- Industrial & lab equipment
- Electrical equipment & supplies
- Power generators
- Generac Power Systems
- 004988-2
- Owner's manual
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Section 9 - Exploded Views and Parts
Guardian Liquid-cooled 27 kW and 30 kW Generators
Mounting Base — Drawing No. 0E6266-E
30 Generac ® Power Systems, Inc.
Section 9 - Exploded Views and Parts
Guardian Liquid-cooled 27 kW and 30 kW Generators
Mounting Base — Drawing No. 0E6266-E
ITEM PART NO.
QTY.
16
17
18
20
21
11
12
13
14
15
8
9
6
7
10
3
4
1
2
5
22
23 *
24 *
25 *
26 *
30
049814
046526
022131
075763
050331
050331A
0A4010
052858
061902
059473
049820
055414
026850
022097
022473
049813
0A1694
052213
025507
027482
022129
0E5822
052860
052251
052257
052252
052259
052891
0536210213
074906
047411
045771
051756
046526
022131
055934M
077483
058665
038804D
038805AA
021991
39
40
41
42
43
44
34
35
36
37
38
31
32
33
* NOT SHOWN-USED TO HOLD DOWN I/N 32
2
1
1
2
1
1
2
1
1
1
2
REF.
REF.
1
1
1
1
1
1
1
1
3
2
4
1
1
1
2
1
2
1
1
1
4
4
1
4
4
1
4
4
DESCRIPTION
BASEFRAME, WELDMENT 3.0L FORD
NUT FLANGED HEX M12-1.75
DAMPENER VIBRATION 40 BLUE
SPACER .49 X .62 X 1.87 PWDR/ZNC
DAMPENER VIBRATION
WASHER FLAT M12
SCREW HHC M12-1.75 X 80 G8.8
ASSY GRNDWIRE 11"/3/8 & 5/16 LUG
SCREW HHTT M6-1.0 X 20 BP
SCREW HHC M6-1.0 X 16 BP
LUG SLDLSS #2-#8 X 17/64 CU
WASHER SHAKEPROOF EXT 1/4 STL
WASHER LOCK M6-1/4
WASHER FLAT M6-1/4 ZINC
NUT HEX M6 -1.0 G8 YEL CHR
1-1/2" BUTTON PLUG
SCREW HHC M10-1.25 X 20 G8.8
WASHER SHAKEPROOF EXT 7/16 STL
WASHER SHAKEPROOF EXT 5/16 STL
WASHER LOCK M8-5/16
NUT HEX M8-1.25 G8 YEL CHR
SCREW HHC M10-1.5 X 20 G8.8
WASHER LOCK M10
WASHER FLAT 3/8-M10 ZINC
CLAMP VINYL .75 X .343 Z
BATT 12VDC 75-AH 26
BATT 12VDC 90-AH 27F
CABLE BATT RED #4 X 20.00
CABLE BATT BLK #4 X 30"
EARTH STRAP
SCREW HHC M10-1.5 X 25 G8.8
WASHER LOCK M10
WASHER FLAT 3/8 ZINC
BOOT BATTERY CABLE
BATTERY POST COVER BACLK -
BATTERY POST COVER RED +
SCREW HHC M8-1.25 X 60 G8.8 FT
NUT TOP LOCK FL M8-1.25
HOLD DOWN BATTERY
HOLD DOWN BATTERY
NUT HEX LOCK M8-1.25 NY INS
Generac ® Power Systems, Inc.
31
Section 9 - Exploded Views and Parts
Guardian Liquid-cooled 27 kW and 30 kW Generators
Compartment — Drawing No. 0E8333-D
32 Generac ® Power Systems, Inc.
Section 9 - Exploded Views and Parts
Guardian Liquid-cooled 27 kW and 30 kW Generators
Compartment — Drawing No. 0E8333-D
ITEM PART NO.
QTY.
