McQuay | AGS 210CS/H | User manual | RPL: AGS, Sizes 140-210, Vintage D, Air Cooled


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McQuay | AGS 210CS/H | User manual | RPL: AGS, Sizes 140-210, Vintage D, Air Cooled | Manualzz

Replacement Parts List No. 700009700

Revision D 11/2013

Air Cooled

Screw Compressor Chiller

AGS

Sizes: 140 - 210

Vintage: D

R134a

To find your Daikin Applied parts distributor, call 1-800-377-2787 or visit www.DaikinApplied.com

Contents

Parts List Revision History ..............................................................................................................................3

Nomenclature

Serial Number .................................................................................................................................................4

Unit Model Number- Dataplate .......................................................................................................................4

Unit Model Number- Complete ...................................................................................................................5, 6

Unit Layout Diagram ........................................................................................................................................7

Electrical Legend ..........................................................................................................................................8, 9

Refrigeration Section

Compressors, Crankcase Heaters, Relief Valves, High Pressure Switches, Terminal Boxes, Isolators

AGS140- 170D .......................................................................................................................................10

AGS190- 210D .......................................................................................................................................11

Common Compressor Components .............................................................................................................12

Evaporator, Evaporator Insulation, Flow Sensor, Ball Valve ........................................................................13

Tubing

Liquid Lines ..................................................................................................................................... 14- 17

Suction Lines ....................................................................................................................................18, 19

Discharge Lines ......................................................................................................................................20

Condenser Section

Condenser Coil, Fan Deck Components ......................................................................................................21

Coil Grilles, Coil Louvers, Base Grilles, Base Louvers

Diagrams ......................................................................................................................................................22

Components .................................................................................................................................................23

Transducers, Pressure Switches, Slide Indicators, Terminal Blocks

Packaged Units (Code 2= S or E) .................................................................................................................24

Remote Evaporator Units (Code 2= M or F) .................................................................................................25

Control Panel

Main Control Box Diagrams ..........................................................................................................................26

Common Control Box Components ..............................................................................................................27

Communication Modules ..............................................................................................................................28

Vibration Isolator Kits

Rubber-In-Shear Mounts ........................................................................................................................29

Spring Mounts ........................................................................................................................................30

Field Installed Accessories .....................................................................................................................31, 32

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 2

Parts List Revision History

Revision Date Description

NEW 12/07 New.

A

B

C

D

8/09

8/12

Page 21: Added info to Benshaw label callout. Isolator table headings were

changed from "Code 0 2=" to "Code 03=".

Page 19: Ref #616 change Sch. Sym. to "W

Page 4, 5: Updated coding to Rev. 0J 8/3/12.

H1,2" from "WD1,2". Add Suction and

Discharge Temp Sensor p/n 073007302. Add Cable Transducer p/n

331409903.

Cover, Rev pg.: Updated to Daikin McQuay logo format.

Various: Changed "McQuay Parts" to " Daikin McQuay Parts".

Cover, Master Page: Changed size range from "1 70-210" to "140-210".

Page 6 (New): Added page for additional coding.

Page 12 (New): Added page for common cmpr. components.

All: Rewrote form adding in sizes 140 and 160. Added pages and updated

information and p/ns as required. Repaginated form and updated TOC.

11/2013 Page 12: Added "Slide Indicator" to description for Ref. 126. Added O-Ring,

Pages 24 & 25: Added "Linear Transducer" to descriptions for Ref. 600.

Daikin Applied, 13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN 55440 (763) 553-5330

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 3

Nomenclature

Plant Identification

STN = Staunton, VA

U= Unit

Serial Number

STN U 08 05 048

Year of Manufacture

07= 2007

08= 2008

09= 2009

10= 2010 etc.

Serial Number

(build sequence)

Month of Manufacture

01= January

02= February

03= March

04= April

05= May

06= June

07= July

08= August

09= September

10= October

11= November

12= December

Unit Model Number- Dataplate

AGS 190 D S

Platform

S= Standard Efficiency

M= Remote Evaporator

E= High Efficiency

F= High Efficiency/Remote Evaporator

Vintage

Nominal Tonnage ex. 190= 190 Tons

Unit Type:

AGS= Air- Cooled Screw Compressor Chiller

Unit Model Number, Complete

AGS 190D S A NN S S LH A F T G NN M2SE SAMB 27 SS WN V G N NN S1 NN ER

Code 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

NN E N DM DSUDPLNONCPE1NNNNNNND00 NN NN NNNNNN NNNN N N 0000

26 27 28 29 30- 36 37 38 39-41 42 43 44 45

000 N 000 N N N N S S 00 0000 0000000000000000

46 47 48 49 50 51 52 53 54 55 56 57

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 4

Nomenclature

Continued

Unit Model Number- Complete

02 Size (in nominal tons)

140D= 140 Tons 'D' Vintage 190D= 190 Tons 'D' Vintage

160D= 160 Tons 'D' Vintage 200D= 200 Tons 'D' Vintage

170D= 170 Tons 'D' Vintage 210D= 210 Tons 'D 'Vintage

03 Platform

S= Standard Efficiency Packaged Unit

M= Standard Efficiency w/ Remote Evaporator

E= High Efficiency Packaged Unit

F= High Efficiency w/ Remote Evaporator

04 Refrigerant

A= R134A

05 Efficiency/Sound

NN= Standard Sound SE= Sound Enclosure

06 Evaporator Insulation

S= Single Layer

08 Evaporator Heads

LH= Left hand

D= Double Layer

07 Unit Operation

S= Standard Operation (40°F- 60°F LWT)

