Delta Tau PMAC2 PCI Hardware Reference Manual


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Delta Tau PMAC2 PCI Hardware Reference Manual | Manualzz

^1

HARDWARE REFERENCE MANUAL

^2 PMAC2 PCI

^3 PMAC 2 PCI Bus Expansion Card

^4 4XX-603486-xHxx

^5 May 26, 2004

Single Source Machine Control Power // Flexibility // Ease of Use

21314 Lassen Street Chatsworth, CA 91311 // Tel. (818) 998-2095 Fax. (818) 998-7807 // www.deltatau.com

Copyright Information

© 2003 Delta Tau Data Systems, Inc. All rights reserved.

This document is furnished for the customers of Delta Tau Data Systems, Inc. Other uses are unauthorized without written permission of Delta Tau Data Systems, Inc. Information contained in this manual may be updated from time-to-time due to product improvements, etc., and may not conform in every respect to former issues.

To report errors or inconsistencies, call or email:

Delta Tau Data Systems, Inc. Technical Support

Phone: (818) 717-5656

Fax: (818) 998-7807

Email: [email protected]

Website: http://www.deltatau.com

Operating Conditions

All Delta Tau Data Systems, Inc. motion controller products, accessories, and amplifiers contain static sensitive components that can be damaged by incorrect handling. When installing or handling Delta Tau Data Systems, Inc. products, avoid contact with highly insulated materials.

Only qualified personnel should be allowed to handle this equipment.

In the case of industrial applications, we expect our products to be protected from hazardous or conductive materials and/or environments that could cause harm to the controller by damaging components or causing electrical shorts. When our products are used in an industrial environment, install them into an industrial electrical cabinet or industrial PC to protect them from excessive or corrosive moisture, abnormal ambient temperatures, and conductive materials.

If Delta Tau Data Systems, Inc. products are exposed to hazardous or conductive materials and/or environments, we cannot guarantee their operation.

EN Dispose in accordance with applicable regulations.

PMAC2 PCI Hardware Reference Manual

Table of Contents

INTRODUCTION ....................................................................................................................................................... 1

Board Configuration .................................................................................................................................................. 1

Base Version ......................................................................................................................................................... 1

Option 1: Additional Four Channels Axis Interface Circuitry ............................................................................. 1

Option 2: Dual-Ported RAM ................................................................................................................................ 1

Option 5xF: CPU Speed Options ......................................................................................................................... 2

Option 6: Extended Servo Algorithm ................................................................................................................... 2

Option 7: Plate Mounting .................................................................................................................................... 2

Option 8: High-Accuracy Clock Crystal .............................................................................................................. 2

Option 10: Firmware Version Specification ........................................................................................................ 2

Option 12: Analog-to-Digital Converters ............................................................................................................ 2

Option 16: Battery-Backed Parameter Memory .................................................................................................. 2

HARDWARE SETUP ................................................................................................................................................. 3

Piggyback CPU Board Jumper Configuration ........................................................................................................... 3

Watchdog Timer Jumper ....................................................................................................................................... 3

Dual-ported RAM Source Jumper ......................................................................................................................... 3

Power-Up State Jumpers ...................................................................................................................................... 3

Firmware Load Jumper ........................................................................................................................................ 3

Flash Memory Bank Select Jumpers ..................................................................................................................... 3

Base Board Jumper Configuration ............................................................................................................................ 3

Servo and Phase Clock Direction Control ............................................................................................................ 3

CPU Frequency Control Jumpers......................................................................................................................... 4

Re-Initialization Jumper ....................................................................................................................................... 4

Encoder Sample Clock Source Jumpers ............................................................................................................... 4

Serial Port Selection Jumper ................................................................................................................................ 4

Output Disable State Jumpers............................................................................................................................... 4

Resistor Pack Configuration ...................................................................................................................................... 5

Termination Resistors ........................................................................................................................................... 5

Pull-Up/Pull-Down Resistors ............................................................................................................................... 5

Connections ............................................................................................................................................................... 6

Mounting ............................................................................................................................................................... 6

Power Supply Connection ..................................................................................................................................... 6

Machine Port Connections ................................................................................................................................... 6

Display Port .......................................................................................................................................................... 6

Multiplexer Port .................................................................................................................................................... 7

I/O Port ................................................................................................................................................................. 7

Serial Ports ........................................................................................................................................................... 7

A/D-Converter Port .............................................................................................................................................. 7

Handwheel Port .................................................................................................................................................... 7

COMMUNICATIONS SETUP .................................................................................................................................. 8

FLEX CPU BOARD JUMPER DESCRIPTIONS .................................................................................................. 10

E1: Watchdog Disable Jumper ............................................................................................................................... 10

E2: Dual-Ported RAM Port Select ......................................................................................................................... 10

E4 – E6: Power-Up/Reset Load Source ................................................................................................................. 10

E7: Firmware Reload Enable ................................................................................................................................. 10

E10A, B, C: Flash Memory Bank Select ................................................................................................................ 11

PMAC2 PCI BASE BOARD JUMPER DESCRIPTIONS .................................................................................... 12

E2: CPU Frequency Select ...................................................................................................................................... 12

E3: Normal/Re-Initializing Power-Up/Reset ........................................................................................................... 12

E4: CPU Frequency Select ...................................................................................................................................... 12

E5 – E6: (Reserved for Future Use) ........................................................................................................................ 13

Table Of Contents i

PMAC2 PCI Hardware Reference Manual

E13 - E14: Encoder Sample Clock Direction Control ............................................................................................ 13

E17 - E18: Serial Port Type Selection .................................................................................................................... 13

E111-118: Command Output Disable State ........................................................................................................... 14

MATING CONNECTORS ....................................................................................................................................... 15

CPU Board Connectors ........................................................................................................................................... 15

J2 (JEXP)/Expansion .......................................................................................................................................... 15

Baseboard Connectors ............................................................................................................................................. 15

J1 (JANA)/Analog (Option 12) ........................................................................................................................... 15

J2 (JTHW)/Multiplexer Port ............................................................................................................................... 15

J3 (JIO)/Digital I/O ............................................................................................................................................ 15

J5 (JRS232)/RS-232 Serial Communications ...................................................................................................... 15

J5A (JRS422)/RS-422 Serial Communications ................................................................................................... 15

J6 (JDISP)/Display ............................................................................................................................................. 15

J7 (JHW)/Auxiliary Channel ............................................................................................................................... 15

J8 (JEQU)/Position Compare ............................................................................................................................. 16

J9 (JMACH1)/Machine Port 1 ............................................................................................................................ 16

J10 (JMACH2)/Machine Port 2 .......................................................................................................................... 16

J11 (JMACH3)/Machine Port 3 .......................................................................................................................... 16

J12 (JMACH4)/Machine Port 4 .......................................................................................................................... 16

PMAC2 PCI BASE BOARD CONNECTOR PINOUTS ....................................................................................... 17

J1 (JANA) Analog Input Port Connector ................................................................................................................ 17

J2 (JTHW) Multiplexer Port Connector .................................................................................................................. 18

J3 (JI/O) General Input/Output Connector .............................................................................................................. 19

J5 (JRS232) Serial Port Connector .......................................................................................................................... 20

J5A (RS422) Serial Port Connector ........................................................................................................................ 20

J6 (JDISP) Display Connector ................................................................................................................................ 21

J7 (JHW) Handwheel Encoder Connector............................................................................................................... 21

J8 (JEQU) Position Compare Output Connector ..................................................................................................... 22

J9 (JMACH1) Connector Description ..................................................................................................................... 22

J9 JMACH1 Connector ....................................................................................................................................... 23

J9 JMACH1 Connector ....................................................................................................................................... 25

J10 (JMACH2) Connector Description ................................................................................................................... 25

J11 (JMACH3) Connector Description ................................................................................................................... 28

J11 JMACH3 Connector ..................................................................................................................................... 29

J12 (JMACH4) Connector Description ................................................................................................................... 31

J12 JMACH4 Connector ..................................................................................................................................... 32

J12 JMACH4 Connector ..................................................................................................................................... 33

J12 JMACH4 Connector ..................................................................................................................................... 34

TB1 (2/4-Pin Terminal Block) ................................................................................................................................ 34

TB2 (3-Pin Terminal Block) ................................................................................................................................... 35

BASE BOARD JUMPERS LAYOUT...................................................................................................................... 36

SCHEMATICS .......................................................................................................................................................... 37

ii Table of Contents

PMAC2 PCI Hardware Reference Manual

INTRODUCTION

The PMAC2 PCI (part number 400-603367-10x) is a member of the PMAC family of boards optimized for interface to sinewave or direct-PWM servo drives and to pulse-and-direction stepper drives. Its software is capable of eight axes of control. It can have up to eight channels of on-board axis interface circuitry. It can also support up to eight channels of off-board axis interface circuitry through its expansion port, connected to Acc-24P or Acc-24P2 ISA-format boards. Acc-24 boards in PCI format are not yet available.

The PMAC2 PCI is a full-sized PCI-bus expansion card, with a small piggyback board containing the

CPU board. This piggyback board occupies part of the next slot, but ½-sized boards are permitted in this next slot. While the PMAC2 PCI is capable of PCI bus communications, with or without the optional onboard dual-ported RAM, it does not need to be inserted into a PCI expansion slot. Communications can be done through the standard RS-232/RS-422 serial port. Standalone operation is possible.

Board Configuration

Base Version

The base version of the PMAC2 PCI provides a 1-1/2-slot board with:

40MHz DSP563xx CPU (Option 5AF, 80MHz 56002 equivalent)

128k x 24 0-wait-state flash-backed SRAM

 512k x 8 flash memory for user backup & firmware

Latest released firmware version

RS-232/RS422 serial interface, PCI bus interface

Four channels axis interface circuitry, each including:

 Three output command signal sets, configurable as either:

 Two serial data streams to external DACs, 1 pulse-and-direction

 Three PWM top-and-bottom pairs

 3-channel differential/single-ended encoder input

 Nine input flags, two output flags

 Interface to two external serial ADCs, 8 to 18 bits

 Two channels supplemental interface circuitry, each including:

 2-channel differential/single-ended encoder input

 One output command signal set, configurable as pulse-&-direction or PWM top-and-bottom pair

Display, MACRO, muxed I/O, direct I/O interface ports

PID/notch/feedforward servo algorithms

1-year warranty from date of shipment

One manual per set of one to four PMACs shipped

(Cables, mounting plates, mating connectors not included)

Option 1: Additional Four Channels Axis Interface Circuitry

 Option 1 provides an additional four channels of on-board axis interface circuitry, identical to the standard first four channels. The key components on the board are the DSPGATE1 IC at U7 and connectors J11 and J12.

Option 2: Dual-Ported RAM

Dual-ported RAM provides a very high-speed communications path for bus communications with the host computer through a bank of shared memory. DPRAM is advised if more than 100 data items per second are to be passed between the controller and the host computer in either direction.

Option 2 provides an 8k x 16 bank of dual-ported RAM. The key component on the board is U28.

