NC Linear Scale Systems

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NC Linear Scale Systems | Manualzz

Dimensions of scale units

Order No.

*

579-670- 1

579-671- 1

579-672- 1

579-673- 1

579-674- 1

579-675- 1

579-676- 1

579-677- 1

579-678- 1

579-679- 1

579-680- 1

579-681- 1

579-682- 1

579-683- 1

579-684- 1

579-685- 1

579-686- 1

579-687- 1

579-688- 1

579-689- 1

579-690- 1

579-691- 1

579-692- 1

579-693- 1

579-694- 1

579-695- 1

579-696- 1

579-697- 1

579-698- 1

Code *

ST46EZA - 100A

ST46EZA - 150A

ST46EZA - 200A

ST46EZA - 250A

ST46EZA - 300A

ST46EZA - 350A

ST46EZA - 400A

ST46EZA - 450A

ST46EZA - 500A

ST46EZA - 600A

ST46EZA - 700A

ST46EZA - 800A

ST46EZA - 900A

ST46EZA -1000A

ST46EZA -1100A

ST46EZA -1200A

ST46EZA -1300A

ST46EZA -1400A

ST46EZA -1500A

ST46EZA -1600A

ST46EZA -1700A

ST46EZA -1800A

ST46EZA -2000A

ST46EZA -2200A

ST46EZA -2400A

ST46EZA -2500A

ST46EZA -2600A

ST46EZA -2800A

ST46EZA -3000A

Effective range

L

1

(mm)

100

150

200

250

300

350

400

450

500

600

700

800

900

1000

1100

1200

1300

1400

1500

1600

1700

1800

2000

2200

2400

2500

2600

2800

3000

Overall length

L

2

(mm)

940

1040

1140

1240

540

640

740

840

1340

1440

1540

1640

1740

1840

2040

2240

2440

2540

2640

2840

3040

340

390

440

490

140

190

240

290

Scale fixing pitch

L

3

(mm)

90

100

90

100

80

100

85

100

130

100

125

100

120

75

85

100

75

50

75

100

60

95

100

100

100

100

100

100

100

Scale retaining spring

A

(pcs.)

1

* The above code numbers are for recommended items marked with symbol. If recommended specifications meet your requirements, please use these code numbers to order.

→ B (2-phase square wave signals + external reset input): →1

→ C (2-phase square wave signals + 2-phase sinusoidal signals): →2

Scale retaining spring

B

(pcs.)

10

10

12

12

6

6

8

8

10

14

12

16

14

4

6

4

4

2

2

2

4

26

26

28

30

18

20

22

24

• Application program (Option, Part No.06AEF800)

Adjustment SW / CAL display / Reference point display

NC side

Connector control unit has setup indicator

Signal strength checking and parameter setup can be performed on a PC

(PC to be prepared by customer)

20

Separate Type ST Series

Sinusoidal signal & Square wave signal Output Scale Unit (Compact Type)

ST422

Features

• The maximum response speed is 5000mm/s.

(When resolution is 1μm and the minimum edge interval is 125ns)

• Compact detector unit control unit allow use in applications where space-saving design is important.

• The maximum effective measurement length of 3000mm enables use on large machines.

• LED display function for indicating signal errors.

Specifications

Item Code

Detection method

Main scale grating pitch

Signal output pitch

Output signal

Effective range

ST422

Reflective photoelectric linear encoder

40μm

40μm

Two 90° phase-shifted sinusoidal signals and two 90° phase-shifted square wave signals, scale reference point signal, alarm signal

10 to 3000mm

Accuracy (20°C)

Effective range 10 to 300mm: ±1.0μm

Effective range 350 to 500mm: ±2.0μm

Effective range 600 to 1000mm: ±3.0μm

Effective range 1100 to 3000mm: ±3.0μm/m

Thermal expansion coefficient

Maximum response speed

Scale reference point

Power supply

Maximum current consumption

Operating temperature/humidity

Storage temperature/humidity

(8±1) x10 −6 / °C

5000mm/s (depending on setting)

With scale reference point

(50mm pitch, 10 to 75mm: Center point)

5VDC±5%

200mA (Max)

0 to 40°C, 20 to 80%RH (no condensation)

-20 to 60°C, 20 to 80%RH (no condensation)

Alarm indication

Head cable length

LED illumination on the I/F box

* For high flex type head cable, please contact us.

1m *

• I/F box output connector pin assignment

1 8

9 15

Output connector (pin type): RDAD-15P-LNA(05) (Hirose Electric or equivalent)

Suitable plug (standard accessory): D15-403N-110 (Technical Electron or equivalent)

Pin No.

Signal

7

8

9

5

6

3

4

1

2

10

11

12

13

14

15

0V (GND)

0V (GND)

+5V (Vcc)

+5V (Vcc)

Phase A (Sinusoidal signal)

Phase B (Sinusoidal signal)

Vref

PZ (scale reference point)

ALM (alarm, negative logic)

PA

PA

PB

PB

PZ

F. G

Output signal waveform

• 2-phase sinusoidal signals

Phase A

Phase B

Phase difference 90°

(Typ)

• Scale reference point

Output signal pitch 40µm

Vref

Vref

Vpp=2V Vref = 2.5V

200±100µm

PZ

(Note) The phase difference between the PZ signal and the Phase A signal (and

the Phase B signal) are not defined.

• 2-phase square wave signals

V

OH

PA

V

OL

PA

PB

21

PB

( t d

V

OH

= 2.5V (min.)

V

OL

= 2.5V (max.)

t d

: Edge interval, resolution

)

PZ

PZ

(Note) The phase difference between the PZ signal and the PA signal/PB signal has no effect.

Z-phase pulse width

200±100µm

Maximum response speed

Maximum response speed depends on setting, as shown below.

Resolution

Setting

(number of divisions)

Minimum edge interval

[+0, -10%]

5μm (8)

125ns

250ns

500ns

1000ns

1μm (40)

0.5μm (80)

125ns

250ns

500ns

1000ns

125ns

250ns

500ns

1000ns

125ns

Maximum response speed (mm/s)

(Scale pitch: 40μm)

5000

5000

3600

1800

5000

3600

1800

900

3600

1800

900

450

1500

0.2μm (200)

250ns

500ns

1000ns

700

300

150

Note: The minimum edge interval varies 0 to -10% based on the operating environmental conditions.

ST422 Scale unit mounting dimensions

• ST422-10 to 350 (Adhesive fixing type) * 3 • ST422-400 to 3000

Unit: mm

Cable clamp

(L

2

-L

Scale reference point

50mm pitch

1

)/2

10±1 * 1

4.7

* 2

No.09AAB211A

60001

4.6

4.6

25

30

Effective range L1

Overall length L2

Exposed portion of cable and cable clamp

Always ground to the machine using the cable clamp.

7.5

Direction to insert cable (1.2)

10.5±0.2

1.8

// 0.05

A A

// 0.05

G

2×M2.5, through hole

10

0.02

B

G: Machine guideway

3.5x6, slot

0.4

ø3.5

(L2-L1) /2

A

Cable clamp

10

3.5x6, slot

0.4

ø3.5

Cable clamp

Scale reference point

50mm pitch

30

25

4.6 4.6

Exposed portion of cable and cable clamp

Always ground to the machine using the cable clamp.

7.5

Direction to insert cable

(1.2)

// 0.05

A

13.5±0.2

4.8

2×M2.5, through hole

L3

Retaining spring A

Effective range L

1

Overall length L

2

L3

B

Retaining spring B

Cable clamp

*1 When stroke is 100mm or longer

*2 One center point when stroke is 10 to 75mm

*3 For information on fixing methods for adhesive fixing type, see

"Handling linear scales Mounting scales" on page 82

4.7

ø2 ø6

Head cable (1m)

2×M5, through hole

R

4

(5)

4

25±0.2

35

0.4

2×ø4.5

Retaining spring A

1.5

25±0.2

35

0.4

1.5

2×ø4.5

Retaining spring B

Dimensions of scale units

Order No. Code

Effective range

L

1

(mm)

579-631 ST422-10

579-632 ST422-25

579-633 ST422-50

579-634 ST422-75

10

25

50

75

579-635 ST422-100 100

579-636 ST422-150 150

579-637 ST422-200 200

579-638 ST422-250 250

579-639 ST422-300 300

579-640 ST422-350 350

579-641 ST422-400 400

579-642 ST422-450 450

579-643 ST422-500 500

579-644 ST422-600 600

579-645 ST422-700 700

579-646 ST422-800 800

579-647 ST422-900 900

Overall length

L

2

(mm)

540

640

740

840

940

320

370

440

490

120

170

220

270

30

45

70

95

Scale fixing pitch

L

3

(mm)

Retaining spring A

Retaining spring B

80

100

85

100

90

100

75

1 pc.

4 pcs.

1 pc.

6 pcs.

1 pc.

6 pcs.

1 pc.

6 pcs.

1 pc.

8 pcs.

1 pc.

8 pcs.

1 pc.

10 pcs.

S.UP POWER

Part No.

