PARTS LISTS. Generac Power Systems 004988-2, Guardian 004988-1

Add to My manuals
48 Pages

advertisement

PARTS LISTS. Generac Power Systems 004988-2, Guardian 004988-1 | Manualzz

Section 9 - Exploded Views and Parts

Guardian Liquid-cooled 27 kW and 30 kW Generators

Mounting Base — Drawing No. 0E6266-E

30 Generac ® Power Systems, Inc.

Section 9 - Exploded Views and Parts

Guardian Liquid-cooled 27 kW and 30 kW Generators

Mounting Base — Drawing No. 0E6266-E

ITEM PART NO.

QTY.

16

17

18

20

21

11

12

13

14

15

8

9

6

7

10

3

4

1

2

5

22

23 *

24 *

25 *

26 *

30

049814

046526

022131

075763

050331

050331A

0A4010

052858

061902

059473

049820

055414

026850

022097

022473

049813

0A1694

052213

025507

027482

022129

0E5822

052860

052251

052257

052252

052259

052891

0536210213

074906

047411

045771

051756

046526

022131

055934M

077483

058665

038804D

038805AA

021991

39

40

41

42

43

44

34

35

36

37

38

31

32

33

* NOT SHOWN-USED TO HOLD DOWN I/N 32

2

1

1

2

1

1

2

1

1

1

2

REF.

REF.

1

1

1

1

1

1

1

1

3

2

4

1

1

1

2

1

2

1

1

1

4

4

1

4

4

1

4

4

DESCRIPTION

BASEFRAME, WELDMENT 3.0L FORD

NUT FLANGED HEX M12-1.75

DAMPENER VIBRATION 40 BLUE

SPACER .49 X .62 X 1.87 PWDR/ZNC

DAMPENER VIBRATION

WASHER FLAT M12

SCREW HHC M12-1.75 X 80 G8.8

ASSY GRNDWIRE 11"/3/8 & 5/16 LUG

SCREW HHTT M6-1.0 X 20 BP

SCREW HHC M6-1.0 X 16 BP

LUG SLDLSS #2-#8 X 17/64 CU

WASHER SHAKEPROOF EXT 1/4 STL

WASHER LOCK M6-1/4

WASHER FLAT M6-1/4 ZINC

NUT HEX M6 -1.0 G8 YEL CHR

1-1/2" BUTTON PLUG

SCREW HHC M10-1.25 X 20 G8.8

WASHER SHAKEPROOF EXT 7/16 STL

WASHER SHAKEPROOF EXT 5/16 STL

WASHER LOCK M8-5/16

NUT HEX M8-1.25 G8 YEL CHR

SCREW HHC M10-1.5 X 20 G8.8

WASHER LOCK M10

WASHER FLAT 3/8-M10 ZINC

CLAMP VINYL .75 X .343 Z

BATT 12VDC 75-AH 26

BATT 12VDC 90-AH 27F

CABLE BATT RED #4 X 20.00

CABLE BATT BLK #4 X 30"

EARTH STRAP

SCREW HHC M10-1.5 X 25 G8.8

WASHER LOCK M10

WASHER FLAT 3/8 ZINC

BOOT BATTERY CABLE

BATTERY POST COVER BACLK -

BATTERY POST COVER RED +

SCREW HHC M8-1.25 X 60 G8.8 FT

NUT TOP LOCK FL M8-1.25

HOLD DOWN BATTERY

HOLD DOWN BATTERY

NUT HEX LOCK M8-1.25 NY INS

Generac ® Power Systems, Inc.

31

Section 9 - Exploded Views and Parts

Guardian Liquid-cooled 27 kW and 30 kW Generators

Compartment — Drawing No. 0E8333-D

32 Generac ® Power Systems, Inc.

Section 9 - Exploded Views and Parts

Guardian Liquid-cooled 27 kW and 30 kW Generators

Compartment — Drawing No. 0E8333-D

ITEM PART NO.

QTY.

