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JAVA2-LP MANUAL

OPERATIONAL MANUAL

• Specifications...........................……………..

• Installation & Start Up

Procedure……………

• Programming...............................…………...

• Adjustments................................…………...

• Cleaning & Sanitizing...............………………

• Parts Identification..................………………

• Wiring Diagrams.....................………………..

LECTRICAL SPECIFICATIONS:

120 Volts

15 Amp Circuit

60 Hz

1 Heater

1,700 Watts

5-15R Receptacle

MECHANICAL SPECIFICATIONS:

Width: 8.5"

Depth: 20"+2" Clearance For Waterline.

Height: 21"+2.5" Legs.

Cup Clearance: 4.5"

Hopper Capacity: 1 Lb Dry Coffee.

Tank Capacity: 1 Us Gal.

Burst Rate: 120 Cups/Hr.

Recovery Time: 5 Min.

FACTORY SETTINGS:

Gram Throw Dial: 2.4

Coffee Gram Throw: 2.2 gr. Coffee /8 oz. Cup.

Water Flow Rate: 1 to 1.3 oz./sec.

3

3

5

1

2

10

11

NJ15A 3/18/2002

INSTALLATION

Water Inlet Connection:

This equipment is to be installed to comply with the applicable Federal, State, or local plumbing codes having jurisdiction. In addition:

1. A quick disconnect water connection or enough extra coiled tubing (at least 2x the depth of the unit) so that the machine can be moved for cleaning underneath.

2. An approved back flow prevention device, such as a double check valve to be installed between the machine and the water supply.

The JAVA2-LP is equipped with a 1/4" Flare Water Inlet Fitting, located on the lower left side in the back of the base.

HIGHLY RECOMMENDED:

A WATER SHUT-OFF VALVE and A WATER FILTER, preferably a combination Charcoal/Phosphate Filter, to remove odors and inhibit lime and scale build up in the machine. Note: In areas with extremely hard water, a water softener must be installed in order to prevent a malfunctioning of the equipment and in order not to void the warranty.

STARTUP PROCEDURE

Caution: Make sure that the Heater Switch, located behind right hopper with door opened, is in the OFF position.

1. Connect the 1/4" dia copper waterline to the 1/4" flare water inlet fitting of the valve.

2. Plug the power cord into a proper receptacle.

3. Activate the Power Switch (Toggle Up). The door display panel and the green dispense buttons will light up and the tank will start filling. Allow approximately 2 minutes for the tank to fill.

4. Activate the Heater Switch. Allow approximately 15 - 20 minutes for the water to reach a preset temperature of

200°F. The heat up time will depend on the water inlet temperature, the input voltage and the wattage of the elements in the machine.

5. Place cup under nozzle and press dispense switch. The machine will dispense water at the rate of 1-1.3 oz. per second.

Repeat it several times for each dispense switch to check for consistent output.

6. While the tank is heating up, remove the hoppers, load them with products and reposition them back in the machine.

When the heater light goes OFF, the tank has reached its brew temperature and the machine is ready to dispense Coffee.

VOLUME AND DRINK SIZE ADJUSTMENTS:

2

PROGRAMMING INSTRUCTIONS FOR AUTOMATIC DISPENSE

1. Turn Power Switch ON (toggle switch inside door).

2. PRESS and HOLD [red] STOP Button with one hand.

3. PRESS and HOLD [green] DISPENSE Button with other hand.

4. RELEASE [red] STOP Button ONLY.

5. Continue to HOLD [green] DISPENSE Button for 5 SECONDS, then RELEASE.

6. PRESS and RELEASE [green] DISPENSE Button. Product begins dispensing.

When it reaches the "DESIRED VOLUME",

7. PRESS and RELEASE [green] DISPENSE Button to SET "DESIRED VOLUME".

DISPENSE Button can be "jogged" to top off.

8. PRESS and RELEASE [red] STOP button to LOCK IN "DESIRED VOLUME".

Repeat steps 1 to 8 for each Dispense Button.

PROGRAMMING INSTRUCTIONS FOR MANUAL DISPENSE

1. PRESS AND HOLD STOP [red] BUTTON WITH ONE HAND.

2. PRESS AND HOLD DISPENSE [green] BUTTON WITH OTHER HAND.

3. RELEASE STOP [red] BUTTON.

4. RELEASE DISPENSE [green] BUTTON.

5. PRESS AND RELEASE STOP [red] BUTTON.

The Total Time The Water Is Running Is Accumulated And Saved Into Memory. For Normal Operation,

Press and Release Dispense Button.

The Automatic Dispense Buttons are factory programmed to dispense 8 oz. of Water per cup.

PRODUCT STRENGTH ADJUSTMENTS:

The JAVA units have variable speed control auger motors [CD151 with variable speed of 10 to 130 RPM].

