Jackson / Dalton Dishwasher AJ-44 Service manual

SECTION 5: PARTS SECTION

AJ-44 CONTROL BOX ASSEMBLY

11

2

4, 5

14

10

1

12

4, 8, 9, 10

13

15

16

19

20

17

17

4, 18, 29

22, 23, 24

21, 22

21, 22

21, 22

25, 26

22, 27

7

6

3

22, 28

AJ-44C Series Technical Manual 7610-001-76-22

Issued: 03-21-2006 Revised: N/A

62

PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor


AJ-44 CONTROL BOX ASSEMBLY (CONTINUED)

16

17

18

19

20

21

22

23

12

13

14

15

15

7

8

9

10

11

4

5

2

3

6

ITEM QTY

1 1

1

1

6

6

1

1

1

1

1

1

1

1

1

1

1

24

25

3

12

1

1

1

1

1

1

2

1

1

DESCRIPTION

Electrical Box Weldment

Terminal Block, 3 Pole

Thermometer, 96” Lead

Star Washer, External Tooth, 10-24

Screw, 10-32 x 3/4” Long Phillips Trusshead

Decal, Gauge


Wire Lug, 2 AWG to 14 AWG

Decal, Ground


Decal, L1-L2-L3

Light, Amber

Light, Red

Din Rail

Circuit Breaker (200-380 Volt, 60 Hz Models Only)

Circuit Breaker (CGP Models Only)

Switch, ON/FILL - OFF/DRAIN

Motor Contactor

Heater Contactor

Overload

Overload

Control Relay

Screw, 6-32 x 3/8” Long Round Phillipshead

Fuse (380 Volt-460 Volt, (all 60 Hz) Models Only)

Fuse, 600 Volt Models Only

Fuse Holder for (23) Above

Transformer

200 Volt Model

208-220-230-460 Volt Models

208-220-230-460 Volt CGP Models

380-415 Volt Models

600 Volt Model

Locknut, 10-24 with Nylon Insert

Terminal Board

Terminal Board


Control Relay (CGP Models Only (Not Shown)

26

27

28

29

30

1

3

4

1

2

MISCELLANEOUS PARTS NOT SHOWN:

Grommet, 1/2” OD x 3/8” ID

Bushing, Heyco SB100

Plug, Heyco 2700 G-875

Control Box Cover

Control Box Cover Hinge Weldment

Control Hinge Rod

Washer, Flat, S/S, 1/4” ID

Cotter Pin

MANUAL/DELIME Switch (located on rear of control box)

MANUAL/DELIME Switch Decal (located on rear of control box)

Copper Conductors Only Decal

Control Box Leg

Bolt, 1/4”-20 x 2-1/2” Long Hex Head

Locknut, 1/4”-20 with Nylon Insert

Component Mounting Plate (located inside the control box)

Conduit Bracket



63


Mfg. No.

05700-041-88-43

05940-011-48-27

06685-111-68-49

05311-273-02-00

05305-011-62-17

09905-021-72-29

06685-111-68-48

05940-200-76-00

09905-011-86-86

05305-011-39-36

09905-101-12-66

05945-111-44-44

05945-111-44-45

05700-021-72-75

5925-011-68-34

5925-111-64-18

05930-301-46-00

05945-111-68-38

05700-011-71-44

See Chart

See Chart

05945-111-35-19

05305-171-02-00

5920-011-72-88

5920-002-75-95

5920-011-72-89

05950-002-41-47

05950-011-68-35

05950-002-46-10

05950-011-75-59

05950-002-23-77

05310-373-01-00

05940-002-78-97

05940-021-89-41

05305-173-12-00

05945-111-72-51

05325-011-46-73

05975-210-09-00

05975-011-47-81

05700-031-66-88

05700-021-68-57

05700-011-68-58

05311-174-01-00

05315-011-68-56

05930-301-22-18

09905-011-74-61

09905-011-47-35

05700-011-71-47

05306-011-83-52

05310-374-01-00

05700-031-67-03

05700-021-70-88


AJ-66 & AJ-80 CONTROL BOX ASSEMBLY

23

21

13

24, 25

23

23

4

2

3

9

14

14

14

20

22

11

5

10

1

6

7, 12

8

15

16

17

18

19

10



64



AJ-66 & AJ-80 CONTROL BOX ASSEMBLY (CONTINUED)

16

17

18

19

20

21

22

12

13

14

15

15

7

8

9

10

11

4

5

2

3

6

ITEM QTY

1 1

1

1

1

1

1

3

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

23

24

25

26

3

1

1

1

2

DESCRIPTION

Electrical Box Weldment

Decal, L1-L2-L3

Terminal Block

Terminal Board

Decal, Gauge

Light, Amber

Wire Lug, 2 AWG to 14 AWG

Light, Red

Din Rail



Decal, Ground

Terminal Board

Motor Contactor

Circuit Breaker (200/208/230/360 Volt, 60 Hz Models Only)

Circuit Breaker (CGP Models Only)

Overload

Switch, ON/FILL & OFF/DRAIN

Overload

Overload

Heater Contactor (for non-steam units)

Relay

Transformer (200 Volt Models Only)

Transformer (208/220/230/460 Models Only)

208-220-230-460 Volt CGP Models

Transformer (380/415 Volt Models Only)

Transformer (600 Volt Models Only)

Control Relay

Fuse Holder (380 (60 Hz)/460/600 Volt Models Only)

Fuse (380 (60 Hz)/460 Volt Models Only)

Fuse (600 Volt Models Only)

Control Relay (CGP Models (Not Shown)

MISCELLANEOUS PARTS NOT SHOWN:

Manual/Delime Switch

Manual/Delime Switch Decal

Decal, High Limit Warning Light

Transformer, 150V, 60 Cycle

Control Box Cover

Control Box Leg

Conduit Bracket

Mfg. No.