DESCRIPTION

36

37

38

39

40

31

32

33

34

35

26

27

28

29

30

21

22

23

24

25

16

17

18

19

20

11

12

13

14

15

8

9

6

7

10

3

4

1

2

5

51

52

53

54

55

41

42

43

44

50 *

56

57

58

59

* ALL ITEMS NOTATED WITH "AI" ARE COMPONENTS OF 0E8441

070015

0E7662

0D2537A

0D2537

0D2023

0E7869

0E8001

0E8060

0E8406

0D3037A

0C7781

0E7794

0E8052

0D3037

0E8007

0E8008

0E6989

0E8055

026850

0912970063

089961

0A2115

0E8404

0D2538A

0D2538

043116

022097

022473

0E7570

0E7571

0E8411

0E8042

0E8041

0C2454

0E8402

0E7808

0E7809

0E8387

0E6986

0E7795

0912970064

049813

0E8665

0D2023

0E8441

0E7829A

0E7829B

0E7829P

0E7829R

0E7829S

0E7829T

0E7829N

0E7829U

078115

1

4

1

1

2

1

1

2

1

1

1

1

2

1

1

1

1

4

4

2

8

12

12

2

4

1

1

2

4

1

1

2

1

1

1

1

1

1

62

1

4

2

1

2

1

1

1

2

2

1

2

8

1

2

INTAKE DUCT HSB

DUCT DISCHARGE RH FRONT

DUCT DISCHARGE LH FRONT

SCREW TH-FRM M6-1 X 16 N WA Z/JS

BAFFLE REAR BOTTOM

POST CORNER LH REAR

POST CORNER RH REAR

BAFFLE REAR TOP

DOOR COMPARTMENT SIDE

SUPPORT, R/H SIDE

FOAM STRIP 3/4" WIDE X 3/16" THK (40" LG)

WASHER NYLON .257

BRACKET STIFFENER RH FRONT

HINGE LIFT OFF TYPE B KNUCKLE

HINGE LIFT OFF TYPE B PIN

SCREW HHC M6-1.0 X 12 G8.8

WASHER LOCK M6-1/4

WASHER FLAT 1/4-M6 ZINC

GAS SPRING

BALL STUD GAS SPRING MOUNT

NUT HEX 5/16-18 LOCK

SCREW WING M6-1.00 X 25

HINGE LIFT OFF TYPE A KNUCKLE

HINGE LIFT OFF TYPE A PIN

TRIM VINYL SELF GRIPPING (91" LG)

BRACKET STIFFENING BACK

MUFFLER BOX

ROOF W/GAS SPRING MNT 3.0L FRD

BRACE FRONT TOP

LATCH 1/4 TURN NONLOCKING

PAWL DOOR HSB

SUPPORT LH SIDE

MUFFLER BOX TOP

LATCH QUARTER TURN LOCKING

POST CORNER LH FRONT

POST CORNER RH FRONT

BRACE FRONT BOTTOM

DUCT DISCHARGE MID FRONT

WASHER SHAKEPROOF EXT 1/4 STL

ASSY GRD WIRE 99HSB

ASSEMBLY BASE-DOOR GROUND WIRE

NUT HEX M6 X 1.0 G8 YEL CHR

BRACKET STIFFENER LH FRONT

TRIM VINYL SELF GRIPPING (165.5"LG)

KIT INSULATION 3.0L HSB

AI ROOF PANEL 1

AI DOOR PANEL

AI CORNER POST PANEL 1

AI CORNER POST PANEL 2

AI SUPPORT LH PANEL

AI SUPPORT RH PANEL

AI ROOF PANEL 2

AI BRACE PANEL

WASHER SELF LOCKING DOME

Generac ® Power Systems, Inc.

33

Section 9 - Exploded Views and Parts

Guardian Liquid-cooled 27 kW and 30 kW Generators

Control Panel — Drawing No. 0E7118-K

34 Generac ® Power Systems, Inc.

Section 9 - Exploded Views and Parts

Guardian Liquid-cooled 27 kW and 30 kW Generators

Control Panel — Drawing No. 0E7118-K

28

29

30

31

25

26

27

32

33

34

35

36

16

17

18

19

20

11

12

13

14

15

21

8

9

6

7

10

3

4

1

2

5

22

23

24

0E2514

0A9457

0E7539

046357 *

0D3719B

057073

0E7283

0E3628

0E3664

0E7539A

0D4698 *

0E7252

0C1229

060015

054199

0C2657

099076

040213

0E9668

067680

0E6875A

0E6881 *

0C5139 *

0C5142 *

0E7195

0E7196

0E7197

0E7193

0E7194

0E4494

082573

032300

022676

067682B

0E3161

054450

0D5070A

1

1

1

REF.

1

1

1

1

1

1

REF.

1

1

1

1

1

REF.

REF.

1

1

1

1

2

REF.

2

1

1

1

1

1

1

1

1

1

1

1

1

ITEM PART NO.

QTY.