DESCRIPTION
36
37
38
39
40
31
32
33
34
35
26
27
28
29
30
21
22
23
24
25
16
17
18
19
20
11
12
13
14
15
8
9
6
7
10
3
4
1
2
5
51
52
53
54
55
41
42
43
44
50 *
56
57
58
59
* ALL ITEMS NOTATED WITH "AI" ARE COMPONENTS OF 0E8441
070015
0E7662
0D2537A
0D2537
0D2023
0E7869
0E8001
0E8060
0E8406
0D3037A
0C7781
0E7794
0E8052
0D3037
0E8007
0E8008
0E6989
0E8055
026850
0912970063
089961
0A2115
0E8404
0D2538A
0D2538
043116
022097
022473
0E7570
0E7571
0E8411
0E8042
0E8041
0C2454
0E8402
0E7808
0E7809
0E8387
0E6986
0E7795
0912970064
049813
0E8665
0D2023
0E8441
0E7829A
0E7829B
0E7829P
0E7829R
0E7829S
0E7829T
0E7829N
0E7829U
078115
1
4
1
1
2
1
1
2
1
1
1
1
2
1
1
1
1
4
4
2
8
12
12
2
4
1
1
2
4
1
1
2
1
1
1
1
1
1
62
1
4
2
1
2
1
1
1
2
2
1
2
8
1
2
INTAKE DUCT HSB
DUCT DISCHARGE RH FRONT
DUCT DISCHARGE LH FRONT
SCREW TH-FRM M6-1 X 16 N WA Z/JS
BAFFLE REAR BOTTOM
POST CORNER LH REAR
POST CORNER RH REAR
BAFFLE REAR TOP
DOOR COMPARTMENT SIDE
SUPPORT, R/H SIDE
FOAM STRIP 3/4" WIDE X 3/16" THK (40" LG)
WASHER NYLON .257
BRACKET STIFFENER RH FRONT
HINGE LIFT OFF TYPE B KNUCKLE
HINGE LIFT OFF TYPE B PIN
SCREW HHC M6-1.0 X 12 G8.8
WASHER LOCK M6-1/4
WASHER FLAT 1/4-M6 ZINC
GAS SPRING
BALL STUD GAS SPRING MOUNT
NUT HEX 5/16-18 LOCK
SCREW WING M6-1.00 X 25
HINGE LIFT OFF TYPE A KNUCKLE
HINGE LIFT OFF TYPE A PIN
TRIM VINYL SELF GRIPPING (91" LG)
BRACKET STIFFENING BACK
MUFFLER BOX
ROOF W/GAS SPRING MNT 3.0L FRD
BRACE FRONT TOP
LATCH 1/4 TURN NONLOCKING
PAWL DOOR HSB
SUPPORT LH SIDE
MUFFLER BOX TOP
LATCH QUARTER TURN LOCKING
POST CORNER LH FRONT
POST CORNER RH FRONT
BRACE FRONT BOTTOM
DUCT DISCHARGE MID FRONT
WASHER SHAKEPROOF EXT 1/4 STL
ASSY GRD WIRE 99HSB
ASSEMBLY BASE-DOOR GROUND WIRE
NUT HEX M6 X 1.0 G8 YEL CHR
BRACKET STIFFENER LH FRONT
TRIM VINYL SELF GRIPPING (165.5"LG)
KIT INSULATION 3.0L HSB
AI ROOF PANEL 1
AI DOOR PANEL
AI CORNER POST PANEL 1
AI CORNER POST PANEL 2
AI SUPPORT LH PANEL
AI SUPPORT RH PANEL
AI ROOF PANEL 2
AI BRACE PANEL
WASHER SELF LOCKING DOME
Generac ® Power Systems, Inc.
33
Section 9 - Exploded Views and Parts
Guardian Liquid-cooled 27 kW and 30 kW Generators
Control Panel — Drawing No. 0E7118-K
34 Generac ® Power Systems, Inc.
Section 9 - Exploded Views and Parts
Guardian Liquid-cooled 27 kW and 30 kW Generators
Control Panel — Drawing No. 0E7118-K
28
29
30
31
25
26
27
32
33
34
35
36
16
17
18
19
20
11
12
13
14
15
21
8
9
6
7
10
3
4
1
2
5
22
23
24
0E2514
0A9457
0E7539
046357 *
0D3719B
057073
0E7283
0E3628
0E3664
0E7539A
0D4698 *
0E7252
0C1229
060015
054199
0C2657
099076
040213
0E9668
067680
0E6875A
0E6881 *
0C5139 *
0C5142 *
0E7195
0E7196
0E7197
0E7193
0E7194
0E4494
082573
032300
022676
067682B
0E3161
054450
0D5070A
1
1
1
REF.
1
1
1
1
1
1
REF.
1
1
1
1
1
REF.
REF.
1
1
1
1
2
REF.
2
1
1
1
1
1
1
1
1
1
1
1
1
ITEM PART NO.
QTY.
