Sub-Zero BI-36S, BI-36U, BI-42SD, BI-48S, BI-48SD Installation guide


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Sub-Zero BI-36S, BI-36U, BI-42SD, BI-48S, BI-48SD Installation guide | Manualzz

INSTALLATION GUIDE

Built-In Refrigeration

Contents

Built-In Refrigeration . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Installation Preparation . . . . . . . . . . . . . . . . . . . . . . . .

4

Overall Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

Opening Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . .

12

Plumbing Requirements . . . . . . . . . . . . . . . . . . . . . .

13

Door Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

Built-In Installation . . . . . . . . . . . . . . . . . . . . . . . . . . .

15

Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23

Dual Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . .

37

Side Panel Installation . . . . . . . . . . . . . . . . . . . . . . . .

40

Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . .

41

Service Information . . . . . . . . . . . . . . . . . . . . . . . . . .

42

Features and specifications in this guide and on the website are subject to change at any time without notice. Check our website, subzero.com, for the most up-to-date specifications.

Important Note

To ensure the safe and efficient installation of Sub-Zero equipment, please take note of the following types of highlighted information throughout this guide:

IMPORTANT NOTE highlights information that is especially relevant to a problem-free installation.

CAUTION signals a situation where minor injury or product damage may occur if instructions are not followed.

WARNING states a hazard that may cause serious injury or death if precautions are not followed.

Built-In Refrigeration

Introducing New Built-In Refrigeration

The importance of the installation of the Sub-Zero built-in unit cannot be overemphasized. Installation should be done by a qualified installer.

Before you begin the installation process, it is recommended that you read this entire installation guide. There are key details that you should take special care to observe during the installation. By reading these instructions carefully, you will make the installation process easier, problem-free and, most importantly, safe.

Any questions or problems regarding the installation should be directed to your Sub-Zero dealer or Sub-Zero customer service at 800-222-7820. You may also check the contact & support section of our website, subzero.com.

Important product information, including the model and serial number of your unit are listed on the product rating plate. The rating plate is located at the top frame of the unit inside the door. Refer to the illustration.

IMPORTANT NOTE: Throughout this guide, dimensions in parentheses are millimeters unless otherwise specified.

RATING

PLATE

Location of rating plate.

3 subzero.com

Installation Preparation

4

Installation Preparation

Make sure that the actual equipment that was shipped to you matches the design you are expecting to install. The

Sub-Zero built-in line offers the following design alternatives: framed, overlay, flush inset and stainless steel models. The overlay model has two design applications, overlay and flush inset.

Each of these design options has specific installation requirements, which means it is vital that the unit match your planning and space needs. Before you begin the installation process, check the exact model number you need against the model number on the shipping carton.

If the unit you receive does not match your requirements, contact your Sub-Zero dealer.

TOOLS AND MATERIALS REQUIRED:

• Phillips screwdriver set

• Slotted screwdriver set

• Torx drive screwdriver set

• 4' (1.2 m) of 1 /

4

" copper tubing and saddle valve for the water line (4200880)—do not use self-piercing valves

• Copper tubing cutter

• Level—2' (.6 m) and 4' (1.2 m) recommended

• Appliance dolly able to support 700 lbs (317 kg) and adequate manpower to handle the weight of the unit

• Various sized pliers

• Wrench set

• Allen wrench set

• 3 /

8

" hex bolt nut driver

• Crescent wrenches

• Cordless drill and assorted drill bits

• Masonite, plywood, 1 /

8

" pressed fiberboard, cardboard or other suitable material to protect finished flooring

• Appropriate materials to cover and protect the home and its furnishings during installation

Installation Preparation

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Site Preparation

Make sure that the finished rough opening where the built-in unit is being installed is properly prepared. Refer to the overall dimensions and installation specifications for your specific model on the following pages. These specifications are identical for the framed, overlay and stainless steel applications. Installation specifications are different for the flush inset application, whether you are using custom panels or Sub-Zero accessory flush inset panels.

Make sure that the rough opening dimensions, door swing clearance, electrical service and plumbing are correct for the model you are about to install.

If you are installing two built-in units side by side in the framed, overlay, flush inset or stainless steel application, a separating filler strip is recommended. Add the filler strip width to the finished rough opening dimension.

For installation of two built-in units side by side without a filler strip, a dual installation kit will be necessary.

IMPORTANT NOTE: To operate properly, the door must open a minimum of 90°. Use a minimum 3" (76) filler in corner installations to assure a 90° door opening. Allow enough clearance in front of the unit for full door swing.

IMPORTANT NOTE: Make sure the floor under the unit is level with the surrounding finished floor.

Overall Dimensions

All Refrigerator / All Freezer Models

6

84"

(2134)

36"

(914)

Model BI-36R

ALL REFRIGERATOR

36"

(914)

Model BI-36RG

ALL REFRIGERATOR

GLASS DOOR

Over-and-Under Models

36"

(914)

Model BI-36F

ALL FREEZER

24"

(610)

SIDE VIEW

IMPORTANT NOTE:

The heights of the all refrigerator / all freezer models have increased from 73" (1854) to 84"

(2134).

84"

(2134)

30"

(762)

Model BI-30U

30"

(762)

Model BI-30UG

WITH GLASS DOOR

36"

(914)

Model BI-36U

36"

(914)

Model BI-36UG

WITH GLASS DOOR

24"

(610)

SIDE VIEW

Overall Dimensions

Side-by-Side Models

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84"

(2134)

36"

(914)

Model BI-36S

42"

(1067)

Model BI-42S

84"

(2134)

42"

(1067)

Model BI-42SD

WITH DISPENSER

24"

(610)

SIDE VIEW

Models are shown in the stainless steel design.

IMPORTANT NOTE: Throughout this guide, dimensions in parentheses are millimeters unless otherwise specified.

48"

(1219)

Model BI-48S

48"

(1219)

Model BI-48SD

WITH DISPENSER

24"

(610)

SIDE VIEW

Opening Dimensions

Standard Installation Opening Dimensions

Framed, Overlay and Classic Stainless Steel Models

TOP VIEW

24" (610)

OPENING

DEPTH

OUTLINE

3

OF UNIT WITH

/

4

"

(19) PANEL

24" (610)

OPENING DEPTH

83 3 /

4

"

(2127)

OPENING

HEIGHT

83" min

(2108)

A

OPENING WIDTH

SIDE VIEW

Opening Width

BI-36R, BI-36RG and BI-36F

BI-30U and BI-30UG

BI-36U and BI-36UG

BI-36S

BI-42S and BI-42SD

BI-48S and BI-48SD

FRONT VIEW

A

35 1 /

2

" (902)

29 1 /

2

" (746)

35 1 /

2

" (902)

35 1 /

2

" (902)

41 1 /

2

" (1054)

47 1 /

2

" (1206)

IMPORTANT NOTE: If two units are installed side by side, refer to page 10 for dual standard installations.

Classic stainless steel models are ready to install out of the box.

8

Opening Dimensions

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Flush Inset Installation Opening Dimensions

3

TOP VIEW

CLEAT

24" (610)

DEPTH TO CLEAT

26 3 /

16

"

(665)

FLUSH INSET DEPTH

2 3 /

16

"

(56)

1 / 4 "

(6)

26 3 / 16 "

(665)

FLUSH

INSET

24" (610)

DEPTH

TO CLEAT

DEPTH

1

1

/ 4 "

(32)

OUTLINE

OF UNIT WITH

3 /

4

"

(19) PANEL

CLEAT

DETAIL A

2

3

/ 16 "

(56)

83 3 /

4

"

(2127)

HEIGHT

TO CLEAT

83" min

(2108)

84"

(2134)

FLUSH

INSET

HEIGHT

1 1 / 4 "

(32)

A

WIDTH TO CLEAT

B

FLUSH INSET WIDTH

1 1 / 4 "

(32)

26

3

/ 16 "

(665)

FLUSH

INSET

DEPTH

24" (610)

OPENING

DEPTH

TO CLEAT

TOP VIEW

CLEAT

3"

(76) typical

2 3 /

16

"

(56)

1 1 / 4 "

(32)

Detail A

CLEAT

4"

(102)

3" typical

(76)

24"

(610)

OPENING

DEPTH TO

CLEAT

1 1 /

4

"

(32)

Detail B

2 3 / 16 " (56)

SHADED

AREA

MUST BE

FINISHED

SIDE VIEW

Flush Inset Opening Widths

BI-36R, BI-36RG and BI-36F

BI-30U and BI-30UG

BI-36U and BI-36UG

BI-36S

BI-42S and BI-42SD

BI-48S and BI-48SD

A

35 1 /

2

" (902)

29 1 /

2

" (746)

35 1 /

2

" (902)

35 1 /

2

" (902)

41 1 /

2

" (1054)

47 1 /

2

" (1206)

B

38" (965)

32" (813)

38" (965)

38" (965)

44" (1118)

50" (1270)

FRONT VIEW

DETAIL B

IMPORTANT NOTE: Dimensions assume a 3 /

4

" (19) panel thickness.

IMPORTANT NOTE: If two units are installed side by side, refer to page 11 for dual flush inset installations.