Introduction 1

PMAC2 PCI Hardware Reference Manual

Option 5xF: CPU Speed Options

Option 5CF: 80MHz DSP563xxx CPU (160MHz 56002 equivalent)

Option 5EF: 160MHz DSP563xxx CPU (320MHz 56002 equivalent)

Option 5AF: 40MHz DSP563xx CPU (80MHz 56002 equivalent) Default configuration provided automatically if no CPU option ordered.

Option 6: Extended Servo Algorithm

The standard PID servo algorithm with feedforward and notch filter is suitable for most applications.

Systems with difficult dynamics, especially with significant flexibility, may require a more powerful servo algorithm, such as the Extended Servo Algorithm (ESA).

Option 7: Plate Mounting

Option 7 provides a mounting plate connected to the PMAC2 PCI with standoffs. It is used to install the PMAC2 PCI in standalone applications.

Option 8: High-Accuracy Clock Crystal

The PMAC2 PCI has a clock crystal (component Y1) of nominal frequency 19.6608MHz (~20MHz).

The standard crystal’s accuracy specification is +/-100 ppm.

Option 8A provides a nominal 19.6608MHz crystal with a +/-15 ppm accuracy specification.

Option 10: Firmware Version Specification

Normally the Turbo PMAC2 PCI is provided with the newest released firmware version. A label on the

U10 flash memory IC on the CPU board shows the firmware version loaded at the factory.

Option 10 provides for a user-specified firmware version.

Option 12: Analog-to-Digital Converters

 Option 12 permits the installation of 8 or 16 channels of on-board multiplexed analog-to-digital converters. 1 or 2 of these converters are read every phase interrupt. The analog inputs are not optically isolated, and each can have a 0 – 5V input range, or a +/-2.5V input range, individually selectable.

Option 12 provides an 8-channel 12-bit A/D converter. The key components on the board are U28 and connector J1.

 Option 12A provides an additional 8-channel 12-bit A/D converter. The key component on the board is U29.

Option 16: Battery-Backed Parameter Memory

The contents of the standard memory are not retained through a power-down or reset unless they have been saved to flash memory first. Option 16 provides supplemental battery-backed RAM for real-time parameter storage that is ideal for holding machine state parameters in case of an unexpected powerdown. The battery is located at component BT1.

 Option 16 provides a 16k x 24 bank of battery-backed parameter RAM in components U6, U9, and

U15 on the CPU board.

2 Introduction

PMAC2 PCI Hardware Reference Manual

HARDWARE SETUP

Piggyback CPU Board Jumper Configuration

Watchdog Timer Jumper

Jumper E1 on the Turbo CPU board must be OFF for the watchdog timer to operate. This is an important safety feature, so it is vital that this jumper be OFF in normal operation. E1 should be put ON only to debug problems with the watchdog timer circuit.

Dual-ported RAM Source Jumper

Jumper E2 must connect pins 1 and 2 to access dual-ported RAM from the baseboard. To use Option 2

DPRAM on the baseboard, jumper E2 must be in this setting.

Jumper E2 must connect pins 2 and 3 to access dual-ported RAM through the JEXP expansion port. To use DPRAM on an external accessory board, jumper E2 must be in this setting.

Power-Up State Jumpers

Jumper E4 on the Turbo CPU board must be OFF, jumper E5 must be ON, and jumper E6 must be ON, in order for the CPU to copy the firmware from flash memory into active RAM on power-up/reset. This is necessary for normal operation of the card. (Other settings are for factory use only.)

Firmware Load Jumper

If jumper E7 on the CPU board is ON during power-up/reset, the board comes up in bootstrap mode, which permits the loading of new firmware into the flash-memory IC on the board. When the PMAC

Executive program tries to establish communications with a board in this mode, it will detect automatically that the board is in bootstrap mode and ask what file to download as the new firmware.

Jumper E7 must be OFF during power-up/reset for the board to come up in normal operational mode.

Flash Memory Bank Select Jumpers

The flash-memory IC in location U10 on the Flex CPU board has the capacity for eight separate banks of firmware, only one of which can be used at any given time. The eight combinations of settings for jumpers E10A, E10B, and E10C select which bank of the flash memory is used. In the factory production process, firmware is loaded only into Bank 0, which is selected by having all of these jumpers OFF.

Base Board Jumper Configuration

Servo and Phase Clock Direction Control

Jumper E1 should be off if the board is using its own internally generated phase and servo clock signals.

In this case, these signals are output on spare pins on the J5A RS-422 serial-port connector, where they can be used by other PMAC controllers set up to take external phase and servo clock signals.

Jumper E1 should be on if the board is using externally generated phase and servo clock signals brought in on the J5A RS-422 serial port connector. In this case, another PMAC controller generates the clock signals and output is on its serial port connector. Commonly, serial communications are also shared over a multi-drop RS-422 cable, with software addressing of the cards matching the I0 serial card number for each controller. Alternately, the phase and servo clock signals can come from clock signals involved in the process.

If E1 is on for external phase and clock signals, and these clock signals are not brought in on the serial port connector, the watchdog timer will trip immediately and shut down the board.

Hardware Setup 3

PMAC2 PCI Hardware Reference Manual

In order to change the state of the card between use of internal clock and use of external clock, the card must be re-initialized (either powered up with jumper E3 on, or given the $$$*** command) with jumper E1 in the new state. Before the card is reset again, a SAVE command must be issued to store the new internal settings.

CPU Frequency Control Jumpers

If variable I46 is set to the default value of zero, jumpers E2 and E4 on the base PMAC2 PCI board control the frequency at which the CPU will operate (or attempt to operate). Generally this will be the highest frequency at which the CPU is rated to operate.

If jumpers E2 and E4 are both OFF, the CPU will operate at a 40MHz frequency.

If E2 is ON and E4 is OFF, the CPU will operate at a 60MHz frequency.

If E2 is OFF and E4 is ON, the CPU will operate at an 80MHz frequency.

If I46 is set to a value greater than zero, E2 and E4 are not used. The CPU frequency is set to 10MHz

(I46+1)

Re-Initialization Jumper

If E3 is off during power-up/reset, the controller will load its last saved set-up parameters from flash memory into active memory. This is the setting for normal operation.

If E3 is on during power-up/reset, the controller will load its factory-default set-up parameters from firmware into active memory. Generally, this is done only if communications cannot be established with the card when it comes up in normal operational mode.

Encoder Sample Clock Source Jumpers

Jumpers E13 and E14 control the source of the SCLK encoder-sampling clock for each servo IC. The default setting no jumper installed means that the SCLK signal comes from the servo IC and is output on the JMACH connectors. This setting is suitable for all but a few very special applications.

Serial Port Selection Jumper

Jumpers E17 and E18 control which serial-port connector is used. If E17 and E18 connect their pins 1 and 2, the 10-pin RS-232 port connector J5 is used. If E17 and E18 connect their pins 2 and 3, the 26-pin

RS-422 port connector J5A is used. The RS-422 port must be used if several cards are to be daisychained together on a single multi-drop cable.

Output Disable State Jumpers

Jumpers E111 through E118 control the hardware state of the digital command output signals for each channel when the amplifier enable signal for that channel is in the disable state (false). Jumper E11 n ( n =

1 to 8) controls the output signals for channel n on the board.

If E11 n is off (default), the command output signals for channel n are still active when the amplifier enable signal is in the disable state. The Turbo PMAC software should be commanding a net zero command to be output on these signals and the amplifier enable signal should be used by the amplifier so that no command output will cause action if it is receiving a disable signal. The off setting should be used when DAC output format is selected for the channel.

If E11 n is on, the command output signals for channel n are tri-stated when the amplifier-enable signal is in the disable state. This setting is used only with direct-PWM power-block amplifiers that do not use amplifier enable to gate the PWM signals, and in which the zero-command format of 50% top on-time, and 50% bottom on-time cannot be tolerated in the disable state.

4 Hardware Setup

PMAC2 PCI Hardware Reference Manual

Resistor Pack Configuration

Termination Resistors

The PMAC2 PCI provides sockets for termination resistors on differential input pairs coming into the board. As shipped, there are no resistor packs in these sockets. If these signals are brought long distances into the PMAC2 PCI board and ringing at signal transitions is a problem, SIP resistor packs may be mounted in these sockets to reduce or eliminate the ringing.

All termination resistor packs have independent resistors (no common connection) with each resistor using two adjacent pins. The following table shows which packs are used to terminate each input device:

Input

Encoder 1

Encoder 2

Encoder 3

Encoder 4

Encoder 5

Encoder 6

Encoder 7

Encoder 8

SCLK12&34

Pack

RP46

RP50

RP47

RP51

RP107

RP111

RP108

RP112

RP52

Pack Size

6-pin

6-pin

6-pin

6-pin

6-pin

6-pin

6-pin

6-pin

6-pin

Input

ADC 1 & 2

ADC 3 & 4

ADC 5 & 6

ADC 7 & 8

Fault 1 & 2

Fault 3 & 4

Fault 5 & 6

Fault 7 & 8

SCLK56&78

Pack

RP60

RP61

RP121

RP122

RP63

RP64

RP124

RP125

RP113

Pack Size

8-pin

8-pin

8-pin

8-pin

6-pin

6-pin

6-pin

6-pin

6-pin

Pull-Up/Pull-Down Resistors

The differential input signal pairs to the PMAC2 PCI have user-configurable pull-up/pull-down resistor networks to permit the acceptance of either single-ended or differential signals in one setting, or the detection of lost differential signals in another setting.

The ‘+’ inputs of each differential pair each have a hard-wired 1 kohm pull-up resistor to +5V. This cannot be changed.

The ‘-’ inputs of each differential pair each have a hard-wired 2.2 kohm resistor to +5V; each has another

2.2 kohm resistor as part of a socketed resistor pack that can be configured as a pull-up resistor to +5V, or a pull-down resistor to GND.

If this socketed resistor is configured as a pull-down resistor (the default configuration), the combination of pull-up and pull-down resistors on this line acts as a voltage divider, holding the line at +2.5V in the absence of an external signal. This configuration is required for single-ended inputs using the ‘+’ lines alone; it is desirable for unconnected inputs to prevent the pick-up of spurious noise. It is permissible for differential line-driver inputs.

If this socketed resistor is configured as a pull-up resistor (by reversing the SIP pack in the socket), the two parallel 2.2 kohm resistors act as a single 1.1 kohm pull-up resistor, holding the line at +5V in the absence of an external signal. This configuration is required if encoder-loss detection is desired; or if complementary open-collector drivers are used. It is permissible for differential line-driver inputs even without encoder loss detection.

If Pin 1 of the resistor pack (marked by a dot on the pack) matches Pin 1 of the socket (marked by a wide white line on the front side of the board and a square solder pin on the back side of the board), then the pack is configured as a bank of pull-down resistors. If the pack is reversed in the socket, it is configured as a bank of pull-up resistors.

Hardware Setup 5

PMAC2 PCI Hardware Reference Manual

The following table lists the pull-up/pull-down resistor pack for each input device:

Device

Encoder 1

Encoder 2

Encoder 3

Encoder 4

Encoder 5

Encoder 6

Encoder 7

Encoder 8

Resistor Pack

RP43

RP48

RP44

RP49

RP104

RP109

RP105

RP110

Device

ADC/Fault1&2

ADC/Fault3&4

ADC/Fault5&6

ADC/Fault7&8

SCLK12&34

SCLK56&78

Resistor Pack

RP58

RP59

RP119

RP120

RP62

RP123

Connections

Mounting

The PMAC2 PCI can be mounted in one of two ways: in the PCI bus, or using standoffs.