A= Lower Operation (34°F- 39°F LWT)

B= Lower Operation (20°F- 33°F LWT)

RH= Right Hand

09 Condenser Coil Fins

A= Aluminum Fins

C= Copper Fins

B= Aluminum Fin w/ Prefab Blackfin Coating

E= Aluminum Fin w/ Electrofin Coating

F= Copper Fin w/ Electrofin Coating

10 Head Pressure

F= Fantrol (35° F Minimum)

V= VFD First Fans/Circuit

A= VFD All Fans/Circuit

11 Fan Motor

T= Totally Enclosed L= Low Noise Fan Motors

12 Condenser Coil Guards

G= Condenser Coil Grilles Only

F= Condenser Coil & Base Frame Grilles

L= Condenser Coil Louvers

B= Condenser Coil Louvers & Base Guard Louvers

C= Condenser Coil Louvers & Base Frame Grilles

13 Communication

NN= None

MB= ModBus

BE= BACnet w/Ethernet

LM= LonMark

BN= BACnet w/MSTP

14 Controls

M2SE= Standard Mode/MicroTechII/English

M2SD= Standard Mode/MicroTechII/English w/ Remote

Display

15 Control Box Ambient

SAMB= Standard- 105°F Ambient & Below

HAMB= Standard- Above 105°F Ambient

16 Voltage

12= 208/60/3

27= 460/60/3

29= 230/60/3

37= 575/60/3

17 Starter

WD= Wye Delta SS= Solid State

18 Power Connection

PC= Single Point Power Block & Circuit Breakers

DC= Single Point Disconnect Switch & Circuit Breakers

DT= High Interrupt Disconnect Switch Current Rating + DC

DH= High Short Circuit Current Rating + DC

WN= Multiple Point with Circuit Breakers as Disconnects

WT= High Interrupt Current Rating w/ Multi-Point CB as DS

WH= High Short Circuit Current Rating w/ Multi-Point CB as DS

19 Phase Voltage

P= PVM included as part of Solid State

V= Phase & Under/Over Voltage Protection w/LED

20 Ground Fault

N= No Ground Fault Protection

G= Ground Fault Protection for the Unit

21 Unit Options

N= No Unit Options

C= 115V Convenience Outlet

22 Water Flow

NN= No Water Flow Indication

AA= Water Flow Indication on Evaporator Only

23 Field Options

S1= Single Evaporator Pump- Single Control Output

D1= Dual Evaporator Pump- Single Control Output

D2= Dual Evaporator Pump- Dual Control Output

24 Tubing Options

NN= Standard- No Suction Shut Off Valve

SS= With Suction Shut Off Valve

25 Unit Controls

ER= EEXV & Extended Range Control

26 Water Pump

NN= None

FH= Field Supplied Power- 7.5HP Pump Motor/1800 RPM

FJ= Field Supplied Power- 10HP Pump Motor/1800 RPM

FK= Field Supplied Power- 15HP Pump Motor/1800 RPM

UH= Unit Supplied Power- 7.5HP Pump Motor/1800 RPM

UJ= Unit Supplied Power- 10HP Pump Motor/1800 RPM

UK= Unit Supplied Power- 15HP Pump Motor/1800 RPM

GK= Field Supplied Power- 15HP Pump Motor/3600 RPM

GL= Field Supplied Power- 20HP Pump Motor/3600 RPM

GM= Field Supplied Power- 25HP Pump Motor/3600 RPM

GN= Field Supplied Power- 30HP Pump Motor/3600 RPM

GP= Field Supplied Power- 40HP Pump Motor/3600 RPM

VK= Unit Supplied Power- 15HP Pump Motor/3600 RPM

VL= Unit Supplied Power- 20HP Pump Motor/3600 RPM

VM= Unit Supplied Power- 25HP Pump Motor/3600 RPM

VN= Unit Supplied Power- 30HP Pump Motor/3600 RPM

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 5

Nomenclature

Continued

Unit Model Number- Complete, Continued

27 Approvals

E= ETL/CETL Approval

M= MEA & ETL/CETL Approval

28 CRN- Evap

N= No CRN Required

1= CRN- BC

3= CRN- SASK

5= CRN- ONT

7= CRN- NB

9= CRN- PEI

U= CRN- YUK

29 Brand Name

DM= Daikin McQuay

MC= McQuay

JD= Daikin

30-36 Unit Start & Warranties

2= CRN- ALB

4= CRN- MAN

6= CRN- QUE

8= CRN- NS

0= CRN- NF

37 Always NN

38 Construction

NN= Standard

SE= Seismic Rated

39-41 Always NNNNNN

42 Pump Type

NNNN= No Pump Package

PPSS= Pump Package Air-Cooled Screw Single Pump

PPSD= Pump Package Air-Cooled Screw Dual Pump

43 Always N

44 Pump Connection

N= No Pump

6= 6" Connection

45 Pump Flow

Four digit number determined by unit size

46 Total Feet of Head

Three digit number based on selection program

47 Pump Package Starter

N= No Pump

S= Pump Package Starter

V= Pump Package VFD Starter

48 Glycol Percentage

000= No Glycol

E00= Percentage of Ethylene (Ex. E10= 10% Ethylene)

P00= Percentage of Propylene (Ex. P10= 10% Propylene)

49 Pump Gauges

N= None

G= Pump Pressure Gauges

50 Pump Suction Valve

N= None

51 Pump Discharge Valve

N= None

52 Always N

53 Pump Misc

S= Standard Unit

X= Special Pump

54 Unit- Misc.

S= Standard Unit

X= Special Unit

55 Revision

00= Latest Revision

56 Pump Impeller Size

Four digit number based on selection program

57 Pump Part Number

Sixteen digit number based on selection program

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 6

9

Unit Layout Diagram

(12 Fan Unit Shown)

10

Ref. No.