Opening Dimensions

Dual Standard Installation Opening Dimensions

Framed, Overlay and Classic Stainless Steel Models

TOP VIEW

24"

(610)

OPENING

DEPTH

OUTLINE

OF TWO UNITS WITH

3 /

4

"

(19) PANEL

24"

(610)

OPENING DEPTH

83 3 /

4

"

(2127)

OPENING

HEIGHT

83" min

(2108)

A

OPENING WIDTH

10

SIDE VIEW

Opening Widths

Two 30" (762) Models

Two 36" (914) Models

FRONT VIEW

A

59 3 /

4

" (1518)

71 3 /

4

" (1822)

IMPORTANT NOTE: A dual installation kit will be required for this installation.

Classic stainless steel models are ready to install out of the box.

Opening Dimensions

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Dual Flush Inset Installation Opening Dimensions

26 3 /

16

"

(665)

FLUSH

24"

(610)

DEPTH

TO CLEAT

INSET

DEPTH

1 1 /

4

"

(32)

TOP VIEW

3

OUTLINE OF

TWO UNITS WITH

3 / 4 " (19) PANEL

CLEAT

DETAIL A

26

3

/ 16 "

(665)

FLUSH

INSET

DEPTH

24" (610)

OPENING

DEPTH

TO CLEAT

TOP VIEW

CLEAT

3"

(76) typical

2 3 /

16

"

(56)

1 1 / 4 "

(32)

Detail A

CLEAT

24"

(610)

DEPTH TO CLEAT

26

3

/ 16 " (665)

FLUSH INSET DEPTH

2 3 /

16

"

(56)

1 /

4

"

(6)

2 3 / 16 "

(56)

83

3

/ 4 "

(2127)

HEIGHT

TO CLEAT

83" min

(2108)

84"

(2134)

FLUSH

INSET

HEIGHT

1 1 / 4 "

(32)

A

WIDTH TO CLEAT

B

FLUSH INSET WIDTH

CLEAT

4"

(102)

3" typical

(76)

1 1 / 4 "

(32)

24"

(610)

OPENING

DEPTH TO

CLEAT

2 3 / 16 " (56)

SHADED

AREA

MUST BE

FINISHED

1 1 /

4

"

(32)

Detail B

DETAIL B

SIDE VIEW FRONT VIEW

Opening Widths

Two 30" (762) Models

Two 36" (914) Models

A B

59 3 /

4

" (1518) 62 1 /

4

" (1581)

71 3 /

4

" (1822) 74 1 /

4

" (1886)

IMPORTANT NOTE: Dimensions assume a 3 /

4

" (19) panel thickness. A dual installation kit will be required for this installation.

Electrical Requirements

12

Electrical Requirements

For all built-in models, the electrical supply should be located within the shaded area shown in the illustration.

Follow the National Electrical Code and local codes and ordinances when installing the receptacle. A separate circuit, servicing only this appliance is required.

IMPORTANT NOTE: A ground fault circuit interrupter

(GFCI) is not recommended and may cause interruption of operation.

The outlet must be checked by a qualified electrician to be sure that it is wired with the correct polarity.

Verify that the outlet provides 115 V AC and is properly grounded.

7"

(178)

E

6"

(152)

75 1 /

2

"

(1918)

Do not use an extension cord or two-prong adapter.

Electrical ground is required on this appliance. Do not remove the power supply cord ground prong.

FRONT VIEW

Location of electrical supply.

Electrical Requirements

Power Supply

Circuit Breaker

Receptacle

115 V AC, 60 Hz

15 amp

3-prong grounding-type

Plumbing Requirements

Plumbing Requirements

All built-in models with an automatic ice maker come with a microbiological water filtration system. The water supply line should be located within the shaded area shown in the illustration. The water line should be connected to the house supply with an easily accessible shut-off valve between the supply and the unit. Do not use self-piercing valves. A saddle valve kit (4200880) is available from your

Sub-Zero dealer. The water supply line must not interfere with installation of the anti-tip brackets.

IMPORTANT NOTE: A reverse osmosis system can be used provided there is constant water pressure of 30 psi

(2.1 bar) to 100 psi (6.9 bar) supplied to the unit at all times. In this application, the microbiological water filtration system should be set to bypass mode by removing the water filter cartridge and inserting the bypass plug

(7011209) available from your Sub-Zero dealer. Installation instructions packed with the unit will outline this procedure.

IMPORTANT NOTE: All installations must meet local plumbing code requirements.

It is not recommended that the ice maker be connected to a softened water supply. Water softener chemicals, such as salt from a malfunctioning softener, can damage the ice maker and lead to poor ice quality. If a softened water supply cannot be avoided, be sure that the water softener is well maintained and operating properly.

Plumbing Requirements

Water Supply Line

Water Pressure

Excess Water Line for Connection

1 /

4

" OD copper line

30–100 psi (2.1–6.9 bar)

36" (914)

1 / 2 "

(13)

18"

(457)

6"

(152)

WATER LINE

SHUT-OFF

VALVE

TOP VIEW

FRONT VIEW

3" (76)

Location of water supply.

18"

(457)

W

6"

(152)

13 subzero.com

Door Clearance

14

Door Clearance

23 7 / 8 "

(606)

BEHIND

FRAME

A

C

23 7 / 8 "

(606)

BEHIND

FRAME

A B

2 3 / 8 "

(60)

All Refrigerator / All Freezer Models Over-and-Under Models

C

23 7 / 8 "

(606)

BEHIND

FRAME D

A

2 3 / 8 "

(60)

2 3 / 8 "

(60)

Side-by-Side Models

C

2 3 / 8 "

(60)

Door Clearance

ALL REFRIGERATOR / ALL FREEZER

BI-36R, BI-36RG and BI-36F

OVER-AND-UNDER

BI-30U and BI-30UG

BI-36U and BI-36UG

SIDE-BY-SIDE

BI-36S

BI-42S and BI-42SD

BI-48S and BI-48SD

A

37 1 /

4

" (946)

C

17" (432)

A B C

31 1 /

4

" (796) 23 5 /

8

" (600) 14 1 /

2

" (368)

37 1 /

4

" (946) 23 5 /

8

" (600) 17" (432)

A C D

22 1 /

4

" (565) 10 1 /

4

" (260) 8 1 /

2

" (216)

26 1 /

4

" (668) 12 1 /

2

" (318) 8 3 /

4

" (222)

30" (762) 14" (356) 9 3 /

4

" (248)

The doors of all built-in models open to a maximum of 110°.

A 90° door stop is shipped with all units. The handle depth reflects the tubular, curved and pro handles. For additional information, refer to the full-scale templates in the built-in design guide.

IMPORTANT NOTE: For flush inset applications, add 1 / 2 " (13) to dimension (A).

Built-In Installation

15 subzero.com

Unpack the Unit

Uncrate the unit and inspect for any damages. Remove the wood base and discard the shipping bolts and brackets that hold the wood base to the bottom of the unit. Remove and discard all packing materials.

IMPORTANT NOTE: Do not discard the kickplate, anti-tip brackets and hardware. These items will be needed for installation.

Retract the front leveling legs all the way up to allow the unit to be moved into position more easily. You will extend the leveling legs when the unit is in its final position to reduce the possibility of the unit tipping forward.

IMPORTANT NOTE: The rear levelers must be in their lowest position in order to push the unit back into the rough opening. Therefore, leveling cannot be completed until the unit is in position.

Remove the drain pan from the base of the unit to avoid damage to the drain pan, and allow for proper placement of the appliance dolly.

Grille Removal

In order to prevent damage to the grille and to access the power cord, the top grille assembly should be removed prior to moving the unit.

To remove the grille assembly, pull out on the bottom edge of the grille and tilt upward. Loosen the back two grille mounting screws and remove the front two grille mounting screws. Refer to the illustrations below. With the grille held firmly, pull forward to remove.

To reinstall the grille, insert the grille into position and be sure that the grille catch tabs are engaged. Reinstall the front two grille screws, then retighten the back two grille screws. Check for proper fit.

GRILLE HEIGHT ADJUSTMENT

The grille was designed to rest on the upper door hinge(s) to minimize the reveal between the top of the door and bottom of the grille. To eliminate potential interference of the grille and hinge, the grille height can be adjusted.

Loosen the four grille adjustment screws (two on each side) and adjust the grille height as needed. For screw location, refer to the illustration below.

Be sure to secure the door(s) closed before moving the unit.

BACK GRILLE

SCREW

LOCATION

OF GRILLE

ADJUSTMENT

SCREWS

Grille removal.

FRONT

GRILLE SCREW

Grille mounting screws.

Built-In Installation

16

Anti-Tip Bracket Installation

To prevent the unit from tipping forward and provide a stable installation, the unit must be secured in place with the anti-tip brackets shipped with the unit.

IMPORTANT NOTE: Placement of the anti-tip brackets is critical to a stable installation. Failure to properly position the anti-tip brackets will prevent them from engaging the unit.

IMPORTANT NOTE: The two anti-tip brackets must be installed exactly 24" (610) from the front of the rough opening to the back of the brackets and a minimum of 4"

(102) from the sides of the rough opening. This depth will increase to 26 3 /

16

" (665) for a flush inset installation based on 3 /

4

" (19) deep decorative panels. Proper placement will ensure that the anti-tip brackets engage the anti-tip bar at the back of the unit.