05700-041-88-50

09905-101-12-66

05940-011-48-27

05940-021-89-41

09905-021-72-30

05945-111-44-44

05940-200-76-00

05945-111-44-45

05700-021-72-75

06685-111-68-49

06685-111-68-48

09905-011-86-86

05940-002-78-97

05945-111-68-38

5925-011-68-34

5925-111-64-18

See Chart

05930-301-46-00

See Chart

See Chart

05945-002-24-70

05945-111-72-51

05950-002-41-47

05950-011-68-35

05950-002-46-10

05950-011-75-59

05950-002-23-77

05945-111-35-19

5920-011-72-89

5920-011-72-88

5920-002-75-95

05945-111-72-51

05930-301-22-18

09905-011-74-61

09905-002-49-48

05950-011-68-35

05700-031-66-88

05700-011-71-47

05700-021-70-88



65


Model

AJ-44’S

AJ-66’S

AJ-80’S 200

208

220

230

380

415

440

208

230

200

208

230

380

460

600

200

208

220

230

380

415

440

208

230

200

208

230

380

460

600

Hz

50

50

50

50

50

50

60

60

60

60

60

60

60

60

200

208

230

380

460

600

Volts

208

220

230

380

415

440

208

230

50

50

50

50

50

50

50

60

60

60

60

60

60

60

60

50

50

50

50

50

50

50

60

60

60

60

60

60

60

60

3

3

3

3

3

3

3

1

1

3

3

3

3

3

3

3

3

3

3

3

3

3

1

1

3

3

3

3

3

3

Phase

3

3

3

3

3

3

1

1

3

3

3

3

3

3


MOTOR OVERLOAD CHART

Drive Motor

05945-011-84-59

05945-011-84-59

05945-011-84-59

05945-002-71-09

05945-111-69-12

05945-111-69-12

N/A

N/A

05945-002-66-00

05945-111-68-39

05945-111-68-39

05945-111-69-12

05945-111-68-39

05945-111-69-12

Prewash Motor

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

05945-011-84-59

05945-011-84-59

05945-011-84-59

05945-011-84-59

05945-002-71-09

05945-111-69-12

05945-111-69-12

N/A

N/A

05945-002-66-00

05945-111-68-39

05945-111-68-39

05945-111-69-12

05945-111-68-39

05945-111-69-12

05945-011-84-59

05945-011-84-59

05945-011-84-59

05945-011-84-59

05945-002-71-09

05945-111-69-12

05945-111-69-12

N/A

N/A

05945-002-66-00

05945-111-68-39

05945-111-68-39

05945-111-69-12

05945-111-68-39

05945-111-69-12

05945-002-65-98

05945-002-24-70

05945-002-24-70

05945-002-24-70

05945-002-24-70

05945-002-24-70

05945-002-24-70

N/A

N/A

05945-002-66-02

05945-111-68-41

05945-111-68-41

05945-002-24-70

05945-111-68-41

05945-111-81-33

05945-111-68-40

05945-111-68-40

05945-111-68-40

05945-111-68-40

05945-111-68-40

05945-111-81-33

05945-111-81-33

N/A

N/A

05945-002-65-99

05945-111-68-40

05945-111-68-40

05945-111-81-33

05945-111-68-40

05945-111-81-33

Wash Motor

05945-111-68-40

05945-111-68-40

05945-111-68-40

05945-111-68-40

05945-111-81-33

05945-111-81-33

N/A

N/A

05945-002-65-99

05945-111-68-40

05945-111-68-40

05945-111-81-33

05945-111-68-40

05945-111-81-33

05945-111-68-40

05945-111-68-40

05945-111-68-40

05945-111-68-40

05945-111-68-40

05945-111-81-33

05945-111-81-33

N/A

N/A

05945-002-65-99

05945-111-68-40

05945-111-68-40

05945-111-81-33

05945-111-68-40

05945-111-81-33

05945-111-68-40

05945-111-68-40

05945-111-68-40

05945-111-68-40

05945-111-68-40

05945-111-81-33

05945-111-81-33

N/A

N/A

05945-002-65-99

05945-111-68-40

05945-111-68-40

05945-111-81-33

05945-111-68-40

05945-111-81-33



66


5/16”-18 Hex Nut


HEATER ASSEMBLY

See Heater Chart Below

Heater Gasket

05330-200-02-70

5/16” Lockwasher

Model

All*

Volts

208

230

200

208

220

230

380

415

440

460

600

Heater Replacement Kit Chart

Phase

3

3

3

3

3

3

3

3

3

1

1

KW

15

15

15

15

15

15

15

15

15

15

15

Part Number

06401-003-10-21

06401-003-10-22

06401-003-10-21

06401-003-10-21

06401-003-10-22

06401-003-10-22

06401-003-10-28

06401-003-10-28

06401-003-10-29

06401-003-10-31

06401-003-10-33

Replacement Kit Note:

All heater kits come with the heater, the gasket, lockwashers and locknuts.

* - AJ-44CGP, AJ-44CS, AJ-44CSL, AJ-66CGP, AJ-66CS, AJ-66CSL, AJ-80CS and AJ-80CSL models do not use electric heaters in the wash tank.

SERVICE NOTE:

When replacing the tub heaters, it is HIGHLY recommended that you also change out the gasket as well.

Once installed, gaskets become compressed and are subjected to extreme temperature changes.

Replacing the gasket with a new one when replacing the heater may prevent future leaks.

SERVICE NOTE:

The nuts used to secure the heater to the tub should be torqued to 154 in-lbs. After tightening, the unit should be allowed to heat up and operate normally for approximately 30 minutes. Secure power to the machine and check the nuts once more to ensure that they are torqued to 154 in-lbs.



67



HEATER ASSEMBLY (CONTINUED)

The wash tank heater system is electrically connected in the circuit so that they are dependent upon the dishwasher being properly filled with and maintaining a safe water level, two thermostats (mounted in the heater box behind the dress panel), float switch (mounted in the wash tank), and the heater relay (mounted in control box) with the heater being activated by the thermostats.

Once the dishwasher has been filled to the correct level, the heater should operate automatically. Should the tank heat be too high, too low or no indication of temperatures at all, the following checkout should be made.

Note: The following checkout should be made by either a qualified service person or electrician.

A- Checkout of the heater system

1- If the temperature is too high, adjust thermostat using instructions on the page entitled “Thermostats”.

2- If temperature is too low, adjust thermostat as above, then: a - Turn off power to machine by placing customer’s circuit breaker in the “OFF” position. Turn off machine circuit breaker located on right side of control box.

b - Remove cover from control box on top of dishwasher.

c - Make sure water temperature is below 140 ° F.(preferably about 130°F.).

d - Turn on both circuit breakers. Observe heater relay (R1) while the power switch is turned “ON” and “OFF”.

If relay contacts move in and out, the heater relay is operating correctly: if not proceed to “C”.

B- If heater relay (R1) closes:

1 - Check power supply at incoming terminal board L1, L2 & L3 (3 phase only). It should be the same voltage as indicated on the machine data plate.

2 - Check power at connections on heater relay (R1). The voltage should agree with the voltage on the machine data plate. If not, check wires for breaks or bad connections.

3 - Check power at terminals of heater which should agree with the data plate. If not check wires for breaks or bad connections.

4 - Temperatures should rise as explained in “C-1”, and amperage may be checked according to those instructions. Replace any defective elements.

C - If heater relay (R1) does not close.

1 - There is an insulated movable insulated movable bar on relay across the top. With an insulated probe, depress this bar and observe the thermometer: the temperature should rise noticeably in a minute or two. If it moves slowly, it would indicate that the element is faulty. If it moves constantly higher at a good rate, elements should be good.

Note: A check with an amp probe at heater relay (R1) terminals should be made to verify the amp draw on each leg.

This should be appropriate for the voltage and phase indicated on the data plate

HEATER PROTECTION & AUTOMATIC FILL

This control is activated when the power switch is turned “ON”. The primary function is to automatically energize the wash tank heat circuit. It will also cutoff the wash tank heat circuit should the water be accidently drained from the machine with the power switch still “ON”. The power switch should always be turned-off before draining the unit.

This water level control consists of two (2) floats that operate when the power switch is turned on and works in conjunction with the thermostats and heater relays.

When the power switch is turned “ON” water starts to enter the dishmachine. When it reaches the proper level the normally open contacts in the water level float switch close activating the heating circuit for tank heat.

If the water level below the correct level while power is still on, the float switch will sense the lack of water and de-activate the heater.



68



HEATER ASSEMBLY (CONTINUED)/THERMOSTATS/DRESS PANELS

THERMOSTATS

The thermostat range is from 140 °F to 240°F with a maximum bulb exposure temperature of 300°F.

Calibration:

Wash Thermostat:

Set Point: 165 °F (Adjustable range)

Hi-LImit Thermostat:

Fixed set point: 210 °F (Non-adjustable)

The hi-limit thermostat is used to protect the heater element in the event of a run away regulating thermostat or a dry fire situation. It is set for 210 °F +0°F or -10°F with a fixed set point. This part is not adjustable.

The wash tank regulating thermostat will maintain the correct wash water temperature to meet NSF requirements. These specify that the wash be no lower than 140 °F on chemical sanitizing models and no lower than 160°F on hot water sanitizing machines.

To order the thermostats and corresponding decals:

Kit, Thermostat Wash Regulating (CE/CEL Models)

Kit, Thermostat Wash Regulating (CS/CSL Models)

Thermostat, High Limit Control

06401-003-18-20

06401-003-18-21

05930-011-49-43

HEATER BOX COMPONENTS

Heater Box Weldment

Heater Box Cover

Terminal Board

05700-031-66-81

05700-031-66-82

05940-002-78-97

Model

AJ-44’s

AJ-44CGP

AJ-66’s

AJ-66CGP

AJ-80’s

FRONT DRESS PANELS

Left to Right Part Number

05700-031-72-22

05700-002-52-77

05700-031-71-85

05700-002-51-22

05700-031-74-06

Right to Left Part Number

05700-031-72-22

05700-002-52-77

05700-031-72-42

05700-002-57-84

05700-031-77-10



69


Nipple, 3/4”, Brass, Close

04730-207-34-00


PREWASH PLUMBING ASSEMBLY

Vacuum Breaker, 3/4”

04820-002-53-77

Valve, Solenoid, 3/4”

04810-100-53-00

Elbow, 90 °, 3/4” Brass

04730-206-04-34

Nipple, 3/4” x 6” Long

05700-001-26-74

Y-Strainer, 3/4” NPT,

Brass

04730-717-02-06

Nipple, 3/4”, Brass, Close

04730-207-34-00

Fill Line Injector Replacement Kit

06401-003-09-93


The kit for the fill line injector comes with the injector weldment, a new gasket and the mounting hardware.

Elbow, 90 °, 3/4” Brass

04730-206-04-34

A new gasket can be ordered using part number 05330-111-42-81.



70


1

2


WASH SECTION INCOMING PLUMBING ASSEMBLY

3 8

7

15

17

13, 14

Left to right direction shown

8

6 8 7

Tube Length Chart

Item Length (Inches)

10

12

15

18

3/4” x 3-7/16”

3/4” x 2-5/8”

3/4” x 3”

3/4” x 2-13/16”

Replacment Kits Notes:

The rinse and fill injector replacement kits come with the injectors, gasket and mounting hardware. The rinse injector kit (item 1) also has the (3) required brass plugs.