09AAB215

Mitutoyo Corporation

SERIAL No. 60001

MADE IN JAPAN

68±0.2

80

SERIAL No. 60001

R

4

Output connector (included)

Order No. Code

Effective range

L

1

(mm)

Overall length

L

2

(mm)

579-648 ST422-1000 1000 1040

579-649 ST422-1100 1100 1140

579-650 ST422-1200 1200 1240

579-651 ST422-1300 1300 1340

579-652 ST422-1400 1400 1440

579-653 ST422-1500 1500 1540

579-654 ST422-1600 1600 1640

579-655 ST422-1700 1700 1740

579-656 ST422-1800 1800 1840

579-657 ST422-2000 2000 2040

579-658 ST422-2200 2200 2240

579-659 ST422-2400 2400 2440

579-660 ST422-2500 2500 2540

579-661 ST422-2600 2600 2640

579-662 ST422-2800 2800 2840

579-663 ST422-3000 3000 3040

Scale fixing pitch

L

3

(mm)

Retaining spring A

Retaining spring B

95

100

100

100

100

100

100

100

100

125

100

120

100

90

100

130

1 pc.

10 pcs.

1 pc.

12 pcs.

1 pc.

12 pcs.

1 pc.

10 pcs.

1 pc.

14 pcs.

1 pc.

12 pcs.

1 pc.

16 pcs.

1 pc.

14 pcs.

1 pc.

18 pcs.

1 pc.

20 pcs.

1 pc.

22 pcs.

1 pc.

24 pcs.

1 pc.

26 pcs.

1 pc.

26 pcs.

1 pc.

28 pcs.

1 pc.

30 pcs.

22

Assembly Type AT Series

Sinusoidal signal Output Type Scale Unit

AT100 Series

AT103

AT113

+2.5V

AT112-F

AT181 Specifications

Item

Code AT103 AT113 AT112-F AT181

Output specification

Detection method

Photoelectric type transmission linear encoder

Light source: Light-emitting diode

Light-receiving element: Phototransistor (Photodiode for AT112-F only)

6000mm

120m/min *4

Two 90° phase-shifted sinusoidal signals

20μm

20μm

1500mm 1020mm

(5+5L

0

/1000) μm, L

0

:Effective range (mm) * 2

120m/min 50m/min

With scale reference point (50mm pitch)

(8±1)×10 -6 / °C

5VDC±5%

600mm

70mA 60mA

0 to 45°C-20°C to 70°C

20 to 80%RH (no condensation)

70mA

None

IP53

5N max.

0.3m

None

IP54

6N max.

Standard accessory (The length is shown in the dimension chart for each type)

Output connector (pin type)

DA-15P-NR (JAE)

Applicable plug

DA-15S-NR(JAE) or equivalent

1

9 15

8

Output

Main scale grating pitch

Signal output pitch

Maximum effective measurement length

Accuracy (20°C) * 1

Maximum response speed * 3

Scale reference point

Main scale thermal expansion coefficient

Power supply voltage

Maximum current consumption

Operating/storage temperature

Operating/storage humidity (relative humidity)

Head cable length

Protection rating

Sliding force

Signal cable * 5

Pin No.

1

2

3

4

Signal

0V

0V

主信号( A 相、 B 相)出力回路

+5V

+5V

5

6

7

8

9

μ PC844

10 Ω

Phase A

主信号( A 相、 相)出力回路 Ω Phase B

Standard voltage

A 相

μ PC844

+ 2.5V

μ PC844

ALM (Alarm)

10 - 14

15

+ 2.5V

+ 2.5V

10 Ω

μ PC844

10 Ω

REF

F. G

In the AT112-F series, Pin No. 9 is not used.

• Common specification

Not used

+ 5V

+ 5V

1K Ω

1K Ω

φ Z

AL

+ 5V

+ 5V

μ PC393

5.1K

Ω

μ PC393

φ Z

AL

5.1K

Ω

アラーム

アラーム

Output signal waveform

Extension cable (sold separately) * 5

Length

2m

5m

7m

Part No.

09AAA033A

09AAA033B

09AAA033C

Remarks

Conduit type

*1 Depending on the model, we also have high-accuracy types available. (See notes in the scale unit dimension chart.)

*2 For AT103-3250 and above, this is (5+8L

0

/1000) μm. For AT112-F, this is (3+3L

0

/1000) μm. L

0

: mm

*3 Depends on the control unit electrical unit to which it is connected.

*4 For AT103-3250 and above, this is 50m/min.

+5V

*5 PVC sheathed signal cables and extension cables will be made to order.

Phase B 1k Ω

øZ

AL

Output signal

Signal output circuit

+5V

Signal

Phase A

Phase B

Output signal waveform

20µm

20µm

Phase difference 90°

Phase difference 90°

Vpp=2V

Vpp=2V

20±10µm * 6

10 Ω Phase A

Phase B 1k Ω

+2.5V

10

AL

REF

5.1k

Alarm

µPC393

Scale reference point 20±10µm * 6

øZ

Phase B 1k Ω

*6 The reference point signal for AT103 and AT113 is

"70μm±10μm".

10 Ω Phase A

Phase B

+2.5V

+5V

10

AL REF

+2.5V

5.1k

REF

Alarm

Alarm signal output circuit

+5V

5.1k

µPC393

Alarm

µPC844

20μm Mounting dimensions

(Effective range:100 to 3000mm)

Vpp=2V

10 Ω

µPC844

REF

A

5.1k

Ω AT103

20μm

(Standard type)

37.5

20

Vpp=2V

10

Air supply hole (M5) 10

The scale reference points are output at a 50mm pitch from the end of the effective range (L

0

), which is shown with the � mark.

L

1

L

0

L

3

L

2

// 0.2 G

10

Scale unit

Mounting surface

Middle support

Mounting

Middle support

10 27 method A

10

B

L

4

6

20

L

6

L

5

A

L

6

Unit: mm

C

Adjustable

20μm

X

1.5±0.2

36

// 0.1 A

11 (hex) Countersunk, depth 5

Signal cable

47

42

60±0.2

90

7

G: Machine guideway

Countersunk, depth 6.5, reverse side has hex countersink, depth 5

// 0.2 G 7

Mounting method B

2.2

Middle support

A

Adjustable

10

Detector head mounting surface

View from X direction

Detector head mounting surface Scale unit

Mounting surface

23

• Dimensions L4, L5, and L6 indicate the recommended mounting positions for the middle supports included with scale units with an effective range of 1000mm and more. (The position of the middle support is adjustable in the measuring length direction.)

Dimensions of scale units

AT103

Order No.

Code

539-111-30 AT103- 100

539-112-30 AT103- 150

539-113-30 AT103- 200

539-114-30 AT103- 250

539-115-30 AT103- 300

539-116-30 AT103- 350

539-117-30 AT103- 400

539-118-30 AT103- 450

539-119-30 AT103- 500

539-121-30 AT103- 600

539-123-30 AT103- 700

539-124-30 AT103- 750

539-125-30 AT103- 800

539-126-30 AT103- 900

539-127-30 AT103-1000

539-128-30 AT103-1100

539-129-30 AT103-1200

539-130-30 AT103-1300

539-131-30 AT103-1400

539-132-30 AT103-1500

539-133-30 AT103-1600

539-134-30 AT103-1700

539-135-30 AT103-1800

539-136-30 AT103-2000

539-137-30 AT103-2200

539-138-30 AT103-2400

539-139-30 AT103-2500

539-140-30 AT103-2600

539-141-30 AT103-2800

539-142-30 AT103-3000

1800

2000

2200

2400

2500

2600

2800

3000

1000

1100

1200

1300

1400

1500

1600

1700

Effective range

L

0

(mm)

100

150

200

250

300

350

400

450

500

600

700

750

800

900

1890

2100

2300

2500

2600

2700

2900

3100

1060

1160

1260

1360

1460

1560

1690

1790

Maximum travel length

L

1

(mm)

120

170

220

270

330

380

430

480

540

650

760

810

860

960

2018

2228

2428

2628

2728

2828

3028

3228

1188

1288

1388

1488

1488

1688

1818

1918

Mounting hole pitch

L

2

(mm)

248

298

348

398

458

508

558

608

668

778

888

938

988

1088

2038

2248

2448

2648

2748

2848

3048

3248

1208

1308

1408

1508

1608

1708

1838

1938

Overall length

L

3

(mm)

268

318

368

418

478

528

578

628

688

798

908

958

1008

1108

Middle support

L

4

(mm)

594

644

694

744

794

844

1314

1364

1414

1514

1614

Effective range (mm) Middle support

1000 - 1500 (1 place)

1600 - 2200

2400 - 3000

BC (2 places)

ABC (3 places)

Middle support

L

5

(mm)

610

650

670

740

800

1300

1340

1400

1500

1600

Middle support

L

6

(mm)

650

670

700

750

800

Signal cable length (m)

3

5

7

Note 1: For effective ranges of 100 to 2000mm, we also have the high-accuracy AT103F JIS Class 0 (3+3L

0

/1000) μm models available.

Note 2: The ultra-high-accuracy AT103S (2+2L

0

/1000) μm models for effective ranges of 100 to 500mm may be custom-ordered on request.

Note 3: The accuracy does not include quantizing error; L

0

is the effective range (mm).

