User Manual CE/UK

IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual
for the life of the equipment:
Model #: __________________________
Date Purchased: ___________________
Installation and Operation Manual
Covering the
SLG Series
L20-352-UK Rev.1 08/12
ENGLISH
Serial #: __________________________
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE
WARNING! FIRE HAZARD
The shortening/oil level should not fall
below the minimum indicated level at
any time. The use of old shortening/oil
can be dangerous as it will have a
reduced flashpoint and be more prone
to surge boiling.
WARNING
Installation and all connections must be
made in accordance with National and
Local regulations and codes in force.
FOR YOUR SAFETY
DO NOT store or use gasoline or other
flammable vapors or liquids in the
vicinity of this or any other appliance.
WARNING
Improper installation, alteration, service
or maintenance can cause property
damage, injury or death. Read the
installation, operating and maintenance
instructions thoroughly before
installing or servicing this equipment.
NOTICE
This appliance is intended for professional use, and as such, should be
operated only by fully trained competent
personnel.
WARNING
This appliance is NOT Jet Stream
approved. Do not clean the appliance
with a water jet.
NOTICE
NOTICE
Installation of this appliance should only
be performed by a competent service
technician. The model, serial number
and technical requirements of this
appliance are on the data plate, located
on the inside panel of the door.
WARNING
Shortening/oil, when it is at operating
temperatures, is very hot and
dangerous! Use extreme caution when
handling! Use proper protective gear,
such as insulated gloves, aprons, face
shield and sleeves when handling hot
shortening/oil. DO NOT attempt to move
a machine that contains hot
shortening/oil. Allow the oil to cool to
room temperature or drain the
shortening/oil into a suitable container
before moving the appliance.
This appliance must be restrained in a
manner that prevents strain from being
transmitted to the gas supply line.
NOTICE
It is recommended that this appliance
be inspected by a qualified technician
on a yearly basis.
WARNING
This appliance MUST be installed with
the legs (or casters) supplied by the
manufacturer.
WARNING
This appliance must only be operated
in a properly ventilated area. Have the
ventilation hood inspected by a
professional for proper operation
before installing this appliance.
L20-352-UK Rev.1 08/12
Table of Contents
Section
Page
Installation
Checking your new Anets Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly and Leveling
Leg and Caster Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gastechnical Information and Specifications . . . . . . . . . . . . . . . . . . . .
Installation Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ventilation and Fire Safety Systems . . . . . . . . . . . . . . . . . . . . . . . . . .
Initial Preparation
Initial Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
2
2
2
2
2
Operation
Filling the Tank
Filling the Tank with Liquid Shortening/oil . . . . . . . . . . . . . . . . . . . . . . . .
Filling the Tank with Solid Shortening/oil . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Instructions
Appliance Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appliance Shut-Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
3
4
4
Cleaning and Maintenance
Daily Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weekly Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weekly Boil Out Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thermostat Calibration Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thermostat Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
5
5
6
6
Troubleshooting and Conversion
Basic Troubleshooting Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Gas Conversion Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
L20-352-UK Rev.1 08/12
INSTALLATION
CHECKING YOUR NEW ANETS APPLIANCE
Your new Anets appliance has been carefully packed into one crate. Every effort has been made to ensure that
it is delivered to you in perfect condition. As you unpack your new appliance, inspect each of the pieces for
damage. If something is damaged, DO NOT sign the bill of lading. Contact the shipper immediately; the shipper
is only responsible for 15 days after delivery. Check the packing list enclosed with your appliance to ensure that
you have received all the parts to the appliance. If you are missing any parts, contact the dealer from whom the
appliance was purchased. As you unpack the appliance and its accessories be careful to keep the weight of the
appliance evenly distributed.
Locate your Anets model number, serial number of the appliance and the date of purchase and write them on
the cover of this manual for future reference. You will find the model number and serial number on the data plate
located inside the door.