4 6 9 10

12

13

14

15

16

17

18

19

8

9

6

7

10

11

4

5

2

3

ITEM QTY

1 1

2

3

1

3

1

1

1

1

1

1

4

2

2

2

1

20

21

22

1

1

2

1

2

1

2

1

DESCRIPTION

Rinse Injector Replacement Kit

Gasket

Plug, Brass, 1/8” NPT

Vacuum Breaker, 3/4” NPT

Elbow, Street, 3/4” NPT

Plug

Union, Brass, 3/4”

Solenoid Valve, 3/4”

Nipple, Close, Brass, 3/4” NPT

Fitting, 3/4” Male to Slip Copper

Tube, Copper

Fill Injector Replacement Kit

Gasket

Tube, Copper

Gauge, Pressure, 0-100 PSI

Valve, Ball, Test Cock, 1/4” NPT

Tube, Copper

Tee, 3/4” x 3/4” x 1/2”

Elbow, Brass, 90 °, 3/4” Copper

Tube, Copper

Regulator, Pressure, 3/4” NPT, Brass

Nipple, Brass, 6” Long

Tee, 3/4”, CU x CU x CU

Fitting, Adapter, 1/2” to 1/4”

21 12 16

22

18 5, 16

22

11 18 9

4

20

19

Mfg. No.

06401-003-11-88

05330-111-42-81

04730-209-07-37

04820-002-53-77

04730-206-04-34

04730-209-01-00

04730-212-05-00

04810-100-53-00

04730-207-34-00

04730-401-11-01

See Chart

06401-003-09-93

05330-111-42-81

See Chart

06685-111-88-34

04810-011-72-67

See Chart

04730-411-03-01

04730-406-42-01

See Chart

06685-011-58-22

05700-001-26-74

04730-411-46-01

04730-401-41-01



71


1


EXTERNAL ELECTRIC BOOSTER INCOMING PLUMBING ASSEMBLIES

Plumbing with Water Hammer Arrestor

2

10

3

8

9


Item # Length (Inches)

9 3/4” x 3-7/16”

11

9

8

7

4 5 6

Plumbing without Water Hammer Arrestor

6

3

4

1

7

6

5

6

7

4

5

8

2

3

ITEM QTY

1 -

-

-

-

-

-

-

-

9

10

11

-

-

-

DESCRIPTION

Y-Strainer, 3/4” NPT, Brass

Arrestor, Water Hammer, 1/2” NPT

Regulator, Pressure, 3/4” NPT, Brass

Nipple, 3/4” NPT x 2” Long, Brass

Elbow, Brass, 90 °, 3/4”

Nipple, 3/4” NPT, Close, Brass

Coupling, 3/4” FNPT x 3/4” FNPT, Brass

Adapter, 3/4” Male

Tube, Copper

Adapter, 1/2” NPT x Male

Tee, Copper, 3/4” x 3/4” x 1/2”

Mfg. No.

04730-717-02-06

06685-100-05-00

06685-011-58-22

04730-207-46-00

04730-206-13-00

04730-207-34-00

04730-011-87-95

04730-401-11-01

See Chart

04730-401-07-01

04730-411-03-01



72



EXTERNAL ELECTRIC BOOSTER OPTION OUTLET PLUMBING

Elbow, 3/4” Copper to Copper (Female)

04730-406-16-01

Tube, Copper, 3/4” x 5-7/8” Long

Elbow, 3/4”, 90 °, Street, Copper to Copper

04730-406-40-01

Tube, Copper, 3/4” x 49-1/2” Long

Adapter, 3/4”, Brass

04730-401-11-01


04730-207-46-00 Elbow, 3/4” Copper to Copper (Female)

04730-406-16-01

Tube, Copper, 3/4” x 24” Long

Union, 3/4” NPT, Brass

04730-212-05-00

Elbow, Brass, 90 °, 3/4”

04730-206-13-00



73



WATER HAMMER ARRESTOR OPTION/WATER PRESSURE REGULATOR KIT OPTION

WATER HAMMER ARRESTOR OPTION

Water Arrestor, 1/2” NPT

06685-100-05-00

Tee, 3/4” x 3/4” x 1/2”

04730-211-06-00

Nipple, 3/4” NPT,

Close, Brass

04730-207-34-00

WATER PRESSURE REGULATOR WITH ARRESTOR KIT OPTION

Regulator, Pressure, 3/4”

06685-011-58-22

Water Arrestor, 1/2” NPT

06685-100-05-00

Bushing, 3/4” x 1/2”

04730-002-01-34

Tee, Brass, 3/4” x 3/4” x 3/4”

04730-211-01-34

Nipple, Close, 3/4”

04730-207-34-00



74



RINSE SOLENOID VALVE & VACUUM BREAKER REPAIR PARTS KITS

Screw

Data Plate

Cap Screw

Coil & Housing

Data Plate

Valve Bonnet

Spring position is moved for clarity.

Goes below the plunger.

Spring

06401-003-07-40

Plunger

06401-003-07-40

O-Ring

06401-003-07-42

Cap Retainer

Cap

Diaphragm

Retainer O-Ring

Diaphragm

06401-003-07-42

Plunger

Screen

Retainer

Components of

Repair Kit

04820-001-60-57

Body

Mesh Screen

Valve Body

Complete 110 Volt Solenoid Valve Assembly, 3/4”

Possible Problems:

04810-100-53-00

Coil & Housing only, 3/4”

06401-003-07-43

1. Pilot port extension #1 clogged. Clean hole.

2. Hole #2 Clogged. Pass heated straight pin through hole.

Complete Vacuum Breaker Assembly, 3/4” NPT

04820-002-53-77

DISASSEMBLY - These valves may be taken apart by unscrewing the bonnet and the enclosing tube assembly from the valve body assembly. After unscrewing, carefully lift off the bonnet and enclosing tube assembly. Don’t drop the plunger.

The o-ring seal and diaphragm cartridge can now be lifted out.

Be careful not to damage the machined faces while the valve is apart.

TO REASSEMBLE - Place the diaphragm cartridge in the body with the pilot port extension UP. Hold the plunger with the synthetic seat against the pilot port. Make sure the o-ring is in place, then lower the bonnet and enclosing tube assembly over the plunger. Screw the bonnet assembly snugly down on the body assembly.

2

1



75


Stand “D” Weldment

05700-002-74-85


STEAM UNIT WASH TANK COIL ASSEMBLY

Coil Weldment

05700-002-84-03

Stand “B” Weldment

05700-002-74-83

Coil Nut

05310-011-17-85

Stand “C” Weldment

05700-002-74-84

SERVICE NOTE: Jackson

HIGHLY recommends that the

Coil Gaskets be replaced any time the Coil Weldment is replaced or removed for an extended period of time.

Flat Washer

05700-001-17-87

Coil Gasket

05700-001-17-86



76


STEAM INLET PLUMBING

4 3 5


STEAM PLUMBING (LEFT TO RIGHT)

10

7

1 2

12

13

14

15

16

17

8

9

10

11

3

4

5

6

7

ITEM QTY

1 1

2 1

3

1

1

1

1

1

1

1

1

1

1

1

1

1

1

3 6

DESCRIPTION

Reducer, 3/4” NPT to 1/2” NPT, Black Iron

Union, 3/4” NPT, Black Iron

Nipple, Close, 3/4” NPT, Black Iron

Valve, Steam Solenoid, 3/4” NPT, 120V

Elbow, 90 °, 3/4” FNPT, Black Iron

Elbow, Street, 90 °, 3/4” NPT, Black Iron

Y-Strainer, 3/4” NPT, Black Iron

Valve, Gate, Steam, 3/4” NPT

Plug, 3/8” NPT, Black Iron

Nipple, 3/4” NPT x 32” Long



Elbow, Street, 3/4” NPT, Black Iron



Steam Trap, 3/4” NPT

Pipe, 3/4” NPT x 10” Long, Black Iron

STEAM OUTLET PLUMBING

16

15

14 13

11

9 3 8

Mfg. No.

04730-911-02-34

04730-912-01-00

04730-907-01-00

04820-011-87-39

04730-906-10-34

04730-011-87-37

04730-217-01-32

04820-100-19-00

04730-909-02-34

04730-002-21-27

04730-911-02-34

04730-906-10-34

04730-011-87-37

04730-912-01-00

04730-907-01-00

06680-500-02-77

04730-907-06-34

12

17



77


7


STEAM PLUMBING (RIGHT TO LEFT)

5 3 4

STEAM INLET PLUMBING

10

12

13

14

15

16

17

8

9

10

11

3

4

5

6

7

ITEM QTY

1 1

2 1

3

1

1

1

1

1

1

1

1

1

1

1

1

1

1

8 3 9

DESCRIPTION




Valve, Steam Solenoid, 3/4” NPT, 120V


Elbow, Street, 90 °, 3/4” NPT, Black Iron

Y-Strainer, 3/4” NPT, Black Iron

Valve, Gate, Steam, 3/4” NPT

Plug, 3/8” NPT, Black Iron




Elbow, Street, 3/4” NPT, Black Iron



Steam Trap, 3/4” NPT

Pipe, 3/4” NPT x 10” Long, Black Iron

6

13

14

17

3 2 1

Mfg. No.

