­are­in­the­off­position.

2. Install pressure gauge into the test port, see below.

3. Start engine and adjust engine to full throttle.

4. Engage the control lever or switch so that the

cylinder of the function that needs to be checked, bottoms out and then read the pressure gauge.

5. Adjust relief if necessary. Turn the relief clockwise to increase pressure and counter- clockwise to decrease the pressure.

RIGHT & LEFT TRACK

PROCEDURE

1. Make­sure­all­the­controls­are­in­the­off­position.

2. Swing the console to the right side, and place a drip pan below.

3. Unhook the Right Track B-Port hose and plug it­off.

4. Install pressure gauge into the test port, see below.

5. Start engine and adjust engine to full throttle.

6. Engage the Right Track in the forward position and read the pressure gauge.

7. Adjust relief if necessary. Turn the relief clockwise to increase pressure and counter- clockwise to decrease the pressure.

31

Track

Relief

Cutter Head Swing Left/Right &

Cutter Head Up/Down Relief

Unhook this hose and­plug­it­off

Insert Pressure

Check Gauge Here

Bandit

MODEL SG-40 HYDRAULICS

HYDRAULIC SYSTEM TROUBLE SHOOTING

SAFETY INSTRUCTIONS

Before attempting any type of maintenance,

disengage clutch or cutter wheel engagement, wait for the cutter wheel to come to a complete stop, turn off­engine,­remove­the­ignition­key,­make­sure­the­ ignition key is in your possession, disconnect the battery, and install the cutter wheel lock pin.

PROBLEM

Hydraulic oil very hot, causing system to operate slowly.

Hydraulic system loss of power.

Swing cylinder loss of power.

POSSIBLE CAUSE

Low oil level.

Worn pump.

Poor oil quality.

Damaged hose.

Oil­suction­screen­or­filter­plugged

Binding

Low oil level.

Poor oil quality.

Bad cylinder.

Bad pump.

Relief stuck open.

Bad cylinder.

Bad pump.

Relief stuck open.

Cutter wheel does not stay in up position, creeps down.

Bad cylinder

SOLUTION

Fill 7/8 full minimum.

Replace.

Replace.

Replace.

Replace.

Binding

Fill 7/8 full minimum.

Replace.

Repair or replace.

Replace.

Clean or replace.

Repair or replace.

Replace.

Clean or replace.

Repair or replace.

NOTICE

In cold weather situations, let the hydraulic system idle for approximately 15 minutes to allow the system to warm up to operating temperature. Running cold oil through the hydrostatic motor can raise the case drain pressures and damage the shaft seals.

When returning hydraulic components for warranty make sure to box up all warranted parts to avoid additional damage while shipping. Do not disassemble any hydraulic components which are to be warranted.

Anything which has been disassembled or tampered with will not be warranted. Items being returned must be clean. All hydraulic components must have all hosing ports plugged. Failure to plug ports will allow debris to enter components which will void warranty.

6/20 32

MODEL SG-40 REPLACEMENT PARTS

REPLACEMENT PARTS

Depending on what replacement parts you are ordering the following information will be needed:

GRINDER COMPONENTS

Serial Number

Model Number of Grinder

ENGINE COMPONENTS

Brand

Engine Serial Number

Engine Spec. Number

NOTICE

All nuts, bolts, washers, and many other components can be ordered by physical description.

NOTICE

Some of the components shown in this section are for optional equipment and may not apply to every machine.

NOTICE

Bandit Industries Inc. reserves the right to make changes in models, size, design, installations and

­applications­on­any­part­without­notification.

MACHINE ORIENTATION REFERENCE

BACK

RIGHT

FRONT

33

LEFT

Bandit

MODEL SG-40 REPLACEMENT PARTS

DECALS

Decal locations may vary, these are general locations.