DESCRIPTION

CONTROL BOX HSB

COVER FRONT PANEL HSB

COVER TOP PANEL HSB

DECAL WARNINGS HSB

DECAL CONTROLS HSB

SWITCH ROC DPDT ON-OFF-ON

SWITCH ROCKER DPST 125V SPD

HOLDER FUSE

FUSE 15A X AGC15

FUSE 4A SLO BLO GLASS

FITTING CONDUIT 90D 3/8"

DECAL DANGER HIGH VOLTAGE

TRANSFRMR 16V 6VA

TRANSFORMER 16V 56VA

PCB SUPPORT SNAP-IN 1/4"

ASSY PCB HSB CONTROLLER

ASSY VOLTAGE REGULATOR 60HZ

RELAY 12VDC C FORM W/DIODE

SOCKET RELAY

CONN DEUTSCH RECEPT GY/FLN

CONN DEUTSCH RECEPT WDGE

BLKHD

ASSY BOSCH GOV DRIVER

CIRCT BRK 5.5 X 1 ETA 46-500-P

ASSY 2A 12V UL BATTERY

CHARGER

FITTING CONDUIT STR 1-1/2"

DECAL NEUTRAL

DECALCUSTOMER CNNCTN XFER

SW

BLOCK TERM 20A 6 X 6 X 1100V

DECAL CUSTOMER CNNCTN

JUNCTION BLOCK 3/8-16

CB 0150A2P240V S QN2 LL

CB 0200A2P240V S QN2 LL

BASE QN CIRCUIT BREAKER

DECAL TB1 HSB CONTROL PANEL

BLOCK TERM 20A 6 X 3 X 1100V

BRACKET CB 221.5 X 102

DECAL WARNING ELECTRICAL

SHOCK

ITEM PART NO.

QTY.

DESCRIPTION

40

41

42

37

38

39

56

57

58

59

60

51

52

53

54

55

43

44

45

46

47

49

50

65

66

67

68

69

61

62

63

64

0C1127

0A1441B

0E7128

0E7358

074908

0C5141

0C2699

0C2323

022155

0C2265

022264

020911

066849

022152

023897

051716

090388

042568

022097

022473

0441140187

070370

023762

055444

030468

049939

022158

022985

038750

0A2115

0C2454

0F6146

1

1

1

8

6

1

11

4

15

4

4

2

2

4

2

2

8

6

2

2

4

3

1

1

1

1

1

1

2

4

4

1

* ITEMS INCLUDED AS PART OF I/N 39

DECAL AVR COVER

COVER PLATE, AVR

HARNESS CNTRL PNL (NOT

SHOWN)

SCREW PPPH HI-LO #4-24 X 3/8

SCREW HHTT M5-0.8 X 10 BP

CONN DEUTSCH GASKET 8/12 POS

DT

SCREW PHTT #6-32 X 3/8 ZYC

SCREW PHTT #6-32 X 5/8 ZYC

WASHER LOCK #6

SCREW PHTT M4-0.7 X 12 ZYC

WASHER LOCK #8-M4

SCREW PPHM M5-0.8 X 30 ZINC

SCREW HHTT M5-0.8 X 16

WASHER LOCK #10

WASHER FLAT #10 ZINC

NUT HEX M5-0.8 G8 YEL CHR

SCREW HHTT M6-1.0 X 12 ZINC

SCREW HHC M6-1.0 X 20 G8.8

WASHER LOCK M6-1/4

WASHER FLAT 1/4-M6 ZINC

WIRE ASSY 3" X (2) 3/16" TABS

WASHER MICA .203

WASHER SHAKEPROOF EXT #10

STL

HEATSINK

WASHER STEP NYLON .20

RECTIFIER MSC 12A 600V 1N1206R

NUT HEX #10-32 STEEL

WASHER FLAT #6 ZINC

SCREW HHC M6-1.0 X 30 G8.8

WASHER NYLON .257

SCREW THF M6-1 X 16 N WA Z/JS

HANG TAG 2 WIRE START (NOT

SHOWN)

Generac ® Power Systems, Inc.

35

Section 9 - Exploded Views and Parts

Guardian Liquid-cooled 27 kW and 30 kW Generators

Engine — Drawing No. 0E8170-N

69

27

28

60

2

58

57

61

42

24

25

55

68

24

25

60

51

58

57

86

1

39

35

36

30

31

32

63

64

65

39

35

17

GROUND

WIRE

66

16

85

6

42

43

42

49

47

4

78

49

46

47

18

2

42

81

38

42

81

15

14 84

2

38

10

8

3

36

7

36

35

37

33

82

8

40

36

35

34

6

5

BAFFLE

REAR UPPER

12

47

26

73

11

29

30

48

44

48

45

42

41

19

36 Generac ® Power Systems, Inc.

Section 9 - Exploded Views and Parts

Guardian Liquid-cooled 27 kW and 30 kW Generators

Engine — Drawing No. 0E8170-N

9 **

10

11

12

14

15

16

17

4

7

8

5

6

1

2

3

38

39

40

41

42

33

34

35

36

37

43

44

45

46

28

29

30

31

32

24

25

26

27

18

19

20

21

0E6202

0E8824

0E8963

0E9020

0A1232

0A7801B

0A5610

0E6308

0E7804

0D3488F

0E7996

0E8006

035606

0E0561

0E6729

0E6703

0E6667

0E5048

035579

0A8584

047411

040976

022129

022145

045771

051756

049821

059980

0D5417

046526

083896

084929

055597

077996

057823

056739

047411

022097

022473

022131

059982

098780

051769

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

11

4

2

3

6

16

4

REF.

