Global Power Products Multi Pulse Counter Installation & Operation Manual

Multi Pulse Counter
16-Port Smart Monitoring System
Installation &
Operation Manual
Version 1.10
October 2020
225 Arnold Road, Lawrenceville, GA 30044
Phone: (800) 886-3837 Email: [email protected]
Multi Pulse Counter Installation and Operation Manual Version 1.10
Published by:
Global Power Products, Inc.
225 Arnold Road
Lawrenceville, GA 30044
Copyrights
© 2020 Global Power Products, Inc. All rights reserved
No part of this documentation may be reproduced transmitted, processed, or recorded by any
means or form, or be released to any third party without the express written consent of Global
Power Products, Inc.
Trademarks
Global Power Products® and Global Power Products Logoare trademarks or registered
trademarks of North American Power Products, Inc. All other companies, brands, and product
names listed herein are trademarks or registered trademarks of their respective holders.
Document Revisions
The Multi Pulse Counter Installation and Operation Manual can be referred to by its version
number. Global Power Products, Inc. reserves the right to revise this publication and to make
any modifications to its content, at any time, without obligation to notify any party, person, or
entity of such revisions or changes. Occasionally, changes or variations exist in the product that
are not reflected in the documentation. Generally, if such changes or variations are known to
exist and affect the product significantly, release notes will accompany the documentation. If
further information is required, consult your technical support representative.
Customer Service and Support
Customer support is available from 8 am to 5 pm, Eastern Standard Time, Monday through
Friday. Please have the model, serial number, and detailed problem description available. If the
problem concerns a particular reading, please have all readings available. When returning any
merchandise to Global Power Products, a return authorization form is required. For customer or
technical assistance call(800) 886-3837.
1
Product Warranty
Global Power Products warrants all products to be free from defects in material and
workmanship for one year from the date of shipment. During the warranty period, we will, at
our option, either repair or replace any product that proves to be defective.
To exercise the warranty, call our customersupport department. You will receive prompt
assistance and return instructions. Send the device, transportation prepaid, to GPP at 225
Arnold Road, Lawrenceville, GA 30044. Repairs will be made, and the device will be returned.
This warranty does not apply to defects resulting from unauthorized modification, misuse, or
use for any reason other than pulse input monitoring.
This warranty is in lieu of all other warranties, expressed or implied, including any implied
warranty of merchantability or fitness for a particular purpose. GlobalPower Products shall not
be liable for any indirect, special, or consequential damages arising from any authorized or
unauthorized use of any product from GlobalPower Products. Liability shall be limited to the
original cost of the product sold.
Disclaimer
The information presented in this publication has been carefully checked for reliability;
however, no responsibility is assumed for inaccuracies. The information contained in this
document is subject to change without notice.
Documentation Feedback
Global Power Products strives to produce quality documentation for our products and welcomes
your feedback. If you have comments or recommendations about our online help or printed
guides, you can email us. Please send email messages to [email protected]. If
you have technical questions, please contact via phone at (800) 886-3837.
2
Table of Contents
About This Guide........................................................................................................................................... 5
Contents of the Package ............................................................................................................................... 5
Principle of Operation ................................................................................................................................... 5
Technical Specifications ................................................................................................................................ 6
Pulse Counter Input Specifications ............................................................................................................... 6
Power Specifications ..................................................................................................................................... 7
Battery Specifications ................................................................................................................................... 7
Enclosure Specifications................................................................................................................................ 7
Product Code Structure ................................................................................................................................ 8
Mounting Instructions .................................................................................................................................. 9
Setup Instructions ......................................................................................................................................... 9
Operation .................................................................................................................................................... 10
MultiPulse Counter Management Website Instructions ............................................................................ 11
Regulatory Compliance ............................................................................................................................... 14
NOTICE FOR FCC ...................................................................................................................................... 14
COMPLIANCE STATEMENT: ..................................................................................................................... 14
3
List of Figures
Figure 1: Enclosure Dimensions .................................................................................................................... 7
Figure 2: Placement of the Model and Serial number on the interior (left)and exterior (right) of the
enclosure....................................................................................................................................................... 8
Figure 3: Input wire connected to the terminal block of the device (image on the left) and connection of
input wires to the terminals using a screwdriver is shown (image on the right) ......................................... 9
Figure 4:Battery terminals being connected to the battery input pin of board ......................................... 10
Figure 5: Adjusting the contrast by rotating the adjustment screw. .......................................................... 11
Figure 6: Show the login page of the Multi Pulse Counter data server. ..................................................... 12
Figure 7: Multi Pulse Counter data webpage showing the number of pulses in each input counter ........ 12
Figure 8: Multi Pulse Counterdata webpage showing the data in graphical form ..................................... 13
Figure 9: Multi Pulse Counter webpage with the available customizable options for the users ............... 13
List of Tables
Table 1: Contents inside the shipped package. ............................................................................................ 5
Table 2: Technical Specification of the Multi Pulse counter ......................................................................... 6
Table 3: Input Specifications for the Multi Pulse Counter ............................................................................ 6
Table 4: The Product Code Structure ............................................................................................................ 8
4
About This Guide
This document is a manual designed to help guide you through the installation and operation of your
MultiPulse Counter. This manual provides detailed guidelines and instructions on features and operating
characteristics of the MultiPulse Counter for installation, programming, communication, and
troubleshooting.