3,20,

21,22

6,13,26,

27,31,35,

36,39

1

23

33

12,29,37

25

6

6/20

2,9,

12,14

15,19

6

1,4,

12

8,17,

28,30 24

5,7,10

32,38

11,16

34

18

23

34

MODEL SG-40

4

5

6

7

8

#

1

2

3

9

Decal

SPD-02

SPD-20

SPD-22

SPD-28

SPD-30

SPD-36

SPD-38

SPD-39

SPD-63

10 SPD-69

11 ID-67

12 INST-12

13 INST-53

14 INST-73

15 INST-74

16 INST-81

17 INST-101

18 INST-111

19 INST-112

20 INST-180

21 INST-365

22 INST-366

Description

Moving Parts...

Flying Objects Stand Clear...

Emergency Shut Down Only

Do Not Insert Fingers...

Do Not Sit, Stand, Lay, Climb...

...Debris Field...

Do Not Entangle Feet...

Do Not Operate...

Do Not Go Near Cutter

Wheel...

Do Not Start to Grind...

Bandit Industries Inc...USA

Grease Daily

Hydraulic Oil...Hydrex XV

Cutterhead Lock Hole

Cutterhead Lock Pin

Swing Speed Controls

Canada Engine Decal

Frame Lock Hole

Frame Lock Pin

Cutter­Wheel­On/Off

Joystick Functions

Swing Out Console Lock

23 INST-393 Grease Weekly - Double Arrow

DECALS

# Decal

24 INST-395

25 INST-446

26 N-02

27 SPN-06

28

29

30

N-33

N-71

N-72

31 SPW-01

32 SPW-03

33 SPW-04

34 SPW-08

35 SPW-28

36 SPW-43

37 SPW-47

38 OL-274

39 OL-313

40 900-8918-09

Description

Grease Yearly

Grease Monthly 2-3 Pumps

Maintain Lubrication...

Decal Maintenance...

Engine Oil Lubrication...

Break-In

Patents...

Service Required Under

Beltshield

Do Not Go Near Oil Leaks...

Gasoline Fuel Only

Frozen Battery Can Explode

Wear Personal Protection...

...Fire Hazard...

Do Not Attempt...Slope More

Than...

Proposition 65...

Gasoline Only

Hydraulic Fluid Only

Bandit Model SG-40 Logo &

Safety Decal Kit -

English/Spanish

41 900-8918-34 Bandit Model SG-40 Logo &

NOTICE

­ Modifications­and/or­additions­of­decals­to­this­list­ will happen. Consult dealer or manufacturer for most current decal package.

35

NOTICE

Some decals are for optional equipment. Decal locations may vary, these are general locations. If any decals become damaged, replace immediately.