1

2

7

9

10

Description

Compressor

Tubing (Suction Line shown)

Evaporator

Fan Deck

Control Box

7

2

Location

Refrigeration Section

Refrigeration Section

Refrigeration Section

Condenser Section

Controls Section

1

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 7

Electrical Legend

M1, 2

M11- 26

MJB1, 2

MSP11- 25

P10

PA1, 2

PVM

Q1, Q2

Q10

Q11, Q12

R1, R2

R5

R6, R7

R70, 72

REC1

SI1, 2

ST1, 2

T1

T2

T4, T5

TB1, TB2

TB4

TB5, 6

Schem. Sym. Description

ABT

CHWR1, 2

Alarm Bell Transformer

Chilled Water Pump Relays

CP1

EXB1, 2

EXVB1, 2

Central Processor

Electronic Expansion I/O Board

Electronic Expansion Valve Driver Board

F10, 20

F13, F23

F59

FU4, 5

GFR1

Fuses- Compressor CCH

High Pressure Switches

Fuse- Evap Heater

Fuses- Main Transformer

Ground Fault Relay

GUARDISTOR Guardistor- Compressor

K1, K2 Relays- High Pressure

KM1, 2

KM3, 4

KM55, 65

Contactors- Compressor #1

Contactors- Compressor #2

Contactors- Compressor, Run

KMP11-26

LCD

Contactors- Condenser Fan Motors

LCD Display

LPS1, LPS2 Switches- Compressor Low Pressure

LR1, 2 Line Reactors

Compressor Motors

Condenser Fan Motors

Compressor Control Harnesses

Condenser Motor Starter Protectors

Main Power Block

Pump Alarms

Phase Voltage Monitor

Switches- Pumpdown

Main Disconnect Switch

Circuit Breakers- Compressor

Relays- CCH

Relay- Evaporator Heater

Relay- Oil Seperator Heater

Relays- Low Ambient

Utility Receptacle

Slide Indicators

Suction Temperature Sensors

Main Transformer

Controller Transformer

Expansion Valve Board Transformers

Terminal Blocks- Compr. Terminal Box

Terminal Block- Power Side

Terminal Blocks- Control

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 8

Electrical Legend, Continued

Schem. Sym. Description

TC1, 2

TS1

Thermisters- Compressors

Control- High Ambient

TS2

VFD1, 2

WAA

Control- Low Ambient

Variable Frequency drives- Cond. Fan

Sensor- Outdoor Air

WD1, 2

WH1, 2

WIE

WL1, 2

WO1, 2

WOE

Y1, Y2

Y12, Y22

Y13, Y23

Y7, Y8

Sensors- Discharge Temperature

Pressure Transducers- Discharge

Sensor- Evaporator Entering Water

Pressure Transducers- Suction

Pressure Transducers- Oil

Sensor- Evaporator Leaving Water

Solenoid Valves- Liquid Line

Solenoid Valves- Compressor Loading

Solenoid Valves- Compressor Unloading

Solenoid Valves- Economizer

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 9

Refrigeration Section

Compressors, Crankcase Heaters, Relief Valves, High Pressure

Switches, Terminal Boxes, Isolators: AGZ140-170D

Compressor

#2

2

Compressor

#1

1

Evaporator

(see following page)

1 or 2

113

610

601

Ref Part

No. Description

1 Compressor #1

7

Unit Size

140 160 170

Part

Number

125

Efficiency Code

Efficiency Code

Efficiency Code

Efficiency Code

2 Compressor #2

Standard or High Efficiency Unit

331600055 1

331600075 1

331600015 1

331600035 1

331600054 1 1

331600074 1 1

331600014 1 1

331600034 1 1

7 Isolator- Neoprene Pad

113 Relief Valve

125 Terminal Box

Cover- Terminal Box

601 Crankcase Heater

610 Switch- High Pressure

1 Quantities listed are PER compressor.

330527701 1 4 4 4 4 4 4 4 4 4 4 4 4

350PSI 735045855 1 1 1 1 1 1 1 1 1 1 1 1 1

331718801 1 1 1 1 1 1 1 1 1 1 1 1 1

331718701 1 1 1 1 1 1 1 1 1 1 1 1 1

120V/250W 735041263 1 1 1 1 1 1 1 1 1 1 1 1 1

290PSI 073074009 1 1 1 1 1 1 1 1 1 1 1 1 1

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 10

Refrigeration Section

Compressors, Crankcase Heaters, Relief Valves, High Pressure

Switches, Terminal Boxes, Isolators: AGZ190- 210D

Compressor

#2

2

Compressor

#1

1

Evaporator

(see following page)

1 or 2

113

610

601

7 10

Ref Part

No. Description

1 Compressor #1

Unit Size

Part

Number

190 200 210

Standard Efficiency Unit Code 03= S,M 331600074 1 1

Standard Efficiency Unit Code 03= S,M 331600014 1 1

125

High Efficiency Unit

High Efficiency Unit

High Efficiency Unit

High Efficiency Unit

2 Compressor #2

Code 03= E,F 331600054 1

Code 03= E,F 331600074 1

Code 03= E,F 331600014 1

Code 03= E,F 331600034 1

Standard or High Efficiency Unit

Standard or High Efficiency Unit

331600054 1 1

331600074 1 1

331600014 1 1

331600034 1 1

331600053 1

331600073 1

331600013 1

331600033 1

7 Isolator- Neoprene Pad

10 Fitting- Economizer

113 Relief Valve

125 Terminal Box

Cover- Terminal Box

601 Crankcase Heater

610 Switch- High Pressure

330527701

070789379

350PSI 735045855

331718801

331718701

120V/250W 735041263

290PSI 073074009

1

2

1

1

1

1

1

4 4 4 4 4 4 4 4 4 4 4 4

2 2 2 2 2 2 2 2

1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1

1

2

Quantities listed are PER compressor.