CAUTION
To prevent equipment damage and/or personal injury, do not tilt the appliance onto any
two of its casters or legs, or pull the appliance by the splash back.
ASSEMBLY
When you receive your appliance it is completely assembled with the possible exception of the legs (or casters).
Leg/Caster Installation and Leveling
This appliance must be installed with legs or casters; it can
not be curb mounted. Curb mounting may seriously inhibit
this appliance’s ability to operate properly.
WARNING
This appliance must be installed with the legs or
casters provided by the manufacturer.
WARNING
Do not install legs or casters, or perform leveling procedure when unit is in operation or
fry tank is full. Serious injury could result.
Required tools: 7/16 “ wrench and socket and a large pair of pliers (water pump or plumber’s pliers work best). If
the appliance is equipped with electrical controls or options the legs/casters must be installed before connecting
the appliance to the electrical supply. The legs provide the necessary height to meet sanitation requirements
and assure adequate air supply for component cooling. Use the following procedure:
a.
Lay the appliance on its back, being careful not to damage the splashback area by pulling on it.
Protect the outside of the appliance with cardboard or a drop cloth when laying it down.
b.
Attach each leg/caster with the hex head screws and nuts supplied. Each leg/caster requires
four ¼-20 x 5/8” hex head screws and nuts. Insure that all screws are tight.
c.
Mount the screws from the inside of the appliance with the nut on the outside (bottom) of the
appliance. The nuts have lock washers attached to them, therefore it is not necessary to use
lock washers.
d.
When all four legs/casters are securely mounted, stand the unit up, being careful not to put too
much weight on any one leg. Adjust the height and level the appliance by adjusting the leveling
devices (B) with pliers. On casters, loosen 2 screws (A) before leveling, then retighten.
L20-352-UK Rev.1 08/12
1
INSTALLATION
INSTALLATION
If you have completed the above steps that are applicable to the appliance you purchased, the appliance is now
ready to be installed. Although it may be possible for you to install and set up your new appliance, it is
STRONGLY recommended that you have this done by qualified professionals. A qualified professional will
ensure that the installation is safe and meets local building and fire codes.
Pilot Orifice
Code
Governor
22.5
20
8.7
#31
N22
Yes
2.4
LP
G31
I3P
25.0
23.0
50/37
25.4
1.9 mm
LP16
Yes
0.9
NAT
G20
I2H
44.0
39.6
20
8.7
#34
N22
Yes
4.2
LP
G31
I3P
44.0
40.5
50/37
25.4
#51
LP16
Yes
1.7
Gas
Nominal Gas
Rate (m3/hr)
Burner Orifice
25.0
Pressure
(mbar)
I2H
Burner
G20
Supply
Pressure
(mbar)
NAT
Appliance
Category
Net Input
(kW)
SLG100
Gross Input
(kW)
SLG40
Fuel Type
Model
Gastechnical Information and Specifications (UK only)
Installation Clearances
The clearances shown below are for combustible and non-combustible installations and will allow for safe and
proper operation of your appliance.
NonCombustible
Combustible
Construction
Construction
Back
15 cm
0
Sides
15 cm
0
Floor *
(12 cm)
(12 cm)
* For use only on non-combustible floors.
In addition to the above clearances there must also be at least 71 cm of aisle space in front of the appliance and
a minimum of 45.7 cm of open space between the flue opening and the intake of the exhaust hood.
Electrical Connection (if applicable)
Your Anets appliance is manufactured to operate on a particular electrical supply. DO NOT attempt to connect
the appliance to an electrical supply other than that indicated on the data plate. The electrical connection used
by this appliance must comply with local or national codes. The appliance must be grounded in accordance with
local or national codes.
Ventilation and Fire Safety Systems
Your new appliance must have proper ventilation to function safely and properly. It is very important to install a
fire safety system. Your ventilation system should be designed to allow for easy cleaning. Frequent cleaning and
proper maintenance of the ventilation system and the appliance will reduce the chances of fire.