 PCI bus: To mount in the PCI bus, simply insert the P1 card-edge connector into the PCI socket. If there is a standard PC-style housing, a bracket at the end of the PMAC2 PCI board can be used to screw into the housing to hold the board down firmly.

Standoffs: At each of the four corners of the PMAC2 PCI board, there are mounting holes that can be used to mount the board on standoffs.

Power Supply Connection

The standard PMAC2 PCI requires only 5V power: 3A in a 4-channel configuration, 4A in an 8-channel configuration (with Option 1). If the Option 12 A/D converters are installed, a –12V supply is also required. In this case, a +12V supply also can be passed through the card and out to the analog devices feeding the A/D converters.

The power can be provided in several ways:

Bus connector: If the PMAC2 PCI is mounted in an electrically active PCI bus slot, it automatically draws its 5V and +/-12V power from the bus.

Terminal block: The TB1 2/4-point terminal block can be used to bring in 5V power, especially in standalone applications. Point 1 is GND; Point 2 is +5V. Points 3 and 4 are needed only if the

Option-12 A/D converters are ordered.

JMACH connectors: Up to 2A may be brought in through each 100-pin JMACH connector from an

Acc-8 board or its equivalent, provided the cable is 500mm (20 inches) or less in length.

Machine Port Connections

The PMAC2 PCI has a 100-pin high-density header for each pair of servo interface channels. Through this connector pass all of the digital signals to and from the amplifier, encoder, and flags for the two channels. Typically, this header is connected with a matching Delta Tau Acc-8 family 2-channel breakout board or equivalent through a provided 100-pin flat cable.

The machine port connectors are:

J9 (JMACH1)

J10 (JMACH2) Board Channels 3 and 4

J11 (JMACH3) Board Channels 5 and 6 (Option 1 required)

J12 (JMACH4)

Board Channels 1 and 2

Board Channels 7 and 8 (Option 1 required)

Display Port

The J6 (JDISP) display port provides a 14-pin IDC header for connection to the Acc-12 family of displays. Flat cables are provided with each of these displays for direct connection between the display and this port.

6 Hardware Setup

PMAC2 PCI Hardware Reference Manual

Multiplexer Port

The J2 (JTHW) multiplexer port provides eight TTL-compatible 5V CMOS inputs and eight TTLcompatible 5V CMOS outputs on a 26-pin IDC header. These can be used directly as general-purpose digital I/O, or with PMAC2’s special M-variable support (TWB, TWD, TWR, and TWS formats), they can be used to support hundreds, or even thousands of multiplexed I/O points on accessory boards.

Delta Tau provides the following accessory boards that can be connected to the multiplexer port. Each comes with a flat cable for direct connection to the port.

Acc-8D Option 7 Resolver-to-Digital Converter Board

Acc-18 Thumbwheel Board

Acc-34 family of Digital I/O Boards

Acc-35A and B Extender Boards

I/O Port

The J3 (JIO) I/O port provides 32 TTL-compatible 5V CMOS I/O points on a 40-pin IDC header.

Direction is selectable by byte. These are used as general-purpose digital I/O points. Acc-21A provides a convenient connections adapter from this port to OPTO-22 style boards.

Serial Ports

The PMAC2 PCI has two serial-port connectors. Only one of these can be used in an application. J5 is a

10-pin IDC header for RS-232 communications. It can be connected to a standard DB9 RS-232 connector on a host computer or terminal via a flat cable such as the Acc-3L. A commercially available

DB9-to-DB25 adapter can be added to this flat cable if the host computer or terminal has a DB25 serial connector. Jumpers E17 and E18 on the PMAC2 PCI must connect pins 1 and 2 to use this port.

J5A is 26-pin IDC header for RS-422 communications. It can be connected to a standard DB25 RS-422 connector on a host computer or terminal via a flat cable such as the Acc-3D. Jumpers E17 and E18 on the PMAC2 PCI must connect pins 2 and 3 to use this port.

A/D-Converter Port

If the Option 12 A/D converters are ordered, the J1 (JANA) analog-input port is provided on the PMAC2 on a 20-pin IDC header. Option 12 provides eight analog inputs at 0 – 5V, or +/-2.5V levels. Option 12A provides eight additional analog inputs at these levels. The +12V and –12V supplies can either be brought in on this connector, or brought out on it for the external analog circuitry, if they have been brought in through TB1 or P1.

Handwheel Port

The J7 (JHW) handwheel port provides two limited supplemental channels, each with a 2-channel encoder input, and a pulse-and-direction or PWM top-and-bottom pair output. All inputs and outputs are digital 5V differential line-driver pairs.

Hardware Setup 7

PMAC2 PCI Hardware Reference Manual

COMMUNICATIONS SETUP

Delta Tau provides communication tools that take advantage of the PCI bus Plug and Play feature of 32bits Windows ® based computers. Starting with MOTIONEXE.EXE version 10.32.00, which is included in PEWIN32 version 2.32 and newer, a PMAC2 PCI board plugged in a PCI bus slot will be recognized by the operating system when the computer is booted up. The available PCI address, dual-ported RAM address and Interrupt lines are set automatically by the operating system and can be checked (but not modified) in the MOTIONEXE.EXE application.

Open MOTIONEXE and press Setup for the

PCI device desired

The PMAC2 PCI board may have the optional on-board dual-ported RAM circuitry, which is ordered through Option-2. If the dual-ported RAM circuitry is not on-board, manually disable its automatically assigned use through the setup page of MOTIONEXE:

MOTIONEXE version number

Disable Interrupts and Dual-ported

RAM if not used

The MOTIONEXE application will look first for PMAC PCI boards on the PCI bus and will assign device numbers sequentially from Device0 to each PMAC PCI until all the PMAC PCI boards found have a device number assigned. Then, manually add other devices for either ISA bus or Serial port communications.

After each PMAC has a device number assigned to it, communications through the PCI bus are identical to the ISA bus. Any application written for the ISA bus using the Delta Tau provided 32-bits communication libraries provided will not require any further change and the process is transparent.

8 Communications Setup

PMAC2 PCI Hardware Reference Manual

Note:

For example, if a Device0 for serial RS-232 communications was defined before a

PMAC PCI board was installed in the computer, its setup information will be overwritten by the MOTIONEXE application when the PMAC2 PCI board is found. Therefore, it is very important to take note of the all the devices and their parameters defined in MOTIONEXE before installing a new PMAC board in the computer.

Communications Setup 9

PMAC2 PCI Hardware Reference Manual

FLEX CPU BOARD JUMPER DESCRIPTIONS

E1: Watchdog Disable Jumper

E Point and

Physical Layout

E1

Description

Jump pin 1 to 2 to disable Watchdog timer (for test purposes only).

Remove jumper to enable Watchdog timer.

E2: Dual-Ported RAM Port Select

E Point and

Physical Layout

E2

Description

Jump pin 1 to 2 to access DPRAM from baseboard.

Jump pin 2 to 3 to access DPRAM through JEXP expansion port.

Default

No jumper installed

Default

Pins 1 and 2 jumpered

E4 – E6: Power-Up/Reset Load Source

E Point and

Physical Layout

E6

Description

Remove jumper E4;

Jump E5 pin 1 to 2;

Jump E6 pin 2 to 3; to read flash IC on power-up/reset

Other combinations are for factory use only; the board will not operate in any other configuration.

E4

E7: Firmware Reload Enable

Default

No E4 jumper installed;

E5 and E6 jump pin 1 to 2

E Point and

Physical Layout

E7

Description

Jump pin 1 to 2 to reload firmware through serial or bus port

Remove jumper for normal operation.

Default

No jumper installed

10 Flex CPU Board Jumper Descriptions

PMAC2 PCI Hardware Reference Manual

E10A, B, C: Flash Memory Bank Select

E Point and

Physical Layout

E10A

Description Default

Remove all three jumpers to select flash memory bank with factory-installed firmware.

Use other configuration to select one of the seven other flash memory banks.

No jumpers installed

E10C

Flex CPU Board Jumper Descriptions 11

PMAC2 PCI Hardware Reference Manual

PMAC2 PCI BASE BOARD JUMPER DESCRIPTIONS

E1: Servo and Phase Clock Direction Control

E Point and

Physical Layout

E1

Location Description Default

C2 Remove jumper for PMAC2 PCI to use its internally generated servo and phase clock signals and to output these signals on the J5A serial port connector.

No jumper installed

Jump pins 1 and 2 for PMAC2 PCI to expect to receive its servo and phase clock signals on the J5A serial port connector.

Note: If the E1 jumper is ON and the servo and phase clocks are not brought in on the J5A serial port, the watchdog timer will trip immediately.

E2: CPU Frequency Select

Default E Point and

Physical layout

E2

Location Description

C2 Remove jumper for 40MHz operation (E4

OFF also) or for 80MHz operation (E4 ON) with I46 = 0.

Jump pin 1 to 2 for 60MHz operation (E4

OFF) with I46 = 0.

Not used if I46 > 0.

E3: Normal/Re-Initializing Power-Up/Reset

No jumper installed

Jumper installed

E Point and

Physical Layout

E3

Location Description

C2 Jump pin 1 to 2 to re-initialize on powerup/reset, loading factory default settings.

Remove jumper for normal power-up/reset, loading user-saved settings.

E4: CPU Frequency Select

E Point and

Physical layout

E4

Location

C2

Description

Remove jumper for 40MHz operation (E2

OFF also) or for 60MHz operation (E4 ON) with I46 = 0.

Jump pin 1 to 2 for 80MHz operation (E2

OFF) with I46 = 0.

Not used if I46 > 0

Default

No jumper installed

Default

No jumper installed (standard or Option 5B)

Jumper installed

(Option 5C)

12 Base Board Jumper Descriptions

PMAC2 PCI Hardware Reference Manual

E5 – E6: (Reserved for Future Use)

E13 - E14: Encoder Sample Clock Direction Control

E Point and

Physical layout

E13

2

1

3

E14

3 2 1

Location Description

D1

D2

Remove jumper to output SCLK generated in first ASIC on SCLK_12 and SCLK_34, or to control direction by software.

Jump pins 1 to 2 to input SCLK signal for first ASIC on SCLK_34 and output this signal on SCLK_12.

Jump pins 2 to 3 to input SCLK signal for first ASIC on SCLK_12 and output this signal on SCLK_34.

Remove jumper to output SCLK generated in second ASIC on SCLK_56 and SCLK_78, or to control direction by software.

Jump pins 1 to 2 to input SCLK signal for second ASIC on SCLK_78 and output this signal on SCLK_56.

Jump pins 2 to 3 to input SCLK signal for second ASIC on SCLK_56 and output this signal on SCLK_78.

Note: E14 is only installed if Option 1 has been ordered.

Default

No jumper installed

No jumper installed

E17 - E18: Serial Port Type Selection

E Point and

Physical layout

E17

Location Description Default

C1 Connect pins 1 and 2 to use the RS-232 port on the J5 connector.

