Vehicle Power Management Setup

NEXCOM International Co., Ltd.

Mobile Computing Solutions

Vehicle Mount Computer

VMC 1000

User Manual


Published March 2014 www.nexcom.com

Contents

Contents

Preface

Copyright ............................................................................................. iv

Disclaimer ............................................................................................. iv

Acknowledgements .............................................................................. iv

Regulatory Compliance Statements ....................................................... iv

Declaration of Conformity ...................................................................... iv

RoHS Compliance ................................................................................... v

Warranty and RMA ................................................................................ vi

Safety Information ................................................................................vii

Installation Recommendations ................................................................vii

Safety Precautions .................................................................................viii

Technical Support and Assistance ........................................................... ix

Conventions Used in this Manual ........................................................... ix

Global Service Contact Information ......................................................... x

Package Contents ..................................................................................xii

Ordering Information ............................................................................xiii

Chapter 1: Product Introduction

Overview ................................................................................................1

Key Features ...........................................................................................1

Hardware Specifications ..........................................................................3

Getting to Know VTC 1000 ....................................................................7

Front Panel .............................................................................................7

Rear Panel ...............................................................................................8

ii

Lateral Side ............................................................................................9

I/O Connectors .......................................................................................0

GPS Connector ..................................................................................10

Multi-Connector .................................................................................11

DC Power Connector .........................................................................12

DC Power Cable Connector ...............................................................12

SIM CARD Connector ........................................................................13

USB Connector ..................................................................................13

Mic in Jack .........................................................................................14

Line-out Jack ......................................................................................14

Chapter 2: Jumpers And Connectors

Before You Begin ..................................................................................15

Precautions ...........................................................................................15

Jumper .................................................................................................16

Locations of the Jumpers and Connectors .............................................17

Panel Connector ..................................................................................18

Touch Screen Connector . .....................................................................19

Button & Sensor & LED Connector .......................................................19

Speaker Connector ..............................................................................20

8051 Download Connector ..................................................................20

RTC Control Connector ........................................................................21

RTC Battery Connector ........................................................................21

Backlight Connector(power) .................................................................22

Backlight Connector(data) ....................................................................22

VMC 1000 User Manual Copyright © 2011 NEXCOM International Co., Ltd. All rights reserved

Contents

CCD Conector .....................................................................................23

PORT 80 Connector .............................................................................23

MINI PCIE Connector ...........................................................................24

GAL Download Connector ...................................................................27

Input Voltage Control Switch ...............................................................27

POWER_IN Connector ..........................................................................28

Chapter 3: System Setup

Installing a WLAN module or WWAN module ........................................29

Appendix A: I/O Address Function

I/O Address Function .............................................................................31

Appendix B: Vehicle Power Management Setup

Vehicle Power Management Setup ........................................................37

Appendix C: Power Consumption

Power Consumption .............................................................................44

Appendix D: SMS Wake-up setting

SMS Wake-up setting ...........................................................................45

Appendix E: RTC Wake-up setting

RTC Wake-up setting ............................................................................51

Copyright © 2011 NEXCOM International Co., Ltd. All rights reserved iii

VMC 1000 User Manual

Preface

Preface

Copyright

This publication, including all photographs, illustrations and software, is protected under international copyright laws, with all rights reserved. No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written consent from

NEXCOM International Co., Ltd.

Disclaimer

The information in this document is subject to change without prior notice and does not represent commitment from NEXCOM International Co., Ltd.

However, users may update their knowledge of any product in use by constantly checking its manual posted on our website: http://www.nexcom.

com. NEXCOM shall not be liable for direct, indirect, special, incidental, or consequential damages arising out of the use of any product, nor for any infringements upon the rights of third parties, which may result from such use. Any implied warranties of merchantability or fitness for any particular purpose is also disclaimed.

Acknowledgements

VMC 1000 is a trademark of NEXCOM International Co., Ltd. All other product names mentioned herein are registered trademarks of their respective owners.

Regulatory Compliance Statements

This section provides the FCC compliance statement for Class A devices and describes how to keep the system CE compliant.

Declaration of Conformity

FCC

This equipment has been tested and verified to comply with the limits for a Class A digital device, pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. Operation of this equipment in a residential area

(domestic environment) is likely to cause harmful interference, in which case the user will be required to correct the interference (take adequate measures) at their own expense.

CE

The product(s) described in this manual complies with all applicable European Union (CE) directives if it has a CE marking. For computer systems to remain CE compliant, only CE-compliant parts may be used. Maintaining CE compliance also requires proper cable and cabling techniques.

iv

Copyright © 2011 NEXCOM International Co., Ltd. All rights reserved VMC 1000 User Manual

Preface

RoHS Compliance

NEXCOM RoHS Environmental Policy and Status Update

NEXCOM is a global citizen for building the digital infrastructure. We are committed to providing green products and services, which are compliant with European Union RoHS (Restriction on Use of Hazardous

Substance in Electronic Equipment) directive 2002/95/

EU, to be your trusted green partner and to protect our environment.

How to recognize NEXCOM RoHS Products?

For existing products where there are non-RoHS and RoHS versions, the suffix “(LF)” will be added to the compliant product name.

All new product models launched after January 2006 will be RoHS compliant. They will use the usual NEXCOM naming convention.

RoHS restricts the use of Lead (Pb) < 0.1% or 1,000ppm, Mercury (Hg)

< 0.1% or 1,000ppm, Cadmium (Cd) < 0.01% or 100ppm, Hexavalent

Chromium (Cr6+) < 0.1% or 1,000ppm, Polybrominated biphenyls (PBB) <

0.1% or 1,000ppm, and Polybrominated diphenyl Ethers (PBDE) < 0.1% or

1,000ppm.

In order to meet the RoHS compliant directives, NEXCOM has established an engineering and manufacturing task force in to implement the introduction of green products. The task force will ensure that we follow the standard

NEXCOM development procedure and that all the new RoHS components and new manufacturing processes maintain the highest industry quality levels for which NEXCOM are renowned.

The model selection criteria will be based on market demand. Vendors and suppliers will ensure that all designed components will be RoHS compliant.