It is essential that the appliance be operated only when adequate ventilation is provided. Your ventilation hood
should be properly maintained. A qualified installation professional should ensure that the hood is operating
properly in conjunction with the appliance. Inadequate ventilation may not properly evacuate all appliance
emissions.
Initial Cleaning
When your appliance is shipped, many of its parts are covered with a thin coat of oil for protection. Before the
appliance is ready for cooking it must be cleaned. This will remove the oil coating and any foreign matter that
may have accumulated during storage and shipment. Refer to the following procedure to clean the appliance.
2
L20-352-UK Rev.1 08/12
INSTALLATION
a.
Fill the tank with water. Turn the appliance on and set the thermostat to 200°F (93°C) Refer to
the APPLIANCE START UP section of this manual for instructions.
b.
Allow the appliance to heat for 15 minutes. Add Anets cleaner to the water, stirring with the
cleaning brush to ensure that the cleaner dissolves thoroughly.
CAUTION
DO NOT leave the appliance unattended during cleaning. Never let the water level go below the
“Oil Level” mark stamped on the tank.
c.
Using the cleaning brush, scrub the inside of the tank to remove the protective coating.
d.
When cleaning is complete turn the appliance off and drain the water into a container suitable
for hot water and dispose of it.
WARNING
Wear protective gloves and clothing when cleaning and draining the appliance and when
disposing of water. The water is extremely hot and can cause severe injuries.
e.
When the tank has cooled, rinse thoroughly with cool water. Continue to rinse the tank
until the cleaner has been completely and thoroughly rinsed from the tank.
f.
Using a clean dry cloth, wipe out all of the water. Be very thorough when removing the
water, as any residual water will cause hot shortening/oil to splatter out of the appliance.
FILLING THE TANK WITH SHORTENING OR OIL
Both liquid and solid shortening/oil can be used in this appliance, but liquid is preferred. If solid shortening/oil is
used it is recommended that you melt the shortening/oil before adding it to the appliance. You can melt solid
shortening/oil in the appliance, but you must be very careful not to scorch the shortening/oil.
Filling the tank with liquid shortening/oil
To fill the tank with liquid shortening/oil refer to the following procedure:
a.
Ensure that the drain valve is completely closed and that there is no residual moisture in the tank.
b.
Fill the tank with shortening/oil. You may fill the tank to the “OIL LEVEL” mark or slightly below
the nominal level mark: the shortening/oil will expand slightly when it heats up, raising the level
slightly.
Filling the tank with solid shortening/oil
To fill the tank with solid shortening/oil, refer to the following procedure:
WARNING
NEVER melt blocks of solid shortening/oil on top of the burner tubes. This will cause a fire
and could result in personal injury.
a.
Ensure that drain valve is completely closed and that there is no residual moisture in tank.
Remove the basket screen.
b.
Cut the solid shortening/oil into cubes no larger than one inch. ALWAYS pack the shortening/oil
below, between, and on top of the burner tubes. DO NOT leave any large air gaps. Use care
when packing the solid shortening/oil into the tank. DO NOT bend or break the temperature or
high limit sensor probes. If these are damaged the appliance will not function properly.
L20-352-UK Rev.1 08/12
3
OPERATION
c.
Once the appliance tank is firmly packed with shortening/oil, the shortening/oil must be melted.
Melt the shortening/oil by cycling the burners on for 4 seconds and off for 30 seconds repeatedly,
using the thermostat knob.
OPERATING INSTRUCTIONS
To ensure the quality of the food you cook in this appliance, follow the preparation instructions from the food
manufacturer. Using the best shortening/oil makes the best fried foods. The best shortening/oil will last longer
than lower grade shortening/oil and save you money. When not in use, the shortening/oil should be cooled and
covered to prevent contamination. A maximum load of 1.5 lbs. (0.7 kg) per basket is recommended. Exceeding
this recommendation may affect food quality and could cause surge boiling.