Economizers are used only on High Efficiency size 190D units, and Standard Efficiency size 200D units.

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 11

Refrigeration Section

Common Compressor Components

151 151A 151B

154

155

153

155

158

157

129

165

128 120

70

161

162

163

164

152

156

159

160

126

127

41

124

Ref No.

41

Description

Plug/O-Ring, .875 hollow

70 Oil Filter Cover Plate

120

124

126

127

128

129

Relief Valve

Heater, Cartridge, 120V, 250W, 15ft.

Linear Transducer / Slide Indicator

Oil Sensor

Solenoid Coil, 120VAC/60HZ- ASCO 2

Solenoid Coil, 120VAC/60HZ- Sporlan 2

Control, Pressure Switch, 290PSI - 170 PSI

151 Shut Off Valve/Pressure Regulator/Non-Return Valve

151A Gasket

151B

152

Gasket, 4 Bolt Flange

O-Ring, 249.5mm x 3mm (Side Cover)

153

154

NS

O-Ring, 84.3mm x 5.7mm (Bearing Housing, Large)

O-Ring, 74.5mm x 3mm (Bearing Housing, Small)

O-Ring, Compressor Oil Separator

155

156

157

158

159

160

161

162

163

164

165

Bolt, M8 x 25 (Bearing Housing)

Bolt, M10 x 40 (Side Cover)

Motor Terminal

Gasket, Terminal Box

Suction Strainer

Suction Strainer Gasket

Oil Filter

Oil Filter O-Ring

Oil Filter O-Ring

Screw, M10 x 25MM

Oil Sight Glass

1 On 208V and 230V, quantity = 6. On 380V, 460V and 575V, quantity = 3.

2 Confirm manufacturer of Solenoid before ordering.

NS = Not Shown

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13

Quantity

Part Number Per Compressor

735017109 2

330480401 1

735045855

735041263

330591101

330386401 1

072932003 2

331451099 2

073074009 1

1

1

1

331322001

070199115

070199108

7316423

7316146

7316394

735043638

32

24

1

2

2

1

1

2

1

1

715618155

330821920

074606101

070950301

87211301

070199104

735006907

735073672

350233025

715618169

350229501

1

1

1

6

2

1

1

2

RPL 700009700 / Page 12

Refrigeration Section

Evaporator, Evaporator Insulation, Flow Sensor, Ball Valve

Compressor #1

(see previous page)

Compressor #2

(see previous page)

10

1 1A

Flow Sensor Detail

Ref Part

No. Description

Right Hand Connection

Left Hand Connection

Left Hand Connection

1A Insulation

Part Unit Size

Number 140 160 170 190 200 210

1 Evaporator- Shell and Tube Assembly

Right Hand Connection Code 08= RH 331475514 1

Code 08= RH 331475513

Code 08= LH 331475504

Code 08= LH 331475503

1

1

1

1

1

1

1

1

1

1

1

Single Layer

10 Flow Switch 1

Code 06= S 047662050 45 sqft 45

Code 22= AA 330571401 1 1

N/S Cable, Flow Switch (10 Meters) 1

N/S Ball Valve- Mini .50 NPT 071596201 1 1

45 sqft 45

1 1 1 sqft

1 1

1 1

45 sqft

1

1

45

1

1 1 1

1 sqft

1

N/S= Not Shown on Diagram.

Included in Water Flow Indicator Kit 330904361.

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 13

Refrigeration Section

Tubing- Liquid Lines

Liquid Line Line Detail- Remote Evaporator Unit- Code 03= M or F

No Economizer- Unit Sizes 140- 160D, 190D Std. Eff. (Code 03= M), & 210D

13

14

3

1

2

Ref Part

No. Description

1 Valve- Shrader

2 Core- Valve

3 Cap- Valve

13 Valve- Angle SO

14 Valve- Charge

Part

Number Qty.

071100801 4

026541100 4

032943500 2

330724704 2

038689900 2

1 Quantity is for the unit. Circuit #1 and Circuit #2 parts are the same.

1

1

1

1

1

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 14

Refrigeration Section

Tubing- Liquid Lines, Continued

Liquid Line Line Detail- Remote Evaporator Unit- Code 03= M or F

With Economizer- Unit Sizes 190D High Eff. (Code 03= F), 200D

14

1

2

3

11

102

101

103

To Drier

70

Compressor

Economizer

Piping

3

To Evap

1

2

Circuit #1 Heat

Exchanger

Piping

20

19

To Comp.

Liquid Line

Piping

13

12A

12B

Compressor #1

Compressor #2

Circuit #2 Heat

Exchanger

Piping

19

To

Drier

3

1

2

20

To

Comp.