18

4

4

24

22

1

6

6

1

1

6

1

1

6

6

1

1

1

1

ITEM PART NO.

QTY.

DESCRIPTION

ENGINE 3.0L FORD (RD) (MAKE)

STAMPING ENG FOOT 3.0L FORD

PULLEY CRANKSHAFT 3.0L FORD

RD

BRACKET DC ALT 3.0L FORD

D.C. ALTERNATOR ASSY

PULLEY POLY-V 82 OD.

BRACKET ALTERNATOR

PULLEY WATERPUMP 3.0L FORD

(RD)

HARN IGNITION 3.0L FORD (NOT

SHOWN)

BELT SERPENTINE 38.35

CLUTCH COOLING FAN FORD

FAN 18" 7 BLADE STEEL ECS

SENSOR HI COOLANT SHUTDOWN

ASSY WATER LEVEL SENSOR C/E

PL

STARTER DELCO-REMY 12V

COVER FLYWHEEL ACCESS 3.0L

HSB

ENGINE ADAPTER 3L FORD

FLEXPLATE 3.0L FORD

BUSHING REDUCER 1/4 TO 1/8

SWITCH OIL PRESSURE 10PSI

2POL

WASHER LOCK 1/4-M6 SS

WASHER FLAT 1/4 SS

SCREW HHC M12-1.75 X 85 G8.8

CAP HOSE

CLAMP HOSE #10 .56-1.06

RELAY SOLENOID 12VDC PNL MNT

SCREW HHC M6-1.0 X 16 G8.8

WASHER LOCK M6-1/4

WASHER FLAT 1/4-M6 ZINC

SCREW HHC M6-1.0 X 16 G8.8

SCREW SHC M8-1.25 X 20 G12.9

WASHER LOCK M8-5/16

WASHER FLAT 5/16-M8 ZINC

NUT HEX M8-1.25 G8 YEL CHR

SCREW HHC M10-1.5 X 20 G8.8

SCREW SHC M8-1.25 X 30 G12.9

SCREW HHC M10-1.5 X 25 G10.9

SCREW HHC M10-1.0 X 25 G10.9

WASHER LOCK M10

WASHER FLAT 3/8-M10 ZINC

SCREW SHC M12-1.75 X 45 G10.9

SCREW HHC M12-1.75 X 65 G8.8

WASHER LOCK M12

ITEM PART NO.

QTY.

DESCRIPTION

53

54

55

56

47

48

49

50

51

57

58

60

61

62

78

79

83

84

85

86

87

80

81

82

76

77

67

68

69

70 *

71 *

63

64

65

66

72

73

74

75

049808

051430

045773

0E6203C

0E6679

049226

091526

093278

0E6517

0E7163

0E5527

0E7202

085296

0E6203D

057772

057765

043790

069860C

057822

069811

026925

065852

0A2111

057073

066849

022152

0E7880

0E7880A

0E7880B

055934C

027482

0E8940

0A7387

022097

022473

055934H

0F5966

022985

036261

2

6

3

1

2

7

3

4

1

2

2

2

6

1

1

1

1

1

2

1

1

1

1

1

2

2

2

4

1

1

1

4

1

3

4

2

1

2

3

WASHER FLAT M12

WASHER SHAKEPROOF INT 1/2

NUT HEX M12-1.75 G8 YEL CHR

COIL IGNITION 3.0L FORD

BRACKET IGN COIL 3.0L FORD

WASHER LOCK M5

SCREW PPHM M5-0.8 X 12 ZNC

SCREW HHTT M5-0.8 X 25 BP

HARNESS ENGINE 3.0L FORD HSB

(NOT SHOWN)

GASKET EXHAUST 3.0L FORD

MANIFOLD EXHAUST 3.0L FORD

HEAT SHIELD 260 X 80 HOT

SCREW HHC 1/4-20 X 1/2 SS

WIRE SET 3.0L FORD (NOT

SHOWN)