04730-911-02-34

04730-912-01-00

04730-907-01-00

04820-011-87-39

04730-906-10-34

04730-011-87-37

04730-217-01-32

04820-100-19-00

04730-909-02-34

04730-907-06-34

04730-911-02-34

04730-906-10-34

04730-011-87-37

04730-912-01-00

04730-907-01-00

06680-500-02-77

04730-907-06-34

STEAM OUTLET PLUMBING

16



78



GAS COIL ASSEMBLY (CGP MODELS)

Gas Coil Weldment

05700-002-44-23

Connection point for:

Hose, Recirculating Discharge

(See “Hose Connections” page )

Connects with:

3/4” 90 ° Elbow Brass

04730-206-13-00

3/4” Close Brass Nipple

04730-207-34-00

Connection point for:

Hose, Wash Coil Assembly

(See “Hose Connections” page )

Connects with:

3/4” 90 ° Elbow Brass

04730-206-13-00

3/4” Close Brass Nipple

04730-207-34-00 Coil Box Weldment

05700-002-50-94

Gas Coil Box Cover

Replacement Kit

06401-003-10-37

Other items used but not shown.

5

6

3

4

ITEM QTY

1 1

2 1

1

1

1

2

DESCRIPTION

Thermostat, High Limit

Terminal Board

Thermostat Bracket

Decal, Thermostat Regulating

Thermostat, Wash Regulating

Fitting, 1/4”, Imperial Brass

Mfg. No.

05930-011-49-43

05940-002-78-97

05700-011-81-64

09905-011-84-31

06401-140-00-32

05310-924-02-05



79


4


TANK, RINSE BOOSTER (CGP MODELS ONLY)

1

7

6

8

7 6

BOTTOM ANGLED VIEW

6

2

7

1

4

5

2

3

6

7

8

ITEM QTY

1 2

1

1

1

1

1

3

1

DESCRIPTION

Plumbing Assembly, Inlet/Discharge, Rinse Tank

Tube, Dispersion Weldment

Tank, GP Rinse

Bracket, Upper Rinse Tank

Bracket, Lower Rinse Tank


Elbow, 3/4” NPT, 90 ° Brass

Nipple, 3/4” NPT x Closed Brass

TOP ANGLED VIEW

Mfg. No.

05700-002-51-24

05700-002-46-16

05700-002-45-05

05700-002-67-13

05700-002-67-14

04730-207-05-00

04730-206-13-00

04730-207-34-00



80


Elbow, 3/4” 90 ° Brass

2 per

04730-206-13-00


RECIRCULATING PUMP ASSEMBLY (CGP MODELS ONLY)

Pump, Recirculating with Adapters

05700-002-51-28

Nipple, 3/4” Close Brass

2 per

04730-207-34-00

Used on AJ-44CGP, AJ-66CGP, AJ-80CGP units right to left units and the AJ-44CGP left to right unit.

Used only on AJ-66CGP/AJ-80CGP left to right units.

Mounting Bracket

05700-002-25-74

Mounting Bracket

05700-002-23-61



81


B

Recirculating Pump Assembly

A


HOSE CONNECTIONS (CGP MODELS ONLY)

A

C

Gas Coil Weldment

D

B

Rinse Booster Tank

F

E

C

Rinse Header Plumbing Assembly Wash/Fill Plumbing Assembly

D

HOSE ASSEMBLIES AJ-44CGP (L-R & R-L) AJ-66CGP (L-R )

*Each hose assembly includes 2, 3/4” Pushlock Fittings (part number 04730-011-94-00).

A - Hose, Recirculating Discharge

B - Hose, Recirculating Pump Suction

C - Hose, Wash Coil Assembly

(8 1/2”) 05700-002-52-74

(18 1/2”) 05700-002-52-75

(34”) 05700-002-52-76

(18”) 05700-002-51-38

(26”) 05700-002-51-37

(36”) 05700-002-51-39

AJ-66CGP (R-L)

(8 1/2”) 05700-002-52-74

(18 1/2”) 05700-002-52-75

(50”) 05700-002-57-58

D - Hose, Recirculating Discharge (L-R 48”) 05700-003-03-95 (60”) 05700-003-03-97 (60”) 05700-003-03-97

(R-L 60”) 05700-003-03-97

E - Hose connection to existing gas booster outlet fitting.

F - Hose connection to existing gas booster inlet fitting.

Gas Booster Connection Kit 05700-002-51-73 includes:

18 Feet of 3/4” Hose

4 - 3/4” Push Lock Fittings



82


2

1

3


WASH/FILL PLUMBING ASSEMBLY (CGP MODELS)

4

20 9 15 7 6 4

3

5

6

7 8



18

19

20

21

3/4” x 2-13/16”

3/4” x 3-7/16”

3/4” x 3”

3/4” x 2-5/8”

19

10

21

Replacement Kits Notes:

The rinse injector and fill injector replacement kits come with the injector weldments, the gaskets and hardware for mounting. In the case of Item (1) below, it also comes with the required (3) brass plugs.

14 11, 12

18 6

12, 13

11 17 8

5

16

18

22

18

19

20

21

22

14

15

16

17

9

10

11

12

13

6

7

4

5

8

2

3

ITEM QTY

1 1

1

3

2

2

3

4

4

2

1

1

1

1

1

2

2

1

1

1

1

1

1

1

1

DESCRIPTION

Rinse Injector Weldment Replacement Kit

Gasket

Plug, 1/8” NPT, Brass

Vacuum Breaker, 3/4” NPT

Valve, Solenoid, 3/4” NPT, 110 Volt

Elbow, 3/4” Street Brass

Nipple, Close, Brass, 3/4” NPT

Union, 3/4”, Copper to Copper

Adapter, 3/4” Fitting x Male

Elbow, 90 ° 3/4” Copper to MSPS

Tee, 3/4”, CU x CU x CU

Tee, 3/4” x 3/4” x 1/2”

Fitting, Adapter, 1/2” to 1/4”

Plug, 1/4” NPT, Brass

Test Cock, Valve, Ball, 1/4” NPT

Gauge, Pressure, 0-100 PSI

Nipple, Brass, 6” Long

Fill Injector Replacement Kit

Gasket

Tube, Copper

Tube, Copper

Tube, Copper

Tube, Copper

Elbow, 3/4” NPT, 90 ° Brass

Mfg. No.

06401-003-11-84

05330-111-42-81

04730-209-07-37

04820-002-53-77

04810-100-53-00

04730-206-04-34

04730-207-34-00

04730-212-05-00

04730-401-11-01

04730-406-42-01

04730-411-46-01

04730-411-03-01

04730-401-41-01

04730-209-01-00

04810-011-72-67

06685-111-88-34

05700-001-26-74

06401-003-09-93

05330-111-42-81

See Chart

See Chart

See Chart

See Chart

04730-206-13-00



83



RINSE HEADER PLUMBING ASSEMBLY (CGP MODELS)

Y-Strainer, 3/4” Brass

04730-717-02-06


04730-207-34-00

Valve, 3/4” Pressure Reducing

04820-002-51-53

Solenoid Valve, 3/4” 110V

04810-100-53-00

Elbow, 3/4” Slip x 3/4” NPT

04730-406-42-01

Incoming Plumbing Support Bracket

05700-002-50-70

Inlet Plumbing Mounting Bracket

2 per

05700-002-51-41

Copper Tube

3/4” x 56” Long

Clamp, Pipe

2 per

05700-000-35-06

Elbow, 3/4” NPT 90 ° Brass

04730-206-13-00

Adapter, 3/4”

04730-401-10-01


04730-207-34-00

Tee, 3/4” x 3/4” x 3/4”

04730-411-46-01



84



AJ-44 SERIES DRAIN PLUMBING ASSEMBLIES

Fitting, Barbed, 1-1/2” NPT x 1-1/2”

04730-011-69-92

Nipple, Rinse Weldment

05700-021-84-61

AJ-44 Series Ball Valve Handle Assembly

06401-021-83-53

AJ-44CGP Ball Valve Handle Assembly

06401-021-84-74

Ball Valve, 1-1/2” NPT

04820-111-71-46

Tee, 1-1/2” Brass

04730-011-69-93

Nipple, 1-1/2” Brass, Close

04730-207-40-00

Elbow, 1-1/2” Brass 90 ° Street

04730-206-32-00



85



AJ-66 DRAIN PLUMBING ASSEMBLIES

Left to Right Plumbing

Assembly

Nipple, Brass, Close, 3” NPT

04730-011-87-04

Nipple, Brass, Close, 1-1/2” NPT

04730-207-40-00

Tube, Copper, 1-1/2” x 8-1/4” Long


Adapter, Male to Female, 1-1/2”

04730-401-25-01

Elbow, 1-1/2” FNPT, 90 °, Brass

04730-011-73-77

All parts are common to both assemblies.