80

2

3

To Evap

1

Ref Part

No. Description

1 Valve- Shrader

2 Core- Valve

3 Cap- Valve

11 Filter Drier

12A Core- Filter Drier

12B Gasket- Drier

13 Valve- Angle Shutoff

14 Valve- Charge

19 Valve- Solenoid

20 Valve- 16 Ton TXV

70 Heat Exchanger- Circuit # 1

80 Heat Exchanger- Circuit # 2

101 Fitting- Elbow

102 Sleeve- Orifice

103 Nut- Orifice

Part

Number Qty.

071100801 5

026541100 5

032943500 5

071993501 2

070339101 6

074783601 4

330724704 2

038689900 2

331451003 2

070300644 2

074666406 1

074666405 1

070789379 4

070789361 4

070789360 4

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 15

Refrigeration Section

Tubing- Liquid Lines, Continued

Liquid Line Line Detail- Package Unit- Code 03= S or E

No Economizer- Unit Sizes 170D, 190D Std. Eff. (Code 03= M), 210D

3 2 1

12 Fan Unit

7

14

2

3

1

9

5 6

1

2

3

11

3 2

10 Fan Unit

1

7

5 6

3 2 1

13

12A

12B

9

Ref Part

No. Description

1 Valve- Shrader

2 Core- Valve

3 Cap- Valve

5 Saddle- Sight Glass

6 Cap- Sight Glass

7 Valve- Solenoid

9 Valve- Electric Expansion

11 Filter Drier

12A Core- Filter Drier

12B Gasket- Drier

13 Valve- Angle Shutoff

14 Valve- Charge

1 Quantity is for the unit. Circuit #1 and Circuit #2 parts are the same.

Part

Number Qty.

071100801 6 1

026541100 6 1

032943500 6 1

330508704 2 1

330508701 2 1

331451006 2 1

330386202 2 1

071993501 2 1

070339101 6 1

074783601 4 1

330724704 2 1

038689900 2 1

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 16

Refrigeration Section

Tubing- Liquid Lines, Continued

Liquid Line Line Detail- Package Unit- Code 03= S or E

With Economizer- Unit Sizes 190D High Eff. (Code 03= F), 200D

9

102

101

103

To Drier

70

3

To Evap

1

2

Circuit #1 Heat

Exchanger

Piping

20

19

To Comp.

Compressor

Economizer

Piping

Evaporator

Piping

5 6

1 2 3

7

Liquid Line

Piping

11

14

2

1 3

Compressor #1

Compressor #2

Evaporator and Heat Exchangers

Not Shown (for clarity)

3

1

2

Ref Part

No. Description

1 Valve- Shrader

2 Core- Valve

3 Cap- Valve

5 Saddle- Sight Glass

6 Cap- Sight Glass

7 Valve- Solenoid

9 Valve- Electric Expansion

11 Filter Drier

12A Core- Filter Drier

12B Gasket- Drier

13 Valve- Angle Shutoff

14 Valve- Charge

19 Valve- Solenoid

20 Valve- 16 Ton TXV

70 Heat Exchanger- Circuit # 1

80 Heat Exchanger- Circuit # 2

101 Fitting- Elbow

102 Sleeve- Orifice

103 Nut- Orifice

13

12A

12B

Circuit #2 Heat

Exchanger

Piping

19

To

Drier

To

Comp.

80

20

Part

Number Qty.

071100801 6

026541100 6

032943500 6

330508704 2

330508701 2

331451006 2

330386202 2

071993501 2

070339101 6

074783601 4

330724704 2

038689900 2

331451003 2

070300644 2

074666406 1

074666405 1

070789379 4

070789361 4

070789360 4

To Evap

1 2 3

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 17

Compressor #1

Compressor #2

Refrigeration Section

Tubing- Suction Lines

8

Suction Line Line Detail-

No Suction Shut Off Valve- Code 24= NN

Package Unit- Code 03= S or E

7 9

10

16

51 52

Ref Part

No. Description

7 Coupling- Half

8 Valve- Relief

9 Valve- Charge

10 Gasket- Head

16 Tube- Sensor

51 Valve- Shrader

52 Core- Valve

Part

Number Qty.

735031474 2

735045852 2

038689900 2

070199104 2

070228901 2

071100801 2

026541100 2

1

1

1

1

1

1

1

1 Quantity is for the unit. Circuit #1 and Circuit #2 parts are the same.

Compressor #1

Compressor #2

11

10

Suction Line Line Detail-

W/ Suction Shut Off Valve- Code 24= SS

Package Unit- Code 03= S or E

9A

51

52

53

7

8

16

Ref Part

No. Description

7 Coupling- Half

8 Valve- Relief

9A Valve- Shut Off

Part

Number Qty.

735031474 2 2

735045852 2 2

735039918 2 2

10 Gasket- Head 070199104 4 2

11 Valve- 3" Suction Shut Off 735039807 2 2

16 Tube- Sensor

51 Valve- Shrader

070228901 2

071100801 2

2

2

52 Core- Valve

53 Cap- Brass

026541100 2 2

032943500 2 2

2 Quantity is for the unit. Circuit #1 and Circuit #2 parts are the same.

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 18

Refrigeration Section

Tubing- Suction Lines, Continued

Suction Line Line Detail-

Remote Evaporator Unit- Code 03= M or F

Compressor #1

53

51

52

Compressor #2

9

8

7

10

11

Ref Part

No. Description

7 Coupling- Half

8 Valve- Relief

9 Valve- Shut Off

Part

Number Qty.

