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Indoor Air Cooled Centrifugal Fan Condensing Unit Installation. Emerson Liebert Prop Fan Condensing Unit
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Site Preparation and Installation
2.5
Indoor Air Cooled Centrifugal Fan Condensing Unit Installation
2.5.1
Location Considerations
The centrifugal fan air cooled condensing unit may be located above the dropped ceiling or any remote indoor area. If noise is of concern, the condensing unit should be located away from personnel. Normal operating sound may be objectionable if the condensing unit is placed near quiet work areas.
To mount the unit in the ceiling, refer to 2.4 - Installing the Ceiling Units.
2.5.2
Electrical Connections
Refer to 2.4.4 - Electrical Connections for general wiring requirements and cautions. Refer to elec-
trical schematic when making connections. Refer to unit serial tag for full load amp and wire size amp ratings.
Power Connections
The condensing unit requires its own power source and earth ground, with a disconnect switch to isolate the unit for maintenance.
NOTE
Refer to serial tag for full load amp and wire size amp ratings
Control Connections
Field-supplied control wires must be connected between the evaporator and the condensing unit (See
Figure 6 and Figure 9) and the electrical schematic on the units for more details.) Three (3) wires
are required between the evaporator and condensing unit. A fourth wire is required on systems with hot gas bypass.
2.5.3
Piping Connections
Details for Refrigerant (R-22) Loop piping are in 2.4.3 - Piping Connections and Coolant
2.5.4
Ducting
Fan operation is designed for 3300 CFM (560 CMH) at 0.5" external static pressure.
General Considerations
Use flexible ductwork or nonflammable cloth collars to attach ductwork to the unit and to control vibration transmission to the building. Attach the ductwork to the unit using the flanges provided.
Locate the unit and ductwork so that the discharge air does not short circuit to the return air inlet.
Ductwork that runs through a conditioned space or is exposed to areas where condensation may occur must be insulated. Ductwork should be suspended using flexible hangers. Ductwork should not be fastened directly to the building structure.
For multiple unit installations, space the units so that the hot condensing unit exhaust air is not directed toward the air inlet of an adjacent unit.
Considerations for Specific Applications
In applications where the ceiling plenum is used as the heat rejection domain, the discharge air must be directed away from the condensing unit air inlet and a screen must be added to the end of the discharge duct to protect service personnel. Locate the air discharge a minimum of 4 feet from an adjacent wall. Failure to do so may result in reduced air flow and poor system performance.
If the condensing unit draws air from the outside of the building, rain hoods must be installed. Hood intake dimensions should be the same as the condensing unit duct dimensions. In addition, install a triple layer bird screen over rain hood openings to eliminate the possibility of insects, birds, water or debris entering the unit. Avoid directing the hot exhaust air toward adjacent doors or windows.
15
Site Preparation and Installation
Figure 8 Indoor air cooled centrifugal condensing unit dimensions and pipe connections
54 "
(1371.6mm)
CABINET
DIMENSION
1 5/8 "
(41.1mm)
48 "
(1219.2mm)
32 "
(812.8mm)
CABINET
DIMENSION
15 3/4 "
(400mm)
Customer supplied threaded rods for module support from ceiling
(typ. 4)
8 15/16 "
(227mm)
3 3/8 "
(85.7mm)
21 1/4 "
(539.8mm)
14 1/2 "
(368.3mm)
24 "
(610mm)
CABINET
DIMENSION
1 3/4 "
(44.5mm)
33 5/8 "
(854.1mm)
THREADED ROD
CENTERS
NOTE: Unit is spaced evenly in
reference to threaded
rod centers.
1/2" (12.7mm) dia. holes for threaded rods (typ. 2 each end)
51 13/16 "
(1316mm)
THREADED ROD
CENTERS
7/8" (22.2mm) & 1 1/8" (28.6mm) dia. knockouts electrical entrance for high voltage connection (Single Point Power Kit).
Single Point Power Kit connection to Evaporator.
Air Inlet
Liquid Line male quick connect location
Suction Line male quick connect location.
7/8" (22.2mm) dia. knockout electrical entrance for alternate control panel low voltage routing.
Hanger Bracket voltage connection.
7/8" (22.2mm) dia. electrical entrance for low voltage connection.
Air
Outlet
Shaded area indicates a recommended clearance of
30" (762mm) for component access and removal.