Right to Left Plumbing

Assembly



Connector, No-Hub, 1-1/2”

04720-604-06-00

Tee, Brass, 1-1/2” x 1-1/2” x 1-1/2”

04730-011-69-93


05700-021-84-61


Elbow, Brass, Street, 1-1/2” NPT

04730-206-32-00

Valve, Ball, 1-1/2”

04820-111-71-46

Ball Valve Handle Assembly

06401-021-84-74


Service Note: Copper tubing should be purchased locally and cut to length (lengths provided in drawings).



86



AJ-80 DRAIN PLUMBING ASSEMBLIES



04730-207-40-00


Valve, Ball, 1-1/2”

04820-111-71-46


Left to Right Plumbing

Assembly

Service Note: Copper tubing should be purchased locally and cut to length (lengths provided in drawings).

Assemblies are mirrored and all parts are common to both assemblies.

Right to Left Plumbing

Assembly

Tee, Brass, 1-1/2” x 1-1/2” x 1-1/2”

04730-011-69-93


05700-021-84-61 Connector, No-Hub, 1-1/2”

04720-604-06-00

Ball Valve Handle Assembly

06401-021-84-74


04730-401-25-01

Elbow, 1-1/2” FNPT, 90 °, Brass

04730-011-73-77

Elbow, Brass, Street, 1-1/2” NPT

04730-206-32-00



87



AJ-66CGP (LEFT TO RIGHT) DRAIN PLUMBING ASSEMBLY

6 1 10 2 10

3

11

8

2 13

3

5 7

6 1 9 9 5 4* 5 3 1 2 7 1 4* 13

ITEM QTY

1 6

2

8

9

*

5

3

4

6

7

10

11

3

3

2

2

2

2

2

1

2

2

1

DESCRIPTION


No-Hub Connector

Tee, Brass, 1-1/2” FNPT

Ball Valve, 1-1/2” FNPT

Valve Handle Weldment Assembly (Not Shown)


Elbow, Brass, 90 °, 1-1/2” FNPT


Rinse Nipple Weldment



Nipple, Brass, 1-1/2” NPT x 3” Long

Mfg. No.

04730-401-25-01

04720-604-06-00

04730-011-69-93

04820-011-71-46

06401-021-84-74

04730-207-40-00

04730-011-73-77

See Service

Note

05700-021-84-61

See Service

Note

See Service

Note

04730-011-87-04

Service Note: Copper tubing should be purchased locally and cut to length (lengths provided in parts list above).



88



AJ-66CGP (RIGHT TO LEFT) DRAIN PLUMBING ASSEMBLY

2 3 4 10 4 3 5 6 5 3 4 10 8 3 9

6

5

12

11

4

14

13

1 2

3

10

7 3 9



4

7

8

1-1/2” x 1-7/8”

1-1/2” x 5-3/16”

1-1/2” x 8-1/8”

7

8

9

10

11

12

13

14

4

5

2

3

6

ITEM QTY

1 1

2

6

4

3

2

1

1

1

2

3

2

2

1

DESCRIPTION

Elbow, 1-1/2” NPT, Brass, Street

Valve, Ball, 1-1/2” FNPT


Tube, Copper

Tee, Brass, 1-1/2” FNPT

Nipple, Brass, 1-1/2” NPT, Close

Tube, Copper

Tube, Copper

Elbow, Brass, 90 °, 1-1/2” FNPT

No-Hub Connector

Nipple, Brass, 1-1/2” NPT x 3” Long

Rinse Nipple Weldment

Valve Handle Weldment Assembly

Valve Handle Weldment Assembly

Mfg. No.

04730-206-32-00

04820-011-71-46

04730-401-25-01

See Chart

04730-011-69-93

04730-207-40-00

See Chart

See Chart

04730-011-73-77

04720-604-06-00

04730-011-87-04

05700-021-84-61

06401-021-84-74

06401-002-57-83



89



DRAIN QUENCH SYSTEM

Schematic

2

1

To Dishmachine Drain

8

7

8

7

9

10

To Drain

3

To Cold Water Supply

4

5

4

6

From the existing drain, attach the two additional Tees (Item 7) using the 1-1/2” NPT Close Nipples (Item 8). Tighten the

Reducers (Items 6 & 9) into the Tees as shown above. Attach the Modified Compression Fitting (Item 10) into the 1-1/2” to 1/4”

Reducer (Item 9). Position the bulb of the thermostat (Item 1) so that it rests approximately 1/4” from the bottom of the Tee (Item

7). Tighten the Modified Compression Fitting (Item 10) as required.

Mount the Thermostat (Item 1) to the tub using the Thermostat Bracket (Item 2) and set it for 120°F - 140°F. Install the Solenoid

Valve (Item 3) to the second Tee (Item 7) and then attach to the incoming cold water line. Use pipe dope or thread tape as required to prevent any leaks.

ITEM QTY

8

9

6

7

10

3

4

1

2

5

1

1

1

2

1

1

2

2

1

1

1

DESCRIPTION

Thermostat

Thermostat Bracket

Solenoid Valve

Nipple, Close, 1/2” NPT, Brass

Valve, Check, 1/2”

Reducer, 1-1/2” to 1/2”

Tee, 1-1/2” x 1-1/2” x 1-1/2”

Nipple, 1-1/2”, Close, Brass

Reducer, 1-1/2” to 1/4”

Modified Compression Fitting

Complete Kit

Mfg. No.

05930-121-67-72

05700-022-73-72

04810-100-09-18

04730-207-15-00

04820-002-55-77

04730-002-55-75

04730-011-69-93

04730-207-40-00

04730-002-55-76

05700-001-16-52

06401-002-44-07



90



MOTOR ASSEMBLIES

See Motor

Chart Below Key, 3/16” x 1” Long

Pump Plate

05700-021-71-83

Pump Seal

06401-003-06-73

Wash Impeller Replacement Kit

06401-003-10-51

Prewash Impeller Replacment Kit

06401-003-10-55

Impellar Washer Bolt, 1/4”-20 x 3/4”

Cap Screw, 3/8”-16 x 2”

05305-011-74-98

Replacment Kit Notes:

The impeller replacement kits come with the impeller, washer, key and bolt. The motor kits come with everything detailed above as well as two new mounting gaskets.

Kit, Motor Brkt Replace

06401-021-73-42

Model(s)

AJ-66’s

Volts

200 - 440

208 - 230

200 - 230

380

460

600

Motor Mounting Gasket

06401-003-06-75

AJ-80’s

200

220

230

380

460

600

208

220

230

380

415

440

208

230

230

200

220

230

380

460

600

Volts

208

220

230

380

415

440

208

WASH MOTOR CHART

3

3

3

1

3

Phase Hz

3 50

60

60

60

60

60

Motor Part Number

06105-121-81-34

06105-021-70-57

06105-121-70-58

06105-121-81-34

06105-121-70-58

06105-002-48-31

3

3

3

3

3

3

3

3

1

1

3

3

3

3

PREWASH MOTOR CHART

3

3

3

1

3

3

3

3

3

3

1

3

3

Phase Hz

3 50

50

50

50

50

50

60

60

60

60

60

60

60

60

Part Number

06105-121-70-56

06105-121-70-56

06105-121-70-56

06105-121-81-34

06105-121-81-34

06105-121-70-56

06105-121-70-55

06105-121-70-55

06105-121-70-56

06105-121-70-56

06105-121-70-56

06105-121-70-56

06105-121-70-56

06105-002-48-31

60

60

60

60

60

60

50

50

60

60

50

50

50

50

06105-121-81-34

06105-121-81-34

06105-121-81-34

06105-121-81-34

06105-121-81-34

06105-121-81-34

06105-121-70-57

06105-121-70-57

06105-121-70-58

06105-121-70-58

06105-121-70-58

06105-121-81-34

06105-121-70-58

06105-002-48-31

Kit Part Number

06401-003-09-96

06401-003-09-97

06401-003-09-98

06401-003-09-96

06401-003-09-98

06401-003-09-99

Kit Part Number

06401-003-10-38

06401-003-10-38

06401-003-10-38

06401-003-10-39

06401-003-10-39

06401-003-10-38

06401-003-10-40

06401-003-10-40

06401-003-10-38

06401-003-10-38

06401-003-10-38

06401-003-10-38

06401-003-10-38

06401-003-10-41

06401-003-10-39

06401-003-10-39

06401-003-10-39

06401-003-10-39

06401-003-10-39

06401-003-10-39

06401-003-10-42

06401-003-10-42

06401-003-10-43

06401-003-10-43

06401-003-10-43

06401-003-10-39

06401-003-10-43

06401-003-10-41



91


Intake Suction Scoop Weldment

05700-021-87-60

Prewash Strainer

Bracket

05700-021-74-94


PREWASH & WASH PUMP WELDMENTS

Prewash Intake

Strainer Weldment

05700-021-74-96

Wash Pump

Weldment

05700-041-68-88

Prewash Pump Weldment

AJ-66/AJ-80 Left to Right models:

05700-002-10-62


AJ-66/AJ-80 Right to Left models:

05700-002-11-96

Scoop, Intake Suction Wash

Weldment

05700-002-51-20

Pump Discharge

Weldment

05700-002-50-90

Gasket

05330-002-54-55

Wash Pump Weldment

05700-002-50-92


AJ-66CGP Left to Right model

05700-002-43-56


AJ-66CGP Right to Left model

05700-002-42-69



92



LOWER WASH ARM ASSEMBLY

Lower Wash Arm Support Bracket

05700-011-71-20

Secured with Locknut, 1/4”-20 with Nylon Insert

05310-374-01-00


The replacement kit for the end cap includes the endcap, lanyard, mounting screw and the locknut.