Mounting dimensions

(Effective range: 3250 to 6000mm)

AT103

(Standard type)

Mounting method

32.5

23

Mounting block A

L

4

60

L

6

L

6

L

5

L

6

2×ø8 (hole)

L

6

L

4

Mounting block

80

40

// 0.2 G

Unit: mm

(Adjustable) (Adjustable) (Fixed) (Adjustable) (Adjustable)

X

1.5±0.2

36

// 0.1 A

10

47

55.(max)

60±0.2

90

L

0

L

1

L

3

2×7 (hole), countersunk ø11, depth 6.5

(Detector head mounting hole pitch)

Reverse side has hex countersink, depth 5

10

// 0.2 G 10.3 (hex) Countersunk, depth 5

View from X direction

Dimensions of scale units

Order No.

Code

539-143-30

539-144-30

539-145-30

539-146-30

539-147-30

539-148-30

539-149-30

539-150-30

539-151-30

539-152-30

539-153-30

539-154-30

AT103-3250

AT103-3500

AT103-3750

AT103-4000

AT103-4250

AT103-4500

AT103-4750

AT103-5000

AT103-5250

AT103-5500

AT103-5750

AT103-6000

Note: Accuracy is (5+8L

0

/1000) μm.

Effective range

L

0

(mm)

3250

3500

3750

4000

4250

4500

4750

5000

5250

5500

5750

6000

Maximum travel length L

1

(mm)

3350

3600

3850

4100

4350

4600

4850

5100

5350

5600

5850

6100

Scale unit

Mounting surface

Overall length

L

3

(mm)

3470

3720

3970

4220

4470

4720

4970

5220

5470

5720

5970

6220

24

Detector head mounting surface

Mounting block

L

4

(mm)

135

160

125

110

135

160

85

120

125

130

135

110

Mounting block

L

5

(mm)

3200

3400

3720

4000

4200

4400

4800

4980

5220

5460

5700

6000

Mounting block

L

6

(mm)

800

850

930

1000

1050

1100

800

830

870

910

950

1000

Signal cable length

(m)

10

15

2 − 7 キリ、φ 11 ザグリ深 6.5

(検出ヘッド取付け穴ピッチ)

裏面六角ザグリ深 5

A

Mounting dimensions

(Effective range: 100 to 1500mm)

22

AT113

(Slim spar type)

9

28

The scale reference points are output at a 50mm pitch from the end of the effective range (L

0

), which is shown with the mark.

L

4

Mounting method A 9

L

2

L

1

L

0

// 0.2 G

9

1 Middle support

Middle support

L

5

12

ø5 (hole)

(Fixed)

B

1.5±0.4

// 0.1 A

19 1.5

47

14

Signal cable

7

Head cable (0.3m)

42 42

80±0.2

94

L

3

80±0.2

2×M6, through hole, countersunk ø9 on both sides, depth 4.5

Mounting method B

G: Machine guideway

// 0.2 G

1

Middle support

2×ø7, through hole

ø14, both sides countersunk, depth 6.5

17

12

B (Fixed)

ø5 (hole)

L

6

A

L

7

(Fixed)

A (Fixed)

L

7

18 2×M4×0.7, depth 5 Scale unit mounting surface

• Dimensions L

5

, L

6

, and L

7

indicate the recommended mounting positions for the middle supports included with scale units with an effective range of 500mm and more. (The position of the middle support is adjustable in the measuring length direction.)

Dimensions of scale units

Effective range (mm) Middle support

500 - 1000 A (1 place)

1100 - 1500 BC (2 places)

Order No.

AT113

Code

539-201-30 AT113- 100

539-202-30 AT113- 150

539-203-30 AT113- 200

539-204-30 AT113- 250

539-205-30 AT113- 300

539-206-30 AT113- 350

539-207-30 AT113- 400

539-208-30 AT113- 450

539-209-30 AT113- 500

539-211-30 AT113- 600

539-213-30 AT113- 700

539-214-30 AT113- 750

539-215-30 AT113- 800

539-216-30 AT113- 900

539-217-30 AT113-1000

539-218-30 AT113-1100

539-219-30 AT113-1200

539-220-30 AT113-1300

539-221-30 AT113-1400

539-222-30 AT113-1500

Effective range

L

0

(mm)

100

150

200

250

300

350

400

450

500

600

700

750

800

900

1000

1100

1200

1300

1400

1500

Maximum travel length

L

1

(mm)

120

170

220

270

330

380

430

480

540

640

740

780

840

940

1040

1140

1240

1340

1440

1540

Mounting hole pitch

L

2

(mm)

258

308

358

408

468

518

568

618

678

778

878

918

978

1078

1178

1278

1378

1478

1578

1678

Mounting hole pitch

L

3

(mm)

242

292

342

392

452

502

552

602

662

762

862

902

962

1062

1162

1262

1362

1462

1562

1662

Overall length

L

4

(mm)

276

326

376

426

486

536

586

636

696

796

896

936

996

1096

1196

1296

1396

1496

1596

1696

Middle support

L

5

(mm)

339

389

439

459

489

539

589

Middle support

L

6

(mm)

331

381

431

451

481

531

581

Note 1: For effective ranges of 100 to 2000mm, we also have the high-accuracy AT113F JIS Class 0 (3+3L

0

/1000) μm models available.

Note 2: The ultra-high-accuracy AT113S (2+2L

0

/1000) μm models for effective ranges of 100 to 500mm may be custom-ordered on request.

Note 3: The accuracy does not include quantizing error; L

0

is the effective range (mm).

Middle support

L

7

(mm)

430

460

490

530

560

Signal cable length (m)

3

5

Mounting dimensions

(Effective range: 100 to 600mm)

AT181

(Sealed type)

2×M6, depth 8 (T groove + nut)

7 28 Mounting block

Rotational freedom 360°

Fixture for transportation

Cable connector

Rotational freedom 260°

Unit: mm

Unit: mm

C

(Fixed)

C (Fixed)

21

11 20

42

28 70

35 21

2×M6, depth 10 10

2×7 (hole)

Countersunk ø11, depth 6.5

20 min.0

max.L

1

7.5

8

3×7 (hole), countersunk ø11, depth 6.5

L

2

L

3

47

Scale reference points are output starting from here at 50mm pitch.

15 min.0

max.L

0

15

// 0.2

G

Signal cable

// 0.2 G

(7.5)

25

ø17

ø10.5

25

Dimensions AT111

Dimensions of scale units

Order No.

539-301

539-302

539-303

539-304

539-305

539-306

539-307

539-308

539-309

539-310

539-311

AT181

Code

AT181-100

AT181-150

AT181-200

AT181-250

AT181-300

AT181-350

AT181-400

AT181-450

AT181-500

AT181-550

AT181-600

Effective range

L

0

(mm)

100

150

200

250

300

350

400

450

500

550

600

Maximum travel length

L

1

(mm)

Note 1: We have no high-accuracy AT181F JIS Class 0 (3 + 3L 0 /1000) μm models.

Note 2: The accuracy does not include quantizing error; L 0 is the effective range (mm).

130

180

230

280

330

380

430

480

530

580

630

Mounting hole pitch

L

2

(mm)

255

305

355

405

455

505

555

605

655

705

755

Unit (frame) length

L

3

(mm)

270

320

370

420

470

520

570

620

670

720

770

Mounting dimensions

(Effective range: 50 to 1020mm)

AT112-F

(Super slim spar type)

Scale reference points are output starting from here at 50mm pitch.

L

2

L

1

6

35

// 0.2 G

(6)

A

Both sides countersunk, depth 5

15.4

Signal cable length

(m)

3

Unit: mm

3

12 56±0.2

80

9

L

0

2×M6×1

Both sides countersunk, depth 4.2

74±0.2

(25)

Head cable length 0.3m

2×M4×0.7 through hole, depth 6.5

42

G: Machine guideway

// 0.2 G

42

9

4.4

15 0.2±0.3

// 0.05 A

47

Signal cable length 3m

Dimensions of scale units

Order No.

539-251-10

539-252-10

539-253-10

539-254-10

539-255-10

539-256-10

539-257-10

AT112

Code

AT112- 50F

AT112- 70F

AT112- 120F

AT112- 170F

AT112- 220F

AT112- 270F

AT112- 320F

Effective range

L

0

(mm)

50

70

120

170

220

Mounting hole pitch

L

1

(mm)

143

163

213

263

313

Overall length

L

2

(mm)

155

175

225

275

325

539-258-10

539-259-10

539-260-10

539-261-10

539-262-10

539-263-10

539-264-10

539-265-10

539-266-10

AT112- 370F

AT112- 420F

AT112- 470F

AT112- 520F

AT112- 570F

AT112- 620F

AT112- 670F

AT112- 720F

AT112- 770F

270

320

370

420

470

520

570

620

670

720

770

363

413

463

513

563

613

663

713

763

813

863

375

425

475

525

575

625

675

725

775

825

875

539-267-10 AT112- 820F 820 913 925

539-268-10

539-269-10

AT112- 920F

AT112-1020F

920

1020

1013

1113

1025

1125

Note 1: The ultra-high-accuracy AT112S (2+2L

0

/1000) μm models for effective ranges of 50 to 320mm may be custom-ordered on request.