Copyright © 2011 NEXCOM International Co., Ltd. All rights reserved v


Preface

Warranty and RMA

NEXCOM Warranty Period

NEXCOM manufactures products that are new or equivalent to new in accordance with industry standard. NEXCOM warrants that products will be free from defect in material and workmanship for 2 years, beginning on the date of invoice by NEXCOM. HCP series products (Blade Server) which are manufactured by NEXCOM are covered by a three year warranty period.

NEXCOM Return Merchandise Authorization (RMA)

?

Customers shall enclose the “NEXCOM RMA Service Form” with the returned packages.

?

Customers must collect all the information about the problems encountered and note anything abnormal or, print out any on-screen messages, and describe the problems on the “NEXCOM RMA Service Form” for the

RMA number apply process.

?

Customers can send back the faulty products with or without accessories

(manuals, cable, etc.) and any components from the card, such as CPU and RAM. If the components were suspected as part of the problems, please note clearly which components are included. Otherwise, NEXCOM is not responsible for the devices/parts.

?

Customers are responsible for the safe packaging of defective products, making sure it is durable enough to be resistant against further damage and deterioration during transportation. In case of damages occurred during transportation, the repair is treated as “Out of Warranty.”

?

Any products returned by NEXCOM to other locations besides the customers’ site will bear an extra charge and will be billed to the customer.

Repair Service Charges for Out-of-Warranty Products

NEXCOM will charge for out-of-warranty products in two categories, one is basic diagnostic fee and another is component (product) fee.

System Level

?

Component fee: NEXCOM will only charge for main components such as

SMD chip, BGA chip, etc. Passive components will be repaired for free, ex: resistor, capacitor.

?

Items will be replaced with NEXCOM products if the original one cannot be repaired. Ex: motherboard, power supply, etc.

?

Replace with 3 rd

party products if needed.

?

If RMA goods can not be repaired, NEXCOM will return it to the customer without any charge.

vi


Preface

Board Level

?

Component fee: NEXCOM will only charge for main components, such as SMD chip, BGA chip, etc. Passive components will be repaired for free, ex: resistors, capacitors.

If RMA goods can not be repaired, NEXCOM will return it to the customer without any charge.

Warnings

Read and adhere to all warnings, cautions, and notices in this guide and the documentation supplied with the chassis, power supply, and accessory modules. If the instructions for the chassis and power supply are inconsistent with these instructions or the instructions for accessory modules, contact the supplier to find out how you can ensure that your computer meets safety and regulatory requirements.

Cautions

Electrostatic discharge (ESD) can damage system components. Do the described procedures only at an ESD workstation. If no such station is available, you can provide some ESD protection by wearing an antistatic wrist strap and attaching it to a metal part of the computer chassis.

Safety Information

Before installing and using the device, note the following precautions:

▪

▪

Read all instructions carefully.

Do not place the unit on an unstable surface, cart, or stand.

▪

Follow all warnings and cautions in this manual.

▪

When replacing parts, ensure that your service technician uses parts specified by the manufacturer.

▪

Avoid using the system near water, in direct sunlight, or near a heating device.

▪

The load of the system unit does not solely rely for support from the rackmounts located on the sides. Firm support from the bottom is highly necessary in order to provide balance stability.

The computer is provided with a battery-powered real-time clock circuit.

There is a danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturer’s instructions.

Installation Recommendations

Ensure you have a stable, clean working environment. Dust and dirt can get into components and cause a malfunction. Use containers to keep small components separated.

Adequate lighting and proper tools can prevent you from accidentally damaging the internal components. Most of the procedures that follow require only a few simple tools, including the following:

• A Philips screwdriver

• A flat-tipped screwdriver

• A grounding strap

• An anti-static pad

Using your fingers can disconnect most of the connections. It is recommended that you do not use needlenose pliers to disconnect connections as these can damage the soft metal or plastic parts of the connectors.

Copyright © 2011 NEXCOM International Co., Ltd. All rights reserved vii


Preface

Safety Precautions

1. Read these safety instructions carefully.

2. Keep this User Manual for later reference.

3. Disconnect this equipment from any AC outlet before cleaning. Use a damp cloth. Do not use liquid or spray detergents for cleaning.

4. For plug-in equipment, the power outlet socket must be located near the equipment and must be easily accessible.

5. Keep this equipment away from humidity.

6. Put this equipment on a stable surface during installation. Dropping it or letting it fall may cause damage.

7. Do not leave this equipment in either an unconditioned environment or in a above 40 o

C storage temperature as this may damage the equipment.

8. The openings on the enclosure are for air convection to protect the equipment from overheating. DO NOT COVER THE OPENINGS.

9. Make sure the voltage of the power source is correct before connecting the equipment to the power outlet.

10. Place the power cord in a way so that people will not step on it. Do not place anything on top of the power cord. Use a power cord that has been approved for use with the product and that it matches the voltage and current marked on the product’s electrical range label. The voltage and current rating of the cord must be greater than the voltage and current rating marked on the product.

11. All cautions and warnings on the equipment should be noted.

12. If the equipment is not used for a long time, disconnect it from the power source to avoid damage by transient overvoltage.

13. Never pour any liquid into an opening. This may cause fire or electrical shock.

14. Never open the equipment. For safety reasons, the equipment should be opened only by qualified service personnel.

15. If one of the following situations arises, get the equipment checked by service personnel: a. The power cord or plug is damaged.

b. Liquid has penetrated into the equipment.

c. The equipment has been exposed to moisture.

d. The equipment does not work well, or you cannot get it to work

according to the user’s manual.

e. The equipment has been dropped and damaged.

f. The equipment has obvious signs of breakage.

16. Do not place heavy objects on the equipment.

17. The unit uses a three-wire ground cable which is equipped with a third pin to ground the unit and prevent electric shock. Do not defeat the purpose of this pin. If your outlet does not support this kind of plug, contact your electrician to replace your obsolete outlet.

18. CAUTION: DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY RE-

PLACED. REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE REC-

OMMENDED BY THE MANUFACTURER. DISCARD USED BATTERIES

ACCORDING TO THE MANUFACTURER’S INSTRUCTIONS.