DESCRIPTION
CONTROL BOX HSB
COVER FRONT PANEL HSB
COVER TOP PANEL HSB
DECAL WARNINGS HSB
DECAL CONTROLS HSB
SWITCH ROC DPDT ON-OFF-ON
SWITCH ROCKER DPST 125V SPD
HOLDER FUSE
FUSE 15A X AGC15
FUSE 4A SLO BLO GLASS
FITTING CONDUIT 90D 3/8"
DECAL DANGER HIGH VOLTAGE
TRANSFRMR 16V 6VA
TRANSFORMER 16V 56VA
PCB SUPPORT SNAP-IN 1/4"
ASSY PCB HSB CONTROLLER
ASSY VOLTAGE REGULATOR 60HZ
RELAY 12VDC C FORM W/DIODE
SOCKET RELAY
CONN DEUTSCH RECEPT GY/FLN
CONN DEUTSCH RECEPT WDGE
BLKHD
ASSY BOSCH GOV DRIVER
CIRCT BRK 5.5 X 1 ETA 46-500-P
ASSY 2A 12V UL BATTERY
CHARGER
FITTING CONDUIT STR 1-1/2"
DECAL NEUTRAL
DECALCUSTOMER CNNCTN XFER
SW
BLOCK TERM 20A 6 X 6 X 1100V
DECAL CUSTOMER CNNCTN
JUNCTION BLOCK 3/8-16
CB 0150A2P240V S QN2 LL
CB 0200A2P240V S QN2 LL
BASE QN CIRCUIT BREAKER
DECAL TB1 HSB CONTROL PANEL
BLOCK TERM 20A 6 X 3 X 1100V
BRACKET CB 221.5 X 102
DECAL WARNING ELECTRICAL
SHOCK
ITEM PART NO.
QTY.
DESCRIPTION
40
41
42
37
38
39
56
57
58
59
60
51
52
53
54
55
43
44
45
46
47
49
50
65
66
67
68
69
61
62
63
64
0C1127
0A1441B
0E7128
0E7358
074908
0C5141
0C2699
0C2323
022155
0C2265
022264
020911
066849
022152
023897
051716
090388
042568
022097
022473
0441140187
070370
023762
055444
030468
049939
022158
022985
038750
0A2115
0C2454
0F6146
1
1
1
8
6
1
11
4
15
4
4
2
2
4
2
2
8
6
2
2
4
3
1
1
1
1
1
1
2
4
4
1
* ITEMS INCLUDED AS PART OF I/N 39
DECAL AVR COVER
COVER PLATE, AVR
HARNESS CNTRL PNL (NOT
SHOWN)
SCREW PPPH HI-LO #4-24 X 3/8
SCREW HHTT M5-0.8 X 10 BP
CONN DEUTSCH GASKET 8/12 POS
DT
SCREW PHTT #6-32 X 3/8 ZYC
SCREW PHTT #6-32 X 5/8 ZYC
WASHER LOCK #6
SCREW PHTT M4-0.7 X 12 ZYC
WASHER LOCK #8-M4
SCREW PPHM M5-0.8 X 30 ZINC
SCREW HHTT M5-0.8 X 16
WASHER LOCK #10
WASHER FLAT #10 ZINC
NUT HEX M5-0.8 G8 YEL CHR
SCREW HHTT M6-1.0 X 12 ZINC
SCREW HHC M6-1.0 X 20 G8.8
WASHER LOCK M6-1/4
WASHER FLAT 1/4-M6 ZINC
WIRE ASSY 3" X (2) 3/16" TABS
WASHER MICA .203
WASHER SHAKEPROOF EXT #10
STL
HEATSINK
WASHER STEP NYLON .20
RECTIFIER MSC 12A 600V 1N1206R
NUT HEX #10-32 STEEL
WASHER FLAT #6 ZINC
SCREW HHC M6-1.0 X 30 G8.8
WASHER NYLON .257
SCREW THF M6-1 X 16 N WA Z/JS
HANG TAG 2 WIRE START (NOT
SHOWN)
Generac ® Power Systems, Inc.
35
Section 9 - Exploded Views and Parts
Guardian Liquid-cooled 27 kW and 30 kW Generators
Engine — Drawing No. 0E8170-N
69
27
28
60
2
58
57
61
42
24
25
55
68
24
25
60
51
58
57
86
1
39
35
36
30
31
32
63
64
65
39
35
17
GROUND
WIRE
66
16
85
6
42
43
42
49
47
4
78
49
46
47
18
2
42
81
38
42
81
15
14 84
2
38
10
8
3
36
7
36
35
37
33
82
8
40
36
35
34
6
5
BAFFLE
REAR UPPER
12
47
26
73
11
29
30
48
44
48
45
42
41
19
36 Generac ® Power Systems, Inc.
Section 9 - Exploded Views and Parts
Guardian Liquid-cooled 27 kW and 30 kW Generators
Engine — Drawing No. 0E8170-N
9 **
10
11
12
14
15
16
17
4
7
8
5
6
1
2
3
38
39
40
41
42
33
34
35
36
37
43
44
45
46
28
29
30
31
32
24
25
26
27
18
19
20
21
0E6202
0E8824
0E8963
0E9020
0A1232
0A7801B
0A5610
0E6308
0E7804
0D3488F
0E7996
0E8006
035606
0E0561
0E6729
0E6703
0E6667
0E5048
035579
0A8584
047411
040976
022129
022145
045771
051756
049821
059980
0D5417
046526
083896
084929
055597
077996
057823
056739
047411
022097
022473
022131
059982
098780
051769
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
11
4
2
3
6
16
4
REF.
18
4
4
24
22
1
6
6
1
1
6
1
1
6
6
1
1
1
1
ITEM PART NO.