Note 2: The accuracy does not include quantizing error; L

0

is the effective range (mm).

Note 3: For AT112-50F and 70F only, there is one scale reference point at the midpoint.

Signal cable length

(m)

3

26

Assembly Type AT Series

1Vpp Differential Signal Output Type Scale Unit

AT402E

Features

• Ideal for machine tools for heavy cutting as well as linear motors.

• Has multi-point elastic fixing for excellent vibration resistance (200m/s 2 ),shock resistance (400m/s 2 ), and temperature characteristics.

• The adoption of the Absolute Interval Code has enabled a simplified, low-cost ABS system.

Specifications

Item Code

Cable configuration

Detection method

Base position of elongation due to temperature changes

Effective range

AT402E-A Type

3m single wire

AT402E-B Type

3m European CNC manufacturers' specification

Photoelectric linear encoder

AT402E-C Type

3m FANUC LTD. specification

Midpoint of the screws used for rigid fixing near the midpoint of the effective range.

Output signal

Signal output pitch

Maximum response speed

Accuracy (20°C)

Thermal expansion coefficient

Operating temperature/humidity

Storage temperature/humidity

140 to 3040mm

Signal: 1Vpp differential Sinusoidal signal, differential reference point pulse: Absolute Interval Code compatible

20μm

120m/min (with Sinusoidal signal amplitude of -3db)

Effective range 140 to 540mm : ±2μm

Effective range 640 to 940mm : ±3μm

Effective range 1040 to 3040mm : ±3μm/m

(8±1)×10 -6 / ºC

0 to 45°C 20 to 80% RH (no condensation)

-20 to 70°C 20 to 80% RH (no condensation)

200m/s 2 (55 to 2000Hz)

400m/s 2 (half-sine 11ms)

Vibration resistance

Shock resistance

Power supply voltage

Maximum current consumption

5VDC±5%

120mA

Maximum sliding force

Protection rating

Air supply hole

Note 1: For details regarding the applicable system, please consult with the individual manufacturer.

4N

Equivalent to IP53

With air supply hole (end of scale frame/detector head)

Cable configuration

Ref.

Overall scale

Signal cable Ass’y

Signal cable Type A

Signal cable Type B

Signal cable Type C

27

Pin assignment

(1) Signal cable A (single wire specification)

Wire color

White

Black

Brown

Red

Orange

Signal

+5V

GND

Phase A

Phase XA

Phase B

Note 1: Ground the shield to the earth bar

Wire color

Yellow

Green

Blue

Shield

Signal

Phase XB

Phase Z

Phase XZ

FG

(2) Signal cable B (European CNC manufacturer's specification)

12-pin Type Connector without locking ring

Pin

2,12

10,11

5

6

8

Signal

+5V

GND

Phase A

Phase XA

Phase B

Pin

1

3

4

Shell

7,9

Signal

Phase XB

Phase Z

Phase XZ

FG

Not used

(3) Signal cable C (FANUC LTD. specification)

12-pin Type Connector

Pin

1,2

3,4

5

6

7

Signal

+5V

GND

Phase A

Phase XA

Phase B

Note 1: Connector used: RM15WTP-12P

Note 2: Applicable connector: RM15WTR-12S

(Hirose Electric or equivalent product)

Pin

8

9

10

11, shell

12

Signal

Phase XB

Phase Z

Phase XZ

FG

Not used

Output signal waveform

Signal period = 20µm = 360°

Phase A

Phase XA

Phase B

Phase 90 ± 10 °

Phase XB

Phase Z

Phase XZ

180°±90° nominai = 100%

Absolute Interval Code

Vref

Vref

Vref

Vref

Vref

Vref

Vref = 2.5±0.5V

Ref.

(19)

64±2

(45)

First reference point output position

5

ZP=20 ZP=20 ZP=20 ZP=20

Effective range

Maximum travel length

ZP=20

ZPn=10+0.02×n

Reference point signal output position

28

位相差 90 °± 10 °

X

AT402E scale unit mounting dimensions

R

//

� Surface of aluminum frame

0.1

G

0.05/500

35 P100

±0.2

L

2

= (L

0

/2) +65

6 (hole), through hole

Maximum effective length L

3

=L

0

+10

Elastically secured portion

Special leaf spring

(Effective range L

0

)

P100×n

(Aluminum frame)

M5×0.8, length 25

(spring washer and flat round washer)

S/N 7200001

AT402E

MADE IN JAPAN

Ref.

19

±2

5

ZP1 ZP2 ZP3 ZP4

=10.02 =10.04 =10.06 =10.08

ZP=20 ZP=20 ZP=20 ZP=20

P

//

* Mounting mating surface

0.1

G

0.05/500

Longitudinal direction

(Detector head)

25 40±0.2

90

Effective range L

0

Overall length L

1

= L

0

+119

ZPn=10+0.02×n

ZP=20

Absolute Interval Code

7

2×M5, depth 5

76±0.2

( 19 )

ø7, through hole

S/N 7200001

Kawasaki , JAPAN

[Notes]

1 .

G indicates the machine guideway.

2

3

.

P indicates the mating surface for mounting the aluminum frame. S indicates the mating surface for mounting the detector head.

.

Q and R indicate the datum surfaces for mounting this linear scale.

View from X direction

Mounting example 1

G

* Surface of aluminum frame

27.6

( 14.8

)

13

Air purge

MS×0.8, depth 5

(Surface direction)

AIR

Vertical direction

Mounting example 2

// 0.1

R

Longitudinal direction

M6 nut

(

2±0.1

Clearance between the detector head and aluminum frame

) 37

//

S Mounting mating surface

0.1

P

* Longitudinal direction

* Vertical direction

AIR

Mounting example 3

AIR

M5 bolt

29

Code

AT402E-140

AT402E-240

AT402E-340

AT402E-440

AT402E-540

AT402E-640

AT402E-740

AT402E-840

AT402E-940

AT402E-1040

AT402E-1140

AT402E-1240

AT402E-1340

AT402E-1440

AT402E-1540

AT402E-1640

AT402E-1740

AT402E-1840

AT402E-2040

AT402E-2240

AT402E-2440

AT402E-2640

AT402E-2840

AT402E-3040

Dimensions of scale units

Effective range

L

0

(mm)

140

240

340

440

540

640

740

840

940

1040

1140

1240

1340

1440

1540

1640

1740

1840

2040

2240

2440

2640

2840

3040

Overall length

L

1

(mm)

259

359

459

559

659

759

859

985

1059

1159

1259

1359

1459

1559

1659

1759

1859

1959

2159

2359

2559

2759

2959

3159

L

2

(mm)

135

185

235

285

335

358

435

485

535

585

635

685

1085

1185

1285

1385

735

785

835

885

935

985

1485

1585

Maximum travel length

L

3

(mm)

150

250

350

450

550

650

750

850

950

1050

1150

1250

1350

1450

1550

1650

1750

1850

2050

2250

2450

2650

2850

3050 n (pcs)

5

6

7

8

2

3

4

9

10

11

12

13

21

23

25

27

14

15

16

17

18

19

29

31

AT402E-140

AT402E-240

AT402E-340

AT402E-440

AT402E-540

AT402E-640

AT402E-740

AT402E-840

AT402E-940

AT402E-1040

AT402E-1140

AT402E-1240

AT402E-1340

AT402E-1440

AT402E-1540

AT402E-1640

AT402E-1740

AT402E-1840

AT402E-2040

AT402E-2240

AT402E-2440

AT402E-2640

AT402E-2840

AT402E-3040

Codes and Order Numbers

Code

Scale unit + single wire cable 3m

(A Type)

Order No.

539-371-01

539-373-01

539-374-01

539-375-01

539-376-01

539-377-01

539-378-01

539-379-01

539-380-01

539-381-01

539-382-01

539-383-01

539-384-01

539-385-01

539-386-01

539-387-01

539-388-01

539-389-01

539-390-01

539-391-01

539-392-01

539-393-01

539-394-01

539-395-01

Scale unit + cable with European CNC manufacturer's connector 3m

(B Type)

Order No.

539-371-02

539-373-02

539-374-02

539-375-02

539-376-02

539-377-02

539-378-02

539-379-02

539-380-02

539-381-02

539-382-02

539-383-02

539-384-02

539-385-02

539-386-02

539-387-02

539-388-02

539-389-02

539-390-02

539-391-02

539-392-02

539-393-02

539-394-02

539-395-02

Scale unit + Cable with FANUC LTD. connector 3m

(C Type)

Order No.

539-371-03

539-373-03

539-374-03

539-375-03

539-376-03

539-377-03

539-378-03

539-379-03

539-380-03

539-381-03

539-382-03

539-383-03

539-384-03

539-385-03

539-386-03

539-387-03

539-388-03

539-389-03

539-390-03

539-391-03

539-392-03

539-393-03

539-394-03

539-395-03

30

Assembly Type AT Series

Square-Wave Signal Output Type Scale Unit (Slim/High-speed types)

AT211

Mounting method: Multi-point fixing (excellent vibration and shock resistance)

Scale alarm display LED

Mounting method: Double-end fixing (space-saving type)

Scale alarm display LED

Features

• This is a slim, sealed scale that can be directly connected to the control unit.