WASHER NYLON .565

ADAPTER M14-1.50 X 3/8 NPT

BARBED EL 90 3/8 NPT X 3/8

HOSE OIL DRAIN ASSY 21"

CLAMP HOSE #8 .53-1.00

CAP HEX 1/4 NPT BRASS

PLUG STD PIPE 3/8 STEEL SQ HD

SPRING CLIP HOLDER .37-.62

SCREW SWAGE 10-32 X 5/16 Z/YC

JUNCTION BLOCK 3/8-16

SCREW HHTT M5-0.8 X 16

WASHER LOCK #10

CLIP SPARK PLUG 3P SCREW-

MOUNT (NOT SHOWN)

CLIP SPARK PLUG 2P SCREW-

MOUNT (NOT SHOWN)

CLIP SPARK PLUG 3P FREEHANG

(NOT SHOWN)

CLAMP VINYL .5 X .406 Z

WASHER SHAKEPROOF EXT 5/16

STL

SPACER FLEXPLATE HSB

SCREW HHC M10-1.5 X 40 G10.9

WASHER LOCK M6-1/4

WASHER FLAT 1/4-M6 ZINC

CLAMP VINYL .62 X .406 Z

REFLECTIVE HEAT SHIELD 3.0L FD

WASHER FLAT #6 ZINC

RIVET POP .125 X .275 SS

* NOT SHOWN-USED TO HOLD OIL DRAIN ASSEMBLY.

** NOT SHOWN

Generac ® Power Systems, Inc.

37

Section 9 - Exploded Views and Parts

Guardian Liquid-cooled 27 kW and 30 kW Generators

Radiator — Drawing No. 0E8528-B

38 Generac ® Power Systems, Inc.

Section 9 - Exploded Views and Parts

Guardian Liquid-cooled 27 kW and 30 kW Generators

Radiator — Drawing No. 0E8528-B

ITEM

17

18

20

21

22

11

12

13

14

15

23

24

25

26

27

8

9

6

7

10

3

4

1

2

5

PART NO.

045772

035685

0E8562

058443

0C2454

048031C

029032

046627

069811

065852

0E9947

0E6340

0E8531

0E6398

0E6397

080713

076749

049814

022131

046526

0A2111

052250

035461

0C7649

069860C

QTY.

1

1

1

1

1

1

4

4

4

9

1

1

1

2

1

4

8

1

1

4

2

1

1

1

1

DESCRIPTION

RADIATOR R-IN,L-OUT 658X489X49

VENTURI 3.0L FORD HSB

SIDE SUPPORT RADIATOR HSB

TUBE LOWER RAD 3.0L FORD HSB

HOSE UPPER RAD 3.0LFORD HSB

BRACKET COOLANT TANK

TANK COOLANT RECOVERY

SCREW HHC M10-1.5 X 25 G8.8

WASHER FLAT 3/8-M10 ZINC

WASHER LOCK M10

NUT HEX M10-1.5 G8 YEL CHR

CLAMP HOSE #28 1.32-2.25

FAN GUARD HSB

SCREW CRIMPTITE 1/4-20 X 5/8

SCREW TH-FRM M6-1 X 16 N WA Z/JS

CLAMP HOSE BAND 1/4

HOSE 9/32 ID (30" LG)

CAP RADIATOR

CAP HEX 1/4 NPT BRASS

SPRING CLIP HOLDER .37-.62

SCREW SWAGE 10-32 X 5/16 Z/YC

TAPE FOAM 1 X 1 (27" LG)

BARBED STR 1/4 NPT X 3/8

CLAMP HOSE .38-.87

HOSE OIL DRAIN ASSY 21"

Generac ® Power Systems, Inc.

39

Section 9 - Exploded Views and Parts

Guardian Liquid-cooled 27 kW and 30 kW Generators

Fuel System — Drawing No. 0E8190-C

40 Generac ® Power Systems, Inc.

Section 9 - Exploded Views and Parts

Guardian Liquid-cooled 27 kW and 30 kW Generators

Fuel System — Drawing No. 0E8190-C

ITEM PART NO.

QTY.