Jumper installed in

1-2 position

1

2

Connect pins 2 and 3 to use the RS-422 port on the J5A connector.

3

E18 C1 Connect pins 1 and 2 to use the RS-232 port Jumper installed in

1 on the J5 connector. 1-2 position

Connect pins 2 and 3 to use the RS-422 port

2 on the J5A connector.

3

Serial Port Choice : Because both RS-232 and RS-422 ports are always provided, jumpers must be set correctly to use the port of choice. Jumpers E17 and E18 must connect pins 1 and 2 to use the RS-232 port on the J5 connector; to use the RS-422 port on the J5A connector, they must connect pins 2 and 3.

Base Board Jumper Descriptions 13

PMAC2 PCI Hardware Reference Manual

E111-118: Command Output Disable State

E Point and

Physical Layout

Location Description

E111

E112

E113

E114

E115

C1 Jump pin 1 to 2 of E11 n for digital servo command output signals of

Channel n to tri-state when amplifierenable signal for Channel n is in disable state.

Remove jumper for digital servo command output signals of Channel n to remain active (but typically with zero command value) when amplifierenable signal for Channel n is in disable state.

Default

No jumper installed

E116

E117

E118

14 Base Board Jumper Descriptions

PMAC2 PCI Hardware Reference Manual

MATING CONNECTORS

CPU Board Connectors

J2 (JEXP)/Expansion

Two 50-pin female flat cable connector Delta Tau P/N 014-R00F50-0K0 - T&B Ansley P/N 609-5041

171-50 T&B Ansley standard flat cable stranded 50-wire

Phoenix varioface module type FLKM 50 (male pins) P/N 22 81 08 9

Baseboard Connectors

J1 (JANA)/Analog (Option 12)

Two 14-pin female flat cable connector Delta Tau P/N 014-R00F14-0K0 - T&B Ansley P/N 609-1441

 171-14 T&B Ansley standard flat cable stranded 14-wire

Phoenix varioface modules type FLKM14 (male pins) P/N 22 81 02 1

J2 (JTHW)/Multiplexer Port

Two 26-pin female flat cable connector Delta Tau P/N 014-R00F26-0K0 - T&B Ansley P/N 609-2641

171-26 T&B Ansley standard flat cable stranded 26-wire

Phoenix varioface module type FLKM 26 (male pins) P/N 22 81 05 0

J3 (JIO)/Digital I/O

Two 40-pin female flat cable connector Delta Tau P/N 014-R00F40-0K0 - T&B Ansley P/N 609-4041

171-40 T&B Ansley standard flat cable stranded 40-wire

Phoenix varioface module type FLKM 40 (male pins)

J5 (JRS232)/RS-232 Serial Communications

Two 10-pin female flat cable connector Delta Tau P/N 014-ROOF10-0K0 - T&B Ansley P/N 609-1041

171-10 T&B Ansley standard flat cable stranded 10-wire

Phoenix varioface module type FLKM 10 (male pins) P/N 22 81 01 8

J5A (JRS422)/RS-422 Serial Communications

Two 26-pin female flat cable connector Delta Tau P/N 014-R00F26-0K0 - T&B Ansley P/N 609-2641

171-26 T&B Ansley standard flat cable stranded 26-wire

Phoenix varioface module type FLKM 26 (male pins) P/N 22 81 05 0

J6 (JDISP)/Display

Two 14-pin female flat cable connector Delta Tau P/N 014-R00F14-0K0 - T&B Ansley P/N 609-1441

171-14 T&B Ansley standard flat cable stranded 14-wire

Phoenix varioface modules type FLKM14 (male pins) P/N 22 81 02 1

J7 (JHW)/Auxiliary Channel

Two 20-pin female flat cable connector Delta Tau P/N 014-R00F20-0K0 - T&B Ansley P/N 609-2041

171-20 T&B Ansley standard flat cable stranded 20-wire

Phoenix varioface modules type FLKM20 (male pins)

Mating Connectors 15

PMAC2 PCI Hardware Reference Manual

J8 (JEQU)/Position Compare

Two 10-pin female flat cable connector Delta Tau P/N 014-ROOF10-0K0 - T&B Ansley P/N 609-1041

171-10 T&B Ansley standard flat cable stranded 10-wire

Phoenix varioface module type FLKM 10 (male pins) P/N 22 81 01 8

J9 (JMACH1)/Machine Port 1

 Two 100-pin high-density box header with center key, 0.050” pitch - AMP P/N 1-04068-7, Delta Tau

P/N 014-00010-FPB

High-density flat cable stranded 100-wire

J10 (JMACH2)/Machine Port 2

Two 100-pin high-density box header with center key, 0.050” pitch - AMP P/N 1-04068-7, Delta Tau

P/N 014-00010-FPB

High-density flat cable stranded 100-wire

J11 (JMACH3)/Machine Port 3

Two 100-pin high-density box header with center key, 0.050” pitch - AMP P/N 1-04068-7, Delta Tau

P/N 014-00010-FPB

High-density flat cable stranded 100-wire

J12 (JMACH4)/Machine Port 4

Two 100-pin high-density box header with center key, 0.050” pitch - AMP P/N 1-04068-7, Delta Tau

P/N 014-00010-FPB

High-density flat cable stranded 100-wire

16 Mating Connectors

PMAC2 PCI Hardware Reference Manual

PMAC2 PCI BASE BOARD CONNECTOR PINOUTS

J1 (JANA) Analog Input Port Connector

This connector is present only if Option 12 is ordered.

Pin #

1

Symbol

ANAI00

Function Description

Input Analog input 0

Notes

0-5V or +/-2.5V range

14

15

16

17

10

11

12

13

6

7

8

9

2

3

4

5

ANAI01

ANAI02

ANAI03

ANAI04

ANAI05

ANAI06

ANAI07

ANAI08

ANAI09

ANAI10

ANAI11

ANAI12

ANAI13

ANAI14

ANAI15

GND

Input

Input

Input

Input

Input

Input

Input

Input

Input

Input

Input

Input

Input

Input

Input

Common

Analog input 1

Analog input 2

Analog input 3

Analog input 4

Analog input 5

Analog input 6

Analog input 7

Analog input 8

Analog input 9

Analog input 10

Analog input 11

Analog input 12

Analog input 13

Analog input 14

Analog input 15

PMAC common

0-5V or +/-2.5V range

0-5V or +/-2.5V range

0-5V or +/-2.5V range

0-5V or +/-2.5V range

0-5V or +/-2.5V range

0-5V or +/-2.5V range

0-5V or +/-2.5V range

0-5V or +/-2.5V range *

0-5V or +/-2.5V range *

0-5V or +/-2.5V range *

0-5V or +/-2.5V range *

0-5V or +/-2.5V range *

0-5V or +/-2.5V range *

0-5V or +/-2.5V range *

0-5V or +/-2.5V range *

Not isolated from digital

18

19

+12V

GND

Output

Common

Positive supply voltage To power external circuitry

PMAC common Not isolated from digital

20 -12V Output Negative supply voltage To power external circuitry

*This signal is present only if Option-12A is ordered.

The JANA connector provides the inputs for the 8 or 16 optional analog inputs on the PMAC2.

Base Board Connector Pinouts 17

PMAC2 PCI Hardware Reference Manual

J2 (JTHW) Multiplexer Port Connector

Pin # Symbol

1

2

GND

GND

22

23

24

25

26

14

15

16

17

18

19

20

21

9

10

11

12

13

3

4

5

6

7

8

SEL5

DAT6

SEL6

DAT7

SEL7

N.C.

GND

BRLD/

GND

IPLD/

GND

+5V

INIT/

DAT0

SEL0

DAT1

SEL1

DAT2

SEL2

DAT3

SEL3

DAT4

SEL4

DAT5

Function Description

Common

Common

PMAC common

PMAC common

Output

Input

Output

Input

Output

N.C.

Common

Output

Common

Output

Common

Output

Input

Input

Output

Input

Output

Input

Output

Input

Output

Input

Output

Input

Data-0 input

Select-0 output

Data-1 input

Select-1 output

Data-2 input

Select-2 output

Data-3 input

Select-3 output

Data-4 input

Select-4 output

Data-5 input

Select-5 output

Data-6 input

Select-6 output

Data-7 input

Select-7 output

No connection

PMAC common

Buffer request

PMAC common

In position

PMAC common

+5Vdc supply

PMAC reset

Notes

Data input from MUX port accessories

Address/data output for MUX port accessories

Data input from MUX port accessories

Address/data output for MUX port accessories

Data input from MUX port accessories

Address/data output for MUX port accessories

Data input from MUX port accessories

Address/data output for MUX port accessories

Data input from MUX port accessories

Address/data output for MUX port accessories

Data input from MUX port accessories

Address/data output for MUX port accessories

Data input from MUX port accessories

Address/data output for MUX port accessories

Data input from MUX port accessories

Address/data output for MUX port accessories

Low is buffer required

Low is in position

Power supply out

Low is reset

18 Base Board Connector Pinouts

PMAC2 PCI Hardware Reference Manual

J3 (JI/O) General Input/Output Connector

Pin #

1

Symbol

I/O00

Function Description

In/Out Digital I/O 0

Notes

Software direction ctrl.

21

22

23

24

25

15

16

17

18

19

20

10

11

12

13

14

5

6

7

2

3

4

8

9

I/O14

I/O15

I/O16

I/O17

I/O18

I/O19

I/O20

I/O21

I/O22

I/O23

I/O24

I/O01

I/O02

I/O03

I/O04

I/O05

I/O06

I/O07

I/O08

I/O09

I/O10

I/O11

I/O12

I/O13

In/Out

In/Out

In/Out

In/Out

In/Out

In/Out

In/Out

In/Out

In/Out

In/Out

In/Out

In/Out

In/Out

In/Out

In/Out

In/Out

In/Out

In/Out

In/Out

In/Out

In/Out

In/Out

In/Out

In/Out

Digital I/O 1

Digital I/O 2

Digital I/O 3

Digital I/O 4

Digital I/O 5

Digital I/O 6

Digital I/O 7

Digital I/O 8

Digital I/O 9

Digital I/O 10

Digital I/O 11

Digital I/O 12

Digital I/O 13

Digital I/O 14

Digital I/O 15

Digital I/O 16

Digital I/O 17

Digital I/O 18

Digital I/O 19

Digital I/O 20

Digital I/O 21

Digital I/O 22

Digital I/O 23

Digital I/O 24

Software direction ctrl.

Software direction ctrl.

Software direction ctrl.

Software direction ctrl.

Software direction ctrl.

Software direction ctrl.

Software direction ctrl.

Software direction ctrl.

Software direction ctrl.

Software direction ctrl.

Software direction ctrl.

Software direction ctrl.

Software direction ctrl.

Software direction ctrl.

Software direction ctrl.

Software direction ctrl.

Software direction ctrl.

Software direction ctrl.

Software direction ctrl.

Software direction ctrl.

Software direction ctrl.

Software direction ctrl.

Software direction ctrl.

Software direction ctrl.