19. The computer is provided with CD drives that comply with the appropriate safety standards including IEC 60825.

Copyright © 2011 NEXCOM International Co., Ltd. All rights reserved viii


Preface

Technical Support and Assistance

1. For the most updated information of NEXCOM products, visit NEXCOM’s website at www.nexcom.com.

2. For technical issues that require contacting our technical support team or sales representative, please have the following information ready before calling:

– Product name and serial number

– Detailed information of the peripheral devices

– Detailed information of the installed software (operating system, version, application software, etc.)

– A complete description of the problem

– The exact wordings of the error messages

Conventions Used in this Manual

Warning: Information about certain situations, which if not observed, can cause personal injury. This will prevent injury to yourself when performing a task.

Caution: Information to avoid damaging components or losing data.

Note: Provides additional information to complete a task easily.

Warning!

1. Handling the unit: carry the unit with both hands and handle it with care.

2. Maintenance: to keep the unit clean, use only approved cleaning products or clean with a dry cloth.

3. CompactFlash: Turn off the unit’s power before inserting or removing a

CompactFlash storage card.

Battery - Safety Measures

Caution

• Risk of explosion if battery is replaced by an incorrect type.

• Dispose of used batteries according to the instructions.

Safety Warning

This equipment is intended for installation in a Restricted Access

Location only.

Resetting the Date and Time

Note: Remember to reset the date and time upon receiving the product. You can set them in the AMI BIOS. Refer to chapter 4 for more information.

Copyright © 2011 NEXCOM International Co., Ltd. All rights reserved ix


Preface

Global Service Contact Information

Headquarters


15F, No. 920, Chung-Cheng Rd.,

ZhongHe District, New Taipei City, 23586,

Taiwan, R.O.C.

Tel: +886-2-8226-7786

Fax: +886-2-8226-7782 www.nexcom.com

Japan

NEXCOM Japan

9F, Tamachi Hara Bldg., 4-11-5, Shiba Minato-ku,

Tokyo, 108-0014, Japan

Tel: +81-3-5419-7830

Fax: +81-3-5419-7832

Email: [email protected]

www.nexcom-jp.com

America

USA

NEXCOM USA

2883 Bayview Drive,

Fremont CA 94538, USA

Tel: +1-510-656-2248

Fax: +1-510-656-2158


www.nexcom.com

China

NEXCOM China

2F, Block 4, Venus Plaza, Bldg. 21,

ZhongGuanCun Software Park, No. 8,

Dongbeiwang West Rd., Haidian District,

Beijing, 100193, China

Tel: +86-10-8282-6599

Fax: +86-10-8282-5955

Email: [email protected] www.nexcom.cn

Asia

Taiwan

Central Taiwan Office

16F, No.250, Sec. 2, Chongde Rd.,

Beitun Dist., Taichung City 406, R.O.C.

Tel: +886-4-2249-1179

Fax: +886-4-2249-1172


www.nexcom.com.tw

Shanghai Office

Room 603/604, Huiyinmingzun Plaza Bldg., 1,

No.609, Yunlin East Rd.,

Shanghai, 200062, China

Tel: +86-21-5278-5868

Fax: +86-21-3251-6358


x


Preface

Shenzhen Office

Room1707, North Block, Pines Bldg.,

No.7 Tairan Rd., Futian Area,

Shenzhen, 518040, China

Tel: +86-755-8332-7203

Fax: +86-755-8332-7213


Wuhan Office

1-C1804/ 1805, Mingze Liwan,

No. 519 South Luoshi Rd.,

Hongshan District,

Wuhan, 430070, China

Tel: +86-27-8722-7400

Fax: +86-27-8722-7400


Chengdu Office

9F, Shuxiangxie, Xuefu Garden,

No.12 Section 1, South Yihuan Rd.,

Chengdu, 610061, China

Tel: +86-28-8523-0186

Fax: +86-28-8523-0186


Copyright © 2011 NEXCOM International Co., Ltd. All rights reserved xi

Europe

Italy

NEXCOM ITALIA S.r.l

Via Gaudenzio Ferrari 29,

21047 Saronno (VA), Italia

Tel: +39 02 9628 0333

Fax: +39 02 9286 9215


www.nexcomitalia.it

United Kingdom

NEXCOM EUROPE

10 Vincent Avenue,

Crownhill Business Centre,

Milton Keynes, Buckinghamshire MK8 0AB,

United Kingdom

Tel: +44-1908-267121

Fax: +44-1908-262042


www.nexcom.eu


Preface

Package Contents

Before continuing, verify that the VMC 1000 package that you received is complete. Your VMC 1000 package should have all the items listed in the following table.

Item P/N

1 5044440135X00

2 5044440303X00

3 6023303701X00

4 60233PW236X00

5 60233SAM05X00

6 602DCD0405X00

Name

THERMAL PAD E-LIN

THERMAL PAD FOR VMC1000 E-LIN:TP1800G

(N)DB37 CABLE FOR VMC1000 SUNJET:SL812822805

(N)POWER DOCKING CABLE FOR VMC1000

SUNJET:SL812822822

GPS ANTENNA

CD DRIVER

Specification

25x25x1mm K=5w/mk TP-1800G

25x25x2mm K=5w/mk

D-SUB M37P SR L=300mm

UL2464 20AWG L=130mm

5M /SMA180P

Qty

4

1

1

1

1

1

VMC 1000 User Manual Copyright © 2011 NEXCOM International Co., Ltd. All rights reserved xii

Preface

Ordering Information

The following provides ordering information for VMC 1000.