735031474 2 1

735045852 2 1

735039918 4 1

10 Gasket- Head 070199104 4 1

11 Valve- 3" Suction Shut Off 735039807 2 1

51 Valve- Shrader

52 Core- Valve

53 Cap- Brass

071100801 2

026541100 2

032943500 2

1

1

1

1 Quantity is for the unit. Circuit #1 and Circuit #2 parts are the same.

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 19

Refrigeration Section

Tubing- Discharge Lines

2

3

1

12

1 2

Compressor #2 Compressor #1

4

5

Ref Part

No. Description

1 Valve- Shrader

2 Core- Valve

3 Cap- Brass

4 Coupling

5 Gasket- Head

12 Tube- Sensor

Part

Number Qty.

071100801 4

026541100 4

032943500 2

074606801 2

070199108 2

070228901 2

1

1

1

1

1

1

1 Quantity is for the unit. Circuit #1 and Circuit #2 parts are the same.

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 20

Fan Detail

Condenser Section

Condenser Coil, Fan Deck Components

950

817

950

809

902

Fan

(see detail to left)

1

3

4

904

901

2

903

Unit Size

140 160 170 190 200 210

Ref Part

No. Description

1 Condenser Coil

2 Condenser Coil

3 Condenser Coil

Part

Number

1

1

1

4 Condenser Coil

809 V

1

330497801 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2

330515401 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

Motor- 2.0HP 10 10 3 12 12

Motor- 2.0HP 330293902 10 10 3 12 12

Motor- 2.0HP 330423702 10 10 3 12 12

Motor- 2.5HP

Motor- 330766101 12

902 Fan Blade 330294001 10 10 10 10 10 10 3 3 3

903 Motor Mount 4

904 Panel- Venturi

950 Grille- Fan

330260701K 10 10 10 10 10 10

330288202 10 10 10 10 10 10

331444501 10 10 10 10 10 10

3 3 3 12

3 3 3

3 3 3

12 12 12 12 12 12 12 12

1 Contact Daikin Applied with unit serial number and/or GO number.

2 Quantity of 1 for unit size 170D standard efficiency (Code 3= S, M). High efficiency units (Code 3= E, F) use a quantity of 2.

3 Quantity of 10 for unit size 170D standard efficiency (Code 3= S, M). High efficiency units (Code 3= E, F) use a quantity

4 of 12.

The Motor Mount comes in two pieces. 330260701K includes the two brackets. Mounting hardware is not included.

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 21

Coil Grilles, Coil Louvers, Base Grilles, Base Louvers

Diagrams

10 Fan Unit— 140D, 160D & 170D Standard Efficiency

Coil Grille

(C12= G, F)

(1 per fan section) 50

OR

Coil Louver

(C12= L, B, C)

(1 per fan section) 70

Coil Louvers and

Base Grilles

Code 12= C

79

77

Base Louver Detail—

Code 12= B

71

76 73

71

81

55

53

54

53

54

53

51

52

78

71 76

72 71

80

12 Fan Unit— 170D High Efficiency, 190D, 200D, & 210D

Coil Grille

(C12= G, F)

(1 per fan section) 50

OR

Coil Louver

(C12= L, B, C)

(1 per fan section) 70

79

77

Base Louver Detail—

Code 12= B

71

76

71 72

76

81

55

53

54

Coil Grilles and Base

Grilles

Code 12= F

53 54

54

53

51

78

52

71

76 71

73 76

80

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 22

Coil Grilles, Coil Louvers, Base Grilles, Base Louvers

Components

Ref Part

No. Description

Condenser Coil Grilles

50 Grille- Coil

Part Number of Fans

Number 10 Fans 1 12 Fans 2

Code 12= G, F

330802401 10 12

Base Grilles

51 Grille- Triangle

52

53

54

55

Screw for Ref. # 50

Grille- End Base

Grille- Side Base

Grille- Fan Base

Grille- Base

54.68 x 31.38

37.77 x 31.82

331578401 12/grille 12/grille

Code 12= F, C

330515201

330802501

33.00 x 32.14

330802601

330496301

37.40 x 29.50

331699601

331578401

1

1

4

6

2

1

1

6

6

2

168 289

Screw for Base Grilles

70

71

72

76

78

80

Condenser Coil Louvers

Louver- Coil

Screw for Ref. # 70

Base Louvers

Louver- Base

Louver- Side Rear Base, RH Notch

73 Louver- Side Rear Base, LH Notch

Louver- Base

77 Louver- Side Rear Base, RH Notch

Louver- Side Rear Base, LH Notch

79 Louver- Front Base

Louver- Rear Base

81 Louver- Triangle

Screw for Base Louvers

Code 12= B, C, L

330455001 10 12

331578401 12/louver 12/louver

Code 12= B

40" W

330707101

40" W

40" W

35" W

35" W

35" W

330707201

330707301

330707601

330707701

330707801

331389001

330708001

330708101

331578401

4

1

1

2

1

1

2

1

1

4

1

1

4

1

1

2

1

1

175 200

1

2

140, 160, & 170D Standard Efficiency units (Code 03= S, M).

170D High Efficiency units (Code 03= E, F), & 190, 200 and 210D units.

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 23

Transducers, Pressure Switches, Slide Indicators,

Terminal Blocks

Packaged Units (Code 2= S or E)

WO1 Oil

Pressure

Transducer

616

SI1

Slide Indicator

600

Guardistor 2

612

625

WL1 Suction Press.

Transducer

(units with no Sound Enclosure [C5= NN])

617

ST1 Suction

Temp. Sensor

WL1 Suction Press.