Bandit

MODEL SG-40

ENGINE SIDE

32

REPLACEMENT PARTS

33

18

19

20

21

26

22

23

24

25

27

30

28

31

29

10

8

15

12

13

14

11

12 17

16

9

6/20

5

4

2

1

2

3

3

1

6

3

3

4

5

7

36

MODEL SG-40

# Part Number

1 208-3000-90

2 900-1923-27

3 900-4916-70

4 900-1923-25

5 900-4913-92

6 208-3000-43

7 208-2000-53

8 900-7900-10

9 900-3982-38

10 208-2000-58

ENGINE SIDE

Description

Pivot Bearing Cap

Flange Bushing

Pivot Bearing Cap Bolt -

1/2”-13NC x 2 3/4” SHCS

Jack Shaft Bearing

Jack Shaft Bearing Bolt -

3/8”-16NC x 1 1/4” Serrated Flange Bolt

Jack Shaft

Beltshield Backer

Rubber Grommet

Hydraulic Pump

Hydraulic Pump Adjuster

11 900-4906-60

900-4905-88

900-4910-97

12 900-1924-78

3/8”-16NC x 3” Hex Head Bolt

3/8”-16NC Lock Nut

Nord Lock Washer

5/16” Mill Carb Washer

13 900-1924-62

Pump & Engine Sheave

Pump Sheave Bushing

14 900-1924-79 Engine to Hydraulic Drive Belt

15 208-2000-59

16 900-1924-50

Clutch Pin Arm

Engine Sheave Bushing

REPLACEMENT PARTS

# Part Number

17 001-3007-05

Description

Key for Engine Sheave

18 900-1924-55 Engine to Jack Shaft Drive Belt

19 208-3001-10

Clutch Spacer

20 001-3007-04

21 900-6912-24

22 208-3000-71

23 208-3000-89

24 900-6970-04

(Between Clutch & Engine Sheave)

Key for Clutch

Clutch

Clutch Spacer

(Between Clutch & Sheaves)

Clutch Fan Spacer

Clutch Fan

Clutch Fan Bolt -

25 900-4917-99

5/8”-18NF x 3 1/2”

26 208-2000-56 Clutch Belt Tensioner Plate

27 208-1000-36

28 900-4910-41

29 900-1924-54

30 200-300087

Clutch Drive Idler

Clutch Drive Idler Bolt

Jack Shaft Sheave

Key for Jack Shaft Sheave

31 900-1924-31 Jack Shaft Sheave Bushing

32 208-2000-54 Beltshield Cover

33 904-0009-82 Grease Zerk Access Cover

NOTICE

Parts may not be exactly as shown.

37

NOTICE

Nuts, bolts, washers, and all other components can be ordered by physical description.

Bandit

MODEL SG-40

30

31

CUTTER WHEEL SIDE

REPLACEMENT PARTS

27

29

20

28

21

27

25

26

22

23

24

15

32

37 35

1

33

37

34

36

11

12

2

3

4

5

6

7

5 10

18

17

17 18

16

14

13

19

15

8

9

5

6/20 38

MODEL SG-40

CUTTER WHEEL SIDE

# Part Number

1 208-2000-35

Description

Beltshield Cover

2 900-1908-36 Belt

3 900-1924-28 Jack Shaft Sheave Bushing

4 200-300087

Key for Jack Shaft Sheave

Bushing

# Part Number

19 208-3001-43

REPLACEMENT PARTS

Description

Cutter Wheel Bar Linkage

208-2000-32 Cutter Wheel Frame Weldment

21 900-4906-84 Cutter Wheel Shaft Nut

6 900-4906-98

7 900-1926-33

Sheave

Bolt for Idler Bushing

Idler Sheave Bushing

8 900-1903-13 Cutter Wheel Sheave Bushing

10 208-3001-57

11 208-3000-43

900-4910-68

Bushing

12 208-2000-33

13 208-2000-34 Idler Sheave Tensioner Plate

14

900-4906-56

15 900-1924-11

Dust Cover

Jack Shaft

Beltshield Backer

16 208-2000-28 Cutter Wheel Bar Assembly

17 208-2000-18

18 900-1924-80

Idler Sheave Adjuster Bolt

Nut for Idler Sheave Adjuster

Bolt

Cutter Wheel Bearing

Cutter Wheel Bar Mount

Cutter Wheel Bar Mount

Bushing

40 - 41

23 208-3000-35

24 900-4906-73

25 955-300086

26 900-7900-96

27 208-3000-26

28 900-3941-35

29 208-2000-52

Cutter Wheel Assembly

Cutter Wheel Shaft

Cutter Wheel Shaft Bolt

Lock Pin

Lock Pin Rubber Handle

Lift Cylinder Pin

Lift Cylinder

Pivot Assembly

30 900-1902-42 Bushing for Swing Cylinder

31 900-3958-80

32 208-2000-37

33 208-2000-36

34 208-3001-53

Swing Cylinder

Chip Pan - Right Side

Chip Pan - Left Side

Chip Curtain - Large

35 208-3001-55 Chip Curtain Strap - Right Side

36 208-3001-54 Chip Curtain Strap - Left Side

37 208-3001-56 Chip Curtain - Small

NOTICE

Parts may not be exactly as shown.