WARNING
This appliance must be installed using restraining devices to prevent accidental tipping or
movement. DO NOT attempt to move the appliance when it is in use or has hot liquid in it.
Splashing hot liquids can cause severe burns.
WARNING
Water and shortening/oil DO NOT mix. Keep liquids away from hot shortening/oil.
Dropping liquid or frozen foods into the hot shortening/oil will cause violent boiling.
Appliance Start-Up
WARNING
DO NOT start the appliance without filling the tank with shortening/oil first!
For models with Gas thermostat refer to the following instructions.
a.
Ensure that tank is full and ventilation hood is on. The thermostat should be in the ‘OFF’ position.
b.
Turn the knob on the gas valve to the ‘PILOT’ position. Press and hold knob.
c.
While keeping the knob on the gas valve depressed, press and
hold the ignitor button. This will spark repeatedly at the pilot. The
pilot will ignite once adequate gas flow has been established.
d.
Keep the knob on the gas valve pressed for approximately 30
seconds or until the pilot remains lit without the knob being
pressed.
e.
Once the pilot flame has been established, turn the knob on the
gas valve to the ‘ON’ position.
f.
You may now use the thermostat to operate the appliance.
Appliance Shut-down
For models with Gas thermostat refer to the following instructions.
a.
Turn the temperature control knob (thermostat) to the OFF position.
b.
Turn the knob on the gas valve to the ‘OFF’ position.
WARNING
Never leave the appliance unattended when it is in operation. Shut the appliance down completely
overnight or during long periods when it will not be used.
4
L20-352-UK Rev.1 08/12
CLEANING AND MAINTENANCE
DAILY CLEANING
Your appliance should be cleaned every day to maintain peak performance, proper sanitation and appearance.
Perform the following procedures daily.
a.
Wipe up any shortening/oil that spills onto the exterior of the appliance. This should be done with
a clean soft cloth while the shortening/oil is still warm. DO NOT spray or pressure wash the
appliance!
b.
Use warm water with a mild detergent to clean surfaces. Be careful not to get water into the
shortening/oil and be sure to completely remove any detergent from the fry tank.
c.
Use a non-abrasive scouring powder or pad to clean stains if necessary.
WARNING
Hot shortening/oil and water, if mixed react violently. Ensure that your filter pan and
components are thoroughly and completely dry before attempting to filter.
WEEKLY CLEANING
The appliance should be thoroughly cleaned AT LEAST once a week. This should include a thorough wipe down
of the entire appliance with a rag and mild detergent. DO NOT spray or pressure wash the appliance!
Boil Out Procedure
The appliance should be boiled out AT LEAST once a week to remove food debris and shortening/oil build up.
You will need a container large enough to hold 1 ½ times the shortening/oil in the tank. Refer to the following
procedure for weekly boil out.
WARNING
Completely shut the appliance down when the shortening/oil is being drained and
replaced with water. This will prevent the burners from energizing while the tank is empty.
WARNING
At operating temperatures, the shortening/oil in the appliance is VERY HOT and can cause
severe burns. Do not let the hot shortening/oil touch your skin or clothing. ALWAYS wear
insulated, shortening/oil proof gloves, protective clothing and eyewear when working on a
hot appliance.
For models with Gas thermostat refer to the following instructions:
a.
Drain the shortening/oil from the appliance and discard or save for reuse. Remove the basket
screen. Close the drain valve and fill the tank with warm water and non-caustic detergent. For
best results, use Anets Cleaner. A sample packet is included with your new appliance.
b.
Restart the appliance as described in this manual and set the thermostat to 200°F (93°C). Bring
the water to a slow boil. DO NOT allow the water to boil excessively as this will cause excessive
foaming and boil over.
c.