End Cap Replacement Kit

06401-003-10-19

Lanyard

05340-011-72-46

Manifold Quick-Release Key

05700-011-94-45

Lower Wash Arm Manifold Weldment (50 Hz Models)

Lower Wash Arm Manifold Weldment (60 Hz Models)

05700-002-24-87

05700-031-67-29

Complete Lower Wash Arm Assembly (50 Hz)

05700-002-24-86

Complete Lower Wash Arm Assembly (60 Hz)

05700-031-74-66

Service Note:

When replacing the 10-32 screws in the End Caps, it is recommended that a thread locking fluid be used to ensure that the screws do not back out during normal operation.



93



PREWASH ARM/UPPER WASH ARM ASSEMBLY



Prewash Tube

Weldment

05700-001-16-89

End Cap

Replacement Kit

06401-003-10-19

Upper Wash Manifold Support Bracket

05700-021-73-97

Complete Prewash Arm Assembly

05700-021-74-65

Lanyard

05340-011-72-46

End Cap Replacement Kit

06401-003-10-19



Cap, Wash Tube

05700-021-69-68

Service Note:

When replacing the 10-32 screws in the End Caps, it is recommended that a thread locking fluid be used to ensure that the screws do not back out during normal operation.

Upper Wash Arm Manifold Weldment

05700-031-67-34

Complete Upper Arm Assembly

05700-031-74-99



94



CURTAINS/TUB MAGNETS

Curtain, 12” Long x 20-1/2” Wide

08415-131-73-44

Curtain, 21” Long x 20-1/2” Wide

08415-131-73-45

Curtain, 24 1/2” Long x 20-1/2” Wide

CGP MODELS ONLY

08415-002-47-37

Short Curtain Decal

09905-011-73-82

Long Curtain Decal

09905-011-73-84

Extra Long Curtain Decal

CGP MODELS ONLY

09905-002-52-69

Curtain Hook

05700-011-83-54

Middle Curtain Hook

05700-011-72-65

Curtain Rod

05700-021-73-43

Conveyor Switch Replacement Kit

06401-003-11-79


The conveyor switch replacement kit comes with the switch, a terminal and a wire nut.

Limit Switch Bracket

05700-021-71-18

Service Note:

The cord for the conveyor switch needs to be cut to length in the field and have the pink terminal applied there.



95


Rinse Arm

Support Bracket

05700-011-71-19

O-Ring

05330-011-74-55

Retaining Ring (Not Shown)

05340-112-01-11

Right Rinse Pan Locator Bracket

05700-021-92-37


FINAL RINSE ASSEMBLY

Gasket

05330-111-42-81

End plugs can be ordered using part number 04730-209-07-37.

Upper Rinse Arm Replacement Kit

06401-003-10-08

Final Rinse Manifold Weldment

05700-021-74-88

Lower Rinse Arm Replacement Kit

06401-003-10-09


The replacement kits for the rinse arms have the rinse arms, end caps, orings and the retaining rings.

Rinse Pan Strainer Weldment

05700-041-85-09

Locknut, 1/4”-20 with Nylon Insert

05310-374-01-00

Rinse Drain Control Plate

05700-011-68-70

Rinse Tray Weldment

(All models except CGP)

05700-031-66-75

Optional Parts for CGP

Models

Rinse Tray Weldment

(CGP models only)

05700-031-66-75

Left Rinse Pan Locator Bracket

05700-021-92-38


05700-011-68-70

Rinse Drain Overflow Plate

05700-002-53-62



96


5

10

2

3

4

6


DRIVE ASSEMBLY

1

9

11

7

8

14

15

12

See Detail A

13

16

18

17



97


ITEM

1

12

13

14

15

16

17

7

8

9

10

11

4

5

2

3

6

18

19

20

QTY

1

1

1

1

2

1

1

1

1

2

2

2

2

1

1

1

1

1

1

1

1


DRIVE ASSEMBLY (CONTINUED)

DESCRIPTION

Drive Plate and Rod Weldment

Replacement Kit with Expansion Legs

Replacement Kit with Expansion Legs/Adjuster Crank

Adjuster Crank Assembly

Skotch Yoke Weldment Replacement Kit

Coupling & Expansion Leg Weldment

Pawl Bar Drive Linkage Casting

Spacer Plate

Pillow Block Replacment Kit

Shaft Collar

Drive Socket

Drive Plate

Pillow Block

Drive Spring

Shaft Collar

Drive Motor Mounting Bracket

Adjuster Spring

Adjusting Handle Weldment

Drive Motor Replacement Kits

Drive Motor (50 Hz Models)

Drive Motor (208-230 Volt, 60 Hz, Single Phase Models)

Drive Motor (208-230 Volt, 60 Hz, Three Phase Models)

Drive Motor (600 Volt, 60 Hz, Three Phase Models)

Gear Drive

Roller Bearing

Drive Hub

Mfg. No.

05700-021-67-44

06401-021-86-80

06401-011-94-54

05700-021-69-95

06401-003-08-48

05700-021-67-50

09515-021-87-73

05700-011-67-58

06401-003-08-50

05700-011-89-18

05700-021-67-39

05700-021-67-42

03120-021-71-87

05315-011-83-51

05700-011-89-18

05700-031-73-56

05315-011-71-90

05700-021-72-28

06401-003-08-41

06401-003-08-42

06401-003-08-40

06401-003-08-43

06105-011-71-88

03120-011-71-81

05700-011-67-97

19 20

Detail A

Front Drive Motor Cover

Replacement Kit

06401-003-11-64

Rear Drive Motor Cover

Replacment Kit

06401-003-10-18


The replacement kits for the drive motor covers come with the weldments and the mounting hardware.



98


Door Switch Magnet

Replacement Kit

06401-003-10-34


DOOR ASSEMBLIES

Left Door Guide Weldment

05700-002-32-51

Right Door Guide Weldment

05700-031-76-44

1

2

Door Catch Weldment

05700-031-84-80

Door Glide

05700-111-70-92

Door Stop

05700-002-05-46

Wash Door Hood Support: 05700-031-84-13

Prewash Door Hood Support: 05700-031-84-14

ITEM QTY

1 1

2 1

2 1

DESCRIPTION

Wash Door Assembly

Prewash Door Weldment (Left to Right Model)

Prewash Door Weldment (Right to Left Model)

Door Stiffener (Not Shown)

Wash Door Handle Weldment

05700-011-82-63

Prewash Door Handle Weldment

05700-011-80-45

Mfg. No.

05700-002-43-29

05700-002-52-50

05700-002-49-60

05700-031-83-43



99



PAWL BAR MISCELLANEOUS COMPONENTS

Pawl Bar Roller Replacement Kit

06401-003-11-80

Replacement Kit Notes:

The replacement kit for the pawl bar roller comes with the roller, roller shaft, hardware and locknut as shown.

Pawl Bar Bracket (without tabs) Weldment

05700-031-92-36

Pawl Bar Bracket (with studs) Weldment

05700-031-84-68


The pawl bar gutter weldment replacement kit contains the weldment, a gasket and the mounting hardware. The guide block kit contains both blocks and a gasket.

Pawl Bar Gutter Weldment Replacement Kit

06401-003-09-95

Guide Block Replacment Kit

06401-003-10-15

Pawl Bar Gutter Gasket

05330-011-68-55

Top Guide Block

Bottom Guide Block

Service Note: It is highly recommended that when changing out one guide block, that the other be changed out as well, along with the gasket.