Anti-Tip Hardware Included

2 Anti-tip brackets

12 #12 x 2 1 /

2

" PH pan HD zinc screws

4 3 /

8

"–16 x 3 3 /

4

" wedge anchors

12 #12 flat washers

4 #8–18 x 1 1 /

4

" PH truss HD screws

4 Nylon zip-it wall anchors

IMPORTANT NOTE: For either wood or concrete floor applications, if the #12 x 2 1 /

2

" screws do not hit a wall stud or the wall plate in any of the back holes of the brackets, use the provided #8–18 x 1 1 /

4

" PH truss HD screws and #12 flat washers with the nylon zip-it wall anchors.

IMPORTANT NOTE: In some installations the subflooring or finished floor may necessitate angling the screws used to fasten the anti-tip brackets to the back wall.

WOOD FLOOR APPLICATIONS

After properly locating the anti-tip brackets in the rough opening, drill pilot holes 3 /

16

" (5) diameter maximum in the wall studs and/or wall plate. Use the #12 x 2 1 / 2 " PH pan

HD zinc screws and #12 flat washers to secure the brackets in place. Be sure that the screws penetrate through the flooring material and into wall studs or wall plate a minimum of 3 / 4 " (19). Refer to the illustration on the following page.

Built-In Installation

17 subzero.com

Anti-Tip Bracket Installation

CONCRETE FLOOR APPLICATIONS

After properly locating the anti-tip brackets in the rough opening, drill pilot holes 3 /

16

" (5) diameter maximum in the wall studs and/or wall plate. Then drill 3 /

8

" (10) diameter holes into the concrete a minimum of 1 /

2

" (13) deep. Use the #12 x 2 1 /

2

" PH pan HD zinc screws and #12 flat washers to secure the brackets to the wall and use the

3 /

8

"–16 x 3 3 /

4

" wedge anchors to secure the brackets to the floor. Be sure that the screws penetrate the wall studs or wall plate a minimum of 3 /

4

" (19). Refer to the illustration below.

INSTALL CONCRETE WEDGE ANCHORS:

1) Drill a 3 /

8

" (10) diameter hole any depth exceeding the minimum embedment. Clean the hole or continue drilling additional depth to accommodate drill fines.

Use a carbide drill bit manufactured within ANSI

B94.12-77.

2) Assemble the washer and nut flush with the end of anchor to protect threads. Drive the anchor through the material to be fastened until the washer is flush with the surface material.

3) Expand the anchor by tightening the nut 3–5 turns past hand-tight position or to 25 foot-pounds of torque.

Make sure there are no electrical wires or plumbing in the area which the screws could penetrate.

Always wear safety glasses and use other necessary protective devices or apparel when installing or working with anchors.

Anchors are not recommended for use in lightweight masonry material such as block or brick, or for use in new concrete which has not had sufficient time to cure. The use of core drills is not recommended to drill holes for the anchors.

24"

(610)

24"

(610)

4"

MIN

(102)

4"

MIN

(102)

FINISHED

FLOORING

WALL

PLATE UNDERLAYMENT

SUBFLOORING

WOOD FLOOR

Wood floors.

FINISHED

FLOORING

WALL

PLATE UNDERLAYMENT

SUBFLOORING

CONCRETE

1 /

2

"

MIN

(13)

Concrete floors.

Built-In Installation

18

Position the Unit

Use an appliance dolly to move the unit near the rough opening. Each built-in unit is equipped with rollers, so it can be moved into position more easily.

Shut off power to the electrical outlet. Plug the power supply cord into the 15 amp grounded outlet and roll the unit into position. Be sure that the anti-tip brackets are properly engaged.

IMPORTANT NOTE: If possible, keep the door(s) closed until the unit is properly anchored.

IMPORTANT NOTE: If for any reason the unit has been laid on its back or side, you must allow the unit to stand upright for a minimum of 24 hours before connecting power.

Protect any finished flooring before moving the unit into place.

To reduce the possibility of the unit tipping forward, the front leveling legs must be in contact with the floor once the unit is in position.

Water Line Connection

Approximately 3' (.9 m) of 1 /

4

" plastic tubing is connected to the unit with a preassembled 1 /

4

" compression connection at the end. This tubing is located under the unit.

The water line fitting connection kit, provided with the unit, contains a 1 /

4

" compression union fitting for connection to the household water line. Place the compression nut and sleeve on the water line and fasten to the connection at the end of the tubing under the unit. Do not over tighten.

Check all water line fittings for leaks. Make sure that the drain pan can be installed or removed without any water line interference.

IMPORTANT NOTE: Be sure to purge the water line prior to final connection to the unit. This will remove any debris that may be present in the tubing from installing the new water line.

IMPORTANT NOTE: If a reverse osmosis system used, it is recommended that the water filter be bypassed. Refer to information on water filter bypass mode on page 22.

IMPORTANT NOTE: Let your customer know that the ice maker will not produce ice immediately, and that the first few batches of ice produced should be discarded. Allow

24 hours for proper ice production.

IMPORTANT NOTE: Caution must be taken not to expose the refrigerator and/or water lines leading to the refrigerator to freezing temperatures. Exposure could cause damage to the product and home.

Built-In Installation

Level the Unit

Once the unit is in position, extend the front leveling legs down by turning the legs clockwise to adjust the height.

The rear height adjustment can be made from the front of the base. Use a 3 /

8

" socket to adjust the rear rollers. Turn the 3 /

8

" hex bolt clockwise to raise the unit or counterclockwise to lower it.

When the unit is leveled properly, or squared off, door and/or drawer adjustments are less likely to be necessary.

Refer to the illustration below for location of the rear roller base adjustment.

IMPORTANT NOTE: Be sure to reference leveling of the unit to the floor and not to surrounding cabinetry. This could affect the operation of the unit, such as door closing.

FRONT

LEVELING LEG

REAR

ADJUSTMENT

Rear roller base adjustment.

19 subzero.com

Built-In Installation

20

Door Adjustment

The doors for built-in side-by-side models and the upper door on over-and-under models can be adjusted in three ways: in and out, side to side tilt, and up and down

(except over-and-under models).

Regardless of the adjustment being made, start by slightly loosening the two upper hinge bolts on the upper hinge plate using a 1 /

2

" wrench. Refer to the illustration below.

IN AND OUT ADJUSTMENT

Refer to the illustration for location of the bolt for in and out door adjustment. To adjust a left-hinge door; using a

5 /

32

" allen wrench, turn the bolt clockwise to bring the handle side of the door inward, and counterclockwise to move the handle side of the door outward. Reverse the directions for a right-hinge door.

SIDE TO SIDE TILT ADJUSTMENT

Refer to the illustration for location of the bolt for side to side tilt door adjustment. To adjust a left-hinge door; using a 3 /

8

" wrench, turn the bolt clockwise to raise the handle side of the door up and counterclockwise to tilt the handle side of the door down. Reverse the directions for a righthinge door.

Door height adjustment.

DOOR HEIGHT ADJUSTMENT

To adjust a left-hinge door; using a 1 /

4

" allen wrench, turn the bolt clockwise to raise the door and counterclockwise to lower the door. Refer to the illustration above. Reverse the directions for a right-hinge door.

UPPER

HINGE BOLTS

IN AND OUT

ADJUSTMENT

Upper hinge bolts.

SIDE TO SIDE

TILT ADJUSTMENT

Door adjustment bolts.

Built-In Installation

21 subzero.com

Anchoring

After door and side panels have been installed, the unit has been leveled and door adjustment completed, anchor the built-in unit to the opening. This will assure a proper fit and a secure installation.

IMPORTANT NOTE: Be sure to level and square the unit before anchoring it.

To anchor the top of the unit to cabinetry, open the grille, and install the screws provided through the grille frame into the cabinetry. There are several hole locations provided. Check for proper door clearance by fully opening the door. Refer to the illustration below.

To anchor the bottom of the unit, drive a screw through the side hole inside the roller base assembly. There is one on each side. The screw will need to go in at an angle in order to attach properly. Refer to the illustration below.

Additional material may be needed behind the cleat to ensure sufficient anchoring.

Complete the Installation

Before installing the kickplate, be sure to reinstall the drain pan. Once the drain pan is in place, screw the kickplate the to brackets attached to the inside surface of each roller base.

IMPORTANT NOTE: The kickplate must be removed for servicing. The floor cannot interfere with removal. Refer to the label mounted on the kickplate support for height clearance.

Reinstall the grille following the instructions on page 15.

Turn power back on to the electrical outlet.

If the screws provided are not suitable for your application, you must provide adequate screws.

ANCHORING

SCREWS

Top anchoring.

ANCHORING

SCREW

Bottom anchoring.

Built-In Installation

22

90° Door Stop

The doors of all built-in models open to 110°. A 90° door stop ships with the unit and is located behind the flip-up grille. Additional 90° door stop kits (7005865) are available through your Sub-Zero dealer. To obtain local dealer information, visit the showroom locator section of our website, subzero.com.