QTY.
DESCRIPTION
ENGINE 3.0L FORD (RD) (MAKE)
STAMPING ENG FOOT 3.0L FORD
PULLEY CRANKSHAFT 3.0L FORD
RD
BRACKET DC ALT 3.0L FORD
D.C. ALTERNATOR ASSY
PULLEY POLY-V 82 OD.
BRACKET ALTERNATOR
PULLEY WATERPUMP 3.0L FORD
(RD)
HARN IGNITION 3.0L FORD (NOT
SHOWN)
BELT SERPENTINE 38.35
CLUTCH COOLING FAN FORD
FAN 18" 7 BLADE STEEL ECS
SENSOR HI COOLANT SHUTDOWN
ASSY WATER LEVEL SENSOR C/E
PL
STARTER DELCO-REMY 12V
COVER FLYWHEEL ACCESS 3.0L
HSB
ENGINE ADAPTER 3L FORD
FLEXPLATE 3.0L FORD
BUSHING REDUCER 1/4 TO 1/8
SWITCH OIL PRESSURE 10PSI
2POL
WASHER LOCK 1/4-M6 SS
WASHER FLAT 1/4 SS
SCREW HHC M12-1.75 X 85 G8.8
CAP HOSE
CLAMP HOSE #10 .56-1.06
RELAY SOLENOID 12VDC PNL MNT
SCREW HHC M6-1.0 X 16 G8.8
WASHER LOCK M6-1/4
WASHER FLAT 1/4-M6 ZINC
SCREW HHC M6-1.0 X 16 G8.8
SCREW SHC M8-1.25 X 20 G12.9
WASHER LOCK M8-5/16
WASHER FLAT 5/16-M8 ZINC
NUT HEX M8-1.25 G8 YEL CHR
SCREW HHC M10-1.5 X 20 G8.8
SCREW SHC M8-1.25 X 30 G12.9
SCREW HHC M10-1.5 X 25 G10.9
SCREW HHC M10-1.0 X 25 G10.9
WASHER LOCK M10
WASHER FLAT 3/8-M10 ZINC
SCREW SHC M12-1.75 X 45 G10.9
SCREW HHC M12-1.75 X 65 G8.8
WASHER LOCK M12
ITEM PART NO.
QTY.
DESCRIPTION
53
54
55
56
47
48
49
50
51
57
58
60
61
62
78
79
83
84
85
86
87
80
81
82
76
77
67
68
69
70 *
71 *
63
64
65
66
72
73
74
75
049808
051430
045773
0E6203C
0E6679
049226
091526
093278
0E6517
0E7163
0E5527
0E7202
085296
0E6203D
057772
057765
043790
069860C
057822
069811
026925
065852
0A2111
057073
066849
022152
0E7880
0E7880A
0E7880B
055934C
027482
0E8940
0A7387
022097
022473
055934H
0F5966
022985
036261
2
6
3
1
2
7
3
4
1
2
2
2
6
1
1
1
1
1
2
1
1
1
1
1
2
2
2
4
1
1
1
4
1
3
4
2
1
2
3
WASHER FLAT M12
WASHER SHAKEPROOF INT 1/2
NUT HEX M12-1.75 G8 YEL CHR
COIL IGNITION 3.0L FORD
BRACKET IGN COIL 3.0L FORD
WASHER LOCK M5
SCREW PPHM M5-0.8 X 12 ZNC
SCREW HHTT M5-0.8 X 25 BP
HARNESS ENGINE 3.0L FORD HSB
(NOT SHOWN)
GASKET EXHAUST 3.0L FORD
MANIFOLD EXHAUST 3.0L FORD
HEAT SHIELD 260 X 80 HOT
SCREW HHC 1/4-20 X 1/2 SS
WIRE SET 3.0L FORD (NOT
SHOWN)
WASHER NYLON .565
ADAPTER M14-1.50 X 3/8 NPT
BARBED EL 90 3/8 NPT X 3/8
HOSE OIL DRAIN ASSY 21"
CLAMP HOSE #8 .53-1.00
CAP HEX 1/4 NPT BRASS
PLUG STD PIPE 3/8 STEEL SQ HD
SPRING CLIP HOLDER .37-.62
SCREW SWAGE 10-32 X 5/16 Z/YC
JUNCTION BLOCK 3/8-16
SCREW HHTT M5-0.8 X 16
WASHER LOCK #10
CLIP SPARK PLUG 3P SCREW-
MOUNT (NOT SHOWN)
CLIP SPARK PLUG 2P SCREW-
MOUNT (NOT SHOWN)
CLIP SPARK PLUG 3P FREEHANG
(NOT SHOWN)
CLAMP VINYL .5 X .406 Z
WASHER SHAKEPROOF EXT 5/16
STL
SPACER FLEXPLATE HSB
SCREW HHC M10-1.5 X 40 G10.9
WASHER LOCK M6-1/4
WASHER FLAT 1/4-M6 ZINC
CLAMP VINYL .62 X .406 Z
REFLECTIVE HEAT SHIELD 3.0L FD
WASHER FLAT #6 ZINC
RIVET POP .125 X .275 SS
* NOT SHOWN-USED TO HOLD OIL DRAIN ASSEMBLY.