31

32

33

34

35

36

26

27

28

29

30

I/O25

I/O26

I/O27

I/O28

I/O29

I/O30

I/O31

GND

GND

PHASE/

SERVO/

In/Out

In/Out

In/Out

In/Out

In/Out

In/Out

In/Out

Common

Common

Output

Output

Digital I/O 25

Digital I/O 26

Digital I/O 27

Digital I/O 28

Digital I/O 29

Digital I/O 30

Digital I/O 31

Reference voltage

Reference voltage

Phase clock

Servo clock

Software direction ctrl.

Software direction ctrl.

Software direction ctrl.

Software direction ctrl.

Software direction ctrl.

Software direction ctrl.

Software direction ctrl.

For latching data

For latching data

37

38

39

GND

GND

+5V

Common

Common

Output

Reference voltage

Reference voltage

Supply voltage To power external circuitry

40 +5V Output Supply voltage To power external circuitry

The JI/O connector provides 32 input/output pins at TTL levels. Direction can be controlled in byte-wide groups.

Base Board Connector Pinouts 19

PMAC2 PCI Hardware Reference Manual

J5 (JRS232) Serial Port Connector

Pin #

1

2

DSR

4

5

6

7

Symbol

PHASE

DTR

TXD/

CTS

RXD/

RTS

DSR

Function

Output

Bidirect

Input

Input

Output

Output

Bidirect

Description

Phasing clock

Data terminal ready

Receive data

Clear to send

Send data

Req. to send

Data set ready

Notes

Tied to DSR

Host transmit data

Host ready bit

Host receives data

PMAC ready bit

Tied to DTR

8

9

SERVO

GND

Output

Common

Servo clock

PMAC common

10 +5V Output +5Vdc supply Power supply out

The JRS232 connector provides the PMAC2-PC with the ability to communicate serially with an RS232 port. This connector cannot be used for daisy-chain interconnection of multiple PMACs. The J5A RS-

422 port must be used for daisy chaining.

E17 and E18 must connect pins 1 and 2 to use the RS-232 port for serial communications.

J5A (RS422) Serial Port Connector

JRS422 (26-PIN Connector)

Pin #

1

2

3

Symbol

CHASSI

S+5V

RD-

Function Description

Common

Output

Input

PMAC common

+5Vdc supply

Receive data

Front View

Notes

Diff. I/O low true

9

10

11

12

13

4

5

6

7

8

RD+

SD-

SD+

CS+

CS-

RS+

RS-

DTR

INIT/

GND

Input

Output

Output

Input

Input

Output

Output

Bidirect

Input

Common

Receive data

Send data

Send data

Clear to send

Clear to send

Req. to send

Req. to send

Data term read

PMAC reset

PMAC common

Diff. I/O high true

Diff. I/O low true

Diff. I/O high true

Diff I/O high true

Diff. I/O low true

Diff. I/O high true

Diff I/O low true

Tied to DSR

Low is reset

20

21

22

23

24

14

15

16

17

18

19

DSR

SDIO-

SDIO+

SCIO-

SCIO+

SCK-

SCK+

SERVO-

SERVO+

PHASE-

PHASE+

Bidirect

Bidirect

Bidirect

Bidirect

Bidirect

Bidirect

Bidirect

Bidirect

Bidirect

Bidirect

Bidirect

Data set ready

Special data

Special data

Special ctrl.

Special ctrl.

Special clock

Special clock

Servo clock

Servo clock

Phase clock

Phase clock

Tied to DTR

Diff. I/O low true

Diff. I/O high true

Diff I/O low true

Diff. I/O high true

Diff. I/O low true

Diff. I/O high true

Diff. I/O low true

Diff. I/O high true

Diff. I/O low true

Diff. I/O high true

25

26

GND

+5V

Common

Output

PMAC common

+5Vdc supply Power supply out

E17 and E18 must connect pins 2 and 3 to use the RS-422 port for serial communications. This connector could be also used to daisy chain interconnect multiple PMACs for synchronized operation.

20 Base Board Connector Pinouts

PMAC2 PCI Hardware Reference Manual

J6 (JDISP) Display Connector

Pin # Symbol

1 VDD

Function

Output

Description

+5V power

Notes

Power supply out

2

3

4

5

6

7

8

9

VSS

RS

VEE

E

R/W

DB1

DB0

DB3

Common

Output

Output

Output

Output

Output

Output

Output

PMAC common

Read strobe

Contrast adjust VEE

Display enable

Read or write

Display data1

Display data0

Display data3

TTL signal out

0 to +5Vdc *

High is enable

TTL signal out

10

11

12

DB2

DB5

DB4

Output

Output

Output

Display data2

Display data5

Display data4

13

14

DB7

DB6

Output

Output

Display data7

Display data6

The JDISP connector is used to drive the 2-line x 24-character (Acc-12), 2 x 40 (Acc-12A) LCD, or the 2 x 40 vacuum fluorescent (ACC 12C) display unit. The DISPLAY command may be used to send messages and values to the display.

J7 (JHW) Handwheel Encoder Connector

Pin #

1

Symbol

GND

Function Description

Common Reference voltage

Notes

9

10

11

12

13

14

15

16

2

3

4

5

6

7

8

+5V

HWA1+

HWA1-

HWB1+

HWB1-

HWA2+

HWA2-

HWB2+

HWB2-

PUL1+

PUL1-

DIR1+

DIR1-

PUL2+

PUL2-

Output

Input

Input

Input

Input

Input

Input

Input

Input

Output

Output

Output

Output

Output

Output

Supply voltage

PFM positive pulse

PFM negative pulse

PFM positive dir out

PFM negative dir out

PFM positive pulse

PFM negative pulse

To power external circuitry

HW positive A channel Also pulse input

HW negative A channel Also pulse input

HW positive B channel Also direction input

HW negative B channel Also direction input

HW positive A channel Also pulse input

HW negative A channel Also pulse input

HW positive B channel Also direction input

HW negative B channel Also direction input

Also PWM bottom output

Also PWM bottom output

Also PWM top output

Also PWM top output

Also PWM bottom output

Also PWM bottom output

17

18

19

DIR2+

DIR2-

GND

Output

Output

Common

PFM positive dir. out

PFM negative dir out

Reference voltage

Also PWM top output

Also PWM top output

20 +5V Output Supply voltage To power external circuitry

The VHW connector provides for two 2-channel encoder inputs and two sets of pulse outputs.

Base Board Connector Pinouts 21

PMAC2 PCI Hardware Reference Manual

J8 (JEQU) Position Compare Output Connector

Pin #

1

Symbol

EQU1/

Function Description

Output Encoder 1 comp-Eq

Notes

Programmed polarity

5

6

7

2

3

4

EQU2/

EQU3/

EQU4/

EQU5/

EQU6/

EQU7/

Output

Output

Output

Output

Output

Output

Encoder 2 comp-Eq

Encoder 3 comp-Eq

Encoder 4 comp-Eq

Encoder 5 comp-Eq

Encoder 6 comp-Eq

Encoder 7 comp-Eq

Programmed polarity

Programmed polarity

Programmed polarity

Programmed polarity

Programmed polarity

Programmed polarity

8

9

EQU8/

+V

Output

Supply

Encoder 8 comp-Eq

Positive supply

Programmed polarity

+5V

10 GND Common Digital ground

This connector provides the position-compare outputs for the eight encoder channels.

J9 (JMACH1) Connector Description

J9 JMACH1 Connector

Pin#

1

2

9

10

11

12

13

3

4

5

6

7

8

14

15

16

17

18

19

20

21

22

23

24

25

26

Symbol

+5V

+5V

GND

GND

CHA1+

CHA1-

CHB1+

CHB1-

CHC1+

CHC1-

CHU1

CHV1

CHW1

CHT1

USER1

PLIM1

MLIM1

HOME1

ACCFLT1

WD0/

SCLK12+

SCLK12-

ADC_CLK1+

ADC_CLK1-

ADC_STB1+

ADC_STB1-

Function Description

Output / Input +5V power

Front View

Notes

For external circuit or from external supply

Output / Input +5V power

Common

Common

Input

Input

Input

Input

Reference voltage

For external circuit or from external supply

Reference voltage

Encoder 1 positive A channel Also pulse input

Encoder 1 negative A channel Also pulse input

Encoder 1 positive B channel Also direction input

Encoder 1 negative B channel Also direction input

Input

Input

Input

Input

Input

Encoder 1 positive C channel

Encoder 1 negative C channel Index channel

Channel 1 U flag

Channel 1 V flag

Channel 1 W flag

Index channel

Hall effect, fault code, or sub-count

Hall effect, fault code, or sub-count

Hall effect, fault code, or sub-count

Input

Input

Input

Input

Input

Input

Channel 1 T flag

General purpose user flag

Positive overtravel limit

Negative overtravel limit

Home switch input

Accessory fault flag

Output Watchdog output

Input / Output Encoder sample clock

Input / Output Encoder sample clock

Output

Output

Output

Output

A/D converter clock

A/D converter clock

A/D converter strobe

A/D converter strobe

Fault code, or sub-count

Hardware capture flag, or sub-count

Hardware capture flag

Hardware capture flag

Hardware capture flag

For loss of acc supply voltage

Low is PMAC watchdog fault

Direction controlled by PMAC2 jumper

Direction controlled by PMAC2 jumper

Programmable frequency

Programmable frequency

Programmable sequence

Programmable sequence

22 Base Board Connector Pinouts

PMAC2 PCI Hardware Reference Manual

Pin# Symbol

27 ADC_DAA1+

28 ADC_DAA1-

29 ADC_DAB1+

30

31

32

ADC_DAB1-

AENA1+

AENA1-

33

34

FAULT1+

FAULT1-

35 PWMATOP1+

DAC_CLK1+

36 PWMATOP1-

DAC_CLK1-

37 PWMABOT1+

DAC1A+

38 PWMABOT1-

DAC1A-

39 PWMBTOP1+

DAC_STB1+

40 PWMBTOP1-

DAC_STB1-

41 PWMBBOT1+

DAC1B+

42 PWMBBOT1-

DAC1B-

43 PWMCTOP1+

DIR1+

44 PWMCTOP1-

DIR1-

45 PWMCBOT1+

PULSE1+

46 PWMCBOT1-

PULSE1-

47 GND

48

49

GND

+5V

J9 JMACH1 Connector

(Continued)