The 90° door stop will be installed in the top hinge of the door. To install, open the door to approximately 90°. At the top of the door, insert the door stop down between the door hinge and the door closer arm. Insert the screw through the door stop and into the door as shown in the illustration below.

Water Filter Bypass Mode

A separate bypass plug is required to bypass the water filtration system. This bypass plug (7011209) is available from your Sub-Zero dealer. To install the bypass plug:

1) Remove water filter cartridge by pushing the end to disengage from the filter head. Refer to the illustration below. Pull the filter cartridge straight out.

2) Install bypass plug by aligning it with the filter head.

Push plug in to engage with the head assembly.

When the filter or the bypass plug is removed from the unit, the water supply to both the ice maker and the ice and water dispenser will be shut off.

WATER FILTER

90° door stop.

WATER

FILTER

Location of water filter.

Water filter cartridge removal.

Built-In Installation

23 subzero.com

Air Purification System

All Sub-Zero built-in units, except model BI-36F, come with an advanced air purification system. A factory installed air purification cartridge is located inside the refrigerator section, on the right-hand side of the back wall. For information regarding use and removal of this cartridge, refer to the built-in use & care guide provided with the unit.

Lamp contains mercury. Manage in accordance with disposal laws. Go to subzerowolfstore.com or call

1-800-222-7820.

Panel Installation

Before you begin installing panels, refer to the panel specifications for framed, overlay or flush inset applications and be sure you are working with the panel design called for in your installation. If your customer has chosen the stainless steel design, the unit has been shipped complete with a finished stainless steel look. It will not be necessary to install panels or handle hardware. In your final preparation for stainless steel units, use a stainless steel cleaner to remove any marks. Abrasive cleaners should not be used, as they may scratch the surface.

If your customer has ordered either a framed or overlay model, you will be installing panels to give the unit the custom Sub-Zero look.

IMPORTANT NOTE: For overlay models, there are two design applications, overlay and flush inset. Be sure to use the correct panel sizes for your application.

Panel Installation

Framed Panels

If your customer has chosen a framed design application, make sure that the panels you are about to install match dimensions listed in the framed panel specifications on pages 26–27. Additional panel design information can be found in the Sub-Zero built-in design guide and on our website, subzero.com.

If the thickness of the custom panel is less than a 1 /

4

" (6), back it up with a sheet of shim material to build the total thickness to a 1 /

4

" (6). If the panel is thicker than a 1 /

4

" (6), rout an edge around the panel to achieve a proper fit.

Refer to the illustrations.

IMPORTANT NOTE: On all built-in models, routing, recessing or optional extended handles may be required on raised panels for finger clearance under the handle.

Framed Panel Requirements

MAX WEIGHT PER PANEL

BI-36R, BI-36RG and BI-36F

All Other Framed Models

MIN PANEL THICKNESS

All Framed Panels

75 lbs (34 kg)

50 lbs (23 kg)

1 /

4

" (6)

TRIM

REVEAL

1

/ 4 " (6) min

1 /

4

"

(6)

PANEL

MAIN FRAME

DOOR

TRIM

REVEAL

1

/ 4 " (6) min

ROUT TO

1 /

4

"

(6)

T

MAIN FRAME

DOOR

Panels 1 /

4

" (6) thick or less.

Panels thicker than 1 /

4

" (6).

24

Panel Installation

25 subzero.com

Framed Panels

To install framed panels, the door handle(s) must be removed. To install framed panels, first remove the door trim molding. For side-by-side models and the upper door for over-and-under models, insert a screwdriver tip into the top corner slot on the handle side and pop out the trim molding. Refer to the illustration below.

For the drawer on over-and-under models, insert a screwdriver tip into the slot on either side of the trim molding running along the top of the drawer, and pop out the trim molding. Refer to the illustration below.

With a screwdriver, remove the handles from the freezer and refrigerator doors. Slide the panel into the frame on the door. With the panel in position, replace the handles.

Be sure the panel is inserted completely into the channel for proper fit and alignment. Refer to the illustration below.

To reinstall the trim molding, insert the top of the trim molding into the grooves at the top of the door and work downward, snapping the trim molding into the clips on the handle.

For the drawer on over-and-under models, start at one end and move towards the opposite end, snapping the trim molding into the clips on the handle.

Raised Panels

You may have to rout, recess or use optional extended handles with some door panel designs to allow for finger clearance. This is particularly true if your unit has raised panels greater than 1 /

4

" (6) total thickness.

IMPORTANT NOTE: Do not exceed the maximum per panel weight for your specific model. Refer to the chart on the previous page.

Check the location of offset when you’re using specific routing for the grip area only. Refer to the Sub-Zero built-in design guide for a full-scale template of the standard full-length handle and panel. Use this grid template to lay out your panel design for finger clearance when standard full-length handles are used.

Door trim.

Over-and-under drawer trim.

Panel Installation

26

Framed Panel Specifications

H

A

A

A

H

W

BI-36R / BI-36F

B

W

BI-36RG

Models BI-36R, BI-36RG and BI-36F

REFRIGERATOR/FREEZER

Door Panel

W H

35 3 /

4

" (908) 69 9 /

16

" (1767)

BI-36RG

Window Cut-Out

Cut-Out Location

W H

25 3 /

8

" (645) 54 1 /

16

" (1373)

A

5 3 /

16

" (132)

B

10 5 /

16

" (262)

H

A

A

A

H

W

BI-30U / BI-36U

H

A

H

W

BI-30UG / BI-36UG

Models BI-30U and BI-30UG

REFRIGERATOR

Door Panel

FREEZER

Drawer Panel

BI-30UG

Window Cut-Out

Cut-Out Location

W H

29 3 /

4

" (756) 49 15 /

16

" (1268)

W H

29 3 /

4

" (756) 18 11 /

16

" (475)

W H

19 1 /

2

" (495) 39 9 /

16

" (1005)

A

5 3 /

16

" (132)

Models BI-36U and BI-36UG

REFRIGERATOR

Door Panel

FREEZER

Drawer Panel

BI-36UG

Window Cut-Out

Cut-Out Location

W H

35 3 /

4

" (908) 49 15 /

16

" (1268)

W H

35 3 /

4

" (908) 18 11 /

16

" (475)

W H

25 1 /

2

" (648) 39 9 /

16

" (1005)

A

5 3 /

16

" (132)

Panel Installation

Framed Panel Specifications

27 subzero.com

A

H

B

W W W W

BI-36S / BI-42S / BI-48S BI-42SD / BI-48SD

H

Model BI-36S

REFRIGERATOR

Door Panel

FREEZER

Door Panel

W H

19 13 /

16

" (503) 69 9 /

16

" (1767)

W H

15 7 /

16

" (392) 69 9 /

16

" (1767)

Models BI-42S and BI-42SD

REFRIGERATOR

Door Panel

FREEZER

Door Panel

BI-42SD

Dispenser Cut-Out

Cut-Out Location

W H

24 13 /

16

" (630) 69 9 /

16

" (1767)

W H

16 7 /

16

" (418) 69 9 /

16

" (1767)

W

5 7 /

8

" (149)

A

1 7 /

8

" (48)

H

12 7 /

16

" (316)

B

28 3 /

4

" (730)

Models BI-48S and BI-48SD

REFRIGERATOR

Door Panel

FREEZER

Door Panel

BI-48SD

Dispenser Cut-Out

Cut-Out Location

W H

28 1 /

2

" (724) 69 9 /

16

" (1767)

W H

18 3 /

4

" (418) 69 9 /

16

" (1767)

W

5 7 /

8

" (149)

A

1 7 /

8

" (48)

H

12 7 /

16

" (316)

B

28 3 /

4

" (730)

For models BI-42SD and BI-48SD, panel thickness in the dispenser area can range from 1 / 4 " (6) to a maximum of

1 1 / 8 " (29). If the panel is thicker, you must rout out a minimum

1 / 4 " (6) flat landing area to accommodate the glasswell bezel.

Panel Installation

28

Overlay Panels

If your customer has chosen an overlay design application, make sure that the panels you are about to install match dimensions listed in the overlay panel specifications on pages 30–31. Additional panel design information can be found in the Sub-Zero built-in design guide and on our website, subzero.com.

IMPORTANT NOTE: The size of the overlay panel is critical. It must fit over the door frame. Also, do not exceed the maximum per panel weight for your specific model. Refer to the chart below.

Overlay models are shipped without handle hardware.

The cabinet manufacturer or designer will need to provide handle hardware to match the overall decorating scheme.

To install overlay panels, first remove the door trim molding. For side-by-side models and the upper door for over-and-under models, insert a screwdriver tip into the top corner slot on the handle side and pop out the trim molding. Remove the screws and frame. For the drawer on over-and-under models, insert a screwdriver tip into the slot on either side of the trim molding running along the top of the drawer and pop out the trim molding.

Remove the screws and frame. Refer to the illustrations on page 25.

Sub-Zero allows a 1 /

4

" (6) space to slide the backing material into place in the frame. If your material is thicker than a 1 /

4

" (6), either rout an edge around the panel to get a proper fit or mount the decorative overlay panel on a sheet of 1 /

4

" (6) thick material and insert the backing material into the channel.