** NOT SHOWN
Generac ® Power Systems, Inc.
37
Section 9 - Exploded Views and Parts
Guardian Liquid-cooled 27 kW and 30 kW Generators
Radiator — Drawing No. 0E8528-B
38 Generac ® Power Systems, Inc.
Section 9 - Exploded Views and Parts
Guardian Liquid-cooled 27 kW and 30 kW Generators
Radiator — Drawing No. 0E8528-B
ITEM
17
18
20
21
22
11
12
13
14
15
23
24
25
26
27
8
9
6
7
10
3
4
1
2
5
PART NO.
045772
035685
0E8562
058443
0C2454
048031C
029032
046627
069811
065852
0E9947
0E6340
0E8531
0E6398
0E6397
080713
076749
049814
022131
046526
0A2111
052250
035461
0C7649
069860C
QTY.
1
1
1
1
1
1
4
4
4
9
1
1
1
2
1
4
8
1
1
4
2
1
1
1
1
DESCRIPTION
RADIATOR R-IN,L-OUT 658X489X49
VENTURI 3.0L FORD HSB
SIDE SUPPORT RADIATOR HSB
TUBE LOWER RAD 3.0L FORD HSB
HOSE UPPER RAD 3.0LFORD HSB
BRACKET COOLANT TANK
TANK COOLANT RECOVERY
SCREW HHC M10-1.5 X 25 G8.8
WASHER FLAT 3/8-M10 ZINC
WASHER LOCK M10
NUT HEX M10-1.5 G8 YEL CHR
CLAMP HOSE #28 1.32-2.25
FAN GUARD HSB
SCREW CRIMPTITE 1/4-20 X 5/8
SCREW TH-FRM M6-1 X 16 N WA Z/JS
CLAMP HOSE BAND 1/4
HOSE 9/32 ID (30" LG)
CAP RADIATOR
CAP HEX 1/4 NPT BRASS
SPRING CLIP HOLDER .37-.62
SCREW SWAGE 10-32 X 5/16 Z/YC
TAPE FOAM 1 X 1 (27" LG)
BARBED STR 1/4 NPT X 3/8
CLAMP HOSE .38-.87
HOSE OIL DRAIN ASSY 21"
Generac ® Power Systems, Inc.
39
Section 9 - Exploded Views and Parts
Guardian Liquid-cooled 27 kW and 30 kW Generators
Fuel System — Drawing No. 0E8190-C
40 Generac ® Power Systems, Inc.
Section 9 - Exploded Views and Parts
Guardian Liquid-cooled 27 kW and 30 kW Generators
Fuel System — Drawing No. 0E8190-C
ITEM PART NO.
QTY.
34
35 **
36 **
37 **
38 **
39
40
41
42
43
29
30
31
32
33
21
25
26
27
28
16
17
18
19
20
11
12
13
14
15
8
9
6
7
10
1 *
2
3
4
5
* SHOWN IN OTHER VIEW
** NOT SHOWN-USED TO HOLD #31 IN PLACE
049099
055934M
047411
022097
O22473
0E9295A
0E6382A
0E7121
0E6376A
0F2119
057753B
047487
022097
051751
035685
057823
047290
047290
0A4121
0E6609
0E1056
0E6584
057823
059194
044117
0D1509
050279
0E6123
0E6586
0E4395
---------
075580
0E7691
039253
022145
022129
045771
042907
0C2454
026307
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
8
4
1
4
2
1
1
1
1
1
2
1
1
1
1
2
2
4
2
1
1
2
1
1
2
DESCRIPTION
WELDMENT MOUNTING BASE
FLANGE FUEL INLET
ASSY REGULATOR 3.0L NG OR LPV
SCREW HHC M8-1.25 X 20 G8.8
WASHER FLAT 5/16 ZINC
WASHER LOCK M8-5/16
NUT HEX M8-1.25 G8 YEL CHR
SCREW HHC M8-1.25 X 16 G8.8
SCREW TH-FRM M6-1 X 16 N WA Z/JS
ELBOW 90D STREET 3/4
FUEL HOSE ASSY NAT.GAS/L.P.V.