• VMC 1000 (P/N: 10VC0100000X0)

- 7-inch All in One Vehicle Mount Computer with Touch Screen and Smart

Brightness Control and Intel

®

Atom™ E640 1.0Ghz processor with 1GB

DDR2, GPS module and GPS antenna

Copyright © 2011 NEXCOM International Co., Ltd. All rights reserved xiii


Chapter 1: Product Introduction

Chapter 1: Product Introduction

Overview

VMC 1000 Front View

Key Features

• 7” WVGA TFT LCD with LED backlight

• Compact and fanless design

• Built-in Intel® Atom™ E640 1.0GHz processor

• Wake on RTC /SMS

• GPS receiver on board

Copyright © 2011 NEXCOM International Co., Ltd. All rights reserved

VMC 1000 Rear View

1

• Variety wireless communication options

• Wide Range DC input from 6~36V

• Compliant with IP54

• Certified by CE/ FCC/ e13 Mark



VMC 1000, a 7-inch all in one vehicle computer, is designed for the transportation application. Adopting the latest low power consumption processor, Intel®

Atom™ E640, it integrates the high resolution LCD with the brightness of 400 nits and 4-wire resistive touch sensor.

VMC 1000 does not compromise with its space to scarify its functional features. It provides RS-232/422/485, USB 2.0, GPIO and LAN signal via

DB37 connector to secure the cable simultaneously in the vehicle vibration.

Its mounting hole is compatible with VESA75 and can be installed in the vehicle with limited space via RAM mount kits.


2



Hardware Specifications

Main Chipset

• Intel

®

EG20T

CPU

• Intel ® Atom™ E640 1.0GHz

Memory

• On board 1GB DDR2 800MHz

Expansion

• Mini PCIe socket (USB) x 1 (for 3.5G module)

• 1 x GPS module

• Mini PCIe socket (PCIe + USB + SATA) x 1 (for WLAN module)

I/O Interfaces - Front

• On Screen Display Buttons x 5 Power On/ Off Volume Control (+/-)

Brightness Control (+/-)

• Light Sensor

• 2 x LED indicators

• 2 x Built-in Speakers (1W)

I/O Interfaces - Lateral Side

• 1 x Line-in

• 1 x Line-out

• 1 x USB

• 1 x SIM slot

• 1 x Power Button

• 1 x Reset Button

Bottom Side

• 1 x DB9 male connector (RS-232)

• 1 x DB37 female connector (1x LAN ; 2x USB ; 1x RS232 ; 1 x RS422/485 ;

6 x GPIO ; 1 x CAN)

• 6~36V Wide Range DC power input

• 1 x SMA connector for GPS antenna

Expandable Storage

• 1 x mSATA

Power Management

• Selectable boot-up & shut-down voltage for low power protection

• HW design ready for 8-level delay time on/off at user’s self configuration

• Power on/off ignition, software detectable

• Supports S3/S4 suspend mode ; wake on RTC/ SMS


3



Hardware Specifications

Dimensions

• 185.4 mm (W) x 141.4 mm (D) x 50.42 mm (H) (7.3” x 5.57” x 1.99”)

• 1 Kg (2.20 Lb)

Construction

• Plastic case with aluminum die casting heatsink

• Compliant with IP54

Environment

• Operating temperatures:

Ambient with air:

-20°C to 50°C

• Storage temperatures: -30°C to 80°C

• Relative humidity: 10% to 90% (Non-condensing)

• Vibration (random): 2g@5~500 Hz

• Vibration

Operating: MIL-STD-810F, Method 514.5, Category 20, Ground

Vehicle – Highway Truck

Storage: MIL-STD-810F, Method 514.5, Category 24, Integrity Test

• Shock (with SSD)

- Operating: MIL-STD-810F, Method 516.5, Procedure I, Trucks and semi-trailers=20g

- Crash Hazard: MIL-STD-810F, Method 516.5, Procedure V, Ground equipment=75g

Certifications

• CE approval

• FCC Class B

• e13 Mark

Power Management

• Power-on delay time is selectable by BIOS to disable and enable in 10sec

/ 30sec / 1min / 5min / 10 min / 15min / 30min / 1hr.

• Power-off delay time is selectable by BIOS to disable and enable in 20sec

/ 1min / 5min / 10min / 30min / 1hr / 6hr / 18hr.

• S4 suspend mode

• Ignition On/Off status detectable by SW

• Low battery status detectable by SW

• Ignition enable/disable is jumper selectable


4



• Shut down system automatically when the system’s internal temperature is over 80C.

• VMC 1000 will automatically shut down 5 minutes after the duration of low battery voltage is over 60 sec. User can detect this situation via software.

• If the ignition is off and the system is still on after 3 minutes, VMC 1000 will shut down automatically.

• If the ignition is off, the user can detect this status via the software.

• If the ignition is turned on again and the power-off delay is in progress,

VMC 1000 will cancel the delay function and will continue to operate normally.

• If the ignition is turned on again and the power-off delay ended, VMC 1000 will shut down completely will power-on again automatically.

• If the ignition is turned off again and power-on delay is in progress, VMC

1000 will cancel the delay and stay in power-off status.

• If the ignition is turned off again and the power-on delay ended (in BIOS process), VMC 1000 will shut down immediately.

• If VMC 1000 is off, only below 10mA is used.


5




6



Getting to Know VMC 1000

Front View

6 7

5 3

1.Power On/Off Control

Press this button for 4 seconds -- the monitor will turn on.

2.Brightness Control

There are two modes for Brightness Control: Manual Mode

LCD brightness can be adjusted in 4 levels using the “+” or “-” buttons.

Auto Mode

The built-in light sensor will detect environmental brightness and adjust

LCD brightness automatically.

Switching between Manual Mode and Auto Mode

To toggle between Manual Mode and Auto Mode, press and hold the “+” or “-” buttons for 4 seconds.

2 1 4

3.Volume Control

Audio volume can be adjusted in 8 levels using the buttons.

4.LED

PWR LED is turned on when VMD 1000 is powered on.

Mode LED is turned on when brightness control is in Auto Mode

5.Light Sensor

6.HSDPA Module Antenna Mounting Hole

7.WIFI Module Antenna Mounting Hole


7



Rear View

4

1.GPS antenna mounting.