50

51

52

53

54

55

56

57

+5V

+5V

+5V

GND

GND

CHA2+

CHA2-

CHB2+

Function Description

Input

Input

Input

Chan A ADC serial data

Chan A ADC serial data

Chan B ADC serial data

Front View

Notes

MSB first

MSB first

MSB first

Input

Output

Output

Input

Input

Output

Output

Output

Output

Output

Output

Output

Output

Chan B ADC serial data

Amplifier enable

Amplifier enable

Amplifier fault

Amplifier fault

Phase A top Cmd. or DAC clock

Phase A top Cmd. or DAC clock

Phase A bottom Cmd. or

DAC A serial data

Phase A bottom Cmd. or

DAC A serial data

Phase B top Cmd. or DAC strobe

Phase B top Cmd. or DAC strobe

Phase B bottom Cmd. or DAC

B serial data

Phase B bottom Cmd. or DAC

B serial data

MSB first

High is enable

Low is enable

Programmable polarity

Programmable polarity

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Output

Output

Output

Phase B top Cmd. or PFM direction

Phase B top Cmd. or PFM direction

Phase B bottom Cmd. or PFM pulse

Output Phase B tottom Cmd. or PFM pulse

Reference voltage Common

Common Reference voltage

Output / Input +5V power

Programmable function control

Programmable function control

Programmable function control

Programmable function control

For external circuit or from external supply

Output / Input +5V power

Output / Input +5V power

Output / Input +5V power

Common

Common

Input

Input

Input

For external circuit or from external supply

For external circuit or from external supply

For external circuit or from external supply

Reference voltage

Reference voltage

Encoder 2 positive A channel Also pulse input

Encoder 2 negative A channel Also pulse input

Encoder 2 positive B channel Also direction input

Base Board Connector Pinouts 23

PMAC2 PCI Hardware Reference Manual

73

74

75

ADC_CLK2+

ADC_CLK2-

ADC_STB2+

76 ADC_STB2-

77 ADC_DAA2+

78 ADC_DAA2-

79 ADC_DAB2+

80 ADC_DAB2-

81

82

AENA2+

AENA2-

83

84

FAULT2+

FAULT2-

85 PWMATOP2+

DAC_CLK2+

86 PWMATOP2-

DAC_CLK2-

87 PWMABOT2+

DAC2A+

88 PWMABOT2-

DAC2A-

89 PWMBTOP2+

DAC_STB2+

90 PWMBTOP2-

DAC_STB2-

91 PWMBBOT2+

DAC2B+

92 PWMBBOT2-

DAC2B-

93 PWMCTOP2+

DIR2+

66

67

68

69

70

71

61

62

63

64

65

J9 JMACH1 Connector

(Continued)

Pin#

58

59

60

Symbol

CHB2-

CHC2+

CHC2-

Function Description

Input

Input

Input

Front View

Notes

Encoder 2 negative B channel Also direction input

Encoder 2 positive C channel Index channel

Encoder 2 negative C channel Index channel

72

CHU2

CHV2

CHW2

CHT2

USER2

PLIM2

MLIM2

HOME2

ACCFLT2

WD0/

SCLK12+

SCLK12-

Output

Output

Output

Output

Input

Input

Input

Input

Output

Output

Input

Input

Output

Input

Input

Input

Input

Input

Input

Input

Input

Input

Output

Channel 2 U flag

Channel 2 V flag

Channel 2 W flag

Channel 2 T flag

General purpose user flag

Positive overtravel limit

Negative overtravel limit

Home switch input

Accessory fault flag

Watchdog output

Input / Output Encoder sample clock

Input / Output Encoder sample clock

Output

Output

Output

Output

Output

Output

Output

Output

Phase B top Cmd. or DAC strobe

Phase B top Cmd. or DAC strobe

Phase B bottom Cmd. or DAC

B serial data

Phase B bottom Cmd. or DAC

B serial data

Phase B top Cmd. or PFM direction

Hall effect, fault code, or sub-count

Hall effect, fault code, or sub-count

Hall effect, fault code, or sub-count

Fault code, or sub-count

Hardware capture flag, or sub-count

Hardware capture flag

Hardware capture flag

Hardware capture flag

For loss of ACC supply voltage

Low is PMAC watchdog fault

Direction controlled by PMAC2 jumper

Direction controlled by PMAC2 jumper

A/D converter clock

A/D converter clock

A/D converter strobe

Programmable frequency

Programmable frequency

Programmable sequence

A/D converter strobe Programmable sequence

Channel A ADC serial data MSB first

Channel A ADC serial data MSB first

Channel B ADC serial data MSB first

Channel B ADC serial data MSB first

Amplifier enable

Amplifier enable

High is enable

Low is enable

Programmable polarity

Programmable polarity

Programmable function control

Amplifier fault

Amplifier fault

Phase A top Cmd. or DAC clock

Phase A top Cmd. or DAC clock

Phase A bottom Cmd. or

DAC A serial data

Phase A bottom Cmd. or

DAC A serial data

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

24 Base Board Connector Pinouts

PMAC2 PCI Hardware Reference Manual

J9 JMACH1 Connector

(Continued)

Pin# Symbol

94 PWMCTOP2-

DIR2-

95 PWMCBOT2+

PULSE2+

96 PWMCBOT2-

PULSE2-

Function Description

Output

Output

Output

Phase B top Cmd. or PFM direction

Phase B bottom Cmd. or PFM pulse

Phase B bottom Cmd. or PFM pulse

Front View

Notes

Programmable function control

Programmable function control

Programmable function control

97

98

99

100

GND

GND

+5V

+5V

Common

Common

Reference voltage

Reference voltage

Output / Input +5V power

Output / Input +5V power

For external circuit or from external supply

For external circuit or from external supply

The JMACH1 connector provides the interface pins for channels 1 and 2. Usually, it is connected to a breakout board, such as one of the Acc-8x family of boards, or an application-specific interface board.

J10 (JMACH2) Connector Description

18

19

20

21

12

13

14

15

16

17

7

8

9

10

11

3

4

5

6

J10 JMACH2 Connector

Pin#

1

2

22

23

Symbol

+5V

+5V

GND

GND

CHA3+

CHA3-

Function

Common

Common

Input

Input

Description

Output / Input +5V power

Output / Input +5V power

Reference voltage

Reference voltage

Encoder 3 positive A channel Also pulse input

Encoder 3 negative A channel Also pulse input

Front View

Notes

For external circuit or from external supply

For external circuit or from external supply

CHB3+

CHB3-

CHC3+

CHC3-

CHU3

CHV3

CHW3

CHT3

USER3

PLIM3

MLIM3

HOME3

ACCFLT3

WD0/

SCLK34+

SCLK34-

ADC_CLK3+

Input

Input

Input

Input

Input

Input

Input

Input

Input

Input

Input

Input / Output Encoder sample clock

Output

Encoder 3 positive B channel

A/D converter clock

Also direction input

Encoder 3 negative B channel Also direction input

Encoder 3 positive C channel

Encoder 3 negative C channel Index channel

Channel 3 U flag

Channel 3 V flag

Channel 3 W flag

Channel 3 T flag

General purpose user flag

Positive overtravel limit

Negative overtravel limit

Input

Input

Output

Home switch input

Accessory fault flag

Watchdog output

Input / Output Encoder sample clock

Index channel

Hall effect, fault code, or sub-count

Hall effect, fault code, or sub-count

Hall effect, fault code, or sub-count

Fault code, or sub-count

Hardware capture flag, or sub-count

Hardware capture flag

Hardware capture flag

Hardware capture flag

For loss of acc supply voltage

Low is PMAC watchdog fault

Direction controlled by PMAC2 jumper

Direction controlled by PMAC2 jumper

Programmable frequency

Base Board Connector Pinouts 25

PMAC2 PCI Hardware Reference Manual

J10 JMACH2 Connector

(Continued)

53

54

55

GND

GND

CHA4+

Pin#

24

25

26

Symbol Function

ADC_CLK3-

ADC_STB3+

ADC_STB3-

Output

Output

Output

27 ADC_DAA3+

28 ADC_DAA3-

29 ADC_DAB3+

30

31

ADC_DAB3-

AENA3+

32

33

34

AENA3-

FAULT3+

FAULT3-

35 PWMATOP3+

DAC_CLK3+

36 PWMATOP3-

DAC_CLK3-

37 PWMABOT3+

DAC3A+

38 PWMABOT3-

DAC3A-

39 PWMBTOP3+

DAC_STB3+

40 PWMBTOP3-

DAC_STB3-

41 PWMBBOT3+

DAC3B+

42 PWMBBOT3-

DAC3B-

43 PWMCTOP3+

DIR3+

44 PWMCTOP3-

DIR3-

45 PWMCBOT3+

PULSE3+

46 PWMCBOT3-

PULSE3-

47 GND

48

49

GND

+5V

50

51

52

+5V

+5V

+5V

Description

A/D converter clock

A/D converter strobe

A/D converter strobe

Front View

Notes

Programmable frequency

Programmable sequence

Programmable sequence

Input

Input

Input

Input

Output

Output

Input

Input

Output

Output

Output

Output

Output

Channel A ADC serial data MSB first

Channel A ADC serial data MSB first

Channel B ADC serial data MSB first

Channel B ADC serial data MSB first

Amplifier enable High is enable

Amplifier enable

Amplifier fault

Amplifier fault

Phase A top Cmd. or DAC clock

Phase A top Cmd. or DAC clock

Phase A bottom Cmd. or

DAC A serial data

Phase A bottom Cmd. or

DAC A serial data

Phase B top Cmd. or DAC strobe

Low is enable

Programmable polarity

Programmable polarity

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Output

Output

Output

Output

Output

Output

Phase B top Cmd. or DAC strobe

Phase B bottom Cmd. or DAC

B serial data

Phase B bottom Cmd. or DAC

B serial data

Phase B top Cmd. or PFM direction

Phase B top Cmd. or PFM direction

Phase B bottom Cmd. or PFM pulse

Output Phase B bottom Cmd. or PFM pulse

Reference voltage Common

Common Reference voltage

Output / Input +5V power

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

For external circuit or from external supply

Output / Input +5V power

Output / Input +5V power

For external circuit or from external supply

For external circuit or from external supply

Output / Input +5V power

Common

Common

Input

For external circuit or from external supply

Reference voltage

Reference voltage

Encoder 4 positive A channel Also pulse input

26 Base Board Connector Pinouts

PMAC2 PCI Hardware Reference Manual

J10 JMACH2 Connector

(Continued)

Pin#

56

57

58

64

65

66

67

68

69

70

71

59

60

61

62

63

72

73

74

75

ADC_CLK4+

ADC_CLK4-

ADC_STB4+

76 ADC_STB4-

77 ADC_DAA4+

78 ADC_DAA4-

79 ADC_DAB4+

80 ADC_DAB4-

81

82

83

AENA4+

AENA4-

FAULT4+

84 FAULT4-

85 PWMATOP4+

DAC_CLK4+

86 PWMATOP4-

DAC_CLK4-

87 PWMABOT4+

DAC4A+

88 PWMABOT4-

DAC4A-

89 PWMBTOP4+

DAC_STB4+

90 PWMBTOP4-

DAC_STB4-

91 PWMBBOT4+

DAC4B+

92 PWMBBOT4-

DAC4B-

Symbol Function

CHA4-

CHB4+

CHB4-

Input

Input

Input

CHC4+

CHC4-

CHU4

CHV4

CHW4

CHT4

USER4

PLIM4

MLIM4

HOME4

ACCFLT4

WD0/

SCLK34+

SCLK34-

Description

Front View

Notes

Encoder 4 negative A channel Also pulse input

Encoder 4 positive B channel Also direction input

Encoder 4 negative B channel Also direction input

Input

Input

Input

Input

Input

Input

Input

Input

Input

Input

Input

Channel 4 T flag

General purpose user flag

Positive overtravel limit

Negative overtravel limit

Home switch input

Accessory fault flag

Output Watchdog output

Input / Output Encoder sample clock

Input / Output Encoder sample clock

Output

Output

Output

Encoder 4 positive C channel Index channel

Encoder 4 negative C channel Index channel

Channel 4 U flag Hall effect, fault code, or sub-count

Channel 4 V flag

Channel 4 W flag

Hall effect, fault code, or sub-count

Hall effect, fault code, or sub-count

A/D converter clock

A/D converter clock

A/D converter strobe

Fault code, or sub-count

Hardware capture flag, or sub-count

Hardware capture flag

Hardware capture flag

Hardware capture flag

For loss of ACC supply voltage

Low is PMAC watchdog fault

Direction controlled by PMAC2 jumper

Direction controlled by PMAC2 jumper

Programmable frequency

Programmable frequency

Programmable sequence

Output

Input

Input

Input

Input

Output

Output

Input

Input

Output

A/D converter strobe Programmable sequence

Channel A ADC serial data MSB first

Channel A ADC serial data MSB first

Channel B ADC serial data MSB first

Channel B ADC serial data MSB first

Amplifier enable

Amplifier enable

Amplifier fault

Amplifier fault

Phase A top Cmd. or DAC clock

High is enable

Low is enable

Programmable polarity

Programmable polarity

Programmable function control

Output

Output

Output

Output

Output

Output

Output

Phase A top Cmd. or DAC clock

Phase A bottom Cmd. or

DAC A serial data

Phase A bottom Cmd. or

DAC A serial data

Phase B top Cmd. or DAC strobe

Phase B top Cmd. or DAC strobe

Phase B bottom Cmd. or DAC

B serial data

Phase B bottom Cmd. or DAC

B serial data

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Base Board Connector Pinouts 27