Drink or Product Strength can be changed by adjusting the Gram Throw Dial on inside door panel.

The Gram Throw is factory preset at approx. 2.4 (2.2 gr. per 8 oz. cup) for the JAVA2-LP machines.

The water flow rate adjustment for the dispense valve should remain fixed bet. 1 - 1.3.

HOT WATER FLOW RATE ADJUSTMENTS:

Note: Remove right side panel to access the Water Dispense Valves, .

TO ADJUST HOT WATER FLOW RATE:

1. Remove right side panel to access the Water Dispense Valves, mounted on tank.

2. Locate adjustment screw on Dispense Valve.

3. Using Allen Key or flat screwdriver rotate, 1/4 turn at a time,

CLOCKWISE to decrease water flow, or COUNTERCLOCKWISE to increase water flow.

4. Check water flow output, after each 1/4 turn.

3

JAVA2-LP HOPPER ASS'Y CD313 & DISPENSE ASS'Y

CAPACITY- 1 LB COFFEE, 7.875"H w/cover x 3"W, W/NYLON AUGER

HOPPER COVER CD106

AGITATOR GEAR CD117

HOPPER CD313

AUGER BUSHING FRONT CD277

NYLON AUGER CD130

(22.5Øx18mmPT)

W/"O" RING CD139

PRODUCT GUIDE CD70A

DISPENSE CAP BLK - CD272

MIXING CHAM. BLK - CD275

8 mm dia. opening

NOTE WATER LEVEL

WHIP CHAM. BLK-CD321

EXTENSION TUBE M849A

4

DC MOTOR CD151 90rpm

(Portion Control)

NUT [2] CD278

FLANGE/NUT CD136

AUGER BUSHING

BACK CD279

MIX BOWL SOCKET CD67A

W/O-RING M378A

BASE MOUNT BAR CD89A

BASE MOUNT GROMMET CD66A

MOUNTING BASE BLK - CD322

M379A 'O'-RING #125

EXTENSION TUBE K682A

CLEANING AND SANITIZING:

SANITIZING: All food dispensing units should be sanitized periodically. All parts to be sanitized must be cleaned first.

To prepare a sanitizing solution: ADD 2 TSP. OF LIQUID CLOROX BLEACH (5.25% CONCENTRATION) TO 1 GALLON OF

WATER AT ROOM TEMPERATURE (70° - 90°F).

Soak all parts for a minimum of 3 min. in the sanitizing solution. Note: Always start with a unopened bottle of Clorox Bleach since the solution from an opened bottle has a short life span.

Let all sanitized parts drain and dry naturally. DO NOT WIPE THEM DRY. Before using the sanitized unit (or parts) with food stuffs, rinse all parts thoroughly with water.

CARE FOR STAINLESS STEEL:

Stainless Steel surfaces that come in contact with food substances, MUST BE CLEANED EVERY DAY.

WHEN CLEANING STAINLESS STEEL , ONLY A pH

NEUTRAL CLEANER IS TO BE USED.

Use nylon or brass brushes (not steel wire brushes) for

HOPPER

ASS’Y removing food deposit.

Many food products contain acids,alkalies, or other substances which corrode Stainless Steel.

RECOMMENDED DAILY CLEANING AND MAINTENANCE

1. Empty drip tray and wash with dish detergent.

2. Rinse Chamber:

3. Flip RINSE SWITCH ON and press DISPENSE BUTTON.

4. Flip RINSE SWITCH OFF. Remove and refill Hopper.

5. Turn PRODUCT GUIDE UP to reduce spillage.

CLEAN HOPPER (once a week)

a. Open cabinet door and top lid.

b. Turn the product guide up, to reduce spillage.

c. Empty out Hopper.

d. Pull off Product Guide.

e. Unscrew Agitator and remove.

f. Remove the auger by turning the hopper

horizontal, auger will fall out.

g. Wash parts with dish detergent.

h. Rinse, dry, and re-assenble parts.

CLEAN DISPENSE CHAMBER (once a week)