100


Pawl Bar Dog Casting

12 per

05700-021-69-00


AJ-44 & AJ-66 PAWL BAR ASSEMBLIES

AJ-44 Complete Assembly with Hardware

06401-131-81-00

AJ-44 Prison Assembly with Hardware

06401-231-81-00

Pawl Bar Spacer

24 per

05700-011-71-45

Pawl Bar Weldment

05700-031-72-77

AJ-66 Complete Assembly with Hardware

06401-141-74-64

AJ-66 Prison Assembly with Hardware

06401-241-74-64


18 per

05700-021-69-00

Pawl Bar Spacer

36 per

05700-011-71-45

Pawl bar Weldment

05700-031-72-78



101



AJ-80 PAWL BAR ASSEMBLIES

Bolt, 3/8”-16 x 1-3/4” Long

05306-011-36-94


05700-021-69-00

Pawl Bar Weldment

05700-031-74-19

Pawl Bar Spacer

05700-011-71-45

AJ-80 Complete L-R Assembly

06401-141-81-06

AJ-80 Complete R-L Assembly

06401-241-81-06

AJ-80 Prison Assembly

06401-341-81-06

All associated hardware, spacers and castings may be ordered using the part numbers indicated in the above assembly.

Pawl Bar Weldment

05700-041-82-01

Both assemblies contain 40 pawl bar dog castings. Please note the direction of installation as indicated on the above drawings. When replacing pawl bar dog castings, ensure to re-install in the appropriate direction. If you do not, then the rack will not be pulled through the machine during operation.



102



AJ-44 RACK RAIL ASSEMBLY

Rack Rail Weldment

05700-031-67-59

Opposite Rack Rail

05700-031-69-48

Spacer

6 per

05700-011-71-44

Actuator Switch Replacement Kit

06401-003-10-14


The replacement kit for the actuator switch comes with the switch, two spacers and the mounting hardware.



103



AJ-66 RACK RAIL ASSEMBLIES

Left to Right Assembly

Rack Rail Weldment

05700-031-76-27

Opposite Rack Rail

05700-041-71-37

Actuator Switch Replacement

Kit

06401-003-10-99

Right to Left Assembly

Rack Guide Spacer

8 per

05700-011-71-44


06401-003-10-14

Rack Guide Spacer

8 per

05700-011-71-44


The replacement kits for the actuator switches come with the switch, two spacers and the mounting hardware.

Actuator Switch Replacement

Kit

06401-003-10-86

Rack Rail Weldment

05700-031-76-28

Opposite Rack Rail

05700-041-69-54


06401-003-10-14



104



AJ-80 RACK RAIL ASSEMBLIES

Left to Right Assembly

Rack Guide Spacer

05700-011-71-44

Rack Guide Weldment (Left to Right)

05700-031-81-53

Opposite Rail

05700-041-74-13

Actuator Switch Replacment Kit

06401-003-10-83


06401-003-10-14

Right to Left Assembly


The replacement kits for the actuator switches come with the switch, two spacers and the mounting hardware.


06401-003-10-85

Rack Guide Spacer

05700-011-71-44

Rack Guide Weldment (Right to Left)

05700-031-81-54

Opposite Rail

05700-041-74-14

Actuator Switch Replacment Kit

06401-003-10-14



105



MISCELLANEOUS PARTS AND WELDMENTS

Plate, Left Water

Directional

05700-021-79-27

Plate, Right Water

Directional

05700-021-79-23

Hole Direction Plate Replacment Kit

06401-003-10-00

Run Off Sheet Weldment

05700-021-71-39

Replacment Kit Note:

The kit for the hole direction plate comes with the plate, a new gasket and the mounting hardware.

Splash Shield Weldment

05700-031-85-16

Pipe Clamp

05700-000-35-05

Rinse Drain Plate Replacment

Kit

(CGP Models Only)

06401-003-10-07

Rinse Drain Plug Replacement Kit

06401-003-10-06


The kits for the drain weldments and drain plugs come with the weldments/parts, a new gasket and the mounting hardware.

Rinse Drain Weldment Replacement Kit

06401-003-10-05

Rinse Drain Plate Gasket

05330-011-72-27



106



MANIFOLDS/STRAINER SUPPORT WELDMENTS

Prewash Manifold Weldment

AJ-66 Models Only

05700-031-69-70


AJ-80 Models Only

05700-002-24-94


(CGP Models Only)

05700-002-59-51

Wash Manifold Weldment

05700-031-71-13

Wash Manifold Weldment

(CGP Models Only)

05700-002-51-14

Wash Fill Tube Weldment

05700-021-71-21

Prewash Fill Tube Weldment

(AJ-66 & AJ-80 Models Only)

05700-021-74-76

Vellumoid Gasket

05330-111-42-81

Shoulder Bolt Wingnut Weldment

05700-002-46-02

Wash Strainer Separator Weldment

05700-031-84-38



107



STRAINERS

Front Strainer Weldment

05700-021-85-10

Back Strainer Weldment

05700-021-85-11

Overflow Strainer Support

05700-001-96-48

Drain Guard

Strainer Weldment

05700-002-09-15

Wash Intake Strainer Weldment (CGP Models)

05700-002-51-52

Tub Strainer Weldment (CGP Models)

05700-002-03-21

Screen Strainer with Handle Weldment

05700-002-09-04



108



FLOAT SWITCH COMPONENTS/SCRAP BASKETS

Float Switch Support Bracket

Replacement Kit

06401-003-11-77

Wash Tank Float Switch Replacment Kit

06401-003-11-75

Prewash Tank Float Switch Replacment Kit

06401-003-11-76


The float switch support bracket replacement kit contains the bracket and associated hardware for mounting.


The float switch replacement kits contain the float switch with associated terminals, the flat washer and the nut.

Service Agent Note:

Remember than when reinstalling the float switch that the flat washer goes inside against the tub wall while the nut is on the outside of the tub.

Float Switch Cover

05700-021-75-71

Scrap Basket Lid

Weldment

05700-002-56-55

Scrap Basket Assembly

06401-011-87-78



109



VENT COWL ASSEMBLY/VENT SCOOP OPTION

Vent Cowl Cover Replacement Kit

06401-003-10-16

Gasket, Top Vent Cowl

05330-031-83-47

Vent Cowl Replacement Kit

06401-003-11-62

VENT SCOOP OPTION

Gasket, Side Vent Cowl

2 per assembly

05330-031-83-48


The kit for the vent cowl comes with the vent cowl weldment, new gaskets and the locknuts needed to mount it.

Vent Scoop Assembly

05700-002-04-08



110



EXHAUST FAN CONTROL/TABLE LIMIT SWITCH

Delay Timer

05945-011-65-44

2” Din Rail

05700-002-36-09

Terminal Board

05940-011-84-41

FAN LOAD ON TIMER OUTPUT

5A, 1/4HP, 240 V AC MAX

Decal, Fan Load

09905-003-32-20

Kit, Exhaust Fan - Electric & Steam Models

05700-031-90-53

Kit, Exhaust Fan - Gas Models

05700-003-14-59

Striker Plate Limit Switch Assembly

05700-002-62-94

Limit Switch

05930-002-62-81


Issued: 03-21-2006 Revised: 09-29-2007

111



SIDE LOADER TRACK ASSEMBLY/LEG REPLACEMENTS/STRAINER

2

Side loader track assembly

(left to right model shown).

3

1

4

5

6

2

3

4

5

6

ITEM QTY

1 1

1

1

1

1

2

1

1

1

DESCRIPTION

Track Weldment (Left to Right) 24”

Track Weldment (Right to Left) 24”

Track Weldment (Left to Right) 30”

Track Weldment (Right to Left) 30”


Spacer

Leg Socket Replacement Kit

Leg Support Replacement Kit

Bullet Foot


The actuator switch replacement kit comes with the actuator weldment, mounting hardware and (2) spacers.

The leg socket replacement kit has the leg socket, mounting hardware and set screw.

The leg support replacement kit has the leg and the bullet foot included.

Mfg. No.

05700-031-78-98

05700-031-95-20

05700-003-04-57

05700-003-04-58

06401-003-10-64

05700-011-71-44

06401-003-09-79

06401-003-09-80

05340-108-01-03


05700-021-85-10



112



SIDE LOADER PAWL BAR ASSEMBLIES/PAWL BAR BRACKET/MAGNET


The kits for the pawl bars come with the bar weldment, (3) dogs and the hardware.

Pawl Dog Wing Weldment

05700-021-86-79

Pawl Bar Spacer

05700-011-71-45

Kit, Pawl Bar Replacement: 06401-131-86-90

Kit, 30” Pawl Bar Replacement: 06401-231-86-90

Drive Linkage Replacment Kit (L-R)

06401-003-11-59


The replacement kits for the drive linkages come also with the hardware for mounting them to the pawl bars.


