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D E C A L I N G ( P R E S S U R E - S E N S I T I V E )
This process involves applying a cold pressure-sensitive over-laminate to the top and a cold pressure-sensitive mounting adhesive to the bottom of a graphic. This process can be used to create self-adhesive images for mounting down onto various substrates. After performing this process, follow the Mounting Instructions in the manual to apply the decal to a substrate.
MEDIA: Ink Jet, Electrostatic, and Photographic
FILMS:
-- -- -- Top Unwind Shaft: Pressure-sensitive over-laminate
____ Bottom Unwind Shaft: Pressure-sensitive mounting adhesive
LAMINATOR SETTINGS
Front Control Panel
Top Roller Temp: OFF
Bottom Roller Temp:
Main Roller Pressure:
Cooling Fan:
Rear Control Panels
OFF
35-40 PSI
OFF
NOTE: When using Mounting Adhesive on the back of images it is best to run over both idlers.
Running the film under the second idler may cause the backing to separate from the release liner.
NOTE: Pressure-sensitive films, not requiring heat, can be run from the front or rear of the laminator.
Pull Rollers:
Pull Roller Pressure:
Down
35-40 PSI
Pull Clutch Tension: 40-60 PSI
Motor Control Panel
Motor Direction: Reverse
3-5 FPM (1-1.5 MPM) Motor Speed Setting:
WEBBING SETTINGS
Web Tension Top:
Web Tension Bottom:
Chill Idlers:
Shim Wheel Settings:
Light
Light
Over 1 st / Over 2 nd
-1/16 in. (-2 mm)
Figure 23: Webbing for Decaling
(Pressure-sensitive films)
26
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Table of contents
- 3 TABLE OF CONTENTS
- 4 INTRODUCTION
- 5 WORKSPACE / CONNECTING THE LAMINATOR
- 6 UNPACKING, SET-UP AND INSTALLATION
- 8 IMPORTANT SAFEGUARDS
- 10 PRODUCT FEATURES
- 10 SAFETY FEATURES
- 11 LAMINATOR FEATURES
- 12 FRONT CONTROL PANEL SYSTEM
- 13 PULL ROLLER CONTROLS
- 14 PULL ROLLER PRESSURE CONTROLS
- 15 TOP MOTOR CONTROL PANEL
- 16 SET-UP AND OPERATION
- 16 PRESTART CHECKS
- 17 BASIC OPERATING PROCEDURES
- 18 LOADING ROLLS OF MAT ERIAL
- 20 TABLE OPERATION
- 21 UNWIND BRAKE / COOLING SYSTEM OPERATION
- 22 AUTO-RUN / FOOTSWITCH OPERATION
- 23 FEEDING IMAGES
- 24 WEBBING FILMS WITHOUT A RELEASE LINER
- 25 WEBBING FILMS WITH A RELEASE LINER
- 26 DECALING (HEAT-ACTIVATED)
- 27 DECALING (PRESSURE-SENSITIVE)
- 28 MOUNTING
- 29 ENCAPSULATING
- 30 PRE-COATING BOARDS
- 31 LOW-TEMP VINYL TRANSFER
- 32 PROCESS CONTROL SHEET
- 33 CLEANING / MAINTAINING YOUR LAMINATOR
- 34 PERIODIC MAINTENANCE SHEET
- 35 TROUBLE SHOOTING GUIDE
- 36 ERROR CODES
- 38 GLOSSARY OF TERMS
- 39 SPARE PARTS LIST
- 40 TECHNICAL SPECIFICATIONS
- 42 NOTES
- 44 LIMITED WARRANTY