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Service Manual
Page
SecTION 1
Introduction
1.1 - Purpose ............................................................................................ 1-1
1.2 - Equipment Covered .......................................................................... 1-1
1.3 - Contents ........................................................................................... 1-1
1.4 - Safety Summary ............................................................................... 1-1
1.5 - Equipment Safety ............................................................................. 1-2
SecTION 2
Specifications
2.1 - Material Specification ........................................................................ 2-1
2.2 - Machine Specification ....................................................................... 2-2
SecTION 3
Removal & Replacement
3.1 - External Covers ................................................................................ 3-1
3.2 - Carriage Unit Related ....................................................................... 3-4
3.3 - Purge Unit Related ............................................................................ 3-9
3.4 - Lower Delivery Unit Related .............................................................. 3-12
3.5 - PCBs ................................................................................................. 3-18
SecTION 4
Troubleshooting
4.1 - Introduction ....................................................................................... 4-1
4.2 - Troubleshooting Tables ..................................................................... 4-1
Parts List
SecTION 5
Parts List
........................................................................................................... 5-1
SDT345A DM100i Series Service Manual & Parts List i
• Contents ii SDT345A DM100i Series Service Manual & Parts List
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Table of contents
- 1 Front Page
- 3 Contents
- 5 Introduction
- 5 PURPOSE
- 5 EQUIPMENT COVERED
- 5 CONTENTS
- 5 SAFETY SUMMARY
- 6 EQUIPMENT SAFETY
- 9 Specifications
- 9 Material Specifications
- 10 Machine Specifications
- 11 Removal & Replacement
- 11 External Covers
- 11 Removing the Upper Cover Unit
- 12 Removing the Control Panel Unit
- 13 Removing the Lower Cover Unit
- 14 Carriage Unit Related
- 14 Removing the Carriage Unit
- 16 Removing the Carriage Drive Motor
- 17 Removing the Head Holder Unit
- 18 Adjustment at installation of the carriage drive belt
- 19 Purge Unit Related
- 19 Removing the Waste Ink Tank Unit
- 19 Removing the Purge Unit
- 20 Removing the sensor PCB (1)
- 21 Removing the Purge Motor Unit
- 22 Lower Delivery Unit Related
- 22 Removing the Lower Delivery Unit
- 23 Upper Delivery Unit Related
- 23 Removing the Encoder Sensor
- 24 Removing the Delivery Motor
- 24 Caution at the delivery motor installation
- 25 Removing the delivery belt
- 25 Removing the Upper Delivery Unit
- 27 Removing the encoder
- 27 Removing the Sensor PCB (2)
- 28 PCBs
- 28 Removing the Main PCB
- 28 Removing the Modular PCB
- 29 Removing the DC Power Supply Unit
- 31 Troubleshooting
- 31 Introduction
- 31 General Troubleshooting
- 31 Error Messages
- 31 Troubleshooting Tables
- 32 Table 4-1 Power ON and Initialization Faults
- 33 Table 4-2 Keyboard and Display Faults
- 34 Table 4-3 Mailing Machine Transport Faults
- 35 Table 4-4 Printing Faults
- 38 Table 4-5 Print Carriage Faults
- 39 Table 4-6 Moistener Faults
- 39 Table 4-7 Miscellaneous Faults
- 40 Table 4-8 Modem/Connection Faults
- 42 Table 4-9 Integrated Scale Faults
- 43 Table 4-10 Common Error Messages
- 46 Table 4-11 Motion Control Processor (MCP) Related Error Codes (16xx Codes)
- 49 Table 4-12 DM100i/DM200i Image Generator Errors (22xx)
- 51 Table 4-13 DM100i/DM200i Print Head Security Errors (23xx)
- 51 Table 4-14 DM100i/DM200i Print Manager Errors (24xx)
- 52 Table 4-15 DM100i/DM200i BOB Task Errors (25xx)
- 55 Parts List