Overlay Panel Requirements

MAX WEIGHT PER PANEL

BI-36R, BI-36RG and BI-36F

All Other Overlay Models

Grille Panel

MIN PANEL THICKNESS

All Overlay Panels

75 lbs (34 kg)

50 lbs (23 kg)

13 lbs (6 kg)

5 /

8

" (16)

SPACER PANEL

OVERLAY PANEL

BACKER PANEL

TRIM

1 /

8

"

(3)

5 /

16

"

(8) min

Panel assembly cross section.

OVERLAY

PANEL

SPACER

PANEL

BACKER

PANEL

3

/ 4 "

(19) typical

.10"

(3)

1 /

4

"

(6)

Panel assembly rear view.

You must allow for .10" (3) space between the backer board and the decorative panel, so the panel will slide easily into the door frame.

The illustrations above provide a cross section view of the three panel assembly showing placement of the trim and a rear view of the three panel assembly with critical dimensions, standard for all models.

Install the handle hardware before inserting the panel. We recommend larger D-style pulls. The use of small, onepiece knobs is not recommended. If you use screws with thick heads, you will need to countersink the screws into the backer panel before sliding the assembly into place.

Slide the panel into the frame on the door. With the panel in position, replace the frame end. Be sure the panel is inserted completely into the channel for proper fit and alignment.

To reinstall the trim molding on side-by-side models and the upper door for over-and-under models, insert the top of the trim molding into the grooves at the top of the door and work downward, snapping the trim molding into the clips on the frame.

For the drawer on over-and-under models, start at one end and move towards the opposite end, snapping the trim molding into the clips on the frame.

Panel Installation

29 subzero.com

Glasswell—Dispenser Models

The dispenser area of models BI-42SD and BI-48SD has been engineered to enable the use of the overlay or flush inset panel application. Installing overlay or flush inset panels for these models is the same procedure as for other built-in models. The refrigerator door panel will need to accommodate a cut-out for the glasswell bezel.

To remove the glasswell bezel for an overlay or flush inset model BI-42SD or BI-48SD, the water grille and touch pad must be removed. Lift the water grille up and out. Next, remove the touch pad assembly by removing the center plastic mandrel supports. Carefully tilt the touch pad out and disconnect the wire harness (blue side up) from the back side of the touch pad. Remove the bezel by removing the four screws.

Insert the overlay or flush inset panel into the door trim.

Reverse the procedure to install the bezel, touch pad and water grille. To install the plastic rivets, insert rivets through the touch pad and into the control housing and secure by pressing mandrels into the body of the rivets.

Refer to the illustrations below.

IMPORTANT NOTE: The total panel thickness (including backer and spacer, if used) in the glasswell bezel area can range from 1 /

4

" (6) to a maximum of 1 1 /

8

" (29). If the panel is thicker, provisions must be made to rout out a space to accommodate the bezel surrounding the glasswell.

Grille Panel Assembly

Remove the grille panel assembly as described on page

15. Remove the top two corner screws and pull away the top frame. Slide the panel into position in the grille frame.

If you are using a grille panel 1 /

4

" (6) or thinner, you will need to install a filler.

Reattach the top frame by reinstalling the two top corner screws. Install the grille panel assembly onto the unit, by reversing the grille removal procedure outlined on page 15.

Refer to specifications for overlay grille panels on pages

30–31 and the illustrations on the previous page for the exact sizing of all three panels.

Do not exceed the panel dimensions listed for the appropriate overlay grille panel you are specifying.

The overlay decorative panel cannot be any larger or it may restrict the air flow to the compressor area and cause problems with the operation of the

Sub-Zero unit.

LOCK

INDICATOR

WATER

ICE

LIGHT

WATER

GRILLE

BEZEL

Glasswell—dispenser models.

Glasswell bezel removal.

Panel Installation

30

Overlay Panel Specifications

H H

H

A

A

A

H

W

BI-36R / BI-36F

B

W

BI-36RG

Models BI-36R, BI-36RG and BI-36F

REFRIGERATOR/FREEZER

Overlay Panel

Spacer Panel

Backer Panel

W

36" (914) 69 3 /

4

"

H

(1772)

35 1 /

8

" (892) 68 15 /

16

" (1751)

35 3 /

4

" (908) 69 9 /

16

" (1767)

GRILLE

Overlay Panel

Spacer Panel

Backer Panel

BI-36RG

Window Cut-Out

Cut-Out Location

W

36" (914)

35 1 /

8

" (892)

35 3 /

4

" (908)

W

25 1 /

2

" (648)

A

5 1 /

4

" (133)

H

9 1 /

4

" (235) *

8 5 /

16

" (211)

8 15 /

16

" (227)

H

54 1 /

8

" (1375)

B

10 3 /

8

" (264)

Models BI-30U and BI-30UG

REFRIGERATOR

Overlay Panel

Spacer Panel

Backer Panel

FREEZER

Overlay Panel

Spacer Panel

Backer Panel

GRILLE

Overlay Panel

Spacer Panel

Backer Panel

BI-30UG

Window Cut-Out

Cut-Out Location

W

30" (762) 50 1 /

8

"

H

(1273)

29 1 /

8

" (740) 49 5 /

16

" (1253)

29 3 /

4

" (756) 49 15 /

16

" (1268)

W H

30" (762)

29 1 /

8

" (740) 18

19" (483)

1 /

16

" (459)

29 3 /

4

" (756) 18 11 /

16

" (475)

W

30" (762)

29 1 /

8

" (740)

29 3 /

4

" (756)

H

9 1 /

4

" (235) *

8 5 /

16

" (211)

8 15 /

16

" (227)

W

19 1 /

2

" (495)

H

39 5 /

8

" (1006)

A

5 1 /

4

" (133)

H

H

A

A

H

A

H

W

BI-30U / BI-36U

H

A

H

W

BI-30UG / BI-36UG

Models BI-36U and BI-36UG

REFRIGERATOR

Overlay Panel

Spacer Panel

Backer Panel

FREEZER

Overlay Panel

Spacer Panel

Backer Panel

GRILLE

Overlay Panel

Spacer Panel

Backer Panel

BI-36UG

Window Cut-Out

Cut-Out Location

W

36" (914) 50 1 /

8

"

H

(1273)

35 1 /

8

" (892) 49 5 /

16

" (1253)

35 3 /

4

" (908) 49 15 /

16

" (1268)

W H

36" (914)

35 1 /

8

" (892) 18

19" (483)

1 /

16

" (459)

35 3 /

4

" (908) 18 11 /

16

" (475)

W

36" (914)

35 1 /

8

" (892)

35 3 /

4

" (908)

H

9 1 /

4

" (235) *

8 5 /

16

" (211)

8 15 /

16

" (227)

W

25 1 /

2

" (648)

H

39 5 /

8

" (1006)

A

5 1 /

4

" (133)

*Panel height may be increased by 1 /

2

" (13) to hide upper main frame. For more information, refer to the built-in panel configurator at subzero.com/trade/panels.

Grille panel dimensions listed are for a standard 84" (2134) overall height of the unit. For an 83" (2108) overall height, subtract 1" (25) from grille panel height dimensions. For an

88" (2235) overall height, add 4" (102) to height dimensions.

Width dimensions do not vary.

Panel Installation

31 subzero.com

Overlay Panel Specifications

H H

A

H

B

W W

BI-36S / BI-42S / BI-48S

W W

BI-42SD / BI-48SD

H

Model BI-36S

REFRIGERATOR

Overlay Panel

Spacer Panel

Backer Panel

FREEZER

Overlay Panel

Spacer Panel

Backer Panel

GRILLE

Overlay Panel

Spacer Panel

Backer Panel

W

20 1 /

16

" (510)

H

69 3 /

4

" (1772)

19 3 /

16

" (487) 68 15 /

16

" (1751)

19 13 /

16

" (503) 69 9 /

16

" (1767)

W H

15 11 /

16

" (398) 69 3 /

4

" (1772)

14 13 /

16

" (376) 68 15 /

16

" (1751)

15 7 /

16

" (392) 69 9 /

16

" (1767)

W

36" (914)

35 1 /

8

" (892)

35 3 /

4

" (908)

H

9 1 /

4

" (235) *

8 5 /

16

" (211)

8 15 /

16

" (227)

Models BI-42S and BI-42SD

REFRIGERATOR

Overlay Panel

Spacer Panel

Backer Panel

FREEZER

Overlay Panel

Spacer Panel

Backer Panel

GRILLE

Overlay Panel

Spacer Panel

Backer Panel

BI-42SD

Dispenser Cut-Out

Cut-Out Location

W

25 1 /

16

" (637)

H

69 3 /

4

" (1772)

24 3 /

16

" (614) 68 15 /

16

" (1751)

24 13 /

16

" (630) 69 9 /

16

" (1767)

W

16 11 /

16

" (424)

H

69 3 /

4

" (1772)

15 13 /

16

" (402) 68 15 /

16

" (1751)

16 7 /

16

" (418) 69 9 /

16

" (1767)

W

42" (1067)

41 1 /

8

" (1045)

41 3 /

4

" (1060)

H

9 1 /

4

" (235) *

8 5 /

16

" (211)

8 15 /

16

" (227)

W

5 7 /

8

" (149)

H

12 7 /

16

" (316)

A B

2" (51) 28 13 /

16

" (732)

Models BI-48S and BI-48SD

REFRIGERATOR

Overlay Panel

Spacer Panel

Backer Panel

FREEZER

Overlay Panel

Spacer Panel

Backer Panel

GRILLE

Overlay Panel

Spacer Panel

Backer Panel

BI-48SD

Dispenser Cut-Out

Cut-Out Location

W

28 3 /

4

" (730)

H

69 3 /

4

" (1772)

27 7 /

8

" (708) 68 15 /

16

" (1751)

28 1 /

2

" (724) 69 9 /

16

" (1767)

W H

19" (483) 69 3 /

4

" (1772)

18 1 /

8

" (460) 68 15 /

16

" (1751)

18 3 /

4

" (476) 69 9 /

16

" (1767)

W

48" (1219)

47 1 /

8

" (1197)

47 3 /

4

" (1213)

H

9 1 /

4

" (235) *

8 5 /

16

" (211)

8 15 /

16

" (227)

W

5 7 /

8

" (149)

H

12 7 /

16

" (316)

A B

2" (51) 28 13 /

16

" (732)

*Panel height may be increased by 1 / 2 " (13) to hide upper main frame. For more information, refer to the built-in panel configurator at subzero.com/trade/panels.