39

NOTICE

Nuts, bolts, washers, and all other components can be ordered by physical description.

Bandit

MODEL SG-40 REPLACEMENT PARTS

GREEN TEETH CUTTER WHEEL

4

3

3

4

2

2

5

4

6

6

4

5

2

2

5

4

6

6

4

5

2

2

3

4

4

3

2

2

6/20 40

MODEL SG-40 REPLACEMENT PARTS

GREEN TEETH CUTTER WHEEL

# Part Number

1 208-1000-05

2

900-9926-71

900-9937-58

Description

Green Teeth Cutter Wheel

Assembly (Includes 7)

WearSharp Tooth

WearSharp Tooth Nut

900-9937-59 WearSharp Tooth Nut Spacer

# Part Number Description

3 900-9907-42 Pocket Bolt (Without Spacers)

4 900-9907-86 Angle Pocket

5 900-9916-03 Pocket Bolt (With Spacers)

6 900-9938-57

7 900-9938-33

Pocket Spacer

8 Tooth Kit

41

Bandit

MODEL SG-40

FRAME

REPLACEMENT PARTS

12

11

7

13

10

6

5

1

2

2

4 3

2

3

4

2

1

5

6

7

8

9

2

6/20

2

2

3

4

2

4

3

42

MODEL SG-40

FRAME

# Part Number

1 900-5914-89

2 900-5914-27

3 900-4923-96

Description

Rubber Track

Track Roller

Track Roller Adjuster Bolt

Track Roller Adjuster

Track Roller Adjuster Nut

5 208-3002-25 Track Drive Sprocket

6 208-3002-19 Track Drive Motor Mount Plate

7 900-3978-18

8 208-3002-23

9 208-3002-64

10 208-3001-86

11 900-4909-41

12 208-3001-13

Track Drive Motor

Drive Motor Access Cover

Pivot Access Cover

Pivot Hub Plate

Pivot Hub Nut

Bulkhead Plate

REPLACEMENT PARTS

# Part Number

208-1000-29

13

900-5917-63

900-5917-71

900-5917-72

900-4914-00

900-5911-75

900-6916-90

Description

Spindle & Hub Assembly

Hub Kit Only

Jam Nut

Cup & Stud Outer Hud

Cone Nut

Spindle Nut Retainer

Dust Seal

900-5905-30

900-1919-46

Dust Cap

Inner/Outer Bearing

900-5911-97 Outer Bearing Cone

900-5911-13 Rubber Plug for Grease Cap

900-5912-70 “D” Washer

NOTICE

Parts may not be exactly as shown.

43

NOTICE

Nuts, bolts, washers, and all other components can be ordered by physical description.

Bandit

MODEL SG-40

16

19

15

SWING OUT CONSOLE

REPLACEMENT PARTS

6

4

3

2

5

7

7

8

9

10

14

1

13

17

11

12

18

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MODEL SG-40

SWING OUT CONSOLE

# Part Number

1 208-2000-12

Description

Swing Out Arm Assembly

2 900-2931-47 Emergency Stop

3 900-2910-93 Cutter­Wheel­On/Off­Switch

4 900-2903-76 Hour Meter

5 208-2000-14 Swing Out Arm Lock Handle

# Part Number

900-5912-79

900-5915-82

11

900-5911-99

Lock Handle

7 996-3007-25 Swing Out Arm Lock Linkage

8 208-3000-60 Swing Out Arm Lock Pin

9 900-4923-40 Swing Out Arm Lock Spring Pin

10 900-4923-61 Swing Out Arm Lock Spring

REPLACEMENT PARTS

Description

Swing Out Arm Spindle

Grease Cap for Spindle

Inner & Outer Bearing for

Spindle

Spindle

010-060-00 Inner & Outer Seal for Spindle

12 208-2000-13

13 208-3000-68

14 900-9910-28

15 208-3001-01

16 208-3001-00

17 208-3000-66

18 900-6911-34

19 900-3981-98

Swing Out Arm Lock Plate

Tank Spacer Cover

Manual Holder

Swing Out Arm Slide

Swing Out Arm Support

Battery Strap

Battery

Hydraulic Valve

NOTICE

Parts may not be exactly as shown.