• High speed response up to 120m/min, making it compatible with a wide range of resolutions from 0.1 to 5μm.

• The multi-point fixing type has excellent vibration resistance.

• Scale alarm display makes for easy maintenance.

• Wide range of specifications enables easy choice to best suit your application.

Single head cable type (no connector)

Specifications

Item

Effective range (L

0

)

Scale reference point

Accuracy (20°C)

Code

Vibration resistance

Shock resistance

Air supply hole

Output signal

Type

Electrical specifications

Main scale grating pitch

Minimum resolution

Minimum edge interval

Maximum response speed

Power supply voltage

Maximum current consumption

Protection rating

Sliding force

Operating temperature

Storage temperature

Operating/storage humidity

Direction switching

Alarm function

Alarm detection

Alarm output

Alarm display

AT211

100, 150, 200, 250, 300, 350, 400, 450, 500, 600, 700, 750, 800, 900, 1000, 1100, 1200, 1300, 1400, 1500 mm

50mm pitch, center point, left end, right end (fixed when shipped)

(3+3L

0

/1000) μm:(For L

0

:500mm, we can also fabricate a high-accuracy type: (2+2L

0

/1000) μm):

200 m/s 2

L

0

: Effective range (mm)

(Conditions: 55 to 2000Hz) (Multi-point fixing type)

250 m/s 2 (Conditions: half-sine, 11ms) (Multi-point fixing type)

With air supply hole (Multi-point fixing type)

PA/PA, PB/PB, PZ/PZ

Conforms to RS422

20μm

0.1, 0.2, 0.5, 1, 2.5, 5μm (fixed when shipped)

125, 250, 333, 500, 1000ns (fixed when shipped)

5.4 to 120 m/min (Determined by minimum resolution and minimum edge interval)

5VDC±5%

200 mA

Equivalent to IP53 (when the user's manual is followed)

5N max.

0 to 45°C

-20 to 70°C

20 to 80%RH (no condensation)

Standard/Reverse (set when shipped)

Over-speed, scale signal error

Output for PA/PA, PB/PB, and PZ/PZ are all high-impedance

Red LED on NC side connector of signal cable turns on (this does not include single head cable types)

31

Mounting dimensions for multi-point fixing type

A

20

14.3

Scale unit mounting surface

// 0.1

G

( 4.8

)

AIR

L

2

100±0.2

Overall length L 3

100±0.2

// 0.1

G

100±0.2

Unit: mm

ø5 (hole), countersunk ø8.6 on both sides, depth 6

Fixing screw: Hex bolts M4×25

(4.8)

L

2

AT211

MADE IN JAPAN

0.5±0.2

// 0.1 A

19

(30)

G: Machine guideway

Air supply hole (M5)

(On both sides)

Head cable (L=0.3m or 1m)

80±0.2

94

Effective range L

0

Maximum travel length L

1

2×M6×1.0, through hole

ø9, both sides countersunk, depth 4.5

Coil spring

Possible to mount scale unit on this surface

(Reverse mounting direction)

2×M4×0.7, depth 5 80±0.2

// 0.2

G

Scale unit mounting surface

(Standard mounting direction)

Flexible metal conduit

Note: If the head cable is required to lead from the opposite direction, the scale unit can be installed upside down.

Signal cable

(L is 3, 5, or 7m)

( 47.4

)

( 56.4

)

( 50 )

// 0.1

G

0.03/100

Scale alarm display LED

Connector for feedback cable

(Included accessory)

User provides the cable and NC side connectors.

Mounting dimensions for multi-point fixing type

Scale unit

AT211- 100A

AT211- 150A

AT211- 200A

AT211- 250A

AT211- 300A

AT211- 350A

AT211- 400A

AT211- 450A

AT211- 500A

AT211- 600A

AT211- 700A

AT211- 750A

AT211- 800A

AT211- 900A

AT211-1000A

AT211-1100A

AT211-1200A

AT211-1300A

AT211-1400A

AT211-1500A

Effective range

L

0

(mm)

750

800

900

1000

1100

1200

1300

1400

1500

450

500

600

700

100

150

200

250

300

350

400

Maximum travel length

L

1

(mm)

780

840

940

1040

1140

1240

1340

1440

1540

480

540

640

740

120

170

220

270

330

380

430

End surface dimensions

L

2

(mm)

49.5

29.5

29.5

29.5

49.5

29.5

29.5

29.5

29.5

29.5

29.5

29.5

29.5

19.5

44.5

19.5

44.5

24.5

49.5

24.5

Overall length

L

3

(mm)

899

959

1059

1159

1259

1359

1459

1559

1659

599

659

759

859

239

289

339

389

449

499

549

No. of mounting holes on scale unit

(pcs)

9

10

11

12

13

8

9

6

7

14

15

16

17

4

4

3

3

5

5

6

32

Mounting dimensions for double-end fixing type

A

1

22 9

Middle support L 5

(30)

(50)

1.5±0.2

// 0.1

A

19

Coil spring

// 0.1

G

Middle support

// 0.1

G

B

(Fixed)

Overall length L 4

Mounting hole pitch L 2

A

(Fixed)

Middle support L 7

ø5 (hole)

Unit: mm

9

// 0.2

G

C

(Fixed)

Scale unit mounting surface

AT211

7

14

Both sides countersunk, depth 6.5

17

80 ±0.2

94

Effective range L 0

Maximum travel length L 1

2×M6×1.0, through hole

ø9, both sides countersunk, depth 4.5

Head cable (L=0.3m or 1m)

2×M4×0.7, depth 5

Mounting hole pitch L

3

80±0.2

// 0.2

G: Machine guideway

2×ø7, through hole

G ø14, both sides countersunk, depth 6.5

17

1

Middle support

Flexible metal conduit

B

(Fixed)

A

(Fixed)

ø5 (hole) C

(Fixed)

Scale unit mounting surface

Middle support L

7

Middle support L

6

Note: If the head cable is required to lead from the opposite direction, the scale unit can be installed upside down.

Signal cable

(L is 3, 5, or 7m)

(47.4) (56.4)

(50)

Scale alarm display LED

Connector for feedback cable

(Included accessory)

User provides the cable and NC side connectors.

Mounting dimensions for double-end fixing type

Scale unit

AT211- 100B

AT211- 150B

AT211- 200B

AT211- 250B

AT211- 300B

AT211- 350B

AT211- 400B

AT211- 450B

AT211- 500B

AT211- 600B

AT211- 700B

AT211- 750B

AT211- 800B

AT211- 900B

AT211-1000B

AT211-1100B

AT211-1200B

AT211-1300B

AT211-1400B

AT211-1500B

Effective range

L

0

(mm)

1000

1100

1200

1300

1400

1500

700

750

800

900

400

450

500

600

100

150

200

250

300

350

Maximum travel length

L

1

(mm)

120

170

220

270

330

380

740

780

840

940

430

480

540

640

1040

1140

1240

1340

1440

1540

878

918

978

1078

568

618

678

778

Mounting hole pitch

(mm)

L

2

(mm) L

3

(mm)

258

308

242

292

358

408

468

518

342

392

452

502

1178

1278

1378

1478

1578

1678

1162

1262

1362

1462

1562

1662

862

902

962

1062

552

602

662

762

896

936

996

1096

586

636

696

796

1196

1296

1396

1496

1596

1696

Overall length

L

4

(mm)

276

326

376

426

486

536

Middle support (mm)

L

5

L

6

339 331

389 381

439 431

459 451

489 481

539 531

589 581

— —

L

7

430

460

490

530

560

• The number of middle supports attached depends on the effective range.

Effective range (mm)

500 to 1000

1100 to 1500

Middle support

A (1 place)

B, C (2 places)

33

Cable pattern

(47.4)

(56.4)

(50)

(50)

(30)

Head cable

(L is 0.3 or 1m)

Scale alarm display LED

Connector for feedback cable

(Included accessory)

User provides the cable and NC side connectors.

Signal cable

(L is 3, 5, or 7m)

Unit: mm

(47.4) (56.4)

(50)

(50)

(30)

Head cable

(L is 0.3 or 1m)

Scale alarm display LED

Connector for feedback cable

(Included accessory)

Signal cable

(L is 3, 5, or 7m)

User provides the cable and NC side connectors.

(47.4)

(56.4)

(50) (30)

Scale alarm display LED Signal cable

(L is 3, 5, or 7m)

Connector for feedback cable

(Included accessory)

User provides the cable and NC side connectors.

Head cable

(L is 0.3 or 1m)

(4)

(45)

Sheath / Oil-resistant PVC

Single head cable type (no connector)

(L is 3, 5, or 9m)

Wires (pre-soldered)

34

Specification

Selection Method

• There is an extensive selection of specifications for the AT211.

• Choose the appropriate numbers and letters below according to specification required.

If you don't have a specification in mind, choose the option with the .

* For special applications not shown in the specifications, please contact us.

Additionally, we are also able to meet the 1VP-P Sinusoidal signal output specification.