2.RS-232 Connector (DB9)

3.DB37 female connector (1x LAN ; 2x USB ; 1x RS232 ; 1 x

RS422/485 ;6 x GPIO ; 1x CAN)

4.6~36V Wide Range DC power input

3 2 1


8




Lateral Side

8

7

6

5

1.SIM slot

2.USB 2.0/1.1

3.Mic-in

4.Line-out

Another side is power button and reset button3.Volume Control


9




GPS Connector

Connector location: CN6

Connector size: GPS SMA Connector 5 Pin

Pin

1

MH1

MH2

MH3

MH4

Definition

RF_IN_F

GND

GND

GND

GND


RS232 Connector


Connector size: Male DSUB-9 PIN

10

PIn

1

8

9

6

7

4

5

2

3

Definition

SP_DCD_0

SP_RXD_0

SP_TXD_0

SP_DTR_0

CON0_GND

SP_DSR_0

SP_RTS_0

SP_CTS_0

SP_RI_0



DB37 PIN Connector


Connector size: Female DB37 PIN Connector


11

Pin

11

12

13

14

8

9

10

5

6

7

1

2

3

4

15

16

17

18

19

Definition

LAN_M0P

LAN_M1P

LAN_M2P

LAN_M3P

L_GND

G_IN1

G_IN2

G_IN3

USB_VCC5

HUSB_6P_R

HUSB_7P_R

U_GND

RS422_RX+ / RS485_+

RS422_RX- / RS485_-

SP_RI_1

SP_DCD_1

SP_TXD_1

SP_CTS_1

SP_DTR_1

Pin

30

31

32

33

34

35

27

28

29

36

37

24

25

26

20

21

22

23

Definition

LAN_M0N

LAN_M1N

LAN_M2N

LAN_M3N

G_OUT1

G_OUT2

G_OUT3

USB_VCC5

HUSB_6N_R

HUSB_7N_R

RS422_TX+

RS422_TX-

CANH

CANL

C_GND

SP_RXD_1

SP_RTS_1

SP_DSR_1



DC Power connector

Pin

1

2

3

Definition

V_IN 6~36V

IGNITION

GND


12

DC Power cable connector

Pin color Definition

YEL, HT Solder together for V_IN

BLK GND



SIM Card Reader Connector


Pin

C1

C2

C3

C5

C6

C7

Definition

UIM_PWR2

UIM_RST2

UIM_CLK2

GND

NC

UIM_DAT2


13

USB Connector

Connector location: USB1

Connector size: Single USB 4Pin

Pin

1

2

3

4

Definition

VCC

DATA-( USB_0N)

DATA+( USB_0P)

GND



Mic-in Jack


Connector size: EAR PHONE JACK PINK

Pin

1

2

3

4

5

6

Definition

FRONT_OUT_RC

LINE_OUTD

NC

FRONT_OUT_LC

ACON_GND

ACON_GND


Line-out Jack


Connector size: EAR PHONE JACK GREEN

14

Pin

1

2

3

4

5

6

Definition

NC

MIC_JD

NC

MIC_OUT-L

ACON_GND

ACON_GND


Chapter 2: Jumpers and Connectors

Chapter 2: Jumpers and Connectors

This chapter describes how to set the jumpers on the motherboard. Note that the following procedures are generic for all VTC 1000 series.

Before You Begin

•

Ensure you have a stable, clean working environment. Dust and dirt can get into components and cause a malfunction. Use containers to keep small components separated.

•

Adequate lighting and proper tools can prevent you from accidentally damaging the internal components. Most of the procedures that follow require only a few simple tools, including the following:

•

•

•

•

•

A Philips screwdriver

A flat-tipped screwdriver

A set of jewelers Screwdrivers

A grounding strap

An anti-static pad

•

Using your fingers can disconnect most of the connections. It is recommended that you do not use needle-nosed pliers to disconnect connections as these can damage the soft metal or plastic parts of the connectors.

•

Before working on internal components, make sure that the power is off.

Ground yourself before touching any internal components, by touching a metal object. Static electricity can damage many of the electronic components. Humid environment tend to have less static electricity than dry environments. A grounding strap is warranted whenever danger of static electricity exists.

Precautions

Computer components and electronic circuit boards can be damaged by discharges of static electricity. Working on the computers that are still connected to a power supply can be extremely dangerous.

Follow the guidelines below to avoid damage to your computer or yourself:

•

Always disconnect the unit from the power outlet whenever you are working inside the case.

•

If possible, wear a grounded wrist strap when you are working inside the computer case. Alternatively, discharge any static electricity by touching the bare metal chassis of the unit case, or the bare metal body of any other grounded appliance.

•

Hold electronic circuit boards by the edges only. Do not touch the components on the board unless it is necessary to do so. Don’t flex or stress the circuit board.

•

Leave all components inside the static-proof packaging that they shipped with until they are ready for installation.

•

Use correct screws and do not over tighten screws.


15



Jumper

A jumper is the simplest kind of electric switch. It consists of two metal pins and a cap. When setting the jumpers, ensure that the jumper caps are placed on the correct pins. When the jumper cap is placed on both pins, the jumper is short. If you remove the jumper cap, or place the jumper cap on just one pin, the jumper is open.

Refer to the illustrations below for examples of what the 2-pin and 3-pin jumpers look like when they are short (on) and open (off).

Two-Pin Jumpers: Open (Left) and Short (Right)

Three-Pin Jumpers: Pins 1 and 2 Are Short

1

2

3

1

2

3


16



Locations of the Jumpers and Connectors

The figure below is the main board which is the board used in the VMC 1000 system. It shows the locations of the jumpers and connectors.