PMAC2 PCI Hardware Reference Manual

J10 JMACH2 Connector

(Continued)

Pin# Symbol Function

93 PWMCTOP4+

DIR4+

94 PWMCTOP4-

DIR4-

95 PWMCBOT4+

PULSE4+

Output

Output

Output

Description

Phase B top Cmd. or PFM direction

Phase B top Cmd. or PFM direction

Phase B bottom Cmd. or PFM pulse

Front View

Notes

Programmable function control

Programmable function control

Programmable function control

96

97

98

99

PWMCBOT4-

PULSE4-

GND

GND

+5V

Output

Common

Common

Phase B bottom Cmd. or PFM pulse

Reference voltage

Reference voltage

Output / Input +5V power

Programmable function control

For external circuit or from external supply

100 +5V Output / Input +5V power For external circuit or from external supply

The JMACH2 connector provides the interface pins for channels 3 and 4. Usually, it is connected to a breakout board, such as one of the Acc-8x family of boards, or an application-specific interface board.

J11 (JMACH3) Connector Description

This connector is present only if Option 1 is ordered.

8

9

10

11

12

13

14

15

3

4

5

6

7

16

17

18

19

20

21

J11 JMACH3 Connector

Pin#

1

2

GND

GND

CHA5+

CHA5-

CHB5+

CHB5-

CHC5+

CHC5-

CHU5

CHV5

CHW5

CHT5

USER5

PLIM5

MLIM5

HOME5

ACCFLT5

WD0/

SCLK56+

Symbol

+5V

+5V

Function Description

Output / Input +5V power

Output / Input +5V power

Front View

Notes

For external circuit or from external supply

For external circuit or from external supply

Common

Common

Input

Input

Input

Input

Input

Input

Input

Input

Input

Input

Input

Reference voltage

Reference voltage

Encoder 5 positive A channel Also pulse input

Encoder 5 negative A channel Also pulse input

Encoder 5 positive B channel Also direction input

Encoder 5 negative B channel Also direction input

Encoder 5 positive C channel Index channel

Encoder 5 negative C channel Index channel

Channel 5 U flag

Channel 5 V flag

Channel 5 W flag

Channel 5 T flag

General purpose user flag

Input

Input

Input

Positive overtravel limit

Negative overtravel limit

Home switch input

Input

Output

Accessory fault flag

Watchdog output

Input / Output Encoder sample clock

Hall effect, fault code, or sub-count

Hall effect, fault code, or sub-count

Hall effect, fault code, or sub-count

Fault code, or sub-count

Hardware capture flag, or sub-count

Hardware capture flag

Hardware capture flag

Hardware capture flag

For loss of ACC supply voltage

Low is PMAC watchdog fault

Direction controlled by PMAC2 jumper

28 Base Board Connector Pinouts

PMAC2 PCI Hardware Reference Manual

J11 JMACH3 Connector

(Continued)

Pin#

22

23

24

25

26

Symbol Function

SCLK56-

ADC_CLK5+

ADC_CLK5-

ADC_STB5+

ADC_STB5-

27 ADC_DAA5+

28 ADC_DAA5-

29 ADC_DAB5+

30

31

ADC_DAB5-

AENA5+

Output

Output

Output

Output

Input

Input

Input

Input

Output

Description

Input / Output Encoder sample clock

Front View

Notes

Direction controlled by PMAC2 jumper

Programmable frequency A/D converter clock

A/D converter clock

A/D converter strobe

A/D converter strobe

Programmable frequency

Programmable sequence

Programmable sequence

Channel A ADC serial data MSB first

Channel A ADC serial data MSB first

Channel B ADC serial data MSB first

Channel B ADC serial data

Amplifier enable

MSB first

High is enable

Low is enable

Programmable polarity

Programmable polarity

Programmable function control

32

33

34

AENA5-

FAULT5+

FAULT5-

35 PWMATOP5+

DAC_CLK5+

36 PWMATOP5-

DAC_CLK5-

37 PWMABOT5+

DAC5A+

38 PWMABOT5-

DAC5A-

39 PWMBTOP5+

DAC_STB5+

40 PWMBTOP5-

DAC_STB5-

41 PWMBBOT5+

DAC5B+

42 PWMBBOT5-

DAC5B-

43 PWMCTOP5+

DIR5+

44 PWMCTOP5-

DIR5-

45 PWMCBOT5+

PULSE5+

46 PWMCBOT5-

PULSE5-

47 GND

48

49

GND

+5V

Output

Input

Input

Output

Output

Output

Output

Output

Output

Output

Output

Output

Output

Output

Amplifier enable

Amplifier fault

Amplifier fault

Phase A top Cmd. or DAC clock

Phase A top Cmd. or DAC clock

Phase A bottom Cmd. or

DAC A serial data

Phase A bottom Cmd. or

DAC A serial data

Phase B top Cmd. or DAC strobe

Phase B top Cmd. or DAC strobe

Phase B bottom Cmd. or DAC

B serial data

Phase B bottom Cmd. or DAC

B serial data

Phase B top Cmd. or PFM direction

Phase B top Cmd. or PFM direction

Phase B bottom Cmd. or PFM pulse

Output Phase B bottom Cmd. or PFM pulse

Reference voltage Common

Common Reference voltage

Output / Input +5V power

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

50

51

52

+5V

+5V

+5V

Output / Input +5V power

Output / Input +5V power

Output / Input +5V power

For external circuit or from external supply

For external circuit or from external supply

For external circuit or from external supply

For external circuit or from external supply

Base Board Connector Pinouts 29

PMAC2 PCI Hardware Reference Manual

J11 JMACH3 Connector

(Continued)

Pin#

53

54

55

61

62

63

64

65

66

67

68

56

57

58

59

60

69

70

71

72

73

74

75

ADC_CLK6+

ADC_CLK6-

ADC_STB6+

76 ADC_STB6-

77 ADC_DAA6+

78 ADC_DAA6-

79 ADC_DAB6+

80 ADC_DAB6-

81

82

83

AENA6+

AENA6-

FAULT6+

84 FAULT6-

85 PWMATOP6+

DAC_CLK6+

86 PWMATOP6-

DAC_CLK6-

87 PWMABOT6+

DAC6A+

88 PWMABOT6-

DAC6A-

89 PWMBTOP6+

DAC_STB6+

90 PWMBTOP6-

DAC_STB6-

91 PWMBBOT6+

DAC6B+

Symbol Function

GND

GND

CHA6+

Common

Common

Input

CHA6-

CHB6+

CHB6-

CHC6+

CHC6-

CHU6

CHV6

CHW6

CHT6

USER6

PLIM6

MLIM6

HOME6

ACCFLT6

WD0/

SCLK56+

SCLK56-

Description

Front View

Notes

Reference voltage

Reference voltage

Encoder 6 positive A channel Also pulse input

Output

Output

Output

Output

Input

Input

Input

Input

Output

Output

Input

Input

Output

Input

Input

Input

Input

Input

Input

Input

Input

Input

Input

Input

Input

Input

Encoder 6 negative A channel Also pulse input

Encoder 6 positive B channel

Encoder 6 negative B channel Also direction input

Encoder 6 positive C channel

Encoder 6 negative C channel Index channel

Channel 6 U flag

Channel 6 V flag

Channel 6 W flag

Channel 6 T flag

General purpose user flag

Positive overtravel limit

Negative overtravel limit

Home switch input

Input

Output

Accessory fault flag

Watchdog output

Input / Output Encoder sample clock

Input / Output Encoder sample clock

Also direction input

Index channel

Hall effect, fault code, or sub-count

Hall effect, fault code, or sub-count

Hall effect, fault code, or sub-count

Fault code, or sub-count

Hardware capture flag, or sub-count

Hardware capture flag

Hardware capture flag

Hardware capture flag

For loss of ACC supply voltage

Low is PMAC watchdog fault

Direction controlled by PMAC2 jumper

Direction controlled by PMAC2 jumper

Output

Output

Output

Output

Output

Output

A/D converter clock

A/D converter clock

A/D converter strobe

Programmable frequency

A/D converter strobe Programmable sequence

Channel A ADC serial data MSB first

Channel A ADC serial data MSB first

Channel B ADC serial data MSB first

Channel B ADC serial data MSB first

Amplifier enable

Amplifier enable

Amplifier fault

Amplifier fault

Phase A top Cmd. or DAC

Clock

Phase A top Cmd. or DAC

Clock

Phase A bottom Cmd. or

DAC A serial data

Phase A bottom Cmd. or

DAC A serial data

Phase B top Cmd. or DAC strobe

Phase B top Cmd. or DAC strobe

Phase B bottom Cmd. or DAC

B serial data

Programmable frequency

Programmable sequence

High is enable

Low is enable

Programmable polarity

Programmable polarity

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

30 Base Board Connector Pinouts

PMAC2 PCI Hardware Reference Manual

J11 JMACH3 Connector

(Continued)

Pin# Symbol Function

92 PWMBBOT6-

DAC6B-

93 PWMCTOP6+

DIR6+

94 PWMCTOP6-

DIR6-

Output

Output

Output

Description

Phase B bottom Cmd. or DAC

B serial data

Phase B top Cmd. or PFM direction

Phase B top Cmd. or PFM direction

Front View

Notes

Programmable function control

Programmable function control

Programmable function control

95 PWMCBOT6+

PULSE6+

96 PWMCBOT6-

PULSE6-

Output

Output

Phase B bottom Cmd. or PFM pulse

Phase B bottom Cmd. or PFM pulse

Programmable function control

Programmable function control

97

98

99

100

GND

GND

+5V

+5V

Common

Common

Reference voltage

Reference voltage

Output / Input +5V power

Output / Input +5V power

For external circuit or from external supply

For external circuit or from external supply

The JMACH3 connector provides the interface pins for channels 5 and 6. It is usually connected to a breakout board, such as one of the Acc-8x family of boards, or an application-specific interface board.