How to read the code

AT211 - - -

Effective range list

Code

0100

0150

0200

0250

0300

0350

0400

Effective range (mm)

100

150

200

250

300

350

400

Code

0450

0500

0600

0700

0750

0800

0900

Effective range (mm)

450

500

600

700

750

800

900

Code

1000

1100

1200

1300

1400

1500

Effective range (mm)

1000

1100

1200

1300

1400

1500

Mounting method

Code

A

B

Multi-point fixing

Double-end fixing

Scale reference point

Code

1

2

3

4

50mm pitch

Center point

Left end

Right end

50mm pitch interval

When the scale reference point is at the left end

Pitch: 50

10

From the effective range mark

When the scale reference point is at the center point

(midpoint of effective range)

When the scale reference point is at the right end

10

AT211

Units: mm

Accuracy (20°C)

Code

S

H

(3+3L

0

/1000) μm

(2+2L

0

/1000) μm

Note 1: L

0

is the effective range (mm).

Note 2: Type H is used for effective ranges of 500mm or less.

Specification combination table

(resolution, response speed, and minimum edge interval)

Resolution (μm)

Minimum edge interval

(ns) *

125 250 333 500 1000

0.1

0.2

0.5

1.0

2.5

5.0

A: 43 (710)

F: 86 (1400)

L:120 (2000)

B: 22 (360)

G: 43 (710)

M:110 (1800)

R:120 (2000)

C: 16 (260)

H: 32 (530)

N: 81 (1300)

S:120 (2000)

* Codes A to Y show the maximum response speed in m/min, values in ( ) are mm/s.

Note : The minimum edge interval varies 0 to -10% based on the operating environmental conditions.

D: 11 (180)

J : 22 (360)

E: 5.4 (90)

K: 11 (180)

P: 54 (900) Q: 27 (450)

T:110 (1800) U: 54 (900)

W: 120 (2000) X:120 (2000)

— Y:120 (2000)

35

(Example)

AT211 - 1 5 0 0 A 1 S - P 1 - A B

Effective range

1500mm

Mounting method

Multi-point fixing

Scale reference point

50mm pitch

Accuracy

(3+3Lo/1000) μm

Direction

Standard: PA goes ahead

Resolution 0.5μm

Response speed 54m/min

Minimum edge interval: 500ns

Signal cable

Length3m

No flexible metal conduit

Head cable

Length 0.3m

With flexible metal conduit

Signal cable

Code

C

D

A

B

Length (L)

3m

3m

5m

5m

Flexible metal conduit * 1

Yes

No

Yes

E

F

G* 2

7m

7m

3m

No

Yes

No

No

H* 2

J* 2

X

5m

7m

No

No

No signal cable

*1 The cable is enclosed in a flexible metal conduit or else is PVC sheathed.

*2 The connector (CN3) for signal cables

G, H, and J are half-pitch connectors.

Not waterproof

Scale alarm display LED

Waterproof connector (special)

(CN5) (CN4)

Feedback cable

(Provided by user)

(CN3)

Signal cable

(CN2) (CN1)

Head cable

Included connector (when a signal cable is used)

Scale unit

MODEL

AT211

Connector for signal cable (CN3) (pin type)

1

9

8

15

Pin No.

1, 2, 13

3, 4, 11

5

6

7

Signal

0V

+5V

PA

PA

PB

Pin No.

8

9

10

12, 14

15

Signal

PB

PZ

PZ

Not used

F.G

Applicable connector (CN4):

HDAB-15S (Hirose Electric or equivalent product (D-sub series) may be used)

Output circuit specification

PA

Phase A

PA

PB

PA

PA

AM26C31

Phase B

PB

PB

PB t t t t

Phase Z

PZ

PZ

PZ

PZ

Minimum edge interval t = 125 to 1000ns

60±10µm

Head cable

A 0.3m

B 0.3m

C 1m

D 3m

E 4m

F 5m

H 7m

J 8m

K 9m

Flexible metal conduit

Connector (CN1)

Yes Special waterproof

No Special waterproof

No Special waterproof

No No

Not waterproof

(CN5) (CN4)

Feedback cable

(Provided by user)

Note: The cable is enclosed in a flexible

metal conduit or else is PVC sheathed.

Single head cable type (no connector)

Scale alarm display LED

Waterproof connector (special)

(CN3) (CN2) (CN1)

Signal cable Head cable

Included connector (when a signal cable is used)

Connector provided by user

(CN5)

Single wires Single head cable type (no connector)

Scale unit

Scale unit

MODEL

AT211

MODEL

AT211

4

45 L

Detector head

Head cable

ALM signal for single head cable type (no connector)

1k

Alarm circuit ALM

Equivalent to TC7S08 (Toshiba C-MOS)

High

Low (when alarm occurs)

Wire color

White, black

Brown, red

Orange

Yellow

Green

Signal

0V

+5V

PA

PA

PB

Wire color

Blue

Purple

Signal

AT211 PB

PZ

Traveling direction of detector head

ALM

Direction

Code

1

2

Standard: PA goes ahead

Reverse: PB goes ahead

AT211

Traveling direction of detector head

Standard:

PA goes ahead

PA

PB

Reverse:

PA

PB goes ahead PB

* These are settings for when the scale is moving.

36

Standard:

PA goes ahead

PA

PB

Reverse:

PA

PB goes ahead PB

* These are settings for when the scale is moving.

Assembly Type AT Series

Square Wave Signal Output Type Scale Unit (Standard type)

AT203

Features

• The maximum effective measurement length of 6000mm enables use on large machines (such as for LCD production).

• The travel length of the linear scale is output with 2-phase square wave signals, which can be used as a feedback signal for

NC machine tools.

• The pulse signal unit (PSU) is no longer needed, and the AT203 can be directly connected to the NC machine tool.

• The maximum response speed is 2000mm/s. (When resolution is 1μm and the minimum edge interval is 250ns)

Specifications

Item

Detection method

Output

Output method

Signal output pitch

Resolution

Effective range

Accuracy (20°C)

Code AT203

Photoelectric type transmission linear encoder

Two 90° phase-shifted square wave signals

Differential line driver

20μm

1, 0.5, 0.1μm (switched using DIP switches)

100 to 6000mm

Effective range 100 to 1500mm (3+3L

0

/1000) μm

Effective range 1600 to 3000mm (5+5L

0

/1000) μm

Effective range 3250 to 6000mm (5+8L

0

/1000) μm

L

0

: Effective range (mm)

Maximum response speed

Scale reference point pitch

Main scale thermal expansion coefficient

Power supply voltage

Maximum current consumption

Operating/storage temperature

Operating/storage humidity (relative humidity)

Protection rating

Sliding force

Signal cable 3m (optional accessory) Part No.09AAA353B

Signal cable 5m (included accessory) Part No.09AAA353A

11 to 120m/min (Depends on the resolution and minimum edge interval) (See separate table)

50mm

(8±1) ×10 −6 /°C

5VDC±5%  

250mA

0 to 45°C, -20 to 70°C (no condensation)

20 to 80% RH (no condensation)

Equivalent to IP53

5N max.

Pin assignment

Pin No.

1

2

3

6

7

4

5

12

13

14

15

10

11

8

9

Connector used: HDAB-15P (Hirose Electric)

Applicable selectable: HDAB-15S (Hirose Electric)

Function

0V

0V

+5V

+5V

PA

PA

PB

PB

PZ

PZ

+5V

N.C.

0V

N.C.

F.G

Output signal waveform

PA

PA

PB

PB t t: Minimum edge interval

PZ

PZ

70±10µm

37

Maximum response speed*

Minimum edge interval

500ns

250ns

Resolution

Maximum response speed (m/min)

1 μm

110 (50)

120 (50)

The indicates the setting when shipped

* Values in ( ) are for effective ranges of 3250mm and more.

* The minimum edge interval varies 0 to -10% based on the operating environmental conditions.

0.5 μm

54 (50)

110 (50)

Direction

Internal DIP switches can be used to switch between the standard and reverse directions.

AT203 0.1 μm

11 (11)

22 (22)

Traveling direction of detector head

AT203

Traveling direction of detector head

AT203

Traveling direction of detector head

Standard:

PA goes ahead

PA

PB

Reverse:

PB goes ahead

PA

PB

* This is in the standard direction when shipped.

AT203

Traveling direction of detector head

Wiring example

Relay cable

5 PA

6 PA

Standard:

8

PB

9 PZ

10 PZ

3 +5V

Reverse:

PB goes ahead

1 0V

2 0V

13 0V

Shell F.G

15 F.G

PA

PB

PA

PB

(Note 1)

R1

R2

R1

R1

R2

R1

NC device

R1

R2

R1

+5V

(Note 2)

A

B

C

FG

R1 = 560

R2 = 150

Recommended receiver: SN75ALS195(TI)

Note 1 : When the shield has a drain wire, connect it to Pin 15.

Note 2 : Always ground the shield for relay cables by, for example, connecting it to an earth conductor.

38

AT203 scale unit mounting dimensions

• AT203-100 to 3000

A

20

37.5

Air supply hole (M5)

X

1.5

±0.2

36

// 0.1

A

(46.3)

10

Signal cable

10

Unit: mm

Overall length L

3

Mounting hole pitch L

2

Maximum travel length L

1

Effective range L

0

11.6

7

60

±0.2

90

// 0.2

G

AT203

MADE IN JAPAN

7

Countersunk, depth 6.5

G: Machine guideway

// 0.2

G

7

Scale unit

Mounting surface

単位: mm

Detector head mounting surface Scale unit

Mounting surface

View in X direction

Order No.