Allow the appliance to soak for 20 minutes to soften shortening/oil deposits. Use the cleaning
brush to scrub and remove any residue from the tank walls and foam zone.
d.
When finished drain the water and wipe the tank dry with a soft clean cloth.
e.
Ensure that the drain valve is closed and replace the basket screen.
f.
You may now refill the tank with shortening /oil per the filling instructions in this manual.
L20-352-UK Rev.1 08/12
5
CLEANING AND MAINTENANCE
Thermostat Calibration Check
NOTICE
Thermostat calibration requires that the temperature of the appliance be raised above
boiling. If you have water in the tank you will need to drain it, dry it and fill it with
shortening/oil. Follow the filling instructions in this manual.
To check the calibration of your appliance, refer to the following procedure.
a.
Remove the basket screen from the tank.
b.
Place the tip of a digital thermometer probe into the shortening/oil approximately one inch
above the temperature sensor.
c.
Perform the appliance startup as described in this manual, set the thermostat to 325°F
(163 °C) and allow the shortening/oil to come up to temperature. Watch the thermometer
closely as the temperature rises.
d.
If the shortening/oil temperature reaches 350°F (177 °C) and the burners do not turn off,
turn the thermostat down. Keep lowering the thermostat setting until the burners turn off.
CAUTION
If the burners do not shut off at the LOWEST thermostat setting, the thermostat may be
defective. Contact your local service company.
e.
Let the appliance cycle 4 to 6 times before checking the temperature. Compare the
thermometer temperature against the thermostat setting. If the values are more than 5°F
(3 °C) apart, calibrate the thermostat using procedure in this manual.
Thermostat Calibration
For Gas Thermostats refer to the following procedure:
a.
Remove the basket screen from the tank and place the tip of a digital thermometer into the
shortening approximately one inch above the temperature sensor.
b.
Perform the appliance startup as described in this manual, set the thermostat to 325°F (163 °C)
and allow the shortening/oil to come up to temperature; let the appliance cycle 4-6 times to
insure that the oil temperature has stabilized. Compare the thermostat setting of 325°F (163 °C)
to the digital thermometer reading.
c.
Remove the thermostat dial by pulling the knob straight out. DO NOT rotate the dial.
d.
Holding the outside of the shaft so that it does not move, scrape away the sealing compound in
the center of the shaft with a small flat blade screwdriver.
e.
Turn the adjustment screw clockwise to lower the thermostat’s temperature setting or counterclockwise to raise it.
NOTE
One-quarter turn of the adjustment screw changes the temperature setting
approximately 24°F (13 °C).
f.
Turn the adjustment screw until the burners energize at 325°F (163 °C).
g.
Replace the knob and allow the appliance to cycle 4 to 6 times. Check the temperature of the
digital thermometer against the thermostat dial setting; if there is greater than a 5 °F (3 °C)
difference, repeat the calibration procedure.
6
L20-352-UK Rev.1 08/12
TROUBLESHOOTING AND CONVERSION
TROUBLESHOOTING
Should there be a problem with your appliance, use the following tables to help diagnose possible faults before
calling your Authorized Service Agent.
Gas Supply
Check these items before calling your Authorized Service Company.
ITEM TO CHECK
HOW TO CHECK
Ensure that gas is supplied to the appliance.
Gas Supply Pressure
Ensure that gas supply pressure is adequate.
Hi-Limit reset
Press hi-limit reset button.
SYSTEM TROUBLESHOOTING
POSSIBLE CAUSES
Tripped hi-limit, faulty/improperly installed
thermocouple, clogged/incorrect pilot orifice, low
Pilot will not light.
supply pressure, faulty gas valve, pilot flame setting
is too low, faulty piezo ignitor, piezo ignitor rod not
adjusted properly.
Gas valve control knob in wrong position, faulty
Appliance will not run, pilot stays lit.
thermostat, oil/shortening temperature is higher than
thermostat set point.