34

35 **

36 **

37 **

38 **

39

40

41

42

43

29

30

31

32

33

21

25

26

27

28

16

17

18

19

20

11

12

13

14

15

8

9

6

7

10

1 *

2

3

4

5

* SHOWN IN OTHER VIEW

** NOT SHOWN-USED TO HOLD #31 IN PLACE

049099

055934M

047411

022097

O22473

0E9295A

0E6382A

0E7121

0E6376A

0F2119

057753B

047487

022097

051751

035685

057823

047290

047290

0A4121

0E6609

0E1056

0E6584

057823

059194

044117

0D1509

050279

0E6123

0E6586

0E4395

---------

075580

0E7691

039253

022145

022129

045771

042907

0C2454

026307

1

1

1

1

1

1

1

1

1

1

1

1

4

1

1

8

4

1

4

2

1

1

1

1

1

2

1

1

1

1

2

2

4

2

1

1

2

1

1

2

DESCRIPTION

WELDMENT MOUNTING BASE

FLANGE FUEL INLET

ASSY REGULATOR 3.0L NG OR LPV

SCREW HHC M8-1.25 X 20 G8.8

WASHER FLAT 5/16 ZINC

WASHER LOCK M8-5/16

NUT HEX M8-1.25 G8 YEL CHR

SCREW HHC M8-1.25 X 16 G8.8

SCREW TH-FRM M6-1 X 16 N WA Z/JS

ELBOW 90D STREET 3/4

FUEL HOSE ASSY NAT.GAS/L.P.V.

BRACKET REGULATOR 3.0L FORD HSB

CLAMP HOSE #10 .56 - 1.06

HOSE 5/8 ID LPG & NG (20" LG)

BARBED STR 3/8 NPT X 5/8

DECAL INLET PRESSURE

DECAL FUEL INLET NG

INTAKE ADAPTER 3.0L FORD-BOSCH

GASKET BOSCH 32

ACTUATOR BOSCH 32 GOVERNOR

HOSE 1.5 ID X 2 LG 20R4

SCREW SHC M6-1.0 X 18 G12.9

WASHER LOCK M6-1/4

SCREW HHC M6-1.0 X 50 G8.8

CLAMP HOSE #28 1.32-2.25

CLAMP HOSE #10 .56-1.06

HOSE 3/8 ID SINGLE BRAID (305mm [12"] LONG)

HOSE 3/8 ID SINGLE BRAID (432mm [17"] LONG)

VALVE PCV

GROMMET ROCKER COVER 3.0LFORD

BARBED EL 90 3/8 X 3/8 PLST

CLAMP VINYL .75 X .343 Z

SCREW HHC M6-1.0 X 16 G8.8

WASHER LOCK M6-1/4

WASHER FLAT 1/4-M6 ZINC

ASSY THROTTLE 27MM

VENTURI HOLDER W/32MM ACTUATOR

O-RING 47.625 ID X 2.38 WIDTH

VENTURI, 27 ID THROTTLE W/CHOK

O-RING 45.63 ID X 2.62 WIDTH

Generac ® Power Systems, Inc.

41

Section 9 - Exploded Views and Parts

Guardian Liquid-cooled 27 kW and 30 kW Generators

Alternator — Drawing No. 0F5092-A

42 Generac ® Power Systems, Inc.

Section 9 - Exploded Views and Parts

Guardian Liquid-cooled 27 kW and 30 kW Generators

Alternator — Drawing No. 0F5092-A

ITEM PART NO.

15

16

17

18

19

10

11

12

13

14

20

21

1

2

3

4

5

8

9

6

7

043123

051779

0E7587

023365

0C3993

057192

0A2602

042558

0A2601

022264

038150

077043F

077043F

0F1659A

0F1657A

0F1655A

0F5073A

0E7413A

0F1660A

0F1658A

0F1656A

0F5074A

0E7412A

0E5706

0E5048

0E5048B

0E5048A

0E6668

0E6076

046526

051755

04576100BK

04576100BF

ROTOR REPLACEMENT PARTS

30

31

047248

070892

QTY.

1

1

4

1

4

1

1

4

4

4

4

1

1

4

4

1

8

4

1

REF

REF

REF

1

1

1

1

1

1

1

1

1

1

1

1

1

DESCRIPTION

ROTOR 390 15KW 1P DIRECT HSB (2.5L FORD)

ROTOR 390 20KW 1P DIRECT HSB (2.5L FORD)

ROTOR 390 25KW 1P DIRECT HSB (2.5L FORD)

ROTOR 390__30AD1 HSB TECUM

RTR 390 40KW 1P DIRECT HSB

STR 390 15AD HSB (382MM LONG) (2.5L FORD)

STR 390 20AD HSB (382MM LONG) (2.5L FORD)

STR 390 25AD HSB (382MM LONG) (2.5L FORD)

STR-390__30AD1 HSB TECUM

STR-390--40AD HSB (433MM LONG)

REAR BEARING CARRIER 390/DRCT

FLEXPLATE 3.0L FORD

FLEXPLATE 2.5L FORD

FLEXPLATE HSB 3.9L CHRYSLER

FLYWHEEL ASSY 3.0L HSB LG GEAR

REVCOR FAN 10.75 X 2 W/PRESS DIS

WASHER LOCK M10

SCREW HHC M10-1.5 X 16 G8.8

STUD M14-2.0 X 490 G5 ZINC (3.0L FORD & 2.5L FORD)