The conveyor switch replacement kit comes with the switch, a terminal and a wire nut.

Drive Linkage Replacement (R-L)

06401-003-11-60

See page entitled “Pawl Bar

Miscellaneous Components” for other parts used on the

Side Loader.

Service Note:

The cord for the conveyor switch needs to be cut to length in the field and have the pink terminal applied there.

Pawl Bar Roller Bracket

05700-031-77-94



113



SIDE LOADER VENT COWL OPTION

Service Note:

One of the side gaskets that come in the kit will need to be cut to length in order to fit properly on the unit when replaced.

Vent Cowl Replacement Kit (Left to Right)

06401-003-11-81

Vent Cowl Replacement Kit (Right to Left)

06401-003-11-83


The replacement kit(s) for the vent cowls come with the cowls, the gaskets and mounting hardware.

VENT SCOOP OPTION

Vent Scoop Assembly

05700-002-04-08

Vent Cowl Gasket, Top: 05330-031-83-47

Vent Cowl Gasket, Sides: 05330-031-83-48

STANDARD ASSEMBLY

Vent Cowl Cover Replacement Kit

06401-003-10-16 Vent Cowl Assembly for

Hooded Side Loader Option

05700-003-15-66


The cover kit contains the cover and the hardware for mounting it.



114


Decal, Schematic, D226 Booster (on the inside of the control box cover)

09905-002-78-56


The kit for the terminal block replacement includes the block, the spacer and the locknut.

Terminal Block Replacement Kit

06401-003-11-78

Decal, L1-L2

09905-002-78-67

Ground Lug

05940-200-76-00

Spacer, Terminal Block

10


D226 STEAM BOOSTER CONTROL BOX ASSEMBLY

Decal, Warning, Disconnect Power

09905-100-75-93

Control Box Cover

Replacement Kit

06401-003-11-63


The kit for the control box cover comes with the decals and the screws for securing the cover.

Decal, Ground

09905-011-86-86

Thermostat

06680-500-01-77

Light, Red

05945-111-21-57

Conduit Fitting, .231” x.394”

05975-011-49-03

Control Box with Decal

06401-002-78-87

Power Switch

05930-011-49-55



115


2


D226 STEAM BOOSTER PLUMBING ASSEMBLY

1 3 5 4 8

32

10

18

17

12

6

29

16

19

20

9

17

2

25

15

14

24

23

13

7

11 26

27 21 28 31 30 22 31 33



116



D226 STEAM BOOSTER PLUMBING ASSEMBLY (CONTINUED)

25

26

27

28

29

22

23

24

25

25

30

31

32

33

17

18

19

20

21

12

13

14

15

16

7

8

9

10

11

4

5

2

3

6

ITEM QTY

1 1

2

2

1

1

1

1

2

4

1

1

6

2

1

2

2

1

1

1

1

1

1

1

1

1

1

2

2

1

2

2

2

1

3

2

DESCRIPTION

Water Pressure Regulator, 3/4”

Nipple, Brass, 3/4” NPT x 6” Long

U-Bolt, 6”, 5/8”-11 Thread

Platform Weldment

Heat Exchanger

Steam Trap, 3/4”

Bushing, 2” NPT x 3/4” NPT, Black Iron

Elbow, 3/4” NPT, Brass

Nipple, 1” NPT, Close, Black Iron

Union, 3/4” NPT, Brass

Bushing, 2” NPT x 3/4” NPT, Brass

Nipple, 3/4” NPT x 1-3/8” Long

Bushing, Hex 3/4” M x 1/2” F, Brass

Y-Strainer, 1” NPT, Black Iron

Pressure Gauge

Steam Relief Valve


Tee, 3/4” NPT x 3/4” NPT x 3/4” NPT, Brass

Bushing, 2” NPT x 1” NPT, Black Iron

Elbow, 90 °, 1” NPT, Black Iron

Nipple, 1” NPT x 4” Long, Black Iron

Elbow, 90 °, Street, 3/4” NPT, Black Iron

Nipple, Pigtail, 1/4” NPT

Coupling, 1/4” NPT x 1/4” NPT

Steam Solenoid Valve, 240VA

Steam Solenoid Valve, 200VA

Steam Solenoid Valve (ASCO)

Tee, 3/4” NPT x 3/4” NPT x 1/4” NPT, Brass

Valve, Test Cock, 1/4” NPT

Tee, 1” NPT x 1” NPT x 1” NPT, Black Iron

Valve, Safety Relief 1” NPT

Tee, 1” NPT x 1” NPT x 1/4” NPT, Black Iron



Nipple, 3/4” NPT, Close, Black Iron

Mfg. No.

04820-100-01-06

05700-001-26-74

05306-458-01-04

05700-002-78-02

04420-100-01-05

06680-500-02-77

04730-902-06-34

04730-206-13-00

04730-907-08-34

04730-212-05-00

04730-202-18-00

04730-207-34-00

04730-002-56-27

04730-217-02-32

06685-111-88-34

04820-100-07-06

04730-207-05-00

04730-211-01-34

04730-002-94-51

04730-906-03-34

04730-907-09-34

04730-011-87-37

04730-907-14-34

04730-904-01-34

04820-100-29-34

04820-002-93-66

04820-002-90-26

04730-211-04-00

04810-011-72-67

04730-911-01-34

04820-100-01-35

04730-911-01-00

04730-912-01-00

04730-207-46-00

04730-907-01-00



117



GO*BOX COMPONENTS

A GO*BOX is a kit of the most needed parts for a particular model or model familly to successfully effect a repair in the first call

90% or more of the time.

The following components may be ordered together using part number 06401-002-14-99.

1

1

1

1

1

2

2

1

6

2

2

1

1

1

1

QTY

1

1

2

1

1

2

1

1

2

2

4

1

2

DESCRIPTION

Drive Motor Contactor

Contactor, Wash Heater, 3 ph, 3 pole

Contactor, Wash Heater, 1 ph, 4 pole

Final Rinse Arm End Cap

Float Switch, Dual, Wash & Prewash

Gasket, Pawl Bar Gutter

Gauge, Pressure

Glide, Door Edge

Magnet, Door Reed Switch

O Ring, Prewash Manifold

O Ring, Wash Manifold

Overload, Drive Motor

Overload, Wash Motor

Relay,120v, 3 PDT

Relay,120v,50/60Hz 3A Control

Repair Kit, 3/4" Vacuum Breaker

Roller, Pawl Bar

Seal Kit for Wash and Prewash pump

Solenoid Valve, Fill & Rinse

Switch, Power

Switch, Reed, Actuator (NC)

Switch, Reed, Door (NO)

Thermometer, 48" Capillary

Thermometer, 96" Capillary

Thermostat, Wash High Limit

Thermostat, Wash Regulating

Transformer,150VA

Valve, Ball 1 1/2" NPT

Mfg. No.

05945-111-68-38

05945-002-24-70

05945-111-68-37

05700-011-35-92

06680-121-70-71

05330-011-68-55

06685-111-88-34

05700-111-70-92

05930-111-51-68

05330-400-12-08

05330-011-74-56

05945-111-68-39

05945-111-68-40

05945-111-72-51

05945-111-35-19

04820-001-60-57

05700-011-68-16

05330-011-71-98

04810-100-53-00

05930-011-49-55

05930-111-68-44

05930-111-68-86

06685-111-68-48

06685-111-68-49

05930-121-71-36

05930-121-67-72

05950-011-68-35

04820-111-71-46



118


Screw, 10-32 x 3/8” Truss Head

05305-173-12-00


BC FERRIES OPTIONS

Complete Lower Wash Arm Assembly

05700-003-03-70

End Cap

05700-011-67-11

Lower Wash Arm Support

Bracket Weldment

05700-003-03-59

Secured with Locknut, 1/4”-20 with Nylon Insert

05310-374-01-00

Lanyard

05340-011-72-46

Key Lock Weldment

05700-003-03-58

Locknut, 10-24 with Nylon Insert

05310-373-01-00

Lower Wash Arm Manifold Weldment

05700-031-67-29

SERVICE NOTE: When replacing the 10-32 screws in the End Caps, it is recommended that a thread locking fluid be used to ensure that the screws do not back out during normal operation.


05700-011-68-70

Wash Arm Lock Down Assembly

05700-003-03-64

Rinse Tray Weldment

05700-003-03-67

Back Strainer Weldment

05700-003-03-55


05700-003-03-56

Wash Fill Tube Weldment

05700-003-03-69

Gasket

05330-111-42-81



119


Jackson / Dalton Dishwasher AJ-44 Service manual

THERMOSTATS

HEATER BOX COMPONENTS

FRONT DRESS PANELS

Limit Switch Bracket

FAN LOAD ON TIMER OUTPUT

5A, 1/4HP, 240 V AC MAX

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