539-429-30

539-430-30

539-431-30

539-432-30

539-433-30

539-434-30

539-435-30

539-436-30

539-437-30

539-438-30

539-439-30

539-440-30

539-441-30

539-442-30

539-411-30

539-412-30

539-413-30

539-414-30

539-415-30

539-416-30

539-417-30

539-418-30

539-419-30

539-421-30

539-423-30

539-424-30

539-425-30

539-426-30

539-427-30

539-428-30

Code

AT203-1200

AT203-1300

AT203-1400

AT203-1500

AT203-1600

AT203-1700

AT203-1800

AT203-2000

AT203-2200

AT203-2400

AT203-2500

AT203-2600

AT203-2800

AT203-3000

AT203-100

AT203-150

AT203-200

AT203-250

AT203-300

AT203-350

AT203-400

AT203-450

AT203-500

AT203-600

AT203-700

AT203-750

AT203-800

AT203-900

AT203-1000

AT203-1100

Maximum travel length

L

1

(mm)

2300

2500

2600

2700

2900

3100

1260

1360

1460

1560

1690

1790

1890

2100

540

650

760

810

860

960

1060

1160

330

380

430

480

120

170

220

270

Effective range

L

0

(mm)

2200

2400

2500

2600

2800

3000

1200

1300

1400

1500

1600

1700

1800

2000

500

600

700

750

800

900

1000

1100

100

150

200

250

300

350

400

450

Mounting hole pitch

L

2

(mm)

2428

2628

2728

2828

3028

3228

1388

1488

1588

1688

1818

1918

2018

2228

668

778

888

938

988

1088

1188

1288

248

298

348

398

458

508

558

608

Overall length

L

3

(mm)

2448

2648

2748

2848

3048

3248

1408

1508

1608

1708

1838

1938

2038

2248

688

798

908

958

1008

1108

1208

1308

268

318

368

418

478

528

578

628

L

4

(mm)

1314

1364

1414

1514

1614

594

644

694

744

794

844

L

5

(mm) L

6

(mm)

610

650

670

740

800

1300

1340

1400

1500

1600

650

670

700

750

800

39

• AT203-100 to 3000

Middle support

Mounting surface method A

Middle support

10

B

L

4

20

6

L

6

L

5

L

6

A C

Adjustable

Unit: mm

2.1

Mounting surface method B

10

Middle support

B

L

4

20

6

L

6

L

5

L

6

A C

Adjustable

•Dimensions L

4

, L

5

, and L

6

indicate the recommended mounting positions for the middle supports included with scale units with an effective range of 1000mm and more.

(The position of the middle support is adjustable in the measuring direction.)

Effective range (mm)

1000 to 1500

1600 to 2200

2400 to 3000

Middle support

A (1 place)

B, C (2 places)

A, B, C (3 places)

• AT203-3250 to 6000

A

C1

32.5

23

7

Elastically secured portion

Air supply hole (M5)

80

60

L

4

2×ø8 (hole)

L

3

L

4

Elastically secured portion

Overall length L

2

Mounting block

L

4

Rigidly fixed portion

Elastically secured portion

L

4

// 0.2

G

Elastically secured portion

7

AT203

MADE IN JAPAN

X

1.5±0.2

36

// 0.1

A

(46.3)

Signal cable

11.6

60±0.2

7

90

Effective range L

0

Maximum travel length L

1

Countersunk, depth 6.5

G: Machine guideway

// 0.2

G

View in X direction

Order No.

539-443-30

539-444-30

539-445-30

539-446-30

539-447-30

539-448-30

539-449-30

539-450-30

539-451-30

539-452-30

539-453-30

539-454-30

Code

AT203-3250

AT203-3500

AT203-3750

AT203-4000

AT203-4250

AT203-4500

AT203-4750

AT203-5000

AT203-5250

AT203-5500

AT203-5750

AT203-6000

Effective range

0

(mm)

3250

3500

3750

4000

4250

4500

4750

5000

5250

5500

5750

6000

Maximum travel length

1

(mm)

3350

3600

3850

4100

4350

4600

4850

5100

5350

5600

5850

6100

Overall length

2

(mm)

3464

3714

3964

4214

4464

4714

4964

5214

5464

5714

5964

6214

40

Detector head mounting surface

L

3

(mm)

1725

1850

1975

2100

2225

2350

2475

2600

2725

2850

2975

3100

L

4

(mm)

800

850

930

1000

1050

1100

800

830

870

910

950

1000

Scale unit

Mounting surface

No. of mounting blocks

5

7

Interface Unit

Pulse signal conversion unit

PSU-200

• The PSU-200 splits the sinusoidal signal output by Mitutoyo linear scales into a minimum of four and a maximum of 200 divisions, and converts the signal to a square wave signal so that

NC feedback systems, measurement control devices, etc., can be used with linear scales in order to achieve highly accurate positioning.

System configuration

Mitutoyo linear scale PSU-200 Control device

CAL

ALM

O.S

PWR

PZ

P.E

N

P

U

T

I

T

P

U

T

O

U

Interface Unit PSU-200

Connector and indicator functions

No.

Name

(1) CAL light

(2) ALM light

(3) O.S. light

(4) PWR light

(5) PZ light

Function

Typically not used

Turns on when broken wires or short circuits are detected, or when a signal abnormality is detected.

Turns on when over-speed is detected.

Turns on only when power is supplied to the PSU. Power is supplied at

5VDC, from an external device.

Turns on when the scale goes past the reference point.

Turns on when the +5VDC power supply voltage from the external device

(6) P.E. light decreases, or if noise is detected.

(7) INPUT connector For connecting to the linear scale.

(8) OUTPUT connector Output connector for connecting to an external device.

Dimensions

Specifications

Item

Number of axes

Input

Output

Number of divisions

Function

Power supply

Current consumption

Storage temperature

Operating temperature

Dimensions

Mass

Details of function

1 axis

Input connector DA-15S-NR (JAE) or equivalent

Input signal: 2-phase sinusoidal signals and standard voltage

Reference point signal, scale alarm signal

Output connector MR-20RM (Honda Tsushin)

Output signal: 2-phase square wave signals (Phase A, Phase B), reference point signal (Phase Z)

Alarm signal, alarm reset signal, photocoupler

4, 8, 10, 20, 40, 80, 100, 200 (chosen with switch)

Setting the number of divisions, setting the minimum edge interval, and maximum response speed

Detection of broken wires or short circuits and abnormalities (alarm), detection of signal errors (alarm)

Power supply voltage low alarm (warning light only), switching between high-impedance mode and alarm signal output mode.

Reference position detection light, hysteresis width settings (directly linked to No. of divisions), external alarm reset input (photocoupler), switching directions

5VDC±5%

200mA

-20°C to 70°C

0°C to 50°C

Width 160mm × Thickness 28mm × Depth 100mm

Approx. 620g

14

Unit: mm

(1)

(2)

(3)

(7)

CAL

ALM

O.S

PWR

PZ

P.E

P

T

U

N

I

(4)

(5)

(6)

(8)

T

P

T

U

O

U

28 2×ø4.5 (hole)

41

Output specifications

Output connector (pin type)

MR-20RM (Honda Tsushin Kogyo)

Applicable plug

Connector: MR20F (Honda Tsushin Kogyo)

Case: MR-20L (Honda Tsushin Kogyo)

Standard accessories

Pin No.

1 to 3

4 to 6

7

8, 9

10

11

12, 13

14

15

16

17

18

Signal

0V

+5V

ALM

N.C

RST (Anode)

RST (Cathode)

N.C

PZ

PZ

PA

PA

PB

最大応答速度について

20

7

14

1

Signal function

Signal GND

Power supply

Alarm output

Reset input

Phase Z output

Phase A output

Phase B output

Frame GND

No. of divisions

4

8

10

20

40

80

Setting Maximum response speed (m/min) Maximum input

Minimum edge interval

62.5ns 120

125 ns 120

Scale pitch

4μm 10μm 20μm 40μm

250 ns 120

500 ns 120

1000 ns 60

62.5ns 120

125 ns 120

250 ns 120

500 ns 60

1000 ns 30

62.5ns 120

125 ns 120

250 ns 96

500 ns 48

1000 ns 24

62.5ns 120

125 ns 96

250 ns 48

500 ns 24

1000 ns 12

62.5ns

96

125 ns 48

250 ns 24

500 ns 12

1000 ns 6

62.5ns

48

125 ns 24

250 ns 12

500 ns

1000 ns

15

120

60

30

6

3

15

7.5

62.5ns

38.4

96

125 ns 19.2

48

240

120

60

30

240

120

60

30

240

120

60

300

150

75

300

300

150

300

300

300

300

300

300

300

100

200

250 ns

500 ns

9.6

24

4.8

12

1000 ns 2.4

6

62.5ns

19.2

48

125 ns

250 ns

500 ns

1000 ns

9.6

24

4.8

12

2.4

1.2

6

3

80

40

20

10

The maximum response speed is limited by the scale response speed.

5

The minimum edge interval varies 0 to -10% based on the operating environmental conditions.