STUD M14-2.0 X 540 G5 ZINC

WASHER LOCK M14

NUT HEX M14-2.0 G8 YEL CHR

ASSY BRUSH HOLDER 390/HSB

WASHER SHAKEPROOF INT #8

SCREW HHTT M4-0.7 X 25 BP

SCREW SHC M10-1.5 X 30 G12.9

WASHER FLAT .688 ID X 3.25 OD

KEY SQ 3/8 X 1 STEEL

SCREW HHC M16-2.0 X 45 G8.8

WASHER LOCK #8-M4

WASHER FLAT #8 ZINC

CONDUIT FLEX 1-1/4" (30" LG - 3.0L FORD & 3.9L CHRYSLER)

CONDUIT FLEX 1-1/4" (18" LG - 2.5L FORD)

BALL BEARING-45 MM

SLIP RING -MACHINED-

Generac ® Power Systems, Inc.

43

Section 9 - Exploded Views and Parts

Guardian Liquid-cooled 27 kW and 30 kW Generators

Muffler — Drawing No. 0E6479-E

13

7

13

9

13

13

6

10

TO

COMPARTMENT

11

12

10

11

12

5

1

2

22

11

8

4

TO

MANIFOLD

17

21

2

8

8

3

8

TO

MANIFOLD

17

21

18

19

20

19

20

18

ITEM PART NO.

QTY.

DESCRIPTION

8

9

6

7

10

3

4

1

2

5

0E6134

0E6464

0E6465

0E6465A

0E5914

060366

027837

036797

039253

022145

1

2

1

1

1

1

1

4

2

2

MUFFLER, 3.0L FORD

EXHAUST ELBOW 3.0L FORD HSB

EXHAUST PIPE LH 3.0L FORD HSB

EXHAUST PIPE RH 3.0L FORD HSB

BRACKET MUFFLER 3.0L FORD

HSB

MUFFLR STRAP 6IN DIA

SCREW RHM 1/4-20 X 2-1/4

BOLT U 5/16-18 X 2.25

SCREW HHC M8-1.25 X 20 G8.8

WASHER FLAT 5/16-M8 ZINC

44 Generac ® Power Systems, Inc.

ITEM PART NO.

QTY.

DESCRIPTION

17

18

19

20

21

22

11

12

13

022129

045771

0C2454

044149

0E0170

085917

0D2611

081265

022259

2

4

2

2

4

8

10

2

4

WASHER LOCK M8-5/16

NUT HEX M8-1.25 G8 YEL CHR

SCREW TH-FRM M6-1X16 N WA

Z/JS

GASKET EXHAUST RING

EXHAUST BLANKET 750MM

WASHER LOCK 3/8 SS

SCREW HHC 3/8-16 X 1-3/4 SS

MOUNTING FLANGE

NUT HEX 5/16-18 STEEL

Section 9 - Exploded Views and Parts

Guardian Liquid-cooled 27 kW and 30 kW Generators

Air Cleaner — Drawing No. 0E8189-A

ITEM PART NO.

QTY.

DESCRIPTION

8

9

10

6

7

1

2

3

4

5

0E5193

0E8200

0E8201

036434

0E0519A

0C8127

0A5547

062974

022127

037561

1

1

1

1

1

1

1

1

1

1

PLATE AIR CLEANER ADAPTER

TUBE AIR INTAKE 3.0L FORD

BRACKET AIR INTAKE 3.0L FORD

BOLT U 5/16-18 X 2.09

ADAPTER CARBURETOR W/PVC

CONN

ELEMENT AIR CLEANER

COVER - AIR CLEANER

STUD TH 1/4-20 X 4-1/2 G2 ZNC

NUT HEX 1/4-20 STEEL

NUT WING 1/4-20 NYLK

ITEM PART NO.

QTY.

DESCRIPTION

14

15

16

17

18

11

12

13

19

20

21

049226

049815

052619

051713

051716

022131

046526

051755

022145

022129

022259

2

2

4

4

2

8

4

4

2

2

2

WASHER LOCK M5

SCREW HHC M5-0.8 X 16 G8.8

SCREW HHC M5-0.8 X 20 G8.8

WASHER FLAT M5

NUT HEX M5-0.8 G8 YEL CHR

WASHER FLAT 3/8-M10

WASHER FLAT M10

SCREW HHC M10-1.5 X 16 G8.8

WASHER FLAT 5/16-M8 ZINC

WASHER LOCK M8-5/16

NUT HEX 5/16-18 STEEL

Generac ® Power Systems, Inc.