J12 (JMACH4) Connector Description

This connector is present only if Option 1 is ordered.

J12 JMACH4 Connector

Pin#

1

2

11

12

13

14

15

16

17

18

19

6

7

8

9

10

3

4

5

Symbol

+5V

+5V

GND

GND

CHA7+

CHA7-

CHB7+

CHB7-

CHC7+

CHC7-

CHU7

CHV7

CHW7

CHT7

USER7

PLIM7

MLIM7

HOME7

ACCFLT7

Function Description

Output / Input +5V power

Front View

Notes

For external circuit or from external supply

Output / Input +5V power

Common

Common

Input

For external circuit or from external supply

Reference voltage

Reference voltage

Encoder 7 positive A channel Also pulse input

Input

Input

Input

Input

Input

Encoder 7 negative A channel Also pulse input

Encoder 7 positive B channel

Encoder 7 negative B channel Also direction input

Encoder 7 positive C channel

Also direction input

Index channel

Encoder 7 negative C channel Index channel

Input

Input

Input

Input

Input

Input

Input

Input

Input

Channel 7 U flag

Channel 7 V flag

Channel 7 W flag

Channel 7 T flag

General purpose user flag

Positive overtravel limit

Negative overtravel limit

Home switch input

Accessory fault flag

Hall effect, fault code, or sub-count

Hall effect, fault code, or sub-count

Hall effect, fault code, or sub-count

Fault code, or sub-count

Hardware capture flag, or sub-count

Hardware capture flag

Hardware capture flag

Hardware capture flag

For loss of acc supply voltage

Base Board Connector Pinouts 31

PMAC2 PCI Hardware Reference Manual

23

24

25

26

ADC_CLK7+

ADC_CLK7-

ADC_STB7+

ADC_STB7-

27 ADC_DAA7+

28 ADC_DAA7-

29 ADC_DAB7+

30

31

ADC_DAB7-

AENA7+

32

33

34

AENA7-

FAULT7+

FAULT7-

35 PWMATOP7+

DAC_CLK7+

36 PWMATOP7-

DAC_CLK7-

37 PWMABOT7+

DAC7A+

38 PWMABOT7-

DAC7A-

39 PWMBTOP7+

DAC_STB7+

40 PWMBTOP3-

DAC_STB7-

41 PWMBBOT7+

DAC7B+

42 PWMBBOT7-

DAC7B-

43 PWMCTOP7+

DIR7+

44 PWMCTOP7-

DIR7-

45 PWMCBOT7+

PULSE7+

46 PWMCBOT7-

PULSE7-

47 GND

48

49

GND

+5V

J12 JMACH4 Connector

(Continued)

Pin#

20

21

22

50

Symbol

WD0/

SCLK78+

SCLK78-

+5V

Function Description

Output Watchdog output

Input / Output Encoder sample clock

Front View

Notes

Low is PMAC watchdog fault

Direction controlled by PMAC2 jumper

Input / Output Encoder sample clock

Output

Output

Output

Output

Input

Input

Input

Input

Output

A/D converter clock

A/D converter clock

A/D converter strobe

A/D converter strobe

Direction controlled by PMAC2 jumper

Programmable frequency

Programmable frequency

Programmable sequence

Programmable sequence

Channel A ADC serial data MSB first

Channel A ADC serial data MSB first

Channel B ADC serial data MSB first

Channel B ADC serial data MSB first

Amplifier enable High is enable

Low is enable

Programmable polarity

Programmable polarity

Programmable function control

Output

Input

Input

Output

Output

Output

Output

Output

Output

Output

Output

Output

Output

Output

Amplifier enable

Amplifier fault

Amplifier fault

Phase A top Cmd. or DAC clock

Phase A top Cmd. or DAC clock

Phase A bottom Cmd. or

DAC A serial data

Phase A bottom Cmd. or

DAC A serial data

Phase B top Cmd. or DAC strobe

Phase B top Cmd. or DAC strobe

Phase B bottom Cmd. or DAC

B serial data

Phase B bottom Cmd. or DAC

B serial data

Phase B top Cmd. or PFM direction

Phase B top Cmd. or PFM direction

Phase B bottom Cmd. or PFM

Pulse

Output Phase B bottom Cmd. or PFM pulse

Reference voltage Common

Common Reference voltage

Output / Input +5V power

Output / Input +5V power

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

For external circuit or from external supply

For external circuit or from external supply

32 Base Board Connector Pinouts

PMAC2 PCI Hardware Reference Manual

63

64

65

66

67

68

58

59

60

61

62

69

70

71

J12 JMACH4 Connector

(Continued)

Pin#

51

52

53

54

55

56

57

Symbol

+5V

+5V

GND

GND

CHA8+

CHA8-

CHB8+

Function

Common

Common

Input

Input

Input

Description

Output / Input +5V power

Output / Input +5V power

Reference voltage

Reference voltage

Encoder 8 positive A channel Also pulse input

Encoder 8 negative A channel Also pulse input

Encoder 8 positive B channel Also direction input

Front View

Notes

For external circuit or from external

Supply

For external circuit or from external supply

72

CHB8-

CHC8+

CHC8-

CHU8

CHV8

CHW8

CHT8

USER8

PLIM8

MLIM8

HOME8

ACCFLT8

WD0/

SCLK78+

SCLK78-

73

74

ADC_CLK8+

ADC_CLK8-

75

76

ADC_STB8+

ADC_STB8-

77 ADC_DAA8+

78 ADC_DAA8-

79 ADC_DAB8+

80

81

82

ADC_DAB8-

AENA8+

AENA8-

83

84

FAULT8+

FAULT8-

85 PWMATOP8+

DAC_CLK8+

86 PWMATOP8-

DAC_CLK8-

87 PWMABOT8+

DAC8A+

88 PWMABOT8-

DAC8A-

89 PWMBTOP8+

DAC_STB8+

Input

Input

Input

Input

Input

Encoder 8 negative B channel Also direction input

Encoder 8 positive C channel Index channel

Encoder 8 negative C channel Index channel

Channel 8 U flag

Channel 8 V flag

Hall effect, fault code, or sub-count

Hall effect, fault code, or sub-count

Input

Input

Input

Input

Input

Input

Channel 8 W flag

Channel 8 T flag

General purpose user flag

Positive overtravel limit

Negative overtravel limit

Home switch input

Hall effect, fault code, or sub-count

Fault code, or sub-count

Hardware capture flag, or sub-count

Hardware capture flag

Hardware capture flag

Hardware capture flag

For loss of ACC supply voltage

Low is PMAC watchdog fault

Input

Output

Accessory fault flag

Watchdog output

Input / Output Encoder sample clock

Input / Output Encoder sample clock

Output

Output

Output

Output

Input

Input

Input

A/D converter clock

A/D converter clock

Direction controlled by PMAC2 jumper

Direction controlled by PMAC2 jumper

Programmable frequency

Programmable frequency

A/D converter strobe

A/D converter strobe

Programmable sequence

Programmable sequence

Channel A ADC serial data MSB first

Channel A ADC serial data MSB first

Channel B ADC serial data MSB first

Input

Output

Output

Input

Input

Output

Output

Output

Output

Output

Channel B ADC serial data MSB first

Amplifier enable High is enable

Amplifier enable

Amplifier fault

Amplifier fault

Phase A top Cmd. or DAC clock

Phase A top Cmd. or DAC clock

Phase A bottom Cmd. or

DAC A serial data

Phase A bottom Cmd. or

DAC A serial data

Phase B top Cmd. or DAC strobe

Low is enable

Programmable polarity

Programmable polarity

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Programmable function control

Base Board Connector Pinouts 33

PMAC2 PCI Hardware Reference Manual

J12 JMACH4 Connector

(Continued)

Pin# Symbol

90 PWMBTOP8-

DAC_STB8-

91 PWMBBOT8+

DAC8B+

92 PWMBBOT8-

DAC8B-

Function Description

Output

Output

Output

Phase B top Cmd. or DAC strobe

Phase B bottom Cmd. or DAC

B serial data

Phase B bottom Cmd. or DAC

B serial data

Front View

Notes

Programmable function control

Programmable function control

Programmable function control

93 PWMCTOP8+

DIR8+

94 PWMCTOP8-

DIR8-

Output

Output

Phase B top Cmd. or PFM direction

Phase B top Cmd. or PFM direction

Programmable function control

Programmable function control

95 PWMCBOT8+

PULSE8+

96 PWMCBOT8-

PULSE8-

97

98

GND

GND

Output

Output

Common

Common

Phase B bottom Cmd. or PFM pulse

Phase B bottom Cmd. or PFM pulse

Reference voltage

Reference voltage

Programmable function control

Programmable function control

99

100

+5V

+5V

Output / Input +5V power

Output / Input +5V power

For external circuit or from external supply

For external circuit or from external supply

The JMACH4 connector provides the interface pins for channels 7 and 8. Usually, it is connected to a breakout board, such as one of the Acc-8x family of boards, or an application-specific interface board.

TB1 (2/4-Pin Terminal Block)

This terminal block can be used to provide the input for the power supply for the circuits on the PMAC2 board when it is not in a bus configuration. When the PMAC2 is in a bus configuration, these supplies come through the bus connector from the bus power supply automatically; in this case, this terminal block should not be used.

Pin#

1

Symbol

GND

Function Description

Common Reference voltage

Notes

2

3

4

+5V

+12V

-12V

Input

Input

Input

Positive supply voltage

Positive supply voltage

Negative supply voltage

Supplies all PMAC digital circuits

+12v to +15v; not required on-board; used on J1 to supply analog inputs

-12v to -15v; required for opt-

12 ADCs; used on J1 to supply analog inputs

Note: Unless Option 12 (Analog-to-Digital Converters) is included on the board, only pins 1 and 2 will be provided on this terminal block.

34 Base Board Connector Pinouts

PMAC2 PCI Hardware Reference Manual

TB2 (3-Pin Terminal Block)

This terminal block provides the output for PMAC2's watchdog timer relay, both normally open and normally closed contacts.

Pin#

1

Symbol

WD_NC

Function Description

Output Watchdog relay out

Notes

Normally closed

2

3

COM

WD_NO

Input

Output

Watchdog return

Watchdog relay out

+V or 0V

Normally open

Note: The normally closed relay contact is open while PMAC2 is operating properly — it has power and the watchdog timer is not tripped. This contact is closed when the PMAC2 is not operating properly (either the PMAC has lost power or the watchdog timer has tripped). The normally open relay contact is closed while PMAC2 is operating properly, and open when PMAC2 is not operating properly.

Base Board Connector Pinouts 35

BASE BOARD JUMPERS LAYOUT

PMAC2 PCI Hardware Reference Manual

36 Base Board Jumpers Layout

PMAC2 PCI Hardware Reference Manual

SCHEMATICS

Schematics 37

38

PMAC2 PCI Hardware Reference Manual

Schematics

PMAC2 PCI Hardware Reference Manual

Schematics 39

40

PMAC2 PCI Hardware Reference Manual

Schematics

PMAC2 PCI Hardware Reference Manual

Schematics 41

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