BRACKET REGULATOR 3.0L FORD HSB
CLAMP HOSE #10 .56 - 1.06
HOSE 5/8 ID LPG & NG (20" LG)
BARBED STR 3/8 NPT X 5/8
DECAL INLET PRESSURE
DECAL FUEL INLET NG
INTAKE ADAPTER 3.0L FORD-BOSCH
GASKET BOSCH 32
ACTUATOR BOSCH 32 GOVERNOR
HOSE 1.5 ID X 2 LG 20R4
SCREW SHC M6-1.0 X 18 G12.9
WASHER LOCK M6-1/4
SCREW HHC M6-1.0 X 50 G8.8
CLAMP HOSE #28 1.32-2.25
CLAMP HOSE #10 .56-1.06
HOSE 3/8 ID SINGLE BRAID (305mm [12"] LONG)
HOSE 3/8 ID SINGLE BRAID (432mm [17"] LONG)
VALVE PCV
GROMMET ROCKER COVER 3.0LFORD
BARBED EL 90 3/8 X 3/8 PLST
CLAMP VINYL .75 X .343 Z
SCREW HHC M6-1.0 X 16 G8.8
WASHER LOCK M6-1/4
WASHER FLAT 1/4-M6 ZINC
ASSY THROTTLE 27MM
VENTURI HOLDER W/32MM ACTUATOR
O-RING 47.625 ID X 2.38 WIDTH
VENTURI, 27 ID THROTTLE W/CHOK
O-RING 45.63 ID X 2.62 WIDTH
Generac ® Power Systems, Inc.
41
Section 9 - Exploded Views and Parts
Guardian Liquid-cooled 27 kW and 30 kW Generators
Alternator — Drawing No. 0F5092-A
42 Generac ® Power Systems, Inc.
Section 9 - Exploded Views and Parts
Guardian Liquid-cooled 27 kW and 30 kW Generators
Alternator — Drawing No. 0F5092-A
ITEM PART NO.
15
16
17
18
19
10
11
12
13
14
20
21
1
2
3
4
5
8
9
6
7
043123
051779
0E7587
023365
0C3993
057192
0A2602
042558
0A2601
022264
038150
077043F
077043F
0F1659A
0F1657A
0F1655A
0F5073A
0E7413A
0F1660A
0F1658A
0F1656A
0F5074A
0E7412A
0E5706
0E5048
0E5048B
0E5048A
0E6668
0E6076
046526
051755
04576100BK
04576100BF
ROTOR REPLACEMENT PARTS
30
31
047248
070892
QTY.
1
1
4
1
4
1
1
4
4
4
4
1
1
4
4
1
8
4
1
REF
REF
REF
1
1
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
ROTOR 390 15KW 1P DIRECT HSB (2.5L FORD)
ROTOR 390 20KW 1P DIRECT HSB (2.5L FORD)
ROTOR 390 25KW 1P DIRECT HSB (2.5L FORD)
ROTOR 390__30AD1 HSB TECUM
RTR 390 40KW 1P DIRECT HSB
STR 390 15AD HSB (382MM LONG) (2.5L FORD)
STR 390 20AD HSB (382MM LONG) (2.5L FORD)
STR 390 25AD HSB (382MM LONG) (2.5L FORD)
STR-390__30AD1 HSB TECUM
STR-390--40AD HSB (433MM LONG)
REAR BEARING CARRIER 390/DRCT
FLEXPLATE 3.0L FORD
FLEXPLATE 2.5L FORD
FLEXPLATE HSB 3.9L CHRYSLER
FLYWHEEL ASSY 3.0L HSB LG GEAR
REVCOR FAN 10.75 X 2 W/PRESS DIS
WASHER LOCK M10
SCREW HHC M10-1.5 X 16 G8.8
STUD M14-2.0 X 490 G5 ZINC (3.0L FORD & 2.5L FORD)
STUD M14-2.0 X 540 G5 ZINC
WASHER LOCK M14
NUT HEX M14-2.0 G8 YEL CHR
ASSY BRUSH HOLDER 390/HSB
WASHER SHAKEPROOF INT #8
SCREW HHTT M4-0.7 X 25 BP
SCREW SHC M10-1.5 X 30 G12.9
WASHER FLAT .688 ID X 3.25 OD
KEY SQ 3/8 X 1 STEEL
SCREW HHC M16-2.0 X 45 G8.8
WASHER LOCK #8-M4
WASHER FLAT #8 ZINC
CONDUIT FLEX 1-1/4" (30" LG - 3.0L FORD & 3.9L CHRYSLER)
CONDUIT FLEX 1-1/4" (18" LG - 2.5L FORD)
BALL BEARING-45 MM
SLIP RING -MACHINED-
Generac ® Power Systems, Inc.
43
Section 9 - Exploded Views and Parts
Guardian Liquid-cooled 27 kW and 30 kW Generators
Muffler — Drawing No. 0E6479-E
13
7
13
9
13
13
6
10
TO
COMPARTMENT
11
12
10
11
12
5
1
2
22
11
8
4
TO
MANIFOLD
17
21
2
8
8
3
8
TO
MANIFOLD
17
21
18
19
20
19
20
18
ITEM PART NO.