Use these instructions to assemble the MultiPulse Counter. Read all instructions before you begin the
installation. The MultiPulse Counter is designed for a variety of monitoring situations. It can be used as a
stand-alone pulse counter or part of a network of pulse counters. If this meter is to be used with an
automated system using WIFI, Ethernet, or RF Communications, refer to the specific instruction of each
communication option.
Contents of the Package
The Multi Pulse Counter is shipped from the factory in a kit containing all the hardware needed to
assemble the monitoring system.
Each box contains:
Description
Quantity
Multi Pulse Counter with Electronics Installed in a Flush Mount Enclosure
1
9V DC Battery
1
5V 1W DC Power Supply
1
Multi Pulse Management Website Login informationand manual.
1
Table 1: Contents inside the shipped package.
Principle of Operation
The Multi PulseCounter is an electronic pulse counter capable of counting dry(passivecontact
open/closed) andwet(active contact up to +24 VDC) pulses. The deviceincorporatesa20Hzlow pass
filterto ignore any unintended noise on the input lines. Pulses with width fewerthan 50ms will be
disregardedcompletely. The recorded data is displayed viaan8x2 character LCD that is visible from the
outside of the enclosure.The Multi PulseCounter can be customized to upload data to the management
website wirelessly using Wi-Fi, LTE Cat-M1, or through a wired Ethernet connection. If multiple devices
are used together, a wireless RF network can be created where each device communicates with
onecentralsmart gateway for seamless supervision of hundreds of counters.If Wi-Fi, LTE Cat-M1,
Ethernet, or a smart gateway is used, recorded data is automatically uploaded to the Multi Pulse
Counter management website. Naming customization can be made on the website to make
understanding the data easy. A 3.6V Non-Rechargeable battery is provided with the device to
ensureaccurate operation for a limited period during a power outage.
5
Technical Specifications
Supply Voltage
3.6 - 5V DC (5V Adapter provided)
Current Consumption
6.5mA (idle mode)
12mA (measurement mode)
250mA (RF Transmit mode)
60mA (RF Receive mode)
Temperature
-40°C to +85°C (Electronics and Battery) *
Humidity
0 to 95% non-condensing
No of Inputs
16
Battery
3.6V Lithium battery (Non-rechargeable) **
Enclosure
NEMA 4X rated Enclosure
Dimensions
10.6 x 8 x 3.3 in.
Weight
2 lbs.
Table 2: Technical Specification of the Multi Pulse counter
*
Do not use the battery over permitted temperature. Heat above 100°C can cause fire, explosion, and burnhazards.
**
For more information on the battery backup and operation kindly visit Battery Specifications on Page 3.
Pulse Counter Input Specifications
Input Voltage
0 - 24 VDC
Maximum Count
99,999,999
Input Filter
20Hz Low pass Filter
(Minimum acceptable Pulse Width - 50ms)
Detection Wires gauge
18-26 AWG
Detection Wires Length
Upto 1000 ft for 22 Gauge Wire*
Input Compatibility
Open Collector NPN Switches (Passive)
Mechanical Switches (Passive)
0-24VDC Source (Active)**
Table 3: Input Specifications for the Multi Pulse Counter
*
The maximum allowable length will vary depending on the type of the wire and gauge of the wire used.
**
The Input Pulse should only be positive; the Multi Pulse Counter is not equipped to detect negative Pulse.
6
Power Specifications
The supply voltage for the Multi Pulse Counter should be between 3.5 – 5 VDC. A 5 VDC(up to 1A) adapter
is provided with the package, however, a similarly rated adapter can be used for supplying power if need
be. There is provision for a non-rechargeable battery to supply power to the device during a power
outage to ensure uninterrupted operation, more information in the following section.