1. Twist CW and pull off STEAM DEFLECTOR.

2. Pull off DISPENSE CHAMBER.

6. Wash components with dish detergent.

7. Rinse, dry, and re-assenble parts.

PRODUCT

GUIDE

MOUNTING

BASE

DISPENSE

CAP

DISPENSE

CHAMBER

WHIPPER

CHAMBER

PRODUCT

NOZZLE

5

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

24

FRONT OPEN VIEW

23

22

6

20

19

18

17

25

26

27

28

21

1

RIGHT SIDE OPEN VIEW

7

2 3

1 2

LEFT SIDE OPEN VIEW

8

3

12

11

10

9

8

7

6

5

4

5

TANK TOP ASS’Y

1 2 3 4

6 7 8 9

9

ITEM P/N

FRONT OPEN VIEW

QTY DESCRIPTION

1 RX67A 1 TOP COVER, CABINET

ITEM P/N

1

RIGHT SIDE OPEN VIEW

QTY DESCRIPTION

L556A 2 SPEED CONTROL BOARD F/AUGER MOTOR

ASS'Y

4 M705A 1 DOOR LATCH

5 RV57Q 1 TROUGHT DRAWER ASS'Y

6 CD272 1 STEAM DEFLECTOR

7 CD67A 1 SOCKET F/ MIXING BOWL

8 L299A 1 RINSE SWITCH

9 CD275

10 CD321

11

CD322

M848A

CD66A

CD89A

1 DISPENSE CHAMBER [8mm dia.]

1 WHIPPER CHAMBER

2

1

1

1

BASE MOUNT CLOSED F/ WHIP. CHAMBER

PLUG F/ BASE MOUNT

GROMMETS

MOUNTING BAR

12 L069A 1 POWER

13

M849A

K682A

1

1

COFFEE SPOUT, WHITE TEFLON 1.75” L

HOT WATER SPOUT [1.5”L X 4”L]

15 SF84A 1 GRILL

16 SF83A 1 TRAY

17 SF23A 1 FACIA BOTTOM CAP

18 C002A 1 HEATER LIGHT

20 K618A 1 HIDDEN HINGES [1 SET]

21

NF17A

NF58A

N978A

1

1

1

START UP PROCEDURE INSIDE DOOR

PROGRAMMING INSTRUCTIONS

CLEANING AND SANITIZING INSTRUCTIONS

22 SF19Q 1 DOOR FRAME ASS'Y

23

SF21A

SF22A

L576A

L557A

1

1

3

2

INSIDE DOOR PANEL

KNOBS COVER

TEACH ME TIMERS

POTENTIOMETERS

24 L567A 1 HEATER SWITCH

25 Ni70A 1 SWITCH PANEL LABEL

26 L574A 1 STOP SWITCH RED

27 L457A 1 HOT WATER SWITCH AMBER

28 L455A 2 DISPENSE SWITCH GREEN

ITEM P/N

LEFT SIDE OPEN VIEW

QTY DESCRIPTION

CONTROL

SAFETY

3 CF29A 2 TRANSFORMERS

4 CD257 1 WATER INLET VALVE

5 M830A 1 HOSE - inlet valve to tank .375 Id x 9"L

6 M829A 1 HOSE - drain .375 IDx12"L

7 K525A 1 ELBOW

8 M832A 1 HOSE - Disp. Valve, Nozzle .375 Id x 11"L

9 M831A 1 HOSE - Disp. Valve–Chamber .375 Id x3.5"L

10 L467A 2 DISPENSE VALVE [1-Product, 1-Hot Water]

11 M494A

M461A

1

6

GROMMET PLUG [ F/ TESTING ]

GROMMET [ 0.466 DIA ]

12 SG06Q

M600A

1

1

TANK BODY ASS’Y

SPLICED GASKET, CUT FROM 21.75” TO 21”

10

TANK TOP ASS’Y SG08A

ITEM P/N QTY DESCRIPTION

1 L573A 1 HI-LIMIT, SURFACE MOUNT

2 P465A 2 SCREW, TANK TOP 1/4-20x5/8

3 M461A 6 GROMMET [.446 ID]

4 L681A 1 THERMOSTAT

5 K402Q 1 LEVEL

6 K525A

7

M787A

M

6 ELBOW TUBE, SS OR

ELBOW SILICON TUBE, BREATHER

1 HOSE, BREATHER TUBE

8 G296A

03051

07059

M730A

2

2

1

2

HEATER 120V, 1500W

NUT F/ HEATER

WASHER F/ HEATER OUTSIDE

WASHER F/ HEATER INSIDE

11

N

TEACH-ME

TIMER

1

3

2

4

SPEED

CONTROL

COFFEE

D.C.

AUGER

MOTOR

TEACH-ME

TIMER

1

3

2

4

TEACH-ME

TIMER

1

3

2

4

STOP

HOT WATER

DECAFF

SPEED

CONTROL

D.C.

AUGER

MOTOR

L1

N

COFFEE &

DECAFF

DISPENSE VALVE

HOT WATER

DISPENSE

VALVE

WATER LEVEL PROBE - IN TANK

WATER INLET VALVE

FLOAT SWITCH

HEATER LIGHT

HI-LIMIT THERMOSTAT HEATER SWITCH

1 PROBE

3 N

2 L1

1 LOAD

LEVEL

CONTROL

FAN/BLOWER

CG

5-15P

5-15R

15A-1.7KW

POWER

SWITCH

L1

1 : 1

12