Transducer

(units with Sound Enclosure

[C5= SE])

617

691

WD1 Discharge

Temp. Sensor 1

690

WH1 Discharge

Pressure

Transducer

616

WIE Entering Water

Temperature Sensor

1

WOE Leaving Water 1

Temperature Sensor

SI2

Slide Indicator

600

WO1 Oil

Pressure

Transducer

616

WH2 Disch.

Pressure

Transducer

616

WD2 Discharge

Temp. Sensor

690

625

Guardistor 2

691

617

612

617

ST2 Suction

Temp. Sensor

WL2 Suction

Press. Transducer

(units with no Sound

Enclosure [C5= NN])

WL2 Suction Press. Transducer

(units with Sound Enclosure [C5= SE])

1

2

NOTE- Part of the Control Box

NOTE- Part of the Compressor

Ref Sch. Part

No. Sym. Description

600 SI1, 2 Slide Indicator / Linear Transducer

612 Terminal Block- Guardistor

616 WH1 ,2 High Pressure (Discharge) Transducer

WO1, 2 High Pressure (Oil) Transducer

617 WL1, 2 Low Pressure (Suction) Transducer

625 Fitting, Conduit- Guardistor

690 ST1, 2 Temperature Sensor (Discharge)

691 WD1, 2 Temperature Sensor (Suction)

N/S Transducer Cable

Part

Number

Qty.

330591101 2

331487501 2

L129150069 2

L129150069 2

L129150068 2

028391101 2

10K-S 3 2 ea.

10K-S 073007303 2 ea.

331409904 6

3

N/S= Not Shown on Diagram.

There are two options for the Discharge Temperature Sensor. 072007303 has a temperature range to 200 degrees.

L129151028 has a wider range to 230 degrees. Check the unit software revision level. If Rev. E or earlier: order original sensor 073007303, or upgrade to newer software and order L129151028 which has the wider range. If

Rev. F or later: can order either sensor.

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 24

Transducers, Pressure Switches, Slide Indicators,

Terminal Blocks

Remote Evaporator Units (Code 2= M or F)

WD1 Discharge

Temp. Sensor 1

WO1 Oil Pressure

Transducer

616

SI1

Slide

Indicator

600

Units with no Sound

Enclosure [C5= NN]

Guardistor 2

617

612

WL1 Suction Press.

Transducer

Units with Sound

Enclosure [C5= SE]

625

617

ST1 Suction

Temp. Sensor 1

WH1 Discharge

Pressure

Transducer

616

SI2

Slide

Indicator

600

WO1 Oil

Pressure

Transducer

616

WH2 Disch.

Pressure

Transducer

616

WD2 Discharge

Temp. Sensor

1

612

625

Guardistor 2

Ref Sch. Part

No. Sym. Description

600 SI1, 2 Slide Indicator / Linear Transducer

612 Terminal Block- Guardistor

616 WD1,2 High Pressure (Discharge) Transducer

WO1,2 High Pressure (Oil) Transducer

617 WL1,2 Low Pressure (Suction) Transducer

625 Fitting, Conduit- Guardistor

N/S LP1, 2 Low Pressure Switch

Valve Core for LP1, LP2

Tee for LP1, LP2

N/S= Not Shown on Diagram.

617

Units with no Sound

Enclosure [C5= NN]

617

Units with Sound

Enclosure [C5= SE]

WL2 Suction Pressure

Transducer

ST2 Suction 1

Temp. Sensor

1

2

NOTE- Part of the Control Box

NOTE- Part of the Compressor

Part

Number

Qty.

330591101 2

331487501 2

L129150069 2

L129150069 2

L129150068 2

028391101 2

073074006 2

026541100 2

.25F x .25P x .25F 070229302 2

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 25

Control Panel

Control Panel

Main Control Box

1

Power/Starter Panel

Typical Control Panel Typical Solid State Starter w/ Disconnect

Control Box "S" Serial Number

“S” + Year + ##### + detail#

Control Box Part Number

1 For Control Box components not listed, contact Daikin Applied with the COMPLETE Control Box Serial

Number and Control Box Part Number as shown in the above sample label. This label is located inside the Control Box. The above pictures show typical Control Box Layouts. Control Box layouts vary depending upon unit size and options selected.

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 26

Control Box

Common Control Box Components

1

Schem.

Sym.

Part

Description

CONTROLLER

Controller

TC

D3

Thermister Board

Starter Board

EXVB

PVM

T2, 3, 4

Electronic Expansion Valve Board

Phase Voltage Monitor

Phase Voltage Monitor

Phase Voltage Monitor

Transformers- Control

Part

Number

Qty.

332608301 1

330343901

1

300042925

1

330277803

1

208/230V 070269963

3

460V 070269967

3

575V 070269966

3

300042178

4

1 For Control Box components not listed here, contact Daikin Applied with the COMPLETE Control Box Serial Number and Control

2

Box Part Number as shown in the sample label shown on the previous page. This label is located inside the Control Box.

The Controller (Main Control Board) must be programmed in order to function correctly. When ordering a replacement, provide the

3 unit model and serial number so that unit specific software code can be loaded before shipment.

Quantity of one pc. for Single Point Connection (Code 18= PC, DC, DH) and two pc. for Multiple Point connection (Code 18= MN,

MH).

4 Quantity varies depending upon unit options selected.

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 27

Control Panel

Communication Modules

1

650

BACnet with IP/Ethernet Module

Ref. Description

No.

Part

Number

Qty.