Battery Specifications
A non-rechargeable Lithium Thionyl Chloride Battery is provided with the device for back up during an
outage. The C-size battery is rated at 9000 mAH with an output of 3.6V. The Multi Pulse Counter can run
upto 30 days on battery backup in an idle state. When the Multi Pulse Counter is running on battery it
will continue to count pulses until the battery dies. While running on battery, we estimate the device
can countto 1 million pulses before it runs out of charge. The actual battery backup time may vary
depending on the input pulse frequency and the remaining charge on the battery. Once the battery is
completely drained, the user will receive an alert on the LCD once the device is powered on. The battery
can be easily replaced by removing the drained battery replacing it with a new one.
Enclosure Specifications
Global Power Product’s Multi Pulse Counter is enclosed in a reliable, weatherproof NEMA 4x-rated
enclosure as shown in figure 1. The dimensions of the enclosure are 10.6 x 8 x 3.3 in. The NEMA-rated
enclosure works both indoors and outdoorsby protecting against foreign objects like dust and the
damaging effects of water. The enclosure will be undamaged by the external formation of ice. However,
the opening at the bottom of the enclosure must be sealed by the user to retain the waterproof ability
when in use.
Figure 1: Enclosure Dimensions
7
Product Code Structure
The typical product code is MPC-XX-XX. Where the two letters (-xx-) after “MPC” represent the type of
pulse input with 4 configuration possibilities available. The two letters at the end (-xx) represent the
type of communication included on the Multi Pulse Counter. This has been illustrated at length in table
4.
MPC
Type of Pulse Inputs
Communication
DD
(All Dry Inputs)
DW
(8 dry and 8 Wet Inputs)
WW
(All Wet Inputs)
CU
(Customized)
RF
(RF communication card)
WF
(Wi-Fi)
M1
(Cat M1 LTE)
ET
(Ethernet)
Table 4: The Product Code Structure
For example, a Multi Pulse Counter that has all 16 inputs configured as dry inputs and utilizes Wi-Fi
communication will be labeled as MPC-DD-WF. Along with the model number, each specific Multi Pulse
Counter has a unique serial number used for identification purposes.
The configuration (dry/wet) of each input terminal block is indicated on the front overlay of the product.
The dry inputs are marked by a Red Dot (●) and the wet inputs are marked by a cross (x). Be sure to note
this configuration as wiring a wet input to a dry terminal block could damage the device.
IMPORTANT:Be sure to note this configuration as wiring a wet input to a dry terminal block could
damage the device.
NOTE: The Product Code and the Serial Number are located on the interior of the Multi Pulse Counter
enclosure and the Serial Number is also located on the front overlay and as shown in Figure 2.
Figure 2: Placement of the Model and Serial number on the interior (left)and exterior (right) of the enclosure.
8
Mounting Instructions
The enclosure can be mounted by using the three mounting tabs found on the back of the enclosure and using
appropriate mounting hardware for the intended surface.
Setup Instructions
Once the Multi Pulse Counter is mounted, open the lid and insert the input wires through the provided opening at
the bottom of the enclosure. Strip about ¼ inch of the insulation offthe wire before connecting it to the input
terminal blocks. Each terminal block contains 2 positions labeled as Red and Black as shown in figure 2. In case of a
wet (active) pulse, connect the positive wire to the position marked “Red” and the negative wire to the position
marked “Black” for each terminal block. In case of a dry (passive) pulse from a mechanical switch, the wires can be
connected either way to each terminal block. In case of a dry (passive) pulse from an open collector NPN switch,
the collector side of the device should be connected to the position marked “Red” and the other wire should be
connected to the position marked “Black” in the terminal block.
Use a flat head screwdriver to press the push-button clamp of the terminal block and insert the wires into the
clamp as showing in figure 2. Release the push button and ensure the wire is securely held in the terminal block.
Figure 3: Input wire connected to the terminal block of the device (image on the left) and connection of input wires to the
terminals using a screwdriver is shown (image on the right)
9
Once the Multi Pulse Counter has been mounted in its position, connect the provided 5V adapter to the PCB
connector and turn on the supply. Once the board is powered up, the Power LED (Green), Supply LEDs (Red), and
LCD will be turned ON. At this point, connect the battery to the board by plugging in the connector fromthe
battery holder to the white two-prong connector indicated as BAT shown in figure 3. Make sure to plug the battery
into the board with the red wire toward the bottom of the enclosure.