17



Internal Connectors and Jumper Settings

Panel Connector

Connector size: 1.25mm WAFER 20P

Connector location: J7

J7

8

9

10

11

12

13

14

15

16

17

18

19

20

5

6

7

1

2

3

4

RX3+

RX3-

NC

FRC

GND3

RXC+

RXC-

GND2

RX2+

RX2-

GND1

RX1+

RX1-

GND0

RX0+

RX0-

LR

UD

VCC_IN1

VCC_IN2

MH2

MH1

LCD_CON_20P

PIN

7

8

5

6

9

10

3

4

1

2

Definition

RX3+

RX3-

NC

FRC

GND3

RXC+

RXC-

GND2

RX2+

RX2-

PIN

15

16

17

18

11

12

13

14

19

20

Definition

GND1

RX1+

RX1-

GND0

RX0+

RX0-

LR(default:1)

UD(default:0)

VCC_IN1

VCC_IN2


18



Touch Screen Connector

Connector size: FPC_1X4P-1mm

Connector location: CN1

CN1

1

2

3

4

3

4

1

2

MH1

MH2

MH1

MH2

FPC_1X4P-1mm

PIN

1

2

3

4

Definition

TOUCH_XL

TOUCH_YD

TOUCH_XR

TOUCH_YU


19

PIN

1

2

3

6

7

8

4

5

9

10

Button & Sensor & LED Connector

Connector size: 1mm Wafer 10 Pin180

O


MH1 MH2

5

6

7

8

3

4

1

2

9

10

WAFER-M-180-1mm

J5

Definition

LS_D

LS_A

KEY_V+

KEY_V-

KEY_BL+

KEY_BL-

BOT_M_N

AUTO_BL_LED

POWER_LED

GND



Speaker Connector

Connector size: 1mm Wafer 2Pin 180

O

Connector location: J2, J6

J2 WAFER-M-90-1mm

2

1

MH1 MH2

PIN

1

2

PIN

1

2

J2

Definition

FRONT_A_R+_R

FRONT_A_R-_R

J6

Definition

FRONT_A_L+_R

FRONT_A_L-_R


20

8051 Download Connector

Connector size: 2.54mm PIN HEADER 5Pin 180

O

Connector location: JP3, JP5

3

4

1

2

5

JP3

PIN-M-180-2.54mm

PIN

1

4

5

2

3

JP3

Definition

+V3.3ALW

C2D_1

MRST_1

C2CK_1

GND

PIN

1

4

5

2

3

JP5

Definition

+V_MCU2

C2D_2

MRST_2

C2CK_2

GND



RTC Control Connector

1

2

3

JP1

PIN-M-180-2.54mm

PIN

1

2

3

JP1

Definition

RTCRSTN

RTC_CLR

RTCGND#


21

RTC Battery Connector

Connector size: WAFER-M-180-1.25mm


J4

1

G1

WAFER-M-180-1.25mm

G2

2

MH2

2

1

MH1

PIN

1

2

MH1

MH2

J4

Definition

GND

VBAT1

GND

GND



Backlight Connector(power)

Connector size: 1.25mm Wafer 2 Pin 90

O


J10

2

1

WAFER-M-90-1.25mm

MH1 MH2

PIN

1

2

J10

Definition

GND

Panel_backlight


22

Backlight Connector(data)