QTY.
DESCRIPTION
8
9
6
7
10
3
4
1
2
5
0E6134
0E6464
0E6465
0E6465A
0E5914
060366
027837
036797
039253
022145
1
2
1
1
1
1
1
4
2
2
MUFFLER, 3.0L FORD
EXHAUST ELBOW 3.0L FORD HSB
EXHAUST PIPE LH 3.0L FORD HSB
EXHAUST PIPE RH 3.0L FORD HSB
BRACKET MUFFLER 3.0L FORD
HSB
MUFFLR STRAP 6IN DIA
SCREW RHM 1/4-20 X 2-1/4
BOLT U 5/16-18 X 2.25
SCREW HHC M8-1.25 X 20 G8.8
WASHER FLAT 5/16-M8 ZINC
44 Generac ® Power Systems, Inc.
ITEM PART NO.
QTY.
DESCRIPTION
17
18
19
20
21
22
11
12
13
022129
045771
0C2454
044149
0E0170
085917
0D2611
081265
022259
2
4
2
2
4
8
10
2
4
WASHER LOCK M8-5/16
NUT HEX M8-1.25 G8 YEL CHR
SCREW TH-FRM M6-1X16 N WA
Z/JS
GASKET EXHAUST RING
EXHAUST BLANKET 750MM
WASHER LOCK 3/8 SS
SCREW HHC 3/8-16 X 1-3/4 SS
MOUNTING FLANGE
NUT HEX 5/16-18 STEEL
Section 9 - Exploded Views and Parts
Guardian Liquid-cooled 27 kW and 30 kW Generators
Air Cleaner — Drawing No. 0E8189-A
ITEM PART NO.
QTY.
DESCRIPTION
8
9
10
6
7
1
2
3
4
5
0E5193
0E8200
0E8201
036434
0E0519A
0C8127
0A5547
062974
022127
037561
1
1
1
1
1
1
1
1
1
1
PLATE AIR CLEANER ADAPTER
TUBE AIR INTAKE 3.0L FORD
BRACKET AIR INTAKE 3.0L FORD
BOLT U 5/16-18 X 2.09
ADAPTER CARBURETOR W/PVC
CONN
ELEMENT AIR CLEANER
COVER - AIR CLEANER
STUD TH 1/4-20 X 4-1/2 G2 ZNC
NUT HEX 1/4-20 STEEL
NUT WING 1/4-20 NYLK
ITEM PART NO.
QTY.
DESCRIPTION
14
15
16
17
18
11
12
13
19
20
21
049226
049815
052619
051713
051716
022131
046526
051755
022145
022129
022259
2
2
4
4
2
8
4
4
2
2
2
WASHER LOCK M5
SCREW HHC M5-0.8 X 16 G8.8
SCREW HHC M5-0.8 X 20 G8.8
WASHER FLAT M5
NUT HEX M5-0.8 G8 YEL CHR
WASHER FLAT 3/8-M10
WASHER FLAT M10
SCREW HHC M10-1.5 X 16 G8.8
WASHER FLAT 5/16-M8 ZINC
WASHER LOCK M8-5/16
NUT HEX 5/16-18 STEEL
Generac ® Power Systems, Inc.
45
Section 10 – Warranty
Guardian Liquid-cooled 27 kW and 30 kW Generators
GENERAC POWER SYSTEMS "TWO YEAR" LIMITED WARRANTY FOR GUARDIAN
®
"PREPACKAGED EMERGENCY AUTOMATIC STANDBY GENERATORS"
For a period of two years from the date of original sale, Generac Power Systems, Inc. (Generac) warrants that its Guardian generator will be free from defects in material and workmanship for the items and period set forth below. Generac will, at its option, repair or replace any part which, upon examination, inspection and testing by Generac or a Guardian Authorized Warranty Service Dealer, is found to be defective. Any equipment that the purchaser/owner claims to be defective must be examined by the nearest Guardian Authorized
Warranty Service Dealer. All transportation costs under the warranty, including return to the factory, are to be borne and prepaid by the purchaser/owner. This warranty applies only to Generac Guardian prepackaged emergency automatic standby generators sold and rated for use in "Standby" applications.
WARRANTY SCHEDULE
YEARS ONE and TWO - 100% (one hundred percent) transferable coverage on Labor and Part(s) listed (proof of purchase and maintenance is required):
Engine - All Components
Alternator - All Components
Transfer System - All Components
Steel enclosures are warranted against rusting for the first year of ownership only. Damage caused after receipt of generator is the responsibility of the owner and is not covered by this warranty. Nicks, scrapes, dents or scratches to the painted enclosure should be repaired promptly by the owner.
All warranty expense allowances are subject to the conditions defined in Guardian's Warranty Policies, Procedures and Flat Rate
Manual.
THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING:
• Guardian generators that utilize non-Guardian/Generac replacement parts.
• Guardian generators utilizing non-Guardian/Generac automatic transfer switches.
• Repairs or diagnostics performed by individuals other than Guardian/Generac authorized dealers not authorized in writing by
Generac Power Systems.
• Any Guardian generators used as rental or trailer mounted applications.
• Units used for prime power in place of existing utility power where utility power is present or in place of utility power where utility power service does not normally exist.
• Costs of normal maintenance, adjustments, installation and start-up.
• Steel enclosures that are rusting due to the improper installation, location in a harsh or saltwater environment or scratched where integrity of paint applied is compromised.
• Failures caused by any contaminated fuels, oils, coolants or lack of proper fluid amounts.
• Failures due, but not limited, to normal wear and tear, accident, misuse, abuse, negligence or improper installation. As with all mechanical devices, the Generac engines need periodic part(s) service and replacement to perform well. This warranty will not cover repair when normal use has exhausted the life of a part(s) or engine.
• Failures caused by any external cause or act of God, such as collision, theft, vandalism, riot or wars, nuclear holocaust, fire, freezing, lightning, earthquake, windstorm, hail, volcanic eruption, water or flood, tornado or hurricane.
• Damage related to rodent and/or insect infestation.
• Products that are modified or altered in a manner not authorized by Generac in writing.
• Any incidental, consequential or indirect damages caused by defects in materials or workmanship, or any delay in repair or replacement of the defective part(s).
• Failure due to misapplication.
• Telephone, cellular phone, facsimile, internet access or other communication expenses.
• Living or travel expenses of person(s) performing service, except as specifically included within the terms of a specific unit warranty period.
• Expenses related to "customer instruction" or troubleshooting where no manufacturing defect is found.
• Rental equipment used while warranty repairs are being performed.
• Costs incurred for equipment used for removal and/or reinstallation of generator, (i.e.; cranes, hoists, lifts, etc.)
• Overnight freight costs for replacement part(s).
• Overtime labor.
• Starting batteries, fuses, light bulbs and engine fluids.
THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED. SPECIFICALLY, GENERAC MAKES
NO OTHER WARRANTIES AS TO THE MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
GENERAC'S ONLY LIABILITY SHALL BE THE REPAIR OR REPLACEMENT OF PART(S) AS STATED ABOVE. IN NO EVENT
SHALL GENERAC BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, EVEN IF SUCH DAMAGES ARE A
DIRECT RESULT OF GENERAC'S NEGLIGENCE. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation may not apply to you.
This warranty gives you specific legal rights. You also have other rights from state to state.
GENERAC ® POWER SYSTEMS, INC.
P.O. BOX 297
•
WHITEWATER, WI 53190
Part No. 0F5095 Revision B (05/05/05)
Revision (02/01/05)
Printed in U.S.A.
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Table of contents
- 4 SAFETY RULES
- 6 Section 1 — GENERAL INFORMATION
- 6 Generator
- 6 Transfer Switch
- 6 Automatic System Operation
- 6 Generator AC Connection Systems
- 6 Main Circuit Breaker
- 7 Generator Fuel System
- 7 Engine Protective Devices
- 8 Unpacking
- 8 Lifting the Generator
- 9 1.10 Specifications
- 9 1.11 Fuel Consumption
- 9 1.12 Reconfiguring the Fuel System
- 10 1.13 Torque Specifications
- 10 1.14 Engine Oil Recommendations
- 10 1.15 Coolant Recommendations
- 10 1.16 Before Installation
- 10 Section 2 — INSTALLATION
- 10 Standby Generator Installation
- 11 Generator Location
- 11 Generator Mounting and Support
- 11 Basic Standby Electric System
- 12 Emergency Circuit Isolation Method
- 12 Total Circuit Isolation Method
- 12 Grounding the Generator
- 12 Generator AC Neutral Connections
- 12 Transfer Switch Start Signal Connections
- 13 2.10 Battery Installation
- 13 2.11 Preparation Before Start-Up
- 14 Section 3 — OPERATION
- 14 Using a Standard “GTS” Transfer Switch
- 15 Control Console Components
- 16 Manual Transfer and Startup
- 16 Engine Governor Adjustments
- 16 Retransfer and Shutdown
- 16 Automatic Operation
- 16 Weekly Exercise Cycle
- 17 Section 4 — MAINTENANCE
- 17 Service Facilities
- 17 Cooling System
- 17 Electrical System
- 18 Checking Fluid Levels
- 18 Can Perform
- 20 Miscellaneous Maintenance
- 22 Scheduled Maintenance
- 25 Section 5 — TROUBLESHOOTING
- 26 Section 6 — NOTES
- 27 Section 7 — INTALLATION DIAGRAM
- 28 Section 8 — ELECTRICAL DATA
- 32 PARTS LISTS