Figure 4:Battery terminals being connected to the battery input pin of board
Operation
Once the board is powered on, the Power LED (Green)will be ON indicating the device is ready to count pulses. The
LCD will turn on and cycle through the count of all pulses the device has received. The remaining voltage on the
battery will also be displayed to indicate how much charge is left on the battery. If a communication module has
been installed on the device, a record of the counts will be uploaded to the Multi Pulse Counter management
website every 30 minutes. Once the controller detects an input pulse, the count on that input will be updated. In
the event of loss of power, theMulti Pulse Counterenters a low power mode. In this mode of operation, the
backlight of the LCD is turned off even though the LCD remains on and the Supply LED (Red)will be turned OFF.
Additionally, all forms of communications are disabled during this state meaning there will be no updates to the
Multi Pulse Counter management website during a power outage. To reiterate, if the backlight of the LCD is off and
only the green LED on the board is on, this indicates that the device is running on battery power. Once supply
power is restored, the Multi Pulse Counterreturns to its normal operating mode where the text on the LCD is
visible and any communication module present operates properly.
10
The contrast of the LCD is adjusted in the factory to ensure the user has the best viewing experience. If the user is
unsatisfied with the display or has difficulty reading the text, the contrast of the LCD can be adjusted. This can be
done by rotating the adjustment screw on top of the trimmer (blue component on the left side of the green board)
clockwise or counterclockwise with the help of a flat screwdriveras shown in figure 4.
Figure 5: Adjusting the contrast by rotating the adjustment screw.
MultiPulse Counter Management Website Instructions
The data uploaded by the Multi Pulse Counter can be accessed by visiting the website:www.nemeter.com/pulse.
This URL takes you to the webpage shown in Figure 7. The login credentials (username and the password) are
needed to access your management account. The username and password were provided in the paperwork
included in the package. Email us at [email protected] or call us at (800) 886-3837 in case the
document is lost or misplaced.
11
Figure 6: Show the login page of the Multi Pulse Counter data server.
Upon entering the login credentials,you will be taken to the home page of the sitethat displays all the devices
connected to theiraccountshown in figure6.This page displays the number of pulses present in each input counter
and the time at which the reading was uploaded.You can filter by start and end time to view just the data
uploaded during a specific daterange.You can export this data as an Excel sheet(*.csv file) by simply clicking on the
“Click Here to Download” icon. The data can also be viewed in a graphical format by clicking on the “Graph” button
on the left side of the webpage. You can select any input from the drop-down menu along with the time interval
and the time duration. The data will be displayed in the form of a line graph as shown in figure7 and you can
download the image (*.png file) for reference. This will provide a better visual representation of the data to help
you recognize usage patterns easily.
Figure 7: Multi Pulse Counter data webpage showing the number of pulses in each input counter
12
Figure 8: Multi Pulse Counterdata webpage showing the data in graphical form
You canalso rename each pulse input to make understanding the data easy. Click the settings tab on the left side of
the page then select“Rename Pulse Input” as shown in figure8. You will then be taken to a page where you can
personalize the name of each input so that tracking each device is simple.
Figure 9: Multi Pulse Counter webpage with the available customizable options for the users
Finally, all the groups in this account will be displayed on the left side of every page as shown in figure 8. You can
create, edit, and even delete groups in your account by clicking on the Settings tab and looking at the section
called “Edit Device Groups”. Feel free to customize the groups in your account and modify how the information is
visible on the webpage.
13
Regulatory Compliance
NOTICE FOR FCC
Type of equipment: Multi Pulse Counter
Product Identification number: MPC-XX-XX and S/N
Country of origin: USA
Contains Transmitter Module FCC ID: MCQ-XB900HP(Only for RF)
Contains Transmitter Module FCC ID: MCQ-XB3M1 (Only for CAT 1)
Contains Transmitter Module FCC ID: 2AEMI-PHOTON (Only for Wi-Fi)
The responsible party that assembled the product:
Name: Global Power Products
Address: 225 Arnold Road, GA, 30096
Telephone: (800) 886-3837
COMPLIANCE STATEMENT:
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
•
•
This device may not cause harmful interference, and
This device must accept any interference received, including interference that may cause
undesired operation.
The RF Module has been tested and found to comply with the limits for a Class B digital device, pursuant
to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference in a residential installation. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instructions, may cause harmful
interference to radio communications. However, there is no guarantee that interference will not occur
in a particular installation.
If this equipment does cause harmful interference to radio or television reception, which can be
determined by turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
•
•
•
•
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
Consult the dealer or an experienced radio/TV technician for help.
FCC CAUTION:Any changes or modifications not expressly approved by the party responsible for
compliance could void the user's authority to operate this equipment.
14
CAUTION: Antenna(s) used for this transmitter must be installed to provide a separation distance of at
least 20 cm from all persons and must not be co-located or operating in conjunction with any other
antenna or transmitter.
15