Connector size: 1mm Wafer 2Pin 90

O


J8

2

1

WAFER-M-90-1mm

MH1 MH2

PIN

1

2

J8

Definition

Brightness

BK_EN



CCD Conector

Connector size: 1mm Wafer 6 Pin 90

O


MH1 MH2

3

4

1

2

5

6

J3

WAFER-M-90-1mm

PIN

1

4

5

2

3

6

J3

Definition

CCD_PWR

HUSB_9N

HUSB_9P

GND

CCD_EN_L

NC


23

PIN

7

8

5

6

9

10

1

2

3

4

PORT 80 Connector

Connector size: 1mm Wafer 10 Pin 90

O


MH1 MH2

7

8

5

6

9

10

3

4

1

2

WAFER-M-90-1mm

J9

J9

Definition

VCC3_S

VCC3_S

LPC_AD0

LPC_AD1

LPC_AD2

LPC_AD3

LPC_FRAME#

LPC_CLK2

SIO_RST#

GND



MINI PCIE Connector

MINI PCIE Connector Interface: M-Sata


27

25

23

21

35

33

31

29

19

17

43

41

39

37

51

49

47

45

CN2

REV1

REV2

REV3

REV4

GND14

3.3VSB_5

3.3VSB_4

GND13

MINI PCIE CON

Ver:1.2

GND0

PETp0

PETn0

GND2

GND3

PERp0

PERn0

GND4

REV9/UIM_C4

REV10/UIM_C8

3.3VSB_2

GND7

1.5V_1

LED_WPAN#

LED_WLAN#

LED_WWAN#

GND8

USB_D+

USB_D-

GND9

SMBDAT

SMBCLK

1.5V_2

GND10

3.3VSB_1

PERST#

W_DISABLE#

GND11

28

26

24

22

36

34

32

30

20

18

44

42

40

38

52

50

48

46

3

1

7

5

15

13

11

9

GND5

REFCLK+

REFCLK-

GND6

CLKREQ#

COEX2

COEX1

WAKE#

UIM_VPP

UIM_RESET

UIM_CLK

UIM_DATA

UIM_PWR

1.5V_3

GND12

3.3VSB_3

4

2

8

6

16

14

12

10

PIN

3

4

5

6

7

1

2

Definition

NC

+3.3C_MINI

NC

GND

NC

D15VS

NC

PIN

27

28

29

30

31

32

33

Definition

GND

D15VS

GND

NC

SATA_RXN1

NC

SATA_RXP1


24

PIN

16

17

18

13

14

15

8

9

10

11

12

22

23

24

19

20

21

25

26

Definition

NC

NC

GND

NC

NC

GND

NC

GND

NC

NC

NC

NC

NC

GND

NC

SATA_TXP1

+3.3C_MINI

SATA_TXN1

GND

PIN

42

43

44

39

40

41

34

35

36

37

38

48

49

50

45

46

47

51

52

Definition

GND

GND

NC

GND

NC

+3.3C_MINI

GND

+3.3C_MINI

NC

NC

NC

NC

NC

NC

D15VS

NC

GND

GND

+3.3C_MINI



MINI PCIE Connector Interface: Starnd Mini-PCI-e/ M-Sata


PIN

9

10

11

6

7

8

3

4

5

1

2

12

13

14

15

16

17

18

19

Definition

PCIE_WAKE#

+3.3B_MINI

NC

GND

NC

D15VS

CLKREQ#

NC

GND

NC

MC_PCIE_CLK_N

NC

MC_PCIE_CLK_P

NC

GND

NC

NC

GND

NC

PIN

35

36

37

32

33

34

27

28

29

30

31

38

39

40

41

42

43

44

45

Definition

GND

D15VS

GND

SMB_CLK mPCIE_TX_N

SMB_DATA mPCIE_TX_P

GND

GND

USB_IN

GND

USB_IP

+3.3B_MINI

GND

+3.3B_MINI

NC

GND

LED_WLAN#

NC


25

PIN

20

21

22

23

24

25

26

Definition

MINICARD1_DIS#

GND

WLAN_RESET# mPCIE_RX_N

+3.3B_MINI

mPCIE_RX_P

GND

PIN

46

47

48

49

50

51

52

Definition

NC

NC

D15VS

NC

GND

PRE-DEC

+3.3B_MINI



MINI PCIE Connector Interface: USB ONLY


PIN

9

10

11

6

7

8

3

4

5

1

2

12

13

14

15

16

17

18

19

Definition

NC

+3.3A_MINI

NC

GND

NC

NC

UMTS_GND

UIM_PWR2

GND

UIM_DAT2

VCC_MSM26_DIG

UIM_CLK2

NC

UIM_RST2

GND

NC

NC

GND

NC

PIN

35

36

37

32

33

34

27

28

29

30

31

38

39

40

41

42

43

44

45

Definition

GND

NC

GND

NC

NC

SMS_RI_3.5G

UMTS_RESET#

GND

GND

USB_3N

GND

USB_3P

+3.3A_MINI

GND

+3.3A_MINI

3.5G_LED#

GND

NC

NC


26

PIN

20

21

22

23

24

25

26

Definition

3.5G_DIS#

GND

NC

NC

NC

NC

GND

PIN Definition

46

47

NC

NC

48 NC

49 MINI_RXD_PCMDOUT_NC

50 GND

51

52

MINI_TXD_PCMSY_NC

+3.3A_MINI



GAL Download Connector

Connector size: 2.54mm PIN HEADER 6Pin 180

O

Connector location: JP2

3

4

1

2

5

6

JP2

PIN-M-180-2.54mm

PIN

1

4

5

6

2

3

Definition

V3P3_G

GND

TCK

TDO

TDI

TMS


27

Input Voltage Control Switch

Connector size: 2x2 DIP SWITCH 180

O

Connector location: SW3

1

2

SW3

4

3

PIN

1

2

3

4

Definition

POWERSW

12V24V

GND

GND



POWER_IN Connector

Connector size: 2.5mm Wafer 6 Pin 180

O


MH1 MH2

11

12

13

14

15

16

5

6

3

4

1

2

7

8

9

10

J12

WAFER-M-180-1.0mm

PIN

1

4

5

6

2

3

7

8

Definition

V_IN

V_IN

V_IN

V_IN

V_IN

V_IN

V_IN

IGNITION


PIN

9

10

11

12

13

14

15

16

28

Definition

IGNITION

V_GND

V_GND

V_GND

V_GND

V_GND

V_GND

V_GND


Chapter 3: System Setup

Chapter 3: System Setup

Installing a WLAN module or WWAN module

Prior to removing the chassis cover, make sure the unit’s power is off and disconnected from the power sources to prevent electric shock or system damage.

1. Remove these screws and put them in a safe place for later use.

2. Remove the rear cover of the VMC1000.

The Mini PCI Express slot shown below is used to install a WLAN module or 3.5G commu-nication module such as GPRS,

UMTS or HSDPA module.

For 3.5G module

For WLAN module mSATA


29

Chapter 3: System Setup

System Setup

3. Insert the module into the Mini PCI Express slot at a 45 degrees angle until the gold-plated connector on the edge of the module completely disappears inside the slot. And then attach RF cable to the module.

4. Before you install the rear cover, please check the all thermal pads are on the heatsink.


30


Appendix A: I/O Address Function

Appendix A: I/O Address Function

(*) for default setting

GPIO LED / UMTS LED / Ignition Status

I/O port : 0EE0H

Bit

Bit 0

Bit 1

Bit 2

Bit 3

Function Description

GPIO LED (VMC1000 UNUSED)

0: OFF (*)

1: ON

UMTS LED (VMC1000 UNUSED)

0: LED for Wireless (*)

1: LED for 3.5G and Wireless

Ignition (read only)

0: OFF

1: ON

Status of Car Battery

0: Car Battery is OK

1: Car Battery is Low voltage


31



WDT


Bit

Bit 3


WDT Disable/Enable

0: Disable (*)

1: Enable

Bit 2, 1, 0: Time Setting

Bit 2~0

000

001

010

011

100

101

110

111

Time (sec)

1 (*)

2

4

8

16

32

64

128

Auto clear WDT timer when reading/writing I/O port 0EE5H.

Onboard Module Disable/Enable(1)


Bit

Bit 0

Bit 1

Bit 2

Bit 3

Bit 4

Bit 5


3.5G module

0: Disable

1: Enable (*)

WLAN module

0: Disable

1: Enable (*)

RESERVED

RESERVED

Wake on 3.5G module

0: Disable

1: Enable (*)

Wake on RTC module

0: Disable

1: Enable (*)


32



Delay On Time Setting

I/O port : 0EE7H

Bit7: Power On Delay

0: DISABLE(*)

1: ENABLE

Bit6: Power Off Delay

0: DISABLE(*)

1: ENABLE

Bit5~6

000

001

010

011

100

101

110

111

Delay Off Time Setting

Bit 2~0

000

001

010

011

100

101

110

111



10 sec

30 sec

1 min

5 min

10 min

15 min

30 min

1 hour

Time (sec)

20 sec

1 min

5 min

10 min

30 min

1 hour

6 hour

18 hour

33

Startup and Shutdown Voltage Control


Only set by switch on motherboard(read only)

Bit3~2

11

01

10

00

Input Voltage

12V

24V

6~36V

6~36V

When input voltage 12V

Bit1~0

00

01

10

11

Input Voltage 12V

Startup Shutdown

11.5V 10.5V

Startup Shutdown

12V 11V

Startup Shutdown

12.5V 11V

Startup Shutdown

12.5V 11.5V



When input voltage 24V

Bit1~0

00

01

10

11

Input Voltage 24V

Startup Shutdown

23V 21V

Startup Shutdown

24V 22V

Startup Shutdown

25V 22V

Startup Shutdown

25V 23V

Setup Command


Restart the Setup Command

Enable byte

AA

Using end byte to tell the data flow end

Data

(Delay time)(Startup/Shutdown voltage setting)