Tripped or faulty hi-limit, faulty thermocouple,
clogged pilot orifice, low supply pressure, faulty gas
Appliance will not run, pilot will not stay lit.
valve, pilot flame setting is too low, excessive air
flow around pilot burner.
Faulty or improperly calibrated thermostat, faulty
Appliance will not maintain temperature properly.
hi-limit switch.
Main burners do not shut off.
Faulty gas valve, faulty thermostat.
SYMPTOM
Oil/Shortening does not reach desired temperature.
Faulty/improperly calibrated thermostat.
Gas Conversion Instructions
To convert the appliance to a different gas type refer to the following table and procedure:
a.
Turn the appliance off by following the Shut Down Procedure in this manual for the appliance
and allow the appliance to cool to room temperature before performing the conversion
procedure. Ensure that the gas supply to the appliance is shut off.
b.
Disconnect the pilot/thermocouple assembly. If necessary disconnect the pilot/thermocouple
assembly from the gas valve and remove it from the appliance.
c.
If necessary, disassemble pilot burner from tubing and remove pilot orifice. Replace pilot orifice
with the appropriate pilot orifice for the gas type to which you are converting the appliance.
d.
Disconnect and remove the burners from the appliance. Remove burner orifices from the
manifold and replace them with the appropriate burner orifices for the gas type to which you are
converting the appliance. Use a suitable pipe joint compound on all threads.
e.
If necessary, remove the regulator on the gas control valve and replace it with the appropriate
regulator for the gas type to which you are converting the appliance.
L20-352-UK Rev.1 08/12
7
TROUBLESHOOTING AND CONVERSION
f.
Reinstall the burners array into the appliance.
g.
Reinstall the modified pilot assembly into the appliance.
h.
Apply the gas type conversion label, provided with the conversion kit, just below the data plate
(located on the inside of the appliance door).
i.
Ensure that all steps of this procedure have been executed properly and that ALL gas
connections are connected and retightened.
j.
Connect a manometer to the pressure test point on the burner manifold.
k.
Turn the gas supply to the appliance on and start the appliance using the Appliance Start Up
procedure in this manual.
l.
Using leak detector fluid, check ALL gas connections and orifice tips for leakage. If gas leakage
is detected shut the appliance down using the Appliance Shut Down procedure in this manual,
turn off the gas supply to the appliance and repair the leak. When the leak has been repaired
repeat step ‘k’ in this procedure and continue through the procedure.
m.
With the main burners on, ensure that the burner pressure is correct for the gas type to which
you have converted the appliance. Adjust the burner pressure, if necessary, by removing the cap
screw on the gas valve regulator and turning the adjustment screw clockwise to increase burner
pressure, counter-clockwise to decrease burner pressure. Replace regulator cap screw when
finished.
Pilot Orifice
Code
Governor
N22
Yes
NAT
G25
8.7
3.4 mm
N22
Yes
LP
G31
I3P
25.4
1.9 mm
LP16
Yes
NAT
G20
I2H
8.7
#34
N22
Yes
NAT
G25
I2L
10.0
#31
N22
Yes
LP
G31
I3P
25.4
#51
LP16
Yes
Model
SLG40
SLG100
8
Pressure
(mbar)
#31
Burner
8.7
I2L
Appliance
Category
I2H
NAT
Gas
G20
Fuel Type
Burner Orifice
Gas Conversion Information and Specifications
L20-352-UK Rev.1 08/12
In the event of problems with or questions about
your order, please contact the Anets factory at:
1-603-225-6684
In the event of problems with or questions about
your equipment, please contact the Anets
Authorized Service and Parts representative
(ASAP) covering your area, or contact Anets at the
number listed to the left.
MAILING ADDRESS – P.O. BOX 501, CONCORD, NH 03302-0501 USA
SHIPPING ADDRESS – 10 FERRY ST., CONCORD, NH 03301 USA