Grille panel dimensions listed are for a standard 84" (2134) overall height of the unit. For an 83" (2108) overall height, subtract 1" (25) from grille panel height dimensions. For an

88" (2235) overall height, add 4" (102) to height dimensions.

Width dimensions do not vary.

Panel Installation

32

Flush Inset Panels

If your customer has chosen the flush inset panel application, make sure that the panels you are about to install match dimensions listed in the flush inset panel specifications on pages 34–35. Additional panel design information can be found in the Sub-Zero built-in design guide and on our website, subzero.com.

IMPORTANT NOTE: The size of the flush inset panel is critical. It must be sized correctly for a proper fit inside the opening.

Overlay models are shipped without handle hardware.

The cabinet manufacturer or designer will provide handle hardware at the job site to match the overall decorating scheme.

To install flush inset panels, first remove the door trim molding. For side-by-side models and the upper door for over-and-under models, insert a screwdriver tip into the top corner slot on the handle side and pop out the trim molding. Remove the screws and frame. For the drawer on over-and-under models, insert a screwdriver tip into the slot on either side of the trim molding running along the top of the drawer, and pop out the trim molding.

Remove the screws and frame. Refer to the illustrations on page 25.

Flush Inset Panel Requirements

MAX WEIGHT PER PANEL

BI-36R, BI-36RG and BI-36F

All Other Flush Inset Models

Grille Panel

MIN PANEL THICKNESS

All Flush Inset Panels

75 lbs (34 kg)

50 lbs (23 kg)

13 lbs (6 kg)

5 /

8

" (16)

SPACER PANEL FLUSH INSET

PANEL

SPACER

PANEL

FLUSH INSET PANEL

BACKER PANEL

TRIM

5 / 16 " (8) min

9

/ 16 "

(14)

Panel assembly cross section.

BACKER

PANEL

3 /

4

"

(19) typical

.10" (3)

1 / 4 " (6)

Panel assembly rear view.

Sub-Zero allows a 1 /

4

" (6) space to slide the backing material into place in the frame. If your material is thicker than a 1 /

4

" (6), either rout an edge around the panel to get a proper fit or mount the decorative flush inset panel on a sheet of 1 /

4

" (6) thick material and insert the backing material into the channel.

You must allow for 0.10" (3) space between the backer board and the decorative panel, so the panel will slide easily into the door frame.

The illustrations below provide a cross section view of the three panel assembly showing placement of the trim and a rear view of the three panel assembly with critical dimensions, standard for all models.

IMPORTANT NOTE: With the panels installed, 1 / 2 " (13) minimum reveals must be kept on all sides to ensure proper door opening and sufficient cooling of the unit.

Panel Installation

33 subzero.com

Flush Inset Panels

Install the handle hardware before inserting the panel. We recommend larger D-style pulls. The use of small, onepiece knobs is not recommended. If you use screws with thick heads, you will need to countersink the screws into the backer panel before sliding the assembly into place.

Slide the panel into the frame on the door. With the panel in position, replace the frame end. Be sure the panel is inserted completely into the channel for proper fit and alignment.

To reinstall the trim molding on side-by-side models and the upper door for over-and-under models, insert the top of the trim molding into the grooves at the top of the door and work downward, snapping the trim molding into the clips on the frame.

For the drawer on over-and-under models, start at one end and move towards the opposite end, snapping the trim molding into the clips on the frame.

Grille Panel Assembly

Remove the inner grille panel assembly as described on page 15. Remove the top two corner screws and pull away the top frame. Slide the panel into position in the grille frame. If you are using a grille panel 1 /

4

" (6) or thinner, you will need to install a filler.

Reattach the top frame by reinstalling the two top corner screws. Install the inner grille panel assembly onto the unit, by reversing the grille removal procedure outlined on page 15.

Refer to specifications for flush inset grille panels on pages 34–35 and the illustrations on the previous page for the exact sizing of all three panels.

Do not exceed the panel dimensions listed for the appropriate flush inset grille panel you are specifying. The flush inset decorative panel cannot be any larger or it may restrict the air flow to the compressor area and cause problems with the operation of the Sub-Zero unit.

Panel Installation

34

Flush Inset Panel Specifications

H H

H

A

A

A

H

W

BI-36R / BI-36F

B

W

BI-36RG

Models BI-36R, BI-36RG and BI-36F

REFRIGERATOR/FREEZER

Flush Inset Panel

Spacer Panel

Backer Panel

W

37" (940) 69 3 /

4

"

H

(1772)

35 1 /

8

" (892) 68 15 /

16

" (1751)

35 3 /

4

" (908) 69 9 /

16

" (1767)

GRILLE

Flush Inset Panel

Spacer Panel

Backer Panel

BI-36RG

Window Cut-Out

Cut-Out Location

W

37" (940)

35 1 /

8

" (892)

35 3 /

4

" (908)

W

25 1 /

2

" (648)

A

5 3 /

4

" (146)

H

9 1 /

4

" (235)

8 5 /

16

" (211)

8 15 /

16

" (227)

H

54 1 /

8

" (1375)

B

10 3 /

8

" (264)

Models BI-30U and BI-30UG

REFRIGERATOR

Flush Inset Panel

Spacer Panel

Backer Panel

FREEZER

Flush Inset Panel

Spacer Panel

Backer Panel

GRILLE

Flush Inset Panel

Spacer Panel

Backer Panel

BI-30UG

Window Cut-Out

Cut-Out Location

W

31" (787) 50 1 /

8

"

H

(1273)

29 1 /

8

" (740) 49 5 /

16

" (1253)

29 3 /

4

" (756) 49 15 /

16

" (1268)

W H

31" (787)

29 1 /

8

" (740) 18

19" (483)

1 /

16

" (459)

29 3 /

4

" (756) 18 11 /

16

" (475)

W

31" (787)

29 1 /

8

" (740)

29 3 /

4

" (756)

H

9 1 /

4

" (235)

8 5 /

16

" (211)

8 15 /

16

" (227)

W

19 1 /

2

" (495)

A

5 3 /

4

" (146)

H

39 5 /

8

" (1006)

B

5 1 /

4

" (133)

H

H

A

B

H

A

H

W

BI-30U / BI-36U

H

B

H

W

BI-30UG / BI-36UG

Models BI-36U and BI-36UG

REFRIGERATOR

Flush Inset Panel

Spacer Panel

Backer Panel

FREEZER

Flush Inset Panel

Spacer Panel

Backer Panel

GRILLE

Flush Inset Panel

Spacer Panel

Backer Panel

BI-36UG

Window Cut-Out

Cut-Out Location

W

37" (940) 50 1 /

8

"

H

(1273)

35 1 /

8

" (892) 49 5 /

16

" (1253)

35 3 /

4

" (908) 49 15 /

16

" (1268)

W H

37" (940)

35 1 /

8

" (892) 18

19" (483)

1 /

16

" (459)

35 3 /

4

" (908) 18 11 /

16

" (475)

W

37" (940)

35 1 /

8

" (892)

35 3 /

4

" (908)

H

9 1 /

4

" (235)

8 5 /

16

" (211)

8 15 /

16

" (227)

W

25 1 /

2

" (648)

A

5 3 /

4

" (146)

H

39 5 /

8

" (1006)

B

5 1 /

4

" (133)

Grille panel dimensions listed are for a standard 84" (2134) overall height of the unit. For an 83" (2108) overall height, subtract 1" (25) from grille panel height dimensions. For an

88" (2235) overall height, add 4" (102) to height dimensions.

Width dimensions do not vary.