45

NOTICE

Nuts, bolts, washers, and all other components can be ordered by physical description.

Bandit

MODEL SG-40 REPLACEMENT PARTS

FUEL & HYDRAULIC TANK

4

3

6

9

10

8

11

12

7

5

13

14

2

5 1

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MODEL SG-40

# Part Number

2

208-2000-10

900-3951-31

900-3951-32

900-3994-62

3 900-3988-07

4 900-3900-44

5 900-3921-01

6 900-3944-78

7 900-3980-29

REPLACEMENT PARTS

FUEL & HYDRAULIC TANK

Description

Hydraulic Tank Assembly

Hydraulic Tank Weldment

Hydraulic Filter Assembly

Hydraulic Filter Only

Hydraulic Filter Cap Only

Locking Fill Cap - Hydraulic

Tank Only

Sight Gauge

Drain Plug

Tank Strainer

Tank Clean-Out Cover

# Part Number

8 208-1000-08

208-2000-09

Description

Fuel Tank Assembly

(Includes 9 - 14)

Fuel Tank Weldment

900-3909-03 Drop Pipe

10 900-3936-69 1/4” NPT 90° Fuel Return Line

11 900-3988-32

Locking Fill Cap - Fuel Tank

Only

12 900-2929-09

13 900-6910-94

14 900-3967-53

8” Sight Gauge

Cannister Clamp

Carbon Canister

NOTICE

Parts may not be exactly as shown.

47

NOTICE

Nuts, bolts, washers, and all other components can be ordered by physical description.

Bandit

MODEL SG-40

DATE

SERVICE RECORD

DESCRIPTION

SERVICE RECORD

AMOUNT

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MODEL SG-40 OGURA CLUTCH MANUAL

49

PTO Clutch/Brake

Installation and Maintenance

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always mounted

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Minimum shaft length

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Engine shaft needs

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Engine shaft needs to be tapped

58

MODEL SG-40 OGURA CLUTCH MANUAL

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be short enough that pulley bearing carrier

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are set at fa either clockwise or counter- clockwise

62

MODEL SG-40 OGURA CLUTCH MANUAL

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Springs should operate in tension and not

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MODEL SG-40 OGURA CLUTCH MANUAL

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PTO backing plate only needs to withstand

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Set key in shaft keyway if required (some clutches have internal key)

70

MODEL SG-40 OGURA CLUTCH MANUAL

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Pulley must not contact radius of shaft shoulder

Pulley must sit against shoulder face, otherwise center

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If clutch requires key, key way on shaft, then damage bearing races

72

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Center bolt tightening torque is based on bolt grade adhesive should be used

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Most clutch parts do not require maintenance

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MODEL SG-40 OGURA CLUTCH MANUAL

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All Ogura one-piece clutches are adjusted at factory (no initial adjustment required) As adjustable clutches wear, they can

82

MODEL SG-40 OGURA CLUTCH MANUAL

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If clutch fails to pull in or will not continue

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MODEL SG-40 OGURA CLUTCH MANUAL

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Identify clutch model from label located There are three inspection slots on br Place feeler gauge in slot between armature and rotor Slowly tighten brake nut until armature and

84

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Almost all Ogura clutches use 24UNF brake (for reference only: feeler gauge is still required)

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increase cycle life between adjustments

88

MODEL SG-40 OGURA CLUTCH MANUAL

89

If there is contact, back off brake nuts and retry until there is no contact

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MODEL SG-40 OGURA CLUTCH MANUAL

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