45

Section 10 – Warranty

Guardian Liquid-cooled 27 kW and 30 kW Generators

GENERAC POWER SYSTEMS "TWO YEAR" LIMITED WARRANTY FOR GUARDIAN

®

"PREPACKAGED EMERGENCY AUTOMATIC STANDBY GENERATORS"

For a period of two years from the date of original sale, Generac Power Systems, Inc. (Generac) warrants that its Guardian generator will be free from defects in material and workmanship for the items and period set forth below. Generac will, at its option, repair or replace any part which, upon examination, inspection and testing by Generac or a Guardian Authorized Warranty Service Dealer, is found to be defective. Any equipment that the purchaser/owner claims to be defective must be examined by the nearest Guardian Authorized

Warranty Service Dealer. All transportation costs under the warranty, including return to the factory, are to be borne and prepaid by the purchaser/owner. This warranty applies only to Generac Guardian prepackaged emergency automatic standby generators sold and rated for use in "Standby" applications.

WARRANTY SCHEDULE

YEARS ONE and TWO - 100% (one hundred percent) transferable coverage on Labor and Part(s) listed (proof of purchase and maintenance is required):

Engine - All Components

Alternator - All Components

Transfer System - All Components

Steel enclosures are warranted against rusting for the first year of ownership only. Damage caused after receipt of generator is the responsibility of the owner and is not covered by this warranty. Nicks, scrapes, dents or scratches to the painted enclosure should be repaired promptly by the owner.

All warranty expense allowances are subject to the conditions defined in Guardian's Warranty Policies, Procedures and Flat Rate

Manual.

THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING:

• Guardian generators that utilize non-Guardian/Generac replacement parts.

• Guardian generators utilizing non-Guardian/Generac automatic transfer switches.

• Repairs or diagnostics performed by individuals other than Guardian/Generac authorized dealers not authorized in writing by

Generac Power Systems.

• Any Guardian generators used as rental or trailer mounted applications.

• Units used for prime power in place of existing utility power where utility power is present or in place of utility power where utility power service does not normally exist.

• Costs of normal maintenance, adjustments, installation and start-up.

• Steel enclosures that are rusting due to the improper installation, location in a harsh or saltwater environment or scratched where integrity of paint applied is compromised.

• Failures caused by any contaminated fuels, oils, coolants or lack of proper fluid amounts.

• Failures due, but not limited, to normal wear and tear, accident, misuse, abuse, negligence or improper installation. As with all mechanical devices, the Generac engines need periodic part(s) service and replacement to perform well. This warranty will not cover repair when normal use has exhausted the life of a part(s) or engine.

• Failures caused by any external cause or act of God, such as collision, theft, vandalism, riot or wars, nuclear holocaust, fire, freezing, lightning, earthquake, windstorm, hail, volcanic eruption, water or flood, tornado or hurricane.

• Damage related to rodent and/or insect infestation.

• Products that are modified or altered in a manner not authorized by Generac in writing.

• Any incidental, consequential or indirect damages caused by defects in materials or workmanship, or any delay in repair or replacement of the defective part(s).

• Failure due to misapplication.

• Telephone, cellular phone, facsimile, internet access or other communication expenses.

• Living or travel expenses of person(s) performing service, except as specifically included within the terms of a specific unit warranty period.

• Expenses related to "customer instruction" or troubleshooting where no manufacturing defect is found.

• Rental equipment used while warranty repairs are being performed.

• Costs incurred for equipment used for removal and/or reinstallation of generator, (i.e.; cranes, hoists, lifts, etc.)

• Overnight freight costs for replacement part(s).

• Overtime labor.

• Starting batteries, fuses, light bulbs and engine fluids.

THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED. SPECIFICALLY, GENERAC MAKES

NO OTHER WARRANTIES AS TO THE MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

GENERAC'S ONLY LIABILITY SHALL BE THE REPAIR OR REPLACEMENT OF PART(S) AS STATED ABOVE. IN NO EVENT

SHALL GENERAC BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, EVEN IF SUCH DAMAGES ARE A

DIRECT RESULT OF GENERAC'S NEGLIGENCE. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation may not apply to you.

This warranty gives you specific legal rights. You also have other rights from state to state.

GENERAC ® POWER SYSTEMS, INC.

P.O. BOX 297

WHITEWATER, WI 53190

Part No. 0F5095 Revision B (05/05/05)

Revision (02/01/05)

Printed in U.S.A.

advertisement

Related manuals

advertisement