Panel Installation

35 subzero.com

Flush Inset Panel Specifications

H H

A

H

B

W W

BI-36S / BI-42S / BI-48S

W W

BI-42SD / BI-48SD

H

Model BI-36S

REFRIGERATOR

Flush Inset Panel

Spacer Panel

Backer Panel

FREEZER

Flush Inset Panel

Spacer Panel

Backer Panel

GRILLE

Flush Inset Panel

Spacer Panel

Backer Panel

W

20 9 /

16

" (522)

H

69 3 /

4

" (1772)

19 3 /

16

" (487) 68 15 /

16

" (1751)

19 13 /

16

" (503) 69 9 /

16

" (1767)

W H

16 3 /

16

" (411) 69 3 /

4

" (1772)

14 13 /

16

" (376) 68 15 /

16

" (1751)

15 7 /

16

" (392) 69 9 /

16

" (1767)

W

37" (940)

35 1 /

8

" (892)

35 3 /

4

" (908)

H

9 1 /

4

" (235)

8 5 /

16

" (211)

8 15 /

16

" (227)

Models BI-42S and BI-42SD

REFRIGERATOR

Flush Inset Panel

Spacer Panel

Backer Panel

FREEZER

Flush Inset Panel

Spacer Panel

Backer Panel

GRILLE

Flush Inset Panel

Spacer Panel

Backer Panel

DISPENSER (BI-42SD)

Dispenser Cut-Out

Cut-Out Location

W H

25 9 /

16

" (649) 69 3 /

4

" (1772)

24 3 /

16

" (614) 68 15 /

16

" (1751)

24 13 /

16

" (630) 69 9 /

16

" (1767)

W H

17 3 /

16

" (437) 69 3 /

4

" (1772)

15 13 /

16

" (402) 68 15 /

16

" (1751)

16 7 /

16

" (418) 69 9 /

16

" (1767)

W

43" (1092)

41 1 /

8

" (1045)

41 3 /

4

" (1060)

H

9 1 /

4

" (235)

8 5 /

16

" (211)

8 15 /

16

" (227)

W

5 7 /

8

" (149)

H

12 7 /

16

" (316)

A B

2" (51) 28 13 /

16

" (732)

Models BI-48S and BI-48SD

REFRIGERATOR

Flush Inset Panel

Spacer Panel

Backer Panel

FREEZER

Flush Inset Panel

Spacer Panel

Backer Panel

GRILLE

Flush Inset Panel

Spacer Panel

Backer Panel

DISPENSER (BI-48SD)

Cut-Out

Cut-Out Location

W

29 1 /

4

" (743)

H

69 3 /

4

" (1772)

27 7 /

8

" (708) 68 15 /

16

" (1751)

28 1 /

2

" (724) 69 9 /

16

" (1767)

W H

19 1 /

2

" (495) 69 3 /

4

" (1772)

18 1 /

8

" (460) 68 15 /

16

" (1751)

18 3 /

4

" (476) 69 9 /

16

" (1767)

W

49" (1245)

47 1 /

8

" (1197)

47 3 /

4

" (1213)

H

9 1 /

4

" (235)

8 5 /

16

" (211)

8 15 /

16

" (227)

W

5 7 /

8

" (149)

H

12 7 /

16

" (316)

A B

2" (51) 28 13 /

16

" (732)

Grille panel dimensions listed are for a standard 84" (2134) overall height of the unit. For an 83" (2108) overall height, subtract 1" (25) from grille panel height dimensions. For an

88" (2235) overall height, add 4" (102) to height dimensions.

Width dimensions do not vary.

Panel Installation

36

C

Flush Inset Panels

Illustrations A–F provide panel offsets and reveals for all

T chart below for reference to the illustrations relating to your specific model.

For additional information on model specific panel reveals, visit the specification library section of our website, subzerotrade.com.

Panel Offsets

ALL REFRIGERATOR / ALL FREEZER

Door / Grille Sides

Grille Top

Grille Bottom / Door Top

Door Bottom

OVER-AND-UNDER

Door / Drawer / Grille Sides

Grille Top

Grille Bottom / Door Top

Door Bottom / Drawer Top

Drawer Bottom

SIDE-BY-SIDE

Doors (hinge) / Grille Sides

Doors (handle) Sides

Grille Top

Grille Bottom / Door Top

Door Bottom

C

D

F

A

B

A

C

D

E

F

Illus.

A

C

D

F

5

TOP VIEW

DOOR / DRAWER / GRILLE

DOOR

BACKER

SPACER

CABINETRY

FLUSH INSET PANEL

5 /

16

"

(8)

5 /

8

"

(16)

1 /

2

"

(13)

Illus. A

5 / 16 " (8)

1 /

8

"

(3)

Illus. B

TOP VIEW

DOOR

1 /

4

"

(6)

REVEAL

CABINETRY

GRILLE

1 /

2

"

(13)

5 /

16

"

1 / 8 "

(3)

(8)

Illus. C

DOOR

DRAWER

SIDE VIEW

GRILLE

DOOR

5

/ 16 "

(8)

5 /

32

"

(4)

1 /

2

"

(13)

5

/ 16 "

3 /

32

"

(2)

(8)

SIDE VIEW

S

5 /

16

"

(8) 3 /

32

"

(2)

5 /

8

"

(16)

5 / 16 "

5 /

32

"

(4)

(8)

SIDE VIEW

Illus. D

DOOR /

DRAWER

5

/ 16 "

(8)

SIDE VIEW

3 / 32 "

(2) SIDE VIEW

S

Illus. E Illus. F

S 5

Dual Installations

37 subzero.com

Dual Installations

When two built-in units are installed side by side, a

Sub-Zero built-in dual installation kit may be required.

Contact your Sub-Zero dealer for the proper components and installation instructions. For questions relative to the installation, call Sub-Zero at 800-222-7820. To obtain local dealer information, visit the showroom locator section of our website, subzero.com.

DUAL STANDARD INSTALLATIONS

Two framed, overlay or stainless steel units may be placed side by side in a dual installation. Some dual standard installations will require a dual installation kit, available through your Sub-Zero dealer.

A custom filler strip can be used in between two units in a framed, overlay or stainless steel design application. It is recommended that the filler strip be at least 2" (51) wide, to prevent condensation between the units. Be sure to add the filler strip width to your rough opening width.

Dual installations without a filler strip can only be accomplished using two units with opposite hinges as shown in illustration A below. The dual installations shown in illustrations B and C require a filler strip.

IMPORTANT NOTE: For the application shown in illustration A, a dual installation accessory kit is required.

DUAL FLUSH INSET INSTALLATIONS

Installing two built-in models side by side in a flush inset application will require adjustments to the dimensions of your finished rough opening, panel sizes and panel offsets.

It will also require a dual installation kit, available through your Sub-Zero dealer.

Dual installations without a filler strip can only be accomplished using two units with opposite hinges as shown in illustration A below. The dual installations shown in illustrations B and C require a filler strip. Illustration A is the only application that will accommodate the dual wide grille.

IMPORTANT NOTE: The application shown in illustration A can only be achieved by installing dual flush inset panels.

Failure to install dual flush inset panels will cause the handle side of the panels to collide when closing. In this application a dual installation accessory kit is also required.

Dual flush inset panels and dual installation kits are available through your Sub-Zero dealer. Refer to page 38 for dual flush inset panel specifications.

WITHOUT FILLER STRIP FILLER STRIP REQUIRED FILLER STRIP REQUIRED

Illus. A Illus. B Illus. C

Dual Installations

38

Flush Inset Panel Specifications—Dual Installation

H H

A

A A

H H

W

BI-36R / BI-36F

B

W

BI-36RG

H

H

A

B

H

A

H

W

BI-30U / BI-36U

H

B

H

W

BI-30UG / BI-36UG

Models BI-36R, BI-36RG and BI-36F

REFRIGERATOR/FREEZER

Flush Inset Panel

Spacer Panel

Backer Panel

W

36 1 /

2

" (927)

H

69 3 /

4

" (1772)

35 1 /

8

" (892) 68 15 /

16

" (1751)

35 3 /

4

" (908) 69 9 /

16

" (1767)

GRILLE

Flush Inset Panel

Spacer Panel

Backer Panel

BI-36RG

Window Cut-Out

Cut-Out Location

W

36 1 /

2

" (927)

35 1 /

8

" (892)

35 3 /

4

" (908)

W

25" (610)

A

5 3 /

4

" (146)

H

9 1 /

4

" (235)

8 5 /

16

" (211)

8 15 /

16

" (227)

H

54 1 /

8

" (1375)

B

10 3 /

8

" (264)

Models BI-30U and BI-30UG

REFRIGERATOR

Flush Inset Panel

Spacer Panel

Backer Panel

FREEZER

Flush Inset Panel

Spacer Panel

Backer Panel

GRILLE

Flush Inset Panel

Spacer Panel

Backer Panel

BI-30UG

Window Cut-Out

Cut-Out Location

W H

30 1 /

2

" (775) 50 1 /

8

" (1273)

29 1 /

8

" (740) 49 5 /

16

" (1253)

29 3 /

4

" (756) 49 15 /

16

" (1268)

30 1 /

2

"

W

(775)

29 1 /

8

" (740) 18 1 /

H

19" (483)

16

" (459)

29 3 /

4

" (756) 18 11 /

16

" (475)

W

30 1 /

2

" (775)

29 1 /

8

" (740)

29 3 /

4

" (756)

H

9 1 /

4

" (235)

8 5 /

16

" (211)

8 15 /

16

" (227)