80

40

20

10

50

25

12.5

160

50

25

200

100

50

400

200

100

500

400

200

100

500

400

200

100

500

250

125

500

500

250

500

500

60

30

384

192

60

480

240

120

960

480

240

120

960

480

240

120

96

48

24

12

96

48

24

192

30

15

192

96

30

240

120

60

480

240

120

60

480

240

120

60

48

24

12

6

48

24

12

96

600 1200

600 1200

600 1200

600 1200

300 600

600 1200

600 1200

600 1200

300

150

600

300

600 1200

600 1200

480

240

960

480

120 240

600 1200 frequency

(kHz)

500

500

500

42

Arrangement of cable connections

PSU-200 Control device

Connection cable

+ 5V

Phase A

PA

PA

16

17

R1

R2

R1

Phase B

PB

PB

18

19

R1

R2

R1

Phase Z

AL

Line driver

AM26C31: TI

PZ

PZ

AL

+ 5V

+ 5V

+ 5V

+ 5V

4

5

6

14

15

7

R1

R2

R1

2k Line receiver

AM26C32: TI

TTL

+ 5V R1 : 560

R2 : 110

0V

0V

0V For a relay

0V

1

2

3

+ V

TLP521 1.2k AL (Anode)

AL (Cathode)

10

11

Ry

Reset input - V

Shield

F.G

20

OUTPUT connector

For a photocoupler

+ V

• Connect the alarm reset input circuit so that the current is 3 to 10mA. Also, the device has an internal resistor

(1.2kΩ), so by applying 5 to 12V with a pulse width of at least 100ms across the AL (anode)-AL (cathode), the alarm can be reset. When applying 12V or more, add an external resistance to limit the current to within the range stated above.

• Connection of alarm reset input when using a photocoupler

PSU-200 Control device

+ V

TLP521 1.2k

10

11

Reset input - V

Interface Unit PSU-200

  

Interface Unit

Serial conversion unit

PSU-250 Series

• The PSU-250 series interface unit converts the sinusoidal signal output by

Mitutoyo linear scales to a serial signal.

• The interface outputs serial data equivalent to 400 divisions from the signal

(sinusoidal).

• The PSU-251 can be connected to Mitsubishi Electric Corporation's MR-J4/MR-J3 series servo amplifier.

* 1

• The PSU-252 can be connected to Panasonic Corporation, Motor business unit's MINAS series servo amplifier.

* 1

Connector and indicator functions

No.

Name

(1) INPUT connector

(3) Terminal block

To connect the linear scale

(2) OUTPUT connector To connect the servo amplifier

(4) Shorting link

(5) PWR light

Function

Terminal block for input of 5VDC external power

Use when providing power from the servo amplifier.

Do not use when not providing power from the servo amplifier

Turns on when power is supplied to the PSU

Interface Unit PSU-250 Series

(1)

INPUT

(5) (2)

PWR

OUTPUT

(3) (4)

0V

+5V

VIN VOUT

Specifications

Order No.

Item

Number of axes

Input specifications

Output specifications

Number of divisions

Function

539-006

PSU-251

1 axis

539-007

PSU-252

1 axis

2-phase sinusoidal signals and standard voltage, reference signal, scale alarm signal

Maximum input frequency: 500kHz

Mitsubishi Electric Corporation MR-

J4/MR-J3 series

High-speed serial data * 1

Panasonic Corporation,

Motor business unit

MINAS-A5, A5L, A5N, A5NL series * 1

MINAS-A4, A4P, A4N, A4NL series * 1

400 divisions

Alarm detection: Broken wires, short circuits in the scale and abnormalities.

Alarm output: Status data is output through serial communication and the

PWR light blinks

Also, the PWR light turns on.

Power supply

Current consumption

Storage temperature

Operating temperature

Power supply from the servo amplifier: 5VDC±5%

External power supply: 5VDC±5%

Power supply is selected with the shorting link for the terminal block used to supply external power.

To choose a servo amplifier or external power supply, please refer to the servo amplifier power specifications (in particular, the maximum supplied current) and the power supply specifications of the scale that is used.

150mA (not including the scale)

- 20°C to 70°C

0°C to 40°C

*1 For details regarding the applicable system, please consult with the individual manufacturer.

Resolution and maximum response speed when the scale is connected

Scale model Resolution Maximum response speed

AT103

AT113

AT112

AT181

ST36A

ST24C

ST46

ST422

0.05 μm 2000mm/s (830mm/s) * 2

0.05 μm

0.05 μm

0.05 μm

0.01 μm

0.025μm

0.05 μm

0.01 μm

2000mm/s

830mm/s

830mm/s

1200mm/s

1200mm/s

2600mm/s

5000mm/s

*2 Response speeds for effective ranges of 3250mm or more

43

  

System configuration

• When connecting an AT scale

Mitutoyo linear scale

• When connecting an ST scale

Control device

PSU-250

Model ST36A(2Vpp)

06ACA444

Mitutoyo Corporation

POWER ADJ.

A00001

* The signal cable is an optional accessory

Signal cable 2m: Part No.970712-2

3m: Part No.970712-3

5m: Part No.970712-5

Input specifications

• INPUT connector

·

Connector (socket type): RDAD-15S-LNA (Hirose Electric)

Applicable plug: HDAB-15P (Hirose Electric)

Pin No.

1, 2

3, 4

5

8

9

6

7

10 - 14

15

Signal

0V

+5V

PA

PB

Vref

PZ

AL

N.C

F.G

Signal function

Signal ground

Power supply

Phase A

Phase B

Standard voltage

Phase Z

Scale alarm

Not used

Frame ground

• Terminal block for input of external power

Pin No.

1

2

3

4

Signal

+5V OUT

+5V IN

0V

F.G

Signal function

+5V power output

+5V power input *

Signal ground

Frame ground

*

* When using the power supplied by the servo amplifier (supplied through output connector) short Pin Nos. 1 and 2 using the attached shorting link.

Dimensions

16.5±0.2

Output specifications

• OUTPUT connector

·

Connector (socket type) 10220-52A2VC(3M)

Applicable plug: 10120-3000VE(3M)

Pin No.

Signal

1, 2, 11, 12 0V

18, 19, 20 +5V

6, 8 - 10

7

17

3

4

5

13 - 16

N.C

RQ/DT Standard phase request/data

RQ/DT Reverse phase request/data

PA

PB

PZ

N.C

Signal function

Signal ground

+5V power

Not used

Test signal

Test signal

Test signal

Not used

48±0.2

6.6

Unit: mm

2×ø5 (hole)

Signal cable

PSU-250

Control device

POWER ADJ.

A00001

Interface Unit PSU-250 Series

27.5

60

44

Absolute Scale Unit

ABS ST700 Compact Type Series (glass scale type)

ABS AT500 Series

ABS AT300 Series

ABS ST700 Compact Type Series (scale base type)

Scale Format

Applicable Systems * 1

FANUC Ltd.

NC control device

Mitsubishi Electric Corporation

MITSUBISHI CNC Series

Mitsubishi Electric Corporation

MELSERVO Series

Yaskawa Electric Corporation

, Series

Panasonic Corporation, Motor business unit

MINAS Series

Servo Amplifier supporting Mitutoyo ENSIS Interface

FS-i Series

Applicable amplifier

, POWER Mate i

0.005μm * 2

ABS AT555

: MDS-D/MDS-DH Series ABS AT545

MR-J4/MR-J3 Series

Servopack: SGDV, SGDS

MINAS-A5, A5L, A5N, A5NL Series

MINAS-A4, A4P, A4N, A4NL Series

Nikki Denso Co., Ltd. VC / VC / VPS Series

Servoland Corporation SVF Series

PMAC JAPAN Co., Ltd. UMAC-Turbo PMAC2

Other control device manufacturers

ABS AT545A * 3

ABS AT505

ABS AT505A

*1 For details regarding the applicable system, please consult with the individual manufacturer.

*2 For the AT300 series, 0.005μm resolution is possible to special order.

*3 Only for the MR-J4/MR-J3 series

Resolution

0.05μm

ABS AT553

ABS AT353

ABS AT543

ABS AT343

ABS AT543

ABS AT343

0.1μm

ABS ST758

ABS ST748

ABS ST748A

ABS ST788A

ABS AT573A ABS ST778A

ABS AT503A

ABS AT303A

ABS AT503

ABS AT303

ABS ST708A

Specifications

Series Scale Type

ABS ST700 Compact Type Series Separate Type

SC Type

ABS AT500 Series HC Type

HR/HL Type

Assembly Type

ABS AT300 Series Assembly Type

6000mm

2200mm

1000mm

350mm

3000mm

Maximum response speed

5m/s

2.5m/s

2.5m/s (1.2m/s *

2m/s (1.8m/s * 4 )

*4 Maximum response speed of 0.005μm resolution type

*5 L

0

=effective range (mm); scale base type accuracy for the ST700 compact type series

4 )

Accuracy (20°C) * 5

(5+5L

0

/1000) μm

(3+3L

0

/1000) μm

(2+2L

0

/1000) μm

(3+3L

0

/1000) μm

However, at 1600mm (or greater) stroke is (5+5L

0

/1000) μm

45

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