End byte

55


34



Onboard Module Disable/Enable(1)

I/O port : 0EEAH

Bit

Bit 0


Status of RS422/485 MODULE1

0: RS-422

1: RS-485 (*)

Startup Time Setting

I/O port: 0EECH(clock Timer)

Bit0~7: the hour value(binary)

I/O port: 0EEDH(clock Timer)

Bit0~7: the minute value(binary)

I/O port: 0EEEH( User setting Time)

Bit0~7: the hour value(binary)

I/O port: 0EEFH( User setting Time)

Bit0~7: the minute value(binary)

GAL Download control

I/O port : 0EEBH

Restart the Setup Command

Enable byte

AA


35



GPIO

I/O port : 0EE4H, Default Value : 0x38H

Bit

Bit 0-2

Bit 3-5


GPO 0-2

GP

I 0-2


36


Appendix B: Vehicle Power Management Setup

Appendix B: Vehicle Power Management Setup

External Power Output Setting

External +12V and +5V Turn On Simultaneously External +12V and +5V Turn Off Simultaneously


37



Vehicle Power Management Setup

External Power Output Setting

External +12V Turn On Only External +5V Turn On Only


38




Startup and Shutdown Voltage Setting

1.

If the input voltage setting is 12V : set the startup voltage to 11.5V and the shutdown voltage to 10.5V.

If the input voltage setting is 12V : set the startup voltage to 12V and the shutdown voltage to 11V.

If the input voltage setting is 12V : set the startup voltage to 12.5V and the shutdown voltage to 11.5V.

If the input voltage setting is 12V : set the startup voltage to 12.5V and the shutdown voltage to 11V.


39




2.






40




4.

If the input voltage setting is 6v~36V ignore the startup/shutdown setting.


41




Power-on Delay Setting

Disable Power-on Delay Enable Power-on Delay

Delay time can be set at 10sec/30sec/1min./5min./10min./15min./30min./

1hour.


42




Power-on Delay Setting

Disable Power-off Delay Enable Power-off Delay

Delay time can be set at 20sec/1min./5min./10min./30min./1hour/6hour/

18hour.


43


Appendix C: Power Consumption

Appendix C: Power Consumption

Test Equipment/Tool

DUT#1: VMC1000 with 32GB mSATA

DUT#2: VMC1000 with 32GB mSATA and 3.5G WWAN module

Windows XP

Burn-in Software: Version 5.0

Test Condition

Room temperature

Power supply graduation: 12V 5A

Test Procedure:

1. Start of all function at DUT and measure power consumption.

2. Get system into suspend mode and measure power consumption.

Unit

DUT#1

DUT#2

* Device: N/A

Idle Mode

1.3A

1.33A

100% Burn-in Mode

1.33A

1.35A

S3

148mA

72mA

S4

12mA

56.7mA

S5

12mA

56.7mA

44


Appendix D: SMS Wake-up setting


Utilizing sleep mode on the Serra MC8970V 3.5G module and allowing for remote wake up via SMS. (The specification of MC8970V and AT command reference are in the CD-ROM)

Two process to setting the SMS wake-up mode for VTC1000. Please do the following to set it up.

A. BIOS setting

(1) Press <Enter> on “BIOS Setting” of the main menu screen.

(2) Select “Module Management”

(3) Change the value to “Enable” for “3.5G Module” and “Wake On 3.5G

Module”


45



(4) After you have finished with the Setup, press <ESC> to go back to the main menu and then press <Enter> on “Save Changes and Reset”.

B. Module setting

(1) Go into the System applet in the Windows Control Panel, and access

“Device Manager”

(2) In the “Ports (COM & LPT)” section, you will find a port labeled “Sierra

Wireless AT Command Port (UMTS)”, followed by a COM port number such as COM11.


46




(3) Launch HyperTerminal. (Depending on your version of Windows and how it was installed, you can launch the program by selecting Start ->

Programs -> Accessories -> Communications -> HyperTerminal

(4) Enter any name and select and icon in the Connection Description windows and click “OK”.

(5) Select the COM port to which the modem is connected (use COM11 in

this sample) in the “Connect using” field, and click “OK”.

(6) Select these port settings, and click “OK”.


47



(7) Enter the “at!entercnd=”A710”, and the response would be “OK”.

(8) Enter the “at!mapuart=1”, and the response would be “OK”.

(9) After completed the AT commands, restart your computer.

(10) Repeat the process (3) and (4).

(11) Select the COM port to which the modem is connected (use COM6) in the “Connect using” field, and click “OK”.

(12) Select these port settings, and click “OK”


48




(14) Enter the “at+wwkup=04” (to setup wake on SMS), and the response would be “OK”.

(15) Enter the “at+wwkup?”, and the response would be “+WWKUP:

04” and “OK”. (It mean the setting is completed)

C. Return the default setting

(1) Lunch HyperTerminal. (Depending on your version of Windows and how it was installed, you can launch the program by selecting Start ->

Programs -> Accessories -> Communications -> HyperTerminal

(2) Select the COM port to which the modem is connected (use COM6) in the “Connect using” field, and click “OK

Note. SMS wake-up function only works in S3, S4 or S5 mode and the ignition off.


49





(4) Enter the “at!mapuart=0”, and the response would be “OK”.

(5) Restart your computer.


50


Appendix E: RTC Wake-up setting


(1) Press <Enter> on “BIOS Setting” of the main menu screen.

(2) Select “Module Management”

(3) Change the value to “Enable” for “Wake On RTC Module”


51


Appendix E: RTC Wake-up setting


(4) You can key in the value for “User Setting Hour”(0~23) and “User Setting Minute” (0~59)

(5) After you have finished with the Setup, press <ESC> to go back to the main menu and then press “Enter” on “Save Changes and Reset”


52

Note. SMS wake-up function only works in S3, S4 or S5 mode and the ignition off.


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