650 BACnet IP/Ethernet Installation Kit 350147406 1

700

BACnet Communications Module MS/TP

Ref. Description

No.

700 BACnet MS/TP Installation Kit

Part Qty.

Number

350147407 1

827

MODBUS Communications Module

Ref. Description

No.

827 MODBUS Installation Kit

Part Qty.

Number

350147402 1

920

LonMark Communications Module

Ref. Description

No.

920 LonMark Installation Kit

Part Qty.

Number

350147409 1

1 Note that these Installation Kits can be used to replace an existing Communication Module, to change communication protocol, or to add communication capability to a unit that does not currently have a Communication Module installed.

Each Installation Kit includes the Communication Module and Installation instructions.

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 28

Vibration Isolator Kits

Rubber-In-Shear (RIS) Mounts

Description Condenser

R-I-S Kit

Fin Type

Aluminum

R-I-S Kit Aluminum

R-I-S Kit

R-I-S Kit

R-I-S Kit

Copper

Aluminum

Copper

RIS Isolators w/o Pump Package

Sizes

140- 170DF, DS

190- 210DM

140- 170DM

140- 170DM

140- 190DE

190- 210DS

140- 190DF, DS

190- 210DM, DS

Kit

Part No.

Isolator Colors

332325401 4- Lime, 2- Brick Red

1

332325403 4- Lime, 2- Brown

332325401 4- Lime, 2- Brick Red

332325402 6- Lime

332325402 6- Lime

Description Condenser

R-I-S Kit

Fin Type

ALL

R-I-S Kit ALL

RIS Isolators w/ Pump Package

Sizes

140- 170D

190- 210D

Kit

Part No.

Isolator Colors

332325404 4- Lime, 4- Brick Red

1

332325405 4- Lime, 4- Brick Red

1 Color Codes: Lime= 331481403; Brick Red= 331481402; Brown= 331481401.

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 29

Vibration Isolator Kits

Spring Mounts

Housing Detail Isolator Spring

Spring Isolators w/o Pump Package

Description Condenser

Spring Kit

Sizes Kit

Part No.

Isolator Spring 1 Housing 2

Fin Type

Aluminum 140- 170DS, DM 332320401 4- Dark Green, 4- White 6- CP2

Spring Kit

Spring Kit

Spring Kit

Aluminum 190- 210DS, DM 332320402 8- White, 4- Gray

Copper

Copper

140- 190DE, DF

140- 170DS, DM

140-190DE, DF

332320402 8- White, 4- Gray

190- 210DS, DM 332320403 12- White

1 Color Codes: Dark Green= 332620800; White= 332621000; Gray= 332620900.

2 Housing Code: CP2= 022610300.

6- CP2

6- CP2

6- CP2

Description Condenser

Fin Type

Spring Kit

Spring Kit

Spring Kit

Aluminum

Aluminum

Copper

Spring Isolators w/ Pump Package

Sizes

140- 170

190- 210

140- 170

Kit

Part No.

Isolator Spring 3

332320404 8- Gray, 8- Dark Green

332320405 16- Gray

332320406 8- Gray, 4- Dark Green

Spring Kit Copper 190- 210 332320407 12- Gray, 4- White

3 Color Codes: Dark Green= 332620800; White= 332621000; Gray= 332620900.

4 Housing Code: CP2= 022610300.

Housing 4

8- CP2

8- CP2

8- CP2

8- CP2

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 30

Description

Alarm Bell Kit

Alarm Bell Only

Transformer

Field Installed Accessories

Alarm Bell Kit

Part No. Qty.

058090103 1

017809400 1

330386102 1

115V Outlet Kit

Description

115V Outlet Kit

Outlet Only

Fuse F11

Fuse Holder

Part No. Qty.

330904330 1

330472601 1

15A/250V 025954700 1

018690600 1

Louvers and Grilles

Description

Base Guard Louvers- Complete Kit 1

Base Guard Grilles- Complete Kit 1

Coil Guard Louvers- Complete Kit 1

Base & Coil Guard Louvers- Complete Kit 1

10 Fan Unit 12 Fan Unit Qty.

330904339 330904340 1

330904304 330904305 1

330904312 330904313 1

330904327 330904328 1

1 For base or coil guard placement and individual part numbers see the Cabinet Section.

Remote Evaporator Kit

Description

No.

Rmote Evaporator Kit 2

Remote Evaporator Kit 2

2 Contains Evaporator, Insulation, Plugs, Flange, Ball Valve.

Unit

Size

Single Double

Insulation Insulation Qty.

140- 170D 330904471 330904481 1

190- 210D 330904472 330904482 1

Refrigerant Specialties

Description

Refrigerant Specialties Kit for Remote Evaporator Units

Electronic Expansion Valve

Solenoid Valve- 120V

Sensor Tube

Sight Glass

Filter Drier- Shell

Filter Drier- Core

Charge Valve

Shrader Valve

Valve Core

Valve Cap

Part No. Qty.

331686003

330386202 2

331451006 2

070228901 2

015997808 2

071993501 2

070339101 6

038689900 2

071100801 2

026541100 2

032943500 2

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 31

Field Installed Accessories, Continued

Water Flow Indicator Kit

Description

Complete Kit

Sensor Only

Cable Assy Only

Part No. Qty.

330904361 1

330571401 1

330571403 1

Sound Enclosure Kit

Description

Complete Kit

Part No. Qty.

330904343 1

Air Cooled Screw Compressor Chiller, AGS 140-210, Vint. D Rev. D 11/13 RPL 700009700 / Page 32

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