W

19" (483)

A

5 3 /

4

" (146)

H

39 5 /

8

" (1006)

B

5 1 /

4

" (133)

Models BI-36U and BI-36UG

REFRIGERATOR

Flush Inset Panel

Spacer Panel

Backer Panel

FREEZER

Flush Inset Panel

Spacer Panel

Backer Panel

GRILLE

Flush Inset Panel

Spacer Panel

Backer Panel

BI-36UG

Window Cut-Out

Cut-Out Location

W

36 1 /

2

" (927)

H

50 1 /

8

" (1273)

35 1 /

8

" (892) 49 5 /

16

" (1253)

35 3 /

4

" (908) 49 15 /

16

" (1268)

W H

36 1 /

2

" (927)

35 1 /

8

" (892) 18

19" (483)

1 /

16

" (459)

35 3 /

4

" (908) 18 11 /

16

" (475)

W

36 1 /

2

" (927)

35 1 /

8

" (892)

35 3 /

4

" (908)

H

9 1 /

4

" (235)

8 5 /

16

" (211)

8 15 /

16

" (227)

W

25" (610)

A

5 3 /

4

" (146)

H

39 5 /

8

" (1006)

B

5 1 /

4

" (133)

Grille panel dimensions listed are for a standard 84" (2134) overall height of the unit. For an 83" (2108) overall height, subtract 1" (25) from grille panel height dimensions. For an

88" (2235) overall height, add 4" (102) to height dimensions.

Width dimensions do not vary.

Dual Installations

39 subzero.com

C C

Flush Inset Panels—Dual Installation

When installing two built-in models side by side in a flush inset application, you must decrease the width of the decorative flush inset panels by 1 /

2

". Adjustments to the panel offsets will also need to be made. These adjustments are needed to achieve a proper fit and to ensure the panels do not collide when closing. Panel dimensions in the chart below have been adjusted to reflect the decrease in panel dimensions.

IMPORTANT NOTE: If a filler strip is not used, dual installations can only be accomplished using two units with opposite hinges.

Illustrations A–F provide panel offsets and reveals for all built-in models in a flush inset application. Refer to the chart below for reference to the illustrations relating to your specific model. All reveals are 1 /

2

" (13) unless otherwise specified.

For additional information on model specific panel reveals, visit the specification library section of our website, subzerotrade.com.

Panel Offsets

ALL REFRIGERATOR / ALL FREEZER

Doors (hinge) / Grille Sides

Doors (handle) Sides

Grille Top

Grille Bottom / Door Top

Door Bottom

OVER-AND-UNDER

Doors (hinge) / Drawer / Grille Sides

Doors (handle) Sides

Grille Top

Grille Bottom / Door Top

Door Bottom / Drawer Top

Drawer Bottom

Illus.

A

B

C

D

F

D

E

F

A

B

C

Do not exceed the flush inset decorative panel dimensions. Exceeding dimensions could cause damage to the panels and the Sub-Zero unit.

5

TOP VIEW

DOOR / DRAWER / GRILLE

BACKER

SPACER

CABINETRY

FLUSH INSET PANEL

5 /

16

"

(8)

5 /

8

"

(16)

1 /

2

"

(13)

Illus. A

DOOR

5 /

16

"

(8)

1 /

8

"

(3)

Illus. B

TOP VIEW

DUAL

TRIM

1

/ 4 " (6)

REVEAL

DOOR

CABINETRY

GRILLE

1 /

2

"

(13)

5 /

16

"

1 / 8 "

(3)

(8)

Illus. C

DOOR

DRAWER

SIDE VIEW

GRILLE

DOOR

5

/ 16 "

(8)

5 /

32

"

(4)

1 /

2

"

(13)

5

/ 16 "

3 /

32

"

(2)

(8)

SIDE VIEW

S

5 /

16

"

(8) 3 /

32

"

(2)

5 /

8

"

(16)

5 / 16 "

5 /

32

"

(4)

(8)

SIDE VIEW

Illus. D

DOOR /

DRAWER

5

/ 16 "

(8)

SIDE VIEW

3 / 32 "

(2) SIDE VIEW

S

Illus. E Illus. F

5

Side Panel Installation

40

Side Panels

IMPORTANT NOTE: Side panels will need to be installed before the unit is placed in its final position.

When installing a built-in unit with a custom side panel, an accessory kit (7003407) is required. Classic stainless steel and white enamel side panels are available through your

Sub-Zero dealer. Refer to instructions included with the side panel kit when installing these side panels. To obtain local dealer information, visit the showroom locator section of our website, subzero.com.

IMPORTANT NOTE: The use of side panels may change the width of your rough opening.

24" (610)

ROUT TO 1 / 8 " (3)

1 7 / 8 " (48)

1" (25)

FRONT

OF SIDE

PANEL

84"

(2134)

CUSTOM SIDE PANEL INSTALLATION

The custom side panel will need to be a minimum of 24"

(610) deep and 1 /

2

" (13) thick. Refer to the custom side panel dimensions illustration for additional specifications.

Routing will be necessary for the side panel to fit flush against the side of the unit. Refer also to the routing detail illustration.

IMPORTANT NOTE: The overall height on the side panel will vary with the height of the grille being used. Make sure you know your finished height before cutting any panels.

Install the brackets provided in the kit onto the side panel in the locations shown in the illustration below. The front brackets are meant to engage the mainframe and the back brackets will wrap behind the unit when the panel is in place. Screws are provided in the kit. If the provided screws will not work for your installation, you will need to provide the necessary screws to attach the brackets.

IMPORTANT NOTE: If you have a model BI-30U, BI-30UG,

BI-36U or BI-36UG, extra routing will be necessary to avoid having the panel hit the refrigerator lower hinge plate.

Place the panel at a 75° angle and engage the front brackets into the mainframe. Swing the panel inward, being sure that the front brackets engage the mainframe.

With the panel in position, attach the rear brackets to the rear of the unit with the screws provided. Check to see that the panel is secure. Refer to the illustration below.

4 1 / 4 " (108)

ROUT TO

3 / 16 " (5)

(OVER-AND-UNDER

MODELS)

5 3 / 4 "

(146)

20 1 / 2 "

(521)

4" (102)

OPTIONAL

TOE KICK

CUT-OUT

2 5 / 8 "

(67)

Custom side panel dimensions.

1" (25)

1 7 / 8 " (48)

1

/ 8 " (3)

1 / 2 " (13)

MAIN

FRAME

SIDE PANEL

ROUTING

Side panel routing detail.

FRONT

BRACKET

SIDE PANEL

REAR

BRACKET

MAIN

FRAME

Side panel attachment

(top view).

Installation Checklist

41 subzero.com

Installation Checklist

The importance of the installation of the Sub-Zero built-in unit cannot be overemphasized. Proper installation is the responsibility of the selling dealer or installer.

IMPORTANT NOTE: To ensure a safe and proper installation, the following checklist should be completed by the installer to ensure that no part of the installation has been overlooked.

Any questions or problems regarding the installation should be directed to your Sub-Zero dealer or Sub-Zero customer service at 800-222-7820. You may also check the contact & support section of our website, subzero.com.

INSTALLATION CHECKLIST

Has the packing material been removed?

Turn the unit on. Is it operating properly?

If not, is the unit plugged in? Is the control turned on?

Is the water supply line connected and not leaking? Is the water supply turned on and ice maker control on?

Have the anti-tip brackets been installed securely and properly engaging the unit?

Is the unit leveled properly on a solid, level floor? Is the kickplate installed?

Has the drain pan been installed properly?

Are panels attached securely and properly aligned?

Have the door(s) been aligned for proper appearance and operation?

Has the water filter cartridge been installed?

Has a filter bypass been ordered (only for homes with a reverse osmosis system)?

Does your customer understand the unit's operation?

Have you given your customer the warranty package?

Have any installation or service problems been noted on the product registration card? Has the registration card been mailed in?

Have stainless steel door(s) been inspected for any imperfections? This is to be done by the dealer or installer with the customer upon completion of the installation. Classic, platinum and carbon stainless steel panels are covered by a limited 60-day parts and labor warranty for cosmetic defects.

Service Information

Service Information

If service is necessary, maintain the quality built into your

Sub-Zero unit by calling a Sub-Zero authorized service center.

To obtain the name and number of a Sub-Zero authorized service center, check the contact & support section of our website, subzero.com or call Sub-Zero customer service at 800-222-7820.

When calling for service, you will need the model and serial number of your unit. Both numbers are listed on the product rating plate, located at the top frame of the unit inside the door. Refer to the illustration below.

If you are storing or disposing of your old refrigerator or freezer, please do it safely. Remove the doors or tightly secure the doors closed.

Child entrapment accidents can be tragic.

RATING

PLATE

42

Location of rating plate.

The information and images in this guide are the copyright property of Sub-Zero, Inc. Neither this guide nor any information or images contained herein may be copied or used in whole or in part without the express written permission of Sub-Zero, Inc. ©Sub-Zero, Inc. all rights reserved.

SUB-ZERO, INC.

P. O. BOX 44130 MADISON, WI 53744 SUBZERO.COM

800.222.7820

7011205 REV-A 1 / 2009

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