7/8" (22.2mm) & 1 1/8" (28.6mm) dia. knockouts electrical entrance for high
DPN000225_Rev0
16
Figure 9 Indoor air cooled centrifugal condenser electrical connections
Field Supplied Unit Disconnect
Switch when Factory Unit
Disconnect Switch is not
Supplied
Site Preparation and Installation
Electric Service not by Liebert
Removable
Access Panels
Connection Terminal for Field Supplied
Earth Grounding Wire
Optional Factory Installed
Disconnect Switch
Line Voltage Electric Power
Supply Conduit Voltage
Field Supplied 24V NEC Class 2
Wiring Between Condensing
Unit and Fan/Coil Unit
Low Voltage Electric Power
Supply Conduit Entrance
NOTES:
1. Refer to specification sheet for full load amp. and wire size amp. ratings.
2. Control voltage wiring must be a minimum of 16 GA (1.6mm) for up to 75’ (23m) or not
to exceed 1 volt drop in control line.
Heat Rejection Connection. Field supplied
24V NEC Class 2 wiring. See Note 2. Wire connections from evaporator module:
1. 24V GND
2. 24V Supply
3. High Pressure Alarm (OPT)
4. Hot Gas Bypass Connection
(only on units with Hot Gas Bypass)
DPN000226_Rev0
17
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Table of contents
- 11 Product Description and Features
- 11 Controls
- 11 Evaporator System Components
- 11 Condensing Unit Components
- 11 Optional Equipment
- 11 Canister Humidifier
- 11 Electric Reheat
- 12 SCR Electric Reheat
- 12 Hot Water Reheat
- 12 Hot Gas Bypass (Condensing Units)
- 12 Free-Cooling Coil
- 12 Smoke Detector
- 12 Firestat
- 12 Filter Clog
- 12 Ancillary (Ship Loose Accessories)
- 12 Single Point Power Kit
- 12 Refrigerant Line Sweat Adapter Kit
- 12 Return Air Filter Box with Duct Collar Kit
- 12 Condensate Pump Kit
- 12 Remote Monitoring and Control
- 12 Remote Sensors
- 13 Installation Considerations
- 13 Room Preparation
- 14 Location Considerations
- 15 System Weights
- 15 Equipment Inspection Upon Receipt
- 16 Installing the Ceiling Units
- 16 Close Coupled Installations
- 16 Evaporator Air Distribution
- 17 Piping Connections and Coolant Requirements
- 22 Electrical Connections
- 25 Indoor Air Cooled Centrifugal Fan Condensing Unit Installation
- 25 Location Considerations
- 25 Electrical Connections
- 25 Piping Connections
- 25 Ducting
- 28 Outdoor Air Cooled Condensing Unit Installation
- 28 Location Considerations
- 29 Piping Connections
- 29 Electrical Connections
- 29 Indoor Water and Glycol Cooled Condensing Unit Installation
- 29 Location Considerations
- 29 Electrical Connections
- 30 Piping Connections
- 34 Optional Equipment Piping
- 34 Free-Cooling Coil
- 35 Hot Water Reheat Coil
- 36 Checklist for Completed Installation
- 37 Feature Overview
- 38 Main Menu
- 38 Setpoints
- 39 Status
- 39 Active Alarms
- 40 Setback
- 40 Setup Operation
- 40 Restart Time Delay
- 40 C/F Degrees
- 41 Humidity Control Method
- 41 Show DIP switch
- 41 Valve Time (for Systems With a Modulating Chilled Water Valve)
- 41 CW Flush (for systems with a modulating chilled water valve)
- 42 Change Passwords
- 42 Calibrate Sensors
- 42 Alarm Enable
- 42 Alarm Time Delay
- 43 Common Alarm Enable
- 43 Custom Alarms
- 43 Custom Text
- 44 Run Diagnostics (Available On Rev 1.001.0 and higher)
- 48 Temperature Control
- 48 Cooling/Heating Required
- 48 Cooling Operation (Compressorized Direct Expansion and Chilled Water)
- 48 Heating Operation
- 48 Humidity Control
- 48 Dehumidification/Humidification Required
- 48 Dehumidification Operation, Compressorized Direct Expansion (DX) Systems
- 49 Humidification Operation
- 49 Load Control Features
- 49 Communications
- 50 Alarms: Definitions and Troubleshooting
- 50 Custom Alarms
- 50 High Head Pressure
- 51 Humidity Level
- 51 Temperature
- 51 Humidifier Problem Alarm
- 51 High Water Alarm
- 51 Loss of Power
- 51 Short Cycle
- 52 Optional/Custom Alarms
- 52 Change Filter
- 52 Firestat
- 52 Smoke Detector
- 53 System Testing
- 53 Environmental Control Functions
- 53 Cooling
- 53 Heating
- 53 Humidification
- 53 Dehumidification
- 53 Remote Shutdown
- 53 Maintenance and Component Operation
- 53 Electric Panel
- 53 Filters
- 54 Blower System
- 54 Blower Removal
- 54 Refrigeration System
- 58 Steam Generating Humidifier-Operation Procedures
- 